Tag Archives: vulcanite

Breathing new life into another Beautiful “Malaga” M-2 Acorn

by Steve Laug

The “Malaga” Bent Acorn is next pipe on the table. We purchased it off eBay on 09/16/24 from a seller in Center Line, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The acorn shaped bowl, round shank and quarter Bent tapered stem look very good. The bowl had a moderate cake that overflowed with a spotty lava coat on the rim and edges look good. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank appeared to be very nice mixed grain under the grime on the briar. The stamping on the left side of the shank read “MALAGA”. On the top of the shank just ahead of the stem junction it is stamped M-2. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some light oxidation on the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. You can also see the flaws in the briar which explains the M-2, or second designation. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the left and top side of the shank. The photo shows the stamping “MALAGA” on the left side and M-2 on the top side of the shank. The stamping is very readable under the heavy grime.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

For those of you reading this blog who are unfamiliar with the brand, I am including the link to a previous blog that I wrote. It gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA. Here is the link – https://rebornpipes.com/tag/malaga-pipes/.

I have also included a link to a catalogue and the history of the pipemaker George Khoubesser. If you are interested to learn more, then I invite you to follow the link to get a feel for the brand and the pipemaker.

George Khoubesser (picture to the left) started Malaga Briar Pipe Company and located it in Royal Oak, Michigan in the USA in 1939. It closed its doors for the last time in 1999 after 60 years in business. I have an old Malaga Catalogue that I scanned and put on the blog (https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/). The catalogue describes the manufacture of the pipes as follows:

Painstaking caution is exercised in selecting flawless, perfect briar wood for the purpose of making and Curing of the “Malaga.” You can be certain of this fact, because none other than the choicest and finest select briarwood will withstand the “Malaga” Curing process. Other than the choicest quality and grain, will split wide open in the Curing vats… The Curing method renders all “Malaga” pipes, light in weight… Most all “Malaga” Senior pipes are left in their natural state; except for a skillful waxing which brings out the rich beauty of the virgin grain. No artificial polishing stain, shellac or varnishes are added. Malaga closed in 1999 after 60 years in business.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils and you can that the top and the edges of the bowl look very good. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is far more clear and and readable than my blurry photos show. The M-2 stamp on the top of the shank is also more clear than the photos. I removed the stem from the shank and took a photo to give a sense of how the pipe looked. I decided to address the many poxy looking flaws in the briar first. There were no fills at all just sandpits that were all different sizes all around the bowl. The worst were on the right side followed by the front of the bowl. The right side and rim top were in excellent condition. I filled them all in with briar dust and clear CA glue. Once they cured I flattened them with a small flat file and then sanded them smooth with 220 grit sandpaper to blend them into the briar. I wiped the bowl down to remove the sanding dust with isopropyl alcohol and cotton pads. Once the repairs looked significantly better than the flaws in the briar that existed before. I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I dry sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I set the bowl aside and “painted” the stem surface with the flame and was able to lift the tooth marks significantly. I filled in the ones that remained with black extra strength CA glue. I set it aside to cure. Once it cured I flattened the repair with a small file and then sanded it smooth with 220 grit sandpaper. It began to look much better. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Malaga M-2 Bent Acorn with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga M-2 Acorn has a rich look that is quite catching. The repaired flaws look better and are smooth. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/35 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Breathing new life into another Beautiful “Malaga” Quarter Bent Egg

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by Steve Laug

The “Malaga” Bent Egg is next pipe on the table. We purchased it off eBay on 08/22/24 from a seller in Harrison Township, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The egg-shaped bowl, round shank and quarter Bent tapered stem look very good. The bowl had a thick cake that overflowed with thick lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank appeared to be very nice mixed grain under the grime on the briar. The stamping on the left side of the shank read “MALAGA”. There was no other stamping on it. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the left side of the shank. The photo shows the stamping “MALAGA”. The stamping is very readable under the heavy grime.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and the edges of the bowl. The top of the rim is rough and there is some burn damage and darkening on the inner edge on the front. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is clear and readable. I removed the stem from the shank and took a photo to give a sense of how the pipe looked. I decided to address the rim top and damaged inner edge of the bowl first. To remove the damage on the rim top and edges of the bowl sanded the top with 220 grit sandpaper. That removed a lot of the damage on the rim top and outer edge. I used a piece of 220 grit sandpaper to work on the inner edge of the rim and remove the darkening and clean up the damage.I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. I polished the rim top and the briar with micromesh sanding pads. I dry sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. Before turning to work on the stem I decided to bend the stem to match the angels of the bowl. I “painted” it with a lighter to soften the vulcanite enough to bend it. I pressed the rim top flat against the desk top and bent the stem to the same angle. I “painted” the stem surface with the flame and was able to lift the tooth marks significantly. I filled in the ones that remained with black extra strength CA glue. I set it aside to cure. Once it cured I flattened the repair with a small file and then sanded it smooth with 220 grit sandpaper. It began to look much better. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful “Malaga” Quarter Bent Egg with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Quarter Bent Egg has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.41 ounces/40 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Breathing new life in to a Beautiful “Malaga” Algerian Briar Canadian

