Tag Archives: fitting a stem

Putting together the pieces to Craft a Gourd Calabash with a Maplewood Bowl

by Steve Laug

One of the things I enjoy doing is putting together varied and assorted pipe parts and crafting a pipe. Sometime the pieces are sitting here for a long time waiting for either the inspiration or the proper parts. This old calabash gourd sitting here for a few years now. It was cleaned and did not have either a cork gasket to hold a bowl or stem to fit the briar shank extension on the shank end. It just languished in a box of old bowls that I have here. (They say confession is good for the soul so I will tell you that box is full of probably over 100 bowls. Did I tell you I have a problem throwing pipe parts away?). In this case I did not have any meerschaum or porcelain cups that would fit the size of the gourd and I had not bothered to look through my stems to find one that fit the shank. So the old gourd just sat here waiting. In October I visited a fellow pipe repairer in Vancouver, Washington, USA and he gifted me a lot of pipe parts. Included in the mix were two turned wooden cups for a gourd calabash and one porcelain cup. Yesterday I remembered them and took them out to try. Like Goldilocks in the childhood fairy tale checking out the beds at the tree bears house I tried each one. The “baby bear” porcelain cup was far too small for the gourd and the “papa bear” cup was too large. But like Goldilocks found, the “mama bear” middle wooden cup one fit just right! While I was at it I also pulled an acrylic stem out from my collection of stems that I thought would work with this pipe. Now it was time to put it all together. Here is a picture of the parts. I decided to work on the gourd portion of the pipe first. I cut some cork to fit a gasket in the inset area around the top of the calabash. I used a white all-purpose glue and coated the gourd edge and pressed the cork against it. It took a bit of holding it in place to get the glue to harden. But it worked well. Once the glue cured is used a knife blade to trim the cork flush with the top of the gourd. I smoothed it out with a Dremel and sanding drum to make for a snug fit for the cup to the cork but not too snug and have it pull away.I greased the cork with Vaseline Petroleum Jelly. I worked it into the surface of the cork before I called it a night last evening and then once again this morning. I find that it softens the cork and make it more pliable when the bowl is pressed into place.While the cork/glue was curing I drilled the airway in the bottom of the wooden insert. It was undrilled. I marked the centre and then drilled the airway in the bottom of the cup. I drilled it with a cordless drill and a small bit from the inside of the bowl rather than the outside. I pressed it against a piece of wood and drilled it through. My concern in doing it from the outside was the pressure on the cup and the potential of cracking it.I started sanding the wood cup (which I think is Maple) with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris. I worked on the inner edge of the bowl to smooth that out and the slight bevel on the inner edge. It really began to take on a rich glow. With cup polished and the cork gasket set in the gourd I pressed the cup into the gourd calabash and it went in snugly and looked great. I took photos of the fit to show you all. I sanded the gourd with 320-1500 grit sanding pads to smooth out the nicks in the surface and minimize the two dark spots on the curve of the shank. I also sanded the briar shank extension to reveal the grain. It looked better and the rich grain began to shine through. I polished the gourd with micromesh sanding pads – dry sanding with 1500-12000 sanding pads. I wiped the gourd down with a damp cloth after each sanding pad to remove the sanding debris and dust. It really began to take on a shine. I rubbed the gourd and the maple cup down with Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the pipe. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The gourd came alive with the balm. I set the bowl aside and turned my attention to the stem I had chosen. The acrylic orange/amber stem would look good once I finished.The fit of the stem to the shank was quite good. The briar shank extension on the gourd is canted slightly and the shank extension follows the angles. With that the stem fit tight against the left side of the shank but not on the right side. I had an idea of fitting a brass band/cap on the end of the stem to compensate for the angels on the shank end. It fit very well and the band/cap was snug on the stem. I sanded the tooth chatter on both sides of the stem with 320-3500 grit sanding pads to smooth it out and blend it into the surface of the acrylic. I started the polishing of the brass stem cap on the shank end at the same time. It started looking very good.I polished the Lucite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and once buffed it would look amazing. I carefully polished the parts – the cup, the gourd and the stem with Blue Diamond on the buffing wheel. I gave each piece of the pipe multiple coats of Carnauba Wax and buffed it with a clean buffing pad. I hand buffed the parts with a microfibre cloth. Once it was finished I put the parts back together. The Maple cup looked beautiful with the darkened gourd calabash. The polished briar shank extension was deeply shined. The brass stem adornment went well with the orange acrylic stem. The large Gourd Calabash with its wooden cup is beautiful. The dimensions of the pipe are Length: 7 inches, Height: 4 ½ inches, Diameter of the cup: 2 ¾ inches, Diameter of the chamber: 1 ½ inches. The weight of the pipe 95 grams/3.35 ounces. It should be a great smoker once it is loaded with a favourite tobacco and fire is put to the blend. It will definitely be a cool dry smoke. Thanks for walking through this reconstruction with me. I appreciate your patience in reading through the steps.

Really, is this a new Peterson’s Sherlock Holmes Deerstalker?

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by Steve Laug

I received a call from a fellow yesterday who was sent to me by our local pipe shop. He had been given a pipe by his girlfriend for Christmas. She had purchased it somewhere other than the shop he went to and they assured her that it was brand new and unsmoked. It was a rusticated Peterson’s Sherlock Holmes Pipe with a silver band. When he opened the pipe sock he took out this gift in expectation. When it came out the pipe was dirty, the silver was tarnish and the stem was yellowed with oxidation. He had put it in his mouth and the oxidation gave a foul taste that almost put him off the pipe. He had taken it to my local shop to have them look at it. The clerk there looked it over and declared that it was a beauty and was definitely used. He cleaned off the silver with some silver cleaner and it shone. He recommended that he bring it to me for a restoration. He called and we chatted for a bit. It turned out he had this pipe and one of his Dad’s pipes that he wanted me to work on as well. He came over late afternoon with the pipes and I looked them over.

The Peterson’s was indeed quite a beauty under the grime. It was stamped on the heel of the bowl and read Peterson’s [over] of Dublin [over] Sherlock [over] Holmes [over] Deerstalker. The silver band was stamped on the topside with the profile of Sherlock Holmes with Peterson’s arched over the top and Sterling Silver arched underneath. On the underside it is stamped Peterson [over] three silver hallmarks. The first is Hibernia seated with an arm on a harp signifying the country of manufacture – Ireland. The second stamp is .925 designating the sterling quality from 2003 on. The third is the date letter mark – in this case an italic uppercase I which designates it as being made in 2019. The finish was dirty with dust and grime, perhaps from sitting and perhaps from use. The bowl reeked of English tobacco and was rough to the touch when I ran a finger down the walls. The silver looked good. The stem was badly oxidized but the silver P on the left side of the taper still shone. As I examined it I was pretty sure that there was a light cake in the bowl over the top of a bowl coating. When I took the stem off the inside of the mortise was stained with a purple stain showing that the pipe had been dip stained. Not unusual, but certainly a pain as it also adds a sour taste to the smoke. He left the pipe for me to work on and I started it last evening. I took these photos before I started my work. I took photos of the bowl and rim top to give you an idea of what I see. You can see inside of the bowl in the photos and the thin cake and perhaps some residue of a bowl lining in the heel of the bowl. The photos of the stem show that it is oxidized and has light tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is clear and readable as spelled out above. I captured the stamping on the underside of the silver band in the photo as well. I took a photo of stamp on the topside of the silver band as well. It is clear and readable as noted above.I wanted to know more about the Peterson’s Sherlock Holmes Line so I turned to the Pipedia article on the line and read it carefully to see where this pipe fit in the line of pipes making up the line. (https://pipedia.org/wiki/Peterson#1950_-_1989_The_Republic_Era). I quote what I found out below.

1987 saw the introduction and Issue of the first Sherlock Holmes ‘Original’ Series of pipes. The Sherlock Holmes series is probably the most successful series of pipes ever introduced by Peterson in terms of numbers. It was first issued to honour Sir Arthur Conan Doyle’s famous fictitious detective character, Sherlock Holmes. Holmes is perhaps the most famous pipe smoking character in fiction…

The Sherlock Holmes Series: Probably the most popular and successful series of pipes ever produced by Peterson. Including the Meerschaum version of the seven day sets. Both briar and Meers can be purchased either as individual pipes or complete seven day sets and stands. Expect to pay around $250 for briars and $300 for individual Meerschaums. The Adventures of Sherlock Holmes runs around $1000 for a 4 pipe boxed set. Complete 7 day sets and stands can be up to $1500 – $2000.

At this point I knew that the original line was introduced in 1987. I did not know the sequence of pipes after the Original first pipe. More work was necessary. So, I followed the links included to another article call the Pete Sherlockiana Group. There was photo there of the full collection of various Sherlock Holmes lines that were issue. I have included the link and the information include with the group photo that shown of the collection below.

Here is the link (https://pipedia.org/wiki/File:Pete_SherlockianaGroup.JPG). The description under the photo read as found below:

Sherlockiana Group, which includes: The ‘Original’ 7 day set w/stand, The ‘Return’ 7day set w/stand, The Meerschaum 7 day set w/stand, The ‘Adventures of’ 4 pipe collection, and Various ‘Silver Specials’. I still wanted to know where it fit in the order of release so I did a bit more digging into the pipe. I wanted to know the name of the pipe and what line of the Sherlock Holmes series it was in when it was released. I Googled and came across a link to an advertising brochure on Smokingpipes.com. (https://www.smokingpipes.com/smokingpipesblog/single.cfm/post/closer-look-petersons-sherlock-holmes-pipes-infographic). I have included it below. From that I knew that I was dealing with a Pipe Design from the Original release of the line from 1987, 1989-1991. Interestingly that dating does not match the date stamp of 2019. Could it be a reissue? It was called a Deerstalker after cap that Sherlock Holmes wore. It was basically a tall, ¼ bent Rhodesian.

I also found a link to a chart on Tobaccopipes.com that was an exploration of the Sherlock Series. Here is the link (https://www.tobaccopipes.com/blog/exploring-the-peterson-sherlock-holmes-series/). Each name on the original list on the site can be clicked on for a description of the pipe that is named.I clicked on the Baker Street name in the chart above and it took me to the following link and information (https://www.tobaccopipes.com/blog/exploring-the-peterson-sherlock-holmes-series/#deerstalker). It states that the pipe was in the Original Collection and came out between 1989-1991. But there is still no explanation for the later date on the one in my hands.The text below the photos reads as follows:

Of course, one of these shapes had to be named for Sherlock’s iconic cap. The double billed, ear flapped headwear originally associated with hunting garb (hence the name) has become so tied to Sherlock, its image is essentially a visual metonym for detective.

I can see why this shape is apt for the Deerstalker name. The round bowl pulling in above the bead lines gives that cap atop the head image, and the stem with its languid dip of a slight bend calls to mind the subtle downward slant of the deerstalker bill.

Personally, I place Deerstalker among my favorites in this line. Again, we see the English classic Rhodesian given a twist, not too eccentric but certainly creating an identity of its own. It brings a strong forward weight, the bowl catching the eye and the shank and stem not quite as bold as we get from some of the other Sherlock shapes. Additionally, where much of the Sherlock line has a stoic briskness about the aesthetic, the light wave of the Deerstalker, following from heel to bit, adds a lithe, playful touch to the range.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. The Deerstalker pipe originally came out as part of the Original Sherlock Holmes Series and was specifically made between 1989 and 1991. The anomaly for me is that this one is dated 2019! Now, it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer using the second and third cutting heads to remove the cake and what turned out to also include a rubbery bowl coating that stank. I used a Savinelli Fitsall Pipe Knife to remove the remnants of cake and bowl coating, only to find that the inside of the bowl was stained with a purple stain. I sanded the walls smooth with some 220 grit sandpaper wrapped around a piece of dowel. The walls were clean but there were still patches of purple stain on them so I would need to do a bit more to remove that along with the purple stain in the airway and the mortise area. I cleaned out the stinky tobacco oils and tars in the shank and the airway in the stem. I used 99% isopropyl alcohol, cotton swabs and pipe cleaners and was able to remove the oils, tars, and purple stain and some of the stench. I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap and a tooth brush. I was able to remove the debris from the finish of the bowl. I also scrubbed the inside of the bowl out with the soap. I rinsed the pipe with warm water to rinse off the debris and soap. It looked and smelled much cleaner once dried off. I needed to “deghost” the bowl and try to exorcize the smell. I stuffed bowl with cotton bolls and used an ear syringe to fill it with alcohol. I set it aside to let the alcohol do its work and wick the oils into the cotton. I let it sit over night. The next morning when I came back to it the cotton and alcohol had wicked out the oils and tars. The cotton was purple and brown and the bowl smelled much better. Once the bowl dried out, I sanded it once more with 220 grit sandpaper wrapped around a dowel. The bowl was clean but before I sanded it the walls were covered in purple stain. The sanding of the bowl removed the stain. I wiped the bowl down with a cotton pad and isopropyl alcohol. I rubbed the exterior of the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the rustication looked clean and showed real depth in the depths. I set the bowl aside and turned my attention to the stem. I scrubbed it down with Soft Scrub cleanser. I worked over it with cotton pads and the product and was able to remove the oxidation in totality. There was also some purple stain that came off the tenon that is visible on the cotton pads on the photo below. The stem looked very good at this point and only needed to be polished. I cleaned out the inside of the stem once again with alcohol. It looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I wiped it down once again with the Obsidian Oil cloth. I am excited to be on the homestretch and look forward to seeing the Republic Era Sherlock Holmes Deerstalker Rhodesian put back together, polished and waxed. I put the bowl and stem back together and lightly polished the bowl and stem with Blue Diamond to polish them. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe on the wheel with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the red and browns of the bowl, thick shank and Sterling Silver Band. This Peterson’s Sherlock Holmes Deerstalker Rhodesian was a fun pipe to work on. The pipe is tactile in the hand and should feel great as it is warmed up when smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.50 ounces/ 70 grams. I am sure that the fellow who dropped this off will now enjoy smoking this beauty. It is a lovely gift to be given on Christmas and now looks the part.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Horn Stemmed Meerschaum Figural

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both irreparable. There was a lovely older Meerschaum figural with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.I have also included three of the photos of the meerschaum that Mario sent to me as well. The first of the photos show the bowl top and what is either a metal cup lining the bowl or at least a metal rim top/cap. The meerschaum shows some great colour/patina as well as some chips and scratches and perhaps some repaired cracks in the surface. The horn stem also shows some wear and tear on the horn surface and some roughening. This afternoon I decided to start working on the fifth of the pipes from Mario – a figural carved freehand. It was a figural with a richly carved bearded man wearing a lion’s head as a cap on his head and a metal rim cap. The stem was made of horn that had lots of tooth marks and chatter on both sides near the button. The stem is dry and some of the striations are separating at the button end. The tenon has been wrapped with waxed thread to soften the fit of the stem in the mortise of the meerschaum. The bowl had a thick cake on the walls and a heavy lava coat the metal insert or the rim top. Which one is true will become clearer as I work on it. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. That in many ways obscured the beauty of the patina on the bowl. There were nicks and deep scratches in the beard and in the smooth parts of the bowl but otherwise it seemed sound. The carving and filigree as well as scratches and nicks. There was no stamping or identifying marks on the meerschaum shank. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to show the condition of both. You can see the darkening on the metal insert rim top. There was a heavy cake in the bowl. The grooves in the carved meer are very dirty with debris. I also took photos of the stem showing the tooth marks and chatter on both sides ahead of the button.I took photos of the carving around the bowl. To me it looks like a mountain man wearing a bear’s head hat. The beard and carving are well done. The eyes even have lots of character. The side profile shows the bear’s head hat or head dress. I removed the stem from the shank and took a photo of the parts. It is a well-proportioned pipe.I noted the tenon on the horn stem was wrapped with thread and then waxed. It would need to be cleaned up but it was interesting. It certainly was a self repair of the fit of the stem.It was now time to clean up the pipe. II checked the metal rim cap and found it was not a bowl insert but rather just a rim cap. It was dirty but easily removed.I scraped the bowl with a Savinelli Fitsall Pipe Knife to remove the thick cake on the walls. I sanded the bowl walls with 220 grit sandpaper wrapped around a dowel to smooth out the bowl walls. The walls were clear of damage and felt smooth to touch. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then lightly rinsed it off warm water. The bowl looked extremely good. The grime was gone and the existing patina looked very rich and variegated. It is a beautifully carved pipe. I cleaned the metal rim top with 0000 Steel wool and a tooth brush and reset it in the bowl and rim top. It looked much better and smelled cleaned.I cleaned out the internals of the shank and the airway in the stem with pipe cleaners, cotton swabs and alcohol. The shank was quite dirty but the airway in the stem was surprisingly clean. For awhile now I have been using Clapham’s Beeswax Salad bowl finish for waxing meerschaums. It is a combination of Beeswax and Carnauba. I worked it into the grooves with a shoe brush and into the deep grooves with cotton swabs. I let it harden then buffed it with a soft cloth to raise the shine. The patina looked very good. I set the bowl aside and turned my attention to the horn stem. I sanded it with 320-3500 grit sanding pads. I wiped it off between pads with an Obsidian Oil impregnated cloth to remove the debris of the sanding.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I gave it a final coat of Obsidian Oil. I put the horn stem back on the Figural Carved Mountain Man Meerschaum pipe and buffed the pipe. I gently buffed waxed bowl with a clean microfibre cloth to raise the shine. I gave the stem several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed the stem with a microfiber cloth to deepen the shine. The pipe polished up really nicely and the patina gave depth to the carving. The finished pipe is shown in the photos below. This is a beautiful Figural Carved Mountain Man Meerschaum – the horn saddle stem and patinaed meer combine to give the pipe a great look. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ inches wide x 2 inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 3.56 ounces/101 grams. This is the fifth of six pipes that am restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restored pipe. One more to go then the lot will go back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it!

Restemming and Restoring a Citation 614 Rusticated Meerschaum Lined Oom Paul

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I carefully reamed the bowl with a PipNet Pipe Reamer remove from the bowl leaving bare meerschaum. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top – both the rusticated portion and the smooth ring of the meerschaum bowl top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. Once the bowl had dried I touched up the stain on the rim top to match bowl colour. I used a Walnut Stain Pen to colour the briar and leave the meerschaum rim clear for polishing.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. The stem is very similar to the original that came on the pipe and should look very good.I cleaned out the internals of the stem with alcohol and pipe cleaners. There was some tars and oils in the airway and it took some work but it was clean. One of the odd things on this pipe was that the inside of the shank had a piece of black electrical tape stuck in it that had come off the tenon sometime along the way.I sanded the stem with 220 grit sandpaper to reduce the overage in diameter on the top and the left side of the saddle (forgot to take photos). I smoothed out the sanded portions and the sanded tooth marks with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Savinelli Made Citation 614 Rusticated Oom Paul with a new vulcanite saddle stem is a great looking pipe now that it has been restored. The beautiful rusticated finish stands out and gives depth to the bowl and shank sides. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows Meerschaum Lining and other than darkening it was in great shape. The finished Savinelli Citation 614 Meerlined Oom Paul is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams /2.01 ounces. This is the third of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a Wilshire Dublin

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to remove the dips and burned areas from the rim top and flatten it for the next step in the process. I used a half sphere and some 220 grit sandpaper to clean up the inner bevel on the rim edge and smooth out that part of the bowl. It was far from perfect but it was smooth and it was flat. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to look very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. I was not sure that the original stem had been bent so I was uncertain about doing that with this new stem. I may just do it because Mario’s Dad had done it to the pipe when he had it! I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I used the lighter to soften the stem enough to bend it the same bend as the other stem had. It looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Comoy’s Made Wilshire Dublin with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows some burns marks that I could not remove as they were very deep. The finished Wilshire Dublin is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.31 ounces. This is the second of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a Lou’s Tobacco Row Billiard

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I decided to addressed the cracks on the right underside of the shank first. I took a photo of the cracks on the underside of the shank. There seems to be several cracks in the briar. The crack extended a depth of over ¾ inches on the shank. I went through my bands to find one that had the depth to pull together the cracks up the depth of the shank. I found a nice Sterling Silver Band that was the right depth to pull together the damage on the shank. It was a snug fit. I heated it with a lighter to soften the silver and pressed it on to the shank end to bind the breaks together. I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There was one spot near the top left side of the bowl that would need to have a fill repaired. The briar looked very good with the sterling silver band on the shank. I cleaned up the inner edge of the bowl and the rim top with a folded piece of 220 grit sandpaper. It took a bit of work but I was able to remove the darkening on the edge, the nicks and damage and also some of the marks on the rim top.I applied some clear CA glue in the damaged fill on the left side of the bowl. I worked it into the space on the briar with a tooth pick. I pressed some briar dust into the fresh glue repair. Once it cured I sanded it smooth with a folded piece of 220 grit sandpaper. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to llok very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need a little adjustment to the bottom half of the stem to make the fit against band end equal all the way around the shank end.I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I worked over the diameter of the stem at the band junction to reduce it to fit against the shank end. I used the Dremel and sanding drum to start the process and then finished the fit with 220 grit sandpaper to smooth out the sanding marks on the vulcanite. I also sanded over the tooth marks in the stem on both sides ahead of the button.
There were some small tooth marks on each side of the stem that remained after my sanding. I filled them in with clear super glue and used a tooth pick to flatten them out (I forgot to take a photo of the stem at this point). Once the repairs cured I flattened them with a small file. I sanded them smooth with a folded piece of 220 grit sandpaper. I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This first of Mario’s Dad’s pipes, a banded, restored and restemmed Lou’s Tobacco Row Billiard with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning with the Sterling Silver Band. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Lou’s Tobacco Row Billiard is a large pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 52 grams /1.87 ounces. This is the first of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly banded and stemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming an Unsmoked Stanwell Made in Denmark 7451 Tiny Stack

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by Steve Laug

I had this tiny Stanwell sandblast pipe in my box of bowls to be restemmed as the stem on it was snapped off at the end at an angle. It appeared to be unsmoked and if not, it was very clean. I wonder if it was one of the early Ladies Pipes that many companies made to cater to what they assumed the female market wanted. The pipe was a beautiful sandblast with a smooth panel on the underside of the stem that was stamped and read Stanwell by the shape number 7541 [over] Made in Denmark. The stamping was clear and readable. The stem had an S stamp (without the crown) on the side and it looked like the button and stem had been snapped when someone grabbed the end of it and tried to turn it to remove the stem. It also had a small brass band that was held on the tenon of the pipe. It was inlaid with cut glass beads. The stem would need to be replaced and the band with beads installed on the new one. I took photos of the pipe before I started working on it. I took a photo of the rim top and bowl to show the condition of the bowl when I started working on it. It was clean and appeared to be unused/unsmoked. I did not bother taking photo of the stem as its condition was obvious in the above photos and I would need to replace it. I also took a photo of the bowl without the stem to give a sense of what the pipe looked like. It is also clear that the band with glass “jewels” was on the tenon not the shank.I went through the can of stems here and found a thin stem that was a saddle stem with a flared blade in a fishtail style. The tenon actually was very close to the original and would take very little adjusting to get a solid fit.I used a Dremel and sanding drum to reduce the diameter of the saddle to fit the diameter of the shank. I also used a flat file to further shape and reduce the fit to the shank size. I fit it to the shank to do the work on the fit. It did not take too much work to get the fit correct. The slot in the stem was small and thin. I sued a flair and an oval needle file to open the slot. I also used a slot saw to give it angle /Y shaped slot opening. When I was finished a pipe cleaner easily slid in and out.I sanded the saddle portion of the stem with 220 grit sandpaper to smooth out the file and Dremel marks on the saddle and also to remove the casting marks on the sides of the stem blade. I slid the brass/jewelled band on the tenon so that it fit against the saddle. I put the stem on the shank and took a photo of the look of the newly restemmed pipe. I took the stem off the shank and turned my attention to the bowl. I rubbed the stem down with Before & After Restoration Balm. I worked it into the sandblast surface of the bowl with my fingertips and a shoebrush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The bowl was finished and now I needed to go back to polishing the stem. I sanded it with 320-3500 grit sanding pads. I dry sanded it and wiped it down with Obsidian Oil to protect and clean it. I sanded out the casting marks and the scratches in the surface. It looked much better with each sanding pad.I polished the stem with micromesh sanding pads – wet sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to remove the dust and polishing debris. I polished it with Before & After Pipe Polish – both Fine and Extra Fine. I placed the brass ring with the inlaid glass gems on the tenon. It was made to slide on the tenon easily and stopped against the saddle of the stem. I took photos before and after.I am really happy with the way that this Small Sandblast Stanwell 7451 Tiny Stack turned out. It really is a beautiful looking pipe with a great shape sandblast finished bowl and rim. The new vulcanite saddle stem is really nice. The brass band on the tenon is inlaid with cut glass jewels. The briar really came alive with the buffing. The rich dark brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell 7451 Lady’s Pipe really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 ½ inches, Outside diameter of the bowl: ¾ of an inch, Chamber diameter: ½ of an inch. The weight of the pipe is 17 grams/.56 of an ounce. The pipe will be going on the rebornpipes store soon. It will be in the section on Danish Pipe Makers if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Getting Creative with this Weber Golden Walnut Imported Briar Apple

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by Steve Laug

The next bowl on the table is a classic shaped Apple. It has been sitting here and I have looked at it over and over again and today I decided to restem it. I wanted to try something a little different with this restem and see if I could come up with an interesting restem. I think when you see it you will either love it or hate it! But there you go. Here is what I did! I cleaned up the bowl and matched a stem with briar bowl. It is a cleanup and restore and is a break from my work on the Freehand pipes. The bowl is dirty and somewhere in its life before it came to us the stem was lost. The finish was coated with varnish that left it shiny even under the grime. It showed promise under the grit and grime of the years. It was stamped on the left side of the shank and read Weber in an oval [over] Golden Walnut. The right side of the shank it is stamped Imported Briar. The bowl had a thick cake and a thick lava overflow on the rim top. There was some lava and tars coming down the bowl sides from the top. It is a pretty pipe with some great grain under the grime. I am hoping to match a nice stem to it. I took some photos of the bowl before I started my work on it. I took a close up photo of the rim top and bowl to give more of a sense of what I see and noted above. It is a dirty pipe but seems to have no damage on the rim top or edges.I took a photo of the snapped tenon in the shank end. The end of the tenon is quite smooth so it was a clean snap. I will need to pull it before I can fit a new stem to it.I took a photo of the stamping on the left and right side of the shank. The stamping looks blurry and double stamped in the photos but in person it is clear and readable. Recently I picked up some unused acrylic stems. There was an acrylic amber/orange variegated saddle stem in the lot. It was drilled for a new tenon and was clean. This stem had a close diameter to the shank end of the Weber and would work well I think.I put the bowl in the freezer for 30 minutes then used a drywall screw to pull out the broken tenon. I screwed it into the tenon and wiggled it free from the shank. I used the tenon piece to fit a new tenon in the shank end.I fit the new tenon in the shank end and it was a little tight. I used a Dremel and sanding drum to reduce the diameter just enough for a snug fit. I painted the threaded tenon with black CA glue and turned it into the end of the new stem. The fit was good. I set it aside and let the glue cure. I put it in the shank and the fit against the shank end was slightly off. I used a file to make the transition between the shank and the saddle portion of the stem very smooth. I liked the look of the variegated orange acrylic stem with the browns of the briar bowl. I cleaned up the file marks on the shank and avoided the stamping on both sides with a folded piece of 220 grit sandpaper. Once finished the transition and both the briar and the acrylic were smooth. I set aside the stem and turned my attention to reaming the pipe. I used a PipNet Reamer with the first and second cutting heads to take back the heavy cake to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I like to remove all the cake to examine the walls for damage and checking. Great news is that this one is free of any damage. With the bowl reamed it was time to work on the rim top. The lava was hard and thick. I started the process with a topping board and 220 grit sandpaper. Once I had smoothed off the top outer edges it was clear that the inner edge of the rim top was slightly bevelled inward. I used a wooden half sphere and 220 grit sandpaper to clean up the bevel and remove the damage to that portion of the rim top and edges. I cleaned up a few spots with a folded piece of 220 grit sandpaper. To remove the shiny varnish coat on the bowl and to use the stain on the bowl to colour the rim top and sanded shank end I wiped the bowl and shank down with acetone. I used cotton pads with the acetone and was able to easily remove the varnish and move some of the stain to the sanded portions of the shank and rim. I would need to restain but it definitely looked much better. I matched the stain on the bowl and shank with a Maple Stain Pen. I put it on the smooth sanded rim top and shank end. I wanted it to start matched before I started sanding the bowl and shank with sanding pads. I was very happy with the match. I worked on polishing out the sanding marks with 320-3500 grit sanding pads. I worked particularly on the transition between the shank and the stem surface. I also worked over the briar of the bowl and rim top at the same time. The bowl and stem looked very good once I finished. I took the stem off the shank and turned to the bowl first. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each sanding pad I wiped the bowl down with a damp cloth to remove the sanding debris and dust. It began to take on a deep shine. I rubbed down the briar Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This is another pipe that I am really happy about the finished restoration. This reborn Weber Golden Walnut with a newly fitted golden acrylic variegated stem turned out really well to my eye. After restemming I think that it is unique and beautiful looking classic apple with a twist. The bowl is a classic Bent Billiard and the “new” horn stem is a great match. The polished horn stem works well with the briar and the nickel ferrule. The briar really came alive with the buffing. The rich reddish brown stains of the finish make the grain really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Weber Golden Walnut Apple really has a unique beauty and feels great in the hand. It looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.62 ounces. The pipe will be going on the rebornpipes store soon. It will be in the American Pipemakers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Cleaning up and Restemming a Sandy London Made Sandblast Billiard

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by Steve Laug

Once again, I dipped into my box of bowls to restem and came out with this interesting sandblast straight billiard. It is stained with a rich combination of brown stains that highlight the highs and lows of the blast. The finish is scratched and dirty but still interesting. The pipe is stamped on a smooth panel on the underside of the shank and reads 2 [followed by] Sandy [over] London Made. The bowl has a thick cake with some lava overflow on the rim top. There is something interesting about this little billiard bowl that makes me choose it next. Here are some photos for you to have a look. I took a close up photo of the rim top and bowl to give a sense of the thickness of the cake and the lava in the sandblast on the rim. It was a mess but obviously a well loved pipe. I took a photo of the stamping on the underside of the shank. There is a numeral 2 toward the heel of the bowl and the rest is centered in the shank in two lines as noted above.I took a photo of the stem I had chosen for the pipe next to the bowl so you can see the overall look of the stem and shank. It is slightly larger in diameter than the shank so that will need to be adjusted. The tenon is also slightly larger.I used a flat needle file to reduce the diameter of the tenon so that it would fit the shank of the pipe. It did not take too much to do and once it was removed it looked very good.I heated the stem with the flame of a Bic lighter to soften the vulcanite. Once it was soft enough I was able to straighten the stem to the angle that I wanted.I fit the stem to the shank and used a rasp to reduce the diameter of the stem. I wanted it to be a smooth transition from the shank to the stem. It was looking much better. I sanded the reduced stem diameter with 200 grit sandpaper to remove the file marks and smooth out the scratches. The transition began to really look good and it was smooth to the touch.I sanded out the scratches in the vulcanite with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. It started to take on a deep shine.I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. I turned my attention to the bowl. I used a PipNet Reamer with the first and second cutting heads to take back the heavy cake to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I like to remove all the cake to examine the walls for damage and checking. Great news is that this one is free of any damage! I used a brass bristle wire brush to work over the sandblast rim top and edges. The inner edge and the top looked to be undamaged.I used alcohol, cotton swabs and pipe cleaners to clean out the internals of the shank and the new stem. Once finished the pipe smelled as clean as it looked.I scrubbed the bowl with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris from the sandblast finish. I rinsed the bowl off with warm running water and dried it with a soft towel. It looked much better at this point. I restained the faded spots on the bowl sides and heel with a Mahogany and a Cherry stain pen to blend the colours into the sandblast finish. It looked much better at this point. I rubbed down the briar Before & After Restoration Balm. I worked it into the surface with my fingertips. I used a shoe brush to work the balm into crevices of the sandblast. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. This is another pipe that I am really happy about the finished restoration. This reborn Sandy 2 London Made Sandblast Billiard turned out really well. I used a vulcanite stem I had here to fit the pipe with a new stem. After restemming I think that it really is a great looking pipe with a great shape and grain. The bowl is a classic English Billiard that looks excellent with the new vulcanite stem. The polished black of the stem works well with the briar. The briar really came alive with the buffing. The rich brown and mahogany stains of the finish make the blast really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Sandy 2 London Made Billiard really has a unique beauty and feels great in the hand. It looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 28 grams/.99 ounces. The pipe will be going on the rebornpipes store soon. It will be in the British Pipemakers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restemming and Reclaiming an Anonymous Bent Billiard with a Bent Horn Stem

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by Steve Laug

The next bowl on the table is a classic Peterson style Bent Billiard that has a sump in the mortise of the shank. It has been sitting here and I have looked at it over and over again and today I decided to restem it. I cleaned up the bowl and matched a stem with briar bowl. It is a cleanup and restore and is a break from the routine of my other work on pipes. The bowl is dirty and somewhere in its life before it came to us the stem was lost. The finish was coated with varnish that left it shiny even under the grime. It showed promise under the grit and grime of the years. It no stamping on the shank. The right side of the nickel ferrule is stamped with a triangle with an EP in the centre for Electroplating. Underneath that it had three Old English style letters in shields that look like DWF. The bowl had a thick cake and some lava overflow on the rim top. There were a few small nicks in the briar. It is a pretty pipe with some great grain and I am hoping to match a nice stem to it. I took some photos of the bowl before I started my work on it. I took a close up photo of the rim top and bowl to give more of a sense of what I see and noted above. It is a dirty pipe but seems to have no damage on the rim top or edges.I took a photo of the stamping on the left side of the ferrule on the shank. It is hard to capture with the letters with the reflection of the light.I found a stem in my cans of stems that would work well with the pipe. It is a great looking bent horn stem. The tenon was polished horn and was threaded into the end of the stem. The look of the stem and bowl was going work very well.I sanded down the diameter of the shank end of the stem so that it would fit well inside the ferrule. I used a folded piece of 220 grit sandpaper to smooth out the stem surface and to reduce the size of the stem. Once finished it fit well. I set it aside and went to work on the bowl.
I began my work on this pipe by reaming the pipe. I used a PipNet Reamer with the first and second cutting heads to take back the heavy cake to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl walls with 220 grit sandpaper wrapped around a dowel. I like to remove all the cake to examine the walls for damage and checking. Great news is that this one is free of any damage! I scraped off the rim top and edge of the bowl with the Savinelli Fitsall knife. The inner edge and the top looked to be undamaged.I used alcohol, cotton swabs and pipe cleaners to clean out the internals of the shank and the new horn stem. Once finished the pipe smelled as clean as it looked.I cleaned off the shiny coat of varnish on the bowl and shank with a cotton pad and acetone. Once finished it looked better. It is a great looking bowl with some nice grain around the sides and rimtop. I sanded the bowl to blend in the remaining fills to the surface of the bowl and to continue to clean up the rim top and remove any remnants of varnish. I used 320-3500 grit sanding pads and wiped the bowl down after each pad with a damp cloth to check on the progress. It came out looking much better. I polished the briar bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl and the band took on a rich glow. I paused the polishing and stained the rim top with an Oak Stain pen to match the rest of the briar. I finished the polishing with 6000-12000 grit pads. I wiped the briar down with a damp cloth to remove the sanding debris. But the bowl looked better and better. I rubbed down the briar Before & After Restoration Balm. I worked it into the surface with my fingertips. I used a shoe brush to work the balm into the twin rings around the cap. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention back to the horn stem. I sanded out the scratches in the horn with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. It started to take on a deep shine.I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This is another pipe that I am really happy about the finished restoration. This reborn Anonymous Bent Billiard with a horn stem turned out really well. I used a horn stem I had here to fit the pipe with a new stem. After restemming I think that it really is a great looking pipe with a great shape and grain. The bowl is a classic Bent Billiard and the “new” horn stem is a great match. The polished horn stem works well with the briar and the nickel ferrule. The briar really came alive with the buffing. The rich brown stains of the finish make the grain really pop with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Billiard with a Horn Stem really has a unique beauty and feels great in the hand. It looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 54 grams/1.90 ounces. This one will stay with me for awhile to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!