Tag Archives: contrast staining

What to do with a cracked bowl – Options for their repair


Blog by Steve Laug

Often a pipe crosses my work table that has a dual attraction – it had obviously been someone’s favourite pipe or it was one that belonged to a loved one and it was severely damaged with a cracked bowl that provides a challenge. No one wants to throw away a pipe that is part of a family history and has deep personal stories attached. The cracked bowl can make that appear to be the only choice. However, it is not the only choice as there are other options. Each of these options has been used repeatedly by me or by one of the other writers on rebornpipes. They do work well and provide more years of service from a cracked pipe.

Method #1 The bowl can be shortened if the cracked portion is high enough on the bowl.

Method #2 A cracked bowl can be shortened and a new section can be spliced on top of the remaining bowl. The original height can be restored.

Method #3 The crack can be filled in and repaired with a mixture of briar dust and super glue that is used like putty. Others have used chimney repair/mortar repair mix or JB Weld to repair the cracks.

Method #4 The cracks can be stitched together with small pieces of wire set at angles to pull the crack back together.

In this blog I will explain each of these methods of dealing with cracked bowls. I will talk through the process of each of the four options and provide photos to illustrate the work. Each of the photos come from previous blog posts on rebornpipes.

Method #1 Shortening a cracked bowl. This is by far the easiest method of repairing a cracked bowl. I only use this method in cases where the crack is not long and the look of the bowl once I have removed the offending portion is still pleasing to the eye. I have received bowls that were cut off this way and were just too ugly to leave. (The photos that I am using on this repair came from a pipe purchased on eBay from the Dutchman. It was a Rhodesian that he had cut off and then sold the pipe as fully restored. It was not! I reshaped the pipe and reclaimed it.) My methodology is basic and straightforward.

1. Use a microdrill bit on a Dremel to drill a pin hole at the end of the crack. This stops the crack from spreading further.

2. Cut off the cracked portion of the bowl using a coping saw, table saw or band saw. I have even used a Dremel and sanding drum to bring it reasonably close to the finished height.
crack13. Top the newly cut off bowl to ensure that it is straight and smooth. Check it often in the process to make sure that things are straight.

4. Reshape the new top of the bowl either by hand or with the Dremel to give it a finished look that tapers upward from the bulging sides of the bowl. (This pipe took a lot of shaping work. The next three photos give different angles of the progress along the way.crack2crack35.  Sand out the scratches left behind by the Dremel sanding drum and fine tune the shaping of the bowl and rim with 220 grit sandpaper. I have found that this grit of sandpaper is very effective for shaping and leaves behind scratches that are easier to sand out than 180 grit or coarser grits. It still cuts away the excess but does not leave a lot of damage to the finish to repair.crack46. Sand the bowl with a medium and a fine grit sanding sponge. This will polish the briar and when you have finished with it you will see the scratches that have been left behind that require further attention.Crack57. Wipe the entire bowl and shank down with acetone to remove the finish on the lower portion of the bowl. It will also remove a lot of the stain that is present in that portion so that blending in the two areas of the bowl is easier to achieve.

8. I finish sanding the bowl with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. Each successive grit of micromesh sanding pad polishes the bowl more. The bowl is ultimately very smooth and the scratches that remain stand out and can be addressed by repeating the process noted in 5 and 6 above.crack69. Heat the bowl with a heat gun or blow dryer and stain it with an aniline based stain. The heated briar opens the pores so that the stain is taken in. I light the stain on fire with a lighter and it sets it in the grain.

10. If the stain is too dark, wipe it down with a cotton pad and alcohol.

11. Buff it with Blue Diamond and give it several coats of carnauba wax. Buff it with a clean buffing pad to raise the shine.Crack712. If you have done a good job reshaping the bowl it will look natural. Examples of this are a billiard that with shortening become a pot, an apple that with shortening becomes a prince… etc.

Method #2 Splicing two bowls together. A cracked bowl can be shortened and a new section can be spliced on top of the remaining bowl. The original height can be restored. This method is labor intensive and involves cutting the bowl off of a donor pipe that is junk and then working to fit it to the cut off base of a cracked bowl.

1. Cut of the cracked portion of the bowl and flatten the remaining base and shank on a topping board.

2. Cut off the donor bowl the same height as the cracked portion you removed from the other bowl. Don’t worry about diameter or finish at this point.crack83. Drill a series of microdrill holes in the base. These will go around the bowl centered in the briar that remains of the bowl walls.crack94. Cut off pieces of stiff metal or a paper clip. In this case I used small brads. These pieces need to be about 3/4 to 1 inch tall.

5. Set the wires in the drilled holes in the base of the pipe. They should stand straight up all around the bowl.

6. Set the cut off bowl on top of the wires and line up the front, back and sides. Push down on the bowl hard enough to mark the holes that need to be drilled on the cut off bowl but not too hard as you will bend the wires.

7. Remove the cut off bowl and microdrill the holes in that portion to match the bottom.

8. Super glue the pins or wires in place in the base. Once the glue sets put the top portion of the bowl on the pins. Do not push it into place at this point.crack109. Paint the surfaces of the both pieces of the bowl with a two-part epoxy and slowly press the top portion of the bowl onto the pins. Maneuver it until the bowl lines up on the bottom portion.crack1110. Let the epoxy cure. Then use a Dremel and sanding drum or a spade drill bit to even out the inside of the bowl. You want a clean fit of the bowl sides so that there is no ledge or shelf between to two halves.crack1211. Use a Dremel and sanding drum to reshape the bowl so that the parts align and the transition is smooth and the bowl looks natural. Fill in any gaps in the joint with super glue and briar dust.crack1312. At this point you have a choice. You can either rusticate the entire bowl or you can rusticate the joint of the two bowls.

13. Mix a batch of bowl coating using charcoal powder and sour cream or plain yogurt. Stir them together until you get a charcoal grey paste. Paint the inside of the bowl with the mixture using a folded pipe cleaner. Make sure to smooth it out. Set the bowl aside to dry. Once it cures the inside is complete.crack14crack1514. Stain the bowl and rim to your own taste. If you rusticate it you can do a contrast between black and brown or even different browns to accentuate the grooves and smooth portions.crack16

Method #3 Filling the crack. The crack can be filled in and repaired with a mixture of briar dust and super glue that is used like putty. Others have used chimney repair/mortar repair mix or JB Weld to repair the cracks.

1. Drill a pin hole at the end of the crack to stop it from spreading further down the bowl or across the bowl.crack172. Clean out the crack in the bowl with a dental pick to remove the debris and any dust from the crack.

3. Press briar dust into the crack with a flat blade or a dental spatula. I use the dental pick to make sure that there are no air pockets in the dust.crack184. Some folks vary the slightly and mix the slow curing super glue and briar dust on a small jar lid and press the mixture into the crack. Personally I use the method I explained above and put the glue in afterwards. Both methods or variations will work.

5. Fill in the crack over the briar dust with clear super glue. I have found that this takes time and should be done slowly so as not to overdo.

6. Press more briar dust into the super glue to ensure that the crack is filled in.

7. Once the repair is cured I sand the patch with either a folded piece of 180 grit sandpaper or a Dremel and sanding drum. I sand it until it is even with the bowl sides. I love using this method on sandblast pipes as it is easy to blend the repair into the finish.crack198. Smooth out the sanded area with 220 grit sandpaper and then with micromesh sanding pads.

9. I use a stain pen or a black sharpie to stain the repair and then restain the entire bowl to blend in the patch with the bowl colour.crack20crack2110. Mix a batch of bowl coating using charcoal powder and sour cream or plain yogurt. Stir them together until you get a charcoal grey paste. Paint the inside of the bowl with the mixture using a folded pipe cleaner. Make sure to smooth it out. Set the bowl aside to dry. Once it cures the inside is complete.crack22
Method #4 Stitching the Cracks. The cracks can be stitched together with small pieces of wire set at angles to pull the crack back together. This method was used by Charles Lemon on a pipe we worked on together. The pipe traveled back and forth across Canada. Charles stitched the bowl together with brass wire. Here is his methodology. With this method I am giving more detail to explain the process.

1. There were two major cracked areas at the front and back of the bowl. Both cut all the way through the chamber walls, all but slicing the bowl in half lengthwise. The front crack looked like a clean break running from the rim down the face of the bowl to the bottom of the tobacco chamber. The rear crack wasn’t as straightforward. Instead of a single linear crack, the damage at the rear started at the rim, dropped down to roughly the centre of the bowl, and took a sharp left as it sought out an old fill – a natural weak spot in the briar. From the fill the crack had “spidered”, with thinner cracks running up, down and across the bowl. The cracks could be visibly moved by squeezing and releasing the bowl. Without some way to lock the briar in position, the bowl would have to be retired.crack23crack24crack252. Drill a pin hole at the end of each of the cracks to ensure that the existing spider cracks did not run further into the briar. Be careful not to drill through to the tobacco chamber. These “end cap” holes would stop the cracks.crack263. In a bowl as seriously damaged as this one glue alone would not provide sufficient holding power to keep the cracks tight and immobile. There would need to be some sort of physical reinforcement of some kind to ensure that the bowl stayed in one piece after being placed back in service.

Charles and I took on this pipe as a challenge to a conversation we had had earlier regarding when or if a bowl was irreparable.

4. The cracks would have to be pinned using metal wire. In this case a length of 1.2mm brass rod did the trick. Match the diameter of the rod to a micro drill bit and drill pin shafts across the crack, through the curved walls of the bowl, without drilling into the chamber. These shafts only had one end and the pin would be inserted across the cracks.

5. The next close-up picture shows the flat angle of the drilling. A brass rod is in position to show how the process will work. The rod length was marked and then cut shorter so that when fully seated in the shaft, the outer end of the rod would be below the outer surface of the briar. The brass pin was roughened with 220-grit sandpaper to give the glue more gripping surface. Super glue was dripped into the shaft before pushing the pin home.crack276. The second shaft was at an angle relative to the first one – in the photo it is clear that it’s not even close to parallel. This is deliberate. Each pin was drilled at an opposing angle to its neighbours. Doing this assured that any movement of the briar as it heats and cools will be blocked by one or more pins. If the pins were parallel, pressure in the wrong direction could push the crack open again.

7. In all ten brass pins were installed – four in front and six in back – and seven end cap holes were drilled to stop the cracks (all but one of these in the back). The red lines in the photos below show the direction of the pin shafts. You can see how the pins work to stitch the crack shut. The front repair doesn’t look too bad, but the rear of the bowl looks like it was attacked by termites!crack288. With the pins in place the crack no longer moved. The lack of movement shows that the bowl was acting as a single piece of briar instead of several bits of loosely connected wood.

9. Patch the 17 end cap and the pin holes with super glue and briar dust as shown in the photos below.Crack2910. When the glue has cured in the fills, file and sand the patches until they are flush with the surface of the briar.crack3011. Sand the entire bowl with micromesh sanding pads to remove the scratches in the briar and further blend the repairs into the briar. The photo below shows the filled end cap and rod holes. They are smooth and flush with the briar.crack3112. At this point the bowl is ready to stain. The large number of repairs required a darker finish than would have originally been used on this pipe. In this case the stain undercoat was Fiebing’s Black water-based leather dye. This was used to bring out the grain. When that coat had dried the bowl was polished with 0000 steel wool and water. This left the grain stained black while the rest of the wood remained lighter. The second stain coat was a wash of Fiebing’s Dark Brown stain diluted about 50% with alcohol that was used as a wash over the briar repeatedly until the coverage was good. After that coat had dried a medium stain pen was used over the repaired fills to help push them to the background without obliterating the grain altogether.

13. Buff the pipe with White Diamond on the buffing wheel and give it multiple coats of carnauba wax. Buff lightly with a clean buffing pad to give the pipe a shine. In the photo below you will note that the fills and cracks have disappeared almost completely. The stain is translucent enough to allow the grain to shine through. The cracks across the rim are hard to find. The repairs are still visible under strong light, but the repair passes the casual inspection test.crack3214. To further stabilize the repair JB Weld was pressed into the cracks on the inside of the bowl. After the JB Weld had cured sand out the excess. The idea is to only leave the JB Weld in cracks themselves and leave behind smooth chamber walls.crack3315. Mix a bowl coating of either the kind described in the other methods above or the one that Charles used on this pipe. He mixed activated charcoal powder and maple syrup. He coated the walls with the syrup and then packed the bowl with charcoal powder. Once dry dump out the excess powder. The coating provides an extra layer of protection for the repairs as well as a consistent surface upon which to build a new layer of cake.crack3416. Wipe down the bowl exterior and let the interior cure.

17. The photo below shows the repaired rim and the repaired interior with the bowl coating. The pipe was finished.crack35crack36
In all of the methods used the repaired pipes have been repeatedly smoked since the repair was made and there is no sign of cracking continuing or spreading. Each bowl has begun to build up cake and the pipes are serving well in delivering a cool dry smoke. The old battered and repaired pipe has a restored dignity and will last for more years to come.

Revitalizing a Savinelli de luxe Milano 118KS


Blog by Steve Laug

Sav1This pipe came to me from my brother. I am not sure if he found it in one of his antique shop forays between Idaho and Nebraska or on a recent trip to California or even if he found it on eBay. It really doesn’t matter in the long run where it came from. Though sometimes I wish that the pipes I cleaned up could talk and tell their stories. It was obviously a favourite of the pipeman who owned it. It was well smoked but not broken down. The pipe is stamped on the smooth underside of the bowl and the shank with clear and distinct markings. On the bottom of the bowl it reads Savinelli over de luxe over Milano. Next to that it was stamped with the Savinelli Shield logo and the shape number 118KS. Under that is stamped Italy. It is a standard Pot shaped pipe with a large bowl that is one inch in diameter.

The sandblast shown on the pipe in these photos is stunning. Even under the tar, oils and dirt the pipe is quite beautiful. The bowl had a fairly thick cake that had overflowed onto the rim and filled in the grooves. The dust and dirt had filled many of the grooves of the blast on the sides of the bowl and the shank. The stem was oxidized but was high quality vulcanite. In the photos below it is inserted upside down with the brass/gold bar that generally was on the left side of the saddle was turned to the right side. There was some tooth chatter on the top and bottom sides of the stem. On the top side of the stem (which was turned upside down) there was a deep tooth mark.

My brother took these three photos before he cleaned up the pipe. He reamed it with a PipNet reamer to rid the bowl of the cake and scrubbed the exterior with Murphy’s Oil Soap to remove the tars and grime. He cleaned out the airway in the shank, the mortise and the stem airway and removed all of the tar that had collected there.Sav2When the pipe arrived it was spotless. The sandblast really stood out with clarity as can be seen in the next set of four photos. The ring grain, the birdseye and even the flame grain showed but there was also an under grain that shown through that was beautiful as well.Sav3 Sav4I took some close up photos of the pipe. The first shows the stamping on the bottom of the bowl. You can see the clear markings on the pipe and how they stand out on the flat smooth bottom of the bowl and the shank. The second photo shows the rim. There was still light dust and grit in the grooves of the rim.Sav5I also took some close up photos of the stem. I turned it right side up and the tooth mark on the topside near the button is visible in the first photo below. The underside of the stem showed some tooth chatter. Both sides are oxidized.Sav6I used a brass bristle brush to clean out the debris from the grooves in the rim top. It did not take much but once finished the rim was not as dark. I ran a couple of cotton swabs and alcohol through the shank and it was very clean.Sav7I wiped the bowl down with acetone on a cotton pad to remove dust from the bowl surface in preparation for staining the bowl. I applied some dark brown stain thinned by 50% with isopropyl alcohol using a folded pipe cleaner. I flamed the stain and then repeated the process.Sav8I hand buffed the bowl with a microfibre cloth to raise a shine. The next four photos show the bowl after the initial hand buffing. The grain really stands out clearly in these photos.Sav9 Sav10I sanded out the bite marks with 220 grit sandpaper. Thankfully they were not as deep as I thought and were easily removed. I sanded the oxidation as well and gave the stem a general workover.Sav11I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I gave the stem a final rubdown with the oil after sanding with the 12000 grit pad and set it aside to dry.Sav12 Sav13 Sav14

I buffed the bowl and stem with Blue Diamond on the buffing wheel to polish it. I used a light touch on the bowl so as not to get the polish stuck in the grooves of the sandblast. The stem took some work to polish off some of the stubborn oxidation at the shank stem union. I polished the stem with multiple coats of carnauba wax a buffed it with a clean buffing pad. I hand waxed the bowl with Conservator’s Wax and buffed the bowl with a clean buffing pad. I hand buffed the pipe and stem with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos that follow. It is a great looking pipe with an amazing sandblast finish that is worth taking the time to look at. Thanks for looking.Sav15 Sav16 Sav17 Sav18 Sav19 Sav20 Sav21

I love the shape of this Comoy’s Regent’s Park London Made Canted Volcano


Blog by Steve Laug

This pipe takes advantage of the grain to the maximum. The shape has flame, mixed and stunning birdseye on the sides, top and bottom of both the bowl and the shank. This is another of the pipes that my brother Jeff found. The stamping is faint but readable with a lens. It is stamped on top of the shank with the words Regent’s Park over London Made. On the underside of the shank stamped diagonally from front to back it reads Made in England. From the photos that Jeff set me the pipe was in decent shape. The finish was spotty and dirty. The rim was clean and undamaged with a light and spotty lava coat. Comoy1The stem was lightly oxidized and there was a deep and large tooth mark on the top side near the button. I have learned that there is usually a match to that on the underside of the stem. The canted volcano shape is very nice. In the photo below it appears that there were some small pin prick fills on the back side of the bowl just above the shank.Comoy2From what I can find online the pipe is made by Comoy’s. They made the Hyde Park brand and it appears they also made the Regent’s Park brand – both which are Comoy’s seconds and are named after London Parks. I found this Comoy’s Shape Chart on-line which shows the pipe as a Modern 625. I have circled it in red – it is shown on the bottom of the right column, last pipe.Comoy3As usual now, my brother did a stellar job cleaning up the pipe before he sent it to me. He reamed it and scrubbed the exterior with Murphy’s Oil Soap so the finish was very clean. He cleaned out the internals as well. The pipe was ready for me to work on the finish and stem repairs when I received it. The next four photos show what the pipe looked like when it arrived to my work table.Comoy4 Comoy5I took a close up photo of the rim to show the slight damage – almost cut marks on the top of the rim surface. The inner and outer edge of the rim is fairly undamaged though so it will not take much to clean up this rim. I also took close up photos of the stem to show the large bite/tooth marks on the top and bottom sides near the button.Comoy6 Comoy7I cleaned up the tooth marks with sandpaper, a dental pick and alcohol. I filled in the deep dents with black super glue and let it cure. I forgot to take photos of the repairs before I sanded them out. Once the glue had cured I sanded both sides of the stem with 220 grit sandpaper to smooth out the repair to match the surface of the rest of the stem.Comoy8I also filled the pin holes in the back side of the bowl with clear super glue and briar dust. Again I forgot to take a photo of the glue and dust mixture. Once it dried I sanded the bowl with 220 grit sandpaper and blended the repairs into the surface of the briar. The surface was smooth to touch .Comoy9I sanded the slash marks on the rim with 220 grit sandpaper to minimize them. It did not take too much sanding to remove them. I also sanded the inner beveled edge of the rim to clean it up and remove the darkening.Comoy10I sanded the bowl and rim with a medium and a fine grit sanding block. I worked to remove the scratching left behind by the 220 grit sandpaper. I carefully avoided the areas on the shank that held the already faint stamping.Comoy11 Comoy12I sanded the stem with the sanding block as well.Comoy13I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads, gave it a final coat of Obsidian Oil and set it aside to dry.Comoy14There were some scratches on the top of the stem. I would need to work on them some more at this point.Comoy14a Comoy14bOnce I buffed the stem with Blue Diamond the scratches would be blended into the stem surface. I gave the bowl a coat of Danish Oil and Cherry Stain to highlight the red of the briar. I set it aside to dry for about twenty minutes.Comoy15I wiped the bowl off with a soft cloth and hand buffed it lightly to get a clear picture of the finish and the grain on the bowl.Comoy16 Comoy17I polished the bowl and stem with Blue Diamond on the buffing wheel. I buffed out the scratches in the stem and the briar. I gave the bowl and stem multiple coats of carnauba wax to protect it. I buffed it with a clean buffing wheel to raise the shine. I hand buffed the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below.Comoy19 Comoy20 Comoy21 Comoy22 Comoy23 Comoy24 Comoy25

A Cased Bakelite Manhattan with a Lockrite Stem


Blog by Steve Laug

I am always on the lookout for older CPF or WDC cased pipes. I bid on them when I get the chance and I used to win many more of them than I do now. They seem to have not only become more popular than they used to be but are also commanding higher prices. I was showing my brother some of them and asked him to keep an eye for them as well. He came across this little cased pipe. It looks like both the CPF and the WDC pipes and probably comes from the same era. The case has a label that reads Bakelite on it and it sits in the lid of the case over the stem. The pipe itself is stamped BAKELITE over MANHATTAN on the left side of the shank and is filled with a gold foil or paint. The right side of the stem also has a gold foil stamp that reads LOCKRITE. The band on the shank is stamped GERMAN SILVER.Bake1The pipe appeared to be barely used. There was some darkening on the rim and some light cake on the top part of the bowl. The bottom of the bowl was like new. The finish was dirty and the varnish coat had some wear and tear. The gold leaf stamping on the shank was worn on the second line on the left side. The German Silver band was lightly tarnished and had some scratches. The Bakelite stem had deep tooth marks on the top and underside of the stem at the button. The Lockrite stamping on the right side of the shank referred to the newly designed tenon system that took care of the perpetual over clocking that occurred with a bone tenon.Bake2My brother Jeff scrubbed the surface of bowl being careful around the gold stamping on the shank. He cleaned out the bowl and the mortise areas and the airway in the stem. When he sent it to me it was very clean. I took photos of the pipe when it arrived to my work table. The first two photos show the case and the first view of the pipe when I opened it.Bake3I lifted it from the case and took a photo of the pipe looking down at it from the top. The rim looks excellent from this view.Bake4The next four photos show the pipe apart from the case. The finish is clean but the twin rings around the bowl cap are dirty. The silver is lightly tarnished and the gold stamping is light on the left and the right sides. You can see the tooth mark on the stem in the last photo of the underside of the pipe and stem.Bake5 Bake6I took a close up photos of the rim and the stem to show the state of both. The rim looked very good though there was some scratching. The stem had deep tooth marks on both sides though it was hard to capture them with the deep red of the Bakelite stem.Bake7 Bake8I took a photo of the newly designed Lockrite tenon on this pipe. It is extremely well designed and worked well to keep the stem aligned with the shank.Bake9The next two photos show the stamping on the shank. The left side reads BAKELITE over MANHATTAN as mentioned above and the right side reads LOCKRITE.Bake10I wiped down the bowl and shank with acetone and cotton pads to remove the remnants of varnish. I was careful to not damage the gold stamping.Bake11 Bake12I used the dental pick to clean out the tooth marks and wiped the stem down with an alcohol dampened cotton pad. I filled the tooth marks with clear super glue.Bake13Once the glue dried I sanded the surface of the repairs with 220 grit sandpaper to smooth out the repairs to match the surface of the Bakelite stem.Bake14With the tooth marks repaired and smoothed out it was time to polish the stem with micromesh sanding pads. I wet sanded the stem with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of Obsidian Oil. I set the stem aside to dry.Bake15 Bake16 Bake17I stained the bowl with a Danish Oil and Cherry stain. I let it dry for about 20 minutes before rubbing the bowl down with a soft cloth.Bake18After rubbing it down with a soft cloth I took the following photos of the bowl. The grain on this one is also very pretty. Some of these older pipes were made of really nice briar.Bake19 Bake20I waxed the bowl twice with Conservator’s Wax and hand buffed it once it had dried. I polished the German Silver band with 6000-12000 grit micromesh sanding pads and also with a jeweler’s silver polishing cloth.Bake21I lightly buffed the bowl and stem with Blue Diamond on the wheel. You have to be careful buffing the Bakelite as the heat of the buffer will melt the stem and make more work for you. I gave the bowl and stem several coats of carnauba wax and lightly buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is really a beauty. Thanks for looking.Bake22 Bake23 Bake24 Bake25 Bake26 Bake27 Bake28

An Old Timer Horn Stem, Cherrywood Shank and Briar Bowl BBK Bosshardt Luzern


Blog by Steve Laug

This old pipe came to me from my brother. He picks up some interesting pipes in his hunts and eBay purchases and this is a unique one. The bowl is a really nice piece of briar with some amazing grain – a mix of flame and birdseye on the bowl. The rim cap and bowl cap are brass coloured. The hinge on the back of the rim connects the rim cap and the bowl cap. There is a curved spring piece of brass on the front that fits over a ridge on the front of the rim. The end of the briar shank has a brass shank cap/ferrule. It was tarnished to almost copper coloured brass. The shank extension is cherry wood and is pressure fit into the mortise. The top of the cherry wood extension has a brass ring that is pressure fit on the end of the extension. The stem is horn. The end of the cherry wood has a threaded end that the horn stem screws onto. The stem had some tooth marks and chatter on the top and underside of the stem next to the button. The shank of the pipe is stamped on the left side with the words Bruyere over Garantee. On the right side of the shank it is stamped BBK in an oval over Bosshardt over Luzern.BBK1Through the years I have cleaned up several BBK pipes. The last one was a rusticated hunter pipe with a windcap. Prior to that, I restored a square shanked panel billiard. I have written about both them on rebornpipes at the following links: https://rebornpipes.com/2012/09/21/refurb-on-a-bbk-panel-billiard-swiss-made/, https://rebornpipes.com/2014/08/31/restoring-an-old-bbk-hunter-pipe/.

When I worked on the BBK Hunter I researched the brand. The BBK was a Swiss made brand as the shanks of all the pipes I had cleaned up and restored were stamped that way. Pipedia was my primary reference in that blog. Here is the link: http://pipedia.org/index.php?title=Bru-Bu. I have included the material from the previous blog below.

“Josef Brunner, oldest son of the farmer Konstantin Brunner from the hamlet Nieder-Huggerwald, belonging to the community of Kleinlützel (Canton Solothurn), was sent in 1871 to a pipe turner in Winkel/Alsace for his apprenticeship. As was usual at that time, Brunner wandered as a journeyman after ending the apprenticeship. Eventually, he went to Saint-Claude, France which was then the world’s stronghold of briar pipe manufacturing. There, Brunner was able to increase and deepen his knowledge in the field of industrial pipe making. When he returned home in 1878, he installed a small turner’s workshop in the house of his father. With the energetic support of his two younger brothers, he began to produce tobacco pipes of his own calculation, taking them to the markets in the surrounding area. In 1893, Bernhard Brunner’s wife inherited the mill in Kleinlützel. At this point, the pipe fabrication was transferred to an annex belonging to the mill. Now it was possible to drive the machines by water power – an important relief to the workers and a considerable innovation compared to the previous pedal-driven system.”

“The business developed so well after the turn of the century even when a lack of workers in Kleinlützel occurred. The problem was solved by founding a subsidiary company in the small nearby town Laufen an der Birs in the Canton of Bern. This plant didn’t exist too long. The disastrous economic crisis in the 1920’s and early 1930’s forced the Brunner family to restrict the fabrication of pipes dramatically. In addition the big French pipe factories in Saint-Claude – although suffering from the same circumstances – flooded the Swiss market with pipes at prices that couldn’t be matched by Swiss producers. By 1931 approximately 150 of 180 Brunner employees had been sacked – the rest remained in Kleinlützel, where the cheap electric energy ensured a meager survival.”

“In 1932, Mr. Buhofer joined the Brunner family. The company was named Brunner-Buhofer-Kompagnie, and, shortly thereafter, Bru-Bu. Buhofer had made his fortune in the United States but, homesick, returned to Switzerland to search for a new challenge. Bru-Bu’s fabrication program was expanded with many handcrafted wooden art articles: carved family coats of arms, bread plates, fruit scarves, and – more and more – souvenir articles for the expanding Swiss tourism industry. Pipes remained in the program continuously, but the offerings changed from traditional Swiss pipes to the more standard European shaped pipes. Bru Bu is widely known as BBK.”

The last paragraph of the Pipedia article linked BBK pipes to Former Nielsen. I have two of Former’s pipes so this stood out to me. “At some point in the late 1970’s, Bru-Bu went out of business. Some of the Brunners, as far as known, continued as timber traders. But in 1986 new life filled the old Bru-Bu pipe workshop, when Dr. Horst Wiethüchter and “Former” Nielsen started to produce the high-grade Bentley pipes there.”

