Tag Archives: buffing

Restoring a Lightly Smoked ICARUS Sandblast Apple with an Amber Acrylic Stem


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking sandblast reddish brown apple with a vegetable ivory shank band/adornment that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on a smooth patch on the underside of the shank reads ICARUS [over] U.S.A. The amber coloured saddle stem has no stamping or marks. The pipe is a nice looking sandblast and I wonder if it is not made of  Strawberry bush or Arbutus. It is very light weight and comfortable to hold. The pipe came in a pipe sock stamped Icarus Pipes. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw when I took it out of the pipe sock.

  1. The finish was dusty in the grooves and valleys of the sandblast finish. Otherwise it looked very good.
  2. The sandblast rim top showed some slight darkening on back and some grime in the sandblast. There was no lava build on the top and the edges were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it – fortunately not aromatic. The walls looked to be undamaged but once I removed the light cake I could confirm that.
  4. The amber acrylic saddle stem had no identifying logos or stamping. There was light tooth chatter and marks on both sides.

To summarize what I saw – this Icarus Sandblast Apple is a well made pipe. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe in the hand is great. It is going to clean up very well. Here are photos of the pipe before I started my clean up.  The bowl of the pipe looked very good. The sandblast rim top is clean other than a little darkening on the top and in the blast toward the back of the bowl. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the underside of the shank. They read as I have noted above. I removed the stem from the shank and took a photo of it to give a sense of proportion.For me, as you know, the background information on a brand and line of pipes is an important part of the restoration. I Googled the brand and found a large variety of sellers who were selling the pipes. The first of these was a seller called Cigarworld and they had a great description of the pipe and the background on the brand (https://www.cigarworld.de/en/pfeifen/pfeifen/briarworks-icarus-90015964). I quote in full below:

Briar Works pipes from the USA in Europe? How does that happen? Sometimes you are lucky and find such beautiful pipes as “bycatch” from a cigar deal on an inventory list. Of course, you have to take action, not only for us, but also for you. Because with a probability bordering on certainty we will not be able to get any new “Briarworks” anytime soon.

The pipes are well made, all without a filter and with an acrylic mouthpiece.

The sandblasted pipes have an incredibly deep relief and are made from strawberry bushes (arbutus). The material has the same properties as briar, but is a little lighter.

The surfaces of the “CS models” are natural and thus contribute to the excellent smoking behavior. Every now and then, however, there is an untreated spot. But no putty!

The “N5” models are incredibly well made, have a great finish and are wax-polished.

Only while supplies last!

The site included a sandblast apple that was identical in shape, shank band and stem. The one I have is reddish in colour rather than black and the shank band is more yellowed and aged looking. The stem is also amber rather than black acrylic.From this listing I could see that pipes were made in limited numbers and that they were made by Briarworks – a company that I have bought a pipe from in the past. It was a company run by Todd Johnson and Pete Provost. I have several of Todd’s earlier pipes and really enjoy them and I have a nice Briarworks pipe that I also enjoy.

I followed some of the other links and found a listing on Pipes and Cigars that also listed the brand and gave some background information (https://www.pipesandcigars.com/shop/icarus-pipes-brand/1702038/). I quote:

Icarus pipes are the brain child of Todd Johnson and Pete Prevost. They have spent over a year building their pipe factory in Nashville, TN and are now ready to show the world what their hard work has achieved, an affordable pipe that smokes as good if not better then pipes costing hundreds of dollars. Their shapes are innovative and their engineering is precise. We love these pipes at P&C.

The was also information on smokingpipes.com. Some of the same information is given but there is also additional information (https://www.smokingpipes.com/pipes/new/Icarus/). I quote

Icarus is the brain-child of Todd Johnson, master pipe artisan and President/CEO of BriarWorks International, and was conceived with the simple goal of creating a brand of pipes which would deliver a combination of exacting engineering and superlative smoking qualities heretofore unseen in factory produced briars. In order to realize this lofty ambition, Johnson, along with the talents of Pete Prevost, brought to bear new methods of tenon adhesion, bits which are cut thinner than many produced by some of the most famous artisans of today, as well as continuously tapered, 18-22mm tobacco chambers. Not satisfied with merely having perfect interiors, Icarus features shapes which were designed by some of the world’s most famous and talented pipemakers, and are often accompanied by beautiful and well thought out accent materials.

The elfumador.com site has a great description that summarizes all the information that I have found on the various sites (http://elfumador.com/Icarus.html). I quote:

BriarWorks’ goal with Icarus Pipes was to create a serially produced pipe containing all of the elements present in a handmade pipe, but at a price point attainable by nearly every pipe smoker. Each pipe is precisely engineered and finished by hand. All of the pipes in the Icarus line are fitted with a custom designed, acrylic mouthpiece and often feature silver or acrylic embellishments.

Now it was time to work on the pipe itself. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean. I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside and worked on the stem. It has a Delrin tenon in the stem that is in perfect condition and has a chamfered entrance to the airway in the tenon/stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the Icarus Apple back together. I don’t buff the sandblast bowl on the wheel as it leaves a lot of grit in the deep grooves of the finis. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the acrylic. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The rich sandblast around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The Icarus Sandblast Apple beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 4 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is a light and comfortable, 39 grams/1.38 ounces. This is the first Icarus pipe that I have worked on but not my first BriarWorks pipe. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you want to add it to your collection let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Lightly Smoked Joe Case 2013 Hand Made Poker


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Joe Case Poker that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the smooth heel of the bowl reads JC interlocked [over] the signature of Joe Case [over] 2013 followed by USA. The variegated silver acrylic saddle stem has no stamping or marks. There is a silver coloured (Stainless?) band on the shank that is decorative. It has four thin silver bands with the space between the final two painted black. The heel of the bowl and the rim top were smooth while the rest of the pipe is rusticated. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the bark like rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some light darkening on the crowned top. There was no lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I removed the light cake I would know more about that.
  4. The variegated grey/black acrylic saddle stem had no identifying logos or stamping. There was light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Joe Case Poker is a well made pipe as to be expected. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is well done. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it?  The bowl of the pipe looked very good. The crowned rim top is clean other than a little darkening toward the back of the bowl. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the heel of the bowl. They read as I have noted above. I removed the stem from the shank and took a photo of the parts to give a sense of proportion.Joe Case made some of the most sought after, hand-crafted, custom pipes in America. They are truly works of art if you can find them. Joe died 12/22/21 in Nashville, Tennessee, USA. It is fascinating to me that he was not only a pipe maker but also a pastor who specialized in planting new churches (some thing we have in common as that is what I did for many years). He made beautiful pipes that are all on the larger size. The one I am working on is a large one – both tall and big. His pipes still come up now and again on eBay and other online sales sites and command a good price as they are limited in number since his death.

I found and interesting interview with Joe Case on Tobaccopipes.com that gives a great introduction to Joe and his philosophy of pipe carving. It also gives a good clue to the influences that moved him as a pipemaker. Here is the link – take time to give it a read (https://www.tobaccopipes.com/blog/joe-case-leads-a-wave-of-exciting-southern-pipe-makers-interview/).

I have also included a YouTube video that I found on the sight with Joe himself speaking with regard to his pipe making design and concepts. Give it a watch.

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.  I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. The band was loose on the shank so I gave the shank end a few drops of Weld Bond all purpose glue. I pressed it into place wiped off the excess.I polished the smooth crowned rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine. I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is a light and comfortable pipe for its size: 78 grams/2.75 ounces. This is the first Joe Case pipe that I have worked on. I will be putting it on the rebornpipes store in the American Pipe makers Section of the store. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me. Cheers.

Restemming a Radford Ravel Rhodesian


Blog by Steve Laug

The next pipe on the table is another that the Vancouver pipe man dropped off for me to work on for him. It was stamped Radford Ravel and had a mixed finish of smooth top and sandblasted shank and bottom part of the bowl. It is a Rhodesian and the cap is smooth and the rest is a light sandblast. It was finished in a brown stain. It needed restoration on the bowl which was heavily caked and the shank was almost clogged. It also needed some work on the fit of the stem to shank. It was a pipe that I had previously repaired for him back in 2017. At that point it needed banding and repair on a cracked shank. It had a thick cake at that point as well and was well used. Here is the link to that restoration (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/).The stem had a brass washer on the tenon and glued against the shank. When I received the pipe back from him the stem did not fit tightly. There were tooth marks, tooth chatter and a lot of oxidation on the stem. Here are some photos of the pipe when he picked it up in 2017 to give a bit for context for my work. When I took the pipe out of the bag to work on it last evening this is what I saw. The finish on the briar looked very good. It was dirty but the colour had stayed true. It had a bit of patina on the bowl but it was beautiful. The shank band was damaged along the edge where it had been bent and dented. The stem was very loose in the shank and the brass spacer on the stem was very loose. The bowl had a very thick cake and the airway in the shank was almost clogged with tars and oils. I would need to be cleaned up before I worked on tightening the fit in the shank. The stem was oxidized, calcified and had tooth marks and chatter on both sides ahead of the button. I took photos of the rim top and the thick cake in the bowl to show how it looked. There was also tobacco debris on the walls. The rim top had some darkening and there were nicks around the inner edge of the bowl. It will clean up pretty well. The photos of the stem show the condition of the stem. You can see the tooth marks and chatter under the calcification on the stem surface.I took a photo of the band and how much of the stamping it covered on the shank. You can also see the damage to the band between the shank and the stem. You can see the poor fit of the stem to the shank. I took the stem off the shank and photographed the look of the pipe as a whole. It is a nice looking Rhodesian that has a definite Chacom look to it. I went back and reread the previous restoration blog that I written on the restoration the previous time I had worked on the pipe. I also was very interested to read the back story and history on the brand. I quote from the blog below.

There was something about the brand on the pipe that rang a bell for me. I have a tin of their Sunday’s Fantasy Tobacco in my cellar and I wondered if they might have made pipes as well.

I did a bit of digging and found the picture on the left that showed some of the tobaccos made by the company and also a great figurine with the name Thomas Radford mild premium pipe tobacco on the base. On Pipedia I found that Radford’s Private Label Pipes were crafted by Chacom for the Pöschl Tabak GmbH & Co. in Germany. This information was from “Pipes, Artisans and Trademarks”, by José Manuel Lopes. The pipes were mass produced with ebonite and acrylic stems and were introduced by Butz-Choquin, Chacom, and Nording. On the stem there is generally an embossed logo that was a stylized R. The pipes were made to use 9mm filters and are moderately priced and very attractive. The following three links were the sources I used for this information.

https://pipedia.org/wiki/Radford%27s

http://www.poeschl-tobacco.com/en/products/

http://www.pipephil.eu/logos/en/logo-r1.html

I also looked on another website (http://cigar.supersmokers.biz/radfords/) and got a little more information on the brand.

The Radford’s pipe appears in 6 models in 3 variations 1x time a year in autumn. The so called Radford’s Depot contains a minimum of 1 dozen pipes of the actual running collection. Connected to the Depot is a listing of the Depot holder in Radford’s News.

This particular brand RADFORD’S SERIE RAVEL was a series of 6 elegant models within Radford’s Collection. They are made from good briar wood, sandblast, black/brown with a polished head’s border in dark-red shade. Very nice rich-in-contrast ring at the shaft’s finish. Mouthpiece from Acrylic for 9 mm filter.

Now I knew the background on the pipe. I knew that the stem was a replacement and that the original 9MM filter stem had long since disappeared. It was time to work on the pipe!

I decided to examine the fit of the stem to the shank first. I removed the stem and could see that it was loose. The brass spacer was also loose and seem to take space on the tenon that could otherwise be used in the shank. Once the brass spacer was gone I could also see that the tenon was no longer straight from the end to the saddle portion. There were dips in the surface of the vulcanite just ahead of where the band had been sitting. The photos below show the condition of the tenon at this point. I tried the stem with the spacer removed and it fit snug in the shank. The thickness of the tenon at the saddle portion was perfect so I would need to build up the rest of it to match that portion.The band was bent at the shank end in various places around the diameter. I used a tool I have here with a sharp end and a rounded end. I worked it around the inner edge of the band to smooth it out as much as possible. I used my topping board with 220 grit sandpaper to top off the damage on the shank end edge. It looked considerably better once I had finished and the stem fit more snug against the shank end. I turned my attention to the internals at this point. I reamed the bowl back to bare briar with a Pipenet Pipe Reamer using the second cutting head. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I finished the bowl clean up with 220 grit sandpaper wrapped around a piece of dowel. The walls were smooth and there was no sign of burning or checking. It looked very good.   I cleaned out the internals with 99% isopropyl alcohol, pipe cleaners and cotton swabs. I worked over the shank and the airway in the stem. It took some work but once finished it was clean and smelled fresh.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down with a damp cloth after each sanding pad. It took on a real shine by the time I finished with the last sanding pad. I worked some Before & After Restoration Balm into the smooth rim and the sandblast finish on the bowl and shank. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I filled in the deep grooves in the tenon to build it up and make it even. Once the repair cured I sanded it smooth to make it round and even once more. Once finished it looked better and the fit in the shank was very good. I also sanded the stem surface to smooth out the tooth marks and chatter. I also sanded it to remove the oxidation and calcification off the surface of the stem. I build up the damage to the button edge on the top and the marks in the underside of the stem with black CA rubberized glue. Once it had cured I recut the button edge and flattened the repairs. I smoothed out the repairs with 220 grit sandpaper and started polishing the stem with 600 grit wet dry sand paper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly. The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/53 grams. It is a beautiful pipe and the second of the five pipes for restemming I have ahead of me. Once I am finished with the lot he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Beautiful Rusticated Ferndown Bark 2 Star Lovat


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Ferndown Lovat that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. The stamping on the underside of the shank and reads Ferndown [arched over] 2 *s and Bark. That is followed by Hand Made In [over] England [over] Les Wood. The silver band on the shank is stamped L&JS in a rectangle [over] 925. The vulcanite saddle stem is stamped LJS in gold on the left side of the saddle. The pipe came in a no name pipe sock. I took the pipe out of the sock and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the shallow, tight rusticated finish. Otherwise the finish looked very good.
  2. The smooth rim top showed some darkening and scratches in the finish. There was some light lava build on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I reamed it I would know more about that.
  4. The vulcanite saddle stem had the LJS Logo on the left side in gold. The vulcanite stem is lightly oxidized on the left side but otherwise clean. There are light tooth chatter and marks on both sides but nothing deep.

To summarize what I saw – this Ferndown is a well made pipe as to be expected. It is dusty but otherwise in good condition. The vulcanite stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is shallow but very beautiful. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it? The bowl of the pipe looked very good. The rim top is clean other than a light lava build up and some scratching. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper. The next photo captures the stamping on the underside of the shank. They read as I have noted above. The second photo shows the stamp on the silver band and on the left side of the saddle stem. It is also clear and readable.  I removed the stem from the shank and took a photo to capture the economy of this nice pipe.It has been awhile since I had cleaned up a Les Wood pipe and in this case a Ferndown rusticated Lovat stamp that left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site to help me interpret the stamping on the pipe and gain some background information on the brand and line (http://pipephil.eu/logos/en/logo-f1.html). The photo to the left shows Les Wood and the information below came from the side bar. I have also done a screen capture of the information on the site.

Artisan: Leslie (Les) Wood. He was the master silver smith at Alfred Dunhill Ltd. before starting L. & J.S. Briars. Pipes for the European market are stamped “L. Wood” while those for US are stamped “Ferndown”. Production: ~ 2000 pipes/year (Ferndown + L.Wood) See also Elwood.From the information on Pipephil I learned that I was working on a pipe made for the US and that it was a large 2 star pipe in terms of size. I also learned that the Bark finish was a sandblasted or rusticated. The one I had in hand was a tightly rusticated finish with a smooth strip on the underside of the shank for the stamping. All of which helped to understand the pipe I was going to work on.

I turned to Pipedia (https://pipedia.org/wiki/Ferndown) to find a more detailed history and description of the brand and was amazed to find that the majority of it was either quotes or written by Les Wood himself. I am quoting some pertinent parts of the article below. You can turn to the site to read it in full.

Leslie “Les” John Wood worked for Dunhill for 19 years. His last position was as master silversmith. Following his tenure with Dunhill, Les formed his own brand, L. & J.S. Briars together with his wife Dolly in 1978. Les Wood follows Sasieni, the first ex Dunhill worker to start their own enterprise, and he was followed by William John “Ashton”-Taylor.

“I started working at Dunhill’s in March 1963, in the silver mounting department working under Jack Spriggs he left the firm after I had been there for 2 years, and I took over the department, at that time I worked alone it was only when the department was relocated to the top floor that the increase of pipes that needed mounting that we took on trainees. After 19 years I was asked if I would buy the machinery and move out of the factory and set up on my own, so off I went. With me I took the staff that worked with me at that time, Robert Morris was the best, he could mount anything, he now has his own jewellery retail shop and makes some really nice handmade jewellery from his shop at Whitstable in Kent.”

“I worked on Dunhill’s pipes from 1980/81 and soon built up a reputation as the firm to send your mounting to. As time went on and Dolly left Dunhill’s we decided to start to turn our own bowls and make our own pipes under the name of my house.” Les Wood. Jan, 2020…”

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany…

To many pipe smokers, Les Wood’s pipes embody the revival of great English pipe making initiated by Ashton in the early 1980s. The high-grade Italian and Spanish plateau he prefers is oil-cured in the tradition of both Dunhill and Ashton. The pipes are renowned for their pleasant, slightly nutty flavor and remarkable smoking characteristics. They feature impeccable craftsmanship extending to very good stem/bit work, though many pipes are often a bit heavier. The hallmark of his work, of course, is the excellent silver work. Almost all of his pipes feature rings or ferules for spigot stems. Grading is by finish: “Bark” (ca. 90%, rusticated, dark brown and black), “Antique Bark” (tan rusticated), “Reo” (brown and red, smooth), “Root” (orange, smooth), and “Tudor Root” (orange and brown smooth) and by size (one to four stars). He also designates straight grains with SG…

“We bought the briar from Italy and Spain, one is mush denser that the other I like the Spanish briar it is lighter and Dolly would make the Roots look like glass with only a natural vanish, all the pipes were finished with the same varnish, the bark finish on the bowl is put on by Dolly by hand, one slip and you have a problem. That’s one job that needs to be seen to see how it’s done.”

There also was a great paragraph on the oil curing process that Les and Dolly developed. I am including that below as the pipe I am working on was definitely oil cured.

“We had our method of Oil-Curing. We applied Oil to the outside and the inside of the bowl, that was because when Dolly was at Dunhill’s factory, she worked in the finishing department and got such a high finish on the pipes they wanted to know how she did it. The bowls had already gone through Dunhills’ oven oil curing system, but to her, it was not enough, because it could not get the shine that she wanted, then, she oiled the bowl on the outside and the inside to get a better finished. She left Dunhill and came to work with me. Because of this process, we found out the smokers liked the taste when light up their pipe – they said there was no aftertaste and it had a sweet taste doesn’t matter what tobacco they used. We have carried it on from there.”

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I polished the smooth rim top with micromesh sanding pads – dry sanding with 1500-12000 grit  pads. I wiped the briar down with a damp cloth after each sanding pad. The rim top began to take on a rich shine.  I worked some Before & After Restoration Balm into the rusticated finish on the bowl and shank and the smooth rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I polished the silver band with a jewelers cloth. It is impregnated with an anti-tarnishing compound and polish. I rubbed the shank end band down with the cloth to polish and protect the band. It came out with a rich glow and shine. I set the bowl aside and worked on the stem. I sanded out the chatter and tooth marks with 220 grit sandpaper. I was able to remove the marks from the surface very well, leaving behind no sign of the tooth damage. I started polishing the stem surface with 600 grit wet dry sandpaper. I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth. I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the vulcanite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks, dark browns and reds of the stain on the briar with the shine of the polished vulcanite stem is quite stunning. The dark and shallow rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. The smooth rim top is a great addition. This is truly a beautiful pipe and one that will be a great smoking pipe. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is a light and comfortable 56 grams/1.94 ounces. This is the first Ferndown Bark in my collection and I have been hunting for one for a while. This is a little larger than I was hoping for but it is a great looking pipe. I will be putting it on the holding onto it for awhile and enjoying it. Thanks for walking through the restoration with me. Cheers.

Restemming an Italian Made Mayfair 1005 Poker Sitter for a Local Pipe Man


Blog by Steve Laug

Last week I received a call from a Vancouver  pipeman that he had some pipes he wanted restemmed and restored. As we spoke on email and then in person when he dropped them off it became very clear that all the five pipes he brought were ones he had purchased from me quite a few years ago now. They had served him well and he wanted new stems for most of them as they were gnawed and broken off at the button edges. The first of these that I am working on is one that he said was a favourite of his. He loved the shape and the weight of. It was what he called his hunting pipe. It was stamped Mayfair [over] 1005 on the underside of the shank. It was also stamped next to the stem/shank union and read Italy.

Before I started the restemming and restoration of the pipe I wanted to reacquaint myself with it and gather the background information on the first restoration. I turned to the blog and found it there (https://rebornpipes.com/2016/12/24/redemption-of-a-mayfair-1005-bent-tree-stump-pipe/). I remember it very well as it was what I called a Bent Tree Stump Pipe when I first picked it up. It was in very rough shape and back in 2016 I restored it and gave the bowl a serious repair of JB Weld and then a bowl coating to protect it from the serious burn damage that was on the walls of the bowl. I have never been sure how long those repairs last but at least I know that this one is about 7 years old and the bowl is in great shape. I have included some photos of the pipe when it left here 7 years ago. It is a unique and interestingly carved rusticated pipe. I took some photos of the pipe today before I started working it. The briar is dry and faded but is still quite clean. The rim top still has some darkening and debris on it. There is a flaw in the front of the bowl mid way down the bowl. It is not too deep but still visible. The stem is oxidized, calcified and chewed off to the degree that it needs to be replaced. There is a light cake and debris in the bowl but it does not cause grief thanks to the underlying coat of JB Weld that I used seven years ago to flush out the damaged walls and checking. I took photos of the rim top and the light cake in the bowl to show how it looked. There was also tobacco debris on the walls and some lava on the rim top. The lava on the rim top is not to thick and should come off quite easily. The photos of the stem show the necessity of the replacement.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took the stem off the shank and took a photo of the parts of the pipe to give a sense of the proportion of the pipe.I went through my can of stems and found one that was similar in style and roughly the same length. The saddle portion is a little larger but I think it will work well. There is some oxidation on the stem and it is dirty so all of that will need to be cleaned up and the stem will need to be bent to the proper angle. The diameter of the saddle is a bit larger on the right side than the shank so it will need to be adjusted.I used my Dremel and sanding drum and finished tuning the fitting with a folded piece of 220 grit sandpaper to bring the shank and stem to the same diameter and to clean up the fit. I think it is going to look great once it is finished. I set the stem aside at this point and turned my attention to the bowl. I sanded the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel. I wanted to check the condition of the walls and smooth out the cake that was present. I did not remove all of the cake but rather smoothed it out so it is ready for him to continue to build a solid base. The bowl is looking very good inside. I ran some pipe cleaners and alcohol through the shank and it was surprisingly quite clean inside.I examined the nooks and crannies of the rustication and found a flaw on the front of the bowl that concerned me. It was not deep but it was very present – mid bowl on the front in the photo below. I have drawn a red box around it in the photo. I filled it in a bit with clear CA glue and some briar dust. Once dry I used a brass bristle wire brush to roughen the finish to match the other rusticated parts of the bowl.The rim top had some debris and build up so I used the brass bristle wire brush on it as well and cleaned it. I took a photo of it after I had put some Before & After Restoration Balm on it to see how it looked. It still is slightly dark but looks much like it did when it went home with the buyer. I worked some Before & After Restoration Balm into the rusticated finish on the bowl, shank and the rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. The portion of the lightly sanded shank that I did to adjust the fit of the stem looked perfect and matched the rest of the finish very well. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the blade with the flame of a Bic lighter to soften the vulcanite so I could bend it. I bent it to the angle needed to match the angles of the briar. It looked pretty good and sanding it would make it better. I sanded the stem with 220 grit sandpaper to smooth out the marks in the surface of the saddle and remove the remaining oxidation. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine Polish. I finished the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Mayfair Italian Made 1005 Poker Sitter. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/37 grams. It is a beautiful pipe and the first of the restemming I have ahead of me on five pipes from this pipeman. Once I am finished he will get them back to enjoy once more. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Lightly Smoked Castello Sea Rock SS32 Canadian with an acrylic stem


Blog by Steve Laug

The next pipe I have chosen to work on is a nice looking rusticated Castello Canadian that I picked up in a lot of 10 pipes from a fellow on Vancouver Island who was selling his collection. He said he bought it in Bozeman, Montana quite a few years ago and had not smoked it much since he purchased it. The stamping on the underside of the shank reads Castello [over] Sea Rock Briar on the heel of the bowl. That is followed by the shape number SS32. Next to that is stamped Reg. No. 66171N0. Next to the shank/stem joint it is stamped Made in Cantu [over] Italy followed by Carlo Scotti in an oval. The stem has a “diamond” insert on the left side of the brown variegated acrylic. On the underside of the stem it is stamped Hand Made Castello 3(size of the Straw Inner Tube for the shank). The pipe came in its original box with the Castello pipe card guaranteeing that it was made by Carlo Scotti, Cantu, Italy. The box included a soft pipe sock stamped with the Castello Castle [over] Pipa Castello [over] Di [over] Carlo Scotti [over] Cantu (Italy). There was also a small package of Castello Straw Innertubes in the box. I took photos of the box and the contents before moving on to the pipe. I took the pipe out of the box and turned it over in my hands. It was in pretty good condition. This is what I saw

  1. The finish was dusty and dirty in the grooves and valleys of the finish. Otherwise the finish looked very good.
  2. The rim top and edges were clean – just dusty. There was no lava build up in the rustication on the rim top and the inner and outer edges of the bowl were clean and undamaged.
  3. There was a light cake in the bowl. It held the aroma of the tobaccos smoked in it but fortunately they were not aromatic. The walls looked to be undamaged but once I reamed it I would know more about that.
  4. The acrylic oval taper stem is a variegated brown with a “diamond” logo on the left side. It is stamped Castello Cantu Italy and a 3 on the underside. There is light tooth chatter on both sides but no deep tooth marks.

