Tag Archives: GIGI pipes

Restoring a GiGi Castagna 1988 Collezion 721 Rusticated Brandy with a Cumberland Stem

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Blog by Steve Laug

The next pipe was another surprise to Jeff and me when  it came in a lot of pipes that we bought it from the fellow in Copenhagen, Denmark on January 26, 2023. Most of what we have picked up from him are Danish Pipes and few interesting exceptions. However, this Italian Made rusticated Brandy was a unique addition. It is a rusticated oval shank Pot with a smooth rim top and band at the shank end. The pipe is stamped on the underside of the shank and reads GiGi [over] Castagna. To the left is the shape number 721 and to the right is the line – Collezion [over] 1988. The bowl appeared to be lightly smoked with raw briar on the lower half. The smooth rim top was clean and the edges undamaged. The finish on the rusticated bowl was dull looking with dust in the grooves of the rustication. The Cumberland saddle stem is oxidized and dirty but otherwise undamaged. It came with a flannel bag stamped The Danish Pipe Shop in a circular logo. Jeff took these photos of the pipe before he started his cleanup work.He took photos of the rim and bowl to show how clean the inside was and the lightly smoked condition. The bowl and the rim top and edges were in flawless condition. He also took photos of the stem surfaces to show its overall condition when it arrived. It was lightly oxidized and dirty but did not have any tooth marks or chatter. The photos of the sides and heel of the bowl show the rugged rustication around the bowl and shank sides. The rich tan stain adds depth to the finish. He also took a photo of the stamping on the smooth panel on the underside of the oval shank. The stamping was clear and read as noted above.I turned to Pipephil’s site to see what I could learn about the GIGI brand and the carver who had made the pipe (http://www.pipephil.eu/logos/en/logo-g3.html). I have included a screen capture of the pertinent section from the site. The information I found was as follows:

Artisan: Luigi “Gigi” Crugnola made at Gigi Pipe Via Rovera, 40 21026 Gavirate Oltrona al Lago (VA).

Now I knew that the pipe was made by Luigi “GIGI” Crugnola. That was the extent of the information on that site. I turned to Pipedia to see if I could gain a bit more information on the brand as it generally has a great digest of the history of the brand and maker (https://pipedia.org/wiki/Gigi). I quote the article in full below:

Luigi “Gigi” Crugnola was born in 1934, the same year Giorgio Rovera founded a company in his own name in Varese, Italy along with partners Angelo and Adele Bianchi, who also happened to be Luigi Crugnola’s Uncle and Mother, respectively. The company produced pipes for 30 years, largely exported to America and elsewhere in the world. Crugnola took over the company in 1964 with the death of Angelo Bianchi, changing the name soon after to his own nickname Gigi, and continues to run the company today. The vast majority of Gigi pipes continue to be made for export.

What I learned is that the pipe was made post 1964 and was in all likelihood made for export. We purchased this pipe from our Copenhagen, Denmark connection so indeed it was exported. Now it was time to work on the pipe.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime and dust off the finish. The cleaning had removed the debris and left the pipe looking very good. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove any remnant of oils and tars in the lightly used pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the rim and bowl sides as shown in the photos below. He was also able to get rid of the grime and grit in the surface of the briar. The Cumberland stem was quite clean and just needed a good polishing. I took a photo of the stamping on the underside of the shank. It reads as noted above.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. It is a proportionally pleasing pipe with classic dimensions and an oval shank with a Cumberland stem.I started my work on the pipe by polishing the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. I rubbed the bowl and shank down with Before & After Restoration Balm and a horsehair shoe brush to deep clean them. The product works to clean, enliven and protect the briar. I worked it in with my fingers and the brush to get it into the rustication of the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I set aside the bowl and turned my attention to the stem. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I gave it a further polish with Before & After Stem Polish – both Fine and Extra Fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the Cumberland stem back on the GiGi Castagna 1988 Collezion 721 Brandy and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to lightly buff the briar and the Cumberland. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful GiGi Castagna 1988 Collezion – the Cumberland saddle stem and the rusticated finish combine to give this Brandy pipe a great look. The polished Cumberland stem looks really good with the deeply rusticated bowl and shank. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. This beautiful pipe will soon be added to the rebornpipes store in the Pipes By Italian Pipe Making Companies section of the store. Thanks for walking through the restoration with me on this beauty!

Cleaning Up a GIGI  Collection Italia  Nature 428 Bent Plateau Billiard

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Blog by Steve Laug

The next pipe on the work table was purchased from an estate that we bought from the estate of a pipe man from Florida, USA. The pipe is rusticated with a tree bark like finish that is stained black and brown. It is a bent billiard shaped pipe with saddle stem. The stem has a faint GIGI stamp on the right side of the shank. The pipe is stamped on a smooth panel on the underside of the shank and reads GIGI [over] Collection [over] Italia. Toward the shank end it is stamped with the shape number 428 [over] Nature [over] Made in Italy. There was a lot of grime and dust ground into the deep rusticated finish. The bowl was heavily caked and there was a lava coat flowing onto the plateau rim top and the inner edge of the rim. The inside and outside edges looked to be in good condition but we would know more once Jeff had cleaned it. The stem was oxidized on the topside. It was lightly calcified and had tooth chatter and marks on the top and underside near the button. The button surface itself was also damaged with tooth marks. The stem was stamped GIGI in faint stamping. The pipe showed a lot of promise and had an interesting tree bark finish under the dirty grime. Jeff took some photos of the pipe before he started his cleanup work.   He took photos of the rim top, bowl and stem to give a clear picture of the condition of the pipe. The thickness of the cake and tobacco debris as well as the lava on the plateau rim top and inner edge is visible. The photos of the stem show the oxidation, calcification and the chatter and tooth marks on the top and underside.   Jeff took photos of the sides and heel of the bowl to give a picture of the rustication patterns around the bowl. The stamping on the underside of the shank clear and readable and read as noted above. I turned to Pipephil’s site to see what I could learn about the GIGI brand and the carver who had made the pipe (http://www.pipephil.eu/logos/en/logo-g3.html). I have included a screen capture of the pertinent section from the site. The information I found was as follows:

Artisan: Luigi “Gigi” Crugnola made at Gigi Pipe Via Rovera, 40 21026 Gavirate Oltrona al Lago (VA).

Now I knew that the pipe was made by Luigi “GIGI” Crugnola. That was the extent of the information on that site.I turned to Pipedia to see if I could gain a bit more information on the brand as it generally has a great digest of the history of the brand and maker (https://pipedia.org/wiki/Gigi). I quote the article in full below:

Luigi “Gigi” Crugnola was born in 1934, the same year Giorgio Rovera founded a company in his own name in Varese, Italy along with partners Angelo and Adele Bianchi, who also happened to be Luigi Crugnola’s Uncle and Mother, respectively. The company produced pipes for 30 years, largely exported to America and elsewhere in the world. Crugnola took over the company in 1964 with the death of Angelo Bianchi, changing the name soon after to his own nickname Gigi, and continues to run the company today. The vast majority of Gigi pipes continue to be made for export.

What I learned is that the pipe was made post 1964 and was in all likelihood made for export. We purchased them from the US so indeed they were exported. Now it was time to work on the pipe.

Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.   The plateau rim top cleaned up really well. The rim top and outer edge of the bowl appear to be in good condition. The stem surface was clean and the tooth marks and chatter on both sides near the button were very visible.    The stamping on the smooth panel on the underside of the shank is clear and readable and reads as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole. It would clean up and be a nice looking pipe.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.       I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of a lighter to try to lift the dents. I worked fairly well with the lighter marks but left behind several on each stem surface. I filled them in with clear super glue and set it aside to cure. Once they cured I smoothed them out and recut the button edge with a needle file. I sanded out the tooth marks with 220 grit sandpaper on the stem top and underside near the button. I started polishing it with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.     This GIGI Collection Italia Nature 428 Bent Billiard is a great looking pipe now that it has been restored. The rich, brown and black stained finish around the bowl and the plateau rim top is quite beautiful and works well with the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished GIGI Nature Bent Billiard sits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. I will be putting it on the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Breathing Life into a GIGI Collection Italia Studio X 40288