My brother cleaned up the pipe and reamed the bowl. He scrubbed out the wind cap and the brass rim cap. He cleaned out the shank and the airways in the stem, shank extension and the mortise. It turned out that the cherry wood extension was loose fitting in the shank. The wood had worn enough that it was no longer snug. The horn stem was clean but had tooth chatter and a deep tooth mark on the underside of the stem near the button. The brass rim cap was dented and worn but the wind cap still fit tightly against it. The next set of four pictures show the condition of the pipe after he had cleaned it up. BBK2 BBK3I took the pipe apart to show the various components of the pipe. The cherry wood extension in the centre of the photo has a tapered end that fits into the shank and a threaded end that the stem screws onto.BBK4I took a close up photo of the rim cap and the inside of the wind cap. You can see from the photo that the rim is badly dented and quite dirty. The inside of the wind cap is pitted and has some rust. The edge of the rim on the front had lifted slightly from the inner edge of the bowl and was dented on the front. The ridge on the edge was still there and held the front spring on the wind cap in place.BBK5I took some photos of the stem to show the tooth chatter and worn surface of the stem near the button on both the top and the bottom near the button. There was also some deeper tooth marks on the underside of the stem.BBK6I used a small ballpein hammer to flatten the rim cap to the briar rim underneath. I worked on it to minimize some to the dents and dings in the brass rim.BBK7I cleaned out the remaining debris in the bowl with a Savinelli Pipe Knife. My tapping the hammer on the rim knocked some pieces of cake free so the knife cleaned up what remained. I used a brass bristle wire brush to clean out the inside of the wind cap. I was able to remove some of the rust on the inside with the brush.BBK8I scrubbed the shank with alcohol and cotton swabs to remove any of the dust from my quick ream clean up. It was amazingly clean. I also ran pipe cleaners and alcohol through the shank extension and the stem.BBK9I sanded the tooth chatter and the tooth marks on the horn stem with 220 grit sandpaper to remove them and blend them into the material. I also wanted to smooth out the roughness of the stem at those points.BBK10The cherry wood shank extension was dirty so I wiped off the exterior with an alcohol dampened cotton pad. I noticed that the end of the pressure fit tenon had a horn end cap to seal the end of the wooden tenon. I believe that addition preserved the tenon from shrinkage and splintering. The threaded tenon on the other end of the extension fit snug into the end of the horn stem.BBK11I polished the wind cap, rim cap and the shank cap with 1500-4000 grit micromesh sanding pads. I took some photos the pipe after the polishing was completed. It is a beautiful piece of briar.BBK12 BBK14 BBK13I polished the horn stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I gave it a final rubdown of oil after sanding it with the 12000 grit pad and set it aside to dry.BBK15 BBK16 BBK17I stained the bowl with a Danish Oil and Cherry stain mixture.BBK18 BBK19After it sat for about 20 minutes I rubbed it down with a soft cloth to polish it. After the hand rubbing the grain stood out more clearly. The red stain and the brass caps really looked great together.BBK20 BBK21I gave the wooden friction fit tenon several coats of clear fingernail polish, being careful to keep it off of the horn cap on the end. That did the trick and the extension sat snug in the mortise.BBK23 BBK24I gave the bowl, shank and stem a thick coat of Conservator’s Wax and let it dry. I hand buffed it and gave it a second coat of the wax.BBK25I buffed the pipe by hand with a microfibre cloth and polished the metal with a jeweler’s cloth. The finished pipe is shown in the photos below. I love the way the grain just pops on this old pipe. The cherry wood shank extension adds not only length but also a touch of rustic to the pipe, though this particular piece of cherry wood has bark that is quite smooth. The dark striations of the horn stem also go well with the wood. The brass bands at the stem and the shank as well as the rim cap and wind cap give this old timer a real look of class. The finished pipe is shown in the photos that follow. It is a beautiful pipe to my eyes. Thanks for looking.BBK26 BBK27 BBK28 BBK29 BBK30 BBK31 BBK32 BBK33 BBK34

 

An Interesting Brebbia Silver AS1 Square Shank Brandy


Blog by Steve Laug

Over the years the only Brebbia pipes I have worked on have been the Iceberg Pipes. They have a beautiful rustication that just speaks to me. The rugged roughness looks like the briar came that way and I have always like the feel in the hand. However, every one of the pipes, Iceberg or otherwise have either belonged to someone else or were too big for my liking. I have never seen a pipe like the one that my brother Jeff found and sent my way. First it is a smooth briar not rusticated and second it is a brandy shape with a square shank and square saddle stem. I have not seen one like it before and I have looked around a fair bit and have not found another. In the photos of the pipe that my brother took before he began the cleanup it looked to be in good condition. The finish was a little mottled but it still looked to be decent. The bowl appeared to have a light cake so it potentially would be an easy clean up.Brebbia1 Brebbia2My brother scrubbed the bowl with Murphy’s Oil Soap and removed most of the finish but the stubborn spots on the shank. The stem was lightly oxidized and had some light tooth chatter on the top and bottom near the button. The next set of four photos show the pipe when it arrived here in Canada. Once again my brother did a great job cleaning this one up. I can’t believe how much time it saves to be able to begin with finishing rather than cleaning. Thanks Jeff.Brebbia3 Brebbia4I took a close up photo of the rim to show how clean it was and how the bowl was in round and the edges were not damaged.Brebbia5The stem was a bit of an oddity to me. I have not seen a stem with the kind of built in tube that this Brebbia sported. There is an end cap on the tenon with the tube protruding out. When the stem is in the shank the tube sits in the airway between the mortise and the bowl.Brebbia6To remove the stubborn finish on the shank I scrubbed the bowl and shank with acetone on cotton pads. It took a bit of elbow grease but the shank finally let loose of the finish.Brebbia7 Brebbia8I took some close up photos of the stamping on the shank as they were very clear. The left side of the shank reads Brebbia over Silver over AS_. I am assuming that the AS_ was probably AS1. The right side of the shank has a gnome stamped on it. The gnome was the logo Brebbia used to put on its stems from 1953 to 1956. On the underside it is stamped Italy 798.Brebbia9The stem was very tight in the shank so I examined it with a light and saw that there was a thick hard coat of tars on the walls of the mortise. I scraped the mortise with a dental spatula and removed the heavy coat of tars and then scrubbed it with pipe cleaners, cotton swabs and alcohol.Brebbia10I put the stem back in place and it fit snugly but the tightness was gone. I took some photos of the pipe at this point in the restoration.Brebbia11 Brebbia12I removed the stem again and worked on it with micrmesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil and also gave it a final rubdown after the 12000 grit pad. I set the stem aside to dry while I worked on the bowl.Brebbia13 Brebbia14 Brebbia15I stained the bowl with a dark brown aniline stain thinned by 50% with isopropyl alcohol. I applied it to the bowl with a folded pipe cleaner and flamed it with a lighter. I repeated the process until the coverage was even.Brebbia16I hand buffed the bowl with a microfibre cloth to polish the stain and even out the look of the finish.Brebbia17 Brebbia18I put the stem back on the bowl and buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I finished by hand buffing the pipe with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. Thanks for looking.Brebbia19 Brebbia20 Brebbia21 Brebbia22 Brebbia23 Brebbia24 Brebbia25

One of his Dad’s Pipes that needed work


Blog by Steve Laug

Not long ago I received a second pipe that was sent to me from Dawson Creek, British Columbia for repair.  It had belonged to the sender’s father and he wanted it restored so he could use it again. When it arrived it was obvious that I was dealing with a Stanwell product. It was stamped Scandia over Made in Denmark and was followed with the shape number 209. It had a classic Danish look with the flared saddle stem and the almost triangular shaped bowl. The stem was oxidized and worn with the edge between the button and stem worn away. The sandblast was dirty and the finish tired. But the worst issue was that the bowl itself had a large crack running from the rim down the bowl on the left side of the bowl toward the back. It took some photos and emailed them to the sender to let him know the state of the pipe after my assessment. He was surprised that the crack was there as he did not remember seeing it. I begin this blog with those photos below.Scandia1 Scandia2After photographing the crack in the side of the bowl I took some photos of the entire pipe to give an idea of the look of the pipe and the work that lay ahead of me. You can see the overall condition of the pipe from the photos below. I really like the shape of the bowl and the flow of the stem and shank. The pipe had good lines.Scandia3 Scandia4To begin the process of repairing the bowl I need to carefully ream it back to bare briar. I wanted to see if the crack extended into the bowl and how deeply it went down into it if it did. I also wanted to assess the overall condition of the bowl interior. I started reaming it with a Savinelli Pipe Knife so that I would not put too much stress on the cracked area. I finished carefully reaming the bowl with a PipNet pipe reamer to clean off the cake below the rim.Scandia5The crack went down about ¼ inch into the bowl from the rim. I used a brass bristle brush to scrub the top of the rim to remove the tars and lava overflow on the rim surface. I used a rolled piece of 220 grit sandpaper to sand out the interior of the bowl and remove the remnants of the carbon build up around the cracked area.Scandia6I scrubbed the exterior of the bowl and rim with a tooth brush and Murphy’s Oil Soap to clean off the grime and wax in the grooves of the sandblast. I wanted the surface clean so that I could repair the crack. I rinsed the pipe with running water and dried it off.Scandia7The next series of photos show the bowl after cleaning. The bowl was ready to repair.Scandia8 Scandia9I used the Dremel and a microdrill bit to put two pin holes at the end of the crack. I used a lens to look for the end and then drilled the first hole. When I took it back to the work table I looked at it under the lens again and notice that I missed the end by just a short distance. I drilled the second hole in the bowl side. I also sanded out the internal edge of the bowl and used the drill to put a hole at the end of the internal crack.Scandia10I used the dental pick to clean out the crack on the bowl side and pressed briar dust into the crack with a dental spatula. Once it was full I put drops of clear super glue on top of the crack to seal the area. I put more briar dust on top of the super glue and spread it out with the spatula. I put briar dust on the top edge of the rim and used the glue there and on the internal crack.Scandia11I sanded the filled in area with a folded piece of 220 grit sandpaper to smooth out the repaired areas and used a dental pick to create some grooves to follow the blast pattern.Scandia12 Scandia13The texture of the rim repair was rougher than the side of the bowl so I sanded it with a medium grit sanding block to smooth it out. I also sanded the inside of the bowl with a rolled piece of sandpaper to smooth out the repair on the interior wall. I wiped the bowl down with alcohol on a cotton pad to remove the sanding dust and stained the pipe with a dark brown aniline stain. I flamed it and repeated the process until the colour was matched. I used a black Sharpie pen to touch up the grooves in the patch and blended the repair with more stain.Scandia14The next photo shows the repaired areas and bowl.Scandia15The stain was too opaque for me so I washed it down with alcohol on cotton pads until the stain was more transparent.Scandia16With the bowl repair completed I turned my attention to the oxidized stem. It was not too bad – light oxidation and lots of tooth chatter. Fortunately there were no deep tooth marks. The sharp edge of the button was also very worn down and would need to be redefined.Scandia17I used a flat blade needle file to reshape the button edge and remove the tooth chatter and marks around the edge of the button. I also reshaped the curved edge of the button with the file.Scandia18I sanded the file marks out of the stem with a folded piece of 220 grit sandpaper. I worked over the rest of the stem with the sandpaper to remove the light oxidation on the saddle area.Scandia19I gave the bowl a light buff with Blue Diamond on the wheel to get a feel for the look of the bowl at this point in the process. You can see the repaired area in the two photos below. It will take some more blending with stain pens and sandpaper before it is finished.Scandia20I cleaned out the mortise and the airway in the shank as well as the airway in the stem with pipe cleaners, cotton swabs and alcohol. You can see from the photo of the stem that the polishing of the stem is coming along as well. The oxidation is pretty well gone and the sanding marks are disappearing.Scandia21I used my normal polishing process with micromesh pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. Between each set of three pads I rubbed the stem down with Obsidian Oil and when I finished with the 12000 grit pad I gave it a final coat of oil and set it aside to dry.Scandia22 Scandia23 Scandia24I lightly buffed the bowl with Blue Diamond to raise a shine and buffed the stem a bit more vigorously. I gave the stem several coats of carnauba wax and buffed it to a shine with a clean buffing pad. I gave the bowl several coats of Conservator’s Wax and buffed it with a clean buffing pad. The finished pipe is shown in the photos below. The repair is finished and the inside and the outside of the bowl look really good. It should last the pipe man who sent it to me for a long time as he enjoys a pipe that his dad smoked. Thanks for looking.Scandia25 Scandia26 Scandia27 Scandia28 Scandia29 Scandia30 Scandia31 Scandia32ADDENDUM

I decided to give the pipe a little more protection by putting a bowl coating on the interior walls of the pipe. I mixed some sour cream and charcoal powder to make a grey paste and apply it to the bowl. I used a dental spatula to put the mixture on the walls of the pipe and then used my finger to smooth it out. The mixture is neutral once it dries and imparts no flavour to the tobacco as the pipe is smoked. It merely serves to protect the repaired walls until a cake is developed in the bowl.char1Char2Char3

I set the pipe aside to dry overnight. The next two photos show the interior of the bowl this morning after a night of curing. I will leave it to cure throughout the day and it should be good to pack up and send back to Dawson Creek.Char4Char5

The Big Sleeplessness


Guest Blog by Robert M. Boughton

Member, International Society of Codgers
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes21.biz  under construction
http://about.me/boughtonrobert
Photos © the Author except as noted

NOTE: ALL BUT ONE TITLE OF RAYMOND CHANDLER’S NOVELS ARE INCLUDED WITHIN THE TEXT OF THIS BLOG, THE MISSING ONE BEING IN NO WAY VIABLE WITHOUT BECOMING RIDICULOUS.  I HAVE ALSO ADDED CERTAIN LESS OBVIOUS REFERENCES FROM THE GREAT NOVEL.  I WANT TO BE THE FIRST TO POINT OUT THAT THIS SINCERE HOMAGE IS NEVERTHELESS WANTING.  AS PARTIAL COMPENSATION, I OFFER THE PIPE THAT IS THE SUBJECT OF THE RESTORATION – FREE, NO GIMMICKS OR POSTAGE – TO THE FIRST READER WHO IDENTIFIES THE MOST TITLES AND OTHER ASSOCIATIONS.  IN ORDER NOT TO MAKE THE TASK TOO EASY, I WILL LET THE READERS SOLVE THE MYSTERY OF THE SPECIAL CONNECTIONS.  ONE HINT – THE 1940S SLANG USED IS A DEAD END.  POST ANSWERS IN THE COMMENTS SECTION.  GOOD LUCK!

From thirty feet away she looked like a lot of class.  From ten feet away she looked like something made up to be seen from thirty feet away.

— Raymond Thornton Chandler (1888-1959), British-American writer of poems, essays, literary reviews, screenplays and hard-boiled detective tales, through his great character Philip Marlowe in “The High Window,” 1942

I was wearing my powder blue boxers.  I was unkempt, dirty, unshaven and sober, and I couldn’t care less who knew any of it.  The sun was a big dark orange rooster mute with nothing left to crow about other than another shot at a life filled with danger, which reminded me I had not slept going on five days.  The freshness of the Sandia foothills was fooling no one who has blown the kind of time I have in this high desert burg, even if that steady, sandy ascent into the mountains was too formless to see yet.

The temperature during the longer shifts of light than dark grew hotter with each twenty-four-hour trudge that dragged on that miserable stretch, late July into August.  The dog days neared their end with no such luck appearing on the horizon for the solar blaze.  The sultriness outside was the kind that had nothing to do with dryness or humidity.  The oppressiveness that hung over the entire overblown town was all about the barometer.  At night the blood red color of the fourth planet from the sun, and the fact that it was closer to our little world than it had been in eleven years, only made the air outside seem hotter.

The weather fat-heads kept predicting rain but I hadn’t seen any since the part of the year I liked best, what the locals called the monsoon season with the kind of cock-eyed, soppy buzz that got under my skin, right after the mere sound of a Christmas carol.  Last I heard, a monsoon was driven by large bodies of surrounding water.  The whole forsaken state was landlocked.  While I’m on the subject of things I dislike, I might as well mention I’m not a big fan of opera – excuse me, the opera.  I’ve had to scratch under the collar through my share of these shows and would be none the poorer if I never sat through another.  Carmen was okay, come to think of it.  At least you could say that little tease got what she had coming.

The torridness was part of the reason I didn’t bother to put on one of my suits.  All of them were the same straight cut, most black or gray but a few with some color to them, like a rumor about me that was going around.  Not that any of those stories played a part in my trouble sleeping  The other excuse for not making myself more decent was that every one of my flannel uniforms was at Owen’s, my tailor, being taken in because of the weight that was sapped out of me.  I was everything the well-dressed pipe restorer who lived alone ought to be.  I was waiting on an eight thousand dollar check to clear the bank, and until that happened I wasn’t going anywhere.

The case I was working was a tough nut to crack.  Sometimes a gig was all aces, but this was bad news that made a big part of me not even want to cool down.  My biz was to fix the brodie, only in this case the charge sheet of senseless brutalities was full with counts.  I’ve never hung it up unless the pipe was done for, as in ready to stoke the fireplace or campfire.  Briar is a stern wood, though, and I had to take a shot.  In the crowd she came from, the little sister looked plenty ritzy.  Away from the crowd made her more into something any group would give a wide berth.

Some creep did a real number on this one.  She still had a swell figure and I could tell she was a dish back in the day, but that was long ago and far away, as the kid from Hoboken crooned.  In my book, a nice body is the important thing anyway.  Whatever genius plugged this dame had to be whacky or a twit.  As I saw it, the heartless S.O.B. deserved the hotsquat.  I’m not one to lash out unless I’m threatened to my face, but if I had nabbed him, he wouldn’t have known I had a beef until I put the kibosh on him.  Not that I had any idea to dog the numbskull.  It’s not like I had a Geiger counter tuned to a man’s sweat, and murder is about as simple as common sense is common.  Besides, by then he was long gone.

I picked the broad up for a five spot, but not for anything sappy, just to save her from the meat wagon.  I kept her wrapped up like I found her and got her safe and sound to my office on Agnes Avenue.  That’s also my cave, which makes it my castle.  My heater is the only insurance policy I carry.Amp1 Amp2 Amp3 Amp4 Amp5 Amp6 Amp7I’ll give you the dope, straight up.  She was worked over pretty good if that word can be used in this scenario.  Her kisser and most of the rest looked like a body that was dragged along a stretch of old road strewn with potholes and broken liquor bottles.  Maybe she took a dive from the high window, but that would have spelled farewell my lovely for this client.  Then there was the forehead that looked to have been pistol-whipped.Amp8This little gal, no big surprise, had a bad dose of amnesia.  The little bit of I.D. I found on her was all but eroded by years of grime on top of all the pushing around.  All of my local pipe gumshoes were sure they recognized her as Alpha, an Israeli, on account of a distinctive birthmark forming a curious A.  I’d known a couple of the type, and something about this A didn’t jibe.

I brought my friend Steve Laug, a fellow pipe investigator north-northwest of here in Canada, up to speed with my progress.  Laug was the best P.I. in the biz and had profiled more pipes than I had ever dreamed of in my humble philosophy, to crib from one okay yarn spinner.  I don’t buy a word of the stories that some fellow named Marlowe wrote any play credited to another Brit.  Anyway, Laug also had more skill patching up the abused and maimed than anyone else I knew.

He was the one who spotted the resemblance of my victim to one of the classic models from the Dr. Grabow stable, the 42 number.  Laug shot me the profile he did on one going by the name of Westbrook about a year before.  One mugshot in particular that Laug snapped of the Westbrook gal after he started cleaning her up showed the unmistakable genetic marker of my girl.  So they were related, but how?  That was for me to uncover.

Courtesy of S. Laug, P.I.

Courtesy of S. Laug, P.I.

No man could miss the hot curves on Laug’s Westbrook knockout compared to those of my Jane Doe, even after someone put the screws to her.  I followed Laug’s tip to another lead that took me to a real treasure trove, including a group shot of Doc Grabow’s X Series Continental Line, class of ’81.  Letting my eyes move over the lines and curves of these gorgeous creatures clued me into why the doc rated them X, if you get my drift.aMP10Oh, so many beauties in this world, and so little time.  Still not being able to put a name to my little darling was driving me bat nuts, so I gritted my teeth and went to the archives, as I like to call the place.  It’s a reputable joint run by a Frenchman known on the streets as Pipephil.  First I inquired about Alpha and was introduced to a couple of sweet numbers that showed two styles of that outfit’s A, both about as similar as Laurel and Hardy.Amp11Roaming still deeper into the organized labyrinths of Pipephil’s place, I came across an A type that was a virtual twin of my Jane Doe, belonging to a swell called Douwe Egbert, a Dane no less.  That was when I got my big break and hit the jackpot with a connection to another part of the same clan, a blue blood great Dane from the house of Elbert Gubbels & Sons of the Royal Dutch Pipe Family.  They went belly up a few years back, but not before conceiving a certain new acquaintance of mine, even if they adopted her out and didn’t give her their own name, as if it was too good for her.  All that digging paid off.  Amphora was her name, and a beautiful one at that, from the Greek for a double-handled thingy used back in ancient times to hold wines and oils and whatnot.  I looked at the facial big boned structure on Amphora and got it right off.Amp12Relieved to have put a name to my innocent friend, I started saying it out loud, over and over, as I began the tasks of cleansing, mending and restoring Amphora to health.  It was a dirty job, as some guys liked to put it in those days, but that was my specialty.  After the initial wipe with soft cotton cloth strips soaked with purified water, I made the first definite visual confirmation.  The words were legible only because I knew what I was looking for from a gander at one very crisp tattoo on the left hip of one of Pipephil’s collection.Amp13 Amp14I never could get my Amphora’s number, maybe because she was too classy to let a man of my position become so familiar.

All I can say about the next step, when I finished washing her body and went to work on that wrecked forehead, is that I was glad she was still out cold.  I had to get rough, see.  There was nothing plastic about the surgery I had to perform, but it was cosmetic, alright.  The job started out gritty and got worse, about as low as I ever go, with 80 paper followed by 150 to clear away the char alone.  I’ve seen my share of bad burns, but this was as close to a crispy critter where the victim was still alive as I hope I ever see.

The harsh part was what followed.  I had no choice but to put a file to her scalp, behind the forehead that was caved in, to fix the mess the best I could.  After that part I took a deep breath and let it out, like a tea kettle giving off steam right before it hits full boil.  I stepped back to look over my handiwork so far.  The job wasn’t perfect, but that kind of work is above my paygrade.

I did most of the mop-up of that scene of the unfolding drama with what seemed like endless paperwork.  Let’s face it, this job runs on paperwork.  Fine tuning with the full scale of micro mesh was a pleasure.Amp15Maybe I took a liberty at that point, but I could not control the impulse.  Besides, I told myself, Amphora might very well awaken from her ordeal of the long goodbye, which she was lucky to survive. and not even notice the patchwork I did.  That last part was if Lady Luck shined on me, but who was I kidding?  I don’t place my faith in luck and never met a dame, not the type I liked to be seen with in public anyway, who didn’t know the instant a single strand of hair went amiss.  The best I could hope for was that she would keep quiet about it.

To give Amphora a healthy tone more like her old self, at least as I imagined she once was, I gave her a thick coat of high fashion skin colorizer called Lincoln, a burgundy color that I knew I could lighten to a more natural auburn.  I applied some heat to fix the solution so it wouldn’t run and with a patience that was anything but natural to my usual personality used a three-stage, six-pad micro mesh conditioner process.  I finished that part with a light rub of four-ought steel wool.Amp16 Amp17 Amp18 Amp19I saved the most slender part of Amphora for the last.  There were scratches along both sides, but no evident mayhem.Amp20This called for more paperwork, forms 180, 220 and 320 to start.Amp21I followed up with form 400 and the full treatment of micro mesh conditioner.Amp22The conditioner was old, and I could see it was out of date.  I checked my mail and found the new supply was in the box.  There’s a saying in billiards that the cue is only as good as the player, but a cue that’s an inch off from warping is plain bad news.  I would never carry a heater with a barrel that’s off, or one that’s not nice and tight all over.  I don’t even care for the 1911 .45 that’s designed that way for tactical reasons.  I had a playback, you could call it, to other times in my career when I re-stocked my supplies.

Repeating the full process with the new pads, I found that even an old dog can learn a new trick, in this case to keep your heater clean and well-oiled, if you get my meaning.Amp23Amphora was waking up and starting to squawk.  My only retort was that medicine never tastes good, and I gave it to her.Amp24 Amp25She was lucky her insides were cleaner than she had been outside, and I only had to give her the one dose.

While Amphora was still coming around, I found the makeup any lady of quality won’t leave home without putting on, just the usual compounds and waxes, and buffed her up.Amp26 Amp27 Amp28 Amp29 Amp30 Amp31My insomnia and other personal stresses had made me ready to go for the big sleep, but I was over all that and was just about to take a seat on the new recliner I bought for my new digs in a more genteel part of town, and relax with a long, full-bodied, folksy Ukrainian tiger I came across at one of those new places a man can now find such pleasures.  I even sat down with the broad in my hands, feeling her fearful symmetry that only the Master Craftsman Himself could dare frame, and was about to light her fire for a quickie before taking a nice long snooze.

That was when Amphora woke up and started to yap.

SOURCES
http://www.gutenberg.ca/ebooks/chandlerr-bigsleep/chandlerr-bigsleep-00-h.html

http://www.cultureify.com/1940s-slang-lingo-phrases/

http://graphics.latimes.com/finding-marlowe/

http://www.dailymail.co.uk/news/article-2836745/How-two-Hollywood-s-famous-detectives-Sam-Spade-Philip-Marlowe-named-inspired-black-private-eye.html

https://1fa1282d-a-62cb3a1a-s-sites.googlegroups.com/site/seanspipes/home/dr-grabow-shape-charts/1981SpartaShapeChart-continental.jpg?attachauth=ANoY7crnrqZwyaoMF6HNKflSv6JrH2Q7_rP-H_6Xxq1Sa06aylrImgtGNsFeVu_T_bqhD5Y6hzREmZd4gNHMqg8hnJsZvY1OOZ_YEhyY89J1hl6hxkkPDpByhf4a8lRCcpVWOhT8jl0dm1h8VzGTZsmNyXP2hkyYUh2qNPjvWbTB_Oe2ICpBIQvJIeuZRyXhXwUU9mg0Y7kKKFJRTa_wNVG6RMzhB5mZ1mQfDOblMM0GZrGp11FRY1RsH3x40zSzsxnvXA6ipj8iBYH4SPiuD8GaKDySNG2Fcw%3D%3D&attredirects=0

https://rebornpipes.com/2015/08/29/restoring-a-dr-grabow-westbrook-42/

https://sites.google.com/site/seanspipes/home/dr-grabow-shape-charts

https://pipedia.org/wiki/Shalom_Pipe_Factory

https://pipedia.org/wiki/Alpha

http://www.pipephil.eu/logos/en/logo-d7.html

http://www.pipephil.eu/logos/en/logo-a5.html#amphora

Giving a much needed face lift to a Danske Club 157 Scoop


Blog by Steve Laug

My brother has been picking up a lot of great looking pipes on his constant and intentionally pipe hunts. He has been feeding me many to work on and restore. We were talking on FaceTime and he showed me this pipe. It was a beauty. The bowl had a shiny shellac coat and the Lucite shank extension and brass end plate looked good. The finish had some light dents and scratches. The grain was obscured by the finish. Looking closely there was some nice grain under the top coat that would be good to release. The bowl had been lightly smoked, the bowl had no cake and the briar was only darkened from smoking. The DC stamp on the stem was visible but the gold was worn out of the indentations. The Lucite stem was lightly scratched but was still shiny. The scratches looked like the type that comes from a pipe sitting around and not getting used to much. There was no tooth chatter or tooth marks on the stem. When I removed it I found that it was made for a 9mm filter. I have some here so I will put a new one in the tenon.Dan1 Dan2The underside of the stem was stamped horizontally on the underside of the shank with the script Danske Club. Underneath that it read Made in Denmark. Above the Dansk Club stamping was the shape number 157. Dan3My brother took a close up photo of the crowned rim. You can see from the picture that it was in very good shape. There were some scratches on the surface. There was some nice grain poking through the shiny cover coat.Dan4He also took a close up photo of the stem. The stamping is faded by still legible – interlocking letters D and C. In the photo the stem sits at an angle and is not tight against the shank. I wondered if it was an alignment issue or if it was truly an issue.Dan5My brother scrubbed the bowl with Murphy’s Oil Soap with a tooth brush. Amazingly it removed the topcoat and the stain. It left a spotty bare briar behind with small specks of the stain and topcoat left all over the bowl. I took some photos of the pipe when I brought it to the work table. You can see what I saw in the next four photos.Dan6 Dan7I took a close up photo of the stamping on the underside to show where the topcoat and stain was in the stamping and all around it.Dan8I scrubbed the bowl with acetone on a cotton pad to remove the remnants of the finish and the oils that were still in the bowl.Dan9 Dan10There was a spot on the right side of the bowl where a fill had broken up and left a hole. I picked it out with a dental pick. I replaced the fill with briar dust and super glue. I sprayed it with an accelerator and took the following photo.Dan11I sanded the repair until it was flush with the surface of the briar. I sanded the entire bowl with a medium and fine grit sanding block to smooth out the finish. I rubbed the bowl down with a light coat of olive oil. Once oil dried a bit I sanded it with 1500-12000 grit micromesh sanding pads and wiped down the bowl when I finished. The pictures below show the pipe at this point.Dan12 Dan13I sanded the bowl with another round of the micromesh sanding pads using 1500-12000 grit pads before I prepared it to stain.Dan14I stained the bowl with Danish Oil with cherry stain. I set it aside to dry for a bit. Once it had dried I would rub it down with a soft cloth.Dan15 Dan16I applied some Rub N’ Buff to the logo on the stem and rubbed it down with a cotton pad to remove the excess. It filled in the stamping and gave it a renewed look.Dan18I polished the stem with 3200-12000 grit micromesh sanding pads. Between each set of three pads I wiped it down with a damp cotton pad. I hand buffed it with a microfibre cloth.Dan19 Dan20I put the pipe back together and buffed it with Blue Diamond polish on the buffing wheel. I was careful buffing around the stamping on the shank and the stem but the shine that began to come through was worth the effort. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I finished with my usual hand buff with a microfibre cloth. The finished pipe is shown in the photos below. Like many of the pipes I have been working on this one is available if you would like to add it to your rack. Send me an email or a message and we can talk about it. Thanks for looking.Dan21 Dan22 Dan23 Dan24 Dan25 Dan26 Dan27 Dan28