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by Steve Laug

The “Malaga” Canadian is next pipe on the table. We purchased it off eBay on 08/22/24 from a seller in Harrison Township, Michigan, USA. The carver did a great job of shaping the pipe to follow the grain on the briar. The bowl, oval shank and straight tapered stem look very good. The bowl had a thick cake that overflowed with thick lava onto the rim so that it was impossible to see if there was damage on the inner edges. The sides of the bowl and shank are very dirty with grime and oils from prolonged use. The grain around the bowl and shank is very nice mixed grain. The stamping on the top of the shank read “MALAGA”. On the underside it is stamped ALGERIAN BRIAR. The stem had light tooth marks and chatter on the top and the underside of the stem ahead of the button. There was some thick calcification and also some oxidation deep in the vulcanite of the stem surface. Jeff took these photos before he started the cleanup work on the pipe.Jeff took close up photos of the bowl and rim to capture the condition of the pipe before he started his cleanup work. The rim top had thick lava overflow. The outer edge looked to be in decent condition. The stem is oxidized, calcified and has light tooth marks and chatter on both sides. He also took a photo of the side and bottom of the bowl and shank to show the beautiful grain around the bowl. The photos show the general condition of the bowl and dirt and wear on the rich oil finish. It is very dirty but this is another beautiful pipe. Jeff took a photo to capture the stamping on the top and underside of the shank. The photos show the stamping “MALAGA” on the top and ALGERIAN BRIAR on the underside. The stamping is very readable both sides of the shank.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the lava build up on the rim top and the flat surface of the rim top and the inner edge had some burn damage on the front and back side. The outer edge was rough and nicked. I took photos of the pipe to show its condition before I started my work on it. The stem also looked better.I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the tar and oils but you can now see the damage on the top and the edges of the bowl. The top of the rim is rough and the outer edges are chipped and rough. There is some burn damage and darkening on the inner edge on the left side. The stem had light tooth marks and chatter on both sides near the button on both sides.I took a photo of the stamping on the shank to show the condition. The “MALAGA” stamp is and the ALGERIAN BRIAR stamp are clear and readable. I removed the stem from the shank and took a photo to give a sense of what the pipe looked like.I decided to address the rim top and damaged inner edge of the bowl first. To remove the damage on the rim top and edges of the bowl sanded the top with 220 grit sandpaper. That removed a lot of the damage on the rim top and outer edge. I used a piece of 220 grit sandpaper to work on the inner edge of the rim and remove the darkening and clean up the damage.I sanded the bowl and rim with 320-3500 grit sanding pads to begin the process of removing the scratches and blending the restored rim top into the rest of the bowl. I wiped the bowl down after each pad with a damp cloth to remove the dust and debris. The photos tell the story. With the sanding I found a fill on the left side of the shank that is solid. There also appears to be one on the lower right side of the bowl that is also solid. I polished the rim top and the briar with micromesh sanding pads. I wet sanded the bowl with 1500-12000 grit sanding pads. I wiped the bowl down after each pad with a damp cloth to remove the sanding dust. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I turned to the stem to address the issues on the surface of both sides at the button. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I think I finally beat the oxidation.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Malaga Algerian Briar Canadian with a vulcanite tapered stem. It has a great look and feel. The shape of the bowl, the rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain took on life with the buffing. The rich oil cured colour works well with the polished vulcanite stem. The finished Malaga Algerian Briar Canadian has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.23 ounces/35 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the American Pipemakers Section if you are interested in adding it to your collection. Send me a message or an email to slaug@uniserve.com Thanks for walking with me through the restoration.

New Life for an interesting “Malaga” Wire Rusticated saddle stem Billiard

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by Steve Laug

This interesting Wire Rusticated Bent Billiard was purchased on 09/18/2024 on eBay where a seller from Cadiz, Kentucky, USA was selling it. It is a rich brown rusticated briar with a thin band around the shank end. The stem is an acrylic saddle stem. The rusticated finish was quite clean though there was dust in the grooves of the finish. The bowl was quite clean and recently reamed. The bottom of the bowl was raw briar showing that it had not been smoked to the bottom of the bowl. There faint aroma of tobacco in the bowl and shank. The rusticated rim top was quite clean and the inner edge looked very good. The pipe is stamped on the smooth band around the shank and reads “MALAGA”. The vulcanite, saddle stem had no stamping on the sides. It had scratches, tooth marks and chatter on both sides ahead of the button. It was really an interesting rustication and stain that showed depth and variations of colour around the bowl. I took photos of it before I started the cleanup process. The bowl itself was quite clean with just a minimal cake on the walls of the bowl. I took photos of the rim top to show how clean it looked and the condition of the top and edges of the bowl. The vulcanite saddle stem surface had some scratches and tooth marks and chatter on both sides ahead of the button.The stamping on the smooth band around the shank read “MALAGA” on the underside. I removed the stem from the shank and took a photo of the look of the pipe. I would need to bend the stem slightly to match the flow of the bowl.Before I started working on the pipe itself I went back and reread what I had found when I had worked on many of the Malaga pipes that had come across my work table. I am including a few pieces of information that I have gathered in the process.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Lightly Smoked Handmade by Erik Nording Bulldog

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by Steve Laug

The next pipe on the table is a lightly beauty. It is dusty and dirty from sitting and smells lightly of tobacco. We purchase it from a seller on Facebook marketplace on 04/30/25 in Portland, Oregon. It is a smooth Bulldog with a diamond shank. The Bullcