Tag Archives: bowl topping

An Old Horn Stem, Bone Tenon Apple Restored


Blog by Steve Laug

When I saw this old-timer on EBay I decided it had my name on it. The combination of shape and stem material are something that I love. It looked to be in pretty fair shape, just a bit of darkening at the rim, some nicks in the briar which is to be expected in a pipe this age. The stem looked all right – a few tooth marks on the surface but the horn material did not appear to have any splintering or cracks. The threaded tenon looked like it was a bone tenon and it too appeared to be in good shape. I put in my bid and was the only bidder. I have included the photos that the seller included in the sale. The pipe is delicate – a mere 4 inches.
Apple2

Apple3
The seller did not include any information on the stamping on the pipe. I wrote and they responded that it was not readable but that there was an oval on the left side of the shank. When it arrived I took it to my work table and did a cursory clean up and tried to read the stamping on the shank. I could see that the oval had remnants of gold in the marks. Under a bright light and using a jeweler’s loupe I could see that there was a letter visible on the right side of the oval that was readable – “N”. I wetted the stamping and looked more closely and could see what appeared to be the long straight leg of another letter on the left of the oval. It could easily have been a “K”, “R” or an “L”. On closer examination it seems to have a base on the bottom of the left leg. That would make it an “L”. So armed with that I did some digging in “Who Made That Pipe” and found several possibilities. The most likely was “LMN” and through continued observation of the logo I think that is what it is stamped. For me, a good part of the enjoyment of the hobby of refurbishing is the pipe mysteries that come along with the pipes I work on. So this pipe was going to be fun to work on and to research.
IMG_6620
I used the information in WMTP to research more into the maker of the pipe (at least according to the book). The pipe seems to have been made by a company called Jacobs, Hart & Co. England. I searched the various online directories of business in London at the time and found the following information on the hallmark site. It simply says that in 1889 in London there was a tobacco merchant named Joshua Michael Jacobs. I found his hallmark which interestingly is an oval as well with the JMJ letters stamped on the silver. I also found that members of the Jacobs family were gold and silver smiths as well as involved in the tobacco industry.

Apple4

At this point the trail went cold and I could find nothing else regarding the firm in the records. I knew that the family was involved in the industry but I could not find any information on the pipe brand itself. The only connection at this point was the listing in WMTP.

I searched the web for information on the second name in the company – Hart, and found that the name was held by an Australian who was a tobacco merchant as well. I have no idea about the migration from England to Australia but the link is certainly possible. I have included some information from the records I read through on the Hart family to show at least the tobacco connection.

The first document I found was a birth announcement for an Alfred David Hart. The birth announcement reads in part: “Born at Franklin Cottage, West-terrace, Adelaide. Birth certificate held – Father, general merchant, Franklin St., Adelaide, number Vol 3, pg 140 Adelaide.”

Further information found in the Biographical Register of Australia shows that he is included. Quoting in part: “Partner Feldheim, (I), Jacobs (qv) & Co (later Jacobs Hart & Co) tobacco merchants (emphasis is mine), managing director at William Cameron Bros & Co, tobacco manufacturers 1895; director of British Australian Tobacco Co from inception, chairman to 1925; dir Foster’s Beer Co: left estate of at least Pounds 183,252. The references given are: British Australian (Lond) 5 Apr 1928 cover p ii, 14 June 1928 p 21; Brisb Courier 12 Apr 1928 p 6; Argus 18 Feb1928 p 31; Vic LA PP 1894 2 no 37, p 417, Vic LA, V & P 1895 6 1 no D4 p 52, 62, 1895/6 2 no 3 p 8 ? 34.” http://metastudies.net/genealogy/PS04/PS04_230.HTM

The last bit of information on this partner in the company I found was his obituary. It too links him to the tobacco company that is associated with this pipe.

Hart, Alfred David (1851–1928)
http://oa.anu.edu.au/obituary/hart-alfred-david-13552
Mr. Alfred David Hart, who died on Thursday night at his residence in St. Kilda road, in his 78th year, was one of the founders of the modern tobacco trade in Australia. Mr. Hart was born in Adelaide in November, 1850, and he came to Melbourne in youth. His long association with the tobacco trade began at that time. For some years he was with Feldheim Jacobs and Co., and afterwards the firm became Jacobs Hart and Co., with establishments in Melbourne and Adelaide. At a later time Mr. Hart retired from the firm and became chairman and manager of Cameron Brothers and Co. Pty. Ltd. When the tobacco companies of Australia amalgamated he became chairman of directors in Melbourne of the British Australian Tobacco Company Pty. Ltd. From that position he retired in 1925, though he still held large interests. At one period Mr. Hart was chairman of directors of the Foster Brewing Company, and to the time of his death he was one of the directors of the Swan Brewery Company and chairman of directors of the United Insurance Company Ltd. Mr. Hart had many other business interests. He was the proprietor of Elizabeth House, the large building at the corner of Elizabeth and little Collins streets.

Apple5 That is the extent of that information as well. Once again there is no written link to the information noted in WMTP. I did some more research on the LMN brand and came across several pipes with that stamping for sale on various sites. Once of those was found on Worthpoint. It is pictured below. I have also included the link to the site. http://www.worthpoint.com/worthopedia/vintage-lmn-hallmarked-bent-chimney-169605160 I did find that LMN was registered as a trademark in Australia and belonged to WD & HO Wills Australia LTD. Here is the trademark information:

Trademark number 4727 was lodged on 30/07/1907 and has a status of Removed – Not Renewed. The applicant/owner of the trademark is registered as W D & H O Wills (Aust) Limited Business names for this company include AMERICAN PALL MALL, AMERICAN PALL MALL CO, BROWN & WILLIAMSON TOBACCO CO, BROWN & WILLIAMSON TOBACCO CO., BROWN & WILLIAMSON TOBACCO COMPANY, BROWN AND WILLIAMSON TOBACCO COMPANY, CIGARETTE DISTRIBUTORS, CUSTOMPHONE, GENERAL CIGAR CO, GEORGE TICKLE & CO, LAMBERT & BUTLER, OGDENS TOBACCO CO, THE NATIONAL TOBACCO COMPANY OF AUSTRALIA, THE STATESMAN CIGAR CO, TICKLES TOBACCO SERVICE, W.A. AND A.C. CHURCHMAN, WILLIAM BUTLER TOBACCO COMPANY

With that I decided to put my research to rest for a while and went to work on the pipe. The next photo gives a clear picture of the size of the pipe. I have it resting next to my iPhone 4 for comparison sake.
IMG_6621
The next four photos show the pipe as it was when I started the refurbishing. The bowl itself was in good shape. There were nicks and marks all around the bowl. On the bowl front there was an area where a fill had fallen out and left a deep hole in the briar. The bowl interior was fairly clean with a light cake and some remnants of tobacco left in the bowl. The inner edge of the rim had two areas that were burned. The burned area extended to the top of the rim in those two spots. The stem was quite clean. There was no evidence of the horn delaminating which was good news. Next to the button on both sides of the stem there were troughs left behind from tooth marks. There was tooth chatter over the surface, both top and bottom a 1/3 of the way up the short stem. The bone tenon was in excellent shape with no damage or broken threads. There was some staining on the end but other than that it was flawless.
IMG_6622

IMG_6623

IMG_6624

IMG_6625
Because I love the finished look of horn I worked on the horn stem first. I sanded the surface of the stem with 220 grit sandpaper to smooth out the tooth chatter and the deep troughs around the edges of the button. As I worked on them I realized that the horn material was thin in those spots. I roughened the surface and built it up with clear super glue. My goal was to level out the troughs and give a clean flow to the taper of the stem to the button. This took several applications of super glue. After each application dried I sanded it with 200 grit sandpaper and a medium grit sanding sponge to make sure that the surface was level before adding a new layer.
IMG_6626

IMG_6627
When the troughs were filled and level I screwed the stem back into the bowl and took some photos to check out the taper of the stem to the button. I wanted to make sure that the taper was smooth and the flow correct. I find that taking a photo gives me some distance from the pipe and I can examine it more critically than in real life at this point. I would need to work on the button area but the taper was correct.
IMG_6628

IMG_6629

IMG_6630

IMG_6631
I gave the bowl a light reaming with a PipNet reamer. I decided address the deeper nicks and crevices on the bowl with briar dust and superglue. Before doing that I wiped down the bowl with acetone on a cotton pad to remove the finish and clean the bowl.
IMG_6633
I packed briar dust into the nicks and holes in the briar and then added drops of super glue followed by more briar dust. I always over fill the patches as it is easier to sand the patches than to continue to fill them as they shrink. The next two photos show the patches.
IMG_6635

IMG_6636
I sanded the patches with 220 grit sandpaper to remove the thicker portion of the repairs and then followed up with a medium and a fine grit sanding sponge. The repairs are smooth and match the surrounding briar. They are dark spots but I have found that I don’t mind those as much as putty fills. I also have found that they can be blended into the briar more easily when stained with a dark brown or black aniline stain. They are still present but do not stand out.
IMG_6637

IMG_6638
To remove the burned areas on the inner edge and top of the rim I topped the bowl using a topping board and 220 grit sandpaper. I move the bowl across the sandpaper in a clockwise circular pattern – more out of habit than anything else though I find that it minimizes the scratches left behind and is easier to smooth out with later sanding.
IMG_6640

IMG_6641
I took the top of the rim down until the burn marks were minimized and the top of the bowl was smooth to the touch. I sanded the bowl top with a fine grit sanding sponge to remove scratches. I did not go on to sand with higher grit paper as I would be sanding after I stained the bowl. I wiped the bowl down with isopropyl alcohol and then applied and flamed the dark brown aniline stain. I repeated the process until I had good coverage on the bowl and rim. The stain was very dark and hid the grain. It was also very opaque and not what I wanted as the final stain on the bowl. I wiped the bowl down with isopropyl alcohol to remove much of the stain. Doing this removes the surface coat but leaves the stain deep in the grain of the briar.
IMG_6642

IMG_6643

IMG_6645
I buffed the bowl with White Diamond on the wheel to further remove some of the stain and smooth out the surface of the briar. I avoided the area of the stamping so as not to further damage the already faint stamping. I then folded a piece of sandpaper and worked on the inner edge of the rim to remove the damage and work the bowl back into round afterwards. I have included the photos below to give an idea of what the stain looked like at this point as well as the way the repairs were hidden by the stain. There is some great grain on this old pipe.
IMG_6646

IMG_6647

IMG_6648

IMG_6649
I sanded the bowl and stem with micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil to preserve the horn and renew it.
IMG_6634

IMG_6650

IMG_6651
I buffed the bowl and stem lightly with White Diamond and then gave the pipe multiple coats of carnauba wax. I buffed it lightly with a soft flannel buff and then hand buffed the area around the stamping. The finished pipe is shown in the photos below. The horn has a rich shine to it now and the briar looks very good. The contrast between the rich brown stain and the striations of colour in the horn stem give the pipe a distinctive look. There are still some battle scars that add character to the pipe in my opinion. Overall the pipe looks almost new. It is cleaned and ready for a smoke.
IMG_6652

IMG_6653

IMG_6655

IMG_6656

Willard Dublin Restemmed and Rejuvenated


This was one of the bowls that I picked up in that antique mall grab bag. It is stamped Willard Imported Briar. There is no other stamping on the shank on either side. It came with an aluminum band on the shank and the mortise was made for a push stem. The finish was in rough shape showing worn spots and crackling in the varnish finish. The bowl sides had deep nicks and gouges in them and there were several fills around the bowl. The rim was heavily beaten with broken edges on the outer rim and some damage to the inner rim edge. The bowl itself was dirty with broken cake around the middle of the bowl and looking like it had been carved away from the top of the bowl leaving the rim out of round. There was no stem with this pipe bowl.
IMG_6576

IMG_6577

IMG_6578
I had a stem that would work with the pipe in my can of stems. The diameter of the stem was too wide but the length and the taper were correct. There was some surface damage to the top edge of the stem that would be removed once I adjusted the diameter. The tenon was very close to a fit and I sanded it lightly to make it fit snug without pressure on the shank.
IMG_6580
With the sanding the tenon fit well in the shank. The next series of photos show the excess material that would need to be removed from the diameter of the stem.
IMG_6581

IMG_6582
I sanded the stem with a Dremel and sanding drum while leaving it in place on the shank. I wanted sand it as close as possible with the Dremel so that the amount of hand sanding would be lessened. I then sanded the stem with 220 grit sandpaper.
IMG_6583

IMG_6584

IMG_6585
Once I had the basic shape right I decided to top the bowl. I set up my topping board and sandpaper and work on removing the damage on the rim. I press the bowl into the sandpaper and turn it clockwise until the damaged portion of the rim is removed and the surface smooth.
IMG_6586

IMG_6587
I took the Dremel to the stem again and removed some more of the excess vulcanite and then brought it back to the work table and did some more sanding with 220 grit sandpaper and medium and fine grit sanding sponges.
IMG_6588

IMG_6589

IMG_6590

IMG_6591
I sanded the bowl with the medium and fine grit sanding sponges to smooth out the sanding marks on the rim and to smooth out the outer edge of the rim. I wiped the bowl down with acetone and then with isopropyl alcohol to remove the varnish finish.
IMG_6592

IMG_6593

IMG_6594

IMG_6595
I reamed the bowl with a PipNet pipe reamer and took out the remaining cake mid bowl. It took three of the four cutting heads to take the cake back to bare briar.
IMG_6596
Since the briar was already a rich reddish colour I decided to stain it with an oxblood aniline stain. I had found that when I scrubbed the bowl down with the alcohol the fills actually were more blended into the bowl than they had been before removing the varnish. I figured that by adding a topcoat of more oxblood stain the fills would blend in more fully into the finish. I applied the stain, flamed it and repeated the process until I got an even coverage on the bowl. The top of the rim took several extra coats of the stain to make it match the rest of the bowl.
IMG_6599

IMG_6600

IMG_6601

IMG_6602
I took the pipe to the buffer and buffed the bowl and stem with White Diamond. I avoided buffing the band as buffing the aluminum turns the buffing wheel black and the black stains the briar and the stem. When I got back to the work table I polished the aluminum with a polishing cloth. The photos below show the pipe after the staining and buffing.
IMG_6603

IMG_6604

IMG_6605

IMG_6606
I sanded the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I buffed the stem with White Diamond and then rubbed it down with Obsidian Oil.
IMG_6607

IMG_6608

IMG_6609
I buffed the bowl and stem a final time with White Diamond and then gave the bowl and stem multiple coats of carnauba wax. I buffed it with a soft flannel buffing pad to bring out the shine. The stain did a good job of hiding the fills. Though they are still present they do not stand out as much. The new stem fit very well and looks like the one that was made for the pipe. The finished pipe is pictured below and it will certainly grace someone’s pipe rack in the near future.
IMG_6610

IMG_6611

IMG_6612

IMG_6613

A Tired Little Bewlay Billiard Reborn


I participated in a Canadian Box Pass where tobaccos and pipes are mailed across Canada between pipemen and women from sea to sea. It is a fun experience in which you are given a chance to try tobaccos that you might never otherwise try to also trade for pipes that catch your eye. This particular box pass was very well-organized and I received a compact box of tobaccos and a variety of tobaccos. They had been divided in to three broad categories – Latakias, Virginias/Virginia Perique/Burley and Aromatics. There were also several tins of tobacco to try or to trade. The idea was you could take one if you put something of equal value back in the box. There were three pipes as well – a Comoy’s Apple (Cadogan era), a Trypsis partially rusticated pot and a Bewlay billiard that had been restemmed to give it the look of a cutty. There was also some carnauba wax that was there for the taking.
IMG_6208
I sampled many of the Latakia blends and many of the Virginia and Virginia/Perique blends. It was an enjoyable experience over the past weekend. There was one of the pipes that I also kept coming back to over and over again during the weekend – the small Bewlay billiard/cutty. There was something about it that drew my attention. It was clean but the finish was shot and the stem was definitely a replacement. The bend in it seems to have been added with the new stem. The finish was a sandblast that was well-worn from either handling or over buffing. The stamping on the bottom of the shank reads Bewlay in script over Sandblast over London England. It is worn and growing faint. There was probably a shape number at the end of the shank but it had been sanded away with the sandblast when it was restemmed previously.

The first photo below show some light splotches on the side of the bowl. These seem to have been fills that were put in before the blasting and finish were done. They were definitely putty. The shank had been sanded down and the first half-inch next to the stem was sanded smooth. There was also a slight taper to the shank were the sanding had taken down the diameter of the shank at the end. The rim was darkened and had some carbon build up on it. The stem was in rough shape in that it had some deep tooth dents on the underside. When I took it out of the shank I was even more convinced that it was a replacement in that it had a thick-walled aluminum tenon. It was similar to the tenons on Medico pipes with horizontal split in the tenon so that it can be adjusted. The difference was in the thickness of the material.
IMG_6433

IMG_6435

IMG_6436

IMG_6437

IMG_6438

IMG_6439
Before I packed up the box yesterday I decided to take the little Bewlay and give it a new home. The first thing I did last evening was fit a new stem on the pipe. I wanted to have a vulcanite stem and tenon. I had a stem in my can of stems that took very little to fit the tenon to the shank. The diameter of the stem was wider than the shank so that would take some work but that was not an issue. I was undecided if I would replace the bent stem with another bent one or restore it to its original billiard status.
IMG_6440

IMG_6443
I worked on the stem with 220 grit sandpaper to bring the diameter of the shank and the bowl to a match. I wanted to be careful to not remove any more of the briar from the already slightly tapered shank. Once the sanding was close I dropped the bowl in an alcohol bath for a soak to remove the remaining finish on the bowl and the grime and grit from the sandblast rings.
IMG_6444
I continued to sand and shape the stem. I liked the wider blade at the button as I thought it looked like it fit better with the pipe. I left the tenon a little longer so it sat against the end of the mortise when it was inserted.
IMG_6445

IMG_6446
After the bowl had soaked for an hour I took it out and scrubbed the blast with a soft bristle brass tire brush. I find that the bristles do not scratch the briar but that they work well to remove build up in the grooves of the blast. I also wanted to brush the areas of the putty fills to highlight the grain pattern in those areas rather than leave a light looking smooth patch. I used a dental pick to clean out the deeper grooves of the blast in the fill areas. I cleaned out the shank with cotton swabs and alcohol and also the stem internals. I finished sanding the stem to make the transition between stem and shank smooth. I sanded it with a medium and a fine grit sanding sponge after sanding with the 220 grit sandpaper. I sanded the top of the rim very carefully to remove the tarry build up and also smooth the outer edge. At this point I am beginning to really like the straight stem on the pipe. It lends a dignity to the bowl that was lacking with the bent stem in my opinion. It looked to me the way it must have looked when it left the factory. After all the clean up I wiped it down a final time with isopropyl alcohol to prepare the bowl for staining.
IMG_6447

IMG_6448

IMG_6449

IMG_6450
I stained the bowl with a light brown stain to give it a tan blast look but it did not work on the areas of the putty fills. They still showed through the finish as light streaks in the briar. I then decided to restain it with a dark brown aniline stain. I applied the stain, flamed it, stained and flamed it again to make sure that the coverage was even. In the photos below the stain almost looks black but it is not – it is a dark brown.
IMG_6451

IMG_6453

IMG_6454

IMG_6456
The colour was too dark to my liking so I wiped the bowl down with acetone on cotton pads to remove some of the heavy dark stain and give the bowl more transparency. I wiped it down repeatedly until I got it the colour I wanted with some contrast between the high and low points in the blast.
IMG_6457

IMG_6458

IMG_6461

IMG_6462
I sanded the stem with the medium and fine grit sanding sponges to remove the scratches from the work on the diameter. Once I had them removed I use micromesh sanding pads – wet sanding with 1500-2400 grit and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil and let it soak into the stem.
IMG_6463

IMG_6464

IMG_6472
Afterward I took some photos of the pipe at this stage of restoration to get a good look at the straight stem. I find that I can tell more with a photo than I can holding it in hand when I am trying to decide on the finished look. I wanted to decide whether to leave it straight or to bend it like the one I took off the pipe. For me looking at it on the monitor, enlarged gives me a feel for the overal appearance of the pipe. I cannot tell you how many times, after looking at the photos, that I have taken the pipe back to the table for more shaping and work.
IMG_6468

IMG_6469

IMG_6470

IMG_6471
I liked the look of the straight stem so I left it. I buffed the stem with White Diamond and gave it multiple coats of carnauba wax to protect and preserve it. I gave the bowl a coat of Halcyon II wax and then lightly buffed the stem and bowl with a soft flannel buff to bring up the shine. The finished pipe is pictured below. It came out very well in my opinion. As I look at it I wonder who the maker was. Bewlay had others make their pipes – to my mind this one had the look of a nice little Orlik Sandblast, but who knows for sure. What do you think? Who made this pipe?
IMG_6481

IMG_6482

IMG_6483

IMG_6484

Restoring a GBD New Standard 4/271 London Made Straight Bulldog


Blog by Steve Laug

When I was at the antique mall in Edmonton a few weeks ago I found this GBD straight bulldog. It is stamped GBD in an oval over New Standard on the left side of the shank and 4/271 London Made on the right side of the shank. The stem had the brass GBD roundel on the side of the saddle. The pipe was badly cake with a thick carbon build up. The rim had build up and was also damaged. There was darkening, whether burn or tar build up flowing down the crown of the bowl at the top all the way around the rim. The finish was worn and there was a black ink stain on the left side of the bowl down low toward the bottom. It looked like a hot spot when I first saw the pipe so I almost left it in the shop. I examined it under a bright light and could see that it was not a burn but a spot of what looked like India Ink. The stem was oxidized and there was tooth chatter on the top near the button and a tooth mark on the underside along with the chatter there. The button is different from most of my other GBD’s in that it is concave rather than convex. It is shaped like this “(“ looking at it from above.
IMG_6390

IMG_6391

IMG_6392

IMG_6393
The photo below shows the stain on the bowl. I used a flash to highlight the nature of the stain. It was not solid but rather slightly opaque so that the grain could be seen through it. I thought it was worth a try to see if I could remove the ink from the briar.
IMG_6394
I reamed the bowl back to bare briar with a PipNet reamer starting with the smallest head and working up to the next head that fit the bowl.
IMG_6395
I dropped the bowl in an alcohol bath to soak for several hours and dropped the stem in a bath of Oxyclean.
IMG_6397
I left the stem in the Oxyclean while I worked on the bowl. I removed it from the bath and dried it off with a piece of cloth.
IMG_6398
I wiped it down with acetone on cotton pads to remove the finish that remained and scrubbed the ink stain. I sanded the bowl with a medium and a fine grit sanding sponge to finish removing the finish and also the ink stain. I lightly topped the bowl with 220 grit sandpaper to remove the damage to the outer edge of the rim.
IMG_6399
I used a piece of folded 220 grit sandpaper to work on the beveled inner edge of the rim. I wanted to repair the burn damage and take away the ridge left behind by the light topping of the bowl.
IMG_6400
I sanded the bowl where the stain was and with sanding and scrubbing with isopropyl alcohol I was able to remove the ink stain from the briar. The photo below shows the area that had previously been stained.
IMG_6401
I wiped the bowl down with isopropyl alcohol a final time to remove the sanding dust and grit from the twin rings on the bowl.
IMG_6402

IMG_6403

IMG_6404

IMG_6405

IMG_6406
I cleaned out the shank of the pipe with isopropyl and cotton swabs and when it was clean I took out the stem and dried it off. I cleaned out the inside of the stem with pipe cleaners and alcohol. I scrubbed the stem with Mequiar’s Scratch X2.0. I rubbed it onto the stem surface with my finger and scrubbed it off with cotton pads. The photos below show the stem after one application of the polish after about 2 hours of soaking in Oxyclean.
IMG_6407

IMG_6409

IMG_6410

IMG_6411
I continued to scrub down the stem with the Meguair’s until the oxidation was gone. I sanded the areas where there was tooth chatter with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. I put the stem on the pipe and took the photos below. I could not believe how easily the oxidation had come off the stem. There was still more polishing to do but the overall effect of the Oxyclean and the Meguiar’s was amazing to me
IMG_6413

IMG_6414

IMG_6415

IMG_6416
Though there was still oxidation to work on I decided to stain the bowl. I used a dark brown aniline stain. I applied it, flamed it and repeated the process until the coverage was even.
IMG_6417

IMG_6418

IMG_6419
I wiped the bowl down with isopropyl to thin the stain down and make it more transparent. I repeated the wash until the stain was the colour I was aiming for. Then I scrubbed the stem some more with the Meguiar’s and was able to get the rest of the oxidation of the stem.
IMG_6420

IMG_6421

IMG_6423

IMG_6424
I buffed the pipe with White Diamond – both bowl and stem being careful around the stamping so as not to damage it. I rubbed the stem down with Obsidian Oil and then gave the bowl and stem multiple coats of carnauba wax to protect and shine. I buffed it a final time with a soft flannel buffing wheel. The finished pipe is pictured below. The colour on the green background appears redder than the pipe actually is. The wax and buffing did bring out the red highlights in the briar. It is more brown than red but the contrast is quite nice. The grain is visible through the stain. I am pleased with the finished look to the pipe. It is cleaned and restored and ready for the next chapter of the trust with me.
IMG_6425

IMG_6426

IMG_6427

IMG_6428

Refurbishing another Old Pal – this time a Long Oval Shank Billiard


Blog by Steve Laug

I just finished cleaning up another of the old pipes I picked up in my antique mall grab bag. It is a dainty pipe with an oval shank. When it came out of the grab bag it had a cracked shank and did not have a stem in the shank so I assumed it was a Canadian. When I went over the stems in the bag I found that one of them was stamped Old Pal. It fit the shank well and the look was quite unique. The stem was broken at the button with a large chunk on one side missing. The overall length is 5 ¾ inches and the weight is negligible. It is stamped on top of the shank in arc – Old Pal, over an Eagle with spread wings and then underneath Made in France.

opOn the underside of the shank it is stamped 396 which I assume is the shape number. The shape number appears to be a GBD number but it is not included in the list on the Perdua shape number website. The stamping is faint but still readable. I wrote about the history of the brand in a previous post (https://rebornpipes.wordpress.com/2014/04/19/restemming-and-refurbishing-a-planter-opera-pipe/) But will summarize it again here for those who may not go back and read it.

“Who Made That Pipe” states that there were two French makers for Old Pal. The first of those is Marechal Ruchon and Cie. (Incidentally it is the company that owned the GBD brand). The second maker listed is Rubinovich & Haskell Ltd. The bird emblem is probably the key, but I can find no reference to it. My own thinking is that the brand was made by Marechal Ruchon & Cie. I was able to dig up this brief summary of the MR&C brand. Ganeval, Bondier and Donninger began making pipes in 1850 and rapidly gained prominence in briar pipe making. Of the three, Bondier survived the others by 30 years, but new partners took their places. The name of the company changed to Bondier Ulrich & Cie, then Bine Marechal & Cie and finally to A Marechal, Ruchon & Cie. August Marechal and Ferdinand Ruchon saw the firm into the 20th century, their names being used for the company for well over 50 years.

Prior to 1899, Marechal, Ruchon & Co. became A. Oppenhiemer’s sole agent for cigarette papers but still remained in the pipe making business. Then in 1902, Marechal, Ruchon & Co., owners of GBD and referred to as French pipe makers, merged with A. Oppenhiemer. In the 1915 London Directory of briar pipe makers one will find: “”Marechal, Ruchon & Co. – 38 Finsbury Sq. E.C.; London works, 15 & 16 Featherstone St. E.C. and Oppenhiemer, A. & Co. – 38 Finsbury Sq. E.C. listed separately.

As before with that background information remembered I worked on this old pipe to clean it up and restore it. When I picked it up the bowl was badly caked. The rim was dirty and the outer edge had been knocked about pretty hard to remove the dottle of the past. The inner bevel was tarred but still in pretty good shape. The right side of the pipe had no fills or real damage. It was a nice birdseye under the grime. The left side had two fills of pink putty in the midst of some very nice grain. The grain on the rest of the bowl was a mix of cross grain and swirling grain. The finish was worn with some paint marks on the top of the shank. The stem was oxidized and had been broken with a large chunk missing at the button on the right side. The shank was cracked but the joint with the stem was smooth and tight. The tenon fit snug in the mortise with no gap in the junction. The shank and airway were dirty and tarry.
IMG_6262

IMG_6263

IMG_6265

IMG_6266
I have included the photo below as it clearly shows the crack in the shank, the broken stem and the stamping on the shank of the pipe.
IMG_6267
I debated whether to cut off the stem or to just restem the pipe with a Canadian stem. I looked at it with a small stem and then with this stem and decided to cut off the stem. I used a Dremel and a sanding drum to remove the broken part of the stem and even out the line of the end of the stem.
IMG_6268

IMG_6269

IMG_6270
I took it back to the work table and reamed the bowl with a PipNet reamer. I reamed the cake back to bare briar so that I could work on the damage to the inner edge of the rim.
IMG_6271
I took out my box of assorted nickel bands and found one that was the correct diameter and squeezed it until it was an oval. I dripped super glue into the open crack and pressed it together to dry. Then I heated the band with a heat gun and pressed it on to the cracked shank.
IMG_6272

IMG_6273
I used a folded piece of sandpaper to sand the tenon slightly so that it fit snugly in the shank. The fit of the stem to the band and shank looked good so that part of the job was finished.
IMG_6274

IMG_6275

IMG_6276

IMG_6277
I set up the topping board and the 220 grit sandpaper and topped the bowl to remove the damaged rim. I used a folded piece of sandpaper to bevel the inner edge of the rim inward like it had been originally.
IMG_6278

IMG_6279

IMG_6280
I wiped the bowl down with acetone to remove the finish and the spots of white paint that were on the top of the shank. I repeated the wash until the finish was clean and then wiped it down again with isopropyl alcohol.
IMG_6281

IMG_6282

IMG_6283

IMG_6284
With work on the bowl at a good stopping point I decided to do some work on the stem. I had to cut a new button and taper the stem toward the new button. There would have to be shaping done as well opening the slot on the end of the stem. I used a rasp to cut the edge on the lip of the button and to sand down the taper of the stem. I used a series of needle files to further shape the button and the taper.
IMG_6285

IMG_6286

IMG_6287

IMG_6288
I cleaned up the taper and the button with a sanding board that I picked up at a beauty supply house. It makes the edge clean and works well to even the taper on the stem.
IMG_6289

IMG_6290
The hole in the end of the new button was elongated and oval but needed to be opened more and made into a “Y” shaped slot whose inner edges tapered toward the airway and the slot shaped like an eye – open enough to take a pipe cleaner without any difficulty. I used three different needle files to open the slot. The first was a round file, followed by an oval file and ending with a flat oval that worked well to cut the edges of the slot.
IMG_6291

IMG_6292

IMG_6293
I sanded the stem with a medium and a fine grit sanding sponge to smooth out the surface on the stem and also to bevel the edge of the button toward the slot.
IMG_6294

IMG_6295
With the interesting grain pattern and the fills on the side of the bowl I decided to use a dark brown aniline stain. I applied it with a dauber and then flamed it. I applied it and flamed it a second time to make sure the coverage was even.
IMG_6297
When the stain was dry I wiped down the bowl and shank with isopropyl alcohol on cotton pads to remove the top coats of the stain and make it more transparent.
IMG_6299
I sanded the bowl with a fine grit sanding sponge and then wiped it again with the alcohol to clean off the dust. I gave it a second coat of a medium walnut stain as a top coat.
IMG_6300
I buffed the top coat of stain with White Diamond and then brought it back to the work table and took the following pictures. The angles on the stem are looking good. The shape of the button and the taper of the stem worked well with the pipe.
IMG_6301

IMG_6302

IMG_6303

IMG_6304
I sanded the stem with medium and fine grit sanding pads and then applied some liquid white out to the stamping on the stem to try to make it stand out more clearly. I sanded the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-12000 grit pads.
IMG_6306

IMG_6307

IMG_6308
I rubbed the stem down with Obsidian Oil and when it was dry buffed the stem and bowl with White Diamond and gave it multiple coats of carnauba wax to protect and preserve it. I finished by buffing it with a soft, flannel buff. The finished pipe is shown in the photos below. The newly shaped stem came out fairly well. I like the overall look of the finish and the band on the pipe. It is ready to join the other Old Pal in the rack.
IMG_6310

IMG_6311

IMG_6313

IMG_6314

Restoring an old Harlequin Pipe and Trying to Unravel the Mystery of its Origin


When I saw this old pipe on eBay something about it caught my eye. I could see that it was structurally sound. There were no cracks or significant problems with the bowl or shank. The rim was dirty and the bowl very caked but there did not appear to be any damage to the surface of the rim. The outer edge had been tapped out a few times and showed some minor denting around the bowl. There were some gouges/scratches on the left side of the bowl. It looked as if a sharp instrument had scored the briar. There were some dark stains on the briar that easily could have been burn marks but did not appear to be so from the photos. These stains were on the underside of the shank near the junction of the shank and stem on the left side, on the lower right side of the right side and on the lower left side of the front of the bowl. It looked like stains in the grain rather than burns in the photos so I took a chance on it. The stem looked like it was grey/silver Lucite in the photos and that also intrigued me. The tobacco juices had stained the airway dark. Other than that the stem appeared to be undamaged and would be a pretty easy clean up.
Harlequin1

Harlequin2

Harlequin3
The stamping on the shank was the mystery to me. I had never heard of Harlequin pipes and this one was clearly stamped Harlequin in block letters over Made in England. I wanted to see what I could find out about the brand so I went to my usual sources of information. I checked in “Who made that Pipe” by Wilczak and Colwell and “Pipes Artisans and Trademarks by Lopes to see if either of them identified the maker. Both books had nothing listed for the brand. I went on the British Trademark site and read through many of the listings for Harlequin and found that the name was used by many companies for things from wallpaper to graphics design. There were lines of greeting cards, children’s toys and clothing all bearing that name. I found nothing listed that hinted that the pipes were a registered name. I posted on several online forums that I frequent to see if anyone had any ideas. Several folks on the forums recalled that Gallaher’s Tobacco Limited in Ireland had made a tobacco for years called Harlequin. I did some research to see if they had made pipes.
Harlequin4
As I dug through various sites on the hunt for information I received some responses on the forums. One person responded that several English tobacco brands also sold pipes – St. Bruno for one did that. Another respondent on Smokers Forums, Chris (flatticus) posted a couple of links to Gallaher’s that confirmed that they had not only made tobacco products but had made pipes or had them made. He included this information:

Ok, so Gallaher’s made at least some pipes into the early 70’s. And according to this link: http://books.google.com/books?id=LAO…20pipe&f=false

They made a Balkan Sobranie pipe. Or at least intended to enough to register the trademark, and along with the trademark for the tobacco itself. Certainly adds a bit of credence to the idea of a tobacco and pipe sharing the same brand name and stamp.

I have included the information cited above from the link to Google books – the Kenya Gazette and have posted it below. In correspondence from E.G. Bunyassi, Assistant Registrar of Trade Marks he clearly states under the heading of Balkan Sobranie that Gallaher’s Limited, a company organized under the laws of the UK of Great Britain and Northern Ireland had made cigarettes, pipe tobacco and pipes.
Gallaher pipes
I asked on the forum whether anyone knew whether the company made pipes. Chris (flatticus) responded again with the following information:

Interesting question, I don’t honestly know, but Gallaher’s used that trademark for like 70 years, and they were a big, big company. Actually from Northern Ireland, and had the biggest tobacco factory in the world in 1896 in Belfast, didn’t completely disappear until they were bought out by Japan Tobacco in 2007, but before that had a distribution conglomerate with RJ Reynolds for their cigarettes and were pretty gigantic. But they didn’t let the Harlequin mark until at least after 1963, when they last registered it. If I had to guess, they probably let it die after 1969 when American Brands, who I think owns Lucky Strike and similar brands, bought them out. They let the mark expire in 1980, but I see no record of anyone else buying it, and apparently it’s still available.

So, blindly guessing, I’d be surprised if anyone had the guts to use the same mark in a same or similar industry other than Gallaher’s. At least not in Ireland or the Commonwealth. But, that said, I can’t find a record or advertisement suggesting they ever made a pipe. However, I did find this thread, containing a quote from Gallaher himself talking about making pipes as a possible future avenue to address the “aging” nature of pipe smokers. http://christianpipesmokers.net/modu…wtopic&t=24081

Perhaps this was part of the “pipe renaissance” project he was talking about, made to get new pipe smokers interested. I checked harlequin ads, there a few vintage ones out there in images, but none of them referenced a pipe, just the tobacco. But the idea of a free pipe with tobacco, or at least a cheap or, as he put it, “disposable” pipe does seem to fit nicely with his intention there. Any way you slice it, though, it’s a nice bit of mystery to ponder. One of my favorite things about estate pipes, hands down.

In another link there was information on the Gallaher Company. I copied that information and have posted it below. It makes an interesting read in terms of history of this old brand. I have one chunk of Gallaher’s Irish Roll Cake here that is a good strong smoke. I also have some of their other tobaccos in my cellar but sadly it is no more. I think the likelihood is that the Harlequin pipe was made by them and matched the Harlequin Tobacco blend they sold.
Galahers1

Gallahers2

Gallahers3

Gallahers4
Once the pipe arrived I unpacked it and took it to the work table to begin the clean up. I was surprised that the stem was not grey but in real life almost a light green with heavy black tars in the airway. There were also some tooth marks on the top and bottom of the stem that would need to be repaired. The fit of the stem to the shank was snug and smooth. The bowl was badly caked and the rim covered with thick tar. The bowl had some deep gouges that had appeared in the photos on eBay but they were not as deep as I expected. The grain was far better than I expected. Underneath the dark marks, which appear to be ink stains rather than burn marks was some beautiful cross grain and birdseye as well as mixed grain. It would look beautiful when it was cleaned up and refinished. There were several spots on the briar that had large sticky spots of a glue-like substance.
IMG_6195

IMG_6196

IMG_6197

IMG_6198
I reamed the bowl with a PipNet reamer to remove the cake. It was surprisingly soft and crumbly. I took it back to a very thin cake to form the base for a new cake.
IMG_6199
I set up a topping board with 220 grit sandpaper to clean off the build up on the rim. It was hard and no matter how hard I scrubbed it, it would not come off. The outer edges of the rim were also damaged from knocking out the bowl after smoking. The light topping would smooth out the edge damage and minimize the effect without changing the look of the bowl.
IMG_6200

IMG_6203
I scrubbed the exterior of the bowl down with acetone on cotton pads to remove the ink and sticky build up on the finish. I also decided to remove the finish so I scrubbed it until the majority of the finish was gone.
IMG_6204

IMG_6205

IMG_6206

IMG_6207
I cleaned the stem with cotton swabs and pipe cleaners and isopropyl alcohol. I was able to scrub out the airway and the slot in the button removing the stains. I also scrubbed the end of the tenon to clean out the staining there. I scrubbed the mortise with alcohol and cotton swabs as well until they came out clean. The internals were cleaned and smelled fresh rather than smelling like old aromatic tobacco.

Once it was clean, I tried to steam out the gouges in the bowl but they would not lift. I could have sanded them out but that would have changed the profile of the bowl so I opted on repairing them with super glue and briar dust.
IMG_6212
I sanded the repairs with 220 grit sandpaper and then followed that by sanding with medium and fine grit sanding sponges to blend the surface of the fill with the rest of the surrounding bowl. After sanding the fills I sanded the entire bowl with the medium and fine grit sanding sponge to remove the rest of the finish on the bowl. I carefully worked around the stamping so as not to damage it.
IMG_6213

IMG_6214

IMG_6215
I used clear superglue to repair the deep tooth marks on the top and bottom sides of the stem near the button. The bottom repair can be seen in the photo below. I later sanded it with 220 grit sandpaper and the sanding sponges to blend it into the stem surface.
IMG_6216
I decided to use the contrast stain process I have been working on to highlight the grain on this beautiful pipe. I gave it an under coat of black aniline stain. I used a Delrin tenon for a handle in the shank to be able to turn the bowl while I was staining. I applied the stain, flamed it, applied it and flamed it again until the coverage was even.
IMG_6217

IMG_6218

IMG_6219

IMG_6220
When the stain had dried I sanded it with a medium grit sanding sponge to remove the surface stain while leaving the grain highlighted with the black. I wiped it down repeatedly with isopropyl alcohol on cotton pads to check and see what the grain was looking like after sanding. This process took far longer than the staining and initial preparation. I sanded and washed, sanded and washed the bowl and shank until the grain stood out against the briar.
IMG_6221

IMG_6222

IMG_6223

IMG_6224
I sanded the bowl with micromesh sanding pads – wet sanding with 1500-2400 grit to further remove the black stain that was stubbornly sticking in the angles of the bowl and shank. I then gave the bowl a top coat of oxblood stain. My thinking was that the contrast between the black in the grain and the red in the other portions of the briar would make the grain stand out.
IMG_6225

IMG_6226

IMG_6227

IMG_6228
When the oxblood stain dried I dry sanded the bowl with micromesh sanding pads to remove some more of the dark stain and make the grain stand out even more. I rubbed the bowl down with olive oil and used it as a medium for the sanding. It worked well to remove the darker areas of the bowl near the shank and along the top edge and rim.
IMG_6229

IMG_6230

IMG_6232
After sanding I took the pipe to the buffer and buffed the bowl and stem with White Diamond to polish the briar and the Lucite stem. I had previously sanded the stem repairs with the sanding sponges to remove the bump of the glue and blend it into the surface. I followed that with sanding the stem with all grits of micromesh from 1500-12000. I wiped the stem down with Obsidian Oil and then gave the bowl and stem multiple coats of carnauba wax to protect and polish it. I finished by buffing the pipe with a clean soft flannel buffing pad. The finished pipe is shown in the photos below. It is cleaned, stained and ready to smoke. I am really pleased with the finished look of the pipe. The yellow mother of pearl looking stem works well with the contrast stain on the bowl.
IMG_6234

IMG_6235

IMG_6236

IMG_6237

IMG_6238

A Journey from a Sad Apple to a Handsome Prince


In my antique mall grab bag there was an antique apple shaped pipe with an ornate end cap. It was a mix of brass and silver and had a fascinating look – at least to me. I liked it from the get go. The problem was the damage to the bowl was extensive. It truly was a mess with chunks of briar missing and cracks and crevices on the rim as well as in the upper portion of the bowl. So I looked through some of the bowls I have here to see if I had one that the end cap would fit but none were to be found. Lots of reshaping and changes would have had to be done to make any of the bowls I had work so I revisited the damaged bowl and did a few measurements on it to if I could remove the damage and still have anything left that was worth the work.
IMG_6143

IMG_6144

IMG_6145

IMG_6146

IMG_6147
After measuring the bowl I figured that I could convert it from an apple/brandy shape to a prince shape. If you look at most prince shapes you can easily imagine how it would have looked as an apple or a ball shaped pipe. It is not hard to see the prince as a cut down apple. I also looked through my stems and found an older military push stem that would give it a princely look. The end of the stem would need to be turned down slightly to fit in the metal end cap of the shank.
IMG_6148
I decided to start with a conservative approach to the reduction of the height of the bowl and the removal of the damaged briar first. I have learned that it is easy to remove briar but next to impossible to put it back once it has been removed. I set up the topping board and began to turn the bowl into the 220 grit sandpaper to work back the rim. After about ten minutes of work I could see that it would take me all night to hand sand it back to the height I wanted to work with. There had to be a better way to get it close and then finish the topping with the sandpaper and board.
IMG_6149
I decided to use a Dremel to remove most of the damaged briar, carefully working to keep it as close to flat as possible – a trick with a Dremel and a sanding drum but it worked fairly well. I took back all of the damage on ¾ of the bowl rim and left a slight amount on the front ¼. The rim would be thick and I would be able to rework the inner edge to bring it back to round with folded sandpaper.
IMG_6150

IMG_6151

IMG_6152
I took the bowl back to my worktable and used the topping board to flatten out the rim. The flattened rim is pictured in the photos below. I also used a rasp to trim down the taper of the bit so that it would fit in the metal end cap. The rest of the fine tuning of the stem would be done by hand with sandpaper and small files.
IMG_6153

IMG_6154

IMG_6155
I sanded the stem taper so that the fit was snug in the shank of the metal end cap and shank. The build on this old pipe was interesting. When I first got it I was able to remove the end cap. The shank had been cut quite short and then flattened so that a stem would sit in the end cap and be pressed against the end of the shank. I worked on the stem to achieve that result so that the stem sat flush against the end of the shank. With the stem fit correctly it was time to do some work on the bowl.
I decided to use some briar dust and super glue to repair some of the deep cuts in the briar. I cleaned out the cuts in the surface of the rim as well as the surface cracks that remained with a dental pick. I wiped down the surface with isopropyl alcohol and scored the areas that would be repaired so that the fill would bond well with the briar. I packed in briar dust with the dental pick and then dripped the super glue into place. I always overfill my patches so that when dry they are not sunken.
IMG_6156

IMG_6157
When the patches dried I sanded them with 220 grit sandpaper and a medium and fine grit sanding sponge to bring the surface of the patch to the same height and shape as the surrounding briar. This process is kind of like sculpting and once it was done I reshaped the outer edge of the bowl and did some work on the inner edge as well. The photos below show the look of the pipe at this point in the process. The handsome prince is beginning to emerge from the ashes of the old bowl.
IMG_6158

IMG_6159

IMG_6160
I decided to use a two step staining process to better blend in the fills and repairs to the bowl. They would still be visible but not stand out as the first thing that was noticed when looking at the bowl. I used a black under stain first. I heated the briar with a heat gun to warm it and open out the “pores” in the wood to take the stain well. I applied it heavily, flamed and repeated the process until I had good coverage on the bowl. Once it was dry I sanded the bowl to remove the majority of black stain. It remained in the grain and I left it a bit heavy around the top edge of the bowl and rim. I wanted it to have a shadow like look in those areas.
IMG_6161

IMG_6162

IMG_6163

IMG_6165
I wiped down the bowl with acetone on a cotton pad to remove the final bit of black and the sanding dust that was left behind from my work. I gave it several coats of oxblood stain as a topcoat. My thinking was that the deep red of the oxblood stain would set off the black under stain and provide an interesting contrast look to the finish.
IMG_6166

IMG_6167

IMG_6168

IMG_6169
I buffed the bowl and stem with Red Tripoli and White Diamond to see where things stood in terms of the colour and coverage on the bowl. I took it back to the worktable and sanded it with micromesh pads to smooth out the finish on the bowl. I still needed to do some more work on the rim and the stem at this point but the finish on the bowl was getting to the place where it was looking good.
IMG_6170

IMG_6171

IMG_6172

IMG_6173
I sanded the stem with medium and fine grit sanding sponges to remove the scratches and smooth out the transition from the part of the stem that sat in the end cap and the remainder of the stem. I followed that by sanding with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil once I had finished the sanding.
IMG_6175

IMG_6176

IMG_6177
The polish on the stem needed a bit more work to remove some of the scratches that still remained but I left that for the moment and decided to give the stem a slight bend. I set up a heat gun and heated the vulcanite until it was pliable. I bent it over a rolling pin that I use for doing this. I find that I get a more even bend when I use the pin as the base for bending.
IMG_6178

IMG_6179

IMG_6180
I took it back to the worktable to examine the repair on the front of the bowl more closely and to also do more work on the interior edge of the rim. It was significantly out of round, particularly around the area of the patch I had applied.
IMG_6185

IMG_6186
I used a half round wood rasp and folded 220 grit sandpaper to rework the inner edge of the rim. While doing so I also decided to top the bowl some more. I worked on the edge until it was getting more round, restained it to see what it looked like and decided I needed to top the bowl even more to remove more of the damage to the surface of the rim.
IMG_6187
After topping it even more, I sanded it with a fine grit sanding block and then restained the rim yet again. At this point the bowl was looking far better. There was still a slight divot out of the edge of the rim on the front of the bowl. I wanted to rework that area some more before I was finished with the pipe.
IMG_6188
I sanded and shaped the inner edge of the rim some more with folded sandpaper, repaired the fill with a bit of superglue and briar dust, sanded some more to get it to the place shown below. All that remained was to sand the top of the rim and inner edge with micromesh pads to clean up the overall appearance and the bowl was ready to go.
IMG_6190
I sanded the inner edge of the rim with some 400 and 600 grit wet dry sandpaper and then carefully dry sanded the top of the rim with micromesh sanding pads 1500-2400 grit. I gave the inside of the bowl a light coat of pipe mud to protect the bowl. I hand buffed the bowl with a shoe brush to give it a shine and then gave it multiple coats of carnauba wax to finish. The completed pipe is shown below in the last series of photos.
IMG_6191

IMG_6192

IMG_6193

IMG_6194
The old sad apple had disappeared and was replaced with a handsome prince that still had some life in it. The little prince will now grace my pipe rack and will one day be given in trust to the next pipeman who will carry on enjoying this piece of history.

Weber Scoop Junior Restemmed and Renewed


Blog by Steve Laug

The next pipe on the work table is pictured below. The stamping is faint on the left side of the shank but it reads Weber in and oval over Scoop Junior. On the right side of the shank it is stamped Imported Briar. I decided to do a bit of reading on Weber pipes. I looked on Pipedia and found the following information.

Carl B. Weber was a German from Bavaria. Aged 21 he immigrated to the USA in 1911. In 1938 he established Weber Briars Inc. in Jersey City, New Jersey – later renamed the Weber Pipe Co. The firm grew to be one of the giants of American pipe industry focusing itself in the middle price and quality zone. Trademark: “Weber” in an oval. Beside that Weber – especially in the years after 1950 – was a most important supplier for private label pipes that went to an immense number of pipe shops. In New York alone for example, exactly the same pipes were found at Wilke’s, Barclay Rex, Trinity East, Joe Strano’s Northampton Tobacconist in Ridgewood, Queens, Don-Lou in Bensonhurst, Brooklyn. Nearly all pipes for Wilke were unstained and many models, for example the “Wilke Danish Bent”, could hardly deny originating of Weber. Among others well reputed pipemaker Anthony Passante worked for Weber.

Weber Pipe Co. owned and manufactured Jobey pipes – when mainly sold in the USA by The Tinderbox from 1970’s – 80’s. In addition Jobey / Weber bought Danish freehands from Karl Erik (Ottendahl). These pipes were offered as Jobey Dansk. Ottendahl discontinued exports to the United States in 1987 and in the very same year – obviously only as a ghost brand – Jobey was transferred to Saint-Claude, France to be manufactured by Butz-Choquin. Carl B. Weber is the author of the famous book “Weber’s Guide to Pipes and Pipe Smoking”.

This particular Weber was a shape that he made famous. I have had several different version of this pipe – mostly straight or ¼ bent and all were rusticated with Weber’s recognizable rustication. This one was different – it was smooth, with no fills and very interesting grain. The bottom of the bowl and shank was beautiful cross grain; the sides were a mix of grain and some stunning birdseye. The finish was shot and the briar was weathered and dry. There were two fine cracks on the rim at 7 and 11 but they did not extend into the bowl – more like hairline cracks. The flat rim and the crowned portion above the parallel lines encircling the bowl was almost tiger striped. The parallel lines were filled with dust and grime. It had a broken cake in the bowl and had been repaired at some point in its history with pipe mud to build up the bottom of the bowl at the airway. The end of the shank had some small nicks on both sides and the bottom edge that would make lining up a stem for a tight fit difficult but not impossible. The bowl did not come with a stem so a stem would have to be fit and shaped.
IMG_6096

IMG_6097

IMG_6098

IMG_6099
The only stem I had in my box of stems was a chunky saddle bit that would work but would need to have major adjustments in terms of diameter. I turned the tenon on a PIMO tenon turning tool until the stem fit snuggly in the shank of the pipe.
IMG_6091
You can see from the next series of photos that the stem was far too wide in diameter and would need to be trimmed to size for a good fit against the shank.
IMG_6092

IMG_6093

IMG_6094

IMG_6095
Before I worked on the stem I decided to do a bit of clean up on the bowl. I quickly reamed the bowl with a PipNet pipe reamer. I used the largest cutting head to ream the bowl.
IMG_6100
I lightly topped the bowl on a piece of sandpaper to remove the damage and the hard buildup on the surface of the rim.
IMG_6101
I wiped the bowl down with acetone on cotton pads to remove the damaged finish. I sanded the bowl with a medium and a fine grit sanding sponge to smooth out the rough spots on the bowl and to further remove the finish.
IMG_6104

IMG_6105

IMG_6106

IMG_6107

IMG_6108
I trimmed the diameter of the stem with a sanding drum on a Dremel. A steady hand is essential in doing this to get close to the shank of the pipe but not nick it with the fast moving drum. I generally do this in several stages to get it even and the alignment with the sides and top of the shank correct. I also take as much off as possible with the Dremel so that the hand sanding is really fine tuning the shape of the stem.
IMG_6109

IMG_6110

IMG_6111

IMG_6112
When the majority of the excess material has been removed with the Dremel I continue shaping the stem with 220 grit sandpaper squares. I sand until the marks from the Dremel are gone and the sides of the stem align with the line of the shank on each side. I want a good flow between the shank and the stem. I also sand the junction of the shank and stem until the flow is also correct. It takes a lot of sanding to get it to the place where the transitions are smooth and the old round chunky stem is a thing of the past.
IMG_6113

IMG_6114
Once I had the stem fitted there was still fine tuning to do to it. There were still scratches and marks on the saddle and the sides of the stem. The sides of the stem were too thick and needed to be thinned and shaped. However, I decided to change my pace a little and stain the bowl with a black aniline stain undercoat. I applied it and flamed it several times until the coverage was even.
IMG_6115

IMG_6116

IMG_6117

IMG_6118
When the stain was dry I wiped the bowl down with acetone on a cotton pad to remove some of the top black stain, while leaving it deep in the softer parts of the briar – the grain. I repeated the process until much of the black top coat was gone and the grain began to stand out on the bowl. It still would require some sanding and buffing to remove all that I wanted to remove before I applied a second coat of stain – an oxblood colour that would really set off the grain in this pipe.
IMG_6119

IMG_6120

IMG_6121

IMG_6122
Before calling it a night I decided to bend the stem so I set up a heat gun and heated the stem until the vulcanite was pliable. Once it was soft I bent it over a wooden rolling pin that I use to keep the bend even. In this particular case because the stem was quite thick it took several reheatings until I got the bend the way I wanted it.
IMG_6123

IMG_6124

IMG_6125
In the morning when I got up I went down to the work table and gave the bowl its top coat of stain. I used an oxblood stain for the top coat as I thought the contrast between the black undercoat and the red would look good with this particular pipe.
IMG_6126

IMG_6127

IMG_6128

IMG_6129
I set the bowl aside and went to work, letting it dry for 8 or more hours. When I returned home in the evening I worked on the shaping of the stem. I sanded it with 220 grit sandpaper to thin it down and shape the edges on the blade. I also worked on the fit of the saddle to the shank to make sure the transition was smooth and as seamless as possible. Once I had the fit correct I sanded it with medium and fine grit sanding sponges and then my usual array of micromesh pads. I wet sanded with 1500-3200 grit pads and dry sanded with 3600-12000 grit pads.
IMG_6131

IMG_6132

IMG_6133
Once the stem was polished with the pads I buffed it with White Diamond on the wheel to further polish it and then gave it a final sanding with the last three grits of micromesh pads – 6000-12000 grit pads. I was not happy with the finish on the stem as it still showed scratches in the first batch of finished photos so I resanded it with the medium and fine grit pads to remove the scratches and then went through the micromesh pads again. I rubbed the stem down with Obsidian Oil and when dry buffed the pipe with White Diamond and gave it multiple coats of carnauba wax. The finished pipe is picture below. The finish came out quite nice. The contrast stain highlights the great grain on the pipe and makes the finish interesting to look at while smoking it.
IMG_6139

IMG_6140

IMG_6141

IMG_6138

Restoring a Princely Rhodesian Medico – New Stem and New Life


The second pipe I took out of the box of finds from the weekend antique mall score was a little Medico Prince. It is stamped Medico over Imported Briar on the left side of the shank. It had an aluminum band that was coated with a plastic coat that made it appear to be gold. This coating was peeling leaving the band looking unusable. The bowl also did not have a stem. The bowl itself had several fills on the sides and bottom, nicks around the double scored lines on the bowl and the lines themselves were filled in with hard white putty like substance. I am not sure what the purpose of the filling of the lines was but it gave the old pipe a despairing look. The rim was rough and slightly out of round. The cake was built up in the bowl and overflowing onto the rim. I looked through my stem can and found a Medico stem that had originally been on a pipe I made into a Churchwarden. It was from one of my first pipes when I came back to pipes in 1982. The stem was nylon and covered with tooth chatter and deep tooth marks. The metal tenon and the diameter of the stem were a perfect fit. I would only have to make a slight adjustment on the bottom side of the stem and the right side to make the transition smooth.
IMG_6048

IMG_6049

IMG_6050

IMG_6051

IMG_6052
The next series of four photos show the stem in place. The tooth marks are visible on the top and bottom sides of the stem and the shank union on the bottom and right side show the need of adjustment.
IMG_6053

IMG_6054

IMG_6055

IMG_6056
I reamed the bowl with a PipNet reamer to remove the cake so that I could work on the out of round inner edge of the rim.
IMG_6057
I sanded the tooth chatter on the nylon stem to remove as much of the surface chatter as possible and wiped it down with a wet cotton pad to wipe off the dust. Don’t use acetone or alcohol on nylon stems as they potentially can make a mess of the stem material. I used clear superglue to repair the deep tooth marks because heating the nylon does not raise the dents. It is yet another problem to be avoided as heating only makes the material quite soft and it easily collapses. I repaired the topside first and when it dried I repaired the underside of the stem with the super glue.
IMG_6058
When the glue dried I sanded it with 220 grit sandpaper to smooth out the surface of the stem and blend in the repairs. I sanded until the surface was smooth and the patch was flush with the stem material. I followed that by sanding with a medium and a fine grit sanding sponge to remove the scratches left behind by the sandpaper.
IMG_6062

IMG_6063
I lightly topped the rim to remove the surface damage and to remove some of the damage on the inner edge. I sanded the inner edge with a folded piece of 220 grit sandpaper to smooth out the rough edges and give it a more rounded appearance. I wiped down the bowl and rim with acetone on a cotton pad and then isopropyl on a cotton pad to remove the finish. I used a dental pick to remove the white putty like substance that filled the two parallel bands around the bowl and then wiped it down a final time with alcohol. I also removed the stem and wiped down the aluminum band to remove the plastic coating that was on it.
IMG_6061

IMG_6064

IMG_6065

IMG_6066

IMG_6068
I decided to give the bowl a contrast stain. The first coat of stain was a black aniline stain. I heated the bowl and then applied the stain, flamed it, applied it and flamed it again until the stain coat was even across the bowl. My photos of the black stained bowl did not turn out do to camera failure. For some reason the flash did not work and the four photos of the black stained bowl were not visible. I applied the stain with a wool dauber and made sure that the black stain went into the parallel rings around the bowl.
IMG_6069

IMG_6070

IMG_6071
I wiped down the bowl with cotton pads and alcohol to remove the majority of the black stain and to leave it in the deep grain. I buffed the pipe with Tripoli and White Diamond and then wiped it a final time with alcohol. The finish at that point had black deep in the grain of the bowl highlighting the grain variations on the briar. It also served to provide some blending for the fills that were obvious on the bottom of the bowl. I sanded the bowl with a fine grit sanding sponge and 1500-2400 grit micromesh sanding pads to further remove the top finish. Once it was done I gave the bowl a coat of oxblood stain as a topcoat. I wanted the red stain to highlight the red of the briar and to be a contrast to the black grain on the bowl.
IMG_6072

IMG_6073
After the stain was applied I wiped it off with a rag and hand polished the bowl. The contrasting stains went a long way toward giving the pipe a great look and blending the fills into the background of the bowl.
IMG_6077

IMG_6078

IMG_6079

IMG_6080
I sanded the stem with medium and fine grit sanding sponges and then followed up that with my usual stack of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. The progressive rich blackness of the nylon is revealed with each successive set of sanding pads.
IMG_6074

IMG_6075

IMG_6081

IMG_6082
When I finished sanding I rubbed the stem down with Obsidian Oil and then gave it multiple coats of Paragon Wax and hand buffed it. I reinserted it in the shank and gave the entire pipe a light buff with White Diamond and then gave the bowl multiple coats of carnauba wax. I am very careful with nylon stems on the buffer after having several of them damaged by the heat of the wheel and having to start over. I have learned to hand buff the stems and if I am using the wheel at all with them to do it lightly and quickly. The finished pipe is pictured below. It is as good as new and ready to provide a good smoke to the next pipeman who carries on the trust.
IMG_6086

IMG_6088

IMG_6089

IMG_6090

Crafting a Bamboo Shank Briar Mini Churchwarden


Blog by Steve Laug

I had all the parts to do a bit of an experiment. I had a broken shank briar pipe, a long piece of black bamboo and an assortment of stems to choose from to see if I could connect all the pieces and make a workable smoking pipe. Putting together the pieces is reminds me of playing with my old Erector Set when I was a kid. The only limit to what can be put together is your imagination. The bowl came to me with two large gashes in the shank. They were both quite deep and both had been repaired by fills. There was a metal threaded mortise in the shank for a threaded tenon. While I was cleaning up the bowl the shank fell off in my hands. I put it in the cupboard as I expected I could scavenge some briar for repairing burn outs in the future. It sat there for more than a week before I began to wonder if I couldn’t do something with it. I went through my parts drawer and found the piece of black bamboo that had been sitting for quite a few years waiting for the right moment. I brought the bowl out and put the two pieces side by side and kind of liked what I saw. The end product would be a four knuckle bamboo mini Churchwarden pipe. It would be extremely lightweight and might actually end up looking quite nice. Now it was time to start working.
IMG_5869

IMG_5870

IMG_5871
I drilled out the inside of the bamboo with an 11/64 inch drill bit. I then drilled out the end that would meet the bowl with a ¼ inch and then a 3/8 inch bit so that I could use a metal tenon I had saved from a previous pipe. Once the drilling was done the tenon fit the newly drilled bamboo mortise very well. I faced the end of the broken shank so that the bamboo would fit against it smoothly.
IMG_5872

IMG_5873
The metal tenon also fit in the shank of the bowl well. The length was perfect as it fit against the airway in the end of the shank next to the bowl bottom. There was no gap between the two so the smoked would flow smoothly down the shank of the pipe. I cleaned out the bamboo airway with pipe cleaners and isopropyl alcohol and then put the pipe together and checked the draw. It was open and was an effortless draw.
IMG_5874
I repaired the fill on the side of the shank as it was not even with the surface of the shank. I used a superglue and briar dust patch on it. Some might wonder why I did not cut back the shank and eliminate the damaged area. I chose not to do that as I wanted the shank to have some length to it in contrast to the long bamboo section. I also planned on rusticating the entire bowl so the damage would be covered. The insert of the metal tenon would stabilize the area as well and the shank repair would be solid.
IMG_5875

IMG_5876

IMG_5877
I took the bamboo shank off the bowl and sanded the bowl with 220 grit sandpaper to smooth out the finish. I repaired several of the gouges on the bowl surface with superglue and briar dust. I wanted a smooth canvas to work on when I rusticated the bowl. I then sanded the bowl with a medium grit sanding sponge. The top of the bowl had a slight buildup of tars so I cleaned that with the medium and fine grit sanding sponge. I wiped down the bowl with acetone on cotton pads. I sanded the knuckles on the bamboo to remove the fibers that were still attached and to smooth out the nodules. More work would need to be done on the shank but at least at this point it would be smooth in my hand while I worked on the bowl.
IMG_5878
I set the bowl aside and went through my can of stems to find a nice saddle bit that would look good proportionally with the pipe. I drilled out the stem end of the bamboo with a ¼ inch bit to serve as a mortise for the stem. I turned the tenon on a PIMO tenon turning tool and then hand sanded it. I pushed the stem in place and starting sanding the saddle portion of the stem to get the diameter of the stem and shank to match. I mixed some two part epoxy and glued the metal tenon in place in the bamboo. When it was dry I put the pipe together. I did not epoxy the bowl to the shank at this point as I wanted to be able to remove it work on the rustication. The next three photos show the pipe with all parts in place.
IMG_5879

IMG_5880

IMG_5881
I used a Dremel with a cone shape cutting head to pre-rusticate the shank and then followed that up with the modified Philips screwdriver. I rusticated the briar shank with it attached to the bamboo so that I could rusticate it up to the joint of the two shank materials. Once I had the shank finished I removed the bowl and worked on it with the Philips screwdriver. I find it easier to manipulate the bowl when it is not attached to the shank. When the bowl was completely rusticated I used a brass bristle wire brush to knock of the rough edges and give the bowl the texture that I wanted. I left the rim smooth to contrast with the finish on the bowl.
IMG_5882

IMG_5883
I put the pipe back together to have a look at the finished rustication and the contrast with the finish on the bamboo. I liked the overall look of the pipe at this stage. I did a bit more rustication on the bowl and shank and wire brushed them until I was happy with the end result.
IMG_5884

IMG_5885

IMG_5886

IMG_5887
At this point I was ready to attach the shank to the bowl permanently. I scored the metal shank to give the surface something to bond with in the briar shank. I mixed the two part epoxy and applied it to the metal shank with a dental pick. I pressed the two parts together and used the dental pick to trim off the excess glue and wiped it down with a soft cloth. I clamped the parts together while the epoxy set.
IMG_5888

IMG_5889

IMG_5890

IMG_5891

IMG_5892
While the glue was drying I worked on the stem to taper it to fit the diameter of the bamboo shank. I sanded it with a Dremel to take off the majority of the excess vulcanite and then hand sanded it with 220 grit sandpaper. Once the epoxy had set, late last evening I inserted the stem and took the photos below.
IMG_5893

IMG_5894

IMG_5895

IMG_5896
This morning I got up early and stained the bowl with a black aniline stain. My plan is to use the black stain as an undercoat on the bowl. Once the pipe is dry I will buff it with red Tripoli to remove the black from the high spots on the rustication and then stain the bowl with a brown topcoat to give it depth and contrast.
IMG_5897

IMG_5898

IMG_5899
I buffed the bowl with the Tripoli and then used isopropyl alcohol on cotton pads to dab off the stain on the high spots. The finish is rough so to scrub it with the pads leaves behind a lot of cotton bits. I sanded the surface of the bowl with a fine grit sanding sponge to remove more of the black stain from the high spots and to soften the rustication. I stained the bowl and shank with a coat of walnut stain to give some depth and highlights to the bowl. I had asked online how to finish bamboo and received a step by step response from James of JSEC pipes. He said to stabilize the cracks in the bamboo with superglue and then to sand the bamboo with 600 grit wet dry sandpaper and follow that with 1500 grit sandpaper. I followed that process to the letter. The change in the surface of the bamboo was noticeable. It was smooth and had a developing patina on the surface. I then took the next steps in the process and rubbed the shank down with Danish Oil. James said the he generally gave multiple coats of Danish Oil over several days. The photo below was taken after the bowl had been stained with the walnut and the shank sanded as described above. It also shows the first coat of Danish Oil on the stem. After about one hour the oil had dried to a matte finish on the bamboo.
IMG_5900

IMG_5901

IMG_5902

IMG_5903
While the Danish Oil was drying on the bamboo I worked on the stem. I sanded it with 220 grit sandpaper to reduce the diameter of the saddle to match the shank diameter. I then used a medium grit sanding sponge and 600 grit sandpaper. I then sanded the stem with my usual array of micromesh sanding pads. I wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and let it soak into the vulcanite.
IMG_5905

IMG_5906

IMG_5907
When the bamboo had dried I buffed it with White Diamond on the buffing wheel. I buffed bowl and stem as well. I took the next series of four photos before I gave the bamboo a second coat of the Danish Oil. The pipe is beginning to look finished. I like the look of the black bamboo with this treatment – there is a rich patina beginning to show up on the shank now.
IMG_5908

IMG_5909

IMG_5910

IMG_5911
I gave it a second and third coat of Danish Oil and then buffed the bamboo with White Diamond. I gave the stem and the bowl a light buff as well. The bamboo is looking really nice. I like the developing patina that is coming from the finishing. I gave the shank and stem multiple coats of carnauba wax and then buffed to a shine with a clean flannel buff. The finished pipe is picture below. This weekend I hope to take it on its inaugural smoke!
IMG_5912

IMG_5913

IMG_5915

IMG_5916