Category Archives: Pipe Refurbishing Essays

Essays and pictorial essays on the art of refurbishing

Restoring the fourth and final of six pipes for a Vancouver Pipeman – A Brigham 4244 Full Bent

by Steve Laug

Last week I received an email from Steffen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Steffen texted me this photo of the pipes before he sent them.I decided to work on the two pipes at the bottom before addressing the final pipe of Stephen’s Dad’s pipes. This involved stem tightening on two of Stephen’s pipes that are really straight forward. I did not write a blog on them. It is now time to work on the final one of Steffen’s father’s pipes. It is a rusticated Full Bent Pipe. It is a beautiful rusticated piece of briar that I fully appreciate why his Dad chose it. The pipe is stamped on the underside of the shank. It reads P 4244 M followed by Brigham. There is no Canada stamp on it. The stem bears 4 dots on the left side of the saddle. The briar is dirty from use with a moderate cake in the bowl and some chipping and dents in the rim top on the outer edge of the bowl. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of a hand carved button that his father carved in the stem end. I took photos of the pipe before I started my work and included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow and the heavy nicking and denting on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button. There is also a paper wash inserted in the mortise of the pipe to tighten the fit of the stem.I took photos of the stamping on the underside of the shank to show its clarity. It read as noted above. I also removed the stem from the shank of the pipe and took a photo of the parts to show the flow of the pipe. It has some great grain. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) is currently working on a book on the history of the brand. Until that is complete this article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…With the information from Charles’ article and the chart above that he included I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this 4244 (the 4XX shape number) is a Brigham Director (4-Dot) Full Bent. Now it was time to work on the pipe.

I used a brass bristle wire brush to clean up the debris on the bowl top. The small rusticated patterns were quite filled in with lava and dirt. I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was undamaged under the cake and was now significantly cleaner. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I scrubbed the surface of the briar with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the process until the pipe was clean. It looked much better. I sanded the smooth panel on the right side of the bowl and the smooth ring around the rim top and shank end with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I polished the smooth portions of the briar with 1500-12000 micromesh sanding pads – dry sanding the bowl with the pads and wiping it down after each sanding pad to remove the sanding debris. It is looking much better. I left the nicks on the outer edge as they are a part of the pipe’s journey. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to work it into the rustication. The product works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite saddle stem. I cleaned the stem area around where Stephen’s father had cut off the damaged button and notched the side of the stem. I used alcohol and cotton swabs. I rebuilt the button on both sides of the stem with black CA glue. I also filled in the notches with the glue. I layered it on multiple times to build up the button surface. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I gave the button top and bottom as well as the notches another layer or two of black CA glue. Once it cured I continued the process of reshaping and then sanded the stem with a folded piece of 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. I fitted the tenon system with a Brigham Hard Rock Maple Filter. It fit well and the pipe is ready to smoke with it in place. This Brigham 4244 Full Bent Four Dot Director is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain and the polished finish has depth. The nicks on the outer edge give a bit of character and history to the pipe. I put the vulcanite stem with the rebuilt button back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Brigham 4244 Full Bent Four Dot Director fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 66 grams /2.33 ounces. I had finished the stem tightening on two of Stephen’s personal pipes and cleaned them up. This is the last of the other four of Stephen’s pipes that needed to be worked on and restored. I will give him a call in the week ahead and get them back to him to enjoy with his father.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Fitting a Shank and Stem to a well Patinaed Meerschaum