To summarize what I saw – this Castello is a well made pipe as to be expected. It is dusty but otherwise in good condition. The acrylic stem is lightly marked but otherwise undamaged. The look and feel of the pipe is great in the hand and the rustication is rugged and beautiful. It is going to clean up very well. Here are photos of the pipe before I started my clean up. What do you see when you examine it? The bowl of the pipe looked very good. The rustication is clean other than dust – no lava build up. The edges of the bowl were undamaged and looked very good. I see no warning signs in the rim top or the edges of the bowl. I took photos of the acrylic stem to show its condition. Though hard to see there are light tooth marks and chatter on the surface of both sides ahead of the button but it should clean up easily with sandpaper.The next photo captures the stamping on the underside of the shank. They read as I have noted above.The acrylic/Lucite stem was in excellent condition. It was dirty and had light tooth chatter but no deep tooth marks in the stem surface. The Castello “Diamond” on the left side of the shank is quite nice and undamaged. With the stem sitting next to the shank you can see the proportion of the pipe. It really is a beauty. It has been awhile since I had cleaned up a Castello and the Reg. No. and the Carlo Scotti stamp left me with some questions that I need to answer before I began to work on the pipe. I turned first to the Pipephil site (http://www.pipephil.eu/logos/en/logo-castello.html) because of the general quick summary of information I get there. I quote:

Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

The site also gave a good summary of the grading and sizes of the pipes. I quote that in full.

Sizes (ascending):

1K to 4K, G (Giant) and GG (Extra large)

Rusticated grading: SEA ROCK, OLD SEA ROCK, NATURAL VIRGIN,

Sandblasted grading: ANTIQUARI, OLD ANTIQUARI

Smooth grading (ascending): TRADEMARK, CASTELLO, COLLECTION

Other stampings: Great Line (Non-standard or freestyle) Fiammata (Straight grain)

Production (2012): ~4000 pipes / year

I also found a note on the page that the Rhinestone logo was originally on pipes for the US market. It is occasionally used now.

I turned then to Pipedia for more information on the brand (https://pipedia.org/wiki/Castello). The majority of the information was what was already quoted above in abbreviated form. However there was a link to an article by Bob Hamlin that gave some interesting bits of information that I found helpful (http://www.pipes.org/BURST/FORMATTED/196.016.html). I quote in part from that article.

SEA ROCK [Carved Black or dark brown]:  This is the lowest grade of the Castello line and is the most common in the USA.  Sea Rocks are produced by taking a smooth bowl that has not been “final finished” and surface carving the finish with tools. This “carved” finish is then evened out using a steel wire brush, stained and then waxed. The Natural Vergin carved finish is left unstained and unwaxed as a rule, although we have seen waxed and partially waxed “Vergins”. 

All carved Castello pipes  are graded by the number of K’s that are stamped on each piece and are K-graded by SIZE.  1K is the smallest and fairly rare, 2K is small to medium, with  3K or 4K being the most common and ranges from medium to medium large. Large pieces are stamped “G” for giant and extra large pieces are stamped “GG” for double giant.  In addition to the number of K’s on a carved Sea Rock piece the shape number is almost always added.  As a rule a Sea Rock Castello is stained Black, although recently there have been quite a few coming in stained deep brown and still stamped “Sea Rock”.  American Logo’d Sea Rocks are all priced the same to the consumer, although most are 2 or 3 K’ed models.  G/GG models are charged at a higher price on American pieces and are basically the same as their European counterparts.

The Castello Sea Rock briar I was working on did not have the K stamping. It definitely was made for the American Market with the Rhinestone in the stem. It had the black finish. The shape number still needed to be determined.

Pipedia also gave a link to Mike’s Briar Blues site for help in dating and determining shapes (http://www.briarblues.com/castello.htm). I quote a piece on the Reg. No. that I found helpful.

1947 – Carlo Scotti begins the company.  In the beginning ( 1947 – 1949, maybe 1950 ) the pipes were stamped Mi Reserva ( my reserve ).  Later the Reg No was added.  This Reg No has nothing to do with shape numbers, but is merely the Castello company trademark…

Shape numbers. Shape numbers are all 2 digits. A 2 in front indicates a “fancy” interpretation, a 3 in front means that the carving is somehow unique. I don’t know when the change was made, but currently, a π symbol is used instead of the 3xx. I’ve only seen this on Sea Rocks, but that doesn’t mean anything…

Pre K grading.  Late 1950’s to mid 1960’s the pipe carried stamps which indicated sizes. These were as follows; SA, SB, SC, and SS.  SA being the smallest and SS the largest.

Now I had more information to work with. The Castello in my hands was pre K graded. That told me that it came out in the late 1950s to mid 1960s. The SS stamp makes it the largest sized pipe from that time period. The number 32 makes it a Canadian with an oval shank and acrylic stem.

Armed with that information and renewing my knowledge of the brand it was time to work on the pipe. I started my work on the pipe by cleaning the internals. The cake was quite thin but it can hold residual oils from previous tobaccos and I wanted to check the bowl walls for burn damage or checking. I reamed it with a Savinelli Fitsall Pipe knife and took the cake back to bare briar. I sanded the walls with 220 grit sandpaper wrapped around a piece of dowel. I worked on them until they were smooth. There was no checking or burn damage to the bowl walls. It was quite clean.I cleaned out the internals of the shank and the airway in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them over until they were clean.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked the soap into the grooves and valleys in the finish. I rinsed it off with warm running water. I dried it with a soft cotton towel. The bowl looks much better at this point in the process of recovery. I worked some Before & After Restoration Balm into the rusticated Sea Rock finish on the bowl and the rim top. I worked it into the surface of the briar with my fingertips to clean, enliven and protect the wood. I used a horse hair shoe brush to work it into the crevices and keep from building up in the valleys and crevices of the finish. Once the bowl was covered with the balm I let it sit for about 15 minutes and buffed it off with a soft cotton cloth and the shoe brush. I polished it with a microfiber cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I set the bowl aside and worked on the stem. I sanded out the chatter and tooth marks with 220 grit sandpaper. I was able to remove the marks from the surface very well, leaving behind no sign of the tooth damage. I started polishing the stem surface with 600 grit wet dry sandpaper.I dry sanded both sides of the stem with 1500-12000 grit pads to polish it further. I wiped it down with a damp cloth after each sanding pad. The shine grew deeper with each sanding pad.I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine polishes. I wiped the stem down with a damp cotton pad afterwards and buffed it with a soft microfiber cloth.I put the bowl and stem back together. I don’t buff the rusticated bowl on the wheel as it leaves a lot of grit in the deep grooves of the rustication. I gave the bowl and shank multiple coats of Conservator’s Wax and buffed it with a shoe brush to raise the shine. The wax is great protection and I love using it on rusticated and sandblast finishes because it does not build up in the grooves and valleys like carnauba wax does. I buffed it by hand with a microfiber cloth to finish the shine. I polished the stem with Blue Diamond on the buffing wheel to polish out the scratches in the Lucite. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The contrast of the blacks and dark browns of the briar with the shine of the polished variegated brown acrylic/Lucite is quite stunning. The dark and coral like rustication around the bowl and shank is quite remarkable and gives the pipe an incredible tactile presence. This is truly a beautiful pipe and one that will give the next pipe man or woman a great smoking pipe that will outlast them. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is a light and comfortable 55 grams/1.94 ounces. I have a few Castellos in my collection that have come to me in a variety of ways. They have all been beautiful pipes and the look of this Canadian Sea Rock should be the same kind of smoker. I will be putting it on the rebornpipes store in the Italian Pipe Makers Section soon. If you want to add it your rack let me know. Thanks for walking through the restoration with me. Cheers.

Restoring a Carved Figural Black Meerschaum


Blog by Steve Laug

Once again in this write up and I will take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 04/18/2021 from a online auction in Rimersburg, Pennsylvania, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is the a dark (black), intricately carved figural meerschaum bowl. It is well proportioned and well made with a classic Turkish facial carved sheik.
  2. The finish is dirty and there is dust and debris ground into the carved finish on both side of the bowl and shank. The finish is almost a like snake/fish/dragon scales on the shank. There is a meerschaum cap on the shank extension that is carved as well and is connected to the smooth portion of the extension.
  3. The rim top had a light cake in the bowl and a lot of dust on the top in the carving. The bowl is undarkened in the photos looking down into the bowl. It appears to have been lightly smoked and hardly broken in.
  4. The bowl has a light cake in it that hides the top ½ inch of the bowl walls and the inner edge of the bowl looks quite clean and the outer edges look good and there does not appear to be any obvious damage to the top or bowl edges.
  5. The vulcanite taper stem is in good condition – dirty and has tooth chatter and marks on both sides ahead of the button.

Overall my impressions of this pipe is that it is a beautifully carved meerschaum that once cleaned up will look pretty amazing. The exterior of the bowl is quite dirty with dust and debris. The pipe is very Turkish looking and is a classic carved figural pipe that has the distinctive cut of other figurals pipes that I have worked on. The black stain on the finish is quite stunning and will clean up well. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thin and is only in the top ½ inch of the bowl from the top down. You can also see the condition of the edges. This is what I look for when assessing a pipe. While there is dust and grime in the finish there is no visible burn or reaming damage at this point. The bowl looks quite good. The photos of the stem surface and the shank extension from various angles confirmed my assessment of its condition. The stem surface though dirty also has light tooth marks and chatter on both sides. Jeff took the pipe apart to show the two different styles of tenon on this pipe. The shank extension is held to the bowl with a nylon threaded tenon that is in good condition. The tenon on the stem is a new style push tenon that pushes into a Delrin insert in the shank end. The next photos show the amazing carving strokes around the heel and the sides of the bowl. Tell me what you see? Are there any visible problems that stand out to you? Are the cracks or scratches? Are there visible flaws or chips in the meerschaum? What kind of carving and grooves are around the bowl and shank? Any visible issues on the heel of the bowl? Even the questions should help you to see what I am looking for when I see these photos. Jeff took a photo of the carved meerschaum shank extension that the longer smooth meerschaum extension was attached to. It is a uniquely carved piece of meerschaum it is carved roses and circles. It is quite beautiful. Have a look in the photo below.I am including Jeff’s cleaning regimen once more because in this case he used the same procedures on a meerschaum pipe. Remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The first thing I see is the a dark (black), intricately carved figural meerschaum bowl. It is well proportioned and well made with a classic Turkish facial carved sheik.
  2. The finish is clean and the dust and debris has been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great features to the carving around the bowl sides. The carved features and the scales around the bowl sides and shank look very good.
  3. The dust and debris on the rim top has been removed and it looks very good. The walls of the bowl are clean and I do not see any checking or burn damage. The inner and outer edge of the bowl look good.
  4. The vulcanite taper stem is clean and has tooth chatter and marks on both sides. There is no identifying stamping on the stem or the shank.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the dust and debris was removed, the edges and top looked very good. It is clean looks very good. I also go over the stem carefully. There were no tooth marks or dents in the stem. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I love just looking at the beauty of the lay of the pipe with the carving and the proportion of the pipe. I like to remove the stem and the meerschaum shank extension from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. By this time you should know that I almost always start with the bowl in my restoration because I truly do not like the tedious work of stem repairs and polishing. I always leave that until last even though I know that it needs to be done. For me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Today I started working on this pipe by turning to the bowl. For the past few years now I have been using Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I worked the Before & After Balm into the meerschaum shank extension both the carved and smooth portions. I let the Balm sit on the surface and after 10-15 minutes buffed it off. I used a black stain pen to fill in the places at the sharp edges that had become lighter during the clean up work on it.I put the shank extension back on the shank of the bowl. It is held together with a threaded nylon tenon that screws into both the shank and the extension and allows the two to be held together snug. It is a great looking pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I started with the tooth marks. I sanded the stem with 220 grit sandpaper to remove the tooth marks and chatter in the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper.I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it gives the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.On meerschaum pipes I avoid the buffer (especially on figurals with ornate carving) as I do not want to risk flattening the carving or damaging it. I tend to do all the polishing work by hand. I gave the bowl and the stem multiple coats of rich mixture of Beeswax and Carnauba wax that is soft and can be put on by hand. I have found that I can get a deeper shine if I buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The many sided carving of shapes around the bowl sides and shank show the rich craftsmanship. The rich dark stain of this Figural Carved Sheik with Beard and Turban makes the carving stand out. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 8 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the Ceramic & Meerschaum Pipes section.

Hopefully the shape the writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Ben Wade Made in London England 79 Big Bent Billiard


Blog by Steve Laug

Once again in this write up and I will take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 11/11/2021 from a Facebook Auction seller in Salmon Creek, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is the chunky shank and large size of the bowl. It is well proportioned and well made with a classic English shape.
  2. The finish is dirty and there are oils from the smoker’s hands on both side of the bowl. There is grime ground into the finish as well but even so there is also some great grain peeking through.
  3. The rim top had a thick lava overflow from the cake in the bowl. It is hard to know if there is darkening or damage under the lava. Sometimes the lava protects the rim top and edges and sometime it hides issues. Its is very dirty looking.
  4. The bowl has a thick cake in it that hides the walls and the inner edge of the bowl but once it is clean we will know what the edges look like. It appears that there are a some nicks in the inner edge of the bowl that will become clearer when the pipe is cleaned. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The vulcanite taper stem is in good condition – dirty, oxidized, calcified and has tooth chatter and marks on both sides.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. The exterior of the bowl does not show any hot spots or darkening. The pipe is very English looking and is a classic large bowled Bent Billiard that has the distinctive cut of other Ben Wade pipes that I have worked on. The photos below confirm the assessment above.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has lava and debris on it. You can also see the condition of the outer edge but the inner edge is a bit of a mystery at this point. This is what I look for when assessing a pipe. While there is lava and darkening there is no visible burn damage at this point. The bowl is still fairly round.The photos of the stem surface from various angles confirmed my assessment of its condition. The stem surface though dirty, oxidized, calcified and had tooth marks and chatter.The next photos show the amazing grain around the heel and the sides of the bowl. Tell me what you see? Are there any visible problems that stand out to you? Are the cracks or scratches? Are there visible flaws or fissures in the briar? What kind of grain stands out around the bowl and heel? Any visible issues on the heel of the bowl? Even the questions should help you to see what I am looking for when I see these photos. You have read it a few times now in the previous blogs. What am I looking for when I look at the shank stamp? In this case it is stamped on the left side and reads Ben Wade in script and on the right side it reads Made in [over] London England in 2 lines. That is followed by the shape number 79 next to the bowl/shank union. How does the stamping look to you? Is it clear and readable? Is it faint in spots or is it uniform? I know you are looking at photos but so do I at this point in the process. The topside of the stem is also stamped though it is worn. It reads BEN [over] WADE. The same questions apply here as well. An added part of pipe restoration for me is to try to gather as much background on a brand and maker as I can find. With Ben Wade it is an enjoyable web to untangle. There is a lot of information and it can lead to understanding what era a pipe was made in. To try to figure out the era of the Ben Wade pipe I was working on I turned to the Pipephil website, Logos and Stampings (http://pipephil.eu/logos/en/logo-benwade.html). There is some really helpful information on the brand. There is an alphabetical listing of the lines but there was none listed that matched the one on the table. The site did give a short history of the brand. I quote the portion that is most pertinent. Brand founded in the 1860’s at Leeds (GB). Lane Ltd. (NYC) bought the brand in 1962 and closed the factory in Leeds in 1965. The pipes were then manufactured in London at Charatan’s. During the period 1972 (about) – 1989 Ben Wade pipes were mass produced for Lane Ltd. by Preben Holm‘s workshop in his very personal style. Peter Wilson owner of Duncan Pipes bought the rights of the brand in 1998.

Next I turned to Pipedia to see if I could find more information on the Ben Wade brand there (https://pipedia.org/wiki/Ben_Wade). The article gives a great sense of the history of the brand from its inception until the time Preben Holm made pipes for them. I quote a few sections from the article below.

In the second World War the factory was destroyed by German air raids on Leeds. But the Ben Wade family decided to re-build it immediately after the war and pipe production was re-started soon and successfully linked to the fame from the pre-war years.

Before the second war Ben Wade clustered their offerings into three price points: “Ben Wade” included the higher end pipes (eg the Larnix, Super Grain, Selected Grain, etc), “BW” included the mid-level pipes (eg Statesman, Natural Grain, County, etc), and “BWL” were the least expensive (eg Hurlingham, Adelphi, Tense Grain). Champion was in the last group, and in the 1930s at least retailed for 2/6.

The Champion disappeared during the War when the Ben Wade line was materially slimmed down, presumably to reflect difficulties of supply. The name continued to appear in brand directories at least through the early sixties, however it’s unclear whether production was actually resumed.

Even though the owner family decided to leave pipe business and sell off the firm. The family went into negotiations with Herman G. Lane, president of Lane Ltd. in New York at about the same time as the Charatan family. Lane Ltd. bought both firms in 1962.

Herman G. Lane had been Charatan’s US sole distributor since 1955 and Charatan always remained his pet child. But Ben Wade was treated in another way by it’s new owner. The fabrication of pipes was reduced and the factory in Leeds was closed in 1965 finally.

So this was the end of Ben Wade pipes stamped “Made in Leeds, England”.

Lane had the pipe making machines brought from Leeds to London and used the well esteemed name Ben Wade to start the fabrication of entirely machine-made pipes at Charatan’s Prescott Street factory. (Some sources say “not earlier than 1973” but proven by catalogues this isn’t true.) Alas the “new” Ben Wades were quite usual series pipes, copies of well known standard shapes. The pipes often showed hardly masqued fillings and were processed quite coarsely with hardly polished pre-moulded Ebonite stems. Therewith Ben Wade degenerated definitively to a second brand. The stamping now read “Made in London England” or just “London”. Nothing was left from the quality of the pipes once made in Leeds!

Quotation of an American pipe dabster: “It’s a shame to see how a famous old family name can be dragged into the mud by people who want to capitalize on a good reputation earned by men who are long dead. This sad little story was not one of Charatan’s or Lane’s proudest moments!”

Herman G. Lane’s heirs had no special interest in either Charatan or in Ben Wade and sold it to Dunhill Pipes Limited in 1978. Now, Dunhill had no need of machine-made series pipes like the Ben Wade as performed by Charatan / Lane since their own ParkerHardcastle factory in Walthamstow had abounding capacities to turn out secondary pipes. Thus this was Ben Wade’s second end. Charatan’s Prescott Street factory was closed by no later than March of 1982 and Charatan was allowed to languish and discontinued in 1988.

Now I had some parameters regarding the time frame of the pipe. It was made after the closing of the Leeds factory in 1965 and made in London as early as 1973. It was definitely made before Land sold the factory to Dunhill in 1978. That is helpful to know the time frame as well as the connection to Charatan during that time period. Now it was time to work on the pipe.

I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The chunky shank and large size of the bowl look very good and are well proportioned and have a classic English Bent Billiard shape.
  2. The finish is clean and the oils have been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great grain around the bowl sides.
  3. The thick lava coat on the rim top has been removed and there are some nicks and damage on the top and inner edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl had some nicks and burn damage on the edges. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite taper stem is clean and has tooth chatter and marks on both sides. Ben Wade stamped logo on the top of the stem – it is barely visible.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.   I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the lava was removed light damage and darkening to the edge and top was revealed. I think there is some light burn damage to the edge that extends around the inner edge and some darkening on the rim top. It is clean but will need to be worked on to bring it back to normal. I also go over the stem carefully. There were no tooth marks or dents in the stem. I could see faint marks on the top of the stem that I could see with a lens – BEN WADE. The trouble was it was so light that it was not redeemable. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It looks good and is very readable. I love just looking at the beauty of the lay of the pipe with the grain and the proportion of the pipe. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. By this time you should know that I almost always start with the bowl in my restoration because I truly do not like the tedious work of stem repairs and polishing. I always leave that until last even though I know that it needs to be done. For me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Today I started working on this pipe by turning to the bowl. I chose to deal with the nicks, darkening and burn damage on the rim edges and top. I used a folded piece of 220 grit sandpaper to smooth out the damage on the edges and the rim top. It took a little work but I was able to remove all of the darkening. It is a beautiful piece of briar with some great grain. I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I also work over the plateau areas at the same time. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. For the past few years now I have been using Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I started with the tooth marks. I “painted” the surface dents with a Bic light flame and was able to lift them significantly. I filled in the deep marks that remained with clear CA glue. Once it cured I used a small file to flatten the repairs and start the process of blending them into the stem surface. I sanded the stem with 220 grit sandpaper to further blend them into the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Lane Era Ben Wade, Made in London England 79 Bent Billiard. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.68 ounces/76 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the British Pipe Makers section.

Hopefully the shape the writing of this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Life for a Chunky, Lane Era Charatan’s Make Belvedere 402 Canadian


Blog by Steve Laug

Once again in this write up and I will take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 07/22/2021 from an Antique Shop in Vancouver, Washington, USA. I also want you to understand why we take the photos we do. If you have followed for a while then you will see the familiar pattern of the photos we include both in the before and midstream process of working on a pipe. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The first thing I see is the chunky shank and large size of the bowl. It is well proportioned and well made with a classic English shape.
  2. The finish is dirty and there are oils from the smoker’s hands on both side of the bowl. There is grime ground into the finish as well but even so there is also some great grain peeking through.
  3. The rim top had a thick lava overflow from the cake in the bowl. There is some damage on the front inner edge and top but it is hard to know if there is darkening or damage under the lava. Sometimes the lava protects the rim top and edges and sometime it hides issues. Its is very dirty looking.
  4. The bowl has a thick cake in it that hides the walls and the inner edge of the bowl but once it is clean we will know what the edges look like. There are a some nicks in the inner edge of the bowl that will become clearer when the pipe is cleaned. The outer edges look good and there does not appear to be any obvious burn damage to the top or bowl edges.
  5. The vulcanite taper stem is in good condition – dirty, oxidized, calcified and has tooth chatter and marks on both sides. There appears to be a CP logo on the top of the stem – it is faint but still present.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. The exterior of the bowl does not show any hot spots or darkening. The pipe is very English looking and is a classic oval shank Canadian that has the distinctive cut of a Charatan. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl, rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has lava and debris on it. You can also see the condition of the outer edge but the inner edge is a bit of a mystery at this point. This is what I look for when assessing a pipe. While there is lava and darkening there is no visible burn damage at this point. The bowl is still fairly round. The photos of the stem surface from various angles confirmed my assessment of its condition. You can see the oxidation and the fit against the tarnished silver band on the shank end. The stem surface though dirty does not appear to have tooth marks – chatter yes, but no deep marks. The stem is quite dirty but otherwise undamaged. The next photos show the amazing grain around the heel and the sides of the bowl. Tell me what you see? Are there any visible problems that stand out to you? Are the cracks or scratches? Are there visible flaws or fissures in the briar? What kind of grain stands out around the bowl and heel? Any visible issues on the heel of the bowl? Even the questions should help you to see what I am looking for when I see these photos. You have read it a few times now in the previous blogs. What am I looking for when I look at the shank stamp? In this case it is stamped on the left side and reads Charatan’s Make[over] London England [over] Belvedere in three lines. How does the stamping look to you? Is it clear and readable? Is it faint in spots or is it uniform? I know you are looking at photos but so do I at this point in the process. The topside is also stamped near the shank/stem junction and reads 402 which is the shape number for a Canadian. The same questions apply here as well. An added part of pipe restoration for me is to try to gather as much background on a brand and maker as I can find. With Charatan that is an enjoyable web to untangle. There is a lot of information and it can lead to understanding what era a pipe was made in. To try to figure out the era of the Charatan’s pipe I was working on I turned to the Pipephil website, Logos and Stampings (http://www.pipephil.eu/logos/en/logo-charatan.html). There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. There is an alphabetical listing of the lines but the Belvedere they showed had a stem made for a 9mm filter while the one I have is a nonfiltered pipe. The site did give a short history of the brand. I quote the portion that is most pertinent.

The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc.(NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

Next I turned to Pipedia to see if I could find more information on the brand and possibly a link to the Belvedere line (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed. It did give a little more historical information. I quote the pertinent parts that give information on this particular pipe.

In 1950 Herman G. Lane, striving to expand his business in Great Britain, made contacts with the Charatan family. Apparently Lane got a certain influence soon, but it was not until 1955 that Lane Ltd. became the sole distributor for Charatan’s in the United States superseding Wally Frank. This can be documented in a “biography” written for Herman G. Lane titled “Leaves from a Tobaccoman’s Log”.

Thanks to Herman G. Lane’s dedicated labor Charatan became hugely popular in the States. As reported by Ken Barnes in an interview with Rick Newcombe, Reuben Charatan passed away in 1962, and his widow sold the firm to Herman Lane 1 or 2 years after his death.[1] In the early 1960s Charatan pipes were the first to overstep the $100 Dollar line in US pipe sales. In 1978 Lane’s heirs sold the Charatan company to Dunhill. The Prescot Street factory was closed in March 1982. Thereafter the fame and quality of the make declined.

The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950.

Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 1960s and early 1970s.

From this I am fairly certain I am dealing with a Lane pipe made after 1955 and because of the Belvedere stamp it could potentially go back as far as before 1950. There is also a circle L script mark that is a Lane stampings on the pipe which also supports this.

I continued digging further into the dating of the pipe, but what I had found above was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans).

I also reread the article on Pipedia by the Italian fellow who contributed some really helpful information on the brand (https://pipedia.org/wiki/Charatan_-_Milan_2014). I quote the section on the Second period: Reuben Charatan 1910 – c. 1962. I have highlighted a portion of the section on the shank in red to point out some more helpful dating information.

– In 1962 Herman Lane took over the business from the Charatan family, although he had already influenced production from the 1950s.

– The pipes were mostly larger than the previous ones and corresponded in size to Dunhill group 5. These are slightly less rare, but still difficult to find.

– Stem: Usually in ebonite, saddle shaped or tapered, bearing a fine “CP” stamp, underbore system (see below) used when necessary.

– Shank: The shape code is stamped on it together with the nomenclature “CHARATAN’S MAKE LONDON ENGLAND” arranged in two lines. From 1955 onwards on the models marketed for the USA there is also a serif and circled capital “L” (but not all models bear this) which resembles the pound sterling symbol. The “L” is for Lane, the importer.

From 1958, Lane changed the nomenclature for models marketed for the US to clarify the message: “MADE BY HAND”.  In this period the underbore was introduced. Its manufacturing period ranged between 1920 and c.1930. This model was equipped with a duralumin plunger trap fitted in the stem, which served to clean the residue more easily. This particular model bore a special stamp on the stem, and also had its own catalogue…

QUALITY GRADES…The stem did not only display the stamps mentioned above. Another stamp that can help dating is the one referring to the quality of the pipe. Until Herman Lane arrived on the scene there were four quality grades. Starting with the lowest: Belvedere, Executive, Selected, and Supreme. Lane went on to add higher grades from time to time: Supreme S, Supreme S100, S150, S200, S250, S300, Coronation, Royal Achievement, Crown Achievement, and Summa Cum Laude; these last three are extremely rare and almost impossible to find. He also invented other, different grades, even changing the previous pipe classification standards. We will not go into detail here, but it means that if we find an S100 or Coronation the pipe was manufactured following Herman Lane’s acquisition. In particular, the FH mark, or Freehand pipe was commissioned to the famous Danish craftsman, Preben Holm.

Nomenclature

The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

Charatan pipes were not well distributed prior to the Lane Era, so very few pre-Lane pipes exist today. Herman Lane greatly grew the brand in the U.S., which caused corresponding growth in Europe.

Generally, when the pipe is stamped with the BLOCK letters “MADE BY HAND” it means the pipe was probably made between 1958 and 1965”

Generally, block letters “MADE BY HAND” and some of the other nomenclature in script (i.e. City of London or Extra Large next to the MADE BY HAND) means the pipe was made sometime between 1965 and the mid 1970s. The total script nomenclature “Made by Hand in City of London” evolved over this period of time, so many pipes had variants, such as Made By Hand in block letters and City of London in script, or some other variation of the terms or stampings.

It is believed the FH was used on Charatan pipes between 1957 and 1967-68. Three different sizes were used. The Charatan Logo (CP) on the pipe bit was changed over the year

Now I knew I was working on a pre-Lane pipe which actually means it was between 1950- 1955 as shown by the stamping.

I followed a link to a catalogue listing for the shape 402 which is the shape number for an Outsize Lumberman/Canadian. Here is the link (https://pipedia.org/wiki/Charatan_Models_%26_Shape_Information_for_the_Collector) I am sure many of you will shake your head and ask maybe even out loud, “Why is he including this again?” However, please remember that the point of these blogs is not to wow your with the work or make you shake your heads but I want you to know the details of the work we do so you can do your own. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. Now that I have it in hand I am looking for confirmation of what I saw in the photos as well as any significant structural changes in the bowl and finish as I go over it.

  1. The chunky shank and large size of the bowl look very good and are well proportioned and have a classic English Charatan shape.
  2. The finish is clean and the oils have been removed from both sides of the bowl. The grime ground into the finish is gone and there is some great grain around the bowl sides.
  3. The thick lava coat on the rim top has been removed and there is some nicks and damage on the top and inner edges of the bowl.
  4. The walls of the bowl are clean and I do not see any checking or burn damage. The inner edge of the bowl had some nicks and burn damage on the edges. There was damage on the front inner edge and some on the back edge as well. The outer edges look good and there does not appear to be any obvious burn damage there.
  5. The vulcanite taper stem is clean and has light tooth chatter and marks on both sides. There is a CP logo on the top of the stem – it is faint but still present.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver.  I carefully went over the bowl and rim top to get a sense of what is happening there. In this case once the lava was removed damage to the edge and top was revealed. Originally I thought it looked like reaming damage but I don’t think so as I examine it closely. I think it is actually burn damage to the edge that extends around the inner edge though it is heavier at the front and back of the bowl. The rim top also shows some damage. It is clean but will need to be worked on to bring it back to normal. I also go over the stem carefully. There were no tooth marks or dents in the stem. I could not see any sign of remaining CP stamping on the stem so no real clue as to whether it is original or a replacement. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them. I always check to make sure that the clean up work did not damage the stamping on the shank in any way. It looks good but is faint in some parts – particularly the edges of the stamp. I always appreciate the handiwork of the carvers at Charatan who turn a piece raw briar into a beautiful pipe. I love just looking at the beauty of the lay of the pipe with the grain and the proportion of the hand made pipes. I like to remove the stem from the shank to get a sense of what was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape. By this time you should know that I almost always start with the bowl in my restoration because I truly do not like the tedious work of stem repairs and polishing. I always leave that until last even though I know that it needs to be done. For me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

Today I started working on this pipe by turning to the bowl. I chose to deal with the nicks, darkening and burn damage on the rim edges and top. I used a piece of 220 grit sandpaper and a wooden sphere to reshape and remove the damage on the top and the inner edge. It took a little work but I was able to remove all of the darkening. It is a beautiful piece of briar with some great grain.     Once rim top was reshaped and reworked I needed to blend them into the rest of the briar. I stained it with an Oak stain pen to match the surrounding briar.I polished the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I also work over the plateau areas at the same time. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. For the past few years now I have been using a product developed by Mark Hoover called Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and let it sit for 10 minutes to do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shone through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I wiped the stem down with Soft Scrub cleanser to remove the light oxidation on the surface. The CP stamp was very faint and would not hold any paint or colour. It was pretty clear that it was more or less gone. I stated with the tooth marks. I “painted” the surface dents with a Bic light flame and was able to lift them significantly. I sanded the stem with 220 grit sandpaper to further blend them into the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process.After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite and acrylic combination stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Lane Era Charatan’s Make London England Belvedere 402 Canadian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.98 ounces/55 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the British Pipe Maker section.

Hopefully the shape writing this blog is helpful to you in some way. In it I wanted to show both what I am looking for and how I move forward in addressing what I see when work on a pipe. Let me know if it is helpful to you. It is probably the most straightforward detailed description of my work process that I have done. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Sasieni Four Dot Patent No. Amesbury Rusticated Canadian


Blog by Steve Laug

The next pipe I have chosen to work on was purchased on 11/11/2021 from an Antique Store in Aurora, Oregon, USA. It is a nice looking rusticated Canadian with 4 light blue dots on the top side of the taper stem. It was stamped on the underside of the shank and read Sasieni in script with the tail of the “i” short and tight. Underneath that it was stamped FOUR DOT in block letters [over] London Made [over] Pat. No. 50221/20 [over] “Amesbury”. Next to the bowl shank junction it was stamped Made in England shaped like a football vertically. The rusticated finish was very dirty with dust and debris in the grooves of the rustication. The bowl had a thick cake in it with lava overflow into the rustication on the rim top. It was an incredibly dirty pipe. The stem was oxidized and had calcification along the first inch ahead of the button. There were tooth marks and chatter on both sides of the stem ahead of the button and on the button surface itself. The 4 light blue dots on the left side of the taper stem were in good condition and very light in colour.

Jeff took these photos of the pipe before he started the clean up work on it. I want you to understand why we take the photos we do. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

  1. The rusticated finish is very messy and dirty. There was dust and grime ground into the deep grooves of the finish around the bowl. There are also nicks in the finish were there is wear and tear from being knocked around on ash trays and perhaps a heel of a boot. There are no burn marks or dark spots on the bowl sides and heel of the bowl.
  2. The rim top is filthy. The lava overflow from the cake in the bowl on the rim top though is thick and fills in the grooves. The front outer edge of the bowl has been damaged from being knocked against something hard.
  3. The bowl has a very thick cake in it that covers the inner edge of the bowl. That lava can either act as protection or could hide damage. We will not know until the bowl is cleaned. There does not appear to be any burning or reaming damage to the edges of the bowl.
  4. The stem is vulcanite and has the Sasieni Four Dot light blue dots logo inlaid in the top of the vulcanite taper stem.
  5. The stem was oxidized, calcified and very dirty. There was tooth marks and chatter ahead of the button visible in the photos below. The ones on the underside of the stem were quite deep in the surface of the stem.

Overall my impressions of this pretty rusticated Canadian was that it was in solid shape with no significant damage to the briar other than the knock about damage on rim top and edges. The cake is very thick so I have no way of knowing what is under it. The good news is that it does not seem to have any cracks in the bowl from the overloaded cake. The photos below confirm the assessment above.Jeff took close up photos so that I could have a clearer picture of the condition of the bowl and rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the rim top has a coat of lava and debris on it that will need to come off. You can also see the lava on the inner edge of the rim. You can also see the condition of the inner and outer edges of the rim and down the outside of the bowl. This is what I look for when assessing a pipe. The bowl appears to be still round. His photos of the stem surface confirmed and heightened my assessment of the condition. You can see the oxidation, calcification and tooth chatter and marks on both sides ahead of the button. From the photos you can see the light blue four dot diamond the top of the taper stem they are in good condition.  He took photos of the sides and heel of the bowl to show the rustication patterns in the briar. It is a unique finish that shows the grain through the finish. He took photos of the stamping on the smooth panel on the underside of the shank to capture what was stamped there. It is faint but readable as noted above. I decided to do some work on the stamping of this pipe to get an idea of the time period it was carved. I turned first to Pipephil’s site to see what I could learn (http://pipephil.eu/logos/en/logo-sasieni.html). I found a pipe that was stamped the same way as the one I am working on. I is stamped on the underside of the shank like the one in the screen capture photo below. Mine is stamped the same way Sasieni in script without the fish tail. Underneath it is stamped FOUR DOT [over] London Made [over] Pat. No. (1)50221/20 (the 1 is faint and almost illegible). Mine does not have the “Retford” stamp but rather the “Amesbury” stamp in the same place. To the left it is stamped with a football shaped Made in England stamp. I included the side bar notes below the picture. From that I knew that the pipe was made during Pre-transition Period 1946-1979.Pre-transition, 1946 – 1979. Four dot. Notice the change of “Sasieni” script without the fish-tail initiated by Alfred Sasieni after second world war.

I then turned to Pipedia for more detailed information (https://pipedia.org/wiki/Sasieni). I quote a section of that article below. It refers to the Patent Number that is on the pipe I have on the table. The underlined  portion below is particular pertinent to this pipe.

To begin with, there are three main elements to dating the Sasieni pipe, the patent number, the style of the name “Sasieni” as it appears on the shank, and the Dots themselves. Naturally, there are exceptions to these rules (this hobby would be boring without them), but for the most part these guidelines apply better than 95% of the time. All Sasieni One, Four, and Eight Dot pipes made before W.W.II and destined for the U. S. market carried a patent number on the shank which usually started with the numbers “15″, with 150221/20 and 1513428 being representative of the group. Also, the name “Sasieni” was stamped on the shank in a very florid manner, with the tail of the last “i” sweeping underneath the name forming a shape which has been compared to a fish by more than one collector. This script was discontinued by Alfred almost immediately after he took over the company, so this alone tells you your pipe is pre W.W.II. Underneath in block lettering are the words “London Made”, with the patent number making the third line.

The dots will help you narrow this down further. As we mentioned, the short lived U. S. market One Dot was introduced around 1920, and was replaced by the early to mid 1920’s by the Four Dot. The 1920’s Four Dot is distinguishable by the florid Sasieni script, a patent number, and four blue dots, which are quite small compared to the pipes of post war years. Furthermore, by 1935 Sasieni began stamping pipes, based on the shape, with their own names, which were usually, but not always, English towns. For example, apples were stamped “Hurlingham”, bulldogs were “Grosvenor” or “Danzey”, and panels were “Lincoln”. One rare and interesting variation of this was the large bent, dubbed “Viscount Lascelles”. Even in this soft Sasieni market, these pipes regularly sell for $150 in their rare appearances in mailers.

The pipe I have is one that was made for the US market as established by the Patent Number on the shank. The flourished “i” was discontinued by Alfred so that confirms that the pipe was made Pre-transition, 1946 – 1979. The third line stamped is London Made in block lettering. The single dot stamp was changed to a four dot in the early to mid 1920s. The 1920s Four Dot is distinguished on this pipe by the florid script, the patent number and four faint blue dots that are quite small. With all that information I knew that my pipe was from the period before the transition so it was an old timer.

In reading the history of the brand on the page I also read through the various photos and brochures that were included in the article. I found a photo of a page from a catalogue describing the rustic briar that I have included below. The rustication pattern is very similar to that on the pipe one that I have here. It is interesting to read the descriptions on the page both of the rustication and the patent.Now that I knew the early dating of the pipe that I had in hand it was time to work on it.

I am sure many of you skip my paragraph on the work Jeff has done before the pipe gets here in my many blogs but it is quite detailed in its brevity. I know some laugh at my opening line Jeff did a thorough cleaning of this pipe. However, I want you to know the details of the work. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

  1. The rusticated finish cleaned up very well. There was dust and grime were gone and the pipe looked clean. The nicks in the around the rim top and edges were visible. There are no burn marks or dark spots on the bowl sides and heel of the bowl.
  2. The rim top is was clean but showed damage. The rustication on the top and outer edge were clean but damaged slightly. The front outer edge of the bowl has been damaged from being knocked against something hard.
  3. The bowl was clean and the inside was smooth without checking or damage. There is not any burning or reaming damage to the edges of the bowl. The beveled inner edge of the bowl looks good.
  4. The stem is vulcanite and has the Sasieni Four Dot light blue dots logo inlaid in the top of the vulcanite taper stem.
  5. The stem looks much better and was clean. There were tooth marks and chatter ahead of the button visible in the photos below. The ones on the underside of the stem were deeper than the ones on the top side of the stem.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I took photos of the rim top and the top and underside of the stem. You can see the clean bowl and rim top. The stem has light tooth chatter and marks on both sides ahead of the button. It is dirty but otherwise great. It is a nice looking pipe. The next photo shows the stamping on a smooth panel on the underside of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of the overall look of the pipe. It is really a nicely looking pipe that will look great once it is cleaned up.I used a brass bristle wire brush to clean up the rim top. The rustication patterns on the surface came back to life with the brushing. The beveled inner edge looked surprisingly good. I touched up the nicks and light spots on the top and the edges of the bowl with a walnut stain pen. The match was perfect and looked great with the other parts of the rusticated finish.I rubbed the bowl down with Before & After Restoration Balm to deep clean the nooks and crannies of the rusticated finish, enliven and protect the briar. I hand rubbed it with my fingers and worked it into the deep rustication with a horsehair shoe brush. I let it sit for 15 minutes to let it do its work. I wiped it off with a soft cloth. I buffed the bowl with a cotton cloth. It really began to have a deep shine in the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I set the bowl aside and turned my attention to the stem. I “painted” the surface dents with a Bic light flame and was able to lift them significantly. I filled in the deep marks that remained with clear CA glue. I set it aside to cure. When it cured I reshaped the button edge and flattened the repairs with a small file. I sanded the stem with 220 grit sandpaper to further blend them into the vulcanite. I started the polishing of the stem with 600 grit wet dry sandpaper. To polish the stem and repairs I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process.After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. The briar and stem just shone! This is another pipe I am excited to finish. It is a Patent Number Sasieni London Made Four Dot Rusticated Canadian. I put the pipe back together and buffed it lightly with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished vulcanite stem. It really was a beautiful pipe. The rusticated surface is quite unique and there is grain shining through the rich browns/black stain on the finish of this Sasieni London Made Four Dot Rusticated Canadian. It is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. It is a beautiful pipe and one that will be going on the rebornpipes store in the British Pipe Makers Section. Thanks for walking through the cleanup with me as I worked over this pipe. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.