Tag Archives: bowls – refinishing

Restoring a Beautiful Bertram Apple 60 from the Bertram Lot


Blog by Steve Laug

Feel free to refer to the previous blog posts on the brand if you want some background on the pipes in this lot. I have a hard time expressing how overwhelming it is to look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help. He is doing the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. This time I chose another interesting Bertram Apple. It has grade 60 number on the underside of the shank. The grain was a mix of grains – straight, flame and birdseye. It is another round bottom pipe with a taper stem. The exterior of the bowl looked really good. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There appeared to be a bit of damage to the back side of the inner edge of the bowl. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a thick coat of lava and the bowl had a thick cake. It was hard to tell the condition of the inner edge of the rim due to the thick cake and lava coat.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. Spots on the briar in the photo are actually dirt and not fills. I am looking forward to seeing what is under all of the grime.Jeff took photos to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The second photo shows the number 60 stamped on the underside of the shank. That is the quality number designation on this pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are several deeper tooth marks on the underside of the stem near the button. There is some wear on the button edge.I have included this information with each of the Bertram blogs I have posted. You can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Zulu is yet another different shape from the other Bertram shapes I have restored. I have restored one other Zulu from this collection (https://rebornpipes.com/2019/06/01/a-zulu-shaped-bertram-30-from-the-bertram-collection/). Like the other one this also has a 30 grade stamp that gives some idea of how Bertram identified the quality of this pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava there was some burn damage to the rear inner edge. I have circled the burn damage in red in the photo below. The stem photos show that the light oxidation is gone. The stem is in excellent condition with some light tooth marks on the underside near the button and light tooth chatter on both sides.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable. The second photo shows the grade 60 stamp on the underside of the shank.I cleaned up the burn damaged inner edge and outer edge of the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper. Next I worked on some  sand pits and gouges in the bowl. There was one on the lower left side of the bowl. There were several near the rim top on the back of the bowl. I filled them in with clear super glue and set it aside to cure. When the repairs had cured I sanded them smooth with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I touched up the sanded area with an oak stain pen to blend it into the rest of the bowl. I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into the finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I followed by polishing the stem with Denicare Mouthpiece Polish with a cotton pad. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the different challenges they present. This one is Bertram’s take on a classic medium sized Apple shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This is a Grade 60 pipe with some really nice grain around the bowl. It has a tapered vulcanite stem. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped Apple. This Bertram feels great in the hand sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

 

Recommissioning an Italian La Strada Scenario Canadian 130


Blog by Dal Stanton

Pipes come to me in many ways – pipe picking in bazaars, second-hand shops and antique shops.  The eBay auction block is another way I procure pipes to restore to benefit the Daughters of Bulgaria, our work here in Bulgaria helping women and girls who have been trafficked and sexually exploited.  Another gratifying way pipes have come to me are from people who hear about the Daughters and want to help.  They donate pipes from their own collections or pipes that were passed on from loved ones.  In 2017, my wife and I were in Butler, PA, speaking at a church that has financially and prayerfully supported the work we do in Bulgaria for many years.  We were invited to visit the home of Dan and Jane Hartzler, who we’ve known for many years.  We had a great time visiting and Dan said he wanted to give me something.  He brought out 4 very well-used pipes in a rack and offered them to me to use to benefit our work with the Daughters.  The pipes came from his now deceased father, Rex, who was an Ohioan all his life from his birth in 1922 till his final day in July of 2011.  When I receive pipes in this way I always try to find out about their former steward – it adds depth of story and meaning when I restore pipes that are passed on.Dan shared with me about his father during that visit and in subsequent emails after we departed Butler. It’s not possible to capture an entire lifetime in the brevity of this write-up, but I found very interesting was that Rex had a yearning for adventure in his early years.  When he started college in 1940, he also took flying lessons and subsequently joined the Navy pilot program during WWII.  This choice in his life as a young man brought him into an interesting role during WWII.  He piloted blimps flying protective duty over the Panama Canal – a critical naval east/west artery to connect the Atlantic and Pacific naval operations.  This description from BlueJacket.com is interesting and adds insight to Rex’s duties as a ‘lighter than air’ pilot.  The primary role of the blimp was directed toward anti-submarine warfare.  The toll on merchant marine fleets were heavy during the beginning years of the Atlantic theater supporting the Allied war effort in Europe.  The ‘Lighter Than Air’ units played a key role in turning the tide of these major naval losses.  To guard shipping using the Panama Canal, blimps were stationed on both the Pacific and Atlantic sides to ward off submarine attacks on shipping.  Dan told me that is father never piloted again after the end of the war and settled into married life in 1946 and raised a family in Ohio.

Dan looked for a picture of his father smoking his pipe that I could add but couldn’t find one.  One reason for this was probably the fact that Dan’s mother didn’t like pipe smoke in the house, so Rex would normally load up the bowl with his favorite blend and go outside where he walked among the trees – and by looking at some of the pipes that Dan gave me, we concluded that he probably knocked on the trees or on other hard surfaces to clear the ashes!  I’m thankful for Dan’s contribution of his dad’s pipes to benefit the Daughters.  I brought them back to Bulgaria and placed them in the ‘For “Pipe Dreamers” Only!’ collection online and this is where Jim found the Canadian he wanted to commission.  Jim came to my Dreamers inventory with Canadians on his mind.  After looking at different offerings he came down to Rex’s La Strada, which I was very pleased to commission and now, begin restoring this well-used La Strada Scenario from Rex to a new steward.

Jim added one more request for the La Strada Canadian when I began work on it.  He sent this short note with a link:

dal,
noticed this as an improvement for many pipes. would it do well for the pipe you’re working on for me?  https://pipedia.org/wiki/Airflow:_The_Key_to_Smoking_Pleasure

 jim

The title of the Pipedia article piqued my interest and it introduced me to debate regarding “opening” the airway in a pipe to improve the physics of airflow.  The author of the article, Ken Campbell, originally posted it to The Pipe Collector, the official newsletter of The National Association of Pipe Collectors (NASPC), I believe in 2011 where he makes a compelling argument.  Ken Campbell sited those who did not agree with his assessments, but what I found interesting was the science behind the proposition that increasing the diameter of the airway, if done correctly, according to the author. can enhance the enjoyment, reduce gurgles, difficulties in keeping the bowl lit, etc.  A step closer to pipe smoker’s nirvana!  The science is interesting, and whether it’s correct or not, I’m not sure, but it’s compelling.  I’m repeating this paragraph from Campbell’s, ‘The Key to Smoking Pleasure’ in toto including the pipe artisans he sites to make his case:

My first clue came from an article I read in Pipes & Tobacco in the Winter/1996/97 edition, early in 1997. The article was entitled “Nature’s Designs” by Dayton H. Matlick and was about Lars Ivarsson, his pipe making and some of his philosophy and knowledge about smoking. I quote Messrs. Matlick and Ivarsson from this article: “Unrestricted airflow through the entire channel is essential for an easy-smoking pipe….’Once you pick the shape and size of pipe you like, test the airflow,’ says Lars Ivarsson. ‘Draw in through the empty pipe at normal smoking force. There should be no sound or, at most, a deep, hollow sound. This means the airflow is not restricted, an essential element of a good-smoking pipe. If you have any whistling sounds,… meaning restricted airflow, you will probably have trouble keeping it lit and it will probably smoke wet. According to Lars, ‘You’re getting turbulence in the airstream when you exceed a certain speed. The sound of that turbulence indicates that the smoke will get separated. Smoke is actually microdrops of moisture containing hot air and aroma. When air passes quickly through a restricted passageway, turbulence moves the heavy particles, including the moisture, to the perimeter, like separating cream from milk. This can be caused by too small a diameter or sharp corners in the smoke passage [which is] an extremely important issue….[T]he physics of the boring of your pipe will definitely have an impact on the taste of the pipe and your smoking pleasure. For all of his pipes, Lars uses a four millimeter [Ed. about 5/32nd of an inch] channel from one end of the pipe to the other. This may vary with the pipe maker, but the sound test will still hold true.”

The article is interesting, and I’m always interested in trying new things to expand my restoration repertoire, so I responded to Jim saying that I would give it a try, but because I had not done this before, I would need to research it more to make sure I get it right.  So, opening the airway of this La Strada Scenario Canadian is what I need to investigate and look for longer drill bits to add to my collection.

These were the pictures of Rex’s Canadian posted in ‘For “Pipe Dreamers” Only!’ that got Jim’s attention.