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by Steve Laug

I have had this older meerschaum bowl in my box of pipes to restem for a long time. I have no idea where we picked it up but this older style bowl always catches my attention. The mushroom shaped shank, the patina on the meer and the darkened, or flumed, edge of the bowl all catch my eye. I have worked on quite a few of these in the past and most had cherrywood shanks and horn stems. I was going through my box of bowls the other evening and once again this one really caught my eye. The finish is clean with a very nice patina. The bowl is very clean with no cake build up and appears to have been well maintained. The rim top is clear of debris and lava and the fluming is faded in spots around the top. The shank is also clean and appears to have been cleaned before we set it aside. I don’t know about you all but when you have a lot of pipes to work on sometimes it is easy to forget what has been done on the pipes in boxes. I took some photos of the pipe to give a sense of what it looked like when I removed it from the box. I went through my stems and found a cherrywood shank and horn stem that would work well with the pipe. I would need to glue some cork on the tenon of the stem (normal for this style of shank). The cherrywood was in excellent condition but the stem had some worm damage on the sides and a small split in the underside that would need to be repaired.I gave the cork a coat of clear CA glue and pressed it in place on the shank end. I love working with this glue as it cures quickly and holds very well.I took some photos of the parts of the pipe to show the general proportion of the pipe. You can also see the seams in the cork gasket. But no worries. I still need to sand down the gasket for a fit in the shank and grease it which will bring the seams together. You can also see the worm damage on the horn stem in the second and third photos below. I used my Dremel and sanding drum to reduce the diameter of the cork gasket until it fit well in the shank ed of the bowl.I used some Vaseline petroleum Jelly to soften and preserve the cork gasket. I worked it into the cork with my finger tips and let it sit. I repeated the process and once finished the cork was soft and pliable. It fit well in the shank and was snug and solid.I screwed the stem on the shank to give a sense of what the pipe would look like once finished. I like the look and feel of this one. I touched up the black flume to the rim top with a black Sharpie Pen. I coloured in the edge and the spots on the rim top and inner edge until it was blended in.I gave the bowl multiple coats of Clapham’s Beeswax/Carnauba wax. I applied it by hand and let it cure then buffed it off with a soft cloth to raise a shine. I removed the stem from the cherrywood shank and set the bowl and shank aside. It was time to address the worm damage in the horn stem. I have circled the damaged areas in red in the photos below. I filled in the split on the underside of the stem and the worm damage spots on each side with clear CA glue. I layered it into he damaged areas until it was smooth. Once the repair cured I shaped and flattened the repairs with a small file. I worked over the shape with a folded piece of 220 grit sandpaper. I wanted the edges and surfaces to be smooth. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This Old Apple Meerschaum with its new Cherrywood and Horn Stem is a great looking pipe now that it has been restored. The patina on the waxed meerschaum gives a sense of depth to the pipe. The flume on the rim and down the outer edge of the bowl is a nice touch. The Cherrywood shank and the rebuilt horn stem go well with this older classic bowl. I carefully buffed the parts of the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of Clapham’s Beeswax carefully buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Old Apple Meerschaum with its new Cherrywood and Horn Stem fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 57 grams /1.98 ounces. I will be adding it to the rebornpipes online store in the Meerschaum Pipe Section shortly. Send me an email or a message if you wish to add it to your collection.

Peterson 999 Sterling Pre-Republic Restoration

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By Al Jones

This Peterson belongs to a member of the PipesMagazine.com forum who asked me if I could undertake the restoration. He said that the nomenclature was worn and wanted someone to restore to use, but not further damage the nomenclature. I don’t take on my pipes beside my own, but I love working on special pipes like this one, so I said yes.

If you are a fan of the Peterson 999, check out Mark Irwins Peterson Pipe Notes blog entry on the history of the shape (two pipes from my collection are featured, thanks for the nod Mark!)

114. A Visual History of Peterson’s Shape 999

The pipe was in very good condition with really the only issue the worn nomenclature. The pipe has the block style “Made In Ireland” COM and an Sterling band with no hallmark. According to Mike Leverette, in his “A Peterson Dating Guide” entry on Pipepedia, that block style COM was used between 1947 and 1949. Below is the pipe as it was received. Curiously, it has what appears to be a filter tenon. There was very little cake and only a mildly oxidized stem. There are no signs of internal threads. This would be the first filter Peterson I’ve held, so any input is appreciated. Shamrock 999’s often have stingers, but they fit a standard tenon.

I reamed the pipe lightly and soaked it with sea salt and alcohol. Following the soak, the stem was mounted and oxidation removed with 600, 800, 1,500 and 2,000 grade wet sandpaper. I used a cream silver cleaner on the band. The stem was then buffed with White Diamond and Meguiars plastic polish.

The bowl was lightly buffed with White Diamond and several coats of Carnuba wax, staying away from the nomenclature.

Below is the finished pipe.

A SAMHARA Pipe Restoration

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I am a sucker for the strange and unique pipes that are a part of the hunt for the cool dry smoke. John did a great job researching the brand and restoring the pipe. Thanks John.

Photographed and written by John M. Young I am strangely attracted to pipes that I call curiosities. Pipes with potentially innovative designs …
A SAMHARA Pipe Restoration

Restoring a Butz-Choquin Vendôme Extra 1688 Apple

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by Kenneth Lieblich

Here’s a charming pipe! I’ve been restoring a good number of pipes for a local family and this is the latest of the bunch: a Butz-Choquin Vendôme Extra 1688. This is an apple shape (in French, the shape is called boule – meaning ball), with a round shank and a tapered stem. It’s an attractive pipe, but it has seen better days. Time to spiff it up for its new owner. Let’s have a look at the markings on this pipe. As the photos show, the left side of the shank reads, Butz-Choquin [over] Vendôme [over] Extra. The right side of the stem reads, St Claude [over] France [over] 1688. Additionally, the stem shows the BC logo of Butz-Choquin in a clear, acrylic circle. Both Pipedia and Pipephil have good write-ups on the history of Butz-Choquin and I encourage you to read both. Also, Steve has restored quite a few and it’s worth having a look at his writings too. For the moment, here is some information from Pipedia:

The pipe, from Metz to Saint-Claude.

Jean-Baptiste Choquin of Metz started out as a tobacconist. This enterprise was prosperous; he had several employees. Among those, there was a certain Gustave Butz who was its first workman and who became his son-in-law by marrying Choquin’s daughter Marie in 1858.

In 1858 Jean-Baptiste Choquin created, in collaboration with Gustave Butz, the Choquin pipe. This bent pipe with a flat-bottomed bowl was finished with an albatross-bone mouthpiece, fixed with silver rings.

In 1858, still in Metz, Gustave Butz built an establishment for the manufacture of the Choquin pipe which took the name of. In 1951, the Berrod-Regad company bought the trademark, continuing manufacture until 2002. Departing from Metz, the workshop was relocated to Saint-Claude, then also called “the world capital of the briar pipe”, under the Berrod-Regad group. The Berrod-Regad group would go on to completely rebuild the network of representatives until finally entering the export market in 1960 and has since won several prizes, as well as the Gold Cup of French good taste.

In a few years, the brand’s collection increased from ten to seventy series. 135 years after it was founded, the pipe is still well-known not only in France but throughout the world. In 2002, the Berrod family, wishing to preserve manufacture of pipes in Saint-Claude, handed over the company to Fabien Guichon, a native of the area, who will continue to develop the brand during the 21st century.Meanwhile, Pipephil says this:

The origin of the brand reaches back to 1858 when Jean-Baptiste Choquin in collaboration with his son-in-law Gustave Butz created their first pipe in Metz (France). Since 1951 Butz-Choquin Site officiel Butz Choquin, pipes de Saint-Claude jura. BC pipe de bruyere luxe is a brand of the Berrod-Regad group (Saint-Claude, France).

Jean Paul Berrod managed the company from 1969 to 2002 when he retired and sold the corporate to Mr Fabien Gichon. Denis Blanc, allready owner of EWA, took over the S.A. Berrod-Regad in 2006.

