Building a Better Button on a 1930’s Yello Bole Oom Paul


Blog by Andrew Selking

Have you ever found that Holy Grail pipe only to realize that it has a major flaw? For me, this pipe ticked all the boxes, a KB&B pipe made between 1933 and 1936, it was a less common shape and looked to be in decent condition. The only problem I could see was that a previous owner had filed off the button.Andrew1

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Andrew4 I’ve been experimenting with super glue and ground charcoal for stem repair and I had an idea how I might use that to re-create the button. Now just a quick disclaimer. I am not a medical professional and I do not pretend to know any potential health hazards to the use of super glue on something you put in your mouth. On the other hand, I am aware that the state of California has found that pipe smoking is not healthy for pregnant women or their unborn children. As an adult, I accept these risks as the relaxation benefit outweighs the health risks.

Before tackling the button I needed to clean up the pipe. I started the process by giving the bowl an alcohol bath.Andrew5 While the bowl marinated, I dropped the stem into a solution of Oxyclean. After a good long soak, I reamed the bowl.Andrew6 After reaming the bowl, I retorted the stem and bowl. I forgot to take pictures of the bowl during this process.Andrew7 The stem was pretty clean, which I expected based on the minimal amount of chatter and the lack of cake build up in the bowl. A couple of fuzzy sticks dipped in alcohol did the trick.Andrew8 The alcohol bath serves two purposes, it loosens up the internal gunk and it helps remove the old finish. On this particular pipe, I noticed that the bowl was stained a purplish read and had a heavy varnish on it. That’s usually a sign of inferior briar and lots of fills. With great trepidation, I used acetone and 0000 steel wool to see what was under the old finish.Andrew9 I was pleasantly surprised to find beautiful grain and not a single fill.Andrew10

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Andrew13 I was not happy with the purple tint of the wood though, I mean who does that? My guess is, this pipe could have made the cut as a Kaywoodie, maybe they were short on the Yello Bole line so they put a Yello Bole stem on it and that hideous varnish. Interestingly enough, this pipe has the identical shape number as the Kaywoodie medium billiard Oom Paul. Just to give you an idea how many pipes Kaywoodie used to make, they had three models of the Oom Paul shape.Andrew14 I decided the best way to take care of the purple stain was with some judicious sanding. Since the bowl didn’t have any scratches or dents, I didn’t have to go too heavy. I started out with 1500 grit micro mesh and worked my way up to 12,000 grit. You will notice the washer between the stem and shank. I’ve learned that the best way to get a sharp shoulder on the shank and the stem is by using the washer to prevent the sanding medium from rounding it off.Andrew15 This is what the bowl looked like after the micro mesh pads.Andrew16

Andrew17 I decided to keep the stain light, so I diluted some Pimo Pipe Supply mahogany and used a single coat. Unfortunately I didn’t take a picture of that process, I was kind of excited about fixing the stem.

I removed the oxidation on the stem with a progression of 1500-2400 grit micro mesh pads with water. I didn’t have the bowl attached, so I just held the washer over the tenon to prevent rounding.Andrew18 With the oxidation addressed, it was time to start building the new button. I’m not the best when it comes to carving the bottom side of the button so I decided to use clear tape to create definition.Andrew19

Andrew20 I built up layers of tape until it was the thickness that I wanted for the underside of the button. Next, I mixed some ground charcoal and super glue and started applying it. After each application I put a drop of accelerator on the end and applied another layer. It was not looking the way I wanted it to look.Andrew21 I remember Steve said that when he used activated charcoal it was very fine. So I sanded off the mess and started over. To get a finer charcoal I used our coffee grinder, which did a pretty good job, but still left some larger chunks.Andrew22 To solve that problem, I used a tea strainer. The result was very finely ground charcoal.Andrew23 I mixed the super glue and charcoal and applied it as before.Andrew24 I sanded between applications and filled in any remaining divots.Andrew25 Once I had the button shaped to my liking, I used a progression of micro mesh pads from 3200-12,000. Then I used my rotary tool with white diamond and carnauba wax to bring out the shine.Andrew26 I gave the bowl a quick spin on the buffing wheel with white diamond and carnauba wax. Here is the result.Andrew27

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Andrew37 I am happy to say that this pipe smokes as well as it looks. It is a system pipe. I couldn’t be happier with the button. The thing I like about using the charcoal and super glue is, it polishes and shines just like the vulcanite. This pipe is a keeper. Thanks for looking.

The French Girl with the Fuzzy Identity


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“The problem with putting two and two together is that sometimes you get four, and sometimes you get twenty-two.”
― Dashiell Hammett (1894-1961), U.S. author who re-invented and popularized the hard-boiled private investigator genre, in “The Thin Man” (1934)

INTRODUCTION
I take great solace from life’s frequent misadventures through activities that nevertheless focus on the same causes of grief: reading a good book, realistic or fantastic; writing news articles, blogs, letters to the editor and my own versions of literature; photographing street life, landscapes, nature and the occasional spot news event; drafting, filing and arguing civil actions in courts of law when I too frequently encounter those who would do me harm through ignorance or the misperception that I lack understanding of that study of knowledge, and researching and at times investigating anything and everything. But when I need to retreat all the way into the pleasure centers of my brain, I have only my local tobacconist and pipe acquisition disorder on which to fall back, and on the great majority of my P.A.D. attacks for almost a year now I can at least blame my small but expanding online business of refurbishing or restoring estate pipes for sale. Yet even that endeavor involves research and background checks.

Other than the classic but elegant shape and crafting of the Butz-Choquin bent billiard I scored a few months ago in an estate lot with several lesser gems – including a unique red Kaywoodie lumberman that was, for the most part, sandblasted, but with two natural rings around the billiard bowl and matching sitter bottom and ferrule – the obvious challenge of restoring the shapely French pipe to her original fine condition was a definite attraction. Except for the BC logo clear on the left side of the stem and the overall haggard appearance, I had no idea what I was getting. When the lot arrived, I searched for the BC, but when I found her the nomenclature was so fuzzy I could make out little more of the brand stamp on the left shank than the distinctive cursive B. Of the name itself, I saw two lines, the top beginning with a definite F and the bottom a clear word: MAJOR.

This may sound like plenty to go by, but my browser search suggested multiple possibilities for Butz-Choquin matches starting with F. There was the Formula, Formula Noir, Fait Main and filter, all of which I ruled out. And so I added an L and found Flamme, Flamme Extra, Flamme Standard, Flash and Fleuron. Then I tried Flamme Major and, seeing no suggestions, just Major. That excavated a site with images for BC Major Pipes, among which I saw a similar although straight stem specimen.Butz1 Therefore I returned to the full Butz-Choquin Flamme Major search and completed it, confirming that indeed was what I had.

THE RESTORATION
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Butz8 I recently started making several basic changes in my pattern of restoration S.O.P. First, I now begin with an OxiClean stem wash as it can go on in the background, so to speak, while I do other tasks. I’ve also found it really works, although not with the comprehensive results sworn to in the site I found for its basic instructions, including the consistent lack of need for additional work such as sanding and on occasion using Black Super Glue for deep fills. Sometimes after washing with OxiClean and warm water, rubbing out the excess discoloration with a cloth and micro-meshing, the result is a perfect stem ready for the wheel. More often than not, however, I need to sand out scratches that are exposed. Such was the case with this stem. But the practice serves its purpose, to clean the stem inside and out and make the job of producing a shinier end product far easier.

Before
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Ready for buffing:Butz11

Butz12 The second new habit is working on the rim and chamber and scraping out the major buildup of old tobacco and its related substances from the shank with a wire cleaner rinsed over and over in Everclear. All of these can be completed during the OxiClean wash. Third, I now retort every pipe at this stage.

All of these stages of the process completed, I turned to the bowl and shank, which showed the wear and tear of age. Tell me about it! After washing the briar with purified water, I used a piece of super fine steel wool to lighten the all-too-often over-dark original finish, shine the wood and make the grain show with more clarity. The wood was in very good condition with no pits, dings or scratches worth mentioning, and the slight appearance of discoloring in areas disappeared. I did a full micromesh workup with 1500, 1800, 2400, 3200, 3600 and 4000.

By the end of the restoration, the nomenclature somehow was much clearer.Butz13

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Butz17The time was right for the final buffing, and so I repaired from the comfort of the living room for the prep work to the workroom for finishing. The stem, as usual, I gave a nice shine with red Tripoli and White Diamond. The briar I buffed with white Tripoli, White Diamond, and a few coats of carnauba.Butz18

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Butz25CONCLUSION
I think the most notable achievement of this restoration is that for the first time I was able to sand the chamber until it was baby smooth and like-new. I accomplished this by reaming and then sanding with 150-grit paper as usual but followed those steps with a second sanding using 320-grit paper.

All in all, I am happy with the outcome and will, of course, be sorry to let this one get away from me.

Final 9438? – New Era


Blog by Al Jones

The GBD 9438 is my favorite pipe shape.  I’ve been fortunate to find most of the seven other 9438’s in different grades.  However, to this point, a “New Standard” has eluded me.  I attended the recent NYC Pipe Show but left the show without a pipe purchase.  On the drive home from New York to Maryland, I remembered a 9438 New Era Ebay auction was ending.  The pipe was offered by estate seller extraordinaire, Steve Fallon, aka “Pipestud”.  Using my Ebay phone app, I pulled off the highway and put in a bid.  I was delighted to win my second GBD from Steve.

The “New Era” grade slots somewhere between the Virgin and New Standard grades.  It is described in a 1973 GBD catalog as:

New Era: “The beauty of this pipe’s perfect briar is accentuated by the richness of the ‘take-off’ dual finish.”

The pipe was so clean, I can’t say this is a “restoration” and I didn’t feel compelled to take any before pictures.  The stem had a little oxidation on it, but was in overall very good condition.  The briar had a few dings and some darkening around the rim.

I was able to remove much of the rim darkening with a worn piece of 8000 grit micromesh sheet, which doesn’t pull any stain.  I used a damp cloth and a hot iron to lift out most of the dings around the bowl and a few underneath.  One small score mark remains.

I removed the oxidation around the saddle section of the stem with 800 grit paper followed by 1500 and 2000 grades.  Next 8000 and 12000 grade micromesh sheets were used.  The stem was buffed lightly with White Diamond rouge followed by Meguiars Plastic Polish.

The interior of the bowl is in excellent condition and the pipe is drilled perfectly.  I’m pleased to add this final 9438 to my collection of that shape.

GBD_9438_New_Era_Gallery GBD_9438_NE (2) GBD_9438_NE (1) GBD_9438_NE (3) GBD_9438_NE (5) GBD_9438_NE (4)

 

 

Restoring a Dr. Plumb 9438 and a Ben Wade Freehand


Blog by Joey Bruce

I am always on the lookout for pipes every time I’m… Well pretty much anywhere but especially thrift stores and flea markets. I have picked up a few Kaywoodies and Dr. Grabow’s along with some no names here and there and they are sitting on the shelf collecting dust. It wasn’t until recently that I was in another thrift store that I spotted a group of pipes sitting on the shelf. I didn’t even bother looking for logos I just grabbed them and took them to the front to ask how much. For four pipes the guy wanted a whopping $5. I happily agreed and took them home. That’s where I discovered the store had sold me some really nice pipes.

Two noteworthy and impressive looking pipes were a Ben Wade freehand and a Dr. Plumb. This immediately started a fire under me and I quickly went to the closet and got out all my pipe restoring equipment.
I started working on the stems first. It had been awhile so I forgot my routine. Usually the first thing I do is soak them in a Oxyclean solution, then break out the alcohol soaked pipe cleaners and let them sit overnight, then start with the sanding. This time in my excitement I forgot the Oxyclean and went straight into the pipe cleaners and then the sanding.

It wasn’t until I noticed all the oxidation wasn’t coming off that I remembered my original routine. So I threw them in the Oxyclean solution and after 6hrs removed them. That lifted the rest of the oxidation up to where I could now sand it off. You can see here as I’m part way through the Ben Wade stem.

I usually wet sand until the brown goo stops and that’s when I know it’s time to hit the buffer. A few minutes issuing a mild polish then hit it up with a finishing polish for that extra bright luster. On the BW freehand the logo was already worn down pretty well so I couldn’t sand it much or I’d risk losing the logo completely. So you’ll see some brown oxidation around that area.

While the stems are being polished I let the bowls soak in sea salt and alcohol for about a day.Joey1 I keep topping them off with alcohol throughout the day as they dry up. Not sure if this is the proper technique but it works for me.
Neither the Ben Wade or Dr. Plumb had much cake built up so lucky for me I didn’t have to go into the bowl and clean it up. If you look back at the first pic (sorry I didn’t photo document the steps well) you can see some build up on the rim of the two pipes. The Dr. Plumb needed to be wet sanded to get that off but the Ben Wade came off super easy on the buffer.
I finished the Dr. Plumb up on the buffer the same way I did the stems and it came out nice. This pipe is quite large in diameter and you can feel it with the weight. The grain of the wood is this rich dark almost tiger stripes grain. It rests very comfortably in the palm of your hand.Joey2

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Joey4 The BW however, I tried to take the buffer to it and quickly noticed it took off the black worn look to the rustic briar. Not sure if that’s what it looked like in the beginning but I like the black weathered look to the wood so I took some toothpaste and brush to it to clean it and then I spent a good amount of time just rubbing it with my hands. Working the natural oils (and probably some grit and grime) into it. It too is a large pipe but it’s a featherweight. Not sure how they were able to do that. It’s almost like an illusion or some magic trick.Joey5

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Joey7 I’m pleased how they turned out. All in all not a bad purchase for $2.50.

An Easy Restoration – An Old Port Full Bent Billiard


Blog by Steve Laug

Yesterday afternoon I took my wife and daughter to Walmart – the only thing that makes going to Walmart even remotely interesting is that across the street is a shop that sells movie props and also consignments. I have had good luck with finding old pipes just about every time I go there. This time was no different. I came across a rusticated full bent pipe that was in pretty good nick. The bowl was in great shape – actually barely smoked. The stem was oxidized and had some minor tooth chatter on the top and underside of the stem near the button. The top of the rim is smooth as is the patch on the underside where it is stamped.Old Port1

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The stamping reads:
Old Port
“Avant – Garde”
London/St. Claude
783

The stamping on this one was a mystery. I could find nothing on it identifying it with any maker. There was no OLD PORT brand listed in any of my reference books or the sites that I check. The London/St. Claude stamping makes me think it might be a company with both French and British connections. I did some digging on the shape number on the Comoy’s shape number sites on the web and could find nothing even close to that number. I decided to check on the French side of their operation and found some similar shapes and three digit numbers on the Chacom site. Still nothing that identified the pipe definitively though.Old Port5 The top of the rim had some damage that came from tapping out the bowl. There was also some rim darkening.Old Port3

Old Port4 The step down tenon is characteristic type of English and French made pipes. The fit in the shank is snug and clean.Old Port6

Old Port7 I scrubbed the rusticated finish with Murphy’s Oil Soap and a soft bristle tooth brush to remove the dirt and wax build-up in the finish. I rinsed it down with water under the tap, keeping my thumb in the bowl to prevent water from getting into the bowl.Old Port8 I dried off the pipe bowl with a soft cloth and set it aside to dry. I took the next four photos to show what the pipe looked like after I dried it out with the cloth.Old Port9

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Old Port12 Once the pipe dried I rubbed down the finish with a light coat of olive oil. I buffed it by hand with a shoe brush.Old Port13

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Old Port16 I put a plastic washer on the tenon and sanded the stem with 220 grit sandpaper and then with a medium and fine grit sanding sponge to break up the oxidation. I ran a few pipe cleaners through the airway to clean up the sanding dust and freshen it.Old Port17 I finished by sanding the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads.Old Port18

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Old Port20 I buffed the pipe with Blue Diamond on the wheel and then gave the bowl a coat of Halcyon II wax and buffed it with a soft flannel buffing pad. I gave the stem multiple coats of carnauba and then buffed it with the flannel buff as well. The finished pipe is shown below. I was able to finish it in time to put it in my pipe bag for my upcoming trip this afternoon. I am looking forward to firing up a bowl and enjoying it in the week ahead. (Under the bright light of the flash more oxidation showed up. I will need to take care of that when I return from my trip.)Old Port21

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A Willard Dublin Renewed and Given a Facelift


Blog by Steve Laug

This is another pipe from the box of pipes that I was gifted. It is stamped Willard over Imported Briar. I have cleaned up quite a few old Willard pipes over the years but never took the time to figure out the manufacturer or other information regarding them. I turned to Pipedia and did not find the listing so I checked on PipePhil’s site and found what I was looking for. I have included the photo below for comparison sake. The Willard I have is stamped the same as the top photo. The stem logo is also the same. On the side bar the site included the following information: “The Willard pipes were made by Sparta Industries in Sparta, N.C from 1963 to 1975 (about 60,000 pipes per week). Some were distributed by the Post and Base Exchanges that serviced the military during the Vietnam War. Others were produced for R. J. Reynolds Tobacco.” So I had time frame for this pipe – made in Sparta, North Carolina sometime between 1963-1975. That was way more than I had when I started.Willard The pipe on my work table had the same overall look as the one in the top photo above. Even the darkening of the rim was similar and the wear on the stem. The finish was the same indestructible varnish coat over a red stain. When I started the cleanup I thought the bit was nylon but as I worked on it I am sure it is not. The sanding dust is dark black and is like rubber of some sort. I am still not sure of the material but it is soft to the teeth.Willard1

Willard2 The stem material did not seem to oxidize. There was some definite tooth chatter on the stem near the button but it also looked like someone had put a softie bit on it to protect it after the initial chatter. The metal tenon had a removable stinger in place that was covered with “gunk” (technical pipe refurbisher terminology). The varnish coat was in rough shape and peeling. There was underlying dirt that had gotten in under the edges of the peeling varnish. The briar itself was in decent shape under the finish and did not have much damage other than scratching on the sides of the bowl. The rim was blackened but not charred. The varnish had disappeared on the rim almost as if the heat had peeled it back from the inner edge outward. There was also some surface scratching on the rim.Willard3

Willard4 I have included the next close-up photos of the rim and the stem to show the extent of the damage to both. The bowl had been reamed but there was some damage on the side of the bowl that I will talk about shortly.Willard5

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Willard7 I used acetone on cotton pads to scrub the finish off the bowl. It took some elbow grease and repeated applications of the acetone to the surface of the bowl to remove the varnish but I was able to remove it totally from all the stamping and the entire finish of the bowl. Underneath was some decent grain and very few fills.Willard8

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Willard11 I scrubbed out the mortise and shank with isopropyl alcohol on cotton swabs and pipe cleaners. It was actually one of the cleanest pipes that I have worked on lately. It took very little effort to clean the stem and shank. The pipe shows some promise in the photo below.Willard12 With the exterior of the bowl clean and the shank clean it was now time to address the issue that I had found in the bowl. The photo below shows the divot out of the side of the bowl. I don’t think it was a burn out happening though it certainly could go that way. I picked at the briar in that area with a dental pick and nothing was soft or crumbly. Even the edges of the area were solid and hard. I wonder if it was a soft spot in the briar, a flaw that showed up when the pipe was smoked and then when it was reamed fell out of the side of the bowl. There was no darkening on the exterior of the bowl relative to the flaw on the inside so I figure I was safe to repair it.Willard13 I fired up a cigar and retired to the porch to smoke it and collect the ash to make up a batch of pipe mud. I collect the cigar ash in a shot glass as I can easily mix it with water when I work the ash into mud.Willard14 The next photo shows the tools (the micromesh pads just happened to be there. I don’t use them in the process, in case you were wondering.). I have the shot glass of ash, a shot glass of water, a pipe nail and a folded pipe cleaner. These are all the tools necessary to make and apply the mud.Willard15 I put a few drops of water into the ash glass and slowly mix it into the ash. It is easy to put too much water and then you either have to fire up another cigar or pour off some of the excess to get the consistency needed in the mud to stick to the wall of the pipe. To wet and it puddles in the bottom of the bowl and too thick it just sticks to the applicator.Willard16 Once I have the mix the right consistency I apply it to the side of the bowl with the “applicator” – a folded pipe cleaner and then tamp it into place with the spoon end of the pipe nail. I put it in place, tamp it down and then let it sit. As it dries I added further applications to the surface until it is level with the rest of the bowl. The next photos show the bowl side and give an idea about the consistency of the mud.Willard17

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Willard19 I set the bowl aside to let the pipe mud cure and worked on the stem. I sanded it with 220 grit sandpaper to remove the tooth chatter and reshape the button. I sanded until the surface was smooth and then sanded it with a medium and a fine grit sanding sponge. I wiped it down with a soft cloth and then sanded it with micromesh sanding pads. I wet sanded with the 1500-2400 grit pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads and then rubbed it down a final time once I finished sanding with the 12,000 grit pad. I buffed the stem with White Diamond using a light touch as I was still uncertain of the stem material. I have learned the hard way that soft nylon stems are quickly melted by the heat generated by a buffing pad.Willard20

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Willard22 I rubbed the bowl down with a light coat of olive oil to highlight the grain and the red stain left in the briar. I buffed the bowl and stem with Blue Diamond plastic polish to raise the shine. I then gave the pipe multiple coats of carnauba wax and finished by buffing it with a soft flannel buff to finish. The completed pipe is shown below. The pipe mud is cured and will only harden with time. Once it is good and hard it will provide a base for a cake to build up and the gouge will be invisible. It should provide a good smoking pipe for the next pipeman who takes it to his rack.Willard23

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Restoring an old Claridge Dublin made by Comoy’s


Blog by Steve Laug

Several times over the past few years I have run across Claridge pipes. The last two I had were the same shape as the one in this post. They were a nicely shaped Dublin with a chamfered rim and fairly decent grain with one or two fills. This one was no different it was a nice piece of briar with a large round fill on the right side of the bowl. It was the last pipe I worked on from the Ebay foursome shown in the picture below. It is the bottom pipe in the photograph. You can see from the photo that it had a thick cake that was uneven in the bowl with a lot of overflow onto the rim. The coat of tars and grime on the rim made the rim almost flat. The varnish coat on the bowl was in rough shape and the sterling silver mortise fitting was oxidized and yellowed with tarnish. The stem had the characteristic Claridge logo – a circle divided into four wedges – two blue and two red. It was badly oxidized and almost brown in colour. Inside the shank the metal mortise was threaded to house the threaded tenon. There was an odd stinger apparatus that was removable in the end of the tenon. Inside the shank was heavily built up with tars and oils as was the stinger and the airway in the stem. Clar I took the next four photos of the pipe before I started to work on it. I wanted several close-up photos to show the state of affairs at the beginning of the process. I know that I generally include these in the blog I write about pipes I refurbish but I have to let you know that I do that more for me than you. I must have some encouragement when I get to the midway point that the pipe is actually looking better than when I started. I take these for a documentation of the progress of an estate pipe from grime to shine.Clar1

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Clar4 I took two close-up photos of the bowl. The first was to show the thick build-up on the rim that would need to be removed in the cleanup process. It is hard to tell from the first photo below but the rim is actually chamfered inward at a significant angle. The tars/lava that has overflowed onto the rim has virtually filled the cup of the rim to the point where the rim is flat. The cake in the photo is also visibly thick and hard. The second photo shows the one fill on the bowl. It is on the right side toward the front of the bowl. It is almost perfectly round and is a tan coloured putty material. It stood out to me every time I looked at the pipe. The rest of the grain on the bowl was decent. It is also the only fill on the bowl.Clar5

Clar6 In the back of my mind I remembered something about the Claridge brand be made by Comoy’s as a seconds line. It was only a dim memory so I looked it up on Pipephil’s site and on Pipedia and found that indeed it was one of many sub-brands of Comoy’s. The picture below shows the logo and stamping on the Claridge. It came from the PipePhil site. My pipe is stamped like the second one in the photo – Claridge over Imported Briar and bears the same stem logo.Claridge The list below was the one found on Pipedia and includes quite a few of the older pipes that I have refurbished over the years. I have highlighted the Claridge brand in the list by making the text bold and upper case.

Ace of spades, Ancestor, Astor, Ayres, Britannia, Carlyle, Charles Cross, CLARIDGE, Cromwell, Dorchester, Dunbar, Drury Lane, Emerson, Everyman, Festival of Britain, Grand Master, Gresham, Guildhall, Kingsway, Lion’s Head, Lord Clive, Hyde Park, Lloyds, Mc Gahey, Moorgate, Newcastle, Oxford, O’Gorman, Royal Falcon, Royal Lane, Scotland Yard, St James, Sunrise, Sussex, The Academy Award, The Golden Arrow, The Mansion House, The Exmoor Pipe, Throgmorton, Tinder Box Royal Coachman, Townhall, Trident, Westminster, Wilshire.

I reamed the cake out of the bowl with a PipNet reamer using the smallest cutting head first and then working up to the cutting head closest in diameter to the bowl. I took the cake back to bare wood in order to be able to work on the rim and to check out the interior of the bowl for checkering or cracks. In the second photo below you can see that some of the cake on the rim fell away as I reamed it and the chamfering is becoming visible.Clar7

Clar8 The challenge with a chamfered rim is that you cannot top the bowl without seriously damaging the inward cant of the rim toward the bowl. I scrubbed the rim with acetone on cotton pads and then sanded it lightly with 220 grit sandpaper and then a medium and fine grit sanding sponge to remove the tars. When I had finished removing the build-up on the rim I also scrubbed the bowl with acetone to remove the varnish coat.Clar9

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Clar12 The yellow tinge to the silver band seemed like it also was varnish that had peeled and bubbled. I scrubbed it with the acetone as well to soften it and then used a 1500 grit micromesh sanding pad to polish the silver and remove the varnish and build-up. I then used silver polish to further polish the silver and remove the small scratches left behind by the micromesh. On the top side of the band/mortise insert it is stamped Sterling Silver in script at an angle across the surface of the band.Clar13

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Clar15 I scrubbed the stinger with alcohol on cotton pads to remove the grime and then 0000 steel wool to polish it. The stinger end was pressure fit into the tenon so it was easy to remove to clean out the airway in the stem.Clar16 The stem was overturned or over-clocked to the right. I heated the tenon with a Bic lighter until the glue softened and then turned the stem all the way around until it lined up. I cooled the tenon with water to reset the glue.Clar17 I really starting to like the natural finish on these older bowls and decided that rather than staining this one I would give it a light coat of olive oil and rub it in with my hand. The beauty of the oil is that it helped to blend the fill into the natural colour of the briar. It is still present but does not stand out as blatantly to me.Clar18

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Clar21 I let the oil sit over night and in the morning while I had a cup of coffee I sat and rubbed down the bowl by turning it over in my hand. I finished the coffee and then took a picture of the pipe where it stood after the rub down. You can see the chamfer on and the nice birdseye that is on the surface of the rim.Clar22 With the bowl finished to this point I turned to work on the stem. I used a Bic lighter to paint the flame over the surface of the vulcanite to lift out some of the tooth chatter and to raise the oxidation to the surface. I then sanded it with a medium and a fine grit sanding sponge, wiped it down with a cotton pad and painted it with the flame yet again. When I had finished that the majority of the oxidation was gone. I polished the stem with micromesh sanding pads. I wet sanded with 1500-2400 grit sanding pads and then dry sanded with 3200-12,000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. After the sanding with the 6000 grit pad I buffed the stem with White Diamond and then brought it back to the work table and sanded it with the 8000 and 12,000 grit pads.Clar23

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Clar26 I buffed the stem and bowl with Blue Diamond polish on the buffing wheel and then hand buffed it with a soft flannel cloth. The final buff with the Blue Diamond removed many of the light scratches in the briar. I gave the stem and bowl multiple coats of carnauba wax and a final buff with a soft flannel buffing pad to raise the shine. The finished pipe is shown below.Clar27

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A gift pipe reamer that looks like an instrument of torture – A GBD reamer


Blog by Steve Laug

I was gifted this old GBD Pipe reamer by Mark Domingues recently. (Thanks Mark for the great gift.) I have added it to my collection of pipe reamers. It is a frightening looking tool that for all appearances could be an instrument of torture rather than a pipe reamer. I have to say I have tried it out and I would think seriously before using it again to ream a bowl. The spikes and points are sharp like the teeth on a cheese grater. This one was unused which is amazing for a tool of this age from the 50’s. It is stamped on one side of the handle with the GBD logo in an oval over the PAT. NO. 22411-09.
GBD Reamer
On the other side it is stamped with the GBD Logo in an Oval over MADE IN ENGLAND. The reamer is made out of Sheffield Steel with the spikes hardened against damage and to promote efficiency. It measures about 5.6cm by 3.6cm.
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In researching the background on the reamer I found that original patent on the reamer was for a Terry’s “Hedgehog” Pipe Reamer. It bears the same patent number and is essentially the same tool. In the 2 photos below I have put the two reamers above and below each other to show how they are the same. The Hedgehog is pictured with a Euro coin and an American 25 cent piece to an idea of its size. On the opposite side the Hedgehog reamer has the same PAT. NO. 22411-09 stamping. It appears to me that the reamer design is identical between the GBD and the Hedgehog.
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I did some more digging and found that they also made one for Dr. Plumb pipes. It is stamped Dr. Plumb’s in script on one side and has the same patent information on the other side. That is not surprising as Dr. Plumb is a seconds line from GBD. But the research I did makes me believe that the Terry’s Hedgehog reamer was manufactured and stamped for a variety of pipe companies and used as an advertising gimmick.
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I have no idea when the sales card in the next photo was made but it gives an idea of how the Hedgehog tools were marketed by Cadogan. These are the Dr. Plumb’s version of the tool.
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I also found this modern version of the reamer that is still available today. It is clearly not as well made as the original and the two halves are not joined in the same manner. Even the spikes on the new one do not look as well made or as sharp.
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Hopefully this little piece on the Hedgehog Pipe Reamer, no matter what the stamping or age, has sparked your interest in this piece of pipe history. It certainly has joined the ranks of other pipe paraphernalia that I have in my collection. I will keep an eye for more of the older versions that bear different pipe marks on the top of the reamer.

Respecting a Maligned Pipe, with Two Yankee Doodler Dandies as Examples


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Oh I went down South for to see my Sal
Play polly wolly doodle all the day
My Sally is a spunky gal
Play polly wolly doodle all the day
Oh my Sal she is a maiden fair
Play polly wolly doodle all the day
With laughing eyes and curly hair
Play polly wolly doodle all the day
Fare thee well
Fare thee well
Fare thee well my fairy fey
For I’m going to Louisiana
For to see my Susyanna
Play polly wolly doodle all the day

― Beginning of “Polly Wolly Doodle,” author unknown

INTRODUCTION
The entire ditty, made famous by Shirley Temple’s iconic, vivacious wholesomeness in the super-duper 1935 movie “The Little Rebel,” goes on about a grasshopper that picks its teeth with a carpet tack and develops such a serious case of pertussis (the whooping-cough) that the unfortunate creature “sneezes” its head off in a well-turned euphemism. This is a U.S. contribution to songs taught to small children around the world, for some perverse reason, and ranks right up there with “Frère Jacques,” who is not asleep but dead from influenza, and “La Cucaracha,” the most common version of which touches on a cockroach unable to walk for lack of marijuana to fix it.

Still, the usage of the word doodle, which is not as common these days, illustrates the reason for the name of “The Doodler,” a pipe of some fame invented by Tracy Mincer, founder of Custom-Bilt, apparently sometime in the late 1950s or early ’60s. The line was perpetuated by the National Briar Pipe Co. after Mincer’s death in 1964 and was last made in 1980. The Oxford English Dictionary defines doodler as “one who draws or scrawls aimlessly,” hence the verb doodle for engaging in this activity (or lack thereof). That must have been how the innovator had his brainstorm. It seems Mincer had a sense of humor.

With something approaching their love of very few All-American wonders, including Mickey Mouse and Jerry Lewis, Frenchmen seem to have an affinity for The Doodler. (See http://www.pipephil.com/article-3285357.html, which should be translatable by your browser.) The author of the site calls this a “radiator” style. He also notes what he calls the brand’s unique look that he claims requires no special nomenclature or stem mark to identify one with certainty. But it just isn’t so. Take, for example, the following samples.Doodler1

Doodler2 The Doodlers in this blog are of the type familiar to most of those pipe enthusiasts who have even heard of them. While I find beauty in many different forms, including those I restored and describe here, many of my friends, upon seeing The Doodlers for the first time, resort to evasions such as “Weird” and “I’ve never seen anything like this,” or more direct grimaces and even shudders in place of their true probable thoughts along the lines of “Ugly, ugly, ugly!” But as Margaret Wolfe Hungerford first paraphrased the ideas that many before her had suggested, in “Molly Bawn” in 1878: “Beauty is in the eye of the beholder.” And all of The Doodlers do include a stamp, with a star on some stems.

Here are two of “The Doodlers” I could not resist buying online, for a good price, as they arrived in the mail.Doodler3 I had come across the peculiar pipe in scrolling through the listings on pipephil.eu under T for “The Everyman,” which referred me tersely to Everyman. But above it was “The Doodler.” Note the well-known ridges and patterns of holes drilled through the outer ridges of the bowls, which were intended to cool the pipes with air circulation, whether or not they in fact succeed in that purpose. An interesting sideline to this serendipitous discovery and mental note to acquire one was that the very next day, on my eBay homepage, I found a “suggestion” for The Doodler. I’m not sure I buy into one friend’s claim that it was the result of Google keeping track of my search history and offering up products to buy…but then again, the same thing does seem to be happening more often.

THE RESTORATIONS

The Saddle Stem Two-Ring Doodler
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Doodler10 Neither of these stems was in bad shape other than one with some discoloration, but having determined to begin assuring even more thorough cleaning than I already have practiced the hard way, and knowing I had quite a few real messes awaiting restoration, I bought a tub of powdered OxiClean at the closest Walmart. My mentor, Chuck Richards, and others have recipes they prefer, but I have to start somewhere. I decided to begin this dual restoration with separate steps requiring two small Tupperware containers.

One, of course, was the OxiClean soak, for which I found instructions available on one website I located with clear directions. The other was for an Everclear strip of the old stains. And so – after filling one container with just enough warm water to cover the two stems and stirring in a little more than a tablespoon of OxiClean, and the other with a jar of used Everclear that was almost not enough to clear the tops of both bowls – I sat back and filled a pipe close at hand and relaxed for the next 20 minutes. And then while the briar dried and I finished the stem wash with cleaners and a scrubbing rag, I didn’t let those activities detract from my enjoyment of the fine tobacco. There seemed no good reason not to micromesh the saddle stem while I was at it. By the way, the foulness of the soapy water from the OxiClean soak gave me inner warmth only another restorer could understand.Doodler11

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Doodler18 Running a finger around the chamber before stripping the old stain, I knew the reaming and sanding would not be easy, but I hoped the pure grain alcohol soak would ease the job more than it in fact did. Although the inside of the bowl was somewhat smoother, and bits and even a chunk or two of cake came free with my second finger inspection, I realized the carbon buildup was not the true problem. The previous owner of this pipe had enjoyed it so often and with such complete faith in the professed cooling qualities of its unique radiator design that he overheated the chamber and created an even pattern of rather deep pocks.

Therefore I took my 21mm fixed reamer (the second largest) from its box and found that it embraced the chamber just short of close enough to serve as a measurement of its horizontal and vertical dimensions. Only the small square at the end to which the handle attached extended above the rim. I reamed the chamber a few times at different angles to cover all of it, emptying out the scant amount of carbon resulting as I progressed, and cleaned the inner briar with a small cotton cloth swab soaked in alcohol. Finding, as I expected, that the pocks were still prominent, I turned to a piece of 220-grit paper that removed more cake but had little impact on the smoothness. Turning to 150-grit, as I tend to do, I began to get somewhere, and after much tenacity and aurally irritating screeching achieved a level of regularity with which I could live, after a quick finish with 300.

I dipped a pipe cleaner in the Everclear and then ran in down through each vent hole to clear out more hidden dirtiness and scrubbed until they were clean.

The oddest part of this restore, to my thinking, was the difficulty of retorting after the thorough Everclear dip. The first round dredged up so much gunk that half of the shank leading to the draught hole was clogged to the point where the soft cleaner bunched up and would not pass. Each successive beaker brought out more dark nastiness, and the cleaners I passed through the shank as well as the small cotton cloths with which I scrubbed the chamber were filthy – until the last. I boiled the alcohol through the shank and into the bowl several times to be sure. When all was done, I had used seven beakers of Everclear, five soft cleaners, three cotton balls and as many cloth squares.

For the next step I wanted to clean up the bowl and shank to see what I had to work with. I used only a light rubbing with super fine steel wool. Happy with the ongoing progress, I took both pipes to Chuck at the shop.

He had no comment about the tapered three-ridge version, which on this rare occasion I understood meant it was looking okay. But I will never cease to be astonished by his ability to glance at a pipe for no more than two seconds and see all that is wrong with it. In this case he spotted a major horizontal crack within the upper ring of the saddle bit bowl, not to mention a minor crack. Without my magnifier glasses in the fluorescent light, I still could not see them until he held it beneath a certain ray of light. Then they were as clear as day, which it was. I suggested a mix of Super Glue and briar shavings, and Chuck concurred.

I was disappointed, not because of Chuck’s keen eyes and helpfulness in pointing out the serious flaw, but due to the fact that I had intended to keep the other and to my taste nicer Doodler for my own collection and offer the saddle bit for sale. Knowing then I could not in good conscience do this, I told him so.

“Sometimes that’s just the kind of trade-off you have to make,” Master Po pronounced with his big grin, chuckling that his Grasshopper was learning.

Returning later to my abode in Albuquerque’s War Zone, I sat on the couch that is my customary main work area and scrutinized the pipe.Doodler19

Doodler20 I sanded the bottom of the tapered three-ridge bowl and collected the fine briar dust.Doodler21 Filling the cracks required two layers of the mixture, the second of which I applied more liberally. Getting into the groove with 300-grit paper to sand away the excess glue mix was a little tricky, and I thought I was done. However, after I sanded the yellowed areas and micro-meshed the whole thing using a full barrage of 1500, 1800, 2400, 3200, 3600 and 4000, I saw the grooves needed harsher measures.Doodler22

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Doodler27 I broke out the 220-grit and paid as close attention as possible to the white areas of remaining glue, then repeated the previous micromesh procedure to the one groove. Success at last! I stained the wood with marine cordovan (burgundy) leather dressing, flamed it and used a very light touch of micromesh 3200. I then removed myself and the prepped briar to my official workroom, where I buffed the wood with white and red Tripoli, White Diamond and several coats of carnauba.Doodler28

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The Tapered Stem Three-Ring Doodler
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Doodler40 This tapered, three-ring classic style model appeared, at least to my eyes that are still in training, to be in better shape than the saddle stem version, not counting the stem that was discolored, the rim that was more darkened and the chamber that seemed to have more severe damage. In general, those are all superficial defects easy to remedy. Still, I chose to start with the saddle stem pipe because of my perception that it would be more difficult – and in part due to its nomenclature being faint almost to invisibility, I was going to offer it for sale on my site at the lowest price I offer. But oh, did I learn how appearances can be deceiving, and this three-ring pipe turned into a three-ring circus!

First, I will start with the good news. The OxiClean soak cleared away the discoloration and most of the other crud inside and out of the stem, and the rest came clean and ready to buff with some firm rubbing of a soft cloth, minor spot sanding and regular micro-meshing.

The initial problem I encountered was stripping the old stain. I have seen this happen before, of course, but not with almost identical pipes soaked for the same time with such radical results. Even after soaking the tapered pipe another two hours, it came out not down to the briar with nothing but a few yellow spots like the other pipe but almost unfazed.Doodler41

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Doodler46 At least it was cleaner, in particular the rim and rings, and the chamber showed signs of improvement. Also, removing the remaining cake and evening the chamber walls was no problem. As with the saddle stem Doodler, I ran a couple of alcohol soaked cleaners downward through the vent holes and removed some leftover grime. Even the retort this time was more typical, needing only a couple of beakers of Everclear to be boiled through the stem and shank and into the chamber.

The pipe as shown above was almost ready for the buffing wheels. I hand-buffed it starting with super fine steel wool, particularly on the still somewhat blackened rim and a few areas that needed a little work on the remaining roughness from the Everclear soak. I then progressed with micromesh pads using 1500, 2400, 3200, 3600 and 4000, with the results below shown only front and back. Of course I picked out the little piece of fluff visible in the front bottom ring.Doodler47

Doodler48 The second Doodler was, indeed, ready to be stained. For the task I chose my Liebing’s brown leather stain, which is in fact a lighter shade than the Lincoln medium brown I have. Considering the large amount of residual original stain, but wanting to darken the briar a bit, I had a plan, if not yet the knowledge to carry it out to full effect. At any rate, I stained the bowl and shank as well as I could, but no matter how hard I tried, I could not work the applicator into the dratted grooves of the middle tier of smooth briar, although I was able to coat all three rings. Consulting my pictorial folder of the project that showed the original estate pipe, I noticed un-stained rings and grooves, and concluded I was ahead in the game, so to speak.

This was where I was mistaken. Have you ever had that feeling? The one that nags at you, whispering that despite all evidence to the contrary, there are the right way and the wrong, and this is definitely wrong? Yet still you didn’t follow your instincts?

Nevertheless, to make my act of self-destruction almost complete (there’s the modifier again – almost), I flamed the stain and eased off the char with 3200 micromesh before taking the pipe to the wheels. There I applied ever more beautiful coats of white Tripoli and red (to enhance the darkness of the grain) before White Diamond and a final coat of carnauba.

And so what, you might ask, was the major [expletive voluntarily deleted] malfunction with this tapered variant of The Doodler compared to the saddle stem? In short, the pipe that, to my eyes-in-training I mentioned before, appeared to be well used but more or less as its previous owner received it, had in fact been modified in a manner I did not detect. I very much suspect this pipe had only one prior owner, other than the conduit to me, after getting a close look at the crafty way he covered a ding that must have been, in tobacco pipe scale, comparable to a large patch of skin ripped from a person’s body.
And Chuck, when I showed him both pipes in progress before, pointed out the horizontal crack in the saddle stem pipe but appears to have assumed I was aware that the middle tier of smooth briar below the top ring was not made with the evenly spaced slots. I use the term “appears to have assumed” because of my utter inability to wrap my mind around the possibility that Chuck missed the alteration before he set it aside, especially considering his first words to me when I showed him the pipe I then hoped was finished. Again, I choose the word hoped because I was, at least, aware of the unstained grooves, and was hearing that shrewish voice again.

“Did you make this nick here?” Chuck asked, holding the pipe out to me and pointing, and puffing on his own pipe.

“No, it was there already,” I replied, not knowing where he was going. Surely he didn’t expect me to fashion and Super Glue a fragment of briar onto the tiny spot I beheld. Even he wouldn’t touch a blemish that small, I knew.

Chuck began to explain the situation to me, in his own way, which took me longer than usual to grasp. I felt like an idiot, although that was not Chuck’s intent. When at last I understood, a light went on in my mind.

“You mean someone, sometime slipped up and made a single gash in that area of the pipe and then, to fix his mistake, went around the bowl and made it uniform?” I said more than asked with a big smile of my own.

“Exactly!” Chuck said.

“Just like the way I had to rusticate the entire rim of the Italian No-Name Full Bent Billiard because of the one missing chunk,” I added by way of comparison.

“Yes!” Chuck exclaimed again, laughing and re-lighting his pipe. Then he brought up the missing stain and told me a small paint brush would do the trick.

And so to home I returned the first chance I had and, after lighting a bowl of tobacco, began the only other activity that has come to give me any real pleasure: restoring a pipe. Chuck’s advice to use a small brush did the trick, and I only had to stain, flame and fully buff the small circle of the truly prepped pipe. Still, I decided to add a couple more coats of carnauba to bring out an extra shine.Doodler49

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Doodler55 CONCLUSION
I forgot to mention the extra sanding of the rim and the top tier, making it lighter than the rest of the bowl and shank, and giving me the idea for a gentle two-tone effect. At this point in a rather long blog, I just don’t feel like going back to find and edit that part. These were not the easy restorations I thought they would be, and I’m tired…but very satisfied.

To Chuck, my friend and mentor, and Steve Laug, our host and my friend and frequent guide through the endless learning process, I owe much for these restores. Thank you, gentlemen.

One of my John Calich Pipes – A Calich EE Billiard


Blog by Steve Laug

I have liked John Calich’s pipes for a long time now. I have hunted for them and am lucky enough to have found three of them. I have done quite a bit of reading on the web and even had conversations with John before he died. From my research and conversations I learned that John’s pipes were graded 3E – 8E. The retail prices for them ranged from $145.00 to $500.00. Each pipe was stamped “CALICH” and given an E grade. His earlier pipes were graded from 3-14 and had a single, tiny silver dot applied to the top of the stem. More information can be found at the Pipedia website by clicking on this link. http://pipedia.org/wiki/Calich

I found this particular Calich pipe on Ebay. I bought it in the fall of 2005. It was still a time when you could pick up good deals on relatively unknown pipe makers on Ebay. This pipe was a nice billiard that obviously had seen some use and had a replacement stem. The fit of the stem was poor and the gap and space between stem and shank was large. The scratches in the vulcanite made the stem a real mess. I wanted the pipe but also wanted to be rid of the stem. The pipe had beautiful grain under the grime and was stamped CALICH EE over Hand Made. I bid on it and won. The EE stamping did not fit the grading information that I had found on the internet.

I wondered if John would be willing to restem the bowl for me. I figured the easiest way to work this was to have the Ebay seller send the pipe directly to John for a new stem. This added a bit of hurry into the equation if it was to happen. I hunted down John’s phone number so I could call him and ask if he would be willing to make a replacement stem for this pipe. I called and we had a great conversation on the phone. We talked about all things pipe and pipe making. It was delightful to talk together and we did so for quite a while before I got around to asking him if he would make a stem for the old billiard. He was willing and would let me know when the pipe arrived and what he would charge for it. He said to go ahead and have the pipe sent to him and he would make a new stem for it. I emailed the Ebay seller and asked him to send it directly to John Calich in Mississauga, Ontario. He gladly did so and the pipe was on its way to John.

I figured I might get a phone call letting me know. But no call came instead I received the letter that I have attached below. The letter was quite straight forward and let me know tha the had already fitted the pipe with a new stem with “better lines and slightly longer”. He states that he believes that it “might be the same as the original stem, because it is the longest stem I have in this diameter”. He goes on to say he hopes that I am pleased with his work. For a hand made stem, custom fitted to the old bowl and shipped to me across Canada John charged me only $25. I immediately sent him a cheque for the cost. I kept this letter and found it the other day as I was going through my files. I thought I would post it here with a picture of the pipe.new doc 4_1 I still remember the conversation. He asked about the stamping on the pipe and within a short few moments he told me when he had carved the pipe. For the life of me I wish I had written it down because today I cannot remember what he said. It was not too long before John called me and told me the pipe was finished. He packed it up and sent it to me. I was excited because I had not even seen the pipe in person yet. I had no idea about the real size of the pipe or the actual condition though it looked a bit rough in the photos. I couldn’t wait to see it. When it arrived in the mail I opened the package and unwrapped the pipe. John had not only restemmed the billiard but he had cleaned it up and polished it so that it shone like new. It did not even look like the same pipe. It was a cross cut piece of briar with stunning birdseye on the sides of the bowl and shank with cross grain on the front and the back of the bowl.Calich1 I did a bit more digging on the internet to find out some information on the dating of Calich pipes as the information on Pipedia was not complete. What I found was very helpful. His early pipes were graded with numbers from 3 – 14. By the late 1980’s Calich introduced 15, 16, and even one 17. In the mid-90’s the grade system changed employing a number of E’s. The more EE’s the higher the grade. This helped me understand the stamping on the billiard. Thus the pipe was a double EE grade and was made in the mid-90’s.

The last gradings that were used on the pipes were a number and an E. For example the stamping went 3E – 7E (10E was the top level but levels exceeding 7E or 8E seemed never to have been used). This information came from http://www.pipephil.eu/logos/en/logo-c1.html and has been edited for my use.