‘La Strada’ simply means, ‘The Street’ in Italian.  The information gleaned from Pipedia and Pipephil.eu (See LINK) point to the La Strada name being primarily an Italian pipe production made for export, especially to the US.  Pipedia also added this bit of information: La Strada was an Italian export brand. Its large formats had some success in the USA, and were included in the 1970 Tinder Box catalog.  Steve restored a very nice looking La Strada Staccato found on rebornpipes (See LINK) where he posted this page from Tinderbox showing La Strada Offerings.  The Scenario shown on this page is a Bent Stem Sitter.  Interestingly, the Staccato example is the Canadian shape that I have on the worktable. As I was looking at the Staccato line, I recalled that I have a nice quarter bent Billiard La Strada Staccato in the ‘For “Pipe Dreamers” Only!’ collection available for commissioning!  The ‘strapped’ sculpting and matte finish is the Staccato hallmark which I like.Looking at the La Strada Scenario Canadian now on the worktable, it is evident that it was put in service a good bit and the thick, uneven cake in the chamber shows this.  The lava over the rim is also thick revealing the signs of Rex’s stummel thumping practice as he would flip the Canadian over in his hand and thump it on a nearby tree to dislodge the ashes.  I take a few pictures below focusing in this area.  The rim’s fore section is nicked and chipped from this.  The second picture is looking at the back side of the bowl and the darkened area over the rim which was most likely how Rex lit his pipe.  Both pictures reveal the grime covering the stummel in need of cleaning.  The short stem of the Canadian reveals deep oxidation in the vulcanite and bite compressions on the upper- and lower-bit areas.With the initial assessment of the pipe’s condition completed, I begin the restoration by adding the stem to a soak of Before & After Deoxidizer to begin addressing the deep oxidation in the stem.  I don’t believe that the soak will fully remove the oxidation, but this is a start in the right direction.  The first picture below shows the La Strada on the far right after the communal activity of cleaning the airways before putting the stems into the soak.  Using pipe cleaners wetted with isopropyl 95%, I ream out the oils collected in the airways.  I not only am cleaning the airway but sparing the B & A Deoxidizer bath from undo contamination!  The stuff is expensive, and I want it to stretch as long as possible!  After cleaning the airway, I place the La Strada’s stem in the bath for several hours. After some hours, I fish the stem out of the bath and drain the excess Deoxidizer back into the bath.  I then use a cotton pad wetted with isopropyl 95% to wipe the stem down removing the raised oxidation resulting from the soak.  I also clear out the airway of fluid and clean it again with pipe cleaners wetted with isopropyl 95%.  As expected, my naked eye still detects the dark green evidence of residual oxidation in the stem – the pictures do not pick it up.  For now, to start the stem revitalization, I coat the surface with paraffin oil (a mineral oil) and put the stem aside to absorb the oil and dry. Now, looking to the Canadian stummel, I take a close-up of the chamber area showing the thick carbon cake. To address this, I start by reaming the chamber with the Pipnet Reaming Kit starting with the smallest of the 4 blade heads available.  After putting down paper towel to help in cleaning, I go to work.  Reaming the chamber not only cleans and gives the chamber a fresh start, but it allows me to see the briar underneath the cake to identify any potential burning issues with the chamber. I use 3 blade heads to ream the chamber then I shift to using the Savinelli Fitsall Tool to further scrape the chamber wall and to reach down to the floor of the chamber. After this, I sand the chamber using 240 grade paper wrapped around a Sharpie Pen to give me reach and leverage as I sand.  Sanding removes the final carbon cake hold outs and helps smooth the chamber surface.  The second picture shows the full arsenal of tools used to address the chamber reaming. After I wipe the carbon dust with a cotton pad wetted with isopropyl 95% to clean, I give the chamber an inspection.  About 2/3s down into the chamber there are evidences of some heat cracking which I don’t believe are serious enough to address with more than providing a new protective layer on the chamber wall.  I’ll do this later with a coating of either pipe mud or using a mixture made from activated charcoal and yogurt (or sour cream).  I take two pictures, the first with an open aperture to see more clearly the cracking.  Below the cracking, a small reaming ‘shelf’ has developed from too much forced pressure from the reaming tool.  I’ll work on smoothing that out with sanding aiming for a uniformed chamber contour. Next, to address the grime and oils on the Canadian bowl and long shank and to work on the lava flow on the rim, I first take a few pictures going ‘around the horn’ showing the starting condition. Next, I start by using undiluted Murphy’s Soap with a cotton pad and scrub the surface.  I also use a Winchester pocketknife to carefully scrape caking on the rim.  A brass wire brush also helps in this effort on the rim which helps clean but does not add to the rim erosion.  I start with the scrubbing using the Murphy’s Soap and work through scrubbing the smooth surface and scraping and brushing with the brass wire brush the rim area.I do an initial rinsing of the soap in the sink, and then immediately dive into cleaning the internals using pipe cleaners and cotton buds dipped in alcohol as well as the full range of long shank brushes reaching through the long Canadian airway.  I also excavate much oil grime and tars from the mortise and reaching into the airway using a dental spatula.  I then take the stummel to the sink, and using warm water, I rinse the stummel again and use dish soap and warm water with the shank brushes to continue cleaning the airway.  This picture shows the conclusion of the carnage!After completing the cleaning, I inspect the external surface and am glad to find no large fills or holes revealed after the cleaning.  I like the potential of this briar to come out well.  But I do detect one more problem to add to the list. Looking closely at the distinctive vertical grain pattern running upward from the heel just to the right of the shank, I detect a crack.  At first, I think that it may simply be a ‘gap’ between the grain lines, but the more I look at it, I believe it’s a crack that needs to be addressed or it will possibly grow along the grain line. I decide to address this problem straight away.  I first mark the terminus points on each side of the crack.  Using a sharp dental probe tool, I press an indentation at each of these points.  I need a magnifying glass to correctly identify the ends of the cracks.  I press these indentations at the end points for two reasons.  First, I can better see where I need to drill counter-creep holes with the Dremel, but also the probe holes create a guide hole or a starter to guide the Dremel’s drill bit which I’m applying freehand!  The first two pictures are of the lower guide hole and then the next two, the upper guide hole. Next, I mount a 1mm drill bit in the Dremel and with a steadier hand than usual, I drill both counter-creep holes freehand. The guide holes help a good bit.  The picture shows the holes drilled at each end.  Not bad!I use a thin CA glue to run along the crack to shore it up as well as in the counter-creep holes.  I use thin CA glue to encourage seepage into the crack to provide a better seizing of the crack.  I then sprinkle briar dust over the holes and the crack to encourage blending.Not long after, the crack patch has set up enough for me to continue my work on the stummel.  I turn my attention to the battered rim.  There is no question that it will be visiting the topping board.  I take another closeup of the fore section of the rim to show its raw, battered condition.  The second picture shows the deterioration of the front side progressed to the point it appears to be sloped forward.  The normal disposition of the plane of the rim on the Canadian will be close to parallel to the shank.  I’ll need to remove some of the rim to bring proper orientation back to the rim. I cover the chopping board with 240 grade paper, and I start rotating the inverted stummel over the paper.  I intentionally lean to the rear to help move the rim line toward level.  The next pictures show the progression of topping. At this point I’m satisfied with the progression.  The rim has evened out and even though there are residual chips on the front side of the rim, I believe the small ones can be dispatched with a slight beveling.  The larger ones remaining will need more attention.I switch to 600 grade paper on the chopping board and give the stummel a few more rotations to smooth the surface more.The smaller skinned-up area on the right should disappear with some gentle bevel sanding.  I’ll first apply some briar dust putty to the larger remaining chips on the left, and then sand these areas out.  One larger chip remains on the aft of the rim which will also receive a fill of briar dust putty.  It should work well.I use a plastic disc to serve as my mixing pallet and I also put down some strips of scotch tape to help with the cleanup.  I mix some briar dust with regular CA glue.  I first put a small mound of briar dust on the pallet and then add a small puddle of CA glue next to it.  I gradually draw the briar dust into the CA glue until it thickens enough to trowel to the chipped areas using a toothpick.  The pictures show the progress. With the patches on the rim curing, I turn to the La Strada Scenario’s short Canadian stem.  When the stem came out of the Before & After Deoxidizer soak, I noted that I could still detect deep oxidation.  I need to address this, but first I will work on the tooth compression on the bit.  They aren’t severe.  First, I use a Bic lighter and paint the bit with the flame to heat the vulcanite.  When heated, the physics of the rubber expands with the heating and hopefully will lessen the severity of the compressions.  This works well, but I still need to sand.  I sand using 240 grade paper to work on the remaining tooth compressions and the residual oxidation.  I use a plastic disk I fabricated to sand against to avoid shouldering the stem facing.  I also use a flat needle file to sharpen the button definition.I widen the aperture on this picture to show the continued residual oxidation near the disk – more sanding needed.After using the file and 240 grade paper, I wet sand the stem using 600 grade paper then follow using 0000 steel wool. I like the progress.I’m on a roll with the stem.  Next, I wet sand using micromesh pads 1500 to 2400.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000.  After each set of 3 pads, I apply a coat of Obsidian Oil to further rejuvenate the vulcanite stem.  I love the newly polished vulcanite pop! The briar dust patches filling out the chips on the rim are fully cured.  Using a flat needle file, I first work to file the excess patch material on the topside of the rim.  I file the excess briar dust patch down until close to the rim surface. When each of the three main patches are filed down vertically, I switch to filing the sides of each patch down close to the briar surface. I then take the stummel back to the topping board and light turn a few revolutions on 240 grade paper and then 600 grade.  This brings the patches down flush with the rim.Using 240 grade paper again, I create a soft bevel on the external rim lip.  This both shapes the patches and cleans up the smaller nicks on the circumference of the rim’s edge. I also do the same on the internal edge of the rim.Finally, I go over both the external and internal bevels with 600 grade paper to smooth and blend.  I like what I see!  This phase of the rim repair is complete.Next, I address the crack repair patch.  Again, I use a flat needle file to file the excess material down to the briar surface then follow with 240 and 600 grade papers. While I have the sandpaper handy, the front of the bowl has some skins and pits.  I quickly dispatch these using 240 and 600 grade papers. I follow the rough sanding by utilizing sanding sponges before the micromesh regimen.  I use a coarse, medium, and then light grade sanding sponge and sand the entire surface.  I’m careful around the nomenclature on the shank.  I like using the sanding sponges to clean the surface of minor imperfections, but they are not invasive.Turning now to the micromesh pad regimen, I wet sand using pads 1500 to 2400.  I follow by dry sanding with pads 3200 to 4000 and 6000 to 12000. Wow!  I’m liking the way this grain is coming out. I’ve come to a juncture and decision point.  The grain has come out beautifully and I like the rich honey brown tone of the briar.  Yet, the patches on the rim and for the crack repair stand out and to me, distracting.  The pictures below show this and for this reason, I decide to apply a darker hue to mask the repair work. The patches will not disappear totally, but the contrast will be minimized.  I like using Fiebing’s Dark Brown for this purpose.  As an aniline – alcohol-based dye, I can lighten it by wiping the stained surface with a cotton pad wetted with alcohol. After I assemble all the components for staining on my worktable, I warm the stummel using a hot air gun to expand the briar which enhances the reception of the dye pigment.  After the stummel is warm, I use a folded over pipe cleaner to apply the dye.  I apply the dye in swatches and then flame the aniline dye with a lit candle.  The alcohol combusts and sets the pigment in the grain.  After I methodically apply dye and flame the entire stummel, I repeat the process again assuring thorough coverage.  I set the stummel aside to rest through the night to allow the new dye to settle in.  And for me, I turn out the lights and call it a day. The next morning, the flamed stummel has had enough time to rest the new dye.  To ‘unwrap’ the stummel removing the crust, I mount a felt buffing wheel on to the Dremel, set it at the slowest possible speed and begin the methodical process of both removing the crust as well as polishing the briar with Tripoli compound. I stop to take a picture during the process to show the emerging briar grain after the staining process.  It’s amazing as I uncover the briar.  I’m pleased with the hue that I’m seeing. Not pictured above is that I changed the felt wheel to a cotton cloth buffing wheel, increased the speed of the Dremel to about 40% full power and when over the entire surface again with Tripoli compound.  Unlike with the felt wheel, with the cotton wheel I can reach into the crook of the shank and bowl to apply compound removing the crust.  I also fine tune the polishing using the cloth wheel – it brings out and sharpens the grain a step more.

Below, after completing the use of Tripoli compound, I wet a cotton pad with alcohol and I very lightly wipe the stummel.  This helps to blend the newly applied stain as well as lighten the finish a bit.Next, I rejoin the stem and stummel (after I took this picture!) and mount another cotton cloth wheel to the Dremel, maintaining the same 40% power setting and I apply Blue Diamond compound to both stem and stummel.  After completing this, I wipe the pipe down with a felt cloth to remove the compound dust before applying wax.Before applying wax, to provide the chamber with a starter layer to encourage the develop of a protective cake, I mix Bulgarian natural yogurt and activated charcoal to form a mixture which I apply to the chamber walls.  After I stick a pipe cleaner through the stem and the draft hole, to guard the airway from being blocked, I mix the yogurt and charcoal dust to a point where the mixture does not drip off the pipe nail tool as I hold a dollop of the mixture in the air.  I then apply and spread the mixture over the chamber evenly and fully.  Satisfied with the progress, I then put the mixture aside for it to set-up after a few hours. I then mount another cotton cloth wheel to the Dremel and apply a few coats of carnauba wax to the Canadian.  To finish the restoration, after applying the wax I give the pipe a hearty hand buffing with a microfiber cloth to raise the shine even more.

Before completing the restoration, I received an email back from Jim regarding his request that I ‘open’ the airway from the factory drilling to a .4mm width.  I did some reading and found a long enough .4mm drill bit to do the job.  Yet, while it would not be a difficult thing to open the straight Canadian airway, my concern was that I really could not change the airway construction of the small, Canadian stem.  I didn’t know whether this continued compression point of the air passage would defeat the physics advantage of opening the airway.  I left it to Jim to decide and what he decided to do was to first test the airway’s factory diameter and then open the airway himself to compare smoking experiences.  This sounded good to me and I hope to hear from Jim the results of this comparison.

What can I say?  Rex’s La Strada Scenario Canadian has been reborn and ready to begin a new lifetime!  The pipe required some attention, but I’m pleased with the masking of the patches on the rim and for the crack repair.  The grain is exceptional on this Italian La Strada.  The bowl showcases both flame and vertical grains with some bird’s eye on the heel.  The longer Canadian shank is also a great plus – a cooler smoking experience.  Jim saw the potential of this Canadian in the For “Pipe Dreamers” Only! collection and since he commissioned it and waited patiently for me to restore it, he has the first opportunity to purchase the La Strada Canadian from The Pipe Steward Store which benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  I thank Dan Hartzler for donating this pipe for this purpose, and I thank you for joining me!

Restoring a Bertram Thick Shank Apple 20 from the Bertram Lot


Blog by Steve Laug

Feel free to refer to the previous blog posts on the brand if you want some background on the pipes in this lot. I have a hard time expressing how overwhelming it is to look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I could not do it without Jeff’s help. He is doing the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I get to choose what I want to work on. This time I chose an interesting thick shank Bertram Apple. It has grade 20 number on the underside of the shank. The grain was a mix of grains – swirls, flame, cross and birdseye. It is another round bottom pipe with a taper stem. The exterior of the bowl looked really good. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There appeared to be a bit of damage to the back side of the inner edge of the bowl and a little darkening on the outer edge on the left side. The stem had some oxidation and tooth chatter near the button on both sides. There were two deeper tooth marks on the underside near the button. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. There were a few nicks in the back side of the inner edge of the rim.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. There appear to be some fills on the underside of the bowl amidst the grime and dirt.Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. There is a number 20 stamped on the underside of the shank. That is the quality number designation on this pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There are several deeper tooth marks on the underside of the stem near the button. There is some wear on the button edge.I have included this information with each of the Bertram blogs I have posted. You can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Apple is yet another different shape from the other Bertram shapes I have worked. The 20 grade stamp gives some idea of how Bertram identified the quality of this pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorised. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. Without the lava there was a clear fill on the left topside of the rim. I have circled it in red in the photo below. There was some nicking along the inner edge that would need to be dealt with as well. The stem photos show that the light oxidation is gone. The stem is in excellent condition with only light tooth chatter on both sides near the button.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is clear and readable. The second photo shows the grade 20 stamp on the underside of the shank.I cleaned up the damaged inner edge and outer edge of the rim with a folded piece of 220 grit sandpaper. I cleaned up the sanding marks with 400 grit wet dry sandpaper. I sanded the area with the fill to smooth it out and blend it in better.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 400 grit wet dry sandpaper to remove the scratches. I followed by polishing the stem with Denicare Mouthpiece Polish with a cotton pad. I wiped it down with some Obsidian Oil and set it aside to dry. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. Jeff and I are gradually working through this 200+ lot dealing with each of the different challenges they present. This one is Bertram’s take on a classic Apple shape. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This is a Grade 20 pipe with some small fills around the shank and rim top. It has a tapered stem on a thick shank. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is well shaped thick shank Apple. This Bertram is a handful and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

A Bertram 30 Pot/Lovat Pipe from the Bertram Lot


Blog by Steve Laug

Once again if you want the background on the lot of Bertram pipes that Jeff and I purchased please refer to the previous blog posts on the brand. Like I have said, words escape me in trying to adequately describe how overwhelmed I am when I look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I am glad Jeff is helping with the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I chose a beautifully grained Bertram 30 that was a either a long shank pot or a Lovat shape with a great look and line. The grain was a mix of grains – swirls, flame, cross and birdseye. It was a round bottom pipe with a saddle stem. The exterior of the bowl looked really good and there were no fills on this beauty. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. The inner and outer edges of the bowl look very good. The exterior of the briar looked lifeless and was dusty with the grime of years of storage. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. It really is quite stunning and very dirty! Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The stamping has been overstamped on the left of the impression. The second photo shows the number stamp at the bowl/shank junction on the left side of the shank. The number designates the quality of the pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There is also some wear on the button edge.Once again, if you have read the previous Bertram blogs I have posted about the pipes that I have cleaned up so far you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Pot/Lovat is slightly different from the other Bertram shapes I have worked. With a grade 30 stamp it is a lower mid-range pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. The lava left a little darkening on the rear rim top but otherwise the bowl looked very good. There is a small pinhole flaw on the top of the shank that I will need to take care of in the restoration. The stem photos show that the light oxidation is gone. The stem is in excellent condition with only light tooth chatter on both sides near the button.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is still readable and clear. The quality number stamp was on the underside of the shank and read 30.I decided to fill in the pinhole flaw with clear super glue. I put a drop of glue in the hole and overfilled it to take shrinkage into account. Once the fill cured I sanded it smooth with 220 grit sand paper and 400 grit wet dry sandpaper.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I followed that by sanding the stem with 400 grit wet dry sandpaper to remove the scratches. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I am continuing to enjoy restoring these pipes from the Bertram Collection and with Jeff’s cleanup work we are making progress through them. Each one presents different challenges but all are well laid out classic shapes. This is no exception. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This Bertram is in interesting combination of a long shank Pot or a Lovat with a large bowl. It has a saddle stem. The finish really has some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is a beautiful grained Lovat/Pot. Like the other Bertrams I have worked on this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 5/8 inches, Chamber diameter: 7/8 of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

 

A Bertram 50S Lumberman Pipe from the Bertram Lot


Blog by Steve Laug

If you want the background on the lot of Bertram pipes that Jeff and I purchased please refer to the previous blog posts. I can’t adequately describe how overwhelmed I am when I look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I am glad Jeff is helping with the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I chose a beautifully grained Bertram 50S that was a Lumberman shape with a great look and line. The grain was a mix of grains – swirls, flame, cross and birdseye. It was a round bottom Lumberman pipe with a tapered stem. The exterior of the bowl looked really good and there were no fills on this beauty. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. The inner and outer edges of the bowl look very good. The exterior of the briar looked lifeless and was dusty with the grime of years of storage. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took close-up photos of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. You can see the fills on the front right side of the bowl. It really is quite stunning and very dirty! Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The second photo shows the number stamp on the underside of the shank at the shank/stem junction. The number designates the quality of the pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There is also some wear on the button edge.Once again, if you have read the previous Bertram blogs I have posted about the pipes that I have cleaned up so far you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Lumberman is slightly different from the other Bertram shapes I have worked. With a grade 50S stamp it is a mid-range        pipe. I have yet to figure out the “S” stamp on some of the higher grade pipes. Can anyone shed some light on this.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. The rim and edges were in amazing condition. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. The lava left a little darkening on the rear rim top but otherwise the bowl looked very good. The inner edge has some small nicks at the back of the bowl. The stem photos show that the light oxidation is gone. The stem is in excellent condition with only light tooth chatter on both sides near the button.I took photos of the stamping to show how it looked after the cleanup. The Bertram Washington DC is still readable and clear. The quality number stamp was on the underside of the shank and read 50S.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I know I have mentioned it before but I really like the balm that Mark Hoover created. It really does wonders on a dry piece of briar. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the small tooth marks and chatter next to the button on both sides of the stem with a folded piece of 220 grit sandpaper. I followed that up with 400 grit wet dry sandpaper.I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I am having fun doing these pipes from the Bertram Collection. Each one presents different challenges but all are well laid out classic shapes. This is no exception. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This Bertram is in interesting take on a Lumberman shape with tapered stem. The finish really highlights some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is a beautiful grained Lumberman. Like the other Bertrams I have worked on this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: ¾ of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Back to Bob Kerr’s Estate – a Dunhill Bruyere 0313 Billiard


Blog by Steve Laug

With this Dunhill Bruyere I am turning again to work on Bob Kerr’s estate. This is the third of the smooth pipes in his Dunhill Collection. I am cleaning them for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with Bob and in some pipes was carried on by Bob. In the collection along with the Dunhills are a good bevy of Petersons, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting.

I sorted the pipes into groups of the various brands and had a box of 25 different Dunhill pipes in different shapes, styles and sizes. I decided to work on the Dunhills first. It was a great chance to see the shape variety up close and personal. The photo below shows the box of Dunhill pipes.With the completion of the restoration on this one there are only 9 more Dunhills of the original 25 left to work on – all smooth finished pipes in a variety of shapes. I went through the box of the remaining smooth Dunhills shown above and chose a beautiful little straight billiard. It is stamped 0313 followed by Dunhill over Bruyere on the left side of the shank. On the right side it is stamped Made in England 16 which means it was made in 1976. I wanted to know more about the shape stamp 0313 so I turned to Pipephil’s site for help. The link is as follows – http://pipephil.eu/logos/en/dunhill/shapes.html. From there I was able to decipher the number stamp on the pipe.

Dunhill pipes are stamped with a four digit code.

Digit 1: (from 1 to 6) denotes the size of the pipe (the group).

Digit 2: denotes the style of the mouthpiece (0,1=tapered, 2=saddle). Digit 3 and 4: denote the generic pipe shape (in yellow in the chart on top).

Example: 5102

(5 = size | 1 = tapered stem | 02 = Bent). When 5 digits occur, the meaning of the 4 first remain the same

In this case of the pipe I have in hand I believe the numbering system is actually reverse of what is spelled out above. The first two digits 03 refer to the Dunhill shape of a billiard. The second digit 1 designates the style of stem – in this case it is a tapered stem. The last number is a 3 which designates the size of the pipe – a Group 3.

Here is a summary of the information I gathered regarding the numbering on this pipe. The number 0313 breaks down as follows: the 03=straight billiard |1= tapered stem | 3= size of the pipe, a Group 3.

The smooth Bruyere finish is dirty and faded on the right side, but like the other pipes in Bob’s collection there is something quite beautiful about the birdseye and cross grain on the pipe. The bowl had a thick cake and thick lava overflows from the bowl onto the rim top. The stem is oxidized and has tooth marks and chatter near the button. There is some calcification on the first inch of the stem ahead of the button and there is some light damage to the top of the button. I took pictures of the pipe before I started working on it. I took some close up photos of the rim top and the stem to show what I was dealing with. This Bruyere Billiard had some serious cake in the bowl and a thick overflow of lava on the rim top. It was a real mess. It was hard to assess damage on the inner edge of the bowl due to the cake and lava. I would know more once I had reamed it and removed the lava coat. The stem was dirty, oxidized, calcified and had a lot of tooth chatter on the top and underside for about an inch ahead of the button.I took a photo of the stamping on both sides of the shank. The stamping was very sharp and readable and confirms the information above. The left side reads clearly with the shape number 0313 next to the Bruyere stamp. The stamping on the right side is clear and the D of England is followed by 16 which identifies the pipe as made in 1976.Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them. Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

I have included a photo of one of Bob’s wood carvings to give you an idea of what he daughter wrote about above. You can see his artistry in the carving that is patterned after British Columbia’s Coastal First Nations people. To me this is a sea otter but perhaps a reader may enlighten us.

Having already worked on other pipes from Bob’s estate I think I understood how he used and viewed his pipes. I had learned to tell which pipes were his favoured ones and which were his work horses. He really loved his billiards. I could get a sense of the ones that accompanied him into his carving shop. I think this Bulldog also was one that went into the shop and I can almost imagine him reaming it out with a carving knife. In many ways it was as if he was standing over my shoulder while I cleaned up his pipes.

With that in mind I turned to work on this pipe. I reamed the bowl to remove the cake on the walls and the debris of tobacco shards that still remained. I used a PipNet pipe reamer with the first to cutting heads to start the process. I followed that with a Savinelli Fitsall Pipe Knife to clean up the remaining cake in the bottom portion of the bowl and near the entry of the airway into the chamber. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel. It smooths out the walls and also cleans up any light damage to the inner edge of the bowl. I scraped the rim top and removed the thick lava coat in the rim with the edge of the Savinelli Fitsall knife. I scrubbed it down with saliva on a cotton pad until the rim top was clean. The finish was quite lifeless once I had removed the debris buildup but it looked pretty decent otherwise. I think that the lava served to protect the rim top and edges because once it was removed they looked to be in decent condition. There was some light damage to the front inner edge and a bit of darkening but overall it was in good shape.I worked over the inner edge of the bowl with a folded piece of 220 grit sandpaper to remove some of the darkening. The rim top definitely looks better than when I started the process.The stain on the right side of the bowl was quite faded and in the light showed that much of it had been rubbed off. I mixed two different stain pens (Cherry and Maple) to match to colour of the rest of the Bruyere bowl. The colour came out very well and the pipe looked fresh. I set the bowl aside to let the stain dry before buffing and polishing it. The first picture shows it after staining and the second after buffing with a microfiber cloth.I decided to address the stem that had been soaking. I had put the stem in a bath of Before & After Deoxidizer to soak overnight (Photo 1 below). When I returned home from work (Photo 2 below), I took the stem out of the bath and rinsed it with warm water to remove the solution. I blew through the stem to clean out the insides and rinsed them with water as well. I rubbed the stem dry with a microfiber cloth to remove the remnants of oxidation. I took the following photos to show the condition of the stem at this point (Photos 3 and 4 below) the difference is quite remarkable. The majority of the oxidation is gone as is the calcification. Once the externals of the stem were cleaned I turned my attention to the internals of the pipe. I scraped the mortise with a small pen knife to break up the hardened oils and tars. Once I had removed them I cleaned out the mortise and airway to the bowl and in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned both until the cleaners came out white. It was a dirty pipe. With the internals cleaned I went back to the externals of the bowl. I polished the restained right side with a microfiber cloth to work the stains together to blend them into the remainder of the bowl. I worked some Before & After Restoration Balm into the finish of the bowl and the rim top. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 10 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I am happy with the blend of the stain on the right side and the overall look of the bowl at this point. Now the bowl was finished except for the final polishing. I set the bowl aside and turned my attention back to the stem. I also sanded out the tooth marks and chatter on the surface of the vulcanite with a folded piece of 220 grit sandpaper. I followed the 220 grit sandpaper with 400 grit wet dry sandpaper to minimize the scratching. The two papers combined do a great job removing the tooth chatter and remaining oxidation left behind after the stem soak. I polished the stem with Denicare Mouthpiece Polish to take out the oxidation at the button edge and on the end of the mouthpiece. I buffed the stem with a microfiber cloth. I polished out the scratches with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I am finally on the homestretch with this pipe and I really look forward to the final look when it is put back together and polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The cross grain and birdseye grain that show up in the polished bowl looked good with the polished black vulcanite. This 1976 Dunhill Bruyere 0313 Straight Billiard presented some challenges in the restoration process but it was a fun pipe to work on. It really has that classic Dunhill Billiard look in a Bruyere finish that catches the eye. The combination of red and black stains really makes the pipe look attractive. It is a comfortable pipe to hold in the hand and I think that as it heats with smoking that over time the finish will darken and look even better. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¼ inches, Height: 1 5/8 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: ¾ of an inch. If you would like to carry on Bob’s legacy let me know by email or message on Facebook. I still have 8 more Dunhill pipes with smooth finishes – Root Briar, Bruyere etc. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

A 1/4 Bent Bertram 60 Paneled Pot from the Bertram Lot


Blog by Steve Laug

If you want the background on the lot of Bertram pipes that Jeff and I purchased please refer to the previous blog posts. I can’t adequately describe how overwhelmed I am when I look at the 200+ pipes that need to be restored. It is mind boggling but there is only one way to move ahead – 1 pipe at a time. I am glad Jeff is helping with the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I chose an unusual Bertram 60 that was a ¼ bent Paneled Pot. The grain was a mix of grains – swirls, flame, cross and birdseye. It was a pot shape with a tapered stem. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There was a small nick in the front outer edge of the bowl. The inner edge look very good. The exterior of the briar looked lifeless and was dusty with the grime of years of storage. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took a close-up photo of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. There is also a small nick on the right front outer edge of the bowl that will need to be dealt with.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. It really is quite interesting and very dirty!Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The stamping on this pipe is a faint on the right side of the impression. The second photo shows the number stamp 60 on the underside of the shank. The number designates the quality of the pipe. The next two photos show the stem surface. They show the calcification, oxidation and the chatter on both sides near the button. There is also some wear on the button edge.Once again, if you have read the previous Bertram blogs I have posted about the pipes that I have cleaned up so far you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Panelled Pot with a ¼ bent stem is different from the other Bertram shapes I have worked. With a grade 60 stamp it is a mid-range pipe.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorised. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. There was still some darkening to the rim top toward the back of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. The lava left a little darkening on the rear rim top but otherwise the bowl looked very good. The cleanup had also minimized the nick on the front outer edge. The stem photos show that the light oxidation is gone. The tooth marks and chatter next to the button are visible and should sand out quite easily.I took photos of the stamping to show how it looked after the cleanup. It is still readable and clear.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I know I have mentioned it before but I really like the balm that Mark Hoover created. It really does wonders on a dry piece of briar. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. If you have not tried some why not give it a try. I sanded out the tooth marks and chatter on the stem with 220 grit sandpaper and polished the sanding with 400 grit wet dry sandpaper. The marks and chatter are gone and the stem is smooth.The stem was in great condition at this point. I polished out the sanding scratches with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I am having fun doing these pipes from the Bertram Collection. Each one presents different challenges but all are well laid out classic shapes. This is no exception. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This Bertram is in interesting twist on a ¼ Bent Pot shape with tapered stem. The finish really highlights some interesting grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is a beautiful grained Paneled Pot. Like the other Bertrams I have worked on this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 3/4 inches, Height: 1 1/2 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: ¾ of an inch. Maybe this shape speaks to you and you want to add it to your collection. Rest easy, this one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

Back to Bob Kerr’s Estate – a Dunhill Bruyere 48FT Bulldog


Blog by Steve Laug

With this Dunhill Bruyere I am turning again to work on Bob Kerr’s estate. This is the second of the smooth pipes in his Dunhill Collection. I am cleaning them for the family and moving them out into the hands of pipemen and women who will carry on the trust that began with Bob and in some pipes was carried on by Bob. In the collection along with the Dunhills are a good bevy of Petersons, some Comoy’s and Barlings as well as a lot of other pipes – a total of 125 pipes along with a box of parts. This is the largest estate that I have had the opportunity to work on. I put together a spread sheet of the pipes and stampings to create an invoice. I was taking on what would take me a fair amount of time to clean up. I could not pass up the opportunity to work on these pipes though. They were just too tempting.

I sorted the pipes into groups of the various brands and had a box of 25 different Dunhill pipes in different shapes, styles and sizes. I decided to work on the Dunhills first. It was a great chance to see the shape variety up close and personal. The photo below shows the box of Dunhill pipes.With the completion of the restoration on this one there are only 9 more Dunhills of the original 25 left to work on – all smooth finished pipes in a variety of shapes. I went through the box of the remaining smooth Dunhills shown above and chose a beautiful little straight Bulldog. It is stamped 48 over F/T followed by Dunhill over Bruyere on the left side of the shank. On the right side it is stamped Made in England followed by 0 and a subscript1 Circle 4A – Group four size Bruyere made in 1960 and sold in 1961. The rich Bruyere finish is very dirty and there is a thick coat of lava on the out of round rim top. The inner edge of the rim is damaged on the front side of the pipe. The smooth Bruyere finish is dirty but like the other pipes in Bob’s collection there is something quite beautiful about the birdseye and cross grain on the pipe. The bowl had a thick cake and as mentioned above, thick lava overflows from the bowl onto the rim top. After cleaning I will know more. The diamond shank flows into a Fish Tail (FT) saddle stem that is oxidized and has tooth marks and chatter near the button. There is some calcification on the first inch of the stem ahead of the button and there is some light damage to the top of the button. I took pictures of the pipe before I started working on it. I took some close up photos of the rim top and the stem to show what I was dealing with. This Bruyere Bulldog had some damage on the inner edge of the bowl toward the front as can be seen in the photo. The cake in the bowl was quite thick and the lava on the rim top was also thick. The stem was dirty, oxidized, calcified and had a lot of tooth chatter on the top and underside for about an inch ahead of the button.I took a photo of the stamping on both sides of the shank. The stamping was very sharp and readable and confirms the information above. There is a little sloppiness to the second number stamp following the D in England. Under the lens it looks clearly like a 0 followed by a 1 that is dropped down below. In the photo there is some sloppiness to the stamp. The one has a slant and some nicks before and after so it looks almost like a 7 but I think it is a 1.Since this is another pipe Bob’s estate I am sure that some of you have read at least some of the other restoration work that has been done on the previous pipes. You have also read what I have included about Bob Kerr, the pipeman who held these pipes in trust before I came to work on them. Also, if you have followed the blog for long you will already know that I like to include background information on the pipeman whose pipes I am restoring. For me, when I am working on an estate I really like to have a sense of the person who held the pipes in trust before I worked on them. It gives me another dimension of the restoration work. I asked Brian if he or his wife would like to write a brief biographical tribute to her father, Bob. His daughter worked on it and I received the following short write up on him and some pictures to go along with the words. Once again I thank you Brian and tell your wife thank you as well.

I am delighted to pass on these beloved pipes of my father’s. I hope each user gets many hours of contemplative pleasure as he did. I remember the aroma of tobacco in the rec room, as he put up his feet on his lazy boy. He’d be first at the paper then, no one could touch it before him. Maybe there would be a movie on with an actor smoking a pipe. He would have very definite opinions on whether the performer was a ‘real’ smoker or not, a distinction which I could never see but it would be very clear to him. He worked by day as a sales manager of a paper products company, a job he hated. What he longed for was the life of an artist, so on the weekends and sometimes mid-week evenings he would journey to his workshop and come out with wood sculptures, all of which he declared as crap but every one of them treasured by my sister and myself. Enjoy the pipes, and maybe a little of his creative spirit will enter you!

