Tag Archives: WDC Wellington

I like old WDC Pipes for the many unique shapes and styles – have a look at this Wellington

Blog by Steve Laug

The next pipe on the table was one Jeff and I picked up somewhere. We picked up this interesting WDC Wellington Bent Billiard with a Nickel-Plated ferrule on the shank and Nickel Plated Windcap. We purchased it on 04/04/2018 from a seller in St. Leonard, Maryland, USA. I picked it up when I visited Jeff in July. It is one we did not clean or prepare at all. On the left side of the shank it is stamped WDC logo in an upside down triangle and underneath it in script it reads Wellington. On the underside of the ferrule it is stamped Nickel-Plated in a rectangle. The pipe was in dirty condition. The finish on the bowl and shank were coated with a thick coat of shiny varnish. There was grime and oils ground into the surface all around the bowl and shank. The rim cap and shank ferrule were oxidized and dull looking. They appeared to be in okay condition but polishing would tell the story. The stem was an amber coloured Bakelite that was stained on the ferrule end. The stem was dirty with tars and oils colouring the airway from the shank end to the button. It had deep tooth marks and chatter on both sides ahead of the button. I took photos of the pipe before I started my clean up work on it to give a clear photo of the condition of the pipe before I started my work. I took a photo of the bowl and the rim top. The bowl had a thin cake on the bowl walls and bottom. The wind cap covered rim cap and the inner edge of the bowl were clean but oxidized. They should polish up very well. The amber/orange Bakelite stem shows deep tooth marks and chatter on both sides ahead of the button as mentioned above. It had promise but it was dirty! I took a photo of the left side of the shank to try to capture the stamping on the briar. It is clear and readable as noted above. I removed the stem from the shank and took a photo of the parts to give a sense of the pipe’s proportions.I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-w1.html). I did a screen capture of the section on the site on the Wellington. I clicked on a link on the site and was directed to an advertisement on the bran from a 1915 Literary Digest Magazine. The copy makes some interesting reading on the brand.I reread a blog I wrote on a Wellington Jumbo back in 2020 to refresh myself on the brand and follow up (https://rebornpipes.com/2020/12/03/breathing-new-life-into-a-wdc-wellington-jumbo-french-briar/). It directed me to an article on Pipedia.

Pipedia’s article on WDC (William Demuth) pipes is a great read in terms of the history of the brand (https://pipedia.org/wiki/William_Demuth_Company). I have included a pair of the advertising flyers on the Wellington pipe below. The second flyer below has a photo of the Jumbo Wellington and its original sales price. Look at the price of this pipe when it was sold. Now it was time to work on the pipe. I wiped the bowl down with acetone to remove the shiny varnish coat on the briar. The finish removed reveals a beautiful piece of briar with an interesting combination of grain. Have a look. I reamed the bowl with a Savinelli Fitsall Pipe Knife to scrape off the light cake on the bowl walls. I followed that by sanding the walls of the bowl until they were smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls showed no checking or cracking which is remarkable. I cleaned out the airway and mortise in the shank and the airway in the stem. I used 99% isopropyl alcohol, pipe cleaners and cotton swabs to remove the tars and oils. What came out was a combination of stain and tars. It was extremely dirty and once cleaned smelled and looked better. I worked on the nickel rim cap and ferrule and around the bowl and shank with micromesh sanding pads – 1500-12000 grit sanding pads to dry sand the briar. I wiped it down after each sanding pad with a damp cloth after each sanding pads. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the balm sit for ten minutes and then buffed with a cotton cloth to raise the shine. I set the bowl aside and turned my attention to the stem. There were deep tooth marks on both sides next to the button edge. I filled in the deep marks on the top and underside with clear CA glue. Once it cured I used a file to flatten the repairs and blend them into the surface. I also sharpened the edge of the button on both sides. I sanded the repairs smooth with a folded piece of 220 grit sandpaper to blend it into the surface. I started polishing the stem with 600 grit wet dry sandpaper. I polished the stem surface with micromesh sanding pads – 1500-12000 grit pads. I wiped it down Obsidian Oil on a cotton cloth. Many say that the Obsidian Oil does nothing on the acrylic but I have found that the product does give some bite to the sanding pads. I finished my polishing with Before & After Pipe Stem Polish – both Fine and Extra-Fine polishes. I wiped it down with a final coat of Obsidian Oil and set aside. I put the amber coloured Bakelite stem back on the WDC Wellington Bent Billiard with a Nickel Windcap and Ferrule and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the amber Bakelite of the stem until there was a rich shine. The grain follows the shape around the classic Bent Billiard shape. It has some amazing grain on a proportionally well carved pipe. I polished the nickel windcap and the ferrule with a jeweler’s cloth to protect it. This nice pipe sits right in the mouth and is definitely a pipe to smoke while sitting and enjoying a book or a glass of your favourite beverage. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.73 ounces/49 grams. This beauty will be going on the rebornpipes online store in the American Pipemakers Section. If you are interested in breaking this old timer in with a tobacco of your choice let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Repairing Cracks in a Large WDC Wellington Bent

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Blog by Steve Laug

Through Facebook I connected with a new friend Warren. He wrote me about how to repair a crack in a pipe that he was reworking for a friend of his. As I described the process he asked if he could send it to me to work on. At that point my refurbishing box was getting low as I had repaired and moved out a lot of the pipes that had been there. So I agreed. Last week it arrived here. A funny side note is that I have a stem for the same pipe and have been looking for a bowl for the stem for a while now. Now I get the opportunity to work on a pipe with the same stem. It is stamped WDC in a triangle on the stem with Wellington arced below the triangle. It is also stamped on the left side of the shank with the WDC triangle and Wellington in script to the right of the triangle. Underneath the script it reads Imported Briar. There is no other stamping on the pipe. It is a large pipe with a length of over 10 inches and a bowl height of 2 inches. The diameter of the bowl is 7/8 inches. The third picture below shows a comparison of a 5 ½ inch long pipe and average bowl so you can see how big this pipe truly is.

The briar had some attractive grain in it but there were some issues as well. It had a lot of fills on the front left, front right and bowl front. There was some damage to the surface of the rim that looked as if the pipe had been dropped on concrete. The outer edge of the rim on the front had some damage and was rounded over and the inner back edge of the rim had burn damage that made that portion out of round. Fortunately it was not a deep burn and would be relatively easy to address. There was also a ¾ inch crack on the underside of the shank that had one ¼ inch branch going toward the left side of the shank.

I took a series of close up photos to show the damaged areas of the pipe. The first shows the damage to the rim surface and edges. The second shows the crack in the shank. The third photo shows the missing fills and divots in the bowl sides.

I decided to address the crack in the bottom of the shank first. I used a micro drill bit on my Dremel to drill some small holes at the end of the crack and the branches of the crack to stop the damage from spreading further. The bit is very tiny as can be seen from the holes that are left behind after drilling. I drill two holes on each end because after the first hole I examined it with a lens and could see that extended slightly beyond my first hole. I picked out the damaged putty fills with a dental pick and wiped the bowl down so that I could repair the crack and the fills. I used a clear super glue and fine briar dust to replace the fills and to fill in the drill holes on the shank bottom. In each case I over filled the holes so that as the glue and dust were sanded I would not need to repeat the process due to shrinkage.

My intention was to restain the entire bowl so I sanded the bowl and the repairs with 220 grit sandpaper to smooth out the repairs. I followed that by sanding the bowl and repairs with a medium and a fine grit sanding sponge.

I reamed the bowl with a PipNet reamer starting with the head that would fit and working up a head that took the cake back to bare briar. In looking at the back side of the bowl I could see a small hairline crack and I wanted to know if it went all the way through.

I topped the bowl with the topping board and took off all of the damage to the inside and outside rim as well as the rim surface. I sanded it with the medium and fine grit sanding sponge as well to smooth out the scratches.

After sanding and topping the bowl I could see that indeed there was a hairline crack that went across the rim at 5 o’clock and went down the back side of the bowl about ¾ of an inch. It was small and did not separate. It looked like it went all the way through to the inside of the bowl but upon examination appeared to only extend about 1/16th of an inch into the bowl. I topped it a little bit more to take care of the internal crack. I drilled the back side of the bowl at the bottom of the crack to stop it from going further down the bowl. I wiped down the bowl side and then picked out the crack with a dental pick. I filled it with super glue and briar dust and sanded it down with 220 grit sandpaper and the medium and fine grit sanding sponges until it blended into the surface of the bowl. I picked out the rim crack as well and filled it with the same mix. I sanded it with the topping board once again and then with the medium and fine grit sanding sponge.

I scrubbed the bowl with acetone on cotton pads to remove the remaining finish on the briar and to clean up the dust from all of the sanding of the fills. There was some beautiful grain that was showing through. The patches and fills actually looked much better.

I cleaned out the shank, bowl and airway in the shank and stem with alcohol, cotton swabs and pipe cleaners.

I sanded the stem with 220 grit sandpaper and a medium and fine grit sanding sponge being careful not to damage the stamping. I went over that area with a 1500 grit micromesh pad. I then use an antique gold oil based product called Rub and Buff to fill in the stamping. The next photo shows the finished rework of the gold in the stem stamp. I put the stem in place on the bowl to get an idea of the improvement that the repairs, fills and stem work had done. I wanted to see what the pipe would look like as I finished.

I wiped the bowl down with a final wash of isopropyl alcohol and then heated it so that I could give it a stain coat. I stained it with a dark brown aniline stain thinned by 50% with isopropyl alcohol. I applied it and flamed it. I reapplied the stain and flamed it again and then set it aside to dry.

When it had dried I gave it a light buff with a microfibre cloth to see what the colour looked like. It was still a bit dark to my liking but the coverage was good. The repairs and fills while visible looked far better than when I started.

I wiped the bowl down with alcohol on a cotton pad to make it a bit more transparent and make the grain shine through. It did not take much to coax the grain to the surface and highlight the beauty of the pipe.

I worked on the long stem. To clean it thoroughly I had to wrap pipe cleaners together to extend the length of the stem. I wet sanded it with 1500-2400 grit micromesh sanding pads to clean up the oxidation and scratches in the stem. I rubbed it down with Obsidian Oil afterwards and then dry sanded with 3200-4000 grit micromesh pads. I gave it another coat of oil and then finished sanding it with 6000-12000 grit pads. I gave it a final coat of the wax and set aside to dry.

At this point I laid the pipe on top of the current issue of the Pipe Collector and took a series of photos to show it before I buffed it.

I polished the nickel ferrule with a silver polishing cloth and gave it and the bowl several coats of carnauba wax. A light touch is imperative on the nickel as it will darken the buffing pad and then transfer to the bowl. I hand buffed the bowl and ferrule with a microfibre cloth. I buffed the stem with Blue Diamond polish on the wheel and then gave it several coats of carnauba as well. I buffed the stem with a clean flannel buff and then with the cloth as well. The finished pipe is shown below. It is repaired and serviceable for many years to come. Thanks for looking. Thanks for the challenge Warren.