Tag Archives: bowl – refinishing

The Rim on this De Jarnett Handmade Needed Attention


Blog by Steve Laug

My brother sent me photos of this interestingly shaped De Jarnett pipe and wondered about it. I agreed there was something about it that grabbed me too. The grain on the darkly stained bowl, the Cumberland style Lucite stem, the curves of the pipe following the grain, the mushroom cap on the top of the bowl all were a part of the mystique of the pipe. He bid on it and the pipe was his. I received it in the mail in the last box of pipes he sent me. Last night I took it out to have a closer look at the pipe. I always have my brother take photos of the pipe before he does any work on it so he sent the following photos along with the pipe.de1It looks really nice but I had no idea how large the pipe was until I had it in hand. It is 6 ½ inches long, 2 ¾ inches tall, 2 ¼ inches in diameter with a chamber size of 7/8 inch. It is a handful. The stamping on the underside of the shank has a cactus which was Horace’s logo and the name De Jarnett with the J stylized into a pipe. Underneath it says Handmade in Arizona over 58-04. My guess is that the number stamping tells me that the pipe is the 58th pipe he made in 2004.de2The photo he sent me of the rim shows the cake in the bowl and the damage to the inner edge of the rim. It looks like it is burned but once I see it and examine it I will know how bad the burn mark is. There is also a sizable dent on the bowl top and some overall darkening of the rim cap.de3I had heard of De Jarnett pipes in the past and talked to others about them. I have also done repairs on one of them in the past but I had never taken the time to read about the maker. I assumed he was still living which turns out to be false. I turned to my two go to sites Pipephil and Pipedia for information and found little other than the dates of the maker which showed he had died and the location of the shop which is on the pipe anyway. However, Pipedia was more fruitful. Here is the link: https://pipedia.org/wiki/DeJarnett_Pipes

When I read the write up on Pipedia I found that Horace DeJarnett had died on July 24, 2013. He had been battling with terminal cancer, but his wife reported that he ultimately died of a stroke. Since I had also suffered a stroke this gave me a sense of connection with the carver. I only wish that I had been able to have a chat with him before he died. I find that those conversations I have had with pipe makers have been highlights of my pipe collecting and repair/restoration hobby.

Pipedia also included a photo of Horace that was taken by Pipes& Tobacco Magazine and used by courtesy. I have included much of the Pipedia article here for ease of reference. For the details and the remainder of the article use the link above.

Horace wrote of his pipes: “All of my pipes are carved from the finest quality Algerian briar I can find. I coat each bowl with a special pre-carb treatment which speeds up the break-in process. After the third bowl, it will smoke as if it had been in your collection for years. I get a lot of positive feed-back on this feature.

Standard draft holes are 5/32″. I think that’s too small and many pipe smokers agree with me. So I drill mine to 3/16″ for a better draw. You won’t have to send my pipes out to a pipe repairman to have them opened up, as many do.

For over 40 years I worked in the grocery industry. In 1984 I founded my own food brokerage business. It prospered and grew into a multi-state corporation. In 1999 I sold my portion of the business and retired.

Due to health concerns and public scrutiny, I quit smoking cigarettes in 1993 and took up the pipe.

(I believed then – and still do – that health risks are greatly reduced by not inhaling and just puffing.) Serious pipe-smoking is conducive to day-dreaming, and thus the idea of making my own pipes became a quest.

I was fortunate to study under Andrew Kovacs, a well-known carver in Northern Arizona (trade name “Jandrew”) for about a year, off and on. I learned a lot of the basics from Andy, but some of my best counsel came via long telephone conversations with Mark Tinsky.

Over the years I have made and sold approximately 1,000 pipes, most of them here in the United States, but I do have customers in Indonesia, Germany, Japan, England, Israel, Canada, and Thailand.

What began as a hobby has become my passion. I lost my leg in 2001 due to a blood clot, so fortunately for me, I have an occupation that is “handicap friendly”.

That glimpse of Horace from his own words gives a clear picture of what he brought to the making of each pipe that he sent out. I have no idea where the pipe that arrived in Vancouver has been before coming here nor do I know where it will go afterward. But I know that it will certainly outlive me. The quality of briar and craftsmanship give it a great chance at longevity.

My brother Jeff did his normal thorough cleanup of the exterior and the interior of the pipe. When it arrived it had been reamed, cleaned and sent to me for the final touches. It is really nice to have him doing the grunt work on these pipes. This was no exception. I took a few photos of the cleaned up pipe when I brought it to my work table. de4The next photo shows the darkening and burn mark on the rim. A close up of that area is shown in the photos that follow.de5The burn mark and darkening at the front of the bowl was more extensive than I had originally guessed from the photos sent. The front inner edge is burned and beveled inward with the darkening extending quite a way into the rim top. The back edge also shows some burning that will need to be address. The second photo gives another view of the stamping.de6The stem had some tooth chatter on the top and the underside and the edge of the button was worn and flattened. de7To remove the burn damage on the inner edge of the rim I used a folded piece of 220 grit sandpaper to bevel the rim edge inward to accommodate the damage on the bowl front. I carried that bevel around the entire rim edge to clean up the damage at the rear as well. The next two photos show the newly beveled rim. The angle on the second photo makes the bevel appear to be thicker at the front of the bowl than the back. However, in hand the bevel is the same size around the bowl.de8I wet sanded the rim with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads to polish the scratches and the new bevel. I used a dark brown stain pen to touch up the inner edge of the rim to match the colour of the bowl. All that remains of the burn mark is a small dark spot on the front top of the bowl and some darkening in the inner edge. It is far better than when I began. de9I sanded out the tooth chatter and reshaped the button with 220 grit sandpaper. I wet sanded the stem with 1500-2400 grit micromesh sanding pads, wiped it down with a damp cloth and dry sanded it with 3200-12000 grit pads. I wiped it down with a damp cloth a final time. de10 de11 de12I buffed the pipe and stem with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise and shine and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. It is a big pipe so it will eventually be listed on the store for sale. If you are interested in it before that time just send me an email at slaug@uniserve.com or send me a message or a comment here or on Facebook. Thanks for looking.de13 de14 de15 de16

 

An odd assortment of tiny Salesmen’s Pipes


Blog by Steve Laug

Over the past six months or so I have been taking the tiny pipes that my brother has sent and stack them to the side of the desk in a “maybe someday” pile. That is a pile that I might work on some day – you know what I mean kind of a cast of pipe pile. Finally last evening I was looking at them again. It may have been triggered by the refurbish I just did on the little KBB Yello-Bole bent billiard that refurbished recently (https://rebornpipes.com/2016/10/08/a-living-tiny-kbb-yello-bole-salesmans-pipe/). I am not sure but whatever it was I picked up the three pipes that were in the pile. The first was a rusticated bent billiard that looks like an old WDC System pipe. It is stamped Well Pipe over Italy on a smooth portion of the left side of the shank. The second one was a straight prince shaped pipe that was stamped Tom Thomb over Imported Briar on the left side and top of the shank. The third was a very unique pipe made of Bakelite I believe. It is a tiny carved figural head of a man who looks like a page. It is stamped Bob’er on the left side of the shank. On the neck and chin of the figural it was stamped on the left side Reg.US.Pat.Off and on the right side neck and chin Des.Pat. 71062. I took two photos of the group of three pipes as they were when I started.tiny1The first pipe, the Well Pipe was a fascinating little fellow. It is 3 ½ inches long, 1 ½ inches tall and the diameter is 1 inch. The chamber diameter is ½ inch. Proportionally, the pipe is very nicely done. The metal rim is oxidized. The bowl had a light cake that my brother had taken out. The stem was cast rubber with a typical P-lip type stem though the airway is directly in the end. The stem was chewed and there was a chunk out of the side of the stem below the button on the left side.tiny2tiny2aI took some close up photos of the stamping on the side of the shank and the condition of the stem. The bowl and stamping were in great shape. The nickel band was dirty and oxidized. The stem has a chunk missing out of the end of the stem. I have circled it in in red.tiny4The second pipe, the Tom Thomb prince was in decent shape. The bowl had a light cake that my brother reamed before sending it to me. The finish was peeling off the bowl on the right side and the bottom of the bowl. The rim had a tar buildup and some cake over flow. It is 4 inches long, 1 inch tall and the diameter is 1 inch. The chamber diameter is ½ inch. Proportionally, the pipe is very nicely done. The vulcanite stem was oxidized and there were two blisters on the top and bottom left side ahead of the button.tiny5 tiny6I took a close up photo of the rim to show the condition and the stamping to show its location on the shank. You can also see the oxidation in the vulcanite stem.tiny7The third pipe was the unique pipe Bakelite figural head of a man. The carved face is quite well done. It is a cast as the pipe has a seam on the top of the stem across the bowl and down the front and underside of the bowl and shank. It is 2 1/2 inches long, 3/4 inch tall and the diameter is 1/2 inch. The chamber diameter is 1/4 inch. The stem and bowl are pristine. The bowl is unsmoked. There is a cross hatched pattern on the shank. The casting is quite well done.tiny8 tiny9I took some close up photos of the stamping on the pipe. The first photo shows the left side shank stamp shows up clearly as Bob’er. The second photo shows the stamping on the left side of the neck and chin of the figural. The Reg.US.Pat.Off. stamping is very clear. The final photo shows the stamping on the right side neck and chin. Again the Des.Pat. 71062. is very clear.tiny10I wiped down the bowls with alcohol on cotton pads. I scrubbed the prince with acetone on a cotton pad. I was able to remove the grime and build up on the Well and the Bob’er. The acetone barely dented the surface of the peeling finish on the Tom Thomb.tiny11I started working on the stem of the Well pipe. I took a photo of the missing chunk. I cleaned the area with alcohol and then filled it in with black super glue using a tooth pick to place it in the divot.tiny12Once the repair had cured I sanded it with 229 grit sandpaper and shaped it with a needle file. I wanted it to match the right side of the stem and look like it had originally. I also shaped the P-lip on the top and bottom sides.tiny13I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. After each set of three pads I rubbed the stem down with Obsidian Oil. After the final sanding of the 12000 grit pad I gave it a final coat of oil and set it aside to dry.tiny20 tiny21 tiny22I buffed the stem and the bowl with Blue Diamond and gave them multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished Well pipe is shown in the photos below.tiny17 tiny18With the Well Pipe finished I focused on the Tom Thomb prince. I started by sanding out the blisters on the stem. On both the top and the bottom there were blisters on the left side near the button. I forgot to take a photo of the bubbles but after I had started sanding it with 220 grit sandpaper I took the next photo. I sanded out the bubbles and then wet sanded the stem with 1500-2400 grit micromesh sanding pads. I dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil after each set of three pads and let it dry after the last pad.tiny19 tiny20 tiny21 tiny22I sanded off the finish on the bowl and shank avoiding the stamping. I wiped it down with acetone on cotton pads to remove the remaining finish. I stained the pipe with Danish Oil and Cherry stain.tiny23 tiny24I buffed the pipe and stem with Blue Diamond on the wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished Tom Thomb pipe is shown in the photos below.tiny25 tiny26The last pipe, the Bakelite pipe did not take a lot of work. I gave it a coat or Conservator’s Wax and hand buffed it with a shoe brush and a microfibre cloth. The finished pipe is shown in the photos below.tiny27 tiny28I thought I would take some photos of the finished lot. The tiny pipes shine with a new sparkle. As I look at them I wonder if this is what they looked like when the salesmen carried to the pipe shops to sell orders for year’s pipes. Thanks for looking.tiny29 tiny30 tiny31 tiny32

 

There was an old woman who lived in a shoe…


Blog by Steve Laug

There was an old woman who lived in a shoe.
She had so many children, she didn’t know what to do;
She gave them some broth without any bread;
Then whipped them all soundly and put them to bed.
-Child’s Nursery Rhyme – Mother Goose

When I opened the box and saw this old pipe that my brother sent my first reaction was why? Then I started to look it over and I began to understand the attraction of it. It reminded me of the children’s rhyme, “The old woman who lived in a shoe”, that I used to recite growing up so it led me down memory lane. From what I can find the pipe is probably from the 30’s. The carving and detail of the shoe is quite well done. The lines demarcating the stitching and the worn look of a well broken in shoe add to the attraction. The carver even detailed the sole of the shoe and the bead around the boot. He carved in the laces and the tongue of the shoe. Even the fills added to the worn and well broken in boot look of the pipe.

My brother sent me some photos of the pipe to show what it looked like when it was found. He found it in an antique shop on a recent trip around the Butte and Anaconda, Montana area. He added some other nice pipes and then this one as well. The pipe is not tiny, but is a full-sized smoking pipe. The dimensions will tell the story. It is 7 inches long and the bowl is 2 inches tall. The diameter of the bowl exterior is 1 ¼ inches and the chamber is ¾ inches in diameter. The photos focus in on the details of the carving on the pipe and the placement of the fills – which even give the pipe a worn and broken in feel of a worn boot.shoe1 shoe2 shoe3 shoe4 shoe5 shoe6 shoe7 shoe8I decided to work on the bowl first. The missing fill on the rim of the pipe that is shown in the above photo at the 10 o’clock position (left side of the photo toward the top of the bowl) was the first one I worked on. I cleaned off the rim with some isopropyl alcohol then filled in the divot with some clear super glue and briar dust. Once it dried I sanded the fill smooth to blend it in with the rest of the surface of the rim. I sanded the inside edge as well and smoothed it out.shoe9I used a Black Sharpie pen to mark out the lines used demarcate the stitching and lacing of the boot. I stained the briar with a cherry stain/Danish Oil combination. I rubbed the stain onto the briar and used a cotton swab to apply it in the grooves. I wiped it off with a soft cloth. The first photo below shows the pipe before I wiped it off.shoe10The next five photos show the pipe after I wiped it down. The cherry stain looked really good on the briar. I would need to reapply the black Sharpie to highlight the grooves and do some more highlights of brown into the worn areas of the boot.shoe11 shoe12 shoe13I used the black Sharpie to redefine the grooves in the stitching areas and tongue and laces once again. In the folds I applied some dark brown stain with a stain pen to add shadows. The next photos show the pipe after that. The browns add shadows to the finish and give the folds some depth.shoe14 shoe15I sanded the stem with 220 grit sandpaper to smooth out the roughness of the old vulcanite. It was pitted and rough in texture. The initial sanding smooth out the roughness. I wet sanded it with 1500-2400 grit micromesh sanding pads and the shine began to rise. I rubbed it down with Obsidian Oil. I dry sanded the stem with 3200-12000 grit pads. I rubbed the stem down with the oil after each set of three sanding pads. After sanding with the 12000 grit pad and rubbing it down with Obsidian Oil I set it aside to dry.shoe16 shoe17 shoe18I used a sharper pointed Black Sharpie Pen and a red felt tip pen to highlight more of the shadows in the folds of the boot. I buffed the pipe with Blue Diamond on the buffing wheel and .gave the pipe and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth. My goal was to get the pipe looking like it was made out of old soft leather. I wanted the shadows in the folds and the stitch lines to look authentic. Hopefully the stain and the fussing with pens have achieved that. The finished pipe is shown in the photos below and personally I think the old woman’s shoe looks amazing. This was a fun project and really a diversion from the usual routine of pipe restoration. Thanks for looking. Enjoy.shoe19 shoe20 shoe21 shoe22 shoe23 shoe24 shoe25 shoe26 shoe27 shoe28 shoe29

A Grenci Calabria Italy Dublin with Stunning Grain


Blog by Steve Laug

The next pipe I drew out of the box of pipes that my brother sent was stamped Grenci over Calabria-Italy on the left side of the shank. It had amazing looking grain on the sides of the bowl and on the rim. There was a burned area on the inside rim edge on the front side of the bowl. It was caused by a lighter and had left a burned area that damaged the look of the rim top. Other than that the bowl was clean in terms of dings and dents. The finish was worn but functional. The stem was in decent shape with a little bit of tooth chatter on both sides near the button. grenci1I did not know much about Grenci as a brand so I looked it up. I found that on the pipephil website (http://www.pipephil.eu/logos/en/logo-g5.html) that the brand was made by a carver named Domenico Grenci from Clabria, Italy. He was born in1920 and died in 1998. On Pipedia I looked up some background history on the braned (https://pipedia.org/wiki/Grenci,_Domenico). There I found that the bulk of Grenci’s pipes were smooth in most cases – only few pieces were sand blasted or rusticated when showing excellent graining otherwise. Generally, blasting and rusticating contradicted his high claims on his pipes. All models were formed free hand and mostly of generous dimensions. Grenci dedicated highest attention to the course of the grain. Light tones, but nevertheless rich in contrast, were preferred for staining in order to show the entire beauty of the wood. Therefore he also refused to coat the bowl’s interior.grenci2My brother took a close up photo of the rim and of the stamping on the side of the shank. They are shown below.grenci3His close up photo of the stem shows the tooth chatter on the top side of the stem.grenci4My brother scrubbed the exterior of the pipe with Murphy’s Oil Soap and it removed the waxes and light stain that had been on the bowl. It also removed the grime and tars that were on the briar. He cleaned out the internals of the pipe with alcohol, pipe cleaners and cotton swabs. When it arrived in Vancouver it was really clean and ready to restore. The next photos show the condition of the pipe when I received it.grenci5 grenci6I took a close up photo of the rim top that clearly shows the burn damage to the front inner edge of the bowl. Though the mark does not go too deep into the briar I do not want to top the bowl but will work on another solution to the issue.grenci7The stem was lightly oxidized and the tooth chatter was very light.grenci8I worked on the damaged rim with a folded piece of 220 grit sandpaper. I beveled the rim until the damaged area was removed and the overall look of the bowl was clean and fresh once again.grenci9I wet sanded the bowl and shank (being careful to not sand the stamping on the shank) with 1500-2400 grit micromesh sanding pads. I dry sanded it with 3200-12000 grit pads and buffed it by hand with a cloth. (The photo of the bowl after sanding with 3200-4000 grit pads is out of focus so I chose not to use it.) I sanded the stem at the same time with each successive grit of micromesh sanding pad and rubbed it down after each set of three with Obsidian Oil.grenci10 grenci11 grenci12I took some photos of the polished bowl after using the micromesh sanding pads. I liked the look of the grain and the way it stood out. I decided not to stain this one but buff it and polish it further.grenci13I buffed the bowl and stem with Blue Diamond polish on the buffing wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and with a microfibre cloth to raise the shine. It is a beautiful pipe that really shows the lay of the grain. According to the piece in Pipedia this would be a classic Grenci pipe and it is a testimony to his ability to read the grain and set up the lay of the pipe to follow the flow of the grain. The finished pipe is shown in the photos below. This one will also be on the store shortly so if any of you want to add it to your collection before it goes on the store email me at stevelaug@uniserve.com and we can talk about the price. Thanks for looking.grenci14 grenci15 grenci16 grenci17 grenci18 grenci19 grenci20 grenci21

Another Denicotea – a tough one from Plovdiv, Bulgaria


Blog by Dal Stanton

When southerners in the US invoke the phrase, “Bless his heart….”, I’ve learned that it usually means that there is some problem or abnormality associated with the person that usually isn’t something he can control, or can’t be explained, or perhaps, even better, should be left without too much comment.  When I received these emailed pictures from Gary, my colleague in Plovdiv, and set my gaze on the two pipes he had purchased at a local antique shop and was gifting me, my reaction was to invoke, “Bless their hearts….”  Here are Gary’s finds that summoned forth my southern invocations.denicotea1 denicotea2I would like to say how much I appreciate Gary – the stories we have shared and life we’ve experienced together – he with a choice cigar, I with a favorite blend and a named pipe – all my rotation pipes have names!  I also appreciate how he has kept his eyes alert to possible pipe reclamations and restorations for me on the Plovdiv front, about 2 hours away from Sofia.  After he sent me these pictures, I emailed back saying that I wasn’t sure how much I could do to help the little brother, but the big boy had potential.  How much?  I couldn’t say, but I was indeed attracted to what appeared to be a meerschaum lined, large volcano shaped stummel which seemed to be hopeful of again being nestled in someone’s palm! A week or so later, I found the gifted pipes waiting for me in my office in Sofia.  When they made it to my work desk at home, I added these pictures of the Denicotea volcano to fill in the gaps.denicotea3 denicotea4 denicotea5 denicotea6 denicotea7This is the second Denicotea I’ve worked on in as many weeks!  The Denicotea Curling turned out to be a beautifully detailed grained pipe but the filtration internals were interesting.  I’m wondering what filtering wonders this one holds!  The left side of the shank has what appears to be a newer script of Denicotea stamped over Trend.  The right side of the shank has a very worn stamp Bruyere Extra over shape number 1152.  Bless its heart…the bowl finish is in bad, bad shape.  It appears to have had a thick shellac varnish on it that has simply worn away and chipping presenting shiny spots of the haggard finish hanging on.  I’ll need to clean the surface thoroughly to see fills that might need attention. The rim is majorly scraped and dented yet, for what I can see of the meerlining, it looks like it might be intact, not having any cracks.  I’m hopeful!  The bowl itself is heavily caked and I’ll need to clean it carefully.  This will be my first meerschaum to work on so I’ll be reading up on other blogs’ meerlined clean-ups and restores.  The stem has some oxidation but only minor teeth chatter.  The button has some tooth bites/dents that need attention.  Most interesting about the stem is that it is comprised of two pieces.  When I disassemble the stem for the first time, I discover that the main slightly bent stem, has an interlocking twist mechanism connecting it to the stem’s filter extension.  The shorter vulcanite filter extension inserts normally into the mortise and has a normal looking air restricting tenon.  Nice – you  can use the pipe with or without filters.  My first impression of the interlocking twist action of the stem is that it is ingenious and seems to work quite well.  I took some pictures to show the stem assembly.denicotea8While playing with and admiring the stem interlocking mechanism, which I discovered would only engage at the correct alignment between stem and filter insert, I looked down the vacated mortise.  Denicotea did not disappoint – had I any doubt?  I could see a deeply implanted metal insert.  Again, as with the Denicotea Curling I had just finished, is this a rogue stinger of sorts that dropped out of the filter insert tenon or is this another filtration machination?  At first glance I’m guessing, rogue stinger, but….  By palm thumping the mortise and a little help from my handy dental probe and tweezers the stinger is extracted.  The end of the stinger appears to have broken off shortening the inserted portion that would grip the vulcanite tenon.  This stinger becomes history.denicotea9With this being my first meerlined project, I read different entries to make sure I was moving through the learning curve.  Unlike briar, I know that a cake is not needed with meerschaum which is a stone (German for ‘sea foam’).  I found Steve’s essay (Link) helpful as he dealt with the two major questions I have about this Denicotea: First, how to approach cleaning out the cake?  Secondly, how to approach the rim surface which combines/intermingles the repairs of both briar and meerschaum?  Can I top meer as I would a briar rim?  How do I approach applying stain later with the meerschaum in the mix – sharing the rim surface?  These are some of the questions as I approach the Denicotea Trend, ‘Bless his heart’, I don’t want to make things worse than they already are!  Attacking the cake, with the cake as thick as it is, I could employ my Pipnet blades to start the reaming and finish up with the Savinelli pipe knife for the fine tuning, but on the maiden voyage with ‘sea foam’ I resolve to take a slower voyage with the Savinelli knife.  Also, since it is a new tool in my chest, I’m anxious to hone in on the techniques of its use. I take another close-up of the bowl to mark the progress.  After taking the picture and taking a closer look, I decide first to clean the rim area with Murphy Oil Soap using the brass brush.  I want to see the meer more clearly to inform the reaming process of possible cracks.  I also decide to wash the entire stummel with Murphy while I was at it. Using cotton pads, I apply Murphy Soap undiluted and scrub the stummel surface and rim.  With a brass brush, I work at loosening and cleaning up the lava and cake build up to see the rim better.  The Murphy Soap doesn’t make much of a dent on the stummel – it is looking more like residue varnish left over on the surface.  But, progress is made on the rim and I can see the meerlining much better.  It seems to be in good shape, but the rim will need topping to restore clean, healthy briar to the rim. denicotea10 denicotea11Satisfied with my improved perspective, I take the stummel with Savinelli pipe knife in hand to the 10th floor ‘Man Cave’ balcony to ream the pipe.  The additional sunlight helps me see the internal bowl surface as I bring the knife into contact with the cake.  The technique that develops is that I start from the rim, where the actual meerschaum surface is more evident, and work down gradually into the bowl where the cake thickens.  As I work with the knife, I also can detect a difference in the sound and feel of the knife as it has contact with the cake or with the meerschaum surface.  Using the knife, it became more difficult to judge what was going on when I was at the floor of the fire chamber around the draft hole.  I take a picture at the completion of the knife reaming.  I then take 240 sanding paper rolled around my finger as well as around the thinner end of a plastic toothbrush handle and continue to clean the meer surface of cake residue.  Even though the meerschaum is dark colored, it is smooth to the touch and the cake is eliminated!  I wipe out the chamber with a damp cotton pad.  I’m pleased and relieved.  The pictures show the progress.denicotea12 denicotea13 denicotea14With the bowl reamed and cleaned, I take Q-tips and pipe cleaners and clean the internals of the stummel using isopropyl 95%.  As I work on the internals with the Q-tips and pipe cleaners I watch the growing pile of used Q-tips and pipe cleaners change from being a hopeful small pile to a frustrated virtual Mt. Everest of expended Q-tips and pipe cleaners with no ‘gunkless’ end in sight.  From what I can see with my iPhone light down the mortise and what I can detect from the touch of the many Q-tips that have made the plunge, there seems to be a cavity of sorts between where the meerschaum lining terminates with the draft hole (as it transitions into the shank) and a tightening or closing of the mortise about ¾ in from the tenon side formed when the shank was factory bored.  This cavity seems to be a natural gunk reservoir that Q-tips pass over.  denicotea15

My first thought is to pull out the retort, but after a quick email to Charles Lemon (Dad’spipes.com) my concerns that the meerlining might not stand up to the boiling alcohol were confirmed.  Instead Charles recommended:

Without using the retort, I would suggest using a flat-ended tool (the square end of a flat needle file?) or an appropriately sized drill bit turned by hand to scrape out as much of the old tars and gunk as possible and then going at it again with swabs and cleaners dipped in alcohol. 

I grab my flat spoon and pointed dental probes and reach in over the ‘hump’ in the mortise to scratch up the muck cavity and it does stir things up – following again with Q-tips which are saturated with fresh, loose muckness that had been scraped up by the dental probes.  As I scrape and Q-tip plunge repeatedly, the reality of what I believe is a design flaw with this Denicotea Trend forms in my mind.  It will be nigh impossible to keep this pipe clean with normal use and cleaning with the cavity existing deep within the mortise.  Therefore, a plan starts formulating, using the drill approach that Charles recommended above, I decide to take it one step further and attempt to re-engineer the internals of the mortise by removing the ‘hump’ in the mortise as much as I am able.  Since it is beyond (deeper) the reach of the tenon’s full insertion point within the mortise, widening the mortise by removing the hump (or some of it) should not impact the tenon’s fit.  My goal would be to create a straightened mortise that would expose a more uniform interior for cleaning.  I put down the dental probes and Q-tips and put the stummel aside to give more consideration to this plan.  The pictures below show the lack of progress with the cleaning job and a diagram I couldn’t resist creating to conceptualize the obstacle (yellow line) and solution (white dashed line)!denicotea16 denicotea17While reflecting on the emerging stummel game plan, I fish the multi-pieced stem out of the Oxi-clean bath and remove the oxidation that has emerged on the vulcanite surface with 320 sanding paper followed by 000 steel wool.  The stem surfaces look good so I turn to cleaning the internals of the two stem pieces.  I use Q-tips, cotton balls and pipe cleaners dipped in isopropyl 95%.  Not nearly as much resistance as the stummel is putting up.  The final picture shows more clearly tooth dents and button biting work that need to be tackled.denicotea18 denicotea19Back to the stummel, I decide to take a drill bit just at the size needed to match the narrow hole created by the tapered factory bore in the mortise – creating the ‘hump’ forming the cavity beyond it collecting the gunk.  I turn it by hand without impacting the mortise wall.  It’s not easy maintaining a straight approach with the bit by hand.  I turn the bit only at the hump not going deeper and potentially impacting the meer.  That seems to work as briar ‘saw dust’ drops out of the mortise.  I then take the next larger bit and do the same thing – not as easy as it bites into the briar hump more.  After doing this a few minutes I realize that this approach is not going to work to the degree I had hoped. To do this properly, I need a stationary drill press and a secure way to position the stummel and re-bore or deepen the mortise.  So, I take a semi-circular needle file and with nerves of steel, attack the hump without touching the mortise walls.  This was helpful in bringing the hump down a bit, but my hope for a straightened mortise was evaporating.  Putting away the file, I return to the scape and clean technique I began with and I make some progress!  The partial hump removal did help with the cleaning angles.  Finally, clean Q-tips start emerging and I take a final picture of ‘Cleaning Job Done!’  Then I recalled Charles’ suggestion of using a ‘flat’ edged file to scrape. Hmm.  So, I take my flat end needle file and scrape – unbelievable!  More muck!  Thankfully, not too many more Q-tips were expended and I can say, to the best of my ability and understanding: Clean!  When I put this pipe on eBay to find it a new home, I do not want to put forward a ‘hypocrite pipe’ – looking good on the outside but nasty on the inside!  Pipes often remind me of people and how God’s work starts on the ‘internals’ and then moves to the ‘externals’!denicotea20 denicotea21With ‘internals’ of both stummel and stem now in good shape, I move to the externals.  The next step is to work on the rim. When I look at the rim I discover a place in the meerschaum that has cracked (ugh!) at about 6:35 o’clock in the picture below and what might be a hairline crack running from in.  Even though I plan to top the rim, I apply some superglue to the chipped area hopefully to add a bit of strength.  It’s late, I’m tired from the longest muck cleaning contest in my record book, so I put the stummel down to allow the superglue to cure overnight.denicotea22 denicotea23The next day, I take a picture of the rim to show the spot on the rim where I applied superglue the night before and to show the progress as I top the rim.  I have not topped a meerlined pipe before, so I proceed cautiously and I want to see how it turns out before moving to the stummel external finishing (Thought: “O ye of little faith!”).  With 240 grit sanding paper on a chop block I go out on the 10th floor Man Cave balcony and begin the topping process.  I move the stummel around in a circular motion for a few rotations and stop to check to make sure I’m staying true – not dipping into soft spots and checking out the meerlining.  I take pictures along the way to show the progress. denicotea24 denicotea25 denicotea26As they say, all was going so well until it wasn’t!  The chipped area in the meerschaum that I reinforced with superglue crumbled under the stress of the topping.  In the last picture above you can see the fault line developing.  What to do?  After looking at the new damage, I decide to continue to top the rim a bit more to increase the solid meer bordering the briar and to reduce the area in need of repair (3rd picture below).  I’m thankful that the volcano cone stummel has some space to give up to the topping process!denicotea27 denicotea28 denicotea29Another email is sent with the pictures above to Steve for his input.  So far, a ‘Two Email’ restoration…another record.  I’m thankful for willing mentors!  With Steve’s response in hand describing plaster of Paris and superglue options, I elect to rebuild the chipped area using superglue.  I apply it to the area and balance the stummel to allow the superglue to settle in place and I go to bed.  The next morning, I look at the patch and realize another layer of superglue is needed to build up the surface further.  After lightly sanding the patched area to smooth the first layer of glue I carefully apply another coat to the needed patch area.  Again, I balance the stummel allowing the second application of superglue to cure is the desired place.  My goal is to rebuild the meerschaum rim chip enough to be able to sand the wall side of the patch smooth, hopefully blending the patch with the meerlining.  I will probably again lightly top the stummel with a finer grit sand paper to bring the rim surface in sync with the patched area.  Finally, I will carefully cut a bevel on the meerschaum lining to minimize the patched area.  From earlier pictures, it appears that the pipe had a light bevel texturing the meerschaum lining look – I like it. denicotea30 denicotea31After several hours, I return to the Denicotea Trend anxious to make some progress.  The superglue patch has hardened to touch but I want to give it more time to cure thoroughly.  I decide to start a thorough removal of the old finish to coax the hidden briar grain into the light – I like this part!  I take another look at the stummel surface.  The old finish looks very much like the ‘shellacy’ candy apple varnish sheen which often is a bear to remove.  With cotton pads and acetone, I scrub down the stummel to loosen up the old finish careful to avoid the ongoing rim repair.  After a lot of elbow grease and cotton pads as expected, the old finish is not giving up easily.  I decide to use 000 steel wool with acetone and lightly rub the surface with the wool and that does the trick.  Utilizing the spittle test to moisten the bare wood, I get a sneak peak of the briar’s potential.denicotea32 denicotea33Now to the complete the rim.  The picture directly above and below show the superglue patch for the chip in the meerschaum lining of the bowl.  With 240 grit sanding paper, I sand the patch down to the meer surface rounding it to blend with the curvature of the bowl.  I concentrate only on the wall area of the patch leaving the rim surface for later.  When the surface of the patch wall is smooth and blends with the curvature, I sand the patch on the rim surface to bring it down to blend.  I had intended to return to the topping board for a few revolutions, but decide that it would be better to work directly on the patch instead of removing more of the bowl on the topping board and stressing the patch more than needed.  It didn’t take long to sand the patch bump down to the rim surface.  At this point, also with 240 grit sanding paper, I cut a bevel on the inside of the meer rim to help blend the patch but also simply to soften the meer’s rim edge.  I’m satisfied with the patch even though the patch has a different hue from the surrounding meer.  It’s the best I can do and I’m thankful it seems strong and I’m hopeful it will hold up well for many bowlfuls of tobacco to come.denicotea34 denicotea35 denicotea36Turning back to the stem, I take close-up of the repair needed with a tooth dent and a bite on the button lip.  I decide to try the heating technique to address these problems.  Another first for me on the restore!  With a butane lighter, I gingerly place the flame over the areas – remembering Steve’s description when he did this – ‘painting the surface’ with the flame.  Well, I’m not sure if it was a success or not.  After the flame, I use 240 grit sanding paper and finish removing the tooth dent and smooth out the button lip.  I also refine the button lip above and below with the straight edge of a needle file.  Pictures show the progress. denicotea37denicotea38Satisfied with how the repairs look, I begin the micromesh sanding/polishing cycles on the stem.  Reattaching the reassembled stem to the stummel, using micromesh pads 1500-2400 I wet sand the stem follow with applying Obsidian Oil.  Following the wet sand, I dry sand using micromesh pads 3200-4000 and then 6000-12000, following each cycle with an application of Obsidian Oil.  I love the vulcanite pop after the micromesh polishing.  The pictures show the progress on the stem polishing.denicotea39 denicotea40 denicotea41With the stem work completed, I return to the stummel and take a medium sanding sponge and use it to lightly top the rim rotating it in a circular motion over the sponge.  I do this to finish the sanding of the rim preparing for the micromesh polishing.  With a light grade sanding sponge, I sand the rim as well as the stummel removing small nicks on the briar surface.  Using micromesh pads 1500 to 2400 I wet sand the stummel and rim followed by dry sanding with pads 3200-4000.  After completing this cycle, I notice two small pits that looked like they had been fills on the front bottom of the volcano shape.  I didn’t notice them before and the question in my mind is, do I fill them and then spot sand the area and repeat the micromesh process?  My answer was, ‘Yes’.  I applied a couple drops of super glue to the pits and set the project aside and because its late, I go to bed!  Pictures show the stummel progress and stoppage of progress!denicotea42 denicotea43 denicotea44 denicotea45 denicotea46The next morning, I played patch catchup!  Folding a small piece of 240 grit sanding paper into a knife edge, I strategically sanded the patch bumps down to the briar surface (pictured).  Then, repeating use of the light weight sanding sponge, followed by repeating the micromesh cycles 1500-4000, I can then bring the patched area back in pace with the rest of the stummel.  I complete the micromesh polishing process using pads 6000 to 12000.  I notice a few other fill areas that simply need to be darkened with a stain stick.  The pictures show the catch up and completion!denicotea47 denicotea48 denicotea49Decision time.  Do I stain this Denicotea Trend or simply bring the briar up to full glow directly with the polishing process?  The question that I had since the beginning with the meerschaum lining was how to approach staining the briar that shared the rim surface with the meer?  With input from Steve (Oh my, a 3-email restoration!), patience, a steady hand and a Q-tip was the advice.  After this, still unsure of a direction, I pulled in the ultimate authority and did a ‘Wife Taste Test’.  I explained to her that if I did stain, I wanted to use Fiebing’s Dark Brown and cut it by half with alcohol to lighten it.  With options spelled out, her choice was to leave the Denicotea as is. Rationale: “Most all my pipes have a dark hue – you need a lighter one.”  Good enough for me!  After applying Dark Walnut to a fill on the shank with an Italian brand stain stick, I take my Dremel tool with a felt wheel and I apply Tripoli compound to the stummel surface.  I use the slowest speed available and keep the wheel moving across the surface.  I don’t apply much pressure on the wheel allowing the speed of the Dremel and the compound to do the work.  Most blogs I’ve read that describe the use of polishing compounds warn against loading the wheel up on too much compound.  So, when I reload the wheel, I lightly touch the compound block.  After completing the Tripoli, I apply Blue Diamond compound with its own felt wheel, same speed and technique as with Tripoli.  Then, switching to a cotton cloth wheel and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax on both stummel and stem, watching the wax as it liquefies and spread it evenly over the surface.  Following the carnauba application, I Dremel buff the entire pipe with a clean cloth wheel.  Completing the restoration, I hand buff the pipe vigorously with a microfiber cloth. denicotea50I started this restoration with, “Bless his heart….”  Now, this old boy stands on his own and though he has some scars of battle in the form of a meerschaum patch, he looks good.  My wife’s input to maintain the natural briar hue was spot on.  The beautiful caramel coloring blends well with the meerschaum lining and the depth of grain on this Denicotea has been liberated from being encased under the nasty shellac varnish.  I’m very pleased – especially with the last view below – the steward’s perspective.  The lateral fire grain will be a great view for the pipe man that adds this rescued Denicotea to his collection.  I couldn’t help starting off with pictures before (“Bless his heart….”) and after (“Dang!”).  If you would like to add this pipe to your collection, leave me a note in the comments.  Thanks for joining me!denicotea51 denicotea52 denicotea53 denicotea54 denicotea55 denicotea56 denicotea57 denicotea58

 

Rejuvenating a GBD Colossus Fantasy 9552 Bell Dublin


Blog by Steve Laug

When I first took this one out of the box I figured it was an Italian made pipe. Something about the look led me to think that way. But I was way off. My brother had told me he was sending along a pipe that might surprise me. This was it. The bent Bell Dublin look did not give me a clue to the stamping that was on the pipe. Here is how it is stamped. Surprised? Maybe not but I sure was. The stamping is really clear (lighter in some spots than others). It reads Colossus over the GBD oval over Fantasy. Next to that it is stamped London, England and the shape number 9552. I had no idea that the pipe was a GBD, a Colossus or a Fantasy. But it is.colossus1Here are some of the photos that my brother sent me to give me a hint. Once I had seen the stamping the combination of smooth panels and sandblast finish fit well. The brown swirled Lucite stem also fit into the GBD Fantasy look. Okay so I should have known it was a GBD but I did not.colossus2 colossus3 colossus4 colossus5 colossus6 colossus7My brother scrubbed the grime off the pipe. When it arrived it was very clean and the rich brown stain was dull and light. The black understain in the pits and crevices still showed through. It would not take too much to bring it back. The bowl and rim were clean and the shank and the inside of the stem were also clean.colossus8 colossus9I took a close up photo of the rim. You can see a little more grime and tar deep in the grooves in the crevices of the rim particularly toward the back of the rim. I used a brass bristle tire brush to clean up the rim. I scrubbed it back and forth until the sandblast was clean.colossus11I took photos of the tooth marks and the tooth chatter on the top and the underside of the stem near the button. None of the marks were deep but they were very present.colossus12I stained the bowl with a dark brown aniline based stain that I mixed 50/50 with isopropyl alcohol. I flamed the stain and repeated the process until the briar was equally covered.colossus13I sanded out the tooth marks and chatter with 220 grit sandpaper.colossus14I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I wiped it down with a damp cotton pad. I dry sanded it with 3200-12000 grit sanding pads and wiped it down once again to remove the sanding dust.colossus15 colossus16 colossus17I gave the bowl several coats of Conservator’s Wax (micro-crystalline wax) and buffed it once it had dried with a shoe brush to raise the shine.colossus18 colossus19I buffed the bowl and stem with Blue Diamond on the buffing wheel. I gave the pipe a light coat of carnauba wax (a very light touch on the bowl). I buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. The finish is quite nice with the contrast between the medium looking brown stain and the black undercoat. The contrast between the stains on the bowl and the striations of brown on the Lucite stem is amazing and the pipe looks new. Thanks for looking.colossus20 colossus21 colossus22 colossus23 colossus24 colossus25 colossus26 colossus27 colossus28

A Living Tiny KBB Yello-Bole Salesman’s Pipe


Blog by Steve Laug

I have always been fascinated with miniature copies of larger items. When my daughters were younger we used to buy them brass miniature stoves and household items that were surprisingly real. All of them had working parts and were small copies of the larger counterparts. I found out that Salesmen’s samples were similar to these items I bought my daughters. They were a common item in the early 20th century. Salesmen needed a smaller version of their product to show off to retailers, and retailers in turn needed a way to demonstrate the features of larger items, which might need to be ordered from the manufacturer, to their customers. Many salesmen’s samples were highly detailed, with additional marketing copy pointing out important features of the product. http://www.collectorsweekly.com/advertising/salesmans-samples I have cleaned up a few tiny salesmen’s pipes over the years that were working models of larger pipes. They have all been smokeable.

Today I worked on one that came in my brother’s box of pipes. It is stamped KBB in a cloverleaf and next to that Yello-Bole over Imported Briar. The stem is vulcanite and the pipe bowl is briar. It had been smoked and there was a light cake in the bowl.yb1None of the reamers that my brother had would fit the tiny bowl of the pipe. My little finger is still too big to fit into the bowl. The bowl had a light cake in it and the rim was damaged both with tars and with dents from tapping the pipe out. The stem was lightly oxidized and there were tooth marks and chatter on the top and the bottom sides near the button. The finish on the bowl sides was peeling and flaky. The pipe was tiny but well used. I took the next four photos to show what the pipe looked like when I started to work on it. I put the pipe next to the seashell that I have been using for all my photos to give an idea of its diminutive size. I reamed the bowl with the Savinelli Pipe Knife but forgot to take photos of it before and after.yb2 yb3When I took the stem off the pipe it had the standard Yello-Bole shovel like stinger. It was pressure fit in the tenon. The tenon on this tiny pipe was metal which was different from previous Yello-Bole Salesmen’s pipes I have refurbished.yb4I carefully removed the stinger from the tenon with a pair of pliers. While the pipe was apart I cleaned out the shank and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol.yb5I cleaned the spoon shaped stinger with a brass bristle wire brush, cotton swabs, pipe cleaners and alcohol to remove the tars and oils. Once it was clean and the stem was clean I pushed it back in place in the shank.yb6I took off the peeling varnish coat on the bowl with acetone and cotton pads. It did not take a lot of scrubbing to take off all of the finish. The acetone took off the varnish coat and some of the opaque stain on the bowl. Once it was gone I could see some nice grain showing through. The cotton pads give an idea of how small this pipe is.yb7 yb8I sanded the bowl with 1500-12000 grit micromesh sanding pads to even out the finish and smooth out some of the dings and dents on the briar. There was a dark spot on the bottom of the shank where it joined the bowl that appeared to be a burned area. I sanded it and was able to remove most of it. Each successive grit of micromesh sanding pad brought more shine to the surface of the briar. By the end of the progression, the 12000 grit pad the bowl had a shine to it that looked really good and showed off the nice grain on the bowl.yb9 yb10 yb11 yb12I sanded out the tooth chatter with 220 grit sandpaper and then wet sanded the stem with 1500-2400 grit micromesh sanding pads. I dry sanded the stem with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I set the stem aside to dry after sanding it with the 12000 grit pad.yb13 yb14 yb15I put the stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. The polish made the bowl and the stem shine. I was careful around the stamping so as not to damage it. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. The finished pipe is shown in the photos below. To give an idea of the size of the pipe I took the photos with a Canadian dime or 10 cent piece next to it. The Canadian dime is the same size as the American dime. Thanks for looking.yb16 yb17 yb18 yb19 yb20 yb21 yb22 yb23

Kaywoodie Connoisseur 49 Large Oom Paul


Blog by Andrew Selking

It is an honor to once again write an article for Steve’s blog.  For those of you who don’t know me, my name is Andrew and a bit obsessive about Kaywoodie pipes and the entire Kaufman Brothers and Bondy’s (KB&B) family.  Until recently my favorite pipe has been a four-digit Yello Bole 2062 small Oom Paul.  I’ve had this large Oom Paul in the drawer, waiting for restoration, for over a year.  (Sorry I forgot to take a before picture).oom1I start this pipe as always by soaking the bowl in the alcohol bath.  Here is the pipe right after it came out.oom2Next I reamed the bowl.  As you may have noticed this is a rather large bowl, my reamer barely reached the bottom.  This also accounts for the reaming damage done to the rim.oom3The pipe has a replacement push stem, which initially caused me to think it was an export model, but looking at the shank you can see the groves that the stinger originally screwed into.oom4I find that the alcohol bath does a nice job of softening any protective coating or wax.  In order to remove the rest, I used 0000 steel wool and acetone.oom5Here is what the pipe looked like after removing the finish.oom6My next step was to further clean the insides of the pipe and stem using a retort.oom7The average bowl takes two cotton balls to fill it, three if it’s kind of big.  This bowl swallowed four cotton balls.  Here is a picture of them after the retort (notice how the boiling alcohol pulled the tar out of the wood).oom8As you may have noticed in previous pictures, the rim on the bowl was in rough shape; scorching, reaming damage, and deep dents.  I planned to top the rim and the end of the shank to remove some of the worst damage, but I decided to leave the dimensions as close to original as possible; so I refrained from getting crazy with the sand paper.

I used 150 grit sand paper on a piece of glass to top the rim and shank, followed by some 400 grit.  A note of caution when topping an Oom Paul, the shank and the bowl are close to each other.  Be sure not to take off wood where you don’t intend to.oom9Once the rim was to my liking I started on the bowl with the 400 grit wet/dry.  I sanded around the marking on the shank and kept the stem inserted while working on the end of the shank to prevent rounding.oom10 oom11Here is the bowl after the 400 grit.oom12After the 400 grit I turned to a progression of micro-mesh pads (1500-12,000 grit) to polish the wood.oom13I used the same progression on the stem.  I polished the stem using a rotary tool set on the lowest speed with white rouge and carnauba wax.  I used my buffing wheel (aka heartbreaker) with white rouge and carnauba wax on the bowl.  I reassembled the pipe and wiped on a couple of light coats of Halcyon II wax.  Here is the finished result.oom14 oom15 oom16 oom17 oom18Just to give some perspective on the size of this pipe, here is my four-digit yellow bowl for comparison.oom19 oom20 oom21 oom22Normally I wait to smoke a restored pipe until after taking pictures, but we were without power this morning so I loaded the bowl with some Dunhill Early Morning Pipe and commenced to smoke.  The draw is fantastic!  After about an hour I thought I must be getting close to the bottom of the bowl so I got my pipe cleaning tool and started to clean the bowl.  I had only smoked half the bowl!  This the first pipe I’ve encountered that has a basement!

I now have two Oom Paul pipes in my collection.  I imagine they will vie for my attention for a very long time.

Breathing New Life into a Gold Star Giant 8597


Blog by Steve Laug

I have a lot of pipes to work on so making a decision which one to work on it a bit interesting. Several months ago now Steve in Dawson Creek sent me a box of pipes for restoration as allowed. He sent me a list of priorities regarding which pipes he wanted restored in the order of importance to him. So I decided to work on one of the pipes that he sent me for restoration. The next one on his list of priorities was a bulldog that was in pretty rough shape. It is stamped Gold Star on the left side of the shank and Giant on the right side. On the underside of the left side of the diamond shank it is the shape number 8597. I can’t much information about the brand. It is a bit of a mystery pipe but under the grime and the peeling finish there was nice looking grain. gold1The pipe was dirty and the finish was very rough. The varnish coat was peeling away. There was a large chip out of the ring on the right side of the bowl. The rim was darkened and caked under tars. The cake was thick and overflowing the bowl. The stem was oxidized and there were tooth marks on the top and underside of the stem next to the button.gold2I took a close up photo of the rim and the bowl to show you what I was working on in dealing with this pipe. The bowl was a mess. I also took close up photos of the stem to show the bite marks on the top and underside of the stem.gold3 gold4I reamed the bowl with a PipNet reamer and a Savinelli Pipe Knife to take the cake back to bare briar on the bowl walls. There was a lot of cake so it took some time. I used the largest cutting head and the cutting head just below that one.gold5I topped the bowl on a topping board with 220 grit sandpaper. I worked the rim against the sandpaper until the damaged bowl top was removed and the bowl was once again smooth and round.gold6I repaired the damaged portion of the ring around the bowl with briar dust and super glue. I mixed the two together and made putty and pressed it into the damaged area of the ring. In the photo below you can see the repaired area on the ring.gold6aI used the Dremel and sanding drum to remove the excess patch and sanded it back until it was smooth against the rest of the bowl.gold7I sanded it with 220 grit sandpaper until the ring blended in with the rest of the pipe. I used a hack saw blade to recut the grooves on each side of the ring repair. The photo below shows the recut grooves and the repaired ring. It still needs to be cleaned up but it is looking better.gold8I used a knife blade needle file to clean up the grooves. I was able to match the grooves on the rest of the bowl. I sanded the ring with 220 grit sandpaper.gold9I wiped the bowl down with acetone (fingernail polish remover) on cotton pads. I broke up the peeling varnish with sandpaper and wiped it down again.gold10I scraped the inside of the mortise with a dental spatula to remove the hardened tars. It scraped away all of the buildup and then I scrubbed it down with pipe cleaners, cotton swabs and alcohol until it was clean. I cleaned the airway in the stem until it was clean.gold11 gold12I sanded the tooth marks out the top and underside of the stem with 220 grit sandpaper until they were minimized.gold13I wet sanded the stem with 1500-2400 grit micromesh sanding pads to smooth out the scratches in the vulcanite.gold15I scrubbed the stem with Before & After Pipe Stem Deoxidizer to remove the oxidation. It took some elbow grease but I was able to remove all of the oxidation with the new product. I am starting to really like this stuff.gold14I polished the stem with the Before & After Pipe Polish using the fine and the extra fine polishing compound. I rubbed it on by hand using a finger and then scrubbed it off with a cotton pad until the polish was gone and the stem shone.gold16 gold17I stained the bowl with a medium brown aniline stain and flamed it to set it in the grain. I repeated the process until the stain was evenly spread on the bowl.gold18I buffed the bowl on the buffing wheel to see what the new stain coat looked like. I liked the new look of the old Gold Star Giant. What do you think?gold19 gold20I buffed the pipe and stem with Blue Diamond on the wheel to bring a shine to the bowl and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. Steve, this one turned out to be another beauty. I am looking forward to hearing what you think about it once you get it back to Dawson Creek.gold21 gold22 gold23 gold24 gold25 gold26 gold27 gold28

 

 

Restoring an Older KBB Yellow-Bole 2094 Churchwarden with absolutely stunning grain.


Blog by Steve Laug

My most recent box of pipes that came from my brother had this Yello-Bole Churchwarden in it for restoration. It is a long pipe – 12 inches from bowl to button. The next seven photos were the ones provided by the eBay seller. They don’t really show the grain in the pipe or the peeling shellac coat on the bowl but they give a clear picture of the shape and carriage of the pipe. It really is a beauty in terms of overall appearance. It is graceful with a gentle bend to the stem ending in a button that is not flared from the end of the stem but is straight-edged with a small slot in the end. The stem also had the inset yellow circle on the top of the stem.yb1The third and fourth photos provided in the seller’s photos show the damage to the finish and the build up and damage to the rim. You can also see some of the peeling of the finish and the way that it obscures the grain of the briar. The rim is dirty in the photo below and at first glance it looks like the bowl may have been meerschaum lined. I was pretty sure that this was not the case but would know better once it arrived in Vancouver. It appears that the bowl had a light cake but was not in bad shape. It would not take too much to ream the bowl. The stem was lightly oxidized and had tooth chatter on the top and underside near the button.yb2The stamping on the shank is very clear. The shape number on the right side of the shank is 2094 and the brand stamp on the left KBB in a cloverleaf next to Yello-Bole over Honey Cured Briar.yb3My brother scrubbed the externals of the pipe with Murphy’s Oil Soap and was able to loosen some of the flaking varnish or shellac. He reamed the light cake back to the yellow bowl coating. He cleaned out the shank and the airway in the stem with pipe cleaners and alcohol.yb4 yb5The next two close-up photos of the bowl sides shows what the finish looked like once he had done his work. You can see the interesting grain showing through the damaged finish.yb6 yb7I took photos of the pipe when I received it in Vancouver. You can see the condition of the finish in the photos. In the cleaning process oxidation came to the surface of the stem.yb8 yb9The internals of the pipe are interesting. The first photo below shows the yellow bowl coating that still remained in the bowl. This one was certainly lightly smoked to be in this condition. The second photo shows the standard Yello-Bole stinger apparatus that is screwed into the tenon.yb10There was light tooth chatter and tooth marks on the top and underside of the stem but the button was in excellent shape with minimal tooth marks or bites.yb11I removed the remaining varnish/shellac coat with acetone (fingernail polish remover) on cotton pads. It also removed some of the stain and brought the grain to the surface of the bowl. I liked the look of the pipe once the varnish was removed.yb12 yb13The stamping looked even clearer once the top coat had been removed. In the first photo below there is a line under the number that looks like a crack or a fill. It is not but rather it is debris left behind by the cotton pad and acetone wash.yb14I ran pipe cleaners, cottons swabs and alcohol through the mortise and the airway in the shank and the stem remove any remaining oils. The red colour on the cotton swabs is actually some of the red stain that was inside of the shank. I was able to remove all of stain from the shank and mortise.yb15I unscrewed the stinger from the tenon and cleaned it with 0000 steel wool. I am not sure whether I will put it in or not. I may do so and let the new owner decided whether to keep it in place or remove it.yb16I lightly sanded the stem with 220 grit sandpaper to remove the tooth chatter and bite marks. I sanded it with 1500-2400 micromesh sanding pads then tried a new product that I picked up from Mark Hoover of La Belle Epoque Vintage & Modern Fountain Pens. I follow Mark on Facebook and have been reading about his restorations and cleanup or estate pipes. He developed a product for pens that deoxidizes and polishes vulcanite. He also uses it on vulcanite stem with great results. I have seen his before and after pictures of pipes that he has restored so I thought I would order some and try it out. The photo below shows what came with the kit.

Mark wrote on his site that the product was specifically designed for hard rubber and celluloid but that it does work well on other types of plastics. He also sells the same product relabeled for pipe stems. The line is called Before and After. He states on the website that “All of our polishes are made using the highest quality products.  These products are designed to not only recondition your pen (or in this case stem) but also to provide a layer of protection. All of the products used in these polishes are none-toxic and environmentally friendly.”

“There are two different polishes.  Fine and Extra Fine.  We recommend both as some pens will show more wear then others.  Often one will work on a pen using the Fine polish and finish with the Extra Fine. The polishes are sold in 2 oz jars.  The cost is 12.00 per jar. The number of pens one can restore will of course vary depending on the wear that each pen shows.  I have restored from 75-150 pens per jar.”

Here is the link to his site with the prices for the product: http://www.lbepen.com/apps/webstore/products/category/1185536?page=1. The product can be ordered onsite. It is shipped in a well wrapped package and I had no issues with it coming across the border through the post office.yb18The Deoxidizer is a thick gel that I rubbed onto the stem with a cotton pad. I let it sit for a short time before rubbing it off with another pad. It removed the oxidation quite nicely. I repeated the process until the stem was once again black. After using the Deoxidizer I polished the stem with the Fine and the Extra Fine Pipe Polish. It quickly shined up the vulcanite. Both of the stem polishes are quite thick and sticky. The fine is grittier than the extra fine. It took some time to rub each of them onto the stem surface and then polish it with a soft cotton pad. The second photo below shows the stem after using the Extra Fine Polish.yb17I buffed the pipe with Blue Diamond on the buffer and then gave the bowl and stem several coats of carnauba wax. I buffed it with a clean buffing pad and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I left the stinger out of the tenon for these photos but it is easily screwed into place. The grain shines through beautifully with the oxblood coloured stain. The polished stem is smooth and shiny with a lot less effort than other products I have used. Thanks for looking.yb19 yb20 yb21 yb22 yb23 yb24 yb25 yb26