Tag Archives: applying CA glue

A Blast-from-the-Past Pipe by Mark Tinsky

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by Kenneth Lieblich

Recently, I was given the opportunity to purchase a small group of pipes by master pipemaker, Mark Tinsky. How could I say no? The answer, of course, is that I could not and I happily acquired them. There are some real beauties here and I am going to restore them all and then turn them over to you. Interestingly, all of the pipes are in the Canadian family of pipe shapes. I’m sure you’ll enjoy seeing them, and here is a link to the first one in case you missed it. Let’s move on to the second pipe. This is a beautiful Canadian – well-proportioned bowl with a long, oval shank and a handsome taper stem made from acrylic. It’s a bit longer than the first one I worked on. It has a nice sandblast that as a wonderful, leathery feel to it. It’s obviously not made of leather, but the texture is really satisfying. There is a lovely star logo on the top of the stem. Under the shank are the markings and they read: American [over] 03/98-MT. This tells us that the pipe was made in March 1998 by Mark Tinsky himself.As I’m sure you know, Mark Tinsky is one of the great names in American pipe making. He is best summed up in this quotation from Erwin Van Hove:

His more than reasonable prices, and his good-natured personality, have made Mark [Tinsky] the favorite of many Americans. It is difficult to find an amateur who does not possess at least one pipe made by the American Smoking Pipe Company, that Tinsky founded in 1978 with his friend Curt Rollar. In 1990, after the departure of his associate, Tinsky continued on by himself building a solid reputation using quality briar from Greece and stem blanks imported from Italy, offering collectors a vast assortment of models and finishes. In short, his pipes are beautiful and well-made pieces that produce a taste beyond reproach. Neither off-the-shelf nor haute couture, they are solid hand mades for an affordable price.There is a wonderful and extensive article on Tinsky, Rollar, and the American Smoking Pipe Company at Pipedia. I highly recommend reading it here. You can also visit his website: http://www.amsmoke.com/. There’s also a small blurb about him at Pipephil:This pipe was in generally very nice shape – there were a few nicks on the rim – but that didn’t require too much work. In fact, the stem didn’t require any work from me at all! When I got this pipe, the stem was nowhere to be seen – there was only a stummel. So, I sent the pipe to Mark Tinsky and had him fashion a new stem for this pipe. The new stem is a perfect match from the man himself.I moved straight on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a pipe knife and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed – but it was very clean inside.I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. It took quite a while and much cotton to get clean.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.Having completed that, I was able to address the nicks on the rim. I dug out my iron and a damp cotton flannel cloth. By laying the cloth over the affected areas and applying the iron to it, the hot and moist steam can cause the wood to swell slightly and return to shape. There was some significant improvement! Not everything was removed, but most of it was. I also gave it a light topping on my topping board to finish off the rim. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the smooth rim and the smooth part of the shank. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This Mark Tinsky 03-98 sandblasted Canadian looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¼ in. (170 mm); height 1⅞ in. (48 mm); bowl diameter 1½ in. (38 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¾ oz. (52 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Terrific American-Canadian Pipe from Mark Tinsky

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by Kenneth Lieblich

Recently, I was given the opportunity to purchase a small group of pipes by master pipemaker, Mark Tinsky. How could I say no? The answer, of course, is that I could not and I happily acquired them. There are some real beauties here and I am going to restore them all and then turn them over to you. Interestingly, all of the pipes are of the Canadian family of pipe shapes. I’m sure you’ll enjoy seeing them, so – in no particular order – let’s get started with the first one. This is a beautiful Canadian – well-proportioned bowl with a long, oval shank and a handsome taper stem made from acrylic. It has a finish that Steve calls ‘blasticated’ – sort of a hybrid of sandblasted and rusticated. There is a lovely star logo on the side of the stem, encircled with inlaid briar. Under the shank are the markings and they read: Reg. No. [over] 2/97-MT. This tells us that the pipe was made in February 1997 by Mark Tinsky himself.As I’m sure you know, Mark Tinsky is one of the great names in American pipe making. He is best summed up in this quotation from Erwin Van Hove:

His more than reasonable prices, and his good-natured personality, have made Mark [Tinsky] the favorite of many Americans. It is difficult to find an amateur who does not possess at least one pipe made by the American Smoking Pipe Company, that Tinsky founded in 1978 with his friend Curt Rollar. In 1990, after the departure of his associate, Tinsky continued on by himself building a solid reputation using quality briar from Greece and stem blanks imported from Italy, offering collectors a vast assortment of models and finishes. In short, his pipes are beautiful and well-made pieces that produce a taste beyond reproach. Neither off-the-shelf nor haute couture, they are solid hand mades for an affordable price.There is a wonderful and extensive article on Tinsky, Rollar, and the American Smoking Pipe Company at Pipedia. I highly recommend reading it here. You can also visit his website: http://www.amsmoke.com/. There’s also a small blurb about him at Pipephil:This pipe was in generally very nice shape and didn’t require too much work. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.As the stem was now clean and dry, I set about fixing the marks and dents in the acrylic. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the acrylic. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the acrylic, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a pipe knife and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. It took quite a while and much cotton to get clean.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the smooth rim and the smooth part of the shank. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This Mark Tinsky 02-97 Canadian looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅛ in. (156 mm); height 2 in. (52 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ⅞ in. (23 mm). The weight of the pipe is 1¾ oz. (54 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

You’ve Come a Long Way, Baby!

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by Kenneth Lieblich

Hold on to your hats, folks – you’re in for a wild ride of pipe restoration. This amazing pipe has had quite a life, and its latest chapter includes coming into my possession. This is a Bjarne Hand-Carved freehand sitter from one of the great characters of the Danish pipe industry, Bjarne Nielsen. This pipe found its way to me through an auction and I was immediately besotted. It is a wonderful piece of briar, with a spacious bowl, and a charming, bent vulcanite stem. It’s a beauty and really makes an impression. Underneath the shank, the following words are engraved: Bjarne [over] Hand-Carved [over] Made in Denmark. There is no logo on the stem. Given the absence of a logo, I suspect that this is an older Bjarne pipe.Pipedia has a good article on Bjarne Nielsen and I recommend reading it here. For now, here is a part of that biography:

Bjarne Nielsen was born in 1941, and started smoking a pipe when he was 16 years old, and he also made some pipes for his own use at that time. He liked the pipes and made some more, giving some away as presents to friends. At the University of Copenhagen he obtained an MBA degree and found work at the Danish Ministry of Foreign Affairs where he helped Danish companies that were exporting their products establish contacts in foreign countries. That was in the 1960’s when the high demand for Danish freehand pipes started, so Bjarne was often asked if he knew of any companies that could sell those types of pipes. But all those companies had their order-books filled, so Bjarne always had to give a negative answer. One day he decided to send some pictures of his own pipes, and the response was overwhelming. He was asked how many pipes he could make and how quickly he could deliver them, and at once Bjarne had order for more pipes than he could make. What had been a relaxing hobby now became much more than that.

With a demanding job it was hard to find time to make pipes in that quantity, and Bjarne had to choose. His dream had always been to have a company of his own, and if he wanted fo fulfill that dream, now was the time to do it. But to leave a promising career, in which he probably would have become a Danish ambassador in some foreign country, was indeed a big step to take. “Many thought I was crazy”, Bjarne says, “and one of them was my wife. But she supported my decision anyway.”

He made that decision in 1973, and became a fulltime pipemaker. But he soon realized that it was impossible for one person to handle all of it–he could not make a lot of pipes, sell them and collect money for them all by himself. So he decided to find some pipemakers to help him. In those days Preben Holm was one of the biggest makers of fancy pipes, and he employed a great number of pipemakers. But not all of them were happy to work for Preben,m so Bjarne recruited a few of those.

During the first years all of Bjarne’s pipes were sold in the USA, but at the end of the 1970s he visited the pipe show in Frankfurt and found that there was a market for his there as well. However, he found that the Germans wanted a completely different style of pipes–pipes in traditional shapes. So if he wanted to be successful there, he had to add a completely new line to his production. “It was not easy, we learned it the hard way,” Bjarne says. But they certainly succeeded, and for a number of years Germany became the top-selling market for Bjarne’s pipes.Let’s take a closer look at this pipe’s condition. It was obvious right away that this was a terrific pipe – but, boy, was it dirty. The stem was heavily chewed, with some significant dents in the vulcanite. There was a lot of calcification and oxidation. The stem will be fine in the end – it’ll just take some hard work. Similarly, the stummel needed help. The briar was dirty and tired. The rim was coated in lava, and the bowl was full of cake. I just needed to uncover the beauty of this baby. Let’s get on with it. To begin, I used a disposable lighter and ‘painted’ the stem with its flame. The gentle heat of the flame can cause the dents in the vulcanite of the stem to expand back into shape. In this case, it worked quite well and I got some lift in the dents. Not perfect, but definitely some improvement. The stem’s calcification was quite substantial. I used an old butter knife and gently scraped some of the thicker accretion off. Doing this now helps later in removing the oxidation. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps.The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I used a good numbers of pipe cleaners.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush. Due to the severity of the oxidation, I then repeated the scrubbing with the cream cleanser for maximum effect. This really helped a lot.As the stem was now clean and dry, I set about fixing the marks and dents in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, it was clear that there were a few heat fissures inside the bowl that would need to be repaired. It’s difficult to tell from the photo below, but the quantity of debris removed was enormous. It must have been a well-loved pipe!Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.My next step was to remove the lava on the rim. For this, I normally take a piece of machine steel and gently scrape the lava away. However, a jackhammer would have been more appropriate in this case! Instead, I soaked the rim in some oil soap and this softened things up enough for me to scrub the debris off with a nylon-bristle brush. To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean. Additionally, there was a minuscule line on the bottom of the stummel. It was so small, in fact, that I couldn’t really determine if this was a craze line in the briar or just a little scratch. Just to be on the safe side, I applied a tiny bit of clear cyanoacrylate adhesive and sanded it down.To address the heat fissures inside the bowl, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I gently filled the affected area with the epoxy and let it cure for a full 24 hours. The next day, I roughened up the epoxy’s surface with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provides a good, faintly rough surface for a new cake to build.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows. You can now see why I called this article ‘You’ve Come a Long Way, Baby!’All done! This Bjarne Hand-Carved freehand sitter looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6¾ in. (175 mm); height 3 in. (75 mm); bowl diameter 1¾ in. (44 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2½ oz. (74 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Handsome Peterson System 1312 Sandblast

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by Kenneth Lieblich

Next up is a pipe that came in a recent lot I acquired – and it’s a classic. This is a republic-era Peterson System Standard 1312 bent billiard. The sandblast on it is really craggy, attractive, and satisfying. Naturally, the stem has the classic Peterson P-lip. The 1312 is exactly the same pipe shape as the 312 – the initial ‘1’ simply indicates that it was made for the Canadian market. Looking on the underside of the stummel, we can see the marks. First, we have Peterson’s [over] System [over] Standard. To the right of that we see Made in the [over] Republic [over] of Ireland. Then the shape number 1312. On the nickel ferrule, there are more marks. K&P [over] the symbols (not hallmarks) of a shamrock, a lion and a standing figure. Next to that is the name Peterson’s.Steve and I have written about the Peterson System many times in many blogs. The Peterson System pipes are well-storied among Peterson collectors/admirers. I took the opportunity to read the article on Pipedia, specifically about the System pipes, by Jim Lilley. There is lots of good information there and I encourage you to read it: https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe.As usual, I owe a debt of gratitude to Mark Irwin of Peterson Pipe Notes. He has a very interesting article on the various System shapes and I highly recommend having a look: https://petersonpipenotes.org/146-a-guide-to-system-shapes-1896-2019-part-1-the-300-shape-group/. Here is a screenshot of the relevant bit:On to the pipe itself. It appears to be in very good shape, albeit a bit drab from use. There’s cake inside the bowl, but the outside looks perfectly sound. The stem has a bit of tooth chatter, but (fortunately) very little oxidation or calcification.I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks in the vulcanite. This was done by filling those spots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. However, I did notice a few small craze lines on the inside. Someone must have been smoking with great gusto! No problem – I can fix that.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a nylon-bristle brush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.To deal with the little craze lines, I used an epoxy adhesive that is extremely hard, resistant to high temperatures, and completely inert when cured. It worked superbly. I thinly applied it to the affected area and let it cure for a full 24 hours. The next day, I roughened up the epoxy’s surface with 220-grit sandpaper for the next step. I thinly coated the inside of the bowl with a mixture of my wife’s homemade yogurt and activated charcoal. Once hardened, this provided a good, faintly rough surface for a new cake to build.I then buffed the nickel ferrule with a couple of very gentle Micromesh pads, then then buffed it with a jewellery cloth.I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Peterson System Standard 1312 bent billiard looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅔ in. (143 mm); height 4 in. (102 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1½ oz. (46 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring and Restemming a Jobey Dansk #1 Freehand

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by Kenneth Lieblich

I found this stemless stummel in a lot of pipes I bought recently. It’s a really good-looking piece of wood and I felt sorry for this lonely hunk of briar. I have a good number of spare stems kicking around, and I figured that I could find one that would match well. One noticeable aspect of this pipe is that it was coated with something waxy and unattractive. This doesn’t seem like it would have been original to the pipe – perhaps it was added later. Regardless, I didn’t like it, as it detracted from the handsome wood. An attractive pipe was hidden under there and it was my job to find it. The markings on the pipe were clear enough. On the underside of the shank, read Jobey [over] Dansk [over] Handmade in Denmark [over] 1.This was useful information, so I went looking into Jobey Dansk a bit more. Here is some of what Pipedia had to say:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys were predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling! Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)I read somewhere (can’t remember where) that the number on the shank indicates the grading. I wasn’t immediately sure if the ‘1’ on this pipe meant top of the line or bottom of the line. However, a page from an old 1979 Jobey catalogue provided the answer:Here, you can see that the #2 is more expensive than the #3, which leads me to conclude that the #1 would be more expensive again. So, this would appear to be a top-of-the-line Jobey Dansk freehand. Excellent!I began with the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. The photo doesn’t quite communicate it, but there was an incredible amount of cake inside this pipe. Took ages to clean out.My next step was to remove the lava on the rim – and, boy, there was a lot. For this, I took a piece of machine steel and gently dug away at the lava. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. Quite frankly, this was insufficient, as there was just too much stuff here.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.In order to advance on the rim, I soaked it in a dish of oil soap. I left it for 30ish minutes to soften up. I then took a nylon-bristle brush and scrubbed like crazy. I did this on the rim, of course, but also on the entire outside of the stummel to remove whatever goo and dirt had coated it. This worked well – despite the faded look to the pipe. I wasn’t worried about that at all. I knew that the colour and character was still there. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.After that, some small spots on the wood needed to be touched up. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Beauty! I then went to my drawers of pipe stems and found the perfect one to complement this pipe. It was dirty and needed some TLC, but I really like the way it worked with the freehand stummel. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Dansk #1 Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 2⅛ in. (56 mm); bowl diameter 1¾ in. (45 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2⅛ oz. (62 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring an Unusual Meerschaum with a Bamboo Shank

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by Kenneth Lieblich

I was pleasantly surprised to find this pipe recently at a local thrift shop. The thrift shops around here don’t usually carry tobacco pipes and, those that do, normally offer nothing but the dregs of the pipe world. In this case, I found a charming, simple, and beautiful billiard pipe. The bowl is made of block meerschaum, the shank is made of bamboo, and the tapered stem is made of vulcanite. Its seemingly conventional design belies a slightly enigmatic history. I must admit, I am tempted to keep this one in my own collection, but maybe one of you will talk me into selling it. The only marks on this pipe are underneath the bowl, and read Genuine Block [over] Meerschaum. Annoyingly, there were no marks on the stem, shank, or anywhere else. Having said that, however, it did lead me to think that this pipe was manufactured on the Isle of Man. I have restored a few pipes from the Isle of Man and Steve has restored countless pipes from there. In a recent blog post, Steve wrote the following:

My research on the origins of [this pipe] can be summarized like this: It was made with African Meerschaum from the Tanganyika Meerschaum Corporation and produced by Laxey Pipe Ltd. on the Isle of Man.Here is some information from Pipedia about meerschaum production on the Isle of Man:

Laxey Pipes Ltd. resided in a historical 19th century four-storey Man stone building at The Quay, Old Laxey, Isle of Man, which thankfully has been preserved.

The company specialised in the production of meerschaum pipes using the Meerschaum mined by the Tanganyika Meerschaum Corporation in the Amboseli basin in Tanganyika (since 1964 part of the United Republic of Tanzania).

Please note: you may often find names like “Manx Pipes Ltd.”, “Man Pipe Co.” and others more, but there is no indication of another Isle of Man pipe producer other than Laxey Pipe Ltd. at any time!

 Laxey Pipes Ltd. marketed own brands like “Manxpipe”, “Manxman”, “Manxland” e.c. Names like “John Bull”, “White Knight” (unwaxed), “Domino” (black, or lined) indicated some shapes / colours of Laxey’s own series. The stems either showed the astronomical sign for “male” or “man” (circle + arrow), or the crest of the Isle of Man, the 3-legged X in a circle. Manxpipes and Laxey’s other brands were available through pipe retailers in general, but also were sold (mainly) to tourists through their own shop in Laxey.

Furthermore Laxey Pipes Ltd. manufactured the meer bowls for Peterson, Barling, Nørding and others from the later 1960’s until 2001. Man Pipe e.g. was a brand distributed by Comoy’s. The bowls usually showed no nomenclature indicating the orderer. “Genuine Block Meerschaum” was engraved frequently. Often, just the stems were different, while bowls were the same.

Supply of meerschaum from East Africa run out (Kenya / Tanzania exhausted, Somalia inaccessible), and thus the last Laxey meers were supplied to trade in May, 2001. Laxey Pipes Ltd. tried to survive continuing with briar pipes – mainly in the Danish style -, but to no success. It closed down business in July, 2002.Despite the paucity of maker’s marks on my pipe, the style of the marks that are there leads me to believe that this is a Manx-made pipe. One major detail that made me harrumph a bit was the bamboo shank. I wasn’t familiar with Laxey making bamboo shanked pipes. Steve commented that the pipe was not unlike pipes from the Kaywoodie Mandarin line of bamboo-shanked pipes. Again, however, as far as I know, the Mandarin line never included meerschaum. Steve asserts, however, that Kaywoodie did produce a bamboo-meerschaum pipe. Here is an example of an unbranded bamboo meer found on eBay. Not only does the pipe have no identifying marks, but the seller had no information either.The combination of meerschaum and bamboo in pipes is certainly not unprecedented in the 21st century. For example, one can find some spectacular examples from Walt Cannoy, Ryan Alden, and the famous Turkish maker, Said Altınay. Here is a beautiful example from him:As a side note, Altınay’s website includes an interesting note on the history of bamboo in pipemaking. I provide a brief quotation:

Bamboo began appearing in briar pipe construction in the early 20th century. The earliest known pioneer of this style is believed to be Sixten Ivarsson, the Danish pipe-making legend, who introduced bamboo shanks in the mid-1900s as both an aesthetic and practical innovation. The concept soon spread, embraced by artisans such as Tom Eltang, Tokutomi, and Takahiro Hibi, who elevated the use of bamboo into a form of fine art. Its appeal was twofold: the natural lightweight strength and the distinctive, organic appearance. While traditional briar offered durability and familiarity, bamboo introduced character, contrast, and subtle resilience — giving each pipe a unique signature.

Obviously, the pipe I found is not on the order of a Cannoy, Alden, or Altınay! But I also feel comfortable in saying that this pipe is a lot older than those fellows’ pipes. I would be interested in hearing from YOU if you know more about the marriage of meerschaum and bamboo in pipemaking. Thank you kindly.

The pipe was in generally good condition and didn’t seem too challenging to clean up. There was a bit of scratching, etc. on the stem, but nothing serious. The bamboo shank was aged, but perfectly sound. Finally, the meerschaum bowl was well worn, but not bad at all.I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result was a hideous, brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.As the stem was now clean and dry, I set about fixing the marks in the vulcanite. This was done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. Alas, I forgot to take photos of this step.

The inside of the shank needed to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol.I didn’t sand the bamboo in any way, but I did rub it with some LBE Before & After Restoration Balm and let it sit for 30 minutes or so. The balm moisturizes the bamboo and gives a beautiful depth to it. I then buffed the shank with a microfibre cloth.I moved on to the bowl. The first step was to ream it out – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. Given the more fragile nature of meerschaum and the relative cleanliness of the smoking chamber, I only used a piece of sandpaper taped to a wooden dowel to clean things out. This was sufficient to ensure that all the debris was removed. My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.I then cleaned the entrance to the bowl with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. This was done cautiously, as too much liquid can cause softening of the meerschaum. Due to my care, no such problems were encountered. I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the meerschaum and provides a beautiful smoothness to it. As the photos show, I masked the darkened portion of the bowl with tape so as not to remove it while sanding. I rubbed some Clapham’s Beeswax Polish into the meerschaum and let it dry thoroughly. Then I buffed it carefully with a microfibre cloth. Ooo – what a shine! For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This bamboo meerschaum billiard looks fantastic again and I am delighted with the results. As I mentioned before, I might keep this for myself, but you’re welcome to reach out to me if you’re interested in acquiring it: kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅝ in. (142 mm); height 1¾ in. (44 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is ¾ oz. (24 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A New Lease on Life for an Old S.M. Frank Bakelite

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by Kenneth Lieblich

A couple of weeks ago, I restored a Redmanol pipe for a customer and, as good fortune would have it, its Bakelite cousin appeared on my workbench. However, this time the Bakelite pipe is for sale! It’s a real beauty – and quite old. It’s an S.M. Frank Bakelite bent bulldog. It has a lovely old-world feel about it, with a handsome band – and it even has its matching leather case! This pipe has an orific stem and that marks it as being around a century old. To learn more about that particular bit of pipe history, please have a look at Steve’s article on the subject here. Given my recent experience with Redmanol and given its similarity to Bakelite, I thought I’d give it a go. It’s an old timer and it will always carry a few signs of its use and age, but that is definitely part of this pipe’s charm. The marks on the pipe are simple and straightforward. On the left side of the shank, it reads Frank [over] Bakelite. Inside the pipe case, there is a logo which reads Frank [over] Trade Mark.I suspected that the name Frank was referring to the S.M. Frank company, but I went to Pipedia to check. It turns out that the S.M. Frank history is a tangled mess of brambles and twigs. It involves Kaywoodie, KB&B, Reiss, Demuth, and many others. It’s messier than a dog’s breakfast, as one of my schoolteachers liked to say. I don’t have the patience to do it justice here, but I will provide a few tidbits. Here’s a quotation from Pipedia:

In the year 1900 Sam Frank Sr. started his own business, selling pipes and other tobacco items. His original office was located at 20 W. 17th Street, NYC. He was also closely associated with the sales staff of Wm. DeMuth & Co., selling their line of pipes. It was at this time that Mr. Frank first met Ferdinand Feuerbach and formed what would be a lifelong friendship. Mr. Feuerbach started working for the DeMuth company in 1897 and by 1903 had become the production manager. In 1919, when Mr. Frank needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx, he persuaded his old friend Ferdinand to join him. Mr. Feuerbach is credited with developing DeMuth’s popular Royal DeMuth and Hesson Guard Milano pipelines. In 1922, when S. M. Frank purchased the Manhattan Briar Pipe Co. the company incorporated. In 1933, the paper Medico filter was introduced along with the Medico brand line of pipes. The Medico filter is the “original” and most absorbent paper filter on the market that is recognized by pipe smokers world-wide. Filtered pipe smoking, a debatable issue among pipe smokers, reduces tars and nicotine in the smoke stream to make a “safer” smoke.

Meanwhile, over in the PipesMagazine forums, there’s a lengthy discussion on the subject from user, jguss. I won’t try to do the article justice in this blog post, but I recommend you read it here. One of the useful things that came out of it, however, is the following org chart.I cannot date this pipe beyond saying that it is about 100 years old. It’s not possible for me to be more precise than that – other than to say that the pipe cannot precede 1907, as that was the year that Bakelite was invented by Leo Hendrik Baekeland. Anecdotally, this pipe looks like similar KB&B (Kaufmann Bros. & Bondy) pipes of the era, so it may come from that genealogical line (so to speak). Let’s move on.

A closer look at the pipe shows a few problems. The stem has some scratches and wear – I will have to handle the Bakelite carefully. The stummel is pretty worn and dirty. It has a few scratches and nicks. Around the top of the bowl, there is some odd ‘stuff’ stuck to the wood. More on that later. Both of the mortises in the shank and stem had matching broken-off halves of a bone tenon. They’re stuck in there. There’s a lot of work ahead! I decided that my first job would be to extract the tenon halves. This was nerve-wracking stuff because I was not at all sure that I could get them out without cracking either the shank or stem (or both). The photos here don’t really tell the whole story. I tried extracting with pliers; I tried extracting with a screw – both unsuccessful. I fiddled for while and decided that I needed to drill the tenon out. It was clearly risky, but the pipe wasn’t useable in its current state anyway. So, I took the stem and stummel and threw them in the freezer for 30 minutes or so. I wanted to (hopefully) make the bone tenon more brittle by freezing it. I also wrapped the end of the stem very tightly with hockey tape in a quixotic hope that that might prevent the Bakelite from cracking. I then took the thinnest drill bit that fit inside the draught hole of the tenon and drilled carefully and slowly. I then increased the size of the drill bit one by one – oh so carefully – until the tenon began to crack. As more and more of it cracked, I was able to pull the debris out. This took a while, as I worked on both halves, but it was a complete success. Deo gratias! I then went searching in my boxes for a replacement bone tenon – I have hundreds! Eventually, I found just the right one. I was finally able to get on with cleaning. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean.Next, I set about fixing the marks in the Bakelite. This was done by filling those marks with clear cyanoacrylate adhesive. I left this to cure and moved on.The next step was sanding. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Bakelite. Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Bakelite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, ruby-like glow to the stem when I was done.As the stem was (nearly) complete, I moved on to the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed.My next step was to remove the lava on the rim. For this, I took a piece of machine steel and gently scraped the lava away. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.Similar to the stem, I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process was to scour the inside of the stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.However, what it did not do was remove the weird stuff stuck around the rim. Then I realized that this pipe must have had cap once upon a time. That cap is long lost to the mists of history. I looked in my stores and found several caps, but not that fit this pipe. No problem – this pipe doesn’t need it and would look great (I daresay better) without one. It took some mighty strong sanding with 220-, 400-, and 600-grit sandpapers to remove all the gunk. I then used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the stummel and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I did add some stain to the briar in order to replace what had been lost in the sanding – but forgot the photos. Anyway, I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.

All done! This S.M. Frank Bakelite bent bulldog looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5 in. (128 mm); height 1⅞ in. (46 mm); bowl diameter 1⅜ in. (36 mm); chamber diameter ⅞ in. (20 mm). The weight of the pipe is 1¼ oz. (39 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Beautiful Redmanol Old Timer

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by Kenneth Lieblich

A fine gentleman (and regular customer) from Seattle recently sent a box of pipes for me to restore for him. Various and sundry reasons prevented me from photographing most of the pipe restorations, but I did snap some shots of this one and it is worth checking out. This is a nifty bent Dublin made primarily from Redmanol (more on that later). The stem and most of the stummel are made entirely from Redmanol and are two separate pieces. In this case, the mortise and tenon are reversed from most pipes: the screw tenon is in the shank and the mortise is in the stem. The bowl is made of briar and screws into the Redmanol bowl. Separating the briar from the Redmanol is a ring of brass. This restoration was quite a bit of work, but I could not be more pleased with how it turned out in the end. The pipe is really quite charming and reminiscent of a different era. The pipe has no markings at all, so I cannot describe the maker to you with any authority. However, Steve has written up several blog posts on Redmanol pipes from makers such as MLC, WDC, and KB&B. Here is one of his articles on a pipe not too dissimilar from the one I’m restoring. So, what is Redmanol? It is an early 20th century type of plastic – a sort of Bakelite, if you will. On Pipedia, there is an excellent article on Redmanol (and gutta percha) written by the doyen of pipe literature, Ben Rapaport. I highly encourage you to read the whole article here, but here is an excerpt:

Then came Redmanol. In 1913, Lawrence V. Redman established the Redmanol Chemical Products Company in Chicago to produce a plastic, similar to Bakelite, made from the action of formin on carbolic acid. “Redmanol. Perfect molding material. Redmanol Chemical Products Co., 644 West 22nd Street, Chicago, was initially advertised as a molding compound to replace metal, rubber, fibre, wood, porcelain and other plastic materials. … suited to make pencils, buttons, pool triangles, acid containers” (Factory. The Magazine of Management, July 1923, 393). “’Redmanol,’” the new substitute for amber, a Chicago invention, seems to be making a hit from the start” (“Chicago Factories Await Readjustment,” United States Tobacco Journal, November 14, 1914, 13).

What is Redmanol? Here are a couple definitions, the first from the Redmanol company: “REDMANOL. The Material of a thousand uses. REDMANOL is sold as TRANSPARENT REDMANOL which has every physical property of Baltic amber, except that REDMANOL is more lustrous and has perfect transparency. The transparent REDMANOL is used for dental and surgical instruments and electrical insulation and is the material which has largely replaced amber in smokers’ supplies” (Directory. Chicago Section. American Chemical Society, 1911).

The second is from a tobacco industry leader. “Redmanol is a secret compound, the result of years of experiment and research work to find a substance for cigar and cigarette holders and stems which would possess the beauty of natural amber but none of the frailties. It is, in fact a man-made amber, being chemically known as synthetic amber, and has proved so admirable a substitute for natural amber that it is doubtful that the later [sic] will ever again be used to the extent it formerly was. …All in all Redmanol makes use of the most perfect and satisfactory mouth-pieces yet devised. Our customers are evidently aware of this fact as is amply demonstrated by the enormous increase in sales in our stores this year of Redmanol cigar and cigarette tubes” (“Pipe Points Worth Remembering. Redmanol,” The United Shield, November, 1919, 13).

And the third is from a journal article. “Redmanol, a similar substance [to Bakelite], is made using formin instead of formaldehyde, and on melting this with phenol it gives a clear, amber-colored, transparent substance that is plastic and can be bent and worked into shape. On further heating it becomes hard and insoluble and similar to bakelite except for its color and transparency. Redmanol, by virtue of its resemblance to real amber and its many desirable properties of insolubility, non-inflammability, the ability to mold easily before hardening, and its imperviousness to corrosive substances, is used for making hundreds of useful and ornamental objects, some of the most familiar being pipe stems, cigar and cigarette holders, and knife handles” (J. Maple Wilson, Jr., “The Relation of Chemistry to the Home,” Journal of Chemical Education, Vol. 3, No. 6, June, 1926, 670).Then later in the same article:

According to Steve Laug who has studied this much more than I: “Original Bakelite, whatever the color, still looked like plastic, while deep red, translucent Redmanol was so close to amber of the same color that it often requires an expert to differentiate the two. Bakelite was produced in at least these colors: golden yellow, ruby, emerald, amethyst, and jet. Real amber comes in several colors: non-reflective deep-cherry red, golden, and yellow. Most often, Redmanol was a clear or translucent red. Deep-red Redmanol was so close to amber of the same color that it often required an expert to differentiate the two. It certainly didn’t help when ads for Redmanol products stated: “Odorless, taste-less, unbreakable, non-inflammable, and retains its amber color.”

It’s difficult to be accurate on the date of this pipe, but anywhere from the 1910s through the 1930s is a safe bet. Basically, this beauty is about a century old.Let’s take a closer look. The pipe is in terrific condition for its age! The Redmanol parts have a few minor scratches and dents, but no cracks or structural problems. The screw tenon is as dirty as anything, but that’s no big deal. The brass ring is similarly dirty, but not damaged at all. Finally, the briar bowl is also dirty and has a few minor nicks. It should clean up very nicely.

I used oil soap on a few cotton rounds and wiped down the stem and stummel to provide an initial cleaning before moving on to the next steps. The primary cleaning came next. I disinfected the inside of both stem and stummel with pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. I paid particular attention to the tenon and cleaned it further with some 0000-grit steel wool.The next step of the cleaning process was to scour the inside of both stem and stummel with some soap and tube brushes. This was the culmination of a lot of hard work in getting the pipe clean.

As the stem was now clean and dry, I set about fixing the tooth marks in the Redmanol. This was done by filling those divots with clear cyanoacrylate adhesive. I left this to cure and moved on. The next step is sanding and I’m not going to sugar coat this: sanding Redmanol is pretty dreadful. First, I reduced the bulk of the cyanoacrylate repairs. I removed the excess adhesive as near to the surface as possible, without cutting into the Redmanol. I had to focus especially on a tricky area of the stummel where there were some deep scratches. I taped that area off, so it could be done properly. Following that, I used all nine grey sanding pads and all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the Redmanol, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, clear, amber-like glow to the stem and stummel when I was done. I then grabbed the brass ring with both hands – sorry, couldn’t resist. This was quite straightforward. I tried cleaning it with some lemon-infused 99% isopropyl alcohol on cotton rounds. This didn’t really do anything, so I switched over to polishing with 0000-grit steel wool. This worked very well and the ring looked lovely again. Next on to the briar bowl. First, I reamed out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. As the bowl was fairly clean already, I used only a piece of sandpaper taped to a wooden dowel. This ensured that all the debris was removed. I also took a piece of machine steel and gently scraped the lava away from the rim. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds and used a toothbrush in the crevices. This did a good job of cleaning any latent dirt on the surface of the briar. Just like the stem and stummel, the last step of the cleaning process was to scour the inside of the bowl with some soap and tube brushes. I also scrubbed the aluminum bottom of the bowl with 0000-grit steel wool. Looked fantastic.I used all nine micromesh pads (1,500 through 12,000 grit) to sand the outside of the bowl and finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the bowl with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a blue diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best. All done! This no-name Redmanol bent Dublin pipe looks fantastic again and is ready to be enjoyed by my friend in Seattle. It was a pleasure to work on. It’s a gorgeous pipe. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅞ in. (48 mm); bowl diameter 1⅜ in. (35 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1⅝ oz. (47 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.