Daily Archives: March 10, 2014

Giving New Life to an Old, Tired Unique

I am not sure who the maker of this pipe original was. It has some rustication patterns that remind me of Dr. Grabow. It has a metal screw mount mortise. The flat base that extends from the bottom of the bowl backward toward the stem also has similarities to a Grabow shape. But this one is only stamped Imported Briar on the bottom of the shank. When I received it the bowl was in rough shape. The finish was gone. The stem was gone, the rim was a beaten and worn down mess. I think originally the rim was probably straight across but it was worn and beaten to the point that it was now angled. If indeed it was originally angled then the rim was badly beaten. Either way it was rough. The cake in the bowl was quite thick. The internals of the shank and airway were quite clean – that was a surprise. The briar was solid and relatively thick and sound.




As I looked at it and studied it there was something about it that drew me to the shape. The wear and tear still did not hide the fact that there was some life still left in this old pipe. I went through my can of stems and found an old screw mount stem. The stinger apparatus on it was slightly different than the old Grabows that I had seen but it would work. The draw on the stem was very constricted anyway so I figured I would end up cutting the stinger off and drilling out the metal tenon. The stem has lots of tooth marks and chatter but was solid. It was a nylon stem and not vulcanite so it was a little trickier to work with. The diameter was also slightly off and the stem was overturned once it was on the shank.




I heated the metal tenon with a heat gun until the glue softened and then turned it in the shank until it lined up. This type of tenon is actually very easy to realign.



Once the stem was aligned I reamed the bowl with a PipNet reamer and heads taking the bowl back to bare wood. I wanted to see what the shape of the bowl under the cake was like to assess whether I wanted to continue to put time into the pipe. The interior bowl was actually in excellent shape under the cake. This pipe must have been a good smoker – someone’s favourite pipe.


I set up a topping board and sanded the rim at the angle of the bowl to even out the top and to minimize the damage. The back edge was very ragged from tapping the pipe out, or using it as a hammer! It took some time to get the top flat and the angle correct from the back of the bowl to the front edge.


I wiped the bowl down with acetone on cotton pads to clean up the grime in the grooves of the rustication and to even out the remaining stain coat. There was also some varnish left on the shank that I wanted to remove.



Once the finish was gone I experimented with a metal band. The shank was not cracked or broken. It was solid but I wanted to see what the shiny silver would look like against the rugged rustication. I also wanted to minimize the slight difference in the diameter of the shank and the stem. I decided I liked the look of the band so I heated it with the heat gun and pressed it into place on the shank. I liked the finished look of the nickel band. I feel it gives a bit of bling to a rough looking pipe.


I screwed the stem in place to have a look at the fit and finish of the pipe as a whole. I thought to myself that it would work well. I would need to give the stem a bend to make a correct fit to the sitter style of the bowl but it would work.


I decided to sand out the tooth marks and chatter as much as possible. I was hoping that the heat would lift the marks a bit. I heated the stem with a heat gun to do the bending. I bent it over a rolling pin. It took awhile for the nylon to be flexible enough to bend. Bending nylon stems is far trickier than vulcanite. It does not seem to have the memory of vulcanite so once bent it remains even if heated and has to be pressed back into shape. It also kinks very easily so you have to be very careful when bending it. I have also found that the wire in a pipe cleaner heats up and the pipe cleaner can stick to the inside of the stem. All of the above make it a pain to bend this type of stem.



I finished the bend and set it with cold water. I was not happy with the overall look and flow of the stem. The bend was correct in terms of allowing the pipe to sit flat on the bottom of the bowl with the tip of the button arching to touch as well but the flow/arch of the stem was not right. I reheated and tried it a second time and still it did not quite work. I decided to stop and revisit that later.

The draught on the pipe bowl was wide open and easy but the stem itself was very constricted. The stinger apparatus had a slotted entry into the stem. It was very narrow and seemed to extend quite a distance up the stem. A pipe cleaner would not pass through the stem and the stinger. I decided to sacrifice the stinger end so I sawed it off with a hack saw and then drilled out the airway in the metal tenon. As can be seen in the photo below the drill bit went a long ways into the stem before it broke through the slotted airway. Once I had opened the airway in the stem and removed the stinger the draught on the pipe was excellent – open all the way and passing a pipe cleaner with ease.

I stained the bowl with an oxblood aniline based stain. I flamed it and restained until it was well covered. I then buffed the bowl with White Diamond on the buffing wheel. The photos below show the bowl after the staining and buffing. The colour of the briar after the stain coat was workable. The black undertones that were deep in the grooves of the rustication worked well with the red of the oxblood stain. The rim colour matched the bowl and the birdseye grain showed nicely on the flat of the rim.




The stem being nylon required all handwork. I could not use the buffer on it as it would melt and make more work than I desired to do on this pipe. Before I sanded it I used the heat gun to rebend the stem and get the angles and bend correct. Once I had that done I sanded it with 220 grit sandpaper and then with a medium and a fine grit sanding sponge. I then sanded the stem with my usual array of micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12,000 grit pads.



I rubbed the nylon down with Obsidian Oil and once it was soaked in I hand buffed it with Paragon Wax. I gave it multiple coats of the wax to preserve it. I buffed the bowl with White Diamond and then gave it multiple coats of carnauba wax with a light touch to keep the wax from building up deep in the grooves of the rustication. The next series of photos show the finished pipe. The side profile photos show the pipe in the sitter position and also from an angle. The top and bottom view photos show the new finish on the rim and the shape of the bottom of the pipe. This old worn pipe is now freshly reworked and ready to give many more years of service.






Giving a Contrasting Look to a Hilson Viva 272 Sandblast Dublin – John Williams (aka Coastie)

I like contrast, and I like smooth rims. Contrast is just so much more attractive to my eye, and smooth rims are so much easier to clean. So when my good friend Holymolar, from the Pipe Smoker Unlimited Forum gifted this Hilson Viva 272 Sandblast Dublin in black, with a sandblast rim, the gears starting turning in my head. Every time I would smoke this pipe I would find myself staring at it and pondering what I was going to do.

Then one evening I came up with a plan and set that plan into motion. Obviously the first thing that had to go was the sandblast on the bowl rim. So I pulled out the sanding board and a sheet of 320 grit and starting sanding away. Slowly and steadily the sandblast disappeared and left me with a nice smooth rim. Just what I like. If you use this technique make sure you keep your bowl rim completely flat on the sandpaper, sand in the same direction throughout and keep a check on your progress. No sense in taking off more than you need to. This technique also works very good when removing char from the rim.


Now that the bowl rim was smooth and tidy, time to add some contrast. This is pretty easy to do on a sandblast finish. I took some 320 grit sandpaper and simply gave the pipe a good rub down until I had the degree of contrast I was looking for. Once the 320 took the finish off in the appropriate places I finished prepping the finish with 400, 500, 1000, then 1200 grit. Then switched to micromesh pads and went through the series; 1500, 1800, 2400, 3200, 3600, 4000, 6000, 8000, and finally 12000. Make sure you wipe down the surface well with a microfiber towel between each grit. What you will have when done is a very smooth surface that is ready for application of a finish.

I decided that instead of applying a dye I would make the grain in the bare areas pop with an application of olive oil. A good olive oil rub down will reveal grain that you never would have seen any other way, and it adds an amazing color to the briar. After applying the olive oil and rubbing it in good, thoroughly wipe off the excess and let the pipe rest overnight. Then rub the pipe down good with a microfiber towel and remove any left over oil. When you are done you should not be able to feel any oily residue. If you follow this strictly then there is no danger of your pipe getting sticky or gooey when exposed to heat from smoking. I have used this technique on a lot of my pipes, that I smoke daily, and have never had an issue. Try it, you’ll like it.
In this first pic you can see the change in briar color where I applied the oil as compared to the shank that has not been oiled yet. And the bowl rim is so much better smooth with a good color to the briar.


And of the course the final step to the process is a good buffing. Since this pipe is a sandblast I decided not to use White Diamond or carnauba on the body of the pipe as it would simply build up in the sandblast texture and look bad. So I applied a couple of light coats of Halcyon II wax, by hand, let it dry between coats and buffed it out with a clean microfiber towel. The bowl rim, since it is nice and smooth got treated to a buffing with White Diamond to bring out the shine, the 3 coats of carnauba wax.

Now it is all done and I can smoke it and enjoy the beauty of the briar.