I have included a photo of one of Bob’s wood carvings to give you an idea of what he daughter wrote about above. You can see his artistry in the carving that is patterned after British Columbia’s Coastal First Nations people. To me this is a sea otter but perhaps a reader may enlighten us.

Having already worked on other pipes from Bob’s estate I think I understood how he used and viewed his pipes. I had learned to tell which pipes were his favoured ones and which were his work horses. He really loved his billiards. I could get a sense of the ones that accompanied him into his carving shop. I think this Bulldog also was one that went into the shop and I can almost imagine him reaming it out with a carving knife. In many ways it was as if he was standing over my shoulder while I cleaned up his pipes.

With that in mind I turned to work on this pipe. I reamed the bowl to remove the cake on the walls and the debris of tobacco shards that still remained. I used a PipNet pipe reamer to start the process. I followed that with a Savinelli Fitsall Pipe Knife to clean up the remaining cake in the conical bottom of the bowl. I sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel. It smooths out the walls and also gives a good start to the process of bringing the inner edges back to round. I cleaned up the rim top and removed the thick lava coat in the rim. I used the Savinelli Fitsall knife to scrape away the high spots of lava and a scrubbing pad to continue work on the rim top and remove the buildup there. The rim was quite damaged with the out of round section on the front of the inner edge and the burn mark that was there as well. It was going to take some careful work giving the edge a bit of a bevel to bring it back to round. The damage to the rim was very bothersome to me and in my opinion made an otherwise beautifully finished little Bulldog an eyesore. This is where I am sure some may differ with my decision but I decided to address the damage. I topped the rim on the topping board with 220 grit sandpaper to minimize the damage to the rim edge on the front. I topped it on a medium and a fine sanding sponge to remove the scratches and smooth out the rim top. Once I had flattened the rim top and removed some of the damage, I worked over the front inner edge of the bowl with a folded piece of 220 grit sandpaper. I followed that by sanding the edge with a 1500 grit micromesh sanding pad. Through the process I was able to remove much of the damage. The rim top definitely looks better.Now comes the hardest part of the process in my opinion. It will either make the pipe look refreshed and beautiful or it will make it look very tacky and poorly done. I mixed three different stain pens and a black Sharpie pen to match to colour of the Bruyere stain. I used a Cherry, Maple and Mahogany stain pen – blending them together rather than letting each one dry. The colour is very close. I set the bowl aside to let the stain dry and put the stem in a bath of Before & After Deoxidizer to soak. That done I turned off the lights and called it a night.In the morning I took the stem out of the bath and rinsed it with warm water to remove the solution. I blew through the stem to clean out the insides and rinsed them with water as well. I rubbed the stem dry with a microfiber cloth to remove the remnants of oxidation. I took the following photos to show the condition of the stem at this point.I then picked up the bowl to examine the stain and get a feel for what it looked like in the morning light. It would need some polishing and touch up but the colour was looking very good to my eye. The inner edge of the rim also looked a lot better than it did when I began. Now to polish and blend the colours a bit!I decided to let the polishing wait and turned my attention to the internals of the pipe. I cleaned out the shank and airway to the bowl and in the stem with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I cleaned both until the cleaners came out white. It was a dirty pipe.I polished the rim top with a microfiber cloth to work the stains together to blend it and touched up the light areas with a stain pen. I repeat the polishing with the cloth. I worked some Before & After Restoration Balm into the finish of the bowl and the rim top. I worked it into the surface with my fingertips to clean, enliven and protect the wood. I let the balm sit for about 10 minutes and buffed it off with a soft cotton cloth. I took photos of the pipe at this point in the process to show what the bowl looked like at this point. I am happy with the blend of the stain on the rim top and the overall look of the bowl at this point. I set the bowl aside and turned my attention to the stem. I also sanded out the tooth marks and chatter on the surface of the vulcanite with a folded piece of 220 grit sandpaper. I followed the 220 grit sandpaper with 400 grit wet dry sandpaper to minimize the scratching. The two papers combined do a great job removing the tooth chatter and remaining oxidation left behind after the stem soak. I polished the stem with Denicare Mouthpiece Polish to take out the oxidation at the button edge and on the end of the mouthpiece. I buffed the stem with a microfiber cloth. I polished out the scratches with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it a final coat of oil and set it aside to dry. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The cross grain and birdseye grain that show up in the polished bowl looked good with the polished black vulcanite. This 1960 Dunhill Bruyere 48 F/T Straight Bulldog presented some challenges in the restoration process but it was a fun pipe to work on. It really has that classic Dunhill Bulldog look in a Bruyere finish that catches the eye. The combination of red and black stains really makes the pipe look attractive. It is a comfortable pipe to hold in the hand and I think that as it heats with smoking that over time the finish will darken and look even better. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 1/4 inches, Height: 1 7/8 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 3/4 of an inch. If you would like to carry on Bob’s legacy let me know by email or message on Facebook. I still have 9 more Dunhill pipes with smooth finishes – Root Briar, Bruyere etc. Perhaps one of those will catch your attention. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

A Crowned Thick Shank Billiard 40 from the Bertram Lot


Blog by Steve Laug

Once again rather than repeat myself about the background, please refer to the previous blog posts on the collection of Bertrams and other brands that Jeff and I purchased. I can’t adequately describe how overwhelmed I am when I look at the 200+ pipes that need to be restored but there is only one way to move ahead – 1 pipe at a time. I am glad Jeff is helping with the clean up on the lot as that would be more than I could handle by myself in moving through this many pipes. From his cleaned pipes I chose a thick shank Billiard Bertram 40 with a crowned rim top. The grain was a mix of cross grain and birdseye. It was a Billiard with a tapered stem. The bowl had cake in the chamber that was no problem. The rim top had some darkening and lava overflow on the back side. There was a chip in the front, inner edge of the bowl and what appeared to be a burn mark on back inner edge. The outer edge of the bowl appeared to be in good condition but we would know more once the bowl had been reamed and cleaned. The exterior of the briar looked lifeless and was dusty with the grime of years of storage. The stem had some oxidation and tooth chatter near the button on both sides. Jeff took some photos of the pipe before he began his cleanup work on it. Jeff took a close-up photo of the bowl and rim to capture the condition of the pipe when it arrived. The rim top had a coat of lava and the bowl had a thick cake. There is also an obvious nick on the front inner edge of the bowl that will need to be dealt with.Jeff took pictures of the bowl sides and the heel to show the great looking grain around the sides of the bowl. It really is quite stunning and very dirty!Jeff took a photo to capture the stamping on the left side of the shank. It shows the stamping which read Bertram over Washington, D.C. The stamping on this pipe is a faint on the right side of the impression. The second photo shows the number stamp 40 which shows the quality of the pipe. The number stamp is on the underside at the stem/shank junction.The next two photos show the stem surface. They show the oxidation and the chatter on both sides near the button. There is also some wear on the button edge.Once again, if you have read the previous Bertram blogs I have posted about the pipes that I have cleaned up so far you can skip the next bit. But if you have not, then I include the link to Bertram history and information. I would recommend that if you don’t know much about them do some research on them. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. They graded their pipes by 10s, the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I’ve never heard of or seen a 100 grade. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I have learned that the shape and grade Bertram I have in front of me now was made before the closure of the shop in the 1970s. This Bertram Thick Shank Crowned Billiard is different from the other Bertram shapes I have worked. With a grade 40 stamp it is a more of lower mid-range pipe, though I am not sure why as the briar is very clean and the grain very interesting.

By now if you have been a reader for long you have Jeff’s cleaning regimen pretty well memorized. If you know it you can skip right to the pictures. If not I will include them once more. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. There was still some darkening to the rim top toward the back of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it.I took a close up photo of the rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava. The damaged area on the front inner edge and a burned area that has damaged the rear inner edge are visible. The stem photos show that the oxidation is gone. The light tooth chatter is hard to see but I should be able to sand it out quite easily. I used a drop of clear super glue to fill in the chip in the inner edge and rim top on the front of the bowl. Once the repair cured, I used a folded piece of 220 grit sandpaper to smooth out the repair and to cleanup the burn damage to the rear inner edge of the rim.I polished the bowl and rim top with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. The grain began to stand out. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I touched up the rim top with a Maple Stain pen to blend the repairs to the rim top and edge into the rest of the surrounding briar. It did not take much to get a good match. I will need to buff it in the final steps to get the proper look but I am liking it.I know I have mentioned it before but I really like the balm that Mark Hoover created. It really does wonders on a dry piece of briar. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. The stem was in pretty decent condition. I polished out the light tooth chatter with micromesh sanding pads – wetsanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I am having fun doing these pipes from the Bertram Collection. Each one presents different challenges but all are well laid out classic shapes. This is no exception. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. This Bertram is a classic Thick Shank Crowned Billiard shape with tapered stem. The finish really highlights some amazing grain on a proportionally well carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is a beautiful grained Billiard. Like the other Bertrams I have worked on this one fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 1/2 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: ¾ of an inch. This one will soon be on the rebornpipes store. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

 

Bringing a Silver Match Toronto 115 Squat Lumberman Back to Life


Blog by Dal Stanton

I acquired this Silver Match Toronto from what I have called, the ‘French Lot of 50’.  It was on the French eBay auction block and I was fortunate enough to have the winning bid.  When the Lot arrived here in Bulgaria from France, I unpacked it, took pictures of each pipe and posted them in the ‘For “Pipe Dreamers” Only!’ collection for potential new stewards to find and commission.  I have already restored many treasures in this French Lot of 50 for new stewards.  Robert saw the Silver Match Toronto 115 Squat Lumberman in the ‘Dreamers Only!’ collection and wrote me about commissioning it.  In my interchanges with Robert describing the pipe and what was involved in commissioning it, he wrote this in response:

Dal I’m still interested in commissioning the lumberman pipe and I’m in no rush. My wife and I just had a baby he just turned 1 week old! I found out about your restorations on Facebook on The Gentleman’s Pipe Smoking Society.  Thanks for returning my email and I can’t wait to see the outcome of this little pipe!

I also found out that he and his family reside in central Virginia and when we were writing, it was getting ready to snow where he lived!  Well, that was last November, and it has taken this long for Robert’s Lumberman to work its way up the queue and I’m thankful for Robert’s patience! – As well as all the stewards who commission pipes which benefit the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Here’s a picture of the original Lot of 50 in the ‘wild’ that I saw on eBay – the Lumberman it identified with an arrow.Now with Robert’s commission on my worktable, I take more pictures to show this smart squat Lumberman – I call it ‘Squat’ but the bowl is large and will handle a nice packing of one’s favorite blend. The nomenclature is stamped on the upper and lower sides of the oval stem.  On the upper is stamped ‘SILVER MATCH’ [over] ‘TORONTO’.  The lower shank bears what I’m assuming to be a shape number: ‘115’.  The stem is also stamped with a design which I assume is the flame of a match being depicted – my best guess at this point, but I’m not sure! The information about the Silver Match name is thin.  A quick search on the internet shows that Silver Match has been the name of tobacco accessories manufacturer since the 1800s, but mainly of lighters.  Silver Match lighters seem to be highly collectable with vintage lighters dating back to the 1800s but most listed that I saw have a French origin.  The only information in Pipedia refers to Silver Match in the list of British pipe makers as an inexpensive brand sold by Roy Tallent Ltd., and marked with the stamping SM (LINK).  This is confirmed in my copy of Wilczak & Colwell’s, ‘Who Made That Pipe?’ that Silver Match has English origins and manufactured by Roy Tallent LTD/S’Elite LTD – both of which seem more to be in the accessories market than focusing on the manufacturing of pipes.  Pipephil.eu (LINK) brings these two together in the following panel.  It pictures pipes distributed by the famous lighter brand, Silver Match, but shows the two different stem stampings that may indicate either French or British manufacturing – the flame (French) and the SM (England).  If this is correct, the Silver Match Toronto 115 has a French origin, but I found no other information to corroborate this.  Arriving from France in my ‘French Lot of 50’ is anecdotal evidence perhaps supporting this.I’m calling this Silver Match a ‘Squat’ Lumberman because he meets all the qualifications of his place in the Canadian family with the oval shank, but he’s on the shorter side but I’m impressed with the nice ample bowl. I did look at both French and British made shape charts to see if I could discover a lead on who produced the Silver Match but found no matches with 115 that provided this information.

I can see some nice briar underneath the thick layer of grime over the briar surface, but I see one large fill that will need attention on the lower shank near the shape number.  The cake is thick in the chamber with corresponding lava covering the rim.  The stem has oxidation and the button is chipped and will need to be rebuilt.  With this inventory of the challenges this Silver Match Toronto Lumberman faces, I start the restoration by adding the oxidized stem to a soak of Before & After Deoxidizer along with other pipes in the queue.  I first clean the airway with a pipe cleaner wetted with isopropyl 95%. After several hours I fish the Silver Match stem out of the Deoxidizer and use a cotton pad wetted with alcohol to wipe off the raised oxidation. I also run another pipe cleaner wetted with isopropyl 95% through the stem to clean the Deoxidizer remaining in the airway.The Before & After Deoxidizer does a good job and it preserves the white in the Silver Match stem stamp logo – I still can’t figure out for sure what it’s depicting!  I follow by applying paraffin oil to the stem to begin the rejuvenation process.  I put the stem aside to dry and absorb the oil. Next, I address the very thick cake in the chamber.  The chamber is almost closed off as the cake angles down the chamber.  Using the Pipnet Reaming Kit, starting with the smallest blade head, I use 2 blades of the 4 available to me.  I follow the reaming by using the Savinelli Fitsall Tool to further scrape and clean out the carbon build-up.  Finally, I sand the chamber after wrapping a piece of 240 grade paper around a sharpie pen to give me reach and leverage.  To remove the carbon dust, I wipe the chamber with a cotton pad wetted with isopropyl 95%. After the cleaning, I inspect the chamber and it doesn’t have any cracks and fissures from heating damage.  It looks good!Next, I continue the cleaning by using undiluted Murphy’s Soap on the external surface using a cotton pad to scrub.  I also use a Winchester blade to scrape the rim addressing the thick lava you can see in the picture above. I also use a brass wire brush on the rim which doesn’t damage the briar.  After being in India, I learned about some of Jeff Laug’s (Steve’s brother) cleaning techniques and I decide to employ some of them.  After cleaning the stummel with Murphy’s, I take the stummel to the sink and clean the external surface with a bristled toothbrush with regular dish soap – the kind that is anti-oil.  I also use shank brushes to clean the mortise with the dish soap and warm water. After rinsing well, I dry the stummel with a cloth.  It came out well.As I observed earlier, there is a very large fill on the underside of the shank.  As expected, the cleaning of the stummel softens the old fill material and most of it fell out with the cleaning.  Using a sharp dental probe, I continued to excavate the material from the hole to clean it.Addressing the internals, I now use cotton buds, pipe cleaners, shank brushes and a dental spatula to scrape the mortise wall.  Using my tools to clean takes a bit of effort, but after some time, the buds started coming out lighter.  Later I will give the internals a further cleaning using a kosher salt and alcohol soak.Next, I patch the huge crater on the shank.  After I make sure all the old fill material has been removed, I clean the hole with alcohol. In the recent trip to India I discovered that there was some mild controversy around my method for filling holes using a putty created by mixing CA glue and briar dust.  Both Steve and Paresh said that they could not duplicate what I’ve been doing for some time – mixing the two components and creating a putty that remained supple.  What they experienced was the CA glue instantaneously solidifying when it touched the briar dust.  We discussed many different possible factors that would cause this difference in results – elevation, kind of glue, etc.  Another possible difference I suggested was that when I used an index card as a mixing platform, I would first cover the card with a strip of packing tape so that the glue would not be absorbed into the paper – which may, if it did absorb, cause the CA to solidify more rapidly.  Both Steve and Paresh were mixing on an index card surface without the tape.  I don’t know if they’ve had better results yet!  I decide to use a plastic lid as my new mixing platform.  You can see that I also put some scotch tape down so that I can clean easily.  I place briar dust on the tape and add BSI Extra Thick Max-Cure CA glue.I gradually pull briar dust into the puddle of CA glue and mix it with a toothpick.  I don’t overwhelm the glue with a lot of briar dust but gradually mix more in.As you can see, the CA is not solidifying as I add more.When the resulting mixture thickens to that of molasses, I use the toothpick and trowel the putty to the shank and fill the huge hole.  After filled, I put the stummel aside to allow the briar dust putty to cure.With the hour becoming late, I further advance the internal cleaning with a kosher salt and alcohol soak.  The patch on the shank has set up sufficiently.  I fashion a ‘mortise wick’ using a cotton ball. I stretch and twist the cotton until it creates a wick that will serve to draw out the tars and oils from the mortise.  I stuff the wick down the mortise with the help of a stiff wire.  After placing the stummel in a egg carton for stability, I fill the bowl with kosher salt which doesn’t leave an aftertaste as does iodized salt.  I then add isopropyl 95% to the bowl until it surfaces over the salt.  After a few minutes, the alcohol absorbs, and I top off with some additional alcohol and then put the stummel aside to soak through the night.   The next morning, I see what I was hoping to see.  The salt has soiled and after I draw out the wick it shows that it has continued the internal cleaning process of drawing out the tars and oils. After thumping and dumping the expended salt in the waste, I wipe the bowl with a paper towel and blow through the mortise to remove the salt crystals.I follow with a pipe cleaner and cotton bud wetted with isopropyl 95% to clean residue left behind after the soak.  I find that the internals are clean and refreshed for the new steward.  I move on!The crater fill on the lower side of the Lumberman shank has cured, and I begin the process of removing the excess briar putty using a flat needle file.  I file the mound down almost to the briar surface and then I switch to sanding with 240 grade paper to bring the patch flush with the briar surface. As is often the case, from the picture above, you can see the air pockets left in the sanded patch material.  To blend this, I touch up the patch with a dye stick after sanding the patch further using 600 grade paper.Turning now to the rim, the front and sides of the rounded rim have been skinned up a good bit which the following two pictures show. I use 240 grade paper on the rim and go with the rounded rim flow and sand out the roughened areas around the rim. I follow the rim sanding using sanding sponges over the entire stummel, including the rim.  I use a coarse sponge, followed by a medium sponge and finish with a fine sanding sponge.  The briar on this Silver Match Toronto is expressive and It’s coming out nicely with the sanding. After the sponge sanding, I identify a pit on the lower left side of the bowl. I decide to apply a clear CA glue patch to fill this pit.  After cleaning this area with alcohol, I blacken in the pit using a fine point Sharpie Pen then apply a drop of regular clear CA glue and set the stummel aside for the glue to cure. Not long after, the CA glue cures and I file the patch with a flat needle file followed by 240 and 600 grade papers. The result of this quick patch looks good.Waiting in the wings is the short stem of the Lumberman which sports a chipped button.  The button will need to be rebuilt using a mixture of activated charcoal powder and CA glue.I form an initial triangular insert from index card stock which fits into the slot of the button fully.  I had covered the inserted part with a layer of scotch tape to serve as a barrier to the patch material – to easily be able to remove the insert after the charcoal powder and CA mixture cures.  I then insert another triangular piece of card stock into the initial insert.  This serves to expand and tighten the insert.I open one capsule of activated charcoal dust on the plastic disc (also put a few strips of tape down for easier cleaning) and add BSI Maxi-Cure Extra Thick CA glue in a small puddle next to the charcoal powder and mix in gradually using the toothpick.  As with the briar dust putty, I draw charcoal powder into the CA glue until it reaches the viscosity of molasses and then trowel the putty to the stem to fill the missing button cavity. I trowel enough to fully over-coat the area.As hoped, after the charcoal patch sets up after a few minutes, with a bit of wiggling, the insert comes out leaving the slot and airway clear of the patch material.After several hours, the patch material has fully cured, and I go to work using a flat needle file.  I first work on clearing the excess patch material on the end of the stem.To more rapidly remove the mound of excess patch over the button I employ a small sanding drum mounted on the Dremel.  This removes the patch material very easily. I follow using the flat needle file to bring about the fine shaping of the button repair. I follow the filing and shaping of the button with 240 grade sanding paper to further smooth and shape.  I notice significant air bubbles being revealed by the sanding – ugh…Following the 240 paper, sanding with 600 grade paper and 0000 grade steel wool – upper and lower stem, brings out the air pockets even more distinctly. To address the significant presence of air pockets in this button repair, I first darken the pockets with a fine point Sharpie Pen then I paint thin CA glue over the button lip.  I put the stem aside for the CA to cure.Putting the stem aside for the time, I turn back to the stummel sanding it with the full regimen of micromesh pads.  Beginning with pads 1500 to 2400, I wet sand the stummel.  Following this, I dry sand using pads 3200 to 4000 and 6000 to 12000.  Wow!  The grain on this Silver Match Lumberman is nice.  You can tell that when the grain patterns in the briar are random, as in this stummel, it is usually a good indication that it was cut from the upper part of the burl which is called the ‘branch wood’ section where the branches of the briar shrub form.  This article I’ve found helpful in understanding better the nature of briar grain – Published in Pipes & Tobaccos, Fall 1999, GRAIN: The first of an infrequent series of articles concerning THE BRIAR PIPE By R. D. Field (See: LINK).  The grain that emerges through the micromesh process is very nice – the Silver Match Toronto is shaping up well. The thing that bothers me like a burr under a saddle is the huge crater fill on the underside of the shank. Even with a darkened stain to mask the fill, it will still be there.  Yet, the light briar surrounding it in the current state is too much contrast for me to swallow!  I come to a decision to stain the stummel a dark brown to provide as much blending as possible and to use the staining process to tease out in greater contrast of the grain. I assemble on the worktable all the needed components for applying stain to the stummel.  I will use Fiebing’s Dark Brown Leather Dye with the possibility of lightening the dye because it’s an aniline dye – alcohol based.  I can wipe it with a cotton pad wetted with alcohol to lighten the finish and blend it.  I first clean the surface using isopropyl 95% and a cotton pad and using a cork inserted into the shank as a handle, I heat the stummel with a hot air gun.  This expands the briar and helps the grain to be more receptive to the dye.  I then use a folded over pipe cleaner to apply dye in swatches and then I flame the wet dye using a lit candle.  This immediately combusts the alcohol in the dye and it sets the dye pigment into the surface.  I methodically apply dye to the surface and flame as I go.  I then set the newly dyed stummel aside to allow the dye to rest – I’ll let it sit through the night.  This helps setting the new stain so that it will not come off on the hands when the stummel is first fired up when it goes into service. With the stummel resting, I return to the patched button addressing the air pockets.  Unfortunately, I forgot to take pictures during this process, but the result is shown.  I use a flat file to remove the some of excess patch material and then gently sand with 240 grade paper and 600 paper.  I finish this phase using 0000 steel wool over the entire stem.  I’m not 100% satisfied with the button rebuild, but the stem is structurally ready to return to service.I move straightaway to using micromesh pads on the stem.  I begin wet sanding with pads 1500, 1800, and 2400 and follow with dry sanding with pads 3200, 3600, and 4000 and finish with pads 6000, 8000 and 12000.  Between each set of three I apply Obsidian Oil to the stem to help rejuvenate the vulcanite and the expected high-level gloss of the stem makes an appearance.  Nice.  I put the stem aside to dry and absorb the oil. The newly stained stummel rested through the night and it’s time to unwrap the stummel from the flamed crust residue revealing the grain below.  To do this I mount a new felt cloth buffing wheel to the Dremel and set the speed to the slowest possible to reduce the possibility of overheating with the friction.  I then apply Tripoli compound to the entire stummel.  I have been asked how long this process takes as I ‘plow off’ the crust and ‘clean’ the residue dye revealing the grain detail.  I timed it this time and the Tripoli compound application took me one hour and 10 minutes – yep, that long. When the help of my wife, she takes a picture of the process of removing the crust and revealing the hue of the newly stained briar underneath.  I’m pleased with the results.  The crater fill on the underside of the shank almost disappears as it blends with Fiebing’s Dark Brown Leather Dyed grain.  After I complete the application of Tripoli with the felt cloth wheel, I switch to a cotton cloth wheel, increase the speed to about 40% full power, and again apply Tripoli to the stummel.  I do this for two reasons.  First, with the cotton cloth wheel I’m able to reach into the crook of the bowl and shank which the felt cloth wheel cannot reach.  Secondly, I find that it sharpens the grain presentation as additional excess dye is taken away.  The result is almost like a luminescent effect. After applying the Tripoli, I give the stummel a gentle wipe with a cotton pad wetted with alcohol.  This lightens the hue a bit and helps blend the new dye.Next, I mount another cotton cloth buffing wheel and maintain speed at 40% and apply Blue Diamond compound, less coarse than Tripoli, to both stummel and stem.Next, I again detach the stem and I want to freshen the Silver Match ‘flame’ stamping.  It took me a while to figure out that was what it was – at least that’s what I think it is!  I apply white acrylic paint over the stamp and then gently wipe it off while still wet using the flat side of a toothpick. I use a cotton bud and the point of the toothpick to clean off the excess. The result is about 80% success.  The upper part of the flame wasn’t deep enough to catch the paint.  The result still looks good.After reuniting the stem and stummel, I mount another cotton cloth wheel to the Dremel, maintaining 40% full power, and apply carnauba wax to the entire pipe.  I give the pipe a few coats of wax then I give it a rigorous hand buffing with a microfiber cloth to raise the shine and complete the restoration of this nice looking pipe.

This Silver Match Toronto Squat Lumberman came out well.  The grain is striking with a smattering of swirls, waves, bird’s eye, and flame…, it’s an expressive piece of briar!  The darkened stain works great and masked the fill on the underside of the shank almost to perfection.  I’m pleased with the button rebuild, though I want to work more on reducing the air pockets in the process.  Overall, this stout Lumberman is ready for service.  Robert commissioned him and has the first opportunity to purchase this pipe from The Pipe Steward Store.  This pipe benefits the Daughters of Bulgaria – helping women and girls who have been trafficked and sexually exploited.  Thanks for joining me!