Monthly Archives: October 2023

Dunhill Shell Big Billiard Restored

By Al Jones

This Dunhill Shell billiard belongs to a member of the PipesMagazine.com forum, and was found at small antique store in Tennessee. He collects antique tools and pipes and spied this sitting on a shelf while searching for tools.

The small, two digit date stamp is a bit worn, but I identified it as a 25. The pipe is a Shape 6103 Shell, and that two digit stamp tells me it was made in 1985. The handy Pipepedia Dunhill dating guide confirmed the date. The nomeclature told me to add 25 to the 1960 start date.

The four digit 6103 shape number breaks down to:

Group 6 size

Tapered stem

03 Billiard shape

The pipe had some heavy build-up on the bowl top and a very heavy cake. The stem was oxidized and it had some teeth indentions on both sides of the button. The pipe is just under two ounces, and clenched, teeth indentions would have been inevitable. Below is the pipe as it was received.

I used a piece of Scotch-Brite with water to remove the build-up on the bowl top. That lightened the stain, so I used some Fieblings Medium brown to match the rest of the bowl. The cake was removed with the largest bit in my Pipenet reamer set, and the bowl was in excellent condition. I soaked the bowl with alcohol and sea salt. Following the soak, the shank was scrubbed with a bristle brush dipped in alcohol.

I used a heat gun to lift some of the teeth indentions. The remaining indentions, on the bottom, were shallow enough to let well enough alone. The stem was mounted and the oxidation was removed with 600, 800, 1500 and 2000 grade wet paper. The stem was then buffed with White Diamond and Meguiars Plastic Polish. I used Halcon wax on the sandblast finish for the final buff.

Below is the finished pipe.

Ashton Sovereign Bent Billiard Addition/Restoration

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By Al Jones

I’m not adding many pipes to my personal collection these days, but British made, small bent billiards always catch my attention. I love Taylor era Ashtons, particularly in the XX size (43 grams!) The Sovereign grade/finish is also a favorite. This one also had a somewhat rare tapered stem that I prefer. The has the date code stamp of 12 shows the pipe was made in 1992 (1980 + 12). Also as a bonus, the pipe is drilled perfectly and easily passes a cleaner (not always a given for Taylor era Ashtons).

The finish was faded, but nomenclature sharp. The top had some very heavy build-up, that I hoped was not scorching. The stem was lightly oxidized, with no teeth indentions. Unpacking the pipe, the restoration appeared promising. Below is the pipe as it was received.

I removed the build-up on the bowl top with a piece of Scotch-Brite and water. Gratefully, once removed,there was no damage other than a faded stain. I used White Diamond to freshen the finish followed by several coats of Carnuba wax.

I removed the very slight cake with my PIpenet reamer set,and soaked the bowl with sea salt and alcohol. Following the soak, the stem was mounted and oxidation removed with White Diamond and Meguiars Plastic Polish.

Below is the finished pipe that I am very pleased to add to my collection. I also include a picture of my small Bent Billiards that are in my collection.

My small Bent Billiard collection, clockwise from 12 o’clock:

Sasieni Regent Ruff Root

Sasieni Regent Walnut

Comoy’s Deluxe Shape 70

Castello Sea Rock KK

Barlings Sandblast (1965)

James Upshall B Grade Silver Spigot

Ashton Sovereign XX

Customizing an Acrylic Cumberland Stem Blank for a Bari Wiking Handmade Stummel

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The COVID pandemic disrupted supply chains worldwide as countries sought to limit the spread of the disease. Probably the most well known example of …
Customizing an Acrylic Cumberland Stem Blank for a Bari Wiking Handmade Stummel

Refreshing a Peterson’s System Standard Smooth Made in the Republic of Ireland 312

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Blog by Steve Laug

The next pipe on the work table is Rusticated Peterson’s System pipe that we purchased from and estate in Plano, Texas, USA on 03/30/2022. It was stamped Peterson’s System Standard on left side of the shank and reads Peterson’s [over] System [over] Standard. On the right side it reads Made in the Republic of Ireland (in three lines) [over] the shape number 312. It has nice grain around the bowl and shank that has oils, debris and grime ground into the finish. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top that was heavier toward the back side. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The nickel ferrule on the shank end was oxidized and is stamped on the top and left side K&P [over] three hallmarks – a harp, a wolf hound and a tower. That is followed by Petersons. It small dents in the nickel ferrule on the right side. The vulcanite stem is a Peterson’s style P-Lip with a “P” logo on the left side of the saddle stem. It was oxidized and calcified toward the end with some tooth chatter. There were also some tooth marks on both sides of the stem ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime in finish around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of shank. The stamping was readable as you can see from the photos. It read as noted above. The nickel ferrule on the shank end is stamped on the top and left side K&P Peterson’s over three Peterson marks. I have included the information on the shape number on this pipe that I picked up on researching the previous pipes. This is the second of two Peterson’s System Standard pipes in Bob’s collection marked with the 312 shape number. I have included a page from a Petersons Catalogue that I have on rebornpipes (https://rebornpipes.com/tag/peterson-hallmark-chart/). I have put a red box around the 312 shown in the catalogue page shown below. That should give a clear picture of the size and shape of the pipe. I am also including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the systems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientiﬁc effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Republic Era between 1950 and 1989. My guess is that the pipes is a 1960s era System pipe. Now it was time to work on the pipe.

Jeff cleaned this filthy pipe with his usual clean up process. This one was a real mess and I did not know what to expect when I unwrapped it from his box. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with great looking grain around the bowl and shank. Jeff soaked the stem in Briarville’s Pipe Stem Deoxidizer to remove the oxidation on the vulcanite. When the pipe arrived here in Vancouver for the second stop of its restoration tour I was amazed it looked so good. The stem showed some damage on the button edge and surface. The bonus was that the tenon had a brass chimney in the end that was correct for this pipe. I took some close-up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had darkening and damage. There was damage to the inner edge on the back of the bowl. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the tooth marks and damage to the button edge and stem surface is visible in the photos below.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl. I started by working over the edge and the rim top with a folded piece of 220 grit sandpaper. I minimized the damage on the inner edge and rim top. It looked significantly better. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I polished the nickel ferrule with a jewellers cloth to remove the remaining tarnish and to protect the surface from further tarnishing. The shine was quite nice. I set the bowl aside and turned my attention to the stem. There were several issues that I needed to deal with to secure a good fit. The brass chimney was stuck in the tenon and I could not remove it. I heated the chimney with a lighter and was finally able to unscrew it from the stem end. I cleaned out the threaded area on the stem and the threads on the chimney and greased it with Vaseline. I screwed it back in the stem.The fit of the stem in the shank was canted to the left and the brass chimney hit against the wall of the mortise. As I examined it I saw that the drilling in the shank was more worn on the right side than the left. I smoothed out the walls of the left side of the shank with small half circle needle files. I also sanded the right side of the stem to adjust the seat in the shank. Once I had completed the process the fit was perfect in the shank.I fit the stem in the shank and the adjustments straightened out the cant of the stem. I took photos of it to show the new fit in the shank.I rebuilt the top edge of the button with black CA glue. I filled in the tooth marks on the top and underside of the stem. Once the repair hardened/cured I used a small file to reshape the edge of the button and flatten the repairs. I reshaped the top of the button with the file at the same time. I sanded the repairs with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing the stem with 600 grit wet dry sandpaper to further smooth it out. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Republic Era Peterson’s System Standard 312 is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and the stem with Blue Diamond. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank and nickel ferrule. This Republic Era Peterson’s System Standard 312 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.01 ounces/57 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Peterson’s Kapet Republic of Ireland 106 Billiard

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Blog by Steve Laug

The next pipe on the work table is Peterson’s Large Straight Billiard pipe that we purchased from and our connection in Copenhagen, Denmark on 04/11/2023. It was stamped Peterson’s [over] Kapet on the left side of the shank. On the right it is stamped Made in the Republic of Ireland (in three lines) followed by the shape number 106. It is a large Billiard that has a smooth finish with great grain around the bowl and shank that is covered with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a heavy lava overflow on the rim top and edges. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s style P-Lip taper stem with a “P” logo on the left side. It was oxidized and calcified toward the end with some tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth marks, chatter, calcification and oxidation on the stem surface on both sides of the stem. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank. The stamping was readable as you can see from the photos. It read as noted above.

I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). There was a short note toward the bottom of the page about the series. It is definitely referring to the newer line that came out later. I quote:

I turned to Pipedia (https://pipedia.org/wiki/Peterson) to first pin down a date that the pipe was made. I knew that the Made in the Republic of Ireland stamp would give me that. I quote:

As usual when trying to get accurate facts in regard to Peterson history, something will jump up and get in the way. They are missing many of their records. The following is the best that we can do for a guide to the myriad markings during the period 1922–1949. Prior to 1920 it was rare for a country of origin to be stamped on the pipe, just Peterson’s Dublin on the band. After 1921/22, if it is stamped “MADE IN IRELAND” and the “Made in” is stacked over “Ireland” or “MADE IN EIRE” or several other forms, it was made between 1922 and 1938. A considerable number of Peterson pipes were stamped “Irish Free State”. From about 1930 to 1949, most of the pipes (those which were stamped) were stamped “Made in Ireland”.” If the stamp reads “MADE IN IRELAND” in a circle, the pipe was made between 1939 and 1948. These are all “Pre-Republic” pipes. I can tell you that the mark “Irish Free State” was adopted in 1922; and replaced by “Eire” in 1937 and then by “Republic of Ireland” in 1949.

That gave me a date for the pipe – it was made after 1949 as can be proved by the Made in the Republic of Ireland stamp on the right side of the shank.

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Kapet Line. On page 305 it had the following information.

Kapet (1925-87) Line first described in 1925 brochure and featured in occasional catalogs through 1987. Early specimens will be stamped IRISH over FREE STATE. Described in 1937 catalog as available in dark plum or natural finish. Featured an aluminum “inner tube” or stinger until 1945. Mid-century specimens may be stamped Made In over Ireland. Specimens from 1970 on may have mounts with hallmarks.

Judging from the Made in the Republic of Ireland stamp, the pipe I am working on is probably made after 1949. Those dates work also for the Kapet information above. The stem the “P” emblem on the stem side but no inner tube.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He removed the shiny coat on the briar with acetone on cotton pads. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had darkening and damage. There was damage to the inner edge on the back of the bowl. The rim top is clean but in nicked and scratched. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the tooth marks on ahead of the button are present but hard to see in the photos.Once again I have to comment on what I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl. I started by working over the edge and the rim top with a folded piece of 220 grit sandpaper. I minimized the damage on the inner edge and rim top. It looked significantly better. I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and lift the marks. I was able to lift them slightly. I filled in the marks that remained on the stem with clear CA glue and set it aside to cure. Once cured I used a file to flattened the repairs and redefine the button edge. I sanded the stem with 220 grit sandpaper to further blend in the repairs. I polished it with 600 grit wet dry sandpaper. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I always am excited to finish working on a pipe. This Made in the Republic of Ireland Peterson’s Kapet Straight Billiard is no exception. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the bowl looks like with the black vulcanite taper stem. This Classic looking Peterson’s Kapet Smooth Billiard feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 53 grams/1.87 of an ounce. I will be putting it on the rebornpipes store shortly in the Irish Pipe Makers Section if you are interested in it. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Fresh Life for a Republic Era Killarney Red 65 Bent Billiard

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Blog by Steve Laug

The next pipe on the work table is smaller cherry red Peterson’s Bent Billiard pipe that we purchased from and our connection in Copenhagen, Denmark on 01/26/2023. It was stamped Killarney in script on the left side of the shank. On the right it is stamped “A Peterson’s Product” [over] Made in the Rep of Ireland (in two lines) [over] the shape number 65 near the bowl/shank junction. It has a smooth, shiny red finish with great grain around the bowl and shank that is covered with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a lava overflow on the rim top and edges. The top and edges of the rim were well hidden under the tars and lava. It appeared that there was a beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s style Fishtail stem that did not fit fully against the shank. There was a gap and the stem would not fit snug. It was oxidized and calcified toward the end with some tooth marks and chatter. The button edges were quite clean. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank. The stamping was readable as you can see from the photos. It read as noted above. I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Kilarney Pipe. On page 306 it had the following information on the pipe.

Kilarney (1949-) Entry line with smooth finish and P-Lip mouthpiece. May have either a K or P stamped on the mouthpiece; may have aluminum singer (not to be confused with the tenon extension tube found on straight System pipes). 1949-c.1957 examples made for the US market may have any of the following COM stamps: MADE IN IRELAND (forming a circle), “A PETERSON’S PRODUCT” over MADE IN IRELAND or LONDON MADE over ENGLAND. Some early specimens stamped KILLARNEY over NATURAL (a higher grade) have MADE IN IRELAND (forming a circle). Examples c. 1986-90 feature a nickel band, which was replaced in ’91 with a shank extension of nickel band with black acrylic inlay. Fishtail mouthpiece from ’86 although P-Lip is sometimes seen. For the current German market, the Killarney is stamped CONNEMARA

I knew that I was dealing with a pipe made 1991 due to the stamping on the shank and the shank extension of a nickel band with black acrylic inlay. It has the “P” stamp on the stem side and a P-lip mouthpiece. Now it was time to work on the pipe.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had some slight darkening on the top. The edges of the bowl looked very good. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and there were light tooth marks on the button and on the stem.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I polished the rim top and edges of the bowl with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I “painted” the stem with the flame of a Bic lighter to lift the tooth marks. I was able to lift all but two – one on the top and one on the underside. I filled those in with clear CA glue. I sanded the repairs with 220 grit sandpaper. I started the polishing with 600 grit wet dry sandpaper. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the “A Peterson’s Product” Killarney 65 Bent Billiard with a taper stem is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank. This Republic Era Peterson’s Killarney 65 Bent Billiard was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.09 ounces/31 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy.

Thanks Bill for the chance to craft one of my own

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Blog by Steve Laug

Earlier in the summer I received a package from a friend in Saskatchewan that included some nice pipes for me to enjoy that he had restored along with this partially finish Billiard. It had been shaped and drilled and had some large flaws on the left side of the bowl. The one mid-bowl was quite large and another toward the top of the bowl and onto the rim top. Both were deep and ragged looking and both would need work. I filled them both in with briar dust and clear CA glue and set it aside to cure. I was not too worried about it as in the shaping process much of the briar around the sides and rim would be removed. I took closer photos of the repairs to the flaws in the sides of the bowl. I layered in briar dust and clear CA glue to build up the flawed areas. I wanted to be able to start the process with a smooth surface on the bowl and shank. Once the repairs cured I flattened them out with files and then sanded them smooth with 220 grit sandpaper. I used a Dremel and a sanding drum to further blend them into the surface of the bowl. I removed the long taper billiard stem and “discovered” that it was a filter stem made for a 9mm filter. I decided to get rid of that stem and with the length of the thick shank that I would fit a new stem. I chose a stem that was about an inch shorter than the taper original. It was a thick looking saddle stem that I thought would look great and create a nice looking Lovat.I set up the PIMO tenon turning tool on my hand drill. I adjusted the settings to give me a very clean turn on the tenon. In the first photo you can see the misshaped tenon. I measured the tenon and then turned it once. I cleaned off the excess and turned it a second time to smooth out the roughness of the edges. I tried it in the shank and though the diameter of the stem was larger it looked very good. I used a flat rasp to remove excess material from the stem diameter. I continued to sand and file off the excess until it was close to the same diameter as the shank. I took photos of the fit of the stem to the shank on the pipe. I used a Dremel and sanding drum to bring it down further. I worked on the stem/shank fit with 220 grit sandpaper. It was looking very good at this point. It was getting very close to the shank fit. I fit the stem on the shank and took photos of the new look of the stem/shank fit. It still needed work but it looked very good at this point. I worked on the stem some more with 220 grit sandpaper to smooth out the transition between the stem and the shank. Once it was smooth I decided to see what the shank would look like with a band. I had a gold band that was perfect size for the shank. I put the band on the shank and took photos of the bowl with the shank. What do you think? To me it is exactly the touch I needed for this pipe to step up a bit. I like the look on the shank. I fit the stem to the shank to have a look at the flow of the pipe with the gold band and the saddle stem. Now I was even more convinced that the band was a great idea. It gives the pipe a classic Lovat look with a touch of bling. In preparation for staining the bowl I polished it with micromesh sanding pads 1500-400 grit pads to smooth out the repaired areas and the scratches on the surface of the bowl and rim top. It looked much better at this point in the process. I wiped the bowl down with a damp cloth to remove the sanding dust and then put a cork in the bowl and prepared the bowl for staining. I have had success in using a Cordovan stain when I am dealing with large repairs like this bowl had on the rear and left side of the bowl. It works to blend them in better than just a brown stain.I applied the stain with a dauber and then flamed it with a lighter it to set it in the grain. I repeated the process until I was happy with the coverage. You can see the darkness and coverage of the stain in the photos below.I like the stain to be more transparent to allow the grain to shine through but I want it opaque enough around the repairs to blend them into the surrounding briar. I sanded the bowl and shank with a medium and fine sanding sponge and I am really pleased with the coverage and the transparency of the colour. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I sanded out the file marks and the scratches with 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked significantly better and was ready to polish it. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I love it when I am carving or shaping a pipe to come to this point in the process. If always feels I am on the homestretch. I look forward to the final look when the Lovat I have carved is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and gold band on the thick shank. This Thick Shanked Lovat was a fun pipe to carve and to finish. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The repaired fills blend well into the stain of the finish. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.15 ounces/61 grams. I am looking forward to loading a bowl and enjoying this pipe. Thanks again Bill for the gift and the joy I had in working on it.

A Major Overhaul for an S&R Woodcrafters Pipe

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Blog by Kenneth Lieblich

I’ve mentioned before that there are some pipes that are so challenging that they are an entire pipe-restoration course in and of themselves. This is one may not be as bad as some I’ve tackled in the past, but it certainly needs some major help! This is a S&R Woodcrafters Pipe and it belongs to my cousin in Montréal. He asked me if I could bring it back to life and I said I’d give it the old college try. This pipe reminded me that sometimes the wear-and-tear of the years needs to remain on a pipe as part of its story. This pipe has been abused over the years. I managed to bring great beauty back to this pipe, but it would always retain signs of its past. The pipe in question was made by Stephen and Roswitha Anderson (hence, S&R Woodcrafters) of Columbus, Ohio. They make unique, handcrafted pipes and are fascinating pieces. I read a blog Steve wrote on an S&R pipe earlier this year to learn more about the pipe’s background. I was directed to the Pipedia page on S&R and it has a lot of good information:

Stephen and Roswitha Anderson of S&R Pipes, also known as S&R Woodcrafters, have become pipe makers renowned throughout the world as talented carvers of high-grade briar pipes. They have been featured in several trade publications and magazines such as Pipes and Tobaccos and PipeSmoker, and have several pieces on display in museums in Europe and the United States.

They are the first American pipe carvers honored with induction into the Conferee of Pipe Makers of Saint-Claude, France; the very place where the carving of briar pipes became a world-wide industry. Sadly, Steve passed away in March of 2009. Roswitha is still carving S&R pipes and carrying on with the shop with help from her “guys” David, Marty, and Tony.

Steve and Roswitha began carving pipes in the 1960’s. They travelled to pipe shows and arts and crafts shows throughout the country and Europe selling their pipes and built up quite an extensive loyal customer base. Eventually, it became time to offer their pipes to the retail fraternity of pipe smokers.

Pipes & Pleasures had its grand opening in a distinct red brick house on Main Street in Columbus, Ohio in 1977. The front section of the house was converted into a traditional tobacco shop selling pipe tobacco, cigars, and pipes manufactured by well known companies such as Dunhill, Charatan, and Savinelli as well as the high-grade S&R pipes that Steve and Roswitha carved. A workshop was set up in the back section of the house.

When the cigar boom hit in the ’90’s, the shop was expanded by building a large computer controlled walk-in humidor. It’s no secret throughout the country that Pipes & Pleasures has the best maintained cigars in the Columbus area as well as the best selection of premium cigars available in the area including the much sought-after Davidoff line.

Soon after the boom began, Steve and Roswitha moved their pipe making workshop to their farm and converted that space into a large smoking lounge for their many customers. The lounge features comfortable easy chairs, a television set, a stereo, a library of books and magazines about every aspect of tobacciana, a chess table, and a couple of card tables. The lounge is populated daily with long-time loyal customers and newcomers to the enjoyment and relaxation of cigar and pipe smoking. It’s also the room where several cigar tastings and samplings are held every year by representatives from cigar companies such as Davidoff and La Flor Dominicana.

In fact, their shop, Pipes & Pleasures, is still running. You can visit their website here.This is a charming pipe, but it had a number of significant issues, aside from the usual. Let’s take a closer look.

The rim is heavily shredded and notably burned.
The opening of the bowl is badly out of round.
There’s a big gouge on the side of the bowl.
There are several fissures inside the bowl (one of which might connect to the gouge).
There’s a crack on the top of the button.
There’s a piece missing on the underside of the button.
The mortise and tenon are not seated properly, but this might be corrected by a thorough cleaning.

I began by cleaning the outside of the stem with some Murphy’s Oil Soap on cotton rounds. This removed some of the surface staining. Then, I started cleaning the insides with isopropyl alcohol, cotton swabs, and pipe cleaners. The inside was dirty and it took a bit of cotton.There was some oxidation and calcification on the stem, so I wiped it down with SoftScrub cleaner. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. This allows me to clean the oxidation off in a couple of ways: by applying a mild cleaner to the surface and sanding the stem. The next day, I used SoftScrub again with some cotton rounds. As the photos show, the bit of the stem was badly damaged. The top side was significantly cracked and ruptured, while the underside was missing a chunk of vulcanite. I brought out my black cyanoacrylate adhesive and I applied it to the topside damage. I used some accelerant to get the glue going, and then moved on to the underside.The major gouge would need far more work. I made a patch out of black cyanoacrylate adhesive and a little activated charcoal in). I first plugged up the stem’s draught hole with a shaped piece of cardstock, coated in petroleum jelly. This ensured that any of the CA glue would not accidentally plug up the air passage in the stem.This was a tricky business and it took some real patience and effort to make it work. As the photos show, after I applied the cyanoacrylate, it looked pretty darn ugly, but I was expecting that. After the curing, I ended up sanding down the end of the stem to reduce some of the excess material. To carry this process on, I used some miniature files to further shape the button and make it suitable for sanding. I used another file on the inside to ensure there were no rough edges in the bore.I then sanded the stem down with 220- and 400-grit sandpapers to meld seamlessly into the stem. This ensures that it keeps its shape and looks like it should. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. It is worth noting that a repair this big on a stem will never be completely invisible, but I was pleased with the results. On to the stummel – and there was plenty of work here too. As the photos show, there was a notable crater on the outside of the bowl and I could see a couple of fissures. This concerned me greatly, as I wondered if the two wounds were connected (literally and figuratively). The insides (both bowl and shank) had plenty of cake and tar. The bowl really needed to be reamed, so I used the KleenReem tool to scrape off as much built-up cake. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar under the cake. There are a few situations when I might leave some cake in the bowl, but not today. Sadly, there were definitely some hidden flaws to the briar on this pipe. I’ll come back to that later. I wiped down the wood with some Murphy’s and pulled off lots of grime. Then I started cleaning the insides with isopropyl alcohol, cotton swabs, and pipe cleaners. The inside was pretty dirty and required some cotton to clean it up.I decided to de-ghost the pipe in order to remove any lingering smells and dirt of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused oils, tars and smells to leach out into the cotton. I finished this part off by cleaning the shank with Castile soap and tube brushes. The bowl was nice and clean after this. I went back for another go with the Murphy’s and a toothbrush, to ensure the grooves were done too. Now that the pipe was clean, I wanted to have a closer look at the state of the briar. One piece of good (and remarkable) news was that the crater on the outside of the bowl and the fissures on the inside did NOT meet up. This was a great relief. Nonetheless, both areas needed to be repaired. But before that, I wanted to correct the appalling roughness (and burns) on the rim of the pipe. It was bad – really bad – and it would be a challenge to make the pipe look normal. At the same time, it was necessary to address the bowl being so badly out of round. I put a sanding drum (and a couple of other bits) on my Dremel and carefully began removing the burns and shredded wood, and correcting the out-of-round- bowl. This is NOT an option that I use regularly. The risk of oversanding is high and that can be an even bigger problem. However, I worked slowly and cautiously. I only used the Dremel briefly before moving on to sandpaper. I also used a solid wooden sphere on the inner edge of the rim. In addition to this, I also sanded down the outside of the bowl, near the rim, so as to minimize the visual effect of the bashed edge. I sanded all the way around to ensure that the pipe retains its look. It was a laborious process to sort out these issues, but I was delighted in the end. Moving back to the fissures – the solution to this problem is always a tricky one: epoxy. I prepared some J.B. Weld epoxy and filled the cracks and gouges, ensuring that the epoxy was evenly spread throughout the bowl. Of course, I did plug the draught hole with a folded pipe cleaner (coated in Vaseline) to make sure none of the epoxy made its way up there. Once done, a good 24 hours was needed to ensure that the epoxy was properly cured. Once done, I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogourt. Once hardened, this provided a good, slightly rough surface for a new cake to build.As mentioned earlier, there was a crater on the bowl. It was large enough that I would not be able to make it disappear entirely, but I wanted to make it solid and smooth, and meld into the rest of the wood. I fixed it up with a mixture of cyanoacrylate adhesive and briar dust. This, too, was tricky, as the wound occurred immediately adjacent to one of the stylized grooves in the pipe. Next, I used all nine Micromesh pads (1,500 through 12,000 grit) all over the stummel to make it lovely and smooth. Then, applying some Before & After Restoration Balm added that je ne sais quoi which brings out the wood’s beauty. At long last, I was off to my bench buffer to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe and some closure to this long and involved repair.The lovely shine made the wood look beautiful! Once again, I’m sure my cousin will love this pipe! I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 5¾ in. (146 mm); height 3½ in. (90 mm); bowl diameter 1½ in. (39 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1½ oz. (46 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Resurrection of a 1920 Dunhill Patent Ao Bruyere 52 Bent Billiard

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Blog by Eric Fleming

Eric and I have chatted about pipe restoration for some time now and when he picked up this Dunhill I asked him to keep me posted on his work on it. I have to say, he went far beyond anything I have done and really, what I expected when I saw the pipe. It is a very creative and innovative restoration that I thought you might all enjoy! Without further introduction or discussion, Eric will walk us through his process in the following pages. Thanks Eric for allowing me to post it on rebornpipes!

As a student of history and all things of antiquity I am a sucker for an old Tobacco Pipe. And as a result, when I ran into this poor old and somewhat disabled Patent era Dunhill I couldn’t resist the temptation to “try” to rehabilitate it. Configuring a plan of attack based solely on pictures is usually riddled with surprises and this plan was the usual. The damage was as adequately represented as an image can be but holding a thing in one’s own hands and soaking in the magnitude of it is another thing entirely. Upon unboxing, it was obvious that my plan was slightly premature.

The moment I concluded my purchase I moved straight on to Pipedia to confirm some of what I already knew (Dunhill Bruyere – Pipedia.html). This old boy was a Dunhill (shape 52) Inner Tube patent# 1130806/15 (1924-1926) Ao Bruyere. The history of the early Bruyere is interesting. By 1920 Dunhill was making all of their stummels in house and the Bruyere of this time was “usually” made of Calabrian briar due to its physical traits and ability to take on a deep red stain (Pipedia Dunhill Dating Guide – Pipedia.html).

Here are the Before pics. The Dunhill had some things going for it. The original Vulcanite stem had already been polished and exhibited very little external wear. There are a few indentations near the tenon that a previous owner decided, rightly, to leave alone rather than reduce the diameter where it matches up to the stummel. This pipe is almost 100 years old. A little original wear is, in my opinion, a mark of character. Proof of a past existence if you will. The tenon to mortice fit was surprisingly tight. Extreme care was taken to remove it. This will have to be remedied before it is re-inserted. The stem’s draft hole was heavily caked in tar. The stummel was in reasonably good shape everywhere but the rim. This poor old boy survived many violent blows over the years, Severe mushrooming and on one side it chipped out at some point. A crude epoxy fill was employed to fill the damage. The rest of the stummel had almost no original finish and was clean internally and sooty externally. The factory stampings were difficult to read, rather thin but enough to make out. I was hopeful that cleaning would bring them back some. The bottom of the bowl was hard to make out since a very thick bowl coating had been applied. Shining a light into the bowl revealed that the bottom of the bowl was eroded below the draft hole. This pipe might have been someone’s favorite. It has been smoked heavily. It was now time for deep cleaning. Aiming towards the low hanging fruit, I decided to deal with the stem first. The draft hole had an impressive build up. The first alcohol soaked bristle cleaner was tough to push through and many were employed to finish the job. Toward the end I couldn’t help but wonder if I was removing the end result of a fine smoke that took place nearly 100 years ago.Now on to the stummel. Because it was quite clean already I decided to skip the soapy water scrub and just scrub the outside with Murphy’s oil soap concentrate and a toothbrush. This action effectively revealed the briar under the grime and I was quite happy to see that the stampings were clearer and more visible. Still light but legible.

Next was the issues with the inside of the bowl. The coating was hiding much of the real condition of the pipe. Cotton balls were inserted into the bowl and wadded up tissue pressed into the mortice. 99% alcohol then poured in to perform its overnight magic. The next morning the coating had been dissolved, easily removed with a wipe. Now the real condition is revealed and it wasn’t all that good. The epoxy fill was deep and the side of the bowl had light erosion from the many smokes this pipe had delivered. The erosion at the bottom of the bowl was deeper than originally perceived. Not near burnout, but about 1/8” below the draft hole. At this point a decision had to be made as to how to proceed. The epoxy fill was poorly done and would likely cause future problems if left alone. The mushrooming of the rim was unlikely to be steamed out and the height of the rim was obviously below it’s original state. After a day of rolling it around in my mind I decided that there was no other acceptable option but to remove the offending rim and replace it. The erosion would also need to addressed.

For me the easiest way to remove the top of the rim is with my old manual knee mill. Using the disc sander an even flat is ground on the top of the rim. The stummel is then placed in the machine vise with protective strips of leather. The leather not only protects the briar from indentation but it also adds some traction for the jaws to grip. A dial indicator is then used to indicate the flat on the top of the rim. This operation could have been done with the disc sander alone but I am partial to the control allowed by the mill. After the mill the refreshed rim is lightly sanded by hand to 400 grit on a sanding block. To fabricate a new rim a small piece is cut from a chunk of briar left over from another build and sanded flat on one side then milled flat and parallel on the knee mill. The only references I had to estimate the correct height of the bowl were the measurements taken before the rim removal and an image found online of a 52 shape Dunhill.

By the way, The shape 52 is listed as a Bent Low Pot. My measured estimation is that once the rim was removed there needed to be .200 added back. This is not an exact science. The .200 thick block of briar then has two diameters marked with a compass for outside diameter and inside diameter, leaving a little extra on each of course, and taken to the scroll saw to be roughed out. Glue up comes next. All briar surfaces to be bonded are wiped with alcohol to remove dust and or oil residue. The epoxy I have grown fond of is West Systems G Flex 2 part epoxy. It is incredibly durable, neutral when cured and easy to work with. Since it is undesirable to have an epoxy filled bowl, I have found it advantageous to mix the epoxy, wait 45 minutes (the listed pot life) and then apply to both briar surfaces. At this point the epoxy is gel like and will not run. The stummel is clamped in a vise and remains for 24 hours. Once the rim replacement has cured the tedious hand work begins. Extra material is removed with aggressive hand files. Then small needle files are used to bring the profile close to finished. To match and blend the two surfaces at the end a ¾” wood dowel wrapped in 150 grit sandpaper is used to mate the inside diameters while a small thin sanding block with 150 grit is used to mate the outside diameter. The entire stummel (except for the stampings) are at this point sanded from 250 grit thru 2400 grit micro mesh. The stamped parts of the stummel sanded 1500 thru 2400 grit micro mesh only. The erosion damage to the bottom of the bowl is the next focus. I have used “pipe Mud” with success in the past but it can be precarious and doesn’t always stay put long term. I wanted a more permanent fix and didn’t feel the need to bore a hole through the bottom of the stummel for a plug. So, I shot a call to my pipe making and repair mentor Mark Tinsky of American Smoking Pipe Co. Mark has been making Artisan Pipes longer than I have been alive, tolerates my frequent calls and emails, and is an all around great guy and wealth of knowledge. Upon presenting my Dunhill issue he shared with me one of his bowl bottom repair tricks. A mixture of Elmer’s multi purpose glue, Briar dust and Charcoal dust mixed into a black paste. This was a new one to me. When I asked Mark “why not Pipe Mud”? He replied… “I don’t smoke Cigars”. Apparently, Elmer’s glue is an organic material and when mixed with both briar and charcoal holds up to the temperature and general abuse well. The Briar dust was left over from the rim removal and the charcoal dust was made from Willow Charcoal sticks easily found at an art store. The mixture is easy to adjust for texture and also easy to apply. The draft hole of the stummel was plugged with a pipe cleaner and the mixture slowly scooped in to the desired level which was almost to the top of the cleaner. The stummel was then set aside to cure for 24 hrs. The next day I had a high and flat surface at the bottom of the bowl. A ¾” wood dowel was taken to the disc sander and slowly profiled to my desired radiused bowl bottom. This took several attempts. Then a small diameter was cut from a sheet of 80grit sandpaper and glued to the radius of the dowel. I used super glue for it’s fast adhesion. The bottom of the bowl was then sanded with the abrasive dowel until the desired depth was achieved. The result was surprisingly good. The shiny dark color was noticeable but very uniform to the bowl. All that was then necessary to complete the repairs to the inside of the bowl was to address the light erosion to the sides. Since they were shallow It was decided that Pipe Mud would be a good solution. A nice Maduro was sacrificed to fulfill my pipe repair needs. You owe it to yourself to employ a “good” cigar for this purpose. Not only is it a nice change of pace but a fine cigar actually produces a higher quality ash. Using a dropper, I slowly added water to the ash. This can easily be overdone. If the mixture becomes shiny, you have added too much water and need to add more ash. If the mixture is too dry it wont stay put. I experimented before using it the first time. I am glad I did. The Pipe Mud was then scooped into the bowl, not allowing it to settle in the bottom and then worked into the erosion with a finger. The Dunhill was again set aside for the day. With the Dunhill repaired, sanded and ready for dye I had reached a point of concern. How do I blend this light colored briar to the rest of the stummel without it looking like a repair? I had previously researched the old Bruyere finish used in this era Dunhill. Apparently, it consisted of a light brown dye under a dark red dye. A few examples were found online and saved for comparison. The light briar of the repair then received 6 coats of dark brown dye lightly polishing each back until it was darker than the original briar color. The rest of the original stummel received one coat of light brown dye and polished back. At this point I tried to blend the light into the dark for a seamless look. Then the dark red was lightly received and polished back. The result was not great. The original part of the stummel looked nearly identical to the sample images I had found but the repair was still obvious. With no other option I gave the repair many coats of dark red overlapping onto the original briar to try to create a pure dark red blending into the lighter dark red. This took several tries and applications. In the end, I was not able to perfectly match my sample images due to the very dark rim, but I think it’s better than having a obvious mismatch that would surely stand out. Indoors the repair is almost invisible. Outside in sunlight it can be faintly seen. Because I was a little hesitant to mess with this time consuming and difficult dye job, it was decided to take the light-handed approach to waxing the stummel. Crystal Clear Paste Wax was lightly rubbed on with a soft clean cloth and polished off. Letting it sit for 30 minutes, polished again and re-applied 3 times. This approach is probably not as durable as pure carnuba wax applied with a buffer but I was not willing to risk spoiling the hard won appearance. Normally I would call this repair complete but there had been so much work done to the inner bowl I was uneasy to leave it as is. There are many versions of Bowl Coatings but from what I have read and heard they all server the same purpose. To protect the inner bowl from heat damage. At this point I had a glue concoction for a bottom and pipe mud lightly coating the sides and epoxy joint. That is worth protecting. I decided to go with another of Mark Tinsky’s suggestions and use the honey/charcoal version of the bowl coating. A couple drops of honey were placed in a small bowl. Water was mixed in with it 1 part honey to 3 parts water to create a very thin yet sticky liquid. I still had charcoal dust laying around from earlier. Using a pipe cleaner bent in half It was dipped into the honey water and lightly swabbed on the entire inside of the bowl. The charcoal then dumped into the bowl, a piece of cardboard held over the rim and a good blow into the draft hole to scatter the charcoal and clear the draft hole. It was then let sit for a few hours and the charcoal dumped and blown out. This Old Dunhill has been rehabilitated and is ready for a few more years of service.I learned a lot from this project. It is the most involved pipe repair I have attempted to date and has opened my eyes to the possibilities from this point on. Because I know this project could not have been a success without the incredible depth of knowledge that was shared with me I would like to thank those individuals for their giving nature.

I have been reading rebornpipes for years and have structured much of my method after Steve Laug’s style of pipe repair. I don’t think I would have started refurbishing pipes if it were not for this Blog and am honored to be a part of it.

A shout out to Mark Tinsky as well. I doubt there is any aspect of pipe repair or pipe making that this man has not experienced. His patience with me has been instrumental and is greatly appreciated.

Eric Fleming

Boise Idaho

Peterson’s “Kildare” Special HG Republic of Ireland 10 Canadian

4 Replies

Blog by Steve Laug

The next pipe on the work table is Peterson’s Large Canadian pipe that we purchased from and our connection in Copenhagen, Denmark on 03/30/2022. It was stamped Peterson’s [over] “Kildare”[over] Special on the topside of the shank. On the right it is stamped with the shape number 10. On the underside it is stamped with a large interlocked HG [followed by] Made in the Republic of Ireland (in three lines). It is a large Canadian that has a smooth finish with great grain around the bowl and shank that is covered with a lot of oils, debris and grime. There was a thick cake in the bowl with remnants of tobacco stuck on the walls. There was a heavy lava overflow on the rim top and edges. The top and edges of the rim were well hidden under the tars and lava. There was a very beautiful pipe underneath all of the buildup of years of use. The stem was a Peterson’s style Fishtail stem. It was oxidized and calcified toward the end with some deep tooth marks and chatter. There was wear on the edge of the button that would need to be dealt with. Jeff took photos of the pipe before he started his cleanup work on it. Jeff took photos of the bowl and rim top to show the thick, hard cake in the bowl with remnants of tobacco stuck on the walls of the bowl. There was a lava build up on the top of the rim and the edges of the bowl. The rim top looked pretty good but it was hard to know for sure if there was damage under the thick lava. Only clean up would tell the full story. Jeff took photos of the top and underside of the stem showing the tooth chatter, scratching, calcification and oxidation on the stem surface and wear on the edges of the button. Jeff took photos of the sides and heel of the bowl to show the condition of the finish. You can see the grime around the sides of the bowl and shank. Even under the dirt and debris of the years it looked very good. Jeff took photos of the stamping on the sides of the shank. The stamping was readable as you can see from the photos. It read as noted above. I turned first to “The Peterson’s Pipe” by Mark Irwin and Gary Malmberg to see what it had to say on the “Kildare” line. On page 306 it says:

Kildare (1965-) First issue of the line with matte-finish in Classic Range shapes. P-lip and fishtail mouthpiece. Second issue c.1979 as Kildare Patch, with rusticated patches on the pipe surface. Third issue 2010, matte brown, P-lip or fishtail mouthpiece, no band. Fourth issue 2011-burgundy sandblast finish, nickel army mount, fishtail mouthpiece, exclusive to Smokingpipes.com.

I wrote to Mark Irwin and asked where I could find information on the GH stamp on this particular pipe. I quote his response below.

Hi Steve, the answer is on p. 300 of your Peterson book: “GH Retailer’s Monogram.” The SPECIAL stamp indicates that this pipe was made specially for George Huber of Munich, who had other Peterson pipes made expressly for their shop. Best, Mark

I turned to page 300 of “The Peterson’s Pipe” by Mark Irwin and Gary Malmberg as noted by him and found a great paragraph on the stamping. I quote in full.

GH Retailer’s Monogram (c. 1960s) George Huber of Munich, Germany, a Peterson distributor and retailer for decades, stamped their monogram on pipes sold in their store, G overlaid on H. Peterson shared in the 1988 commemoration of Huber’s 125^th year in business by producing a special pipe with a sterling rim cap, stamped HUBER over CELEBRATION.

The pipe I have is one that bears that monogram but does not appear to have ever had the sterling rim cap and was not stamped HUBER over CELEBRATION. With that information I turned my attention to working on the pipe.

Jeff had cleaned it thoroughly. He had reamed it with a PipNet reamer and cleaned that up with a Savinelli Fitsall Pipe Knife. He had scrubbed the exterior of the briar with undiluted Murphy’s Oil Soap. He removed the shiny coat on the briar with acetone on cotton pads. He cleaned out the interior of the shank, sump and airway in the shank and stem with alcohol, pipe cleaners and cotton swabs. He scrubbed the stem with Soft Scrub to remove the oxidation and calcification on the surface. He soaked it in Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He removed it from the Deoxidizer and rinsed it off with warm water. I took some photos of the pipe before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. I wanted to show what an amazing job Jeff did in the cleanup of the rim top. The rim top and inner edge had darkening and damage. There was damage to the inner edge on the front and back of the bowl. The rim top is clean but in rough condition. I also took close up photos of the stem to show the condition of the vulcanite. It was quite clean and the large and deep tooth marks on the button and on the stem ahead of the button were very visible in the photos.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. The stamping on this one was very faint to start with so I was worried that it would disappear altogether with the cleanup. He was not only able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. I would like to encourage all of us to be careful in our work to preserve this as it is a critical piece of pipe restoration! I took the stem off the shank and took a photo of the pipe. I decided to start my work on the pipe by cleaning up the rim top and inner edge of the bowl. I started by working over the edge with a folded piece of 220 grit sandpaper. I then topped the bowl on a topping board with 220 grit sandpaper. I finished the work with a wooden ball and sandpaper to give the inner edge a slight bevel. Using these methods, I minimized the damage on the inner edge and rim top. It looked significantly better. I touched up the stain on the rim top with a Cherry stain pen. It matched the stain on the rest of the bowl perfectly and once buffed it would blend in very well.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust. The briar was really shining by the final pad. I rubbed the bowl and rim down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. I really like watching the Balm do its magic and bring the briar alive. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter to try and lift the marks. I was able to lift them slightly. I filled in the deep marks on the stem with Black Rubberized CA glue and set it aside to cure. Once cured I used a file to flattened the repairs and redefine the button edge. I sanded the stem with 220 grit sandpaper to further blend in the repairs. I polished it with 600 grit wet dry sandpaper. I touched up the “P” logo on the left side of the saddle stem with white acrylic fingernail polish. I let it dry then I polished off the excess with a worn 1500 grit micromesh sanding pad. Once the excess was removed the stamp looked much better. There were some weak spots on the leg and tail of the “P” stamp.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. Once again at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when the Peterson’s “Kildare” Special 10 Canadian with a taper stem is put back together, polished and waxed. I put the bowl and stem back together. I lightly polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The depths of the rustication really pop with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the browns of the bowl and thick shank. This Republic Era Peterson’s “Kildare” 10 Canadian was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the briar. The pipe feels great in the hand will be better when warmed up while smoking. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.80 ounces/51 grams. I will be putting it on the rebornpipes store in the Irish Pipemakers Section if you would like to add it to your rack and carry on the previous pipeman’s legacy. This is an interesting estate to bring back to life.