In an old Butz-Choquin catalogue, I found the pipe shape in question, listed with its requisite number:An inspection of the pipe showed a few flaws to be addressed. The bowl was dirty and stained. It also had some burn marks on the rim top. Furthermore, it had an unattractive lacquer-like finish to it. Meanwhile, the stem was dirty and scratched. There were minor bite marks and there was some oxidation.To begin, I used oil soap on a few cotton rounds and wiped the stem down to provide an initial cleaning of filth before moving on. The primary cleaning comes next. I cleaned the inside of the stem with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. I scrubbed thoroughly to make sure the interior was clean.The goal of the next step is the removal (or minimization) of oxidation. Going to my sink, I used cream cleanser, cotton rounds, and a toothbrush, and scoured the stem to remove as much surface oxidation as possible. As the photos show, the result is a hideous brownish mess – but better off the stem than on it.Once the stem was reasonably clean, I soaked it overnight in some de-oxidation fluid. This solution works to draw oxidation in the stem to the surface. This is a major aid and an important step in ensuring a clean stem. The following day, I drew the stem out from its bath and scrubbed the lingering fluid with a toothbrush.Now that the stem is clean and dry, I set about fixing the marks and dents in the vulcanite. This is done by filling those divots with black cyanoacrylate adhesive, impregnated with carbon and rubber. I left this to cure and moved on.The penultimate step for the stem is sanding. First, with my set of needle files, I reduce the bulk of the cyanoacrylate repairs. I want to remove the excess adhesive as near to the surface as possible, without cutting into the vulcanite. Following that, I use all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also apply pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done.Now that the stem is (nearly) complete, I can move on to the stummel. The first step for me is to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplishes a couple of things. First (and most obviously), it cleans the bowl and provides a refurbished chamber for future smoking. Second, when the old cake is removed, I can inspect the interior walls of the bowl and determine if there is damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensure that all the debris is removed. Plenty of cake in there…The inside of the stummel needs to be cleaned thoroughly. Similar to the stem, I then cleaned it with both pipe cleaners and cotton swabs dipped in 99% lemon-infused isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean (as the photos will attest).I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton.To tidy up the briar, I also wiped down the outside with some oil soap on cotton rounds (and a toothbrush). This does a good job of cleaning any latent dirt on the surface of the briar. The last step of the cleaning process is to scour the inside of the stummel with some soap and tube brushes. This is normally the culmination of a lot of hard work in getting the pipe clean.However, I noticed that the lacquer was flaking and looking terrible. As a result, I chose to remove it all with acetone on some cotton rounds. Of course, acetone is a volatile chemical, and I only use it rarely and judiciously in my pipe work. In this case, it acted perfectly to remove what I needed and left beautiful wood underneath. In fact, it looked so much better after having wiped it down. The damage to the rim is not terrible, but it is notable. In order to lessen the burns on the rim, I ‘topped’ the pipe – that is to say, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. This effectively minimizes the damage, without altering the look of the pipe. A little of the burn remains, but that is part of this pipe’s life story.I used all nine micromesh pads (1,500 through 12,000 grit) on the outside of the stummel to finish it off. This sanding minimizes flaws in the briar and provides a beautiful smoothness to the wood.The removal of the lacquer was a positive, necessary step, but it made the stummel a bit pale. I decided to stain the wood with an alcohol-based, aniline dye. I use this type of dye because it is easy to work with, uniform in colour, quite penetrating, and is easily thinned with isopropyl alcohol. For this pipe, I chose a light brown colour, as it most closely resembled what the pipe would have looked like when new. I spread the dye all over the outside of the stummel with a small dauber and then applied a gentle flame to it. This flame assists in setting the stain by quickly evaporating the isopropyl alcohol. If necessary, the stain can be lightened by wiping the briar with pure alcohol – and, in this case, that’s precisely what I did. I rubbed some Before & After Restoration Balm into the briar and let it sit for 20 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed it with a microfibre cloth. For the final step, I took the pipe to my bench buffer and carefully polished it – first with a white diamond compound, then with three coats of carnauba wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.This Butz-Choquin Vendôme Extra 1688 apple is a very handsome pipe and will provide many years of smoking pleasure for its new owner. The approximate dimensions of the pipe are as follows: length 5¼ in. (134 mm); height 1⅝ in. (40 mm); bowl diameter 1⅓ in. (34 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is 1⅛ oz. (34 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring the third of six pipes for a Vancouver Pipeman – No Name Bent Rhodesian

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by Steve Laug

Earlier this week I received an email from Stephen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Stephen texted me this photo of the pipes before he sent them.I decided to work on the second of Stephen’s father’s pipes. It is a smooth Bent Rhodesian. It is a beautiful grained piece of briar that I can appreciate why he chose it. The pipe is unstamped and does not appear to have even the remnants of any stamping. The briar is dirty from use with a moderate cake in the bowl and a lot of chipping and dents in the rim top and the twin rings on Bullcap on the bowl. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of and on the surface of the button. There is no stamping on the side of the stem as it was unmarked. I took photos of the pipe before I started my work and included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow and the heavy nicking and denting on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button. There is also a paper wash inserted in the mortise of the pipe to tighten the fit of the stem.I removed the stem from the shank of the pipe and took a photo of the parts to show the flow of the pipe. It has some great grain.I used a dental spatula to scrape out the paper washer from the inside of the shank. It had been glued to the right side of the shank to thicken the wall of the right side. It was not an effective way as the shank was not drilled evenly. It was straight but the shank was not round. The stem turned the same way the stem was.To address the damage on the rim top I topped it with 220 grit sandpaper on a topping board. I took off the rim damage and smoothed out the top of the rim. It looked much better. I reamed the bowl with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I cleaned the surface of the briar with a cotton pad and acetone to remove the grime and the remnants of the finish on the briar. It looked much better.There was a large divot on the bottom of the bowl that I decided to repair. I filled it in with some clear CA glue and pressed briar dust into the glue. I repeated the process until the damaged area was filled in. Once the repair cured I sanded it flat to blend it into the surrounding surface of the briar. It looked much better when I was finished. I sanded the bowl with 320-3500 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. I polished the briar with 1500-12000 micromesh sanding pads – dry sanding the bowl with the pads and wiping it down after each sanding pad to remove the sanding debris. It is looking much better. I left the nicks on the twin rings around the top of the Bullcap as they are a part of the pipe’s journey. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to work it into the rings around the Bullcap. The product works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite taper stem. I scrubbed the surface of the stem with Soft Scrub to break through the oxidation, calcification and clean up the tooth marks.I filled in the tooth marks on the stem surface and on the surface of the button on both sides with black CA glue. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I cleaned up the repaired areas with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This No Name Bent Rhodesian is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain and the polished finish has depth. The nicks in the rings give a bit of character and history to the pipe. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bent Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams /1.69 ounces. I have three more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring the second of six pipes for a Vancouver Pipeman – Savinelli Portofino Rusticated Pot

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by Steve Laug

Earlier this week I received an email from Steffen regarding a few more pipe projects that he had for me to work on. He dropped them off here yesterday for me to work on. There were six pipes in the lot. Two were his that I had worked on a few years ago – a Mayfair 1005 rusticated tree stump and a Jost Supreme. Both were favourite pipes of his. One was a Savinelli Bent Billiard that he purchased on a trip to Italy. The final three were pipes that belonged to his father who would soon be visiting him in Vancouver – a Brigham full bent four dot 4244, a Savinelli Portofino Bent Pot and a Bent Rhodesian with no name stamped on the shank sides. Steffen texted me this photo of the pipes before he sent them.This afternoon I decided to work on the first of Steffen’s father’s pipes. It is a rusticated Bent Pot. It is a beautiful grained piece of briar that I can appreciate why he chose it. There is a mother of pearl acrylic disc sandwiched between two brass bands on the end of the stem that provides a separation between the bowl and the vulcanite taper stem. The pipe is stamped on the underside of the shank and heel of the bowl and reads Portofino [followed by] Italy below and to the right [followed by] Savinelli [over] Product. The briar is dirty from use with a moderate cake in the bowl and an overflow of lava on the rusticated rim top. The stem was oxidized, calcified and had some tooth marks and chatter on the top and underside of the stem ahead of the button. There is no stamping on the side of the stem as it was unmarked. It also looked to have been made for a Savinelli Balsa Filter. I took photos of the pipe before I started my work on it. I have included them below. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the cake in bowl and the lava overflow on the edges and rim top of the bowl. The stem surface is very dirty and you can see the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I also took a photo of the bowl with the stem removed. It is a great looking pipe.I cannot find any specific information on the Savinelli Product Portofino Rusticated Pot online. I found pipes for sale on Worthpoint and other sites that were both smooth and rusticated so the name does not imply rusticated pipes. Portofino is a village in NW Italy, SE of Genoa: tourist resort. The brand is thus part of a collection of pipes made by Savinelli named after villages in Italy. I have included a photo of the village from a tourist site.Now it was time to start working on the pipe itself. I reamed it with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I scrubbed the externals of the bowl with a tooth brush and some undiluted Muprhy’s Oil Soap. I rinsed the bowl down with warm water to remove the debris and dust. The bowl looked muc better. I worked on the rim top with a brass bristle wire brush to clean up the debris on the rim top. It looked significantly better.I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips. It works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks very good at this point in the process. I set the bowl aside and turned my attention to the vulcanite taper stem. I scrubbed the surface of the stem with Soft Scrub to break through the oxidation, calcification and clean up the tooth marks.I filled in the tooth marks on the stem surface and on the surface of the button on both sides with black CA glue. The glue I use has both rubber and carbon in the mix that harden as it dries but does not become brittle. Once it cured I flattened the repairs and reshaped the button edge with a flat needle file. I cleaned up the repaired areas with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. The stem was drilled to fit a Savinelli Balsa System filter. I removed a new filter from the package of Balsa filters and fit one in the tenon of the stem. It fit well and looked good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with an Obsidian Oil cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This Savinelli Product Portofino Rusticated Pot is a great looking pipe now that it has been restored. The mix of brown stains really highlight the grain under the rustication and the polished finish has depth. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Savinelli Product Portofino Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams /2.33 ounces. I have five more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring the first of six pipes for a Vancouver Pipeman – An Amorelli ** Hand Made Bent Egg

