Tag Archives: contrast staining

Breathing New Life into a Briarlee Scoop


Blog by Steve Laug

My brother Jeff and I were looking through Ebay and came upon this old Briarlee Scoop. The stem was badly overturned as these old pipes had a threaded metal tenon and shank insert. This one was turned upside down. Something about these 1960s era chunky pipes grabs my attention. They are very Minceresque, strongly resembling Custombilts. They have anice vintage look. Briarlee pipes were made by the Arlington Pipe Company.

I wanted to refresh my memory of the brand since it had been a while since I had worked on an Arlington made pipe. I checked my usual sources and found that Pipedia had some quick and helpful reminders for me https://pipedia.org/wiki/Arlington. The next photo came from that site and is a great advertisement for the brand.Briar1 I quote from Pipedia: “Arlington Briar Pipes Corporation was founded in 1919 in Brooklyn, New York, and produced the Arlington, Briarlee, Firethorn, Krona and Olde London brands among dozens of others, primarily acting as a subcontractor making pipes to be sold under other brand names. Among others, in the 1950’s, Arlington turned pipes for the famed Wilke Pipe Shop in New York City. The corporation was dissolved by the State of New York as inactive on December 6, 1978. Arlington Briar Pipe Corporation, located at 200 Kosciusko Street, Brooklyn, New York, registered only a single brand trademark, the Arlington brand, the trademark for which was applied for on November 13, 1962 and granted on February 25, 1964. Jack Kaye, of Arlington Briar, was also granted a patent for a combined mirror and stand in 1967.”

Pipedia also quotes José Manuel Lopes, Pipes Artisans and Trademarks; “Arlington is a North American brand that belonged to Arlington Briar Pipes Corp., Brooklyn, New York, founded in 1919. In the 1940s, Ludwig Rosenberger gave the company new life, and it continued until the 70s. His son, Mel Rosenberger, has recently launched the DiMonte brand. Jack Uhle was also linked to Arlington.” Arlington, as far as known, mainly operated as a sub-contractor for other brands. The Jobey pipes are said to be made by Arlington at an unknown point of time. Arlington’s own pipes are seldom seen.”

Now I had the information in hand and I started to work on this pipe. The next set of photos was the ones that the EBay seller posted. They give a good reference point for the state of the pipe.Briar2

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Briar5 When it arrived I brought it to the work table and took my own set of photos. The overturned stem makes the pipe look awkward.Briar6

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Briar9 I unscrewed the stem and heated the stinger and tenon with a lighter until the glue softened in the stem. Once it was warm the stem was quite easy to turn and align.Briar10 I took the next two close-up photos to show the size of the pink putty fills on both the right and left side of the bowl. These pink fills would have to go as they are very hard to stain or mask.Briar11

Briar12 I reamed the bowl with a PipNet reamer using the largest cutting head. I was able to ream back the cake to briar and at the same time clean up the inner edge of the rim. The edge was not as damaged as I thought it might have been.Briar13

Briar14 I cleaned the surface of the bowl with acetone on cotton pads to remove the finish and the grime. I scrubbed the lava on the rim to see if I could remove it.Briar15Briar16Briar17Briar18

I lightly sanded the rim to remove the hard tars on the surface while not scratching or damaging the bowl. I also sanded the inner edge of the rim to clean up the rough edges.

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I removed the pink putty fills with a dental pick and refilled them with briar dust and clear super glue.

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I sanded the repairs smooth and then used a black Sharpie permanent marker to stain the grooves on the sides and top of the bowl.

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I stained the bowl with a dark brown aniline stain for a top coat to contrast with the black trails in the briar.

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I buffed the bowl with White Diamond to give it a shine and get a feel for the coverage of the stains.

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Now it was time to work on the stem. I sanded the stem with 220 grit sand paper to remove the tooth chatter and bite marks on the underside near the button. I followed up by sanding with a medium grit sanding sponge.

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The inside of the shank was a mess as is often the case with these pipes with metal mortise fitments. It took a lot of scrubbing before I could remove the oils. The pile of cotton swabs is about half of what I used to clean out the shank. Cleaning the stem was a challenge as the stinger was not removable. I fit pipe cleaners through the slot in the stinger and drew them through the airway in the stem until it was clean. I scrubbed the stinger with alcohol and a brass bristle brush to remove the hardened tars that had collected and dried there. I wet sanded the stem with 1500-2400 grit micromesh pads but forgot to take a picture of the stem after the sanding. The effect of that sanding can be seen in the second photo below.

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With the internals clean I polished the stem with micromesh sanding pads. I dry sanded with 3200-4000 grit pads and then rubbed the stem down with Obsidian Oil. I continued sanding with 6000-12000 grit pads and gave the stem a final coat of oil and set it aside to dry.

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I buffed the bowl and stem with Blue Diamond on the wheel and then gave them both multiple coats of carnauba wax. I buffed them with a clean flannel buff and then hand buffed them with a microfibre cloth to raise the shine in the briar and the stem. The finished pipe is shown in the photos below. The old warrior is ready for ongoing service. Once again, thanks for looking.

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Breathing new life into this Dusky Dulcet Bulldog


Blog by Geoff Carmell

It is a pleasure for me to post this first blog by Geoff Carmell. I have followed his work on Facebook and we have communicated via Messenger and email now for a while. We have common friends in the small pipe community of Calgary. I saw his work on this bulldog and knew it was going to a common friend so I asked him to do a blog on the restoration. Geoff, it is great to have this piece here. You have done some great work on that old pipe. Thanks for sharing it with us all. Welcome to rebornpipes.
Geoff1Hello everyone, this is my first attempt at blogging about one of my pipe refinishing projects.

Before I begin, our host Steve Laug wanted me to give a brief introduction about myself. I am still quite a novice when it comes to the world of pipes but that hasn’t quelled my desire to keep collecting, refinishing and smoking pipes. For me it truly started while going to local antique shops last fall while my parents were visiting. I was hooked when I refinished one of those antique store finds and haven’t looked back since.

I wanted to take a moment and say that refinishing pipes as a hobby has really helped me in more ways than one. I live in Southern Alberta and I am a crane truck operator in the oil and gas industry. Last year was an extremely slow year for me and 2016 isn’t looking any better. As such, I needed an outlet to keep myself from going crazy worrying about all the “what if’s” in life.

This began my journey into the world of pipe refinishing. This nice little bulldog was one of my first eBay purchases and was really in decent shape needing very little work, or so I thought…

My first step was to thoroughly clean the bowl inside and out. I did my usual salt/alcohol soak to get rid of any “ghosts” in the bowl. Before I did that though, I used Q-tips and pipe cleaners dipped in alcohol to clean the shank. Once the bowl was sanitized I turned my attention to the outside of the bowl by using a lightly dampened patch of “0000” steel wool to clean off the grime. To my dismay, this “cleaning” uncovered a crack in the rim.Geoff2 Not sure of what to do I just began sanding the rim down to the point that the crack was no longer visible. After I finished sanding the rim, I turned my attention to the grooves on the front of the bowl which had all but disappeared due to the wood swelling. After lots of filing with my newly acquired needle files the grooves started to take shape again. With the rim and grooves in good shape again I sanded the bowl with 400 and 600 grit sandpaper. I then proceeded to dye the bowl with Fiebings mahogany leather dye. I set the dye by flaming it and then left that to sit overnight. I turned once again to my steel wool to help strip off the dye to reveal the beautiful grain underneath. The bowl seemed lacking, I decided to sand the rim of the bowl once more if only to reveal the original briar again, although it’s not noticeable in the pictures, I sanded the ridge between the two grooves as well to show some contrast.Geoff3 Once the sanding was complete I used my buffing wheel with brown Tripoli to further bring out the shine and then applied a couple of coats of carnauba wax to protect the finish.

After the bowl was done I used the buffing wheels to put a shine on the stem as well. After all the buffing and waxing is done I like to use a clean microfiber clothe to hand rub the bowl and stem. This really helps to get rid of any wax buildup.Geoff4 After all is said and done I really enjoyed this refinishing project and I was pleased that it turned out to be my first pipe that would go to a great guy in our church.
Thanks for looking.
Best regards,
Geoff

A Peterson’s Product 268 Zulu Restemmed and Restored


Blog by Steve Laug

This pipe came to me with the Meerschaum Sultan that I restemmed. It is stamped Shamrock on the top of the shank and “A Peterson’s Product” Made in the Republic of Ireland on the underside. On the right side near the bowl shank union it was stamped 268. I looked the number up and it is the shape number for a Zulu shape. The gentleman in Chile wrote: “I only have the bowl (I’m not acquainted with the minor brand) with an inappropriate mouthpiece which makes it impossible to smoke. I don’t remember how it got into my collection and certainly it’s not a pipe I purchased myself. It has a heavy cake and is a second-hand. If a proper mouthpiece could be made and a proper tune-up, it could make a fine pipe.” He included the following pictures.Shamrock1 When it arrived I took it out of the box to deal with when I had finished repairing the Sultan Meerschaum pipe. It was a nice piece of briar with mixed grain and a worn finish. The stamping on the top of the shank was clear and sharp. The stamping on the underside showed clearly on the left side as you read it but as you got to the right side it was fainter. The rim was dirty and had a flaky coat of lava overflowing from the inside of the bowl and the thick cake there. The inner and outer rim looked good with no dents or chips. The bowl sides, front and back had some light dents in the finish. The stem was a billiard stem that had been stuck in the shank. It fit snugly but absolutely did not match the oval shank.Shamrock2

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Shamrock5 I took a close up photo of the rim and the bowl to show the thickness of the cake. Toward the bottom of the bowl it got thicker and reduced the size of the bowl at the airway.Shamrock6 I looked at several Peterson shape # 268 Zulus to get an idea of what the stem looked like originally on this pipe. I went through my can of stems and found several that would work on this pipe. The one that was the closest to matching the diameter of the shank of the pipe was a brand new stem blank that still had the castings on the sides and end of the button. The slot was constricted but the length and shape would be easy to match to the shank.Shamrock7 I drilled open the airway to accept the rod of the PIMO tenon tool. And then set up the tenon tool on a cordless drill. The current tenon was too long for the tool to cut all the way to the end of the tenon so I used the Dremel and sanding drum to shorten the tenon. I put it on the tool and adjusted the set screws and took off the first round of material. I did three adjustments to turn the tenon down to a fit in the mortise. I fine tuned the fit with 220 grit sandpaper.Shamrock8

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Shamrock10 The fit in the mortise was snug. The diameter of the new stem was large on the sides and the bottom. The top would take the least adjustment to get the fit correct.Shamrock11

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Shamrock13 I took off the majority of the excess vulcanite with the Dremel and sanding drum. I put it back in the shank and the fit was better. The rest of the work would have to be done by hand sanding.Shamrock14 I hand sanded the stem until it was smooth and the transition between the shank and stem needed some fine tuning then set the stem aside and worked on the bowl. Contrary to my normal pattern I wiped off the outside of the bowl and shank with acetone on cotton pads to remove the finish and the grime that had been ground into the briar. Once it was gone there was some nice grain showing through.Shamrock15

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Shamrock18 I put the stem in place and took a few photos so that I could see where I stood at this point in the process. The pipe was looking good and with a few tweaks would look even better.Shamrock19

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Shamrock22 The top of the bowl was caked and the lava was very hard. I tried to scrape it carefully with a pen knife and gave up. I resorted to lightly topping the bowl on the topping board to remove the thick lava build up.Shamrock23

Shamrock24 I reamed the bowl with a PipNet reamer starting with the first cutting head. I finished with the second cutting head which was the same diameter as the inside of the bowl. I cut the cake back to bare briar so I could assess the inner bowl walls. They looked very good with little burn or damage. The cake had protected them.Shamrock25

Shamrock26 I fine tuned the sanding on the stem and shank fit with 220 grit sandpaper and shaped the stem to match the oval of the shank. The flow of the bowl and stem were looking really good at this point in the process.Shamrock27

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Shamrock30 I cleaned out the inside of the mortise and the airway in the stem and shank with alcohol, cotton swabs and pipe cleaners.Shamrock31 I used the dark brown stain pen to touch up the rim and the end of the shank to match the stain colour on the rest of the pipe. I rubbed it down with a light coat of olive oil to give some life to the dry wood. I gave the bowl a quick buff with Blue Diamond and then gave it one coat of carnauba wax and hand buffed it with a microfibre cloth. The “new” look of the bowl is shown in the photos below.Shamrock32

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Shamrock35 With the bowl stained and oiled I used a heat gun to bend the stem and get the proper angles that I had found online on the 268 shaped pipes. I heated the stem until it was pliable and then bent it over a round can to get a smooth angle. I took photos of the pipe with a bent stem to give a feel for the finished look.Shamrock36

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Shamrock38 I fine tuned the fit of the stem to the shank by beveling the inner edge of the mortise in the shank and then cleaning the area around the tenon stem joint. I wet sanded the stem with 1500-2400 grit micromesh and then rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit micromesh pads and gave it another coat of oil. I finished sanding with 6000-12000 grit micromesh pads and gave it a final coat of Obsidian Oil. I laid the stem aside to dry.Shamrock39

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Shamrock41 I put the stem on the pipe and buffed the entirety with Blue Diamond and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished pipe is shown in the photos below. It is ready to go back to Chile. Sometime early this week I will pack the two repaired pipes up and make the trip to FEDEX to send them back. I look forward to hearing what the two of them smoke like for the Chilean pipeman. I like the new looks of both of these pipes and I think he will as well. But I have to tell you I am a sucker for the Zulu shaped Petersons. This one is a beauty!Shamrock42

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Putting the pieces together and arriving at a Parker Super Bruyere Billiard


Blog by Pam Otto

It is with pleasure that I introduce to you all the work of one of our readers, Pam Otto. I think as you read this first blog of hers posted here that you will join me in hoping we have not heard the last of her. She has done work on this Parker that rivals what an early writer, Gan Barber did with a Peterson. (If you did not read it or don’t remember here is the link: https://rebornpipes.com/2012/10/03/all-the-kings-horses-and-all-the-kings-men-a-petersen-adventure-gan-barber/). Pam has done the work a masterful job of rebuilding this old pipe. Its finished beauty is amazing. Thank you Pam for being willing to post here. It is a privilege to have you here. Without further ado, here is her post. — rebornpipes

I discovered the hobby of pipe restoration about a year and a half ago and jumped in with both feet. I soon discovered Reborn Pipes and Steve, let me tell you, my life hasn’t been the same since. Thanks so much for the information, techniques and methods you share, and for this opportunity to contribute to your blog.

Most of the pipes I’ve worked on, and learned on, have arrived through the “usual channels”–flea markets, estate sales and of course eBay. But this particular pipe, a Parker Super Bruyere, came via a more unusual route.

I was at work one recent Saturday (I manage a nature center when I’m not fiddling with pipes) when I received a text message from my friend Suzi. It contained this photo, along with the words, “Thought of you at Geneva Mothers Club bazaar!”Pam1 One look at that pic and I knew work could wait. I jumped in the car and within minutes arrived at the craft show location.

I half walked, half jogged up to the building, paid my entrance fee and made my way through the throng—a well-dressed, Ladies Who Lunch crowd—in search of a sign that read Exit 22E. A subsequent text from Suzi had given this added detail, which turned out to be absolutely essential in navigating the cavalcade of vendors.

After a couple of wrong turns I at last found the booth, staffed by a pleasant woman peddling hand-crafted snowman décor. With sawdust and a little mud crumbling off my jacket, I reached for her basket of “Frosty’s Pipes” and began laying them out on the counter. We exchanged pleasantries—the woman and I—and she told me that the pipes were US$4.95 each. She also encouraged me to consider a snowman for my front door. But by then I wasn’t really listening.

I emptied the basket and studied what Frosty had to offer, eventually deciding on five Yello Boles of various vintages going back to Honey Cured Briar; a Medico Ventilator I want to try unventilating; and the Parker.

Clutching my prizes, swathed in tissue paper within a plastic Wal-Mart bag, I then faced the daunting task of navigating back through the crowded aisles. (Exit 22E, it turns out, was for emergencies only.) Along the way I bumped into Suzi and excitedly showed her the pipes—especially the Parker—while she in turn showed me the handmade greeting cards she’d found. Both happy with our purchases, we went our separate ways—she to peruse more holiday wares, I to head home and triage my treasures.Pam2 Spread out on the dining room table, the pipes ran the gamut from barely touched to smoked nearly beyond recognition. Oddly enough, rather than dismiss pipes in poor condition, I find myself drawn to them. Clearly their previous owners found them quite delectable; there’s a good chance some of that former glory remains. And so it was that the Parker went to the front of the line.

Carbon clogged the bowl and had fractured the briar in three separate places, the cracks pervading the crusted rim and converging at the bottom of the bowl. The shank too was obstructed with decades of hardened goo, to the point where the mortise could accommodate only about half of the stem’s tenon.Pam3Pam4Pam5Pam6 I turned up the lights and rubbed the shank a bit in an effort to remove some surface grime and get a better look at the shank’s stampings. The left side bore a faint PARKER SUPER BRUYERE, the SUPER inside a diamond; closer to the bowl was stamped the number 5. The right side read MADE IN LONDON over ENGLAND and the number 18. Below this was PAT. NO. 116989/17 and, about 5mm toward the bowl, a capital letter T.

I did a quick check of Pipedia and PipePhil for Parker date codes and discovered that this old boy* dates to 1941. (*As a female, I find it funny that men tend to refer to pipes in the feminine, i.e. she/her. To me they’re clearly male. But to each his or her own, right?)

At any rate, I couldn’t wait to get started on the pipe’s revival. I started by gently pulling the stem from the shank and laying it aside. For all its years of service, its oxidation was minimal. There were some troubling dings, one nearly marring the P logo, but the delicate work they would require could wait.

Instead I turned my attention to the amazing carbon cake. I tried to picture the very last time the previous owner loaded up the bowl. Roughly half its original capacity remained and the draw, if there was one at all, probably caused some pulled lip and/or cheek muscles.Pam7 I put the smallest head on my Pipnet and gently twisted it inside the cake. I expected the bowl to disintegrate immediately but, no, that took a good two or three turns more.

Moments later, with three distinct pieces in my hand and a lot more carbon to remove, I headed down to the garage and the Dremel. Even though this tool and its potential for destruction scares the bejeebers out of me, when equipped with a sanding barrel it does make quick work of hardened cake. A few minutes later I returned to my dining/work table blackened with carbon (thank goodness for dust masks and goggles) but with three much-cleaner pieces of briar to assess.

Parts of the bowl were not only caked but also charred, so I’d had to remove a considerable amount of material. Worse, due to the uneven nature of the char, the bowl innards were something less than round.

The good news tho was that all the breaks were clean, and the three pieces fit neatly back together. Before reassembly I scrubbed the outer surfaces with straight-up Murphy’s Oil Soap, then wiped them down with a damp towel. The grain that was hiding beneath the grunge made me smile.Pam8 I mixed up some JB Weld and applied it to the breaks, placing more on the inner edges than the outer. I reunited the individual parts, pressed and held them together for a couple of minutes, smoothed the interior with a toothpick and then set the bowl aside to cure.

A combination of demands at work as well as home meant that it was another week before I returned to the Parker. I tried twisting and turning the bowl and thankfully the “welds” held. JB Weld is tough stuff. 🙂 I ran a needle along the external surfaces of the cracks to clean out any loose debris, then applied briar dust and super glue.Pam9Pam10 While waiting for the glue mixture to cure, I began work on the stem. Starting with a small, folded bit of 220 grit paper, then 400 and 600, I gingerly worked on the small gouges near the base. If it weren’t for their location near the logo, I would have tried using a flame and then sanding. But I opted instead to make the raised edges flush with the stem, then mixed powdered charcoal with super glue and filled in the small cavities that remained. After curing, I sanded the patches smooth.

I also decided to experiment with the inside of a cigar box as background for picture taking.Pam11 The next day I sanded the briar-dust crack repairs with a succession of 220, 400 and 600 grit sandpapers. I also topped the bowl with that same sequence to see how the cracks appeared from the top down.Pam12Pam13 I put the stem back in the shank to size up how things were coming along and, when it only went in halfway, remembered that I still had a lot of internal cleaning to do.

I dipped a bristle pipe cleaner in 91% isopropyl alcohol and threaded it through the stem, then set it aside to soak. I attempted to do the same with the shank, but it was so clogged I had to first abrade away whatever gunk I could reach with a round needle file.

I dripped some alcohol down the shank and eventually was able to poke through to the bowl with a bristle cleaner—the first of many. I worked for about an hour, switching between bristle cleaners and cotton swabs, before finally finishing up with a few regular pipe cleaners.

The stem took a little less time, maybe 30 minutes, and a dozen bristle and regular pipe cleaners combined.

The P logo on the stem was a little worse for wear. The lower right side of the diamond, as viewed from the button end, was virtually nonexistent. Using an Exacto blade, I pushed on the faint outline that remained until there was a slight indent. It wasn’t quite as deep as the other three sides of the diamond, but I thought it prudent to stop before I went too far.

I tried using white nail polish to brighten up the logo but, perhaps because the bottle was 20 years old, the results weren’t quite what I was looking for. I wiped away the nail polish residue and applied Liquid Paper white correction fluid, which I’ve had success with in the past.Pam14 I would say the results were “Meh,” except that, in looking up other Parkers online, it would appear that their stem stampings are not always super-crisp. Rather than waste more time on a detail that probably can’t improve a whole lot more, I decided to celebrate its unevenness and move along to the next step: resolving the bowl’s myriad issues.

Using 220 grit sandpaper, I moved along the inside of the bowl, sanding away excess JB Weld along with microns of briar. I eyeballed the progress as I went, hoping for a shape that approximated round. When I was satisfied it was as close as it could get, I mixed up a small batch of Steve’s sour cream-n-powdered-charcoal bowl coating and applied it, first with a dental spatula, then a folded pipe cleaner. I used my index finger for a final smoothing.
Pam15Pam16Pam17 It was during this process that I noticed the left exterior of the bowl was itself somewhat flattened. Maybe a few too many whacks on a tabletop or boot heel?

Whatever the reason, I moistened a towel, heated a table knife and proceeded to steam the area. Maybe it worked, maybe it’s just wishful thinking, but the flatness did seem to raise up a bit. With that issue addressed, it was time to start staining.

When I’d cleaned up the briar with the Murphy’s Oil Soap, the grunge on the towel included a considerable amount of red pigment. Hoping to recreate the same hue, I swabbed the bowl with oxblood aniline stain, wiped it immediately with an absorbent cloth, then swabbed it with dark brown stain and wiped again. After a few touch-ups I was satisfied that the coverage was even, and flamed the stain with a lighter.

The seams where the bowl had been mended were still a little too visible for my taste, so I went at them with a black Sharpie marker. A quick dab with the marker followed by a quick wipe with my finger helped the cracks blend in a little more.

At this point I decided this Parker was about as reborn as he was going to get. Down to the garage workshop we went, one last time, to apply some carnauba. Only then did I realize just how cold our recent cold snap has been. I brought the wax bar inside to warm up a bit, then went back to the garage for a couple quick coats. More will come, after the next thaw.

If you look at the pipe up close, the cracks are still apparent. But like a bad memory, they fade with some distance. This is one pipe Frosty is going to have to do without.Pam18Pam19Pam20

A Tiny Apple Reborn – new stem and new finish


Blog by Steve Laug

This morning I decided to work on an interesting little pipe that I picked up in an eBay batch from England. All of the bowls in that batch had broken tenons stuck in the shank. All were no name bowls or so worn that the name had long since worn off. This one was the smallest pipe in the batch. The bowl and shank are 2 ½ inches long and 1 ½ inches tall. The bowl is drilled at 5/8 inches and I can insert my little finger. The shank was spliced somewhere along the way and done quite well. It is a smooth splice. I wonder if it was a repair or if it came out that way when briar was scarce during the war. The finish was spotty – varnish was peeling from the bowl and shank. The tenon appears to have had a metal tube in the middle of the vulcanite and both had snapped off when they broke. I have circled this bowl in red in the next three photos. The first shows the batch of pipes that I picked up. The second is an enlargement of the bowl itself and the third photo shows the snapped tenon in the shank.Apple1
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Apple3 The photos above came from the seller. I took the next series of photos before I worked on the pipe this morning. The rough finish is visible in the photos as are the fills on both sides of the bowl. They were shrunken and hard so they would have to be repaired. You can also see the splice in the shank about 2/3 of the way up the shank to the bowl. The bowl had a thick cake that was crumbly and rough. The bowl still was half full of tobacco that had been stuffed into it evidently before the stem broke. The rim had lava overflow and some damage to the inside edge and the top of the rim.Apple4
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apple7 For a stem for this pipe I turned to my stem can and found a long narrow stem that needed a little adjustment to the tenon and the diameter of the stem at the shank before it would fit. I turned the tenon with a Dremel and sanding drum and finished by sanding it by hand.Apple8 The photos below show the stem in the pipe. The diameter of the shank and the diameter of the stem do not match.Apple9 I used the Dremel and sanding drum to reduce the stem diameter to match the diameter of the shank. I always rough in the fit with the Dremel and then fine tune the fit by hand sanding.Apple10 I reamed the bowl with a PipNet pipe reamer and took the cake back to bare wood. I wanted to look at the inside of the bowl and rim to see what needed to be done at those points.Apple11
Apple12 I stripped the finish off the bowl with acetone on cotton pads. With all of the fills and dents in the no name bowl it was another candidate for sanding and refinishing. Looking down the shank with a light it appears that the splice of shank was done with a metal tube in the shank. The bowl and the added shank also appear to be different wood.Apple13 I topped the bowl to remove the rim damaged and to clean up the edges of the rim.Apple14 I tried to pick out the fills on the bowl but they were tight and were rock hard. I cleaned up around them and filled in the shrinkage with clear superglue.Apple15 I sanded the repaired areas and the rest of the bowl and shank with 220 grit sandpaper. I sanded the repairs smooth and followed up by sanding with a fine grit sanding sponge.Apple16
Apple17 I gave the bowl a black under stain to help hide the fills and the splice. They would always show but the dark under stain would blend them into the finish better. I applied the stain and flamed the bowl and repeated the process to get good coverage.Apple18
Apple19 I wiped down the bowl with alcohol and cotton pads to remove the black from the surface of the briar and leave it in the grain patterns.Apple20
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Apple23 I sanded the bowl with a fine grit sanding block and the stem with the fine grit sanding sponge and fit it in the shank to get a feel for the new look. I took the next series of photos to see how the pipe was developing. I liked what I saw. The black stain had done a good job covering the fills and the splice. I used a black permanent marker to fill in some light spots and drew in some grain lines in the bald spots.Apple24
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Apple27 I gave the bowl a top coat of Danish Oil with Cherry stain and then again used the permanent marker to fill blank spots and darken the fills. I wiped the Cherry stain over the bowl several times until the coverage was good and then set the bowl aside to dry.Apple28
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Apple30 While it dried I worked on the stem with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads and gave it a coat of Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished with 6000-12000 grit pads, gave it a final coat of Obsidian Oil and let it dry.Apple31
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Apple33 I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buff and then by hand with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I like the looks of it with a long thin stem. It is a like a pencil shank Bing with an apple shaped bowl. Thanks for looking.Apple34
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Reshaping and Restemming a no name Oval Opera Pipe


Blog by Steve Laug

I bought a group of pipe bowls on Ebay a while ago and one of them was an oval bowl Opera pipe. The stamping was non-existent, whether worn off by over buffing or never present it was no longer on the shank on either side. It is shown in the photo below marked with a red oval. It is an interesting shape and this one was a normal sized pipe. There was nothing of the typical small size of the pipes like this that I have worked on in the past. The stem was long gone and the broken tenon was stuck in the shank. The finish was rough and had deep dents and nicks all over the bowl. The cake in the bowl was thick and the rim was damaged on the inner edge and had burn marks on the front top and left side. There were two large fills on the bowl; one on the left side shank near the bowl junction and the other on the underside mid-shank.Op1 Op2 I pulled the broken tenon by my usual method. I use a drywall screw and insert it in the airway. I use a screwdriver to turn it into the airway just enough to be tight in the tenon. You need to be careful to not turn it in to far as it will expand the tenon and crack the shank. Once it is in place I use needle nose pliers to wiggle it free of the shank. It usually comes free with little effort. That was true in the case of this tenon.Op3
Op4 I took the next set of photos to show the state of the pipe when I started this project. Note the damaged rim top and inner edge.Op5
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Op8 I went through my can of stems for a donor stem and found a bent saddle stem that I could straighten and fit to this pipe. I turned the tenon with the PIMO tenon turning tool to a close fit and hand sanded it to get a snug fit. The shank was slightly oval and the stem round so I would need to work on the shank to get a good fit.Op9
Op10 I used 220 grit sandpaper to clean up the finish on the bowl and shank. I did preliminary shaping of the rim to clean up the damage at the top. I used a PipNet reamer to ream the bowl. I use the smallest head and work it in the centre of the oval first and then move it to the front and back of the oval to ream those areas. I cleaned up the reamed bowl with a pen knife to get rid of the cake. I needed to take the cake back to bare briar so that I could reshape the inner edge.Op11 I sanded the bowl with 220 grit sandpaper to remove as much of the damage to sides of the bowl as possible. You can see from the photo below the dip in the top edge of the bowl about middle. That is where the burn damage is on that side.Op12 I wiped the bowl down with acetone on cotton pads to remove any remaining finish and to see where I stood in terms of removing damage to the bowl.Op13
Op14 The next photo shows the extent of the damage to the top and inner edge of the rim. You can see the rough cut marks on the inner edge from a previous owners attempt to ream the bowl. You can also see the burn marks on the left and right top and sides of the rim.Op15
Op16 To remove the dips where the burn marks were in the rim top and to remove the damaged briar I decided to top the bowl. I would need to reshape the rim to match the original but I would deal with that later.Op17 I used a Dremel and sanding drum to shape the outside edge of the rim and bowl.Op18
Op19 Op20 I put the stem in place in the shank, aligned it correctly and sanded the shank to clean up the fit. I wanted the shank to be more round and consistently shaped as it originally was not completely oval – it was only that shape on the left bottom side. The rest of the shank was round. I sanded until I had the shank rounded and matching the stem.Op21
Op22 I continued to shape and sand the rim and flow into the bowl. I worked on the slight bulge in the stem at the saddle to get the alignment and flow right. Since I had a clean slate to work with on this old briar I figured to get it as close as I could to a clean flowing look. I wanted it to look better than before not just cleaned up. It would take a lot of sanding and shaping before I was finished with it.Op23
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Op26 The fill on the bottom of the shank was solid except for one small spot in the centre of the repair so I sanded it, wiped it clean and filled in the spot with clear super glue. Once it dried I sanded it smooth to match the rest of the shank. The small rough spot was gone and the fill was smooth and dark.Op27 I cleaned out the shank and airway with the KLEENREEM drill bit to remove the buildup in that area. The draw on the shank was constricted so this was necessary to open it and give an easy draw to the pipe.Op28
Op29 I cleaned out the shank and the airway in both the bowl and stem with alcohol, cotton swabs and pipe cleaners until it was clean.Op30 I sanded the edges of the stem and the scratches in the saddle portion with 220 grit sandpaper to shape and define the edge and fit of the stem. I left a slight bend downward in the stem when I had straightened it and like the look of it.Op31
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Op34 I put a cork in the bowl of the pipe and prepared to stain it with the black undercoat. I wanted to highlight the interesting grain and the black would bring that out. It would also serve to mask the repair on the shank and the fill next to the bowl.Op35 I applied and flamed the black stain and repeated the process to get good coverage on the bowl.Op36 I wiped the bowl down with alcohol soaked cotton pads to remove the stain that did not settle into the grain.Op37
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Op40 I sanded the bowl and shank with a medium and fine grit sanding block to further remove the black stain. The contrast is beginning to show and the grain stand out.Op41
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Op44 I sanded the bowl and shank with 1500-1800 grit micromesh sanding pads to remove the scratches on the briar.Op45
Op46 I wiped it down with alcohol on a cotton pad and then set it up for the top coat of stain. I chose to use a Cherry Danish Oil on the top coat. I applied it with a cotton pad and set the bowl aside to dry.Op47
Op48 While the bowl dried I worked on the stem. I wet sanded with 1500-2400 micromesh sanding pads to further fine tune the shape of the stem. I worked to remove the remnants of scratching left behind by the initial shaping done with the lower grits of sand paper. I rubbed the stem down with Obsidian Oil and then dry sanded it with 3200-4000 grit pads. I gave it another coat of oil and finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.Op49
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Op51 The bowl was dry by the time I finished with the stem so I buffed the bowl and stem with Blue Diamond on the wheel and then gave both several coats of carnauba wax. I buffed the pipe with a clean flannel buffing pad and then hand buffed it with the microfibre cloth. The finished pipe is shown in the photos below. I really like the way the contrast stain came out and the way it hid the fills on the shank. The pipe really has some stunning and interesting grain all the way. Not one side looks the same. There is birdseye, cross grain and swirled grain. I think the finished pipe is a great improvement from when I started it. Thanks for looking.Op52
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Rescuing a Tinderbox Monza Horn – Restemming and Refinishing


Blog by Steve Laug

Monza1Another of the pipes that my brother Jeff sent me was a horn shaped pipe that was stamped Tinderbox Made in Italy in a circle with Monza in the centre of the circle. It is stamped on the underside of the shank. The shape is quite unique. The bowl had around 10-12 fills in it that went from tiny spots to huge plugs in the briar. The finish was a heavy urethane coat that made the pipe very shiny and really highlighted the fills around the bowl and the shank.

The shank had a split in the underside of the shank that went from under the band up the shank for one inch on the bottom side. It had just turned slightly upward and if left alone would have continued to the bowl. The rim was heavily damaged and there was a thick hard cake in the bowl that hurt my hand when I pushed the various reamers that I had trying to remove it. The bowl looked like it was conical in shape but was so thick that there was very little room in the bowl for tobacco. The stem was a replacement, like many of them in the pipes my brother sent me. It was a saddle stem and was missing a huge chunk on the left side of the button and up the stem about ½ inch. The person who had made the replacement had cut an angled end on the tenon which in my opinion was careless and not necessary. The airway into the bowl from the shank was plugged and when I blew into the end of the shank I could not get any air through it.

The next four photos show the pipe as it appeared when it arrived in the box from my brother.Monza2

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Monza3 I took a close up photo of the bowl and rim to show the damage and the cake in the bowl. The second photo below shows the broken stem. The stem was pretty much a throw away as it is very narrow after the broken button.Monza6

Monza7 I started to ream the bowl with a PipNet reamer. I started with a small cutting head and soon gave up. I used the largest head that would fit the diameter of the bowl and still found the cake too hard to cut through with the reamer. I dropped it in an alcohol bath to soak to soften the cake and to soften the urethane coat on the bowl. After it had been soaking an hour I took it out of the bath.Monza8

Monza9 In my can of stems I had one with the same diameter as the shank and a tenon that would work with some adjustments. The tenon was too long so I would need to trim it back and also adjust the diameter to get a snug fit in the shank.Monza10 The alcohol bath did not even make a dent in the finish. As I expected the only way to remove a urethane finish is to sand it off. I did not mind as it was covering a lot of damage to the rounded rim and the sides of the bowl. I fit the new stem in the shank and took a few photos to get an idea of the look. The stem was a little too bent to my liking so that would need adjusting but the taper worked well with the horn shape. The last photo of the underside of the shank shows a dark area. That is where the stamping is present and also the crack in the shank.Monza11

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Monza12 I put the stem aside and used a pen knife, a KleenReam and a PipNet reamer to work on the hard cake. It was still rock hard but I was able to chip away at it until I had removed it from the bowl.Monza15 I used the drill bit from the handle of the KleenReem to open up the airway into the bowl.Monza16

Monza17 I sanded the bowl some more with some medium and fine grit sanding sponges. I wanted to clean up the cracked area on the shank bottom so that I could repair it. I took the photo below to show the crack in the shank.Monza18 I used a micro drill bit on my Dremel to drill a small hole at the end of the crack to stop it from spreading further up the shank.MOnza19

Monza20 I packed some briar dust into the hole and then dripped super glue on top of that and then more briar dust and some more glue. I ran a dental pick along the crack to open it slightly and then put some glue along the crack to the band as to preserve that as well.Monza21

Monza22 I sanded the repair to smooth it out and blend it into the shank and avoided the area inside the stamping.Monza23 I heated the stem with a heat gun to take a bit of the bend out of it. Once it was pliable I bent it to match the flow of the curve of the horn. I wanted it to sit with the rim and the bend in the stem flat on the table when laid down. That angle would make it sit correctly in the mouth when it was smoked.Monza24

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Monza27 I worked on the curve of the rim and top with sandpaper and sanding sponges to get the flow of the rolled rim even all the way around the bowl. I worked on the inner edge of the rim as well to make it flow into the bowl rather than be an abrupt edge.Monza28 I sanded the bowl with medium grit sanding sponges and fine grit sanding blocks to remove the scratches from the briar and to work on the oxidation on the stem. The grain was beginning to show through. I wiped it down with a tack cloth to remove the sanding dust in preparation for staining the bowl.Monza29 The bowl had a lot of fills so I decided to try a contrast stain to both hide the fills and to bring out the grain. I started with a black aniline stain and finished with a brown.Monza30 I stained the bowl with the black and flamed the stain to set it in the grain. I reapplied and reflamed it until the coverage was even.Monza31 I wiped the bowl down with alcohol and cotton pads to remove the excess black and leave it only in the grain of the briar. I wanted it to show the grain and highlight the beauty. I also wanted to mask the fills to some degree.MOnza32

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Monza35 I used a black Sharpie permanent marker to draw grain lines through the huge fills on the bowl to further blend them into the briar.Monza36

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Monza38 With that preparation done I gave it a top coat of dark brown aniline stain. I applied it and flamed it and repeated until I was happy with the coverage.Monza39

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MOnza41 I hand buffed the bowl to check out the coverage of the brown and the contrast of the black and the black Sharpie marks. By and large I liked what I saw. There were some spots that needed some more work but it was looking good.Monza42

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Monza44 I worked the stem over with micromesh sanding pads – wet sanding with 1500-2400 grit pads and then giving it a coat of Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding with 6000-12000 grit pads and then gave it a final coat of Obsidian Oil and let it dry.Monza45

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Monza47 I buffed the pipe with Blue Diamond and then gave it multiple coats of carnauba wax. I buffed it with a clean flannel buff to raise the shine and then with a microfibre cloth to add depth to the shine. The finished pipe is shown in the photos below. It exceeds my expectations when I began the reclamation work on it. The fills on the sides, shank and back of the bowl have all but disappeared in the blend of stains and Sharpie pen. The large ones on the bowl front look better but are still somewhat visible. Overall I am happy with the results. Thanks for looking.Monza48

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A Rescue Dog – Restoring a Chadwick “Supreme” Rhodesian


Blog by Steve Laug

The third pipe my brother Jeff picked up in the lot from the Montana was one of my favourite shapes. In the photo below of the pipes at the seller’s antique shop it is the pipe on the far right of the picture. Looking at it in the photos I wondered if it was a Peterson 999 or a GBD 9438 two of my all time favourite pipe shapes. I was pretty excited to see what it was once he got the pipes. Everything about that pipe shape made me think that my guess was not far off. When the pipes arrived in Idaho my brother called and read me the stamping. The pipe was stamped on the left side of the shank Chadwick over “Supreme”. On the right side it was stamped Imported Briar. At that point I was scratching my head. It still looked like an English-made pipe to me but I had not heard of the Chadwick brand.Chadwick1 When the pipe arrived in Canada I looked it over and was still convinced it looked English-made. I looked in Who Made that Pipe and it was listed there as made by Wally Frank in the US and England. The next photos show what the pipe looked like when it arrived here. There is a lot of promise underneath all the grime. There was a thick cake in the bowl and the rim was covered with the overflow of tars and oils down the sides to the double ring. The finish was dirty and almost gone. I am not sure if the pipe had a natural finish or was stained but it was no longer clear what the original had been like. The double ring had a large chunk missing on the front of the bowl. There were two fills on the bowl front that were shrunken and looked like dents. The shank was dirty. The stem was chewed and gnawed on to the point that the button was virtually gone on the top side. There was a chunk missing from it on the top middle of the button. There were deep tooth marks on the top and bottom of the stem near the button. The stem was oxidized and scratched and had a build-up of calcification about an inch up the stem toward the shank. Inside the stem and shank was very dirty. The airway to the bowl was clogged and I was not able to blow air through it. It looked to me that there had originally been a stinger in the tenon but it was no longer present.Chadwick2

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Chadwick5 I took some close up photos of the stamping and the condition of the bowl, rim and stem before I went to work on restoring it. You can clearly see the stamping on the left side of the shank – Chadwick Supreme. The rim is in nasty condition. I am not sure how the last pipe man had ever fit much tobacco in the bowl. All I know is that it must have smoked really well because it looked as if he had never laid it down. The stem condition is also clearly shown with tooth marks and gnawing on the button top and bottom.Chadwick6

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Chadwick8a Before I started cleaning it up I wanted to learn a bit more about the brand. I have cleaned and used quite a few Wally Frank pipes over the years and knew that other companies in Europe often made their pipes for them. It was highly likely that this was a British made pipe. I checked on Chris Keene’s Pipe Pages and found the Chadwick name in the Wally Frank Catalogue for 1939. None of the other catalogues would open but at least I had the information that I needed. The first photo below is of the whole page. The second is of the right top corner where the Chadwick line is mentioned. The third is of a Chadwick Display Cabinet that was provided to tobacconists and stores that sold the line.Chadwick9

Chadwick10 Now I knew that the Chadwick line was indeed made in England. My guess was correct and I would go one step further and guess that they were made by Comoy’s or GBD. The advertisement says that the pipe was “custom-made in London with the deliberate precision of English master pipemakers. The Chadwick is our sincere effort to present a fine quality London made pipe from sweet smoking Algerian Briar Root at a modest price.”

What interested me was that the pipe came in three different finishes – Rough-Rugged, Natural and Dark. I am pretty sure that the one I had was originally dark finished as the dark finish would hide the fills on the bowl and they would be blended into the briar. That gave me the direction that I would go in restaining the pipe once I got to that point in the restoration process.

I love reading these old catalogues and seeing the life time warrantee on the pipes and the fact that the pipe originally cost $2.50 with postage paid from the Wally Frank factory.

Armed with that confirmation of British origin for this old pipe I went to work to restore it to its former glory. I worked on the bowl first. I wanted to ream back the cake to bare wood to see what I was dealing with in the bowl. I set up the PipNet reamer with the smallest head first and found that the cake was incredibly hard. The cutting head barely made a dent in the cake. I took the largest sized cutting head – same diameter as the bowl and work on it and with a lot of force was able to begin to make a dent on the cake. It was just too hard to go too deep with the tool. I used a pen knife to try to cut back the lower portion of the cake but could not even cut into it because it was so hard.Chadwick11

Chadwick12 I decided to soak the bowl and soften the cake in an alcohol bath. I dropped the bowl into the bath and left it overnight to soak and soften the cake.Chadwick13 In the morning I took it out of the bath and dried it off with a coarse cotton towel. The soak also had the effect of softening the lava on the rim and cap so that when I dried the bowl most of it came off in the process. I was able to ream it back to bare wood with the use of a PipNet reamer and a KLEENREEM reamer. I used the drill bit part of the KLEENREEM tool to open the airway into the bowl and remove the clog. With that gone I could freely blow air through the bowl. The final photo in this set shows the conical bowl on the reamed pipe.Chadwick14

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Chadwick16 I wiped the bowl down with acetone on a cotton pad to clean off the remaining finish and the grime left behind after the soak and the reaming process. The damaged rings on the front of the bowl are visible in the photos as is the damage to the rim top.Chadwick17

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Chadwick21 I lightly topped the bowl on a topping board using 220 grit sandpaper to flatten the rim top and to remove some of the rounding to the outer edge of the bowl.Chadwick22 I used a dental pick to remove the fills that had shrunk on the bottom front of the bowl in preparation for replacing them.Chadwick23 I packed briar dust into the holes and then dripped super glue onto the packed briar dust.Chadwick24 I packed briar dust into the missing section of the double rings on the front of the bowl. I put super glue on top of the briar dust fill to build up the repair. I added more briar dust on top of the fills on the bowl front and on the repair to the rings.Chadwick25 I sanded the patches on the bowl front with 220 grit sandpaper and smooth it out to match the surrounding briar.Chadwick26 I sanded the patch on the ring repair with 220 grit sandpaper to smooth it out. There were still some low spots on that repair so I refilled the area with some more super glue.Chadwick27

Chadwick28 I set the bowl aside to let the repair on the rings cure before I cut the new rings into the bowl front. While it was sitting I sanded the stem with 220 grit sandpaper to remove the oxidation and the calcification. I wanted to clean up the stem before I worked on repairing the tooth marks and gnawed button. I cleaned the stem with alcohol and pipe cleaners.Chadwick29

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Chadwick31 I scrubbed out the tooth marks on the stem and the button with a cotton swab and alcohol in preparation for the repair I would do there. I mixed the patching material using finely crushed charcoal capsules and black super glue. I mixed the two to blend the materials. I use super glue that gives me 45 seconds of time before it hardens so I have to work quickly.Chadwick32

Chadwick33 When I had the paste mixed well I applied it to the tooth marks and built up the button with a dental pick and dental spatula. The repair is anything but beautiful at this point but the mixture adds strength to the repair that the glue by itself does not give with tooth marks and damage of this magnitude.Chadwick34

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Chadwick36 I set the stem aside to cure and went back to the bowl. I used a Buck Knife, a pen knife and a sharp-edged needle file to cut the lines in the patch on the bowl front. I wanted the new lines to connect seamlessly to the lines on either side of the repair. These three blades always have worked for me to get a good straight line match.Chadwick37 When I had finished cleaning up the lines on the bowl the stem repair had cured enough to begin to shape the button and clean up the tooth repairs. I sanded them with 220 grit sandpaper to begin to shape and smooth out the repairs.Chadwick38

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Chadwick42 When I had the basic shape of the button set up the surface was quite porous on the button surface and in one spot on the tooth repair on top of the stem so I gave them a top coat of clear super glue to fill in the pores left behind by the super glue/charcoal mixture. I set that aside to dry.Chadwick43

Chadwick44 I cleaned the bowl and shank with pipe cleaners, cotton swabs and alcohol. It was one dirty shank. It took a lot of scrubbing to clean out the grime. I scrubbed until the cleaners came out clean and white.Chadwick45 I wiped the bowl down with alcohol to remove any last dust or grime in preparation for staining the briar.Chadwick46

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Chadwick48 I decided to stain the bowl with a dark brown aniline stain that I had thinned by half to give it a medium brown colour. I wanted to aim for the dark stain that was noted in the Wally Frank Catalogue above. I figured it would give me good coverage on the fills and the repair to the rings.Chadwick49 I applied the stain with a cotton swab and then flamed it with a lighter to set the colour in the grain.Chadwick50 I wiped down the freshly stained bowl with alcohol on cotton pads to even out the stain and to give it more transparency so that the grain shows through. When I was through I was happy with the colour and with the way it hid the fills on the bowl and the repair to the ring on the front of the bowl.Chadwick51

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Chadwick55 By that time the stem repair had dried and I sanded it with 220 grit sandpaper to smooth out the stem patch and do more shaping on the button.Chadwick56

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Chadwick58 I filed the slot in the stem to smooth it out and shape it. I also sanded the stem with a medium and a fine grit sanding sponge to further shape the button. I wet sanded the stem and button with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit micromesh pads and gave it another coat of oil. I finished by sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set it aside for the oil to dry.Chadwick59

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Chadwick61 I sanded the bowl with the micromesh sanding pads – 1500-12000 grit to polish the briar – bowl, shank and rim, to bring out the grain. When the grain began to pop I buffed the bowl and the stem with Blue Diamond on the wheel and then gave both multiple coats of carnauba wax. I buffed it with a clean flannel buff and then with a microfibre cloth. The finished pipe is shown in the photos below. It is a far cry better looking than when I started. This one is a keeper. Thanks for looking.Chadwick62

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Restoring An Eagle Cool-Dry Billiard


Blog by Steve Laug

The pipe was another gift pipe sent to me by Pam. It is in decent shape. The stem is oxidized and has some tooth marks on the top and bottom side of the stem near the button. The tooth mark is like a vertical slit on the top and bottom side about ½ inch up the stem from the button. There is also a small tooth dent near the button. The metal part of the stem and tenon were integrated into the stem rather than in the shank of the pipe. The finish on the pipe was shiny and showed that the lacquer or varnish that had been used was peeling in spots on the front of the bowl. The stamping was deep and readable. There were quite a few fills on the bottom of the bowl. The largest was on the bottom front edge of the bowl. It had shrunken and was a large pit that ran across the front of the bowl. The bowl was heavily caked and the buildup on the beveled rim was hard and chipped looking. There were some nicks on the outer edges of the rim from when the bowl had been tapped out. The shank was not too dirty and the mortise appeared to be lined with a white tube of some sort.Eagle1 The Eagle Cool-Dry has some unique plumbing in terms of system pipes. It is different from any of the other pipes like this in my collection. The rest of the ones that externally look like this one, the Keyser Hygienic and the Millard Perfect Pipe are actually very different in terms of design. They have a metal insert at the end of the shank that acts as a condenser area with a tube extending from the airway into the condensation chamber. The stem also has a metal tube insert and no tenon but is a military mount stem that inserts into the chamber. The two tubes either meet in the chamber or sit in the chamber. The Eagle is very different in terms of design from the other two mentioned above. The shank is lined with either clay or meerschaum – hard to tell by just looking. My tendency is to assume it is clay. The porous tube is inserted into the shank forming the mortise of the pipe and extending to the end of the shank (see photo below). The metal tenon integrated into the vulcanite stem sits snuggly into the lined mortise. Once I clean it up I may be more certain what the material that makes up the mortise lining.Eagle3 As I worked on cleaning up the pipe I took a little time to see if I could ferret out any information on the brand and the manufacturer of the pipe. I looked for Cool-Dry pipes and found a metal Falcon like pipe that uses the same threaded bowls as Dr. Grabow Vikings. I looked for Eagle Pipes and found a clay pipe manufacturer in Montreal, Quebec in the late 1890s but nothing on a briar pipe maker of that name. I searched for patent information on the internals of the pipe under both the Eagle and the Cool-Dry name and found nothing specific on the system in this pipe. The one thing I did find was that the pipe was made by the Hudson Universal Pipe Co. who also made the brands Excelsior, Harrington Park, and Hilex. This information came out through some notes I found while Googling the brand.

Having that information in hand I looked for the pipe on the Pipephil Stampings and Logos website and interestingly found the following picture and short information. The brief notes under the picture confirm that Hudson Universal Pipe Co. was one of the makers of the pipe. The pipe I received has the same stamping as the one pictured below. The one I have does not have the stem logo but rather is stamped ITALIA on the underside of the stem next to the metal portion of the stem.Eagle2a

Eagle2 When I brought the pipe to my work table I took the following photos to give an idea of the condition it was in when I started. I have spoken of the finish and the general worn condition of the bowl. The rim and cake issues have also been mentioned. The photos show the oxidized stem and aluminum. The bowl has an attractive shape and there is something about the old pipe that drew me to it.Eagle4

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Eagle7 The next two photos are close up shots. The first shows the large shrunken fill on the bottom front part of the bowl. The second shows the thickness of the build up on the rim and the cake in the bowl.Eagle8

Eagle9 I took the pipe apart to show the nature of the tenon and stem apparatus.Eagle10 I sanded the stem with 220 grit sandpaper to remove the oxidation on the stem and to prepare it for the repairs that needed to be done to the tooth marks on both sides of the stem. I sanded it and removed much of the oxidation and minimized the tooth chatter. I then scrubbed the stem with alcohol to remove the dust and debris in the tooth marks. I filled them with a bubble of clear super glue – both the two spots next to the button (1 on top and 1 on the underside) and the two vertical cuts or marks (one on each side). I set the stem aside to let the glue cure.Eagle11

Eagle12 While the glue dried I worked on the bowl. I sanded the top of the rim with 220 grit sandpaper to remove the cake that had built up on that surface. I would need to continue to reshape the rim. I reamed it back to bare wood with a PipNet reamer.Eagle13

Eagle14 I continued to sand the rim and also sanded the inside edge of the rim with the 220 grit sandpaper.Eagle15 I scrubbed the bowl with acetone on a cotton pad to remove the varnish coat and the grime that collected on the briar through the years.Eagle16

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Eagle19 The next photo shows the clay/meerschaum insert in the shank that lined the mortise on the pipe. I cleaned it with cotton swabs, pipe cleaners and alcohol.Eagle20 I picked out the large fill on the front of the bowl with a dental pick until the sandpit was clear of the white putty. I wiped the bowl down with alcohol on a cotton swab to clean out any remaining debris. I used the dental pick to press briar dust into the sandpit and packed it in. I dripped a couple of drops of glue into the dust. Unfortunately the glue ran down the face of the bowl. I am using a new kind of glue and it is very thin and dries slowly. I sanded the surface of the bowl to remove the heavy overdone patch until it was smooth with the surface of the bowl. I then added a little more briar dust to the patch and used the tip of the pick to put some more glue on the repair.Eagle21

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Eagle23 When the glue dried I sanded the patch until it was smooth. I sanded the entire bowl with a medium and fine grit sanding sponge to remove the scratches. I wet sanded the bowl with 400 grit wet dry sandpaper and then with 1500-2400 grit micromesh sanding pads. I wiped the bowl down with alcohol and cotton pads to remove the sanding dust in preparation for restaining the pipe.Eagle24

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Eagle27 I gave the bowl a coat of dark brown aniline stain and flamed it with a lighter. I gave the pipe several more coats of stain and flamed each one.Eagle28 When the stain had dried I hand buffed it with a cloth and then gave it a light buff on the wheel with White Diamond. The first two side view photos of the bowl show it with a red tint that really is not as prevalent as it appears. The photo of the bottom of the bowl is more accurate in terms of the colour of the pipe.Eagle29

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Eagle32 I sanded the repaired stem with 220 grit sandpaper to blend the repair into the surface of the stem. I sanded it with a medium and a fine grit sanding sponge to remove the scratches in the surface of the stem.Eagle33

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Eagle36 The stem was quite clean on the inside so it took only one pipe cleaner to take out the sanding dust that had collected inside.Eagle37 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and then gave it another coat of oil. I finished sanding it with 6000-12000 grit pads. I gave it a final coat of Obsidian Oil and let it dry.Eagle38

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Eagle40 I buffed the pipe and stem on the wheel with Blue Diamond. I gave the aluminum a light buff so as not to darken the buffing pad and carry the metallic colour onto the vulcanite or the briar. I gave the bowl and stem multiple coats of carnauba wax and then buffed the pipe with a clean flannel buff. I finished by buffing it by hand with a microfibre cloth. The finished pipe is shown in the photos below. The glow of the briar and the vulcanite are really set off by the burnished aluminum portion of the stem. It is truly a beautiful pipe. Thanks for the pipe Pam it is a keeper. Thanks also to each of you who are reading this blog.Eagle41

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A Pair of Millard Perfect Pipes – A Sandblast Apple and Dublin


Blog by Steve Laug

When I came across the Millard – the Perfect Pipe coupon in the two boxes of Kentucky Club that I found I was fascinated with the look of the pipe. It reminded me of the Keyser Hygienic pipes that I had restored over the years. The stem that fit into the metal mortise shank insert and the tubes on the inside of the stem and the shank were similar. While the Keyser tubing in the shank looked identical the one in the stem was different. Keyser was directed downward while the Millard was two straight tubes that met in the mortise. They did not touch but the metal chamber became a condensing chamber, or as they call it an Action Trap, for the smoke and collected the moisture before it continued through the tube in the stem. I looked up the brand online and found the following advertisement postcard that shows the way the system works. I found that the stems were interchangeable between the shapes that the pipe came in. The straight stems could be easily transferred from pipe to pipe. In fact the pipe originally came with an extra or replacement stem. The pipe came in a sandblast and a smooth finish in six shapes – apple, Dublin, billiard, pear, pot and bent. It came in two sizes: medium or large. In the advertisement below you can see that the pipe cost $3. I also found that Mastercraft supplied the pipes through the coupon sales. Knowing a bit of history about the company I know that they did not make pips so they were sourced from the original manufacturer.Millard1I mentioned in the Kentucky Club Blog that I would love to get my hands on one of these. I received a comment from one of the readers, Pam who offered to send me one. She had picked one up in a lot of pipes she was working on restoring. I could have it. I thanked her and she sent me the following photos of the pipe. It is a little (or what Kentucky Club called Medium in the advertisement above). It was a sandblast apple. It was in decent shape and would clean up quite nicely. The finish was spotty and the stain was lightened and missing in some spots. The rim had some buildup of tars. The cake was quite thick. The inner rim edge was out of round. The stem was oxidized and had some calcification in front of the button.Millard2

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Millard4 While I awaited the arrival of Pam’s gift I took a look on eBay and found that the pipe that I had pictured in the Kentucky Club Blog was for sale. The seller wanted $12 for the pipe. It was a Dublin shaped pipe with a smooth finish. It looked to be a Medium sized Millard as well. On a whim I put a bid on it and won. The seller said that it was restored but my past experience with these kinds of sales made me pretty certain that all that it meant was that it was polished. Now I went from no Millard pipes to two in a matter of days. The photos that follow were from the seller. The pipe looked sound. The finish was pretty decent though there were ripples and dents on the bowl sides. The beveled rim was not clean and there were still spots where the tars had been left and polished. The inside of the Action Trap was dirty with tars and oils. The stem had some tooth chatter and dents. Once the pipe arrived I would have a better idea of what I had to work with on this one.Millard5

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Millard10 Pam’s gift pipe arrived first. It was a beautiful smaller sized apple (even though the advertising from Millard called it a Medium). The length was 6 inches. My original assessment from the photos proved to be pretty accurate. The finish was worn but the sandblast was quite nice – shallow but still tactile. The light spots on the top of the shank were spots where the finish was gone but the blast was still present. The cake was thicker than I thought it would be, particularly in the bottom of the bowl. The bowl was more out of round than I had guessed and had a burn spot on the back middle inner edge that contributed to the misshapen inner edge. The tar build up was deep and there appeared to be a burn spot on the top of the rim at the front right side. The inside of the shank, the Action Trap, was dirty and had tar, oil and tobacco shellac. The airway was tight and constricted when I blew air through it. The stem was oxidized and under the calcification there were some deep tooth marks and cuts that would need to be addressed. The inside of the stem has a chamber with the tube in the middle and that area was dirty with tars and oils. The airway was constricted even more than the one in the shank. I was pretty sure that something was clogging it and causing the constriction. The slot had been reduced by half with the buildup of grime.

The second pipe arrived at my home a short time after Pam’s. It too proved my original conjecture about the concept that some people have of what “restored” means. This pipe had been given a light polish on the briar and the stem. The polish had merely wiped over the dents, dings and scratches on the briar. There were ripples along the top of the shank. The rim still had spots of tarry buildup that had been polished and there were scratches from what looked like a quick scrub with a coarse scrubber. The bowl had a slight ridge around the inside just below the rim from an incomplete reaming. The inside of the Action Trap was dirty and the oils and tars had hardened. The airway was constricted and dirty and the opening in the bowl bottom was plugged with grit. The aluminum mortise insert was oxidized and dull. The stem was oxidized and there were ripples in the surface from where someone had either buffed hard or tried to remove tooth chatter or tooth marks. The inside of the stem chamber was dirty with tars and oils and the inside of the stem looked as if it had never seen a pipe cleaner. So much for the term “restored”.

I decided to work on both pipes at the same time so that I could compare the internals and the briar on them. It would be a fun project to do them both together and watch the truly restored pipes emerge from the tired pipes that had arrived at my work table. The next four photos show the pair together.Millard11

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Millard14 I took some close up photos of the two bowls to show what I would be working on. The first photo shows the bowl of the apple shaped pipe. You can see the cake and the damage to the top of the rim. The bowl is out of round. The second photo shows the rim of the Dublin and you can see the scratches and the incomplete cleaning of the rim tars.Millard15 The next photo shows the stems removed from the shanks. The stems are interchangeable so as I had expected from the advertisement shown above one stem size and shape could be used interchangeably on any of the straight pipes.Millard16 I took a photo of the internals of the mortise insert to show the tube inset in the middle of the aluminum chamber. This is the Action Trap that the adverts spoke of. The “restored” Dublin was just as dirty inside as the untouched apple sent by Pam. While both look the same the tube in the Dublin extends further into the Trap than the one in the apple. The second photo shows the end view of the two stems. You can see the tube inset in the middle of the stem. Again the tube in the Dublin stem is shorter than the one in the apple. I am not sure the reason for this as when both are interchangeably inserted in the bowl the draw and fit is identical so it may well be just inconsistency in the manufacture.Millard17 I cleaned up the inside of the Dublin bowl with a PipNet reamer to remove the ridge along the top portion of the bowl just below the beveled rim. I scrubbed the rim with saliva and cotton pads to work on the tars left behind. I found that they were hard so I used a 1500 grit micromesh pad to sand and work on the deposits until they were gone and the rim was smooth. It also worked to remove the scratching on the rim that had been left behind by the previous “restoration”.Millard18 I reamed the bowl on the apple with the PipNet reamer and took the cake back to bare briar. The second photo shows the large amount of carbon that I removed from the bowl.Millard19

Millard20 With the bowl reamed you can see the damage to the inner edge that left the bowl out of round. There was a burned area on the rim at that point that did not go too deeply into the bowl but it was present. I scrubbed the rim with a brass bristle tire brush to remove the overflow of cake on the rim.Millard21

Millard22 I scrubbed both bowls with a tooth brush and Murphy’s Oil Soap to remove the spotty finish on the apple and the grime on both bowls. I also removed the polish that had been applied to the Dublin so I could work on the scratches and dings. After scrubbing them I rinsed them under warm water in the sink to remove the soap and the grime that had been loosened.Millard23

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Millard26 I scrubbed both bowls with acetone on a cotton pad to remove the remaining finish and clean up the briar. The finish on the Dublin was pretty clean. The one on the apple came off with the scrubbing and the remaining finish was removed.Millard27

Millard28 With the bowls and finish cleaned up it was time to address the internals. I used pipe cleaners, cotton swabs and alcohol to clean out the debris in the shank and the mortise of both pipes. I used a folded pipe cleaner and a cotton swab that I thinned the cotton on to get inside of the mortise to clear out the build up there.Millard29 To address the damaged rim on the apple I decided to top the bowl. I set up the topping board and a piece of 220 grit sandpaper and worked on the rim to flatten it and remove the damaged areas. In doing this I found another burned spot on the front right top of the rim. I worked on the inner edge of the rim with a folded piece of sandpaper to correct the out of round condition. When I was finished the rim looked far better. Now I needed to work on rusticating the rim to match the sandblast on the finish of the pipe.Millard30

Millard31 To rusticate the rim I used a dental burr in my Dremel and carefully worked it over the surface of the bowl rim. It had to be deep enough to show, tight enough to look like a sandblast and somehow blend into the bowl finish. I carefully worked the Dremel over the surface being careful to keep it on the flat rim and not damage the edges of the inside or outside of the bowl. The next two photos show both the burr and the work done on the rim. Though it is a little hard to see the rustication came out really well. It will become clear in later photos.Millard32 I stained the bowl and rim with a dark brown aniline stain. I applied the stain and flamed it. I reapplied it and reflamed it.Millard33

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Millard35 The next photo shows the rustication very clearly. I touched it up with a dark brown stain pen and then waxed the bowl and rim with a microcrystalline Conservators Wax. The bowl was looking far better.Millard36

Millard37 With the basic work done on the bowls and rims I turned my attention to the stems. I cleaned both stems with pipe cleaners, alcohol and cotton swabs until they were clean. I picked out the slots on both stems with a dental pick to make sure they were wide open. The stem on the Dublin had a very tight draw. I ran a straightened paper clip through the stem and a large chunk of tar and cotton from pipe cleaners dropped out of the end. The draw was unconstricted and the airflow was clear in both stems.Millard38 I sanded both stems with 220 grit sandpaper to remove the oxidation and also clean up the tooth marks and ripples in the surface of the vulcanite. I sanded them with a medium and fine grit sanding sponge to remove the scratches left behind by the sandpaper. I repaired the tooth damage and the cuts in the surface of the stem for the apple with black super glue. After the repair had dried I sanded it with 220 grit sandpaper and the sanding sponges once again.Millard39 I wet sanded the stems with 1500-2400 grit micromesh sanding pads. I rubbed the stems down with Obisidian Oil and then dry sanded with 3200-4000 grit pads. I gave the stems another coat of oil and dry sanded with 6000-12000 grit pads. I buffed the stems with Blue Diamond on the buffing wheel and then gave them several coats of carnauba wax. I buffed them with a clean flannel buffing pad and then a microfibre cloth.Millard40

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Millard42 I polished the aluminum ferrule/mortise inserts on the shanks with the last three grits of micromesh sanding pads and then rubbed them down with a jeweler’s cloth. I lightly buffed the stems and bowls with Blue Diamond and then gave the entire smooth pipe several coats of carnauba wax. I buffed the two pipes with a clean flannel buff and then with a microfibre cloth to raise the shine. The inside of the Active Trap is stained but it is clean. These are a couple of great looking pipes now. The rusticated rim worked really well with the finish on the bowl and gives the apple a clean look. The clean beveled rim on the Dublin has a rich shine that shows the grain off very well. The finished pipes are shown in the photos below. Thanks for looking.Millard43

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