Tag Archives: buffing

I enjoy working on Brakner Pipes and this Antique Hand Cut 124 Pickaxe is no exception

3 Replies

Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/03/2022 from a seller in Copenhagen, Denmark. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Pickaxe shape with a vulcanite stem. It is well proportioned and well made with a Brakner style rustication and stamping.
  2. The finish is dirty and there is grime and grit ground into the rustication on the sides of the bowl and shank. The two smooth panels on the sides are also dirty. It is dusty and dull looking but under the grime the pipe looks good.
  3. The smooth rim top has some lava and debris toward the back of the bowl and the edges. It is dirty looking but cleaning will reveal a real beauty. The bowl is deep and the walls adequate but thinner looking.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the smooth rim top or bowl edges.
  5. The vulcanite stem is in good condition – dirty and has light tooth chatter and marks on both sides ahead of button. I am pretty certain it is a replacement stem as it is not like original Brakner pipe stems I have worked on. The diameter of the stem was a little larger than the shank and the shoulders rounded. There was a wrinkle in the vulcanite on the left side mid stem. This is also a 6mm filter stem and there was a small chip out of the tenon on the top side.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will be another one that will look pretty amazing. Brakner’s shape and rustication are readily identifiable when you see them so I knew what the pipe was even before looking at it in person. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has some lava, grime and debris that is heavier on the back of the bowl. You can also see the condition of the outer and the inner edge. They appear to be in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the dirty grime and light oxidation on the stem in the first photo below. There is light chatter and tooth marks. The stem is quite dirty but otherwise in good condition. The fit of the stem to the shank is off a bit, the diameter is a little larger on the stem. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. Jeff took a close up photo of the rustication on the bowl side and the shape of the smooth outer edge of the rim top to give a sense of what he was seeing.He took a photo of the stamping on the left side of the shank. It is stamped Brakner Antique. On the right side it is stamped HAND-CUT followed by the shape number 124. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar?   If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style. This is the first Brakner I have worked on so I felt compelled to do a bit of reading before I started the cleanup of the pipe.

I looked first on the Pipephil website (http://www.pipephil.eu/logos/en/logo-b7.html) to see what I could find. I have found through the years that it gives me a good summary of the information available and some pictures of some of the pipes from the brand. I have included a screen capture of the first pipe in the listing as it shows the logo on the stem and a bit of the stamping that is on the underside of the shank. There was not much information on the site regarding the history of the maker. It did tell me that most Brakner’s pipes had the carver’s “micro-rustication” finish. He made few smooth pipes. Next I turned to Pipedia for more information and detail (https://pipedia.org/wiki/Brakner). I quote in part:

Peter Micklson (†) started his career at the Teofil Suhr workshop, Suhr’s Pibemageri, in Copenhagen, where Sixten Ivarsson was the foreman. He brought in Poul Rasmussen and taught him the two or three important things about pipemaking in a six weeks crash course, before he went off to join Poul Nielsen, the later Mr. Stanwell.

Micklson, who later changed his last name to Brakner, cannot have worked under Rasmussen too long before he felt to be good enough to go off on his own. Indeed he carved himself quite a good name as it was proudly announced 1955’s World Championship of Pipe Smoking was won by a smoker who employed a Peter Brakner pipe. His fame based fairly on developing a unique and very special “micro-rustication” he called Antique. According to Kai Nielsen, Brakner kept this technique as a secret and only once he showed it to one person – Kai’s mother. Both have passed away, so this secret technique is lost. Kent Rasmussen was recently inspired by Brakner’s Antique finish when he created his new technique of rustication. Brakner was a close friend of Ole Larsen, the proprietor of the famous W.Ø. Larsen tobacco shop and sold a lot of his pipes there, before Larsen hired his own indoor carvers…

The pipes came in three different series.

Antique series. Antique finish in tan or black. Smooth pipes also. Each pipe 7.50 $.
Bella Danica series. Antique finish in tan or black. Each pipe 10.00 $.
Royal Danois series. Antique finish in tan or black. Each pipe 12.50 $.\
The latter were named after the Royal Danish Guard Regiment, founded in 1689.

Brakner was one of the first high-end carvers from Denmark to enter the US market and was considerably successful there in the early 1970’s. After his sudden death Peter Brakner’s name faded back from the forefront, but his pipes speak to the injustice of that. His body of work has earned him a place in the important history of Danish pipemaking.

That gives a good picture of the history and development of the Brakner brand and the connection to some of the great carvers of Danish pipe history.

Now I had more information to work with. The Brakner Antique in my hands that probably came out in the early 1970s before his death.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The first thing I see is a classic rusticated Pickaxe with a vulcanite taper stem. It is well proportioned and well made with a Brakner style micro rustication and stamping.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and the smooth finish both have come alive around the bowl sides.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite stem is clean and has very light tooth chatter and marks on both sides. The stem is definitely a replacement. This is also a 6mm filter stem what has a chip out of the tenon on the top side.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. The rim edge and top are clean and should polish up well. I also go over the stem carefully. The stem had some issues as noted. The diameter of the stem was larger than the shank and the end had been rounded giving it shoulders. That would need to be addressed. There were some faint tooth marks chatter on the surface of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. Brakner’s micro rustication is unique and readily recognizable. To me it different and I like the feel of it. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I polished the smooth briar on the rim top and the panels on the bowl sides with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.  I applied some Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar – both smooth and rusticated finishes. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.   I set the bowl aside and turn to work on the stem. I decided to address the chipped 6mm filter tenon. I decided to fit it with an adapter/converter to remove the filter aspect of the stem. I had a long thin piece of Delrin tubing that I had saved from a previous project. It fit perfectly in the 6mm tenon and was snug. I glued the converter in place in the filter tenon and built up the chipped area on the end of the tenon. I used clear CA glue to hold it in place. I set the stem aside to allow the glue to cure.I used my Dremel and a sanding drum to cut foo the tenon to the length of a normal tenon. I sanded the built up area on the tenon with 220 grit sandpaper. It fit the shank well and the airflow through the stem is perfect.I smoothed out the tooth marks on the stem surface on both sides ahead of the button with 220 grit sandpaper. I also reduced the diameter on the stem at the shank and removed the shoulders on the shank end of the stem. It looked much better. I started the polishing of the stem with 600 grit wet dry sandpaper.I continued polishing the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process.  After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.  The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the vulcanite. I moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax by hand and the stem multiple coats of carnauba wax on the wheel. I have found that I can get a deeper shine if I follow up the wax buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a nice pipe. The micro rusticated finish around the bowl sides and shank looks great with the rich black and dark brown stains. The Brakner Antique 124 Pickaxe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Danish Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have written. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for Tired Looking Charatan’s Make London England 90 Sandblast Dublin

Leave a reply

Blog by Steve Laug

The next pipe is a beautiful sandblast Dublin shaped pipe. The sandblast is quite rugged and it is a very tactile pipe. I thought this would be another chance to walk you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 09/18/2020 from a seller in Los Angeles, California, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. The photos of this pipe has some extra photos. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is great looking Dublin shaped pipe with a rugged classic Charatan pipe.
  2. The finish is dirty and there is grime and grit ground into nooks and crannies on the sides of the bowl. The blast highlights some interesting grain in the swirls and ridges of the finish.
  3. The rim top has some lava and debris on the top and the inner edge is coated with the thick cake from the bowl. There are some nicks on the outer edge of the bowl. I think cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The vulcanite taper stem is in good condition – dirty, calcified, oxidized and has tooth chatter and marks on both sides ahead of button. There is a CP logo left side of the stem that is readable but missing the colour that is usually in it.

Overall my impressions of this pipe is that it is a great looking pipe a very rugged and tactile sandblast around the bowl sides. I think that once cleaned up it will look pretty amazing. The shape looks like it will be comfortable to hold. The photos below confirm the assessment above.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has lava, grime and wear around the top and edges in the sandblast surface. You can also see the condition of the outer edge and the inner edge is in great condition. The bowl seems to be round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirmed my assessment of its condition. You can see that it is dirty in the first photo below. The stem has some tooth marks and chatter on the top and underside near the button.     Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible fills, flaws or fissures in the briar? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.    He took photos of the stamping on the underside of the shank. It is stamped with a cursive L in a circle followed by Charatan’s Make [over] London, England. Next to that is stamped the shape number 90. The stem is faintly stamped with a CP logo on the left side of the taper. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar?An added part of pipe restoration for me is to try to gather as much background on a brand and maker as I can find. With Charatan that is an enjoyable web to untangle. There is a lot of information and it can lead to understanding what era a pipe was made in. To try to figure out the era of the Charatan’s pipe I was working on I turned to the Pipephil website, Logos and Stampings (http://www.pipephil.eu/logos/en/logo-charatan.html). There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. There was not a sandblast stamped like the one in hand. The site did give a short history of the brand. I quote the portion that is most pertinent.

The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc.(NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

Next I turned to Pipedia to see if I could find more information on the brand and possibly a link to a sandblast finished Dublin (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed. It did give a little more historical information. I quote the pertinent parts that give information on this particular pipe.In 1950 Herman G. Lane, striving to expand his business in Great Britain, made contacts with the Charatan family. Apparently Lane got a certain influence soon, but it was not until 1955 that Lane Ltd. became the sole distributor for Charatan’s in the United States superseding Wally Frank. This can be documented in a “biography” written for Herman G. Lane titled “Leaves from a Tobaccoman’s Log”.

Thanks to Herman G. Lane’s dedicated labor Charatan became hugely popular in the States. As reported by Ken Barnes in an interview with Rick Newcombe, Reuben Charatan passed away in 1962, and his widow sold the firm to Herman Lane 1 or 2 years after his death.[1] In the early 1960s Charatan pipes were the first to overstep the $100 Dollar line in US pipe sales. In 1978 Lane’s heirs sold the Charatan company to Dunhill. The Prescot Street factory was closed in March 1982. Thereafter the fame and quality of the make declined.

The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950.

Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 1960s and early 1970s.

From this I am fairly certain I am dealing with a Lane pipe made after 1955. There is also a circle L script mark that is a Lane stampings on the pipe which also supports this.

I continued digging further into the dating of the pipe, but what I had found above was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans).

I also reread the article on Pipedia by the Italian fellow who contributed some really helpful information on the brand (https://pipedia.org/wiki/Charatan_-_Milan_2014). I quote the section on the Second period: Reuben Charatan 1910 – c. 1962. I have highlighted a portion of the section on the shank in red to point out some more helpful dating information.

– In 1962 Herman Lane took over the business from the Charatan family, although he had already influenced production from the 1950s.

– The pipes were mostly larger than the previous ones and corresponded in size to Dunhill group 5. These are slightly less rare, but still difficult to find.

– Stem: Usually in ebonite, saddle shaped or tapered, bearing a fine “CP” stamp, underbore system (see below) used when necessary.

– Shank: The shape code is stamped on it together with the nomenclature “CHARATAN’S MAKE LONDON ENGLAND” arranged in two lines. From 1955 onward on the models marketed for the USA there is also a serif and circled capital “L” (but not all models bear this) which resembles the pound sterling symbol. The “L” is for Lane, the importer.

From 1958, Lane changed the nomenclature for models marketed for the US to clarify the message: “MADE BY HAND”.  In this period the underbore was introduced. Its manufacturing period ranged between 1920 and c.1930. This model was equipped with a duralumin plunger trap fitted in the stem, which served to clean the residue more easily. This particular model bore a special stamp on the stem, and also had its own catalogue…

QUALITY GRADES…The stem did not only display the stamps mentioned above. Another stamp that can help dating is the one referring to the quality of the pipe. Until Herman Lane arrived on the scene there were four quality grades. Starting with the lowest: Belvedere, Executive, Selected, and Supreme. Lane went on to add higher grades from time to time: Supreme S, Supreme S100, S150, S200, S250, S300, Coronation, Royal Achievement, Crown Achievement, and Summa Cum Laude; these last three are extremely rare and almost impossible to find. He also invented other, different grades, even changing the previous pipe classification standards. We will not go into detail here, but it means that if we find an S100 or Coronation the pipe was manufactured following Herman Lane’s acquisition. In particular, the FH mark, or Freehand pipe was commissioned to the famous Danish craftsman, Preben Holm.

Nomenclature

The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

Charatan pipes were not well distributed prior to the Lane Era, so very few pre-Lane pipes exist today. Herman Lane greatly grew the brand in the U.S., which caused corresponding growth in Europe.

Generally, when the pipe is stamped with the BLOCK letters “MADE BY HAND” it means the pipe was probably made between 1958 and 1965”

Generally, block letters “MADE BY HAND” and some of the other nomenclature in script (i.e. City of London or Extra Large next to the MADE BY HAND) means the pipe was made sometime between 1965 and the mid 1970s. The total script nomenclature “Made by Hand in City of London” evolved over this period of time, so many pipes had variants, such as Made By Hand in block letters and City of London in script, or some other variation of the terms or stampings.

It is believed the FH was used on Charatan pipes between 1957 and 1967-68. Three different sizes were used. The Charatan Logo (CP) on the pipe bit was changed over the year

Now I knew I was working on Lane pipe which actually means it was between 1955 and 1988 as shown by the stamping.

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The first thing I see is great looking Dublin shaped pipe with a rugged classic Charatan pipe. It is clearly stamped and is a shape 90.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The sandblast looks very good as well. There are some great patterns in the sandblast.
  3. The lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition. The nicks turn out to be spots where the stain has lightened.
  4. With the thick cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls. The inner edge also looks very good with no damage.
  5. The vulcanite stem is in excellent condition – it is clean and has light tooth chatter and marks on both sides ahead of button. The fit of the stem to the shank looks good. The CP logo on the left side of the stem is faint but the stamping is very deep and should hold some whitening very well.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim cap and edges showed no damage. There was also no damage to the inner edge of the bowl. The top of the rim is washed out and missing some stain in spots. I also go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the underside of the shank. It is in excellent condition and is very clear and readable. The stamping on the stem though washed out is deep and very readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.   I started my work on the clean bowl by addressing the fading of the stain on the rim top. I used a Walnut stain pen to blend it into the colour of the surrounding briar. It looks very good.I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the rustication with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the sandblast. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface at the button with the flame of a Bic lighter to lift the tooth marks. I was able to lift them all quite well. I sanded out what remained with 220 grit sandpaper and the starting the polishing with 600 grit wet dry sandpaper. I touched up the stamp on the side of the stem with white acrylic fingernail polish. I let it dry and then sanded the stem with a worn 1500 grit micromesh sanding pad.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Charatan’s Make Sand Blast 90 Dublin feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. It is a beautiful pocket sized pipe that I will soon be adding to the rebornpipes store in the British Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Making a Brigham Voyageur Just a Bit Spiffier

Leave a reply

Blog by Kenneth Lieblich

Next on the chopping block is a good-looking 1-dot Brigham Voyageur. I acquired it (with some other stuff) from a local gentleman and, subsequently, a friend of mine said he wanted me to clean it up for him. No problem – the pipe was in good shape to begin with. This pipe really feels good in the hand. It has that look – no one could mistake it for anything but a Brigham. This is one of the newer Brigham system pipes – one can tell it’s newer because of the Delrin tenon (the old ones were aluminum). The markings on the pipe are as follows: on the left side of the shank are the words Brigham [over] Voyageur. Beside that is the shape number: 129. Also, on the left side of the stem is the classic dot of the Brigham company.I read through the article on Pipedia on Brigham Pipes. You can read it here. It’s a good article and contains lots of helpful information. I have included the chart below from the site as it shows the Standard (1 Dot) pipes and includes the Voyageur and the shape number, 29. The one dot pipes identify the pipe as part of the 100 series and the series shape is #29. Therefore, the shape number stamping is 129.As Steve has done in his restorations of Brighams, I am including information below from Charles Lemon’s website on the dating etc. of Brigham pipes. Check it out here. I quote from both Charles’ article below:

The Transition Era (2001 – 2006). The biggest change to hit Brigham since the advent of the Rock Maple filter occurred in 2001 when Brigham moved production from Toronto to Italy. The product lineup was, not surprisingly, heavily impacted, with the most obvious change a sharp decrease in the number of pipe shapes available.

Daniel More, President of Brigham Enterprises Inc. explains the move to the EU: Admittedly the hardest decision we ever needed to make. With an aging skilled work force we were losing the skills required at an alarming rate. We made attempts to bring in new people but we were not effective in staving off the atrophy. We were fortunate though to be able to move by increments allowing us control and comfort throughout the process. For example, instead of turning our own bowls we began to purchase turned bowls; then we had stems added with sanding at 100-grit ; then sanding to finer degrees; then staining and so on. The last bit of control was grading.

 I still visit the manufacturing facility in the EU at least once a year to discuss QC and pick shapes and designs. The shift [to the EU] resulted in fewer shapes. However, one of the biggest benefits was access to a wider variety of finishes. We had never been able to offer a sandblasted pipe and the access to accessories like rings and different colours, I think, allowed us to make the line more interesting

Coincidental with shifting production to the EU was the move from the original aluminum tenon/filter holder to one made of a composite material. Daniel More provides insight into the switch:

Principally there were two catalysts for the change. We were using a very specific OD for our Aluminum Tenons. In fact, we were one of only two companies in North America using this OD, the other being an aircraft manufacturer in California. When this aircraft company shifted to an alternative, it left us and us alone purchasing this specific size. To stay with Aluminum, our only alternative was to purchase an oversized OD and tool this down to our requirements results in significant expense due to the wasted material costs.

We had, for many years, experimented with a number of composite materials for both the tenons and Distillator Tips. The issue was always heat resistance. Technology having advanced as it did by the 1990’s presented us with a selection of alternatives. We tested 10 different compositions before landing on the formula we still use today.

Cost saving aside, the Composite Tenon virtually eliminated the breaking of shanks. That is, when a pipe shank would break due to leverage (think, in the pocket and sitting down), we could not repair this. The Composite Tenon would now break away rather than the shank allowing for an inexpensive repair versus having to throw out “an old friend”. Without a doubt, there were many cries about the inferior Composite Tenon breaking but with our offer to provide no cost tenon repairs we assuaged this concern. We still offer to this day no charge repairs for broken Composite Tenons – no questions asked.

During the Transition Era, the 100 – 300 series pipes looked very similar to Canadian-made pipes and continued to be recognized by their traditional brass pin patterns. These lower series pipes were offered in 9 shapes. The 400 series disappeared temporarily, while the 500 to 700 series pipes, available in only 8 shapes, lost their brass pins and were identified only by their 3-digit shape numbers.On the whole, the pipe was in very nice shape. It didn’t appear to have been smoked too much.
The stem had a few tooth marks/scratches – nothing too serious. The stummel had some lava on the rim, small marks on the rim, and some light caking in the bowl.
I began by wiping the outside down with Murphy’s Oil Soap on some cotton pads. I then took some lemon-infused isopropyl alcohol and pipe cleaners, and cleaned out the internals. Fortunately, the pipe had been well-maintained, so this wasn’t too dirty.I managed to address the tooth scratches with some 220- and 400-grit sandpaper. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Then to the stummel. Firstly, I decided to ream out the bowl. I used the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. There was a bit of filth inside this stummel and it took some cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes.
I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe.
I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Having completed that, I was able to address the lava and small nicks on the rim and the bowl. I used a piece of tool steel to gently scrape away the burn residue. I then took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This removed the lava on the inner edge of the rim, smoothed out the nicks.I then sanded the smooth parts of the stummel with all nine Micromesh pads. Naturally, I added a light application of Before & After Restoration Balm. This made the wood shine beautifully. I let it sit for about fifteen minutes and then buffed it with a microfibre cloth. In sanding the rim, some of the lovely burgundy colour was removed, so I next set about correcting that. I opted for two aniline dyes: Fiebing’s Black and Fiebing’s Oxblood. I had to approach this mix carefully, to ensure that it matched the pre-existing colour. As usual, I applied flame from a BIC lighter in order to set the colour. What a difference that made! It looked so much better with a fresh coat of stain.I applied some more Before & After Restoration Balm and then it was off for a trip to the buffer. A very precise use of White Diamond and a few coats of Conservator’s Wax made all the difference. The lovely shine made the wood very attractive. This is a very handsome pipe and will provide many years of smoking pleasure for my friend. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Patent Pending Sepra-Bol Pipe

1 Reply

Blog by Steve Laug

The next pipe is a very unique one both in terms of design and shape. I have never seen anything like it. It is called a Sepra-Bol pipe. I thought this would be another chance to walk you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/27/2022 from an Antique Shop in Seaside, Oregon, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. The photos of this pipe has some extra photos. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is very unique looking pipe with a raised shank and a U-shaped double bowl – front one is larger than the back one. There is a Bakelite on the top of the second bowl and a Bakelite clean out cover on the lower part of the rear bowl. It has a vulcanite saddle stem. It is well proportioned and interesting old pipe.
  2. The finish is dirty and there is grime and grit ground into sides of the bowl. There seems to be a coat of varnish on top over the briar. It barely hides the many fills in the bowl sides. There seems to be some interesting grain amidst the fills.
  3. The rim top has some light lava and debris on the back rim top and the inner edge is coated with cake from the bowl. There is some darkening around the inner edge and top of the bowl. I think cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges. The cap on the second bowl is dirty and inside it is dirty as well.
  5. The vulcanite saddle stem is in good condition – dirty, oxidized and has tooth chatter and marks on both sides ahead of button. There is no logo on the stem sides.

Overall my impressions of this pipe is that it is a great looking pipe even with the putty fills around the bowl sides. I think that once cleaned up it will look pretty amazing. The shape looks like it will be comfortable to hold. The photos below confirm the assessment above.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has light lava, grime and darkening around the top and edges in the rusticated surface. You can also see the condition of the outer edge and the inner edge is in great condition. The back bowl with the Bakelite cap shows dirt and grime as well. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape. The photos of the vulcanite stem surface from various angles confirmed my assessment of its condition. You can see that it is dirty in the first photo below. The stem has some tooth marks and chatter on the top and underside near the button.    Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible fills, flaws or fissures in the briar? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. Jeff took photos of the Bakelite bowl cap on the second bowl and the clean out cap in place in the bowl. He took them from the bowl and took photos of them to show what they look like when removed. It is an interesting set up. Jeff took photos of the fills around the bowl sides. They look swollen and enlarged. They are very visible in the photos below. They well need to be cleaned up, sanded and repaired to try to hide them in the surrounding briar. As the pipe stands at the moment the fills really are a mess.He took photos of the stamping on heel of the bowl. It reads Imported Briar [over] Sepra Bol. Underneath that it is stamped P.O Box 18202 [over] Houston 23, Texas USA. Stamped under that it reads Pat. Pending. On the underside of the shank at the shank/stem union it is stamped ITALY. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar? When I am working on pipes I like to get a sense of the history of the brand of the pipe and try to get a feel for the pipe maker. I turned to Pipephil’s site and to Pipedia to see what I could learn about Sep-ra Bol pipes. There was nothing listed for the brand there.

I googled the Sep-ra Bol pipe to see what I could find out about the brand. One of the links took me to imgur.com (https://i.imgur.com/0LjqtVQ.jpg). There was a great advertisement for the pipe included there. I have done a screen capture of the advert and included it below. Give it a read as it a fascinating description of the specialty pipe.
I love the description of the pipe as “a new, exclusive two bowl principle protects your health…adds to the rich tobacco flavor… and is easy to clean. No wasteful, gummy heel. No unpleasant odors…no metal. Doesn’t cause heart-burn or upset digestion. A fine briar pipe endorsed by smokers everywhere… The smoke is filtered through your favourite tobacco so it is always cool and dry.”

I have included a blown up photo of the diagram describing the function of the pipe. It is much as I expected.The Imgur site also had another advertisement on the pipe. I have included it below. It give a clear photo of the pipe with tobacco inserted in the second bowl to act as a filter and says that it is easily replaceable. It also connects the pipe to the maker – International Allied Industries – Hialeah, Florida. With that collection of information and advertisements digested it was now time for me to work on the pipe.

I am once again including the link to Jeff’s clean up process blog. Please remember that the point of these blogs is not to wow you with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. This very unique looking pipe with a raised shank and a U-shaped double bowl – front one is larger than the back one. There is a Bakelite on the top of the second bowl and a Bakelite clean out cover on the lower part of the rear bowl. It has a vulcanite saddle stem. It is well proportioned and interesting old pipe. It is clean and smells fresh.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The smooth briar looks very good thought the fills on the sides of the bowl are numerous and quite ugly.
  3. The darkening, lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition. The edges of the second bowl under the cap also look very good. The Bakelite caps on the second bowl and the clean out look very good.
  4. With the cake reamed out the walls of the bowl are clean and they show no checking or burn damage to the walls.
  5. The vulcanite saddle stem looks very good and cleaned up well. The light tooth marks an chatter will be easily polished out. There is no logo on the sides of the stem.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top and inner edge showed no damage. The darkening on the rim top and edges was also gone. The varnish coat is spotty on the rim top and edges. The second bowl cap and clean out cap look very good. I go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the heel of the bowl and the underside of the shank in any way. It is in excellent condition and is very clear and readable.I love just looking at the lay of the pipe and the proportion of a pipe. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. Even with the ugly fills in the bowl sides it is still a beauty. It was time to go to work on seeing what I could do with the fills in the bowl. They were so ugly that they cannot remain the way they are so I will need to do a bit of work to blend them into the surface of the surrounding briar. I started the process of reworking the shrunken fills. I stained the sunken fills with an Oak stain pen and then filled them in with clear CA glue. I spread the glue and flattened out the repairs areas using a dental spatula. I set it aside to cure. Once it had cured I sanded the repaired areas smooth with 220 grit sandpaper to blend them into the surrounding briar. I polished out the sanding on the bowl sides with 1500-2400 grit micromesh sanding pads and wiped it down after each pad with a damp cloth. I stained the briar with an Oak stain pen and it looked much better. I restained the bowl with a medium brown aniline stain. I applied it with a cotton dauber and then flamed it with a lighter to set the stain in the briar. I repeated the process until I was happy with the coverage.Once the stain cured I polished the briar with micromesh sanding pads – dry sanding lightly with 1500-12000 grit pads. I wiped the briar down after each sanding pad to trace the progress in the polishing. It definitely took on a shine with each successive pad. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the rustication showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I polished the bowl cap and clean out cap with micromesh sanding pads. I used 1500-12000 grit pads and wiped the caps down with Obsidian Oil. The caps took on a shine.  I put the caps in place on the bowl and took some photos of the bowl at this point in the restoration process. It is a beauty and while the fills are still present they are less intrusive. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface at the button with the flame of a Bic lighter to lift the tooth marks. I was able to lift them all quite well. I sanded out what remained with 220 grit sandpaper and the starting the polishing with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process.   After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The finish around the bowl sides and shank looks great with the rich brown stains. The stain hides the fills quite well. The Sepra Bol Imported Briar Two Bowl Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/48 grams. It is such an interesting Sepra Bol Twin Bowl pipe that I will be keeping it here in my own collection. I look forward to enjoy a bowl in it soon. It should be a great smoking pipe.

Hopefully the style of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a unique Custombilt Convertibole Saddle Stem Billiard

1 Reply

Blog by Steve Laug

I thought it might be helpful to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 05/01/2022 from an Antique Shop in Bozeman, Montana, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Custombilt Rusticated Billiard with a twist and what appears to be an inserted bowl. It has a vulcanite saddle stem. It is well proportioned and well made with a great classic Custombilt appearance.
  2. The finish is dirty and there is grime and grit ground into the rugged rustication on the sides of the bowl and shank. It is dusty and dull looking but under the grime the pipe looks good.
  3. The rim top has some light lava and debris in the valleys of the rustication on the top and the edges. There is some darkening around the inner edge and top of the bowl. but cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The vulcanite saddle stem is in good condition – dirty, lightly oxidized and has tooth chatter and marks on both sides ahead of button. There is no logo on the stem sides.

Overall my impressions of this pipe is that it is a unique pipe even for Custombilt that once cleaned up will look pretty amazing. I like the tactile rustication style on Custombilts and have found nothing that comes close to it. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick with tobacco debris stuck on the walls. The rim top has light lava, grime and darkening around the top and edges in the rusticated surface. You can also see the condition of the outer edge and the inner edge is in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape.  The photos of the vulcanite stem surface from various angles confirmed my assessment of its condition. You can see that it is dirty in the first photo below. The stem has some tooth marks and chatter on the top and underside near the button. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. Jeff removed the bowl from the shank. It was threaded and screwed onto a threaded nipple set in the shank. You can see the deep grime in the finish under the bowl.He took photos of the stamping on a smooth panel on the right side of the shank. It reads Custombilt [over] Convertibole. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar and the acrylic? When I am working on pipes I like to get a sense of the history of the brand of the pipe and try to get a feel for the pipe maker. In this case I turned first to Pipephil’s site to see what I could learn about Custombilt (http://pipephil.eu/logos/en/logo-c8.html). I did a screen capture of the section on the screen. I have also included the information from the side bar below the photo.Chunky bowls with rough carving or gouges.

Tracy Mincer stopped making Custom-Bilt pipes in the early 1950s. The trademark was successively bought by Leonard Rodgers (1953), Consolidated Cigars (1968) and Wally Frank Co. (early 1970s). The later began to produce again his version of the pipe in 1974 or 1975 at Weber pipe factory (NJ). In 1987, the pipes were made out of the Butz-Choquin factory (France) and then Mexico until the late 1990s. Currently (2010), the Custombilt name is owned by Tobacalera of Spain which is part of Altadis.

It is generally admitted (but not proved) pipes stamped “Custom-Bilt” (with the hyphen) are from the Mincer era. The name might have changed from Custom-Bilt to Custombilt (without the hyphen) in 1946.

The pipe in hand that I am working seems to come after the change of stamping that happened in 1946.

I turned then to Pipedia (https://pipedia.org/wiki/Custom-Bilt). I found a brief history of the brand and read some interesting facts that I have included below. I am also include a screen capture and description of the stamp that is on the right side of the shank.I read further and found a description of the Convertibole pipe along with an advertisement for the pipe. I have included both below.

American companies such as Marxman were doing similar things. One Marxman carved head actually was valued at $7,500! It seems to me that Mincer was trying to show that the Custom-Bilt company was a complete outfit capable of making the same things as some of the “big boys” of the day.

There were other variations, such as the Convertible (removable bowl), the Saddle, Military Bit stems, and others. I really like the description “the newest idea in pipe smoking. Interchangeable for every occasion, as individual as a thumbprint, hand-crafted styles for office, home and outdoors.” You can also see the various bowls that were available and can be changed with “the twist of your wrist – plugs in a fresh pipe 2 or 3 times daily.

I am once again including the link to Jeff’s clean up process blog. Please remember that the point of these blogs is not to wow you with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. I have never seen a is a classic Custombilt Rusticated Billiard with a twist like this Convertibole. It has a vulcanite saddle stem. It is well proportioned and well made with a great classic Custombilt appearance.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rugged, tactile rustication pattern looks very good as well. There is a unique style removable bowl.
  3. The darkening, lava, grime and dust on the rusticated rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition.
  4. With the cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The vulcanite saddle stem looks very good and cleaned up well. The light tooth marks an chatter will be easily polished out. There is no logo on the sides of the stem.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top and inner edge showed no damage. The darkening on the rim top and edges was also gone. I go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable.I love just looking at the lay of the pipe and the proportion of the hand made pipes. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the rustication showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The rusticated finish around the bowl sides and shank looks great with the rich brown stains. The Custombilt Convertibole Interchangeable Bowl Billiard feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.45 ounces/41 grams. It is such an interesting version of the Custombilt pipes that I will be keeping it here in my own collection. I look forward to enjoy a bowl in it soon. It should be a great smoking pipe.

Hopefully the style of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Boxed Castello Sea Rock Briar 19 KKKK 1/8 Canted Billiard

2 Replies

Blog by Steve Laug

I thought it might be helpful to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 03/30/2023 as part of an estate we purchased from Plano, Texas, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is a classic Italian Made Castello Sea Rock Briar canted Billiard with an acrylic stem. It is well proportioned and well made with a great classic Castello shape.
  2. The finish is dirty and there is grime and grit ground into the rugged rustication on the sides of the bowl and shank. It is dusty and dull looking but under the grime the pipe looks good.
  3. The rim top has some lava and debris in the valleys of the rustication on the top and the edges. It is dirty looking but cleaning will reveal a real beauty.
  4. The bowl has a thick cake and debris on the walls that hides the walls and some grime on the inner edge of the bowl but once it is clean we will know what the bowl and edges really look like. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The acrylic stem is in good condition – dirty and has tooth chatter and marks on both sides ahead of button. There are some deeper tooth marks on the underside near the button. There is a crinkled/Diamond insert logo on the left side of the stem.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. I love the tactile rustication on the Sea Rock Briars and have found nothing that comes close to it. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick but broken in some parts with tobacco debris stuck on the walls. The rim top has quite a bit of lava, grime and debris in the rusticated surface. You can also see the condition of the outer edge and the inner edge is in great condition. This is what I look for when assessing a pipe. There is no visible burn damage at this point. The bowl is still round and other than being in a used condition it is in great shape.The photos of the acrylic stem surface from various angles confirmed my assessment of its condition. You can see that it is dirty in the first photo below. The stem has some deeper tooth marks on the underside near the button and a lot of chatter.    Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.    He took photos of the stamping on the underside of the shank. On the heel of the bowl is stamped Castello [over] Sea Rock Briar. That is followed by the shape number for a 1/8 Canted Billiard -19. Next to that it is stamped with KKKK in an oval designating the sized of the pipe. It is then stamped Made in Cantu [over]. Next to the shank/stem union it is stamped Carlo Scotti in and oval. The acrylic stem is stamped on the underside and reads HAND MADE [over] Castello [over] the number 5. What stands out for you in the photos of the stamping on the pipe? What do you look for in the stamping? I know it is dirty but what do you see underneath the grime on the surface of the briar and the acrylic? I thought I would include a link to a great shape chart for Castello pipes on Maxim Engel’s Pipes2Smoke site. It is very helpful in that includes photos of the shapes and makes identification quite simple. Here is the link (https://pipes2smoke.com/pages/castello-shape-guide).

When I am working on Castello pipes the stamping always eludes my memory. I have partial recall but not clear on all the details. I find that getting the stamping clear in my head is an important part of restoring a pipe for me. I have several sites that I always check for information. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned then to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]:  This is the lowest grade of the Castello line and is the most common in the USA.  Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”. 

All carved Castello pipes  are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE.  1K is the smallest and fairly rare, 2K is small to medium, with  3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra large pieces are stamped “GG” for double giant.  In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added.  As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”. American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models.  G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock briar I was working on did a 4 K stamping so it was on the larger side. It definitely was made for the American Market with the Rhinestone in the stem. It had the black finish. The shape number is a 19 or a 1/8 Canted Billiard.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). Give it a read for some helpful information.

Now it was time to do my part on the restoration…

When Jeff sent me the box of pipes for my restoration work. The Castello was in a well used Castello box and included all of the marketing materials – a signed card, a pipe sock and a  package of pipe straws for use as filters in the shank. Here are some photos of the pipe and box.  When I took the pipe out of the box it is a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The classic Castello Sea Rock Briar Canted Billiard looks amazing. The rustication is beautiful and the acrylic stem works very well on the pipe.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rustication and depth in the valleys has just come alive around the bowl sides.
  3. The lava, grime and dust on the rim top has been removed and it looks to be in good condition on the top and edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl looks good. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The acrylic stem is clean and has tooth chatter and marks on both sides. The Rhinestone/Diamond logo on the side of the stem looks very good.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned, they looked very good. There was no damage on the edges or the top of the rim. It is clean should come back to its original beauty quite easily. I also go over the stem carefully. There were some tooth marks chatter on the surface of the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It is in excellent condition and is very clear and readable. I really like the way that the carvers at Castello do the Sea Rock rustication. To me it stunning and very tactile. I love just looking at the beauty of the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. When a rusticated finish is in as nice a condition as this one is immediately apply Before & After Restoration Balm to the briar. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper and was able to blend them all into the surface of the acrylic. I started the polishing with 600 grit wet dry sandpaper. I wiped the stem down with some Obsidian Oil in preparation for polishing.I polished out the scratches left by the sand paper with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad even though people say it does nothing for acrylic stems. I find it does two things – first it gives some protection to the stem and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the acrylic. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I don’t buff a rusticated pipe with Blue Diamond as it can build up in the deep grooves of the finish. I used it on the stem and find that it works very well to polish out the light scratches in the acrylic. I finished with the Blue Diamond and moved on to buffing the pipe – I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. Once I have a good shine in the briar and vulcanite. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished acrylic stem. It really is a beautiful pipe. The rusticated finish around the bowl sides and shank has some amazing depth and contrast with the rich black and dark brown stains. Castello Sea Rock Briar 19 KKKK 1/8 Canted Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.32 ounces/41 grams. It is a beautiful pipe one I will be adding to the rebornpipes store in the Italian Pipe Makers Section. If you are interested in adding it to your collection let me know.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning up a Weber Cavalier style Churchwarden

Leave a reply

Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/20/2022 from an Antique Store in Vancouver, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

  1. I have never seen a Weber Cavalier Churchwarden like this one. It is unusual and the first that I have seen. It has a classic Weber style rustication that I seen on other Weber pipes.
  2. The finish is dull, dirty and there is dust, grime and grit in the rustications around the bowl and shank. There is a Cavalier style clean out on the front heel of the bowl that is made of knurled and threaded vulcanite that is oxidized but free to remove.
  3. The rim top has a light lava coat on the smooth rim top. There are some nicks in the top and edges. It does not appear that there is any damage to the inner edge.
  4. The bowl has a thick cake on the walls that hides the condition of the interior walls and edges. There are no obvious burn marks on the bowl exterior or the rim top.
  5. The long vulcanite stem is dirty, oxidized, calcified and has light tooth chatter and marks on both sides ahead of button. There is no logo on the sides of the stem.

Overall my impressions of this pipe is that it is a very unique and interesting Cavalier style Churchwarden like nothing I have seen before. The rustication is a combination of smooth chunks and cross hatched trails around the bowl and shank. There are smooth panels on the sides for the stamping and around the cavalier and shank end. I think that once it is cleaned up it will be another pretty pipe. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is not too thick – moderate with tobacco debris on the walls of the bowl. The rim top has a light lava coat and has some nicks in the surface toward the back of the bowl. The inner edge looks to be in good condition. This is what I look for when assessing a pipe. I look forward to viewing it in person after the clean up work. The photos of the long vulcanite stem surface from various angles confirm my assessment of its condition. You can see the oxidation and grime on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. There is some calcification on the button end and a lot of tooth chatter and light tooth marks. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. Jeff removed the stem and there was an aluminum stinger in the tenon.He took photos of the stamping on the left side of the shank. On the left side it is stamped with the Weber logo in an oval [over] Imported Briar. The vulcanite stem does not have the standard Weber logo on the side or the top of the taper. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? When I am working on pipes I like to get a sense of the history of the brand of the pipe and try to get a feel for the pipe maker. In this case I turned first to Pipephil’s site to see what I could learn about Weber (http://pipephil.eu/logos/en/logo-w2.html). I did a screen capture of the section on the screen.I turned then to Pipedia (https://pipedia.org/wiki/Weber_Pipe_Co.). I found a brief history of the brand and read some interesting facts that I have included below.

Carl B. Weber was a German from Bavaria. Aged 21 he emigrated to the USA in 1911. In 1938 he established Weber Briars Inc. in Jersey City, New Jersey. Later renamed in Weber Pipe Co..

The firm grew to be one of the giants of American pipe industry focusing itself in the middle price and quality zone. Trademark: “Weber” in an oval. Beside that Weber – especially in the years after 1950 – was a most important supplier for private label pipes that went to an immense number of pipe shops. Alone in New York, exactly the same pipes were found at Wilke’s, Barclay Rex, Trinity East, Joe Strano’s Northampton Tobacconist in Ridgewood, Queens, Don-Lou in Bensonhurst, Brooklyn… Nearly all pipes for Wilke were unstained and many models, for example the “Wilke Danish Bent”, could hardly deny originating of Weber.

Among other well reputated pipe makers Anthony Passante[1] worked for Weber.

Weber Pipe Co. owned and manufactured Jobey pipes – when mainly sold in the USA by the Tinder Box from 1970’s – 80’s. In addition Jobey / Weber bought Danish freehands from Karl Erik (Ottendahl). These pipes were offered as Jobey Dansk. Ottendahl discontinued exports to the United States in 1987 and in the very same year – obviously only as a ghost brand – Jobey was transferred to Saint-Claude, France to be manufactured by Butz-Choquin.

Carl B. Weber is the author of the famous book “Weber’s Guide to Pipes and Pipe Smoking”.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. I have never seen a Weber Cavalier Churchwarden like this one. It is unusual and the first that I have seen. It has a classic Weber style rustication that I seen on other Weber pipes.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rugged, tactile rustication pattern looks very good as well. There is a Cavalier style clean out on the front heel of the bowl that is made of knurled and threaded vulcanite that is clean as well.
  3. The lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition though there are some nicks.
  4. With the cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The long vulcanite stem is dirty, oxidized, calcified and has light tooth chatter and marks on both sides ahead of button. There is no logo on the sides of the stem.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.   I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim top and inner edge showed no damage. There was some light nicks on the outer edge of the bowl. I also go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. The vulcanite surface was rough and pitted. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I took the pipe apart to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. I polished the smooth portions of the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the rustication showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I polished the threaded, knurled end cap with micromesh sanding pads – polishing it with 1500-12000. I wiped it down with an cloth impregnated with Obsidian Oil after each sanding pad. It took on a rich shine.  I set the bowl aside and turned my attention to the stem. I smoothed out the chatter and marks on the stem surface and button on both sides with 220 grit sandpaper. I started the polishing process with 600 grit wet dry sandpaper. It is taking on a shine.I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process.   After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Weber Cavelier Style Churchwarden with a rusticated finish feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 11 inches, Height: 3 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/49 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the American Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Cleaning and Restoring a Hand Made Ascorti Business Rusticated Bent Apple

Leave a reply

Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 10/20/2022 from an Antique Store in Vancouver, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

  1. I have worked on enough Ascorti pipes to be able to say this one has a classic Ascorti finish and look to it. It has the rugged rustication that I have come to expect on their Business line of pipes.
  2. The finish is dirty and there is dust, grime and grit in the deeply rusticated finish on the bowl and shank.
  3. The rim top has lava and debris in the rustication on the top and edges. It does not appear that there is any damage to the top or the edges.
  4. The bowl has a thick cake on the walls that hides the condition of the interior walls and edges. There are no obvious burn marks on the bowl exterior or the rim top.
  5. The acrylic stem is in excellent condition – dirty and has light tooth chatter and marks on both sides ahead of button. The shape is definitely an Ascorti staggered saddle stem but there is no A logo on the stem side or top.

Overall my impressions of this pipe is that it is a great looking Bent Apple with a mix of a rusticated bowl and a mixed finish shank with panels on the sides for the stamping and a band of smooth briar around the shank end. I think that once it is cleaned up it will be another pretty pipe.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick. The rim top has thick lava, grime and debris covering it – heavier toward the front left and right. The edges are hard to assess well at this time but still look to be in good condition. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the acrylic stem surface from various angles confirm my assessment of its condition. You can see the grime on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. There is no logo on the stem so it makes me wonder if the stem is a replacement. But if it is the style of the step down saddle and the fit to the shank is extremely well done. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took photos of the stamping on the sides of the shank. On the left side it is stamped Ascorti with “t” forming a long stemmed pipe. Under that it is stamped Business. On the right side it is stamped Hand Made [over] Italy. The acrylic stem does not have the standard Ascorti A logo on side of the saddle stem. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? I have worked on quite a few Ascorti Business pipes including several straight billiards so I turned to a blog on one of them to refresh the background information before I started my part of the work (https://rebornpipes.com/2020/03/18/repairing-banding-and-restoring-a-damaged-hand-made-ascorti-business-billiard/). I quote from the information that is contained in that blog:

Before I started my part of the repair and restoration I wanted to have a clear picture of what the stem logo looked like on the Ascorti Business pipe. I turned to Pipephil as he often has some photos that give me the information that I am looking for (http://www.pipephil.eu/logos/en/logo-a8.html). Sure enough he had a photo showing the rough stamped A on the stem. It is white and it is rough which is exactly how this one looks. I did a screen capture of the picture on the site and include it below.  With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information from the section above that the pipe came out after 1980 when the company started. I could not get the date more focused so it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. I have worked on enough Ascorti pipes to be able to say this one has a classic Ascorti finish and look to it. It has the rugged rustication that I have come to expect on their Business line of pipes.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The rugged, tactile rustication pattern looks very good as well.
  3. The thick lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition.
  4. With the cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The acrylic stem is in excellent condition – it is clean and has light tooth chatter and marks on both sides ahead of button. The fit of the stem to the shank looks good. The shape is definitely an Ascorti staggered saddle stem but there is no A logo on the stem side or top.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim cap and edges showed no damage. There was also no damage to the rustication or the inner edge of the bowl. I also go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. Now it was time to start working on the pipe. I cleaned up the inner edge as there was a little burn damage on the left front inner edge. I used a folded piece of 220 grit sandpaper to smooth it out and to bring it back to round. I stained it with a Walnut Stain Pen to match the rest of the topcoat on the finish. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the rustication showed depth. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.   I set the bowl aside and turned my attention to the acrylic stem. I smoothed out the chatter and marks on the stem surface and button on both sides with 220 grit sandpaper. I started the polishing process with 600 grit wet dry sandpaper. It is taking on a shine. I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Ascorti Business Rusticated Apple feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.65 ounces/75 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Italian Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an interesting Motorist Patent Capped Straight Bulldog

Leave a reply

Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 05/01/2022 from a seller in Glendale, California, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

  1. The pipe has the classic straight Bulldog shape but the rest of the details are odd. Like the Bulldog cap this is tapered and unscrews from the bowl. It also has twin holes coming out of the front of the bowl toward the bottom just above the heel.
  2. The finish is dirty and there is dust, grime and grit ground into the smooth finish. The screw on rim top is also dirty on the inside.
  3. The rim top has lava on the top and edges under the screw on rim cap. It does not appear that there is any damage to the top or the edges.
  4. The bowl has a cake on the walls that hides the condition of the interior walls and edges. The top looks very good under the grime.
  5. The vulcanite stem is in excellent condition – dirty and has light tooth chatter and marks on both sides ahead of button. There is a circle M logo on the left top side of the diamond stem.

Overall my impressions of this pipe is that it is a great looking straight Bulldog with a mix of grain around the bowl and shank that once cleaned up will be another pretty pipe.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The photos show the cap in place and removed from the rim top. The photos confirm my assessment above. The cake in the bowl is quite thick. The rim top under the cap and the cap itself has lava, grime and debris covering it – heavier toward the back. The edges are hard to assess well at this time but they look to be in decent condition. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the grime on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. There is no logo on the stem so it makes me wonder if the stem is a replacement. Jeff also took photos of the chipped tenon end at the stepped down portion of the stem. It was missing a chunk of vulcanite on one side.Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos.   He took photos of the stamping on the sides of the diamond shank. It bears stamping Motorist on the left side and on the right side it reads PATENT. On the right underside it reads Italy. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar?  If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I did a quick Google search and found the only listing was to a previous blog that I had written on a ¼ bent Bulldog (https://rebornpipes.com/tag/motorist-italian-patent-pipes/). I quote what I had found previously below.

I can find no information on the make of the brand but it is possible that it was made in Italy for either Wally Frank or Mastercraft, both had a broad reach of makers that they imported. I am not sure it will ever become clear who made the pipe but it is an interesting piece of pipe history that is well worth restoring.

I also found a listing on Worthpoint (https://www.worthpoint.com/worthopedia/vtg-estate-motorist-bent-bulldog-495791347) for another Bent Bulldog like the one I had. This is how the seller described it:

We have a rare vtg estate motorist patented design Bent Bulldog smoking briar pipe with a screw off top cap. Pipe is in good vintage condition. Some nicks in cap. Very light teeth marks. Appears lightly smoked. Very unique wind & spark proof design. Also has two cooling vents that exit through undercarriage of bowl.

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The pipe has the classic straight Bulldog shape but the rest of the details are odd. Like the Bulldog cap this is tapered and unscrews from the bowl. It also has twin holes coming out of the front of the bowl toward the bottom just above the heel.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl and the screw on rim cap. It is very clean on the inside of the cap and the rim top.
  3. The lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition. The rim cap looks very good.
  4. With the cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The vulcanite stem is in excellent condition – it is clean and has light tooth chatter and marks on both sides ahead of button. The fit of the stem to the shank looks good. The circle M logo stem is faint but readable. There is a chipped end on the tenon extension.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim cap was clean it showed only some light scratches in the finish. I also go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim cap and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. You can also see the misfit stem in the first photo. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape.   I removed the rim cap from the bowl and took photos of the top of the bowl with the ventilator holes and the clean bowl. It is a nice looking pipe. I also took photos of the bowl sides and the exit of the cooling/ventilator holes on the front heel of the bowl.Now it was time to start working on the pipe. I wiped down the exterior of the pipe and the threads, rim top on the inside and the inside of the rim cap with isopropyl alcohol on a cotton pad and folded pipe cleaner to remove the shiny remnants of the finish and the debris in the threads on the rim top and inside of the cap as well as the inside of the cap. It looked better when it was finished.  I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step.  I rub down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the rustication with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I set the bowl aside and turn to work on the stem. I decided to shorten the extension or step down on the tenon to remove the damaged or chipped portion. I used a folded piece of 180 grit sandpaper.  I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. This Italian Made Motorist Patent Straight Bulldog feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.23 ounces/35 grams. It is a beautiful pipe will be joining my collection of odd pipes. It is one that I will enjoy a bowl in one day very soon. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Classic Older Mark Tinsky Rusticated Rhodesian

Leave a reply

Blog by Steve Laug

Once again I want to take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 05/01/2022 from an Antique Store in Bozeman, Montana, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos in the before and midstream process of working on a pipe. It is not accidental as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe when received it and assess the work needed to be done. When I look at these photos this is what I see.

  1. The first thing I see is a pipe that has the classic look of a Mark Tinsky carved pipe. It has all the marks of a Tinsky made pipe including Mark’s signature on the left shank side.
  2. The finish is dirty and there is dust, grime and grit ground into the rustication. The carving of the rustication rugged and wide open. There rustication on the cap is different and tighter in pattern than the bowl.
  3. The rim top has thick lava on the top and edges. The cake makes it quite hard to know whether there is any damage to the top or the edges.
  4. The bowl has a thick cake on the walls that hides the walls and edges. The crowned top looks very good.
  5. The vulcanite stem is in excellent condition – dirty and has light tooth chatter and marks on both sides ahead of button. There is no logo on the stem side.

Overall my impressions of this pipe is that it is a great looking Rhodesian with a mix of rustication and smooth finishes that once cleaned up will be another pretty pipe. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is thick. The rim top has thick lava, grime and debris covering it – heavier toward the back. The edges are hard to assess well at this time. This is what I look for when assessing a pipe. It is unclear if there is any burn damage at this point. I look forward to viewing it in person after the clean up work. The photos of the vulcanite stem surface from various angles confirm my assessment of its condition. You can see the grime on the stem in the first photo below. The stem is quite dirty but the fit of the stem to the shank is good. There is no logo on the stem so it makes me wonder if the stem is a replacement. Instead of telling you what I see in the next photos of the sides of the bowl and the heel I want to hear from you. Tell me what you see? What does the finish look like to you? Are there any visible problems or issues that stand out to you? Are the cracks or scratches in the valleys of the rustication or the high spots? Are there visible flaws or fissures in the briar? How random does the deep rustication look? Is there a pattern to it? Any visible issues on the heel of the bowl? These questions should help you to see what I am looking for when I see these photos. He took a photo of the stamping on the left side of the shank. It bears the signature of Mark Tinsky and no other stamping – no American stamp or otherwise. The vulcanite stem does not have either of the standard Tinsky logos inset on the side of the stem. What stands out for you in the photos of the stamping? What do you look for in the stamping? It is dirty but what do you see underneath the grime on the surface of the briar? If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-m2.html#marktinsky) to see what I could find. I did a screen capture of the entry there and have included the side bar information below then the photo. It reads…Mark Tinsky and Curt Rollar formed The American Smoking Pipe Co. in 1978. Curt Rollar left the company in 1990.

Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The first thing I see is a pipe that has the classic look of a Mark Tinsky carved pipe. It has all the marks of a Tinsky made pipe including Mark’s signature on the left shank side.
  2. The finish is clean and the grime and grit have been removed from the finish on the bowl. The two different rustication patterns look very good as well.
  3. The thick lava, grime and dust on the rim top has been removed and it has revealed that the inner edge is clean and burn free. The outer edge of the bowl is also in good condition. The rim cap looks very good.
  4. With the cake reamed out the walls of the bowl are clean and they look very good with no checking or burn damage to the walls.
  5. The vulcanite stem is in excellent condition – it is clean and has light tooth chatter and marks on both sides ahead of button. The fit of the stem to the shank looks good. The lack of a logo on the saddle stem makes me wonder if it is a replacement. However, in my own collection I have a Tinsky handmade that does not have the stem logo and I know that he made the stem for it.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the rim top and edges were cleaned the rim cap and edges showed no damage. There was also no damage to the rustication or the inner edge of the bowl. I also go over the stem carefully. The fit to the shank is snug and the transitions are smooth. There were some light tooth marks and chatter on the surface of the stem and the button. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank sides in any way. It is in excellent condition and is very clear and readable. You can also see the misfit stem in the first photo. I love just looking at the lay of the pipe and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. The photo shows its beauty in flow and shape. Now it was time to start working on the pipe. I rub down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and into the rustication with a horse hair shoe brush. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turn to work on the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. But I find it does two things – first it gives some protection to the stem from oxidation and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the stem with Blue Diamond to polish out the light scratches in the acrylic. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The mix of smooth and rusticated finishes around the bowl sides and shank looks great with the rich black and brown stains. The Mark Tinsky Rusticated Rhodesian feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.86 ounces/81 grams. It is a beautiful that I will soon be adding to the rebornpipes store in the American Pipemakers section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

Hopefully the style of writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.