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Blog by Steve Laug

It was time to go back to working on the estate pipes from the pipe shop that had closed here in Vancouver. The entire lot came to me from the estate of an older pipeman whose wife dropped them off at a pipe shop to be cleaned and sold. When the shop closed they came to me. The pipe on the table now was an Italian made with a bit of a freehand look to it. It is stamped GIGI over Collection Italia on the left side of the shank. On the right side it is stamped Studio X 4 over 40288. On the underside of the shank it is stamped REGD. NUMBERS over 256267-386165 followed by Made in Italy. The briar has some nice straight and flame grain around the bowl with what looks like faux plateau on the top of the bowl and the shank end. The bowl had a thick cake in it with an over flow of lava on the rim top. The plateau type finish was filled in with lava and was a real mess. It was hard to know what the rim edges looked like with the thick coat covering it all. The briar was dull and dirty looking. The freehand style stem is vulcanite and is oxidized. It had a turned portion near the tenon and the stem itself was oval. There was calcification and tooth chatter and marks damage next to the button on both sides. I took photos of the pipe when I received it. I sent about twenty of the pipes to my brother Jeff in Idaho to work over and clean up. He cleaned up the pipes with his usual thoroughness – reaming the bowl and scrubbing the internals with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior with Murphy’s Oil Soap to clean off the dust and grime on the finish. When he sent it the pipe was ready to restore. I took photos of the pipe when I unpacked it. The briar was clean and the finish dull. There were some small fills on the left underside of the shank and bowl that needed to be repaired. I took a close up photo of the rim top after Jeff had cleaned it up. The look of the rim top and edges is very good. The carved finish on the plateau top is clean and undamaged. He had been able to remove the cake and the lava very well. The bowl looked very good. The plateau on the shank end is also very clean. The stem is also shown and was very clean. The tooth marks on both sides near the button are visible in the photos.  I was unfamiliar with the brand so I did some searching online and found some basic information on Pipedia. I quote in full:

Luigi “Gigi” Crugnola was born in 1934, the same year Giorgio Rovera founded a company in his own name in Varese, Italy along with partners Angelo and Adele Bianchi, who also happened to be Luigi Crugnola’s Uncle and Mother, respectively. The company produced pipes for 30 years, largely exported to America and elsewhere in the world. Crugnola took over the company in 1964 with the death of Angelo Bianchi, changing the name soon after to his own nickname Gigi, and continues to run the company today. The vast majority of Gigi pipes continue to be made for export (https://pipedia.org/wiki/Gigi).

I turned to my other go to website, Pipephil. The site included a photo of the carver and confirmed the information that I had read on the Pipedia site. It gave the contact information for the pipe company. It is as follows: Gigi Pipe Via Rovera, 40 21026 Gavirate Oltrona al Lago (VA) The link is – http://www.pipephil.eu/logos/en/logo-g3.html.

From that I learned that the pipe was made by Luigi “Gigi” Crugnola and was made after he took over the company in 1964 and changed the name of the brand. I also learned that the majority of the pipes were made for export from Italy so it was not unusual to find one in Canada.

Armed with that information I decided to start on the bowl. I repaired the fills on the underside of the bowl and shank with clear super glue. Once the glue dried I sanded it with 220 grit sandpaper to blend the repairs into the surface of the briar. The fills looked much better with the darkening that occurs with the glue repairs than they did before my work. The photos below show the repaired areas.I polished the briar with micromesh sanding pads to smooth out the surface of the briar and blend the repairs into the rest of the bowl. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I worked Before & After Restoration Balm into the briar and the plateau on the rim top and the shank end. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 20 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I used a Medium Walnut Danish Oil Finish to touch up the repaired area and the rest of the bowl. The walnut stain really makes the grain pop on the briar. I hand buffed the bowl with a soft cloth to polish the briar. I buffed it lightly on the buffing wheel using Blue Diamond on the wheel. I took photos of the bowl after buffing. The grain is really standing out on the bowl at this point. It is beautiful. I took photos of the stamping at this point because it really stood out now.I set the bowl aside and turned my attention to the stem. I used a Bic lighter to paint the surface of the vulcanite with the flame. The heat of the flame raised the tooth marks around the button edges. It raised the bite marks significantly but a repair would still need to be done. As I worked on the stem I noticed that it was faintly stamped on the right side of the stem near the turning with the words GIGI.I sanded the tooth marks and the surface of the stem with 220 grit sandpaper to minimize the tooth damage and to remove the oxidation. I was able to remove the majority of the tooth damage other than a few small spots along the button on the top side and the underside.I filled in the tooth marks with superglue spreading it with a toothpick. I set it aside to dry.Once the glue repairs cured I sanded them with 220 grit sandpaper to smooth out the repairs. I sanded them to blend them into the surface of the rubber. I began the polishing of the stem with Denicare Mouthpiece Polish to work on the oxidation. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding them with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I gave it a further polish with Before & After Pipe Stem Polish – both Fine and Extra Fine. When I finished I gave it a final coat of Obsidian Oil and let it dry. The following photos show the stem at this point. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and rubber. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The original patina on the bowl came alive with the buffing and worked well with the polished vulcanite stem. The pipe has a rich look. The finished pipe is shown in the photos below. The shape, finish and flow of the pipe and stem work give the pipe a very classic look. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. Thanks for reading this while I worked on it. It was interesting and unusual piece to restore and I really enjoyed the work.