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by Steve Laug

I turned first to Pipephil’s site for a short introduction to the brand and was not disappointed by what a I found (http://www.pipephil.eu/logos/en/logo-a5.html). I have included the screen capture below as well as the side bar information on the grading of the pipes.
Artisan: Salvatore Amorelli
Grading (ascending): 1 to 5 stars. 5 stars pipes may be differentiated by some golden stars:
(* * * * * or * * * * *)

I turned to Pipedia to see what I could learn about the Amorelli brand (https://pipedia.org/wiki/Amorelli). There was a short article full of information. I quote from it below.

An Amorelli pipe is recognized by an unmistakable logo: an 18k Gold bar, placed in the centre of the junction of the shank and mouthpiece, and which allows a perfect positioning. Projecting and making with a scrupulous rigour, Amorelli refers to the most exigent pipe connoisseur who will be able to recognize a very high smoking quality and prize a processing of the highest level, rich in refined details. It climaxes in a delicate process of finishing, where esteemed Brazilian bee waxes are used to feed and exalt the fibre of the wood, allowing the pipe to breathe.

25 years have passed since Totò Amorelli entered the scene with his creations, inimitable still today: busbee, frac, lyra, fish-tail, nayl, unicum, interpretaions of a new point of view and to realize a pipe. The 18k Gold logo, only sicilian and selected briar, 5 years seasoned and interpreted piece by piece…

What will the near future hold? A new line of pipes for everyone: “La Siciliana”, together with Amorelli pipes, made from the best briar collected from Sicilian Mountains overlooking Taormina, cut, boiled and seasoned directly in the new workshop of Caltanissetta, everything overseen by Totò.

The pipe I was working on was an Amorelli made of Sicilian Briar! It was a 2 star grade pipe which fits the great grain on this particular pipe. Now what Stephen had told me about his visit to Sicily came together.

Now it was time to start working on the pipe itself. The bowl was moderately caked and I wanted to clean it up before I repaired the crack in the shank. I reamed it with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I scraped the heavy lava coat on the rim top with the edge of the Fitsall knife. I cleaned out the airway in the shank and mortise as well as the stem with cotton swabs, pipe cleaners and isopropyl alcohol. It was dirty but it cleaned up very well. Now it was time to tackle the crack in the shank. I took a photo of it to capture the issue in the pipe before I cleaned it up. I used a Dremel and a microdrill bit to drill a pilot hole at each end of the crack in the shank. I used a tooth pick and CA glue to fill in the crack and the pilot holes in the shank. I pressed some briar dust into the glue to build them up. I flattened the repair with a small half round file and a folded piece of 220 grit sandpaper to blend them in. It is starting to look better. I sanded the repair area with 320-3500 grit sanding pads to smooth out the area. I used a Maple stain pen to blend it into the surrounding briar.With the cracks repaired I moved on to pressure fit a thin brass band on the shank end. I used a tooth pick to spread glue around the inside of the band. Once it was ready I pressed the band onto the shank end. I wiped down the excess glue with a damp cloth. I took photos of the newly banded shank and it looked very good. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding with each pad and wiping it down with a damp cloth between pads. It took on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips. It works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside and turned my attention to the horn stem. I sanded out the tooth marks and chatter with 220 grit sandpaper.I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. This Amorelli ** Hand Made Italy Bent Egg is a great looking pipe now that it has been repaired and restored. The brown stains really highlight the grain and the polished finish is stunning. I put the horn stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Amorelli ** Hand Made Bent Egg fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams /1.76 ounces. I have five more of Stephen’s pipes to work on. Once I have finished I will get them back to him to enjoy with his father. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Really a Disappointing Mess… or was it?

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by Steve Laug

I entitled this blog “A Disappointing Mess…” because when I saw the stamp Connoisseur the brain dropped out and my wish was that this was an Ed Burak made pipe! Of course, it is not one of Ed’s pipes nor does it even look like one. However, in the heat of a pipe hunt it is easy to let the thrill of a find eclipse rational thought processes. It certainly did this time. When I got home and looked at the stamping on the pipe I knew I was probably dealing with an Italian made pipe for import to the USA. It really has all the marks of that including the Imported Briar stamp under the name. On the left side of the shank it is stamped Connoisseur [over] Imported Briar. On the underside of the shank at the shank/stem junction it is stamped Italy. The pipe really was a wreck and if I had been paying attention I probably would have left it in the antique mall where we stumbled across it. The finish on the bowl was a spotty, peeling varnish or perhaps worse and there were nicks and fills in the briar. The bowl had a heavy cake and the rim top was covered in lava. The outer edges of the bowl were a bit beat up and the inner edge was a mystery under the lava. The stem was dirty, oxidized and calcified and had deep tooth marks and chatter on the button surface and ahead of the button on both sides. Here are some photos I took before I started the cleanup. I took a photo of the stem surfaces and the bowl and rim to give a sense of condition of the pipe. You can see the thick cake in bowl and the lava overflow on the edges and rim top of the bowl. It is hard to know if there is any damage as the cake and lava is quite thick. The stem surface is very dirty and you can see the deep tooth marks and chatter covered by the dirt and debris.I took photos of the stamping on the sides of the shank. It is clear and readable on all the shank sides as noted above. It also seems that there is a remnant of the C stamp on the side of the stem. It is not deep in vulcanite surface. I also took a photo of the bowl with the stem removed. It is a great looking pipe.I turned to Pipephil’s site to look for a Connoisseur that was not connected to Ed Burak. I found one that bears the same stamping on the shank sides and was made in Italy. The photo showed the C logo on the stem. The one I am working on is not to clear. I have included a screen capture of the pertinent information below (http://www.pipephil.eu/logos/en/logo-c6.html). I have also included some information from the side bar below the photo below.Probably a brand of Hall & Fitzgerald. The “Connoisseur” name has also been used by Lorenzo or Kaywoodie for their pipe lines.

From there I did a Google search on Hall & Fitzgerald. I came across a link on vkpipes to a pipe made by them. There is no specific connection in the notes to the Connoisseur. It is interesting to note that they had quite a few brands in their stable (https://vkpipes.com/pipeline/hall-fitzgerald-straight-grain/). It is at least a very likely connection.

Hall & Fitzgerald is first mentioned in an 1878 Directory of Bristol as a ‘Fancy Goods Warehouse’. Within a few years the company is in the partnership of William Sydney Hall and Edward Thurston Davies trading as Hall & Fitzgerald, of 147 Temple Street, Bristol, Tobacconists and Fancy Goods Merchants. Silver hallmarks for pipe fittings are registered in London in 1899 and in Chester in 1901. Hall & Fitzgerald is making and selling smoking pipes until liquidation and closing in 1982 (except the World War II years). Known brands: Clifton, Dorchester, Excelsior, Hercules, Oxford, Craftsman and Wessex.

Now it was time to start working on the pipe itself. The bowl was thickly caked so I reamed it with a PipNet pipe reamer using the second and third cutting head to trim the cake back. I used a Savinelli Fitsall Pipe knife to clean up the remnants leaving bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. The bowl was significantly cleaner. I scraped the heavy lava coat on the rim top with the edge of the Fitsall knife. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the bowl and rim with the toothbrush. I rinsed it off with warm running water and dried it with a soft towel. It looked much better and the rim top looked clean. The grain under the heavy varnish coat shone clearly once the grime was removed. I wiped the bowl down with acetone to remove the finish from the bowl. It did not work very well. It made a bit of progress but the coat was very thick. I gently topped the bowl on a topping board with 320 grit sandpaper and worked over the rest of the briar bowl and shank with 320 grit sandpaper to break the varnish surface.I used some straight acetone and cotton pads to wipe the bowl down a second time. This time I had much better success. It removed much of the varnish coat. You can see the varnish and stain on the cotton pads. At this point I dropped the bowl in an alcohol bath that I have here. It is one that I have and refilled for many years. It is straight 99% isopropyl alcohol. I have soaked a lot of pipes in it and over the years it has picked up a bit of patina. I have found that when a bowl soaks in it the alcohol helps remove older varnish coats and also adds some of that rich patina to the raw briar like the rim top in this case.I let it sit in the bath overnight. I removed the bowl from the bath in the morning. I dried it off and took photos of the bowl at this point. Overall it looked much better. The varnish coat was basically gone and the rim top had picked up some patina from the bath. I sanded the briar rim top and bowl with 320-3500 grit sanding pads. I was able to remove the remnants of stain and also varnish on the bowl. I wiped the bowl down after each sanding pad using a paper towel and a drop of olive oil. I really liked the way the briar looked at this point in the process. I polished the briar with 1500-12000 grit micromesh sanding pads – dry sanding with each pad and wiping it down with a damp cloth between pads. It took on a rich shine. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a shoe brush to get it into the twin rings around the cap. It works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I had an aha moment and realized I had not cleaned the mortise and shank so I paused in the process to do both the stem and the bowl. I turned the stinger out of the tenon so I could properly clean it. It was pressure fit so it was an easy removal. I cleaned up the metal stinger with a brass bristle wire brush so that the oils and tars were gone. I cleaned out the mortise, the airway in the shank and the stem with pipe cleaners, cotton swabs and isopropyl alcohol. It was not a surprise that it was very dirty. With everything clean I turned my attention to the stem. I filled in the deep marks in the vulcanite stem with black rubberized CA glue. Once it hardened I flattened the repairs out with a small file. I sanded the stem with 220 grit sandpaper to blend them into the rest of the stem. It was beginning to look good. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad to remove the sanding debris and dust. The stem looked very good. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave it a coat of Obsidian Oil to preserve and protect the stem. I reinserted the aluminum stinger in the tenon of the vulcanite saddle stem. It looks very good. It is easily removable should the new pipe man or woman chooses to remove it.This Connoisseur Imported Briar Bullmoose is a great looking pipe now that it has been restored. The brown stains really highlight the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Connoisseur Imported Briar Bullmoose fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams /1.76 ounces. I will be placing it on the rebornpipes store in the Italian Pipemakers Section soon. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Comoy’s Tradition Bulldog Restored

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By Al Jones

This Comoy’s Tradition is the 2nd pipe I worked on from the group that came to me for some restoration work. This is the Shape 5, Large Straight Bulldog. Curiously, this one has the letter “F” with the 5. I’ve worked on several shape 5’s, but never saw this letter. The COM and drilled C stem logo date the pipe to being made prior to the merger in 1981.

The pipe had an oxidized stem, a heavy cake and some lava on top. There was also a small chip on the edge of the bowl. The stem had no bite marks and the bowl bead rings were perfect. Below is the pipe as it was received (photos taken after the bowl top build up was removed).

I used some Tripoli with the buffing wheel to smooth out the chip on the bowl top, it’s much less noticeable now. The bowl was reamed, and soaked with alcohol and sea salt.

Following the soak, the stem was mounted and I removed the oxidation with wet sandpaper – 800, 1,500 and 2,000 grades, followed by machine buff with White Diamond rouge then Meguiars Plastic polish. The bowl was buffed lightly with White Diamond rouge and several coats of carnuba wax.

Below is the finished pipe: