Tag Archives: Bowl – refinishing

Refurbishing a Pipe for a New Pipe Smoker – A Straight Grain Apple

This past weekend I was in Lethbridge, Alberta as the speaker at a retreat for a friend of mine. As usual I took along my pipe and some tobacco and planned to sit on his front porch and enjoy a few bowls during the course of the weekend. We were sitting one night in his living room enjoying good conversation and a pint when he commented that he had been thinking of smoking a pipe. He wanted to know if I would teach him the ropes. Of course I agreed and the next afternoon we visited a couple of antique shops in search of a pipe for him. My experience in helping a newbie start is to find a seasoned pipe that is in good shape and use it to introduce the art of pipe smoking. The seasoned or estate pipe is already broken in and if it has been cared for is not too difficult to clean up and restore. We found just the pipe at the third shop we visited. It is a nice apple shaped pipe that was in fairly decent shape. He paid the $9 price on the pipe and we took it home.

I asked him for some isopropyl alcohol, some cotton swabs, cotton makeup pads, and a sharp knife. I had some pipe cleaners with me so that we could field dress the pipe and clean it enough that he could smoke a bowl with me. The pipe had a slight burn on the front right of the bowl toward the bottom from having laid it in an ashtray and having it come in contact with a cigarette. The rim was caked and dirty with buildup but undamaged. The bowl was caked and had some burnt tobacco in it. The stem was lightly oxidized and there was light tooth chatter near the button. There was a stinger apparatus in the tenon of the stem. The stamping on the pipe was on the left side and read Straight Grain over Imported Briar. There was no other stamping on the pipe.

I carefully reamed the bowl with the pocket knife to remove a large portion of the cake. I scrubbed the top of the rim with the cotton pads and saliva until I removed the buildup on the rim. I cleaned out the inside of the shank with the pipe cleaners and the cotton swabs and isopropyl alcohol. I removed the stinger, threw it away and scrubbed the exterior and the interior of the stem to make it ready for him to smoke. Once finished we loaded a bowl of tobacco – a light English blend and headed to his front porch to have a bowl. It took some work to get the hang of lighting and keeping the bowl lit but it worked well after several tries. We enjoyed the visit and the smoke and then headed back inside.

When I headed back to Vancouver I took the pipe with me to give it a more thorough cleaning and polish. The photos below show the pipe when I put it on the work table to give it a thorough work over.

The next photo shows the cigarette burn mark on the bowl. It was not too deep and did not char the wood but it was deep enough that it could not be sanded out without damaging the shape of the bowl.

I sanded the burn mark and the rim to clean up the burn on the front inner edge. I used 220 grit sandpaper to start with and followed that with a medium grit sanding sponge.

I wiped the bowl down with acetone on cotton pads to remove the finish from the bowl and to prepare it for new staining.

The slot in the stem was tight and hard to get a pipe cleaner to pass through easily so I decided to open the slot open with needle files. I shaped it and opened it and then sanded it with a folded piece of 220 grit sandpaper.

I reamed the bowl and cleaned out the shank with isopropyl alcohol and then used pipe cleaners. I used the drill bit in the KleenReem pipe reamer to open up the airway into the bowl from the shank. The tars had clogged the airway so the drill bit opened it and cleaned up the buildup on the sides of the airway.

I decided to do a cotton boll and alcohol soak on the bowl. I stuffed the bowl with cotton and used an ear syringe to fill it with Everclear. I set the bowl in an old ice cube tray to let it soak while I was at work. The alcohol leaches out the tars in the bowl into the cotton and leaves the pipe fresh inside.

It sat in the tray for about 10 hours soaking. The cotton boll was soaked and brown coloured from the tars that leached out of the bowl.

I took the cotton out of the bowl and then lit the alcohol remaining in the bowl with a lighter. It quickly burned the alcohol out and left the bowl dry. I used a folded piece of sandpaper to work on the inner edge of the rim to remove the burned spot on the front inner edge. I also used a PipNet reamer to remove the remaining cake that I had missed earlier. I wiped the bowl down a final time with acetone on cotton pads to remove the grit and grime that came out with the cleaning of the bowl.

I stained the bowl with an oxblood stain as an undercoat. I applied it and then flamed it. I hand buffed the bowl once the stain was dry.

For the second coat of stain I used a dark brown aniline stain thinned 2:1 with isopropyl alcohol. I hand buffed the bowl with a soft cloth and then took the pipe to the buffer and buffed it with White Diamond.

Once the staining of the pipe was finished I worked on the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and let it dry.

I took the pipe to the buffer and buffed it with White Diamond and then gave it multiple coats of carnauba wax. I finished by buffing it with a clean flannel buffing pad. The pictures below show the finished pipe. It is ready to send back to my buddy in Lethbridge. I think I will put a few samples of tobacco in the package with the “new pipe”. I think he will enjoy the improved version of his pipe.

Reworking a Bad Reshaping of a GBD International 9438 Rhodesian

5 Replies

Blog by Steve Laug

I am working on a pipe for Mark and in exchange he sent me a GBD 9438 pipe – one of my all time favourite shapes. It is stamped on the left side of the shank GBD in an oval over International over London Made. On the right side of the shank it is stamped with the Made in London Circle (with in centered in the circle) over England in a straight line. Next to that it is stamped 9438. The stamping makes it clear that this is a newer GBD pipe from the Cadogan era. The stem has a gold decal on it – an oval with GBD in the center. It is not a roundel just a decal that is applied to the surface of the stem. The shape of the stem is slightly wider and flared as it moves away from the saddle area. It is slightly different in shape from my other 9438 pipes. It was in very good shape and the bowl was also clean and undamaged. The rim was unmarked on both the top and outer edges as well as the inner bevel. There was no rim darkening or damage. The only issue was that someone had decided to make it a sitter and flattened the bottom of the shank so that it would sit on a table without tipping. The finish was virtually gone and the flattened area was heavily scratched with little or no sanding to smooth out the work. It appeared to be a quick job of pressing the pipe against a sanding disk or orbital sander.

I removed the stem and began to reshape the flattened portion of the bowl and shank. Fortunately the sanding was done behind the drilling of the bowl so it did not thin the bottom of the bowl at all. The person who did the sanding had carefully sanded only the thickest part of the bowl and shank. I sanded the briar with a sanding drum on a Dremel to smooth out the sharp edges of the bottom and then used a folded one inch pieces of 220 grit sandpaper to further smooth out the abrupt edges of the flattened area. I used a medium grit sanding sponge to continue to remove the scratches left behind by the sandpaper.

I wiped the bowl down with acetone on cotton pads to remove the finish so that I could more easily blend in the stain with the newly sanded bottom of the shank and bowl.

I sanded the reshaped shank and bottom of the bowl with 1500 and 1800 grit micromesh sanding pads. I wiped it down a final time with acetone.

I cleaned out the shank and the bowl with Everclear and cotton swabs. I also used a pipe cleaner to clean out the stem. The slot in the button was very tight and would not allow even a thin pipe cleaner to pass through so I used needle files to open the slot. Once it was open and allowed a pipe cleaner to slide in with ease I used a folded piece of 220 grit sandpaper to sand the inside edges of the slot and smooth it out from the files. The first photo below shows the slot before my work with the files. The remaining three photos show the progressive opening of the slot with the files and sandpaper.

I decided to give the bowl two coats of stain for contrast. For the first coat I used a dark brown aniline stain and applied it to the bowl and flamed it to set it in the grain. I hand buffed it with a soft cotton cloth and then gave it a buff on the buffer with red Tripoli.

I then gave it the second/top coat of stain. I used a medium walnut MinWax stain to highlight the grain further on this pipe. I applied it with a cotton pad and rubbed it off with a soft cotton cloth. The contrasting stain gave depth to the finish on the pipe and made the grain and stamping stand out clearly.

The next three photos show close up views of the reworked bottom of the bowl. My goal was to round out the edges of the flattened area and shape the bottom of the shank and bowl back as close as possible to the original shape before the previous owner flattened them.

I rubbed on Obsidian Oil on the stem and carefully worked on the area around the decal on the stem. Some oxidation remains in that area but I would have to sacrifice the decal to remove the oxidation and I chose to leave it. I buffed the pipe with White Diamond and then gave the finished pipe multiple coats of carnauba wax. I buffed it with a clean flannel buffing pad to give it a finished shine. The reworked pipe is picture in the next series of four photos. It is ready for its place in my collection of GBD 9438 pipes.

Repairing and Restoring a Lumberman Deluxe Canadian by Comoy’s

9 Replies

In a batch of pipes I was gifted by Andrew there was a pipe to repair. It is pictured below. The stamping on it was new to me. It is stamped LUMBERMAN over DELUXE on top of the shank and on the underside it is stamped Made and London arced in a circle with “in” at the center of the circle. It is also stamped 309X. I do not see an L after the X in the stamping of the shape number. The shank was cracked and looked like it had been taped from the sticky substance left around the shank and crack. It also was without a stem. Looking it over it appeared that the shank had also been cut off slightly and the cut was crooked. There was a chipped out portion at the end of the crack. All of that would need to be evened out in the repair. The bowl was caked toward the bottom and dirty with a buildup of carbon on the rim and the inner bevel of the rim. The finish was dirty and there were remnants of sticky tape that had been used to repair the shank on both the bowl and the end of the shank. It needed some TLC and work if it was going to be brought back to life.

The close up photo below shows the extent of the caking and the buildup on the rim. Note that the inner bevel was intact and the rim itself was undamaged – no nicks or dings on the outer edge and no burn marks. This one would clean up nicely.

The Lumberman stamping was new to me. I had not heard of it before but it looked interesting in the photos that Andrew sent along. I asked him about the brand so he included some interesting information on the stamping that he had gleaned from a Mr. Can EBay listing. It certainly sheds some light on the brand. Here is how the listing read:

“This Collectible Briar pipe is unique, extremely rare Comoy’s 309XL – a classic Canadian Shape. It has the arched Comoy’s nomenclature stamped over Deluxe (just as it appeared in the early 1930’s) both of which were stamped over Lumberman. For anyone already familiar with the stamping of Comoy Canadians that is enough to recognize that this is a rare and collectible Comoy.”

It appeared that the pipe was made by Comoy’s and well worth the effort to restore it. Andrew also sent along three pages of background information that he had found on the brand. I believe that Mr. Can was also the source of this information. I have included some of it here as it is interesting to those of us who are curious regarding the history of the pipes we collect:

“During its history, Comoy’s has had three distinct sets of nomenclature, though they became somewhat blended in later years. The earliest Comoy nomenclature either had no Comoy stamping or a scripted, signature like forward leaning Comoy’s beneath which were featured names instead of shape numbers. Few of those names (Like Leman, Naval, Adelaide, and so on) are recognized even by the most ardent collectors. Then after World War I when Comoy began introducing what is sometimes called their Old Nomenclature (featuring the Prima, as the Top of the line with other lines like the Old Bruyere, Grand Slam, Lions Head, Lumberman, Lumberman Special and so forth) and arched Comoy’s stamping was used. In the 1930’s the Prima gave way to the Deluxe as the top of the line Comoy. Then just before World War II newer nomenclature started to appear (like Blue Riband, Specimen Straight Grain, and so on) and the Deluxe was replaced by the Royal Comoy. That New Nomenclature expanded dramatically after the War and blended with the modern nomenclature today.”

“The use of the arched Comoy’s ended with World War II and was replaced after the War with a straight line Comoy’s (along with the now famous country of origin stamping of a circular “Made In London” over a straight line “England”.”

“Prior to World War II with manufacturing facilities in both France and England, Comoy had pipes made in both locations. Most were easily identifiable by their country of origin stamping. There were several versions of Comoy’s Lumberman made in France and/or England. (They might have been the dame pipe but with different nomenclature.) “The Lumberman” and “The Lumberman Special were made in both factories. But none had the arched Comoy’s stamping.”

“After WWII Comoy’s reintroduced the Deluxe, discontinued the arched Comoy’s and continued various versions of the Lumberman. Perhaps Comoy’s best graded Lumberman was stamped Lumberman Deluxe – but it had no Comoy stamping. Lumber was always stamped over Deluxe.”

“Normally Comoy offered to Canadian sizes designated by shape numbers 296 and 309. The difference was in the length of the Canadians. The 309 shape was Comoy’s longest Canadian and the 296 was shorter. However, the extra long Canadians were upgraded with the additional stamping of XL and the very longest were sometimes stamped XXL. Either upgrade was rare.” – the above was taken from correspondence Andrew included when he sent the pipe to me.

Armed with that information I was ready to work on the pipe. I have included a series of photos below to show the cracked shank and the repair I did to it. In the first photo I inserted a dental pick in the shank to open the crack so that I could clean it out. Also included in that photo is the band that I would use to band the cracked shank.

I wiped down the shank with acetone on a cotton pad to clean off the grime and build up of material left behind by the tape that had been used to repair the shank. Once it was clean I dripped some superglue into the crack of the shank and held it tightly together until the glue had dried. Once it had dried I inserted the end of the tenon of the stem I was going to fit to the shank of the pipe for the photos.

I sanded the repair and removed the excess glue from the surface of the top of the shank and wiped the area down with Everclear on cotton pads to clean up after sanding.

I decided to ream the bowl and clean the rim before I went on to band the pipe. I cleaned the inside of the shank as well as I did not want the grime and build up to run when I heated the shank and the band for the pressure fit. I reamed it with a PipNet reamer and scrubbed the rim with saliva on a cotton pad and good old fashioned elbow grease.

I turned the tenon down to get a good fit in the mortise and against the end of the shank. I wanted to see what I was working with in terms of the cut off shank. I knew that it was not straight but I wanted to see how far off it was. I also wanted to see the damage to the shank from the crack. The next series of four photos shows the damage to the shank. I was able to smooth out some of the damage but the band would certainly help in making the end of the shank smooth. I did not want to cut off any of the length after reading the information that Andrew provided. From photos I looked at on the net the stem was the right shape, taper and angles to fit this age of pipe. The old stem I chose was one that had the BBB diamond stamped on the top of it. The stamping was faint so it was a good one to sacrifice for this Lumberman.

I removed the stem once it fit well and pressed the band onto the shank. I then heated it with a heat gun rotating the shank to evenly heat the band and keep the heat from burning the briar.

I pressed the band in place while it was still hot. I use a flat board and press down evenly until the band slides into place. This takes repeated heating until the fit is tight and straight against the end of the shank. In the case of this pipe after I pressed it in place I sanded the damaged end of the shank until it was even and then used a knife to cut a slight bevel on the inside edge of the mortise so that the stem would fit properly.

Once the band was in place I needed to sand down the tenon so that it would fit in the newly constricted airway. I used a folded piece of 220 grit sandpaper to sand down the excess vulcanite on the tenon so that the fit would be snug. The next three photos show the new stem in place with the band. The stem had been sanded with 220 grit sandpaper to match the lines of the shank and give a proper taper to the stem from the band to the button. I also sanded it with a medium grit sanding sponge.

I sanded the area on the top of the shank where the repair extended slightly ahead of the band with 220 grit sandpaper and a medium grit sanding sponge. I followed that by sanding with micromesh sanding pads to smooth out the spot. I wiped down the bowl with acetone on a cotton pad until the surface was clean and free of debris and dust. I stained it with medium brown aniline stain that was thinned 2:1 with Isopropyl alcohol. I wanted the colour to match the tones that were present on the other Comoy’s that I had from this era and the photos I had seen on line. I applied the stain and flamed it. In the photos below the shine is from hand buffing the pipe with a soft cotton cloth.

I reinserted the stem and worked on the band and the stem with 1500 grit micromesh to begin the process of removing scratches and polishing. I took the pipe to the buffer and gave it a quick buff with red Tripoli and White Diamond.

I worked on the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.

I rubbed the stem down with Obsidian Oil to protect it and when it had dried took the pipe to the buffer. I buffed the stem with White Diamond and gave the bowl and shank a light buff as well. I gave it multiple coats of carnauba wax and finished by buffing it with a clean flannel buff. The finished pipe is picture below.

Restoring a Chacom Festival Billiard

5 Replies

I have had this Chacom Billiard for quite a while and never done any work to it. It had a lot of rim damage and the outer edge had been rounded over. Looking at the brand online I could not find any with a rounded top so I decided to rework the top. It also had many dents and dings in the surface of the briar all around the bowl. It seemed like there were too many to be a onetime drop of the pipe but rather seemed like the pipe had been bumped around in a drawer or glove box in a car and picked up the dents. I have not smoked the pipe so I have no idea how it smokes but I have been in a mood to clean up many I have around that need a little more TLC. This one was also filthy inside the shank and the stem to the point that the airway in the stem was a black line like a stripe from the shank to the button. The stamping on the pipe is Chacom over Festival on the left side of the shank and Chapuis Comoy on the right. On the underside near the shank stem junction it bears the stamped numbers 291 – the shape designation. The 291 shape is a Comoy’s number. The acrylic stem is stamped CC on the left side near the shank. I am not clear on the relationship between Comoy’s and Chacom other than a few vague memories regarding the company separating and the Comoy’s moving to London and a portion staying in France and taking on the name Chacom. I do not recall the history or the connection.

I decided to do some research on the web to check out my vague recollections and gather details on Chacom pipes. I found a timeline for the brand on the Chacom website with a short history abbreviated. (http://www.pipechacom.com/en/pipes-traditionnelles/history.htm). It turned out that I was partly correct in my information regarding the connection but the timeline gives details to the name and the changes that it went through. I had no idea that Chacom was a combination of the first three letters of the Chapuis name and the first three letters of the Comoy’s name. I also had no idea of the detailed ongoing use of the two names that are stamped on my pipe. It appears that the dual name was stamped for many years and generations. I have copied some of the pertinent dates that give me data in understanding the stamping on this pipe. I have incluced portions that give a glimpse into the history of the brand. For more information or to follow-up on this I have also included the website above.

1870: Henri COMOY, prisoner of war in Switzerland met his cousins the Chapuis and together they consider the idea of an association.

1879: Henry COMOY immigrated to London with some of his technicians from Saint-Claude and establishes the first English pipe factory in England – H. COMOY & C° LTD. The Saint-Claude factory supplied them with briar and pipe bowls…

1922: After the First World War the association COMOY and CHAPUIS is realised and the Saint-Claude factory becomes CHAPUIS COMOY & Cie.

1924: Death of Henri COMOY. His sons Paul and Adrien assume the direction of the factories in Saint-Claude and London assisted by their cousins Emile and Louis Chapuis.

1928: London was able to produce their own pipes, and in order to develop the Saint-Claude factory, the brand CHACOM was created, using the first three letters of the COMOY and CHAPUIS family names. Up till 1939 CHACOM was offered only in France, Belgium and Switzerland in order not to cause confusion with the COMOY pipes which had the same shapes and qualities.

1932: The world economic crisis reached Saint-Claude. To weather this problem Chapuis Comoy & Cie joined with another company under the name of LA BRUYERE, forming the biggest pipe concern in the world with 450 workers. Big trucks were needed to transfer the briar blocks from the drying shed to the factory.

1945: After the Second World War CHACOM assumed its entire commercial liberty and launched a complete and modern range of pipes.

1946: Chacom became the principal brand in France and Belgium…

1957: In face of the commercial preponderance of the brand CHACOM the company La Bruyère returned to the name of CHAPUIS COMOY & Cie.

1964: Death of Adrien COMOY. His son Pierre succeeded him in London. Mr. REED was the Chairman and Managing Director in Saint-Claude…

1971: Having recovered its independence from COMOYS of London, Yves GRENARD, second cousin of Pierre COMOY, took over the Direction of Chapuis Comoy & Cie and at the same time the exclusive sale of H. COMOY & Ltd, in France…

1994: Chapuis-Comoy integrated ROPP Company.

As can be seen in the next series of photos below the rim was damaged and the outer edges were rounded over instead of sharply defined and the surface flat.

I set up my topping board and sandpaper and sanded the top of the bowl. I generally use a circular motion while pressing the top onto the sandpaper. I find that this minimizes the scratches and makes the easier to sand later. The next photo below shows the top after just a few rotations on the board and highlights the damages rim edges.

I continued to sand the top until the surface was smooth and the edges sharp and defined. I wanted to remove all of the rounding that was present on the outer edges of the bowl. When I finished with the sandpaper I sanded the top with a medium and a fine grit sanding block to further smooth out the surface and remove the scratches left behind by the paper.

I wiped down the bowl with acetone on cotton pads to remove the finish. In this case there were so many dents in the briar that I wanted to remove the finish before I steamed out the dents in the sides of the bowl.

I took the pipe up to the kitchen to use the gas stove to heat a knife for steaming the dents. I generally try to do this when my wife is away as I use an old butter knife, a dish cloth and her stove for the work. I have found her hovering to make sure I don’t ruin her stove or knife or cloth for that matter, hard to deal with while I am focusing on the work at hand. It is far easier to do it when she is away – I avoid her concern and I find it goes more quickly!

The next photo below shows the tools I used. I put the wetted dish cloth on a plastic lid so that I do not damage the counter tops. The knife on the right side of the photo is my weapon of choice in this process as the blade is long and wide so it covers a lot of dents.

The next photo shows the blade being heated with the gas flame. For some reason the flame is not visible in the photo but it is present. It does not take long to heat the knife to the temperature that works with the cloth to create steam.

The next photo shows the next step in the process. When it is hot enough I place it against the wet cloth that I have placed over the dents and hold the hot knife blade against the cloth and pressed against the dented briar. The application of heat to the wet cloth creates the steam that is needed to raise the dent in the briar.

The next series of photos show the bowl after steaming out the dents in the surface. The majority of the marks are gone after the process. Those that remain were minimal and I dealt with them by sanding the bowl. I used a medium grit sanding sponge and a fine grit sanding block to sand the briar of the bowl and smooth out the surface dents that remained.

The airway on the acrylic stem was black. I thought at first this was a part of the striations in the acrylic but that turned out to be wrong. I cleaned the stem with a shank brush, many pipe cleaners and Everclear until the pipe cleaners finally came out clean. The shank brush cleans up easily with soap and water when I am finished. The airway looked far better when cleaned.

The next three photos show the pipe, cleaned and ready to be stained. I wiped it down a final time with Everclear to remove any dust or grease from my hands and took it to my work table to restain it.

I stained the pipe with MinWax – using a Medium Walnut stain first and then applying a Red Mahogany stain over that. The photos below show the bowl after I have stained it with Medium Walnut. Once applied the Red stain it blended very nicely with the darker colours in the acrylic of the stem.

I buffed the bowl with White Diamond and then stained it with the red stain. I buffed it a second time with White Diamond. I buffed the stem and pipe again with White Diamond and then gave the pipe multiple coats of carnauba wax to give it a shine. I liked the way the finish is almost matte and does not have a high gloss to it. The addition of the red stain brought out the red tones in the briar and they match those in the acrylic exceptionally well. The acrylic stem is one of the most comfortable ones that I have seen or experienced and that is a pleasant surprise. The following photos show the finished pipe ready to fire up and enjoy.

Giving an Ugly, Worn Billiard a Makeover

3 Replies

I was given this older, truly ugly pipe a bit ago. It is stamped Astoria De Luxe on the left side of the shank and on the underside the number 8 is stamped near the shank/stem junction. The stem has the letter “A” stamped in the vulcanite. The bowl was coated with a thick coat of something like urethane that gave it a plastic feel. It also seemed to be an opaque coating that was a yellow tan colour. The coating complete hid the grain and the numerous fills on the sides of the bowl. The rim had been damaged from a knife wielding person who tried to ream the bowl. The inner edge had a slight bevel that was damaged and the outer rim had damage from a torch lighter. This time the heavy coating on the bowl protected it from charring but the coating had darkened to black and was pitted. The top of the rim was badly damaged from tapping the bowl out against something hard. This pipe was certainly one that normally I would not have bothered to work on, but there was a challenge there to see if I could do something with it. This one will also go in the box of pipes for the Vancouver Pipe Club.

I took a close-up photo of the top of the bowl to highlight the rim damage before I went to work on repairing it.

I set up my topping board and sandpaper and sanded the top of the rim. I press it against the board and work it in a circle to remove the damaged briar. I continue until the top is once again flat and the damage minimized. In doing so I was able to remove much of the gouging of the inner edge of the rim and flatten the rim. It also removed the burn damage to the outer edges of the bowl. However, it also revealed a flaw in the top of the rim. I filled the flaw with briar dust and superglue and when dry topped it slightly more to remove the excess fill that I had made.

I scrubbed bowl down with acetone on cotton pads but the coating did not come off. I sanded the bowl with a sanding sponge and broke the top seal on the coating and then continued to wipe it down with acetone and then sand repeatedly until the finish was virtually gone.

Last evening when I finished for the night I dropped the bowl in an alcohol bath overnight to further remove some of the stubborn spots on the coating. These were at the bowl shank union and at the end of the shank. There were spots on both sides of the bowl and the front that also resisted the combination of sanding and acetone. When I took it out of the bath this morning the finish was gone. I rubbed the bowl dry and gave it a quick buff with Tripoli to remove any remnants of the coating. I cleaned out the shank with cotton swabs and Everclear to remove the tars and oils that were inside. When it was clean, I wiped it down a final time with a cotton pad and Everclear and prepared it for staining. I decided to once again use the MinWax and gave the bowl a coat of Red Mahogany and then a coat of Medium Walnut stain. I hand buffed the bowl and then took it to the buffer and buffed it with Red Tripoli and White Diamond.

The combination of the two stains worked well and minimized the ugly fills that stood out around the bowl. Combined they gave the pipe a light reddish brown hue. The stem had some damage around the shank area so I sanded it lightly with a medium grit sanding sponge to remove those markings.

I further sanded the stem with the usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and then buffed it with White Diamond.

I reinserted the stem in the pipe and gave the entire pipe a final buff with the White Diamond and finished by giving it multiple coats of carnauba wax. I buffed the pipe with a clean flannel buff to raise a shine in the stem and bowl. The result of the work can be seen in the photos below. The old, ugly duckling billiard had a facelift and now was far more attractive than previously in my opinion. It is ready to go in the box for the pipe club. Hopefully the pipeman who takes it home eventually will get good use out of it and enjoy the Astoria De Luxe. The challenge was worth doing and in doing so I learned some more tricks on removing a thick urethane coating.

Topping a Badly Damaged Georg Jensen Bent Billiard

5 Replies

Blog by Steve Laug

In the process of going through the box of pipes for the Vancouver Pipe Club to put back the ones I had worked on, I found another that really needed attention. I just could not leave it in the box as the damage looked awful and I knew it could look so much better. It is an oddly shaped bent billiard to me but it had a quaint quality about it that I liked. It is stamped Georg Jensen over Made in Denmark Pipes on the left side and Zenta on the right side. On the underside of the shank it is stamped 525. I am assuming that is a shape number. The stem was oxidized around the shank. The bowl had been coated with varnish – even over the grit on the surface. There were also finger prints in the varnish. The worst part of the pipe was the rim. It was worn down on the front side and the varnish had covered the rough surface of the beat up briar. It was also burned on the back inner edge of the rim and onto the rim surface. The inner edge of the rim was also damaged and nicked and gouged out of round. The stem had one tooth mark on the topside near the button.

I have included the next two close-up photos to show the rim damage. The front edge is very worn, the back inner edge is burned and the inner edge of the rim is clearly gouged and marked. Fortunately the damage did not extend deeply into the bowl was limited to the top 1/8th inch of the bowl top. The bowl had also been coated with a black rubbery bowl coating. I chose to leave it as the bowl also had some gouges in the bottom from the knife that someone used to ream the bowl.

I set up my board and sandpaper that I use for topping pipe bowls and sanded the top of the rim. This one was a little tricky in that the front slope was lower than the rest of the rim. I worked the back half of the rim first to bring the height down to the same place as the highest portion of the front slope. Once I had that done it was an easy matter to proceed with topping the rest of the rim. I worked until I had removed the burn damage and the rough front edge and had a flat, smooth and rim with an even circumference.

I wiped the bowl down with acetone on cotton pads to remove the varnish coat and the rest of the finish so that I could blend in the stain on the freshly topped rim with the rest of the pipe.

I used MinWax Red Mahogany stain to restain the pipe. I rubbed it on and then wiped it off several times until I had the even coverage I wanted on the bowl. I had buffed it with a cotton cloth to give it a slight shine and get a feel for the overall look of the stain on the bowl. I retouched the stain on the rim to darken it slightly. I lightly buffed the bowl with White Diamond and gave it an initial coat of carnauba wax.

The tooth mark on the top of the stem needed to be heated to lift it as much as possible and then I used some superglue to finish the repair. I sanded it with 220 grit sandpaper to feather it into the surface of the stem. I followed that with a medium and fine grit sanding sponge. I finished the stem with my usual array of micromesh sanding pads – wetsanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil and then buffed the pipe with White Diamond. I gave it multiple coats of carnauba wax to finish. The completed pipe is shown in the photos below. I also included a photo of the top of the rim to show the repair. The pipe is now ready to join the rest of the ones heading to the Vancouver Pipe Club. It should provide years of service to the pipeman who takes it home.

Reclaiming a Mistreated Royal Danish 29 Billiard

1 Reply

This is the last of the Vancouver Pipe Club pipes that I decided to rework. It is stamped on the bottom of the shank near the stem Royal Danish over Made in Denmark. On the right side of the shank, mid shank it is stamped 29 which I assume is the shape number. Like the others in this lot it was coated with a thick coat of varnish. The finish under the varnish was dirty and there were finger prints in the varnish coat – like it had been handled while wet. The rim looked like someone had used it for a hammer and had a thick coat of tars on the rim under the varnish. Not only were there marks on the surface of the rim but the inner and outer edges were also rough and damaged. The stem is a replacement and it was poorly fitted to the shank. The person who had restemmed it had left the shank pitted with small divots and out of round. The stem itself was no longer round but in different spots than the shank. It had not been sanded on the underside at the shank because of the close stamping on the end of the shank. Instead it had ripples and grooves left in the vulcanite that made it feel very rough in that portion of the stem. The bowl was coated with the same black rubbery substance.

The next photo shows the condition of the rim and what led me to top the bowl and refinish this pipe. It had great overall structure but needed some TLC to bring it to the next level and make it a pleasure to have and to hold.

I used 220 grit sandpaper to work on the stem shank junction and try to smooth things out. Though it is hard to see in the photos the transition was a mix of hills and valleys. It was very rough and uneven all around that portion of the top and sides of the shank. The stem itself was poorly finished as well at that point. There were sanding marks and gouges in its surface that paralleled the shank. The shoulders of the stem were rounded as well so the fit to the shank was odd. I worked on the shank stem fit before turning to the bowl rim.

The underside of the shank was quite tedious to work on as the stamping was faint at that point and very close to the end of the shank. I had to use a folded piece of sandpaper and carefully sand the stem and shank for a good clean fit. I worked to smooth out the transition as much as possible and minimize the rounded edges of the stem. I wanted the fit to be even and tight. Once the transition between the shank and stem were smooth and the feel seamless to touch I moved on to top the bowl. I set up my topping board and a piece of 220 grit sandpaper and began to work on the top of the bowl. I sanded it until it was flat and the outer edges of the bowl were clean and sharp. I used a folded piece of sandpaper on the inner edge to clean up some of the damage and sharpen the angles.

I wiped the bowl down with acetone on cotton pads to remove the varnish and the finish and bring the briar back to an even tone throughout the pipe. It always makes the staining easier when you rework the entirety of the bowl and the overall condition of this pipe demanded that kind of work.

I used a MinWax Red Mahogany stain on the bowl to approximate the reddish colour of the original stain. I rubbed it on and off with a cotton pad until I had the colour I was looking for. When the stain was dry I hand buffed it with a soft cloth to bring out a shine. I set the bowl aside while I worked on the stem.

I sanded the marks out of the stem on the underside near the shank and in several spots on the taper mid stem with 220 grit sandpaper and then with a fine grit sanding sponge. I then used my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.

After sanding with the final grit of micromesh pads I rubbed down the stem with Obsidian Oil and then when it had dried took the pipe to the buffer. I lightly buffed the stem and bowl with White Diamond and then gave the pipe multiple coats of carnauba wax. The finished pipe is shown below and to my eye looks much better after the makeover. I think this is yet another pipe that will find a new home among the members of the Vancouver Pipe Club.

Reworking a Peterson’s Kildare X105

10 Replies

I picked up this old pipe primarily for the shape. It has the chunky look I like in a pipe. The bowl has some nice grain on it and that was attractive as well. The stamping was too faint to read in the shop but when I got home with a bright light and a loupe I was able to see the stamping more clearly – though it is very faint. The left side of the shank says Peterson’s over Kildare and the right side says Made in England and the shape number of X105 (at least that is what the stamping of the number looks like). The pipe was in decent shape and would clean up quite nicely. The finish was not too bad though the previous restorer had given it a coat of varnish or something that was quite heavy. There were finger prints still in the varnish coat. The bowl was reamed and clean and the shank quite clean. The rim had some buildup that had been varnished over which gave it a damaged appearance. The stem seems like a replacement but I cannot be sure as the fit is very well done. It was in great shape with minimal oxidation and slight pitting on the surface of the vulcanite. There were not any tooth marks or chatter.

I decided to remove the varnish coat (it seems like I have had to do that a lot lately with the pipes I am reworking for the pipe club). I wiped down the bowl with acetone and cotton pads until I had removed the varnish and the stain. I scrubbed the rim with the acetone and pads as well to remove the buildup under the varnish. It came of quite easily and turned out to be undamaged. There was a slight darkening of the rim on the left side toward the front but no damage to the area.

While I was working on it I remembered that I had picked up a Peterson sterling silver band that would probably fit this pipe very well. I dug it out of my box of bands and gave it a try on the shank. It fit perfectly on the shank. I like the look of the bling and the added perk of it being a Peterson stamped sterling silver band was bonus!

I put wood glue on the shank to anchor the band (no repairs were necessary and the band was purely adornment) and pressed the band into place. I rotated it so that the Peterson engraving was on the top of the shank.

I stained the bowl with MinWax Medium Walnut and Red Mahogany stain to get a reddish brown tint to the briar. I rubbed it on the pipe and then off again. I did the same with both colours. When it was dry I hand buffed it with a soft cotton cloth.

The stem was lightly oxidized and slightly pitted so I decided to work it over with the micromesh sanding pads. I used the usual method I have developed as a habit over the years and wet sanded with 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I buffed the stem with White Diamond and rubbed in some Obsidian Oil to preserve the vulcanite.

When the stem was done I reinserted it into the shank and buffed the entire pipe with White Diamond. I avoided buffing the silver as I find that it darkens the wheels and also the wood and vulcanite on both sides of the band. So once I had finished buffing the pipe I gave it multiple coats of carnauba wax and then buffed it with a clean flannel buff. I took it back to the work table and polished the silver band with a jeweler’s cloth and then applied some wax on the band to slow down the oxidation of the silver. The finished pipe is pictured below. I also have included a picture of the finished rim to show the cleanup results. The pipe is cleaned and ready to be smoked. The addition of the silver band worked well in my opinion and I like the finished look of the old timer quite a bit.

Restoring a Natural Liverpool

3 Replies

The pipe was in good shape. The finish was covered with a coat of varnish and under that there were soiled marks on the sides of the bowl. The rim had burn marks on the outer front edge. And there was slight darkening on the surface of the rim. The stem was clean with some slight tooth marks on the top and bottom of the stem that had been sanded previously. The stem also had some scratches and gouges in the surfaces in the middle of the top taper. The pipe is stamped NATURAL over London Made on the left side of the shank and there are no shape stamp numbers on the right side or underneath. I believe that the original finish was unstained, hence the natural stamping.

I have included the close-up photo of the rim below to show the burn damage on the front edge and the other damage on the surface and inner edge of the bowl.

I topped the bowl with sandpaper on a flat board to remove the damage and the burn marks. Once that was finished the top looked like new with good sharp edges on the inside and outside of the rim.

I reamed the bowl with a PipNet reamer and took the cake back to bare wood. I wiped down the bowl with acetone on cotton pads to remove the varnish and the grime underneath. It took a few pads to clean off the finish, but once it was done the pipe looked good.

I used my usual array of micromesh sanding pads to clean up the stem – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.

Once I had finished sanding the stem I rubbed it down with Obsidian Oil and then buffed the whole pipe with White Diamond. I gave it multiple coats of carnauba wax and buffed it with a clean flannel buff. The finished pipe is pictured below. The grain stands out nicely on this old pipe and the natural finish highlights that.

A Renovation of a Good Companion London Made Billiard

7 Replies

My wife and I went out for lunch on Saturday and there was an antique shop across the street from the restaurant. After eating we brave torrential downpours and ran across the street check out a shop we had not visited before. We looked through the various display cases and I found the pipe below along with a chewed up Yello-Bole billiard. The pipe was a small group 3 sized billiard. The finish was a dark brown stain on a sandblasted pipe. The left side had great grain pattern and showed deep grooves. The right side was a tight birdseye grain and the blast was shallow and close. The shank was rusticated to look like a sandblast. The stem had a slight bend but seemed be from sitting in the heat rather than intention. There was a bite through on the top surface of the stem that was large enough that it could not have been patched. The rim was originally smooth and beveled inward but the bevel had been damaged and needed to be reshaped and cleaned up. The stamping on the pipe is what ultimately made me spend the $10 to make the pipe mine. It read Good Companion over London Made on the underside of the shank. I just finished reading a new book by Mark Irwin called Pipe Companions. In it he wrote of the relationship between the pipe and the pipeman. I think it was a great coincidence to walk into a pipe stamped Good Companion. I wanted to clean it up and make it my own.

When I got home from the visit to the shop I took the pipe apart. The stem had a large spiral stinger apparatus in the tenon. The stem itself was badly chewed. I found a new stem for the pipe in my can of stems and worked on the tenon to make the tapered stem fit the shank.

I pushed the newly fitted stem into the shank to have a look at the shape with a taper stem. I liked the overall look of the pipe with the new stem. I sanded the stem to remove the calcification and the oxidation on it. I also worked on the fit of the stem to the shank. I wanted the transition to be smooth and seamless. I took the stem in and out several times while I worked on it. The last time I pushed it into the shank there was a crack! I don’t know if that has happened to you but when it happens there is a sick feeling in the pit of my stomach. Here the pipe was almost ready to refinish and the stem fit well and then crack. The frustration at that moment is high level. I laid the pipe down and had a coffee while I thought about my next steps.

I went through the box of nickel bands that I have here and I did not have any the correct size for the shank. All of them were either too huge or too small. I did remember however that I had some brass plumbing pressure fitting pieces that would make a great band on the pipe and create a totally different look on this old pipe. Before fitting the band I worked on the bevel of the inner edge of the rim. I used a folded piece of sandpaper to smooth out the rim damage and reshape the bevel.

I used a Dremel and sanding drum to sand back the shank so that the band could be pressure fit against the cracked shank. I took back the rustication until the finish was gone and the shank area was smooth. When the band fit tightly on the shank I heated the brass band with a heat gun and then pressed it into place on the shank.

I pressed the band into place on the shank and then hand sanded the area in front of the band smooth so that I could rework the taper of the shank and the finish to match the rest of the pipe.

I used the two Dremel diamond cutting heads pictured below to rusticate the finish on the shank. I used the cylinder first and then the ball. I worked it into the briar to make the smooth area match the rest of the bowl.

After rusticating the shank I stained it with a dark brown aniline stain and flamed it to set it deep within the grain. I stained the rest of the pipe as well and the rim with multiple coats of the dark brown.

Once the stain was dry on the bowl I hand buffed it with a cotton cloth and then stained it a second time with MinWax Red Mahogany stain. I rubbed it on and then rubbed it off. I repeated the process until I had the colour that I wanted.

I buffed the bowl on with White Diamond and to evenly distribute the stain coat and give the pipe a rich shine. When I had finished I worked on the stem with 220 grit sandpaper, a medium grit sanding sponge and micromesh sanding pads. I used my usual array – wet sanding with the 1500-2400 grit pads and dry sanding with the 3200-12,000 grit pads. I rubbed down the stem with Obsidian Oil and rubbed it into the vulcanite.

I sanded the bevel on the bowl and the brass band on the shank with the 1500-2400 grit micromesh pads.

I buffed the pipe with White Diamond and then gave the stem multiple coats of carnauba wax. I used Halcyon II wax on the sandblast finish of the bowl. I buffed the pipe with a clean flannel buff. I have to say though I would have liked to keep the pipe unbanded and pristine, the crack that happened in the shank made me try something a little different. I actually like the finished look of the pipe with the brass band. The combination of the two stains give the blast finish depth that changes with different lighting and the tapered stem adds some panache to this Good Companion.

Looking at the photos I decided to do a bit more work shaping the brass band. I sanded the band with 220 grit sandpaper to remove the ridges in the brass. I followed that by sanding with a medium and fine grit sanding sponge. I finished sanding the band with micromesh sanding pads from 1500-3200 grit polish it.

With the band finished I will give the pipe another buff to polish the handling that it received working over the stem.

rebornpipes

reclaiming old and worn estate pipes

Tag Archives: Bowl – refinishing

Refurbishing a Pipe for a New Pipe Smoker – A Straight Grain Apple

Reworking a Bad Reshaping of a GBD International 9438 Rhodesian

Repairing and Restoring a Lumberman Deluxe Canadian by Comoy’s

Restoring a Chacom Festival Billiard

Giving an Ugly, Worn Billiard a Makeover

Topping a Badly Damaged Georg Jensen Bent Billiard

Reclaiming a Mistreated Royal Danish 29 Billiard

Reworking a Peterson’s Kildare X105

Restoring a Natural Liverpool

A Renovation of a Good Companion London Made Billiard

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this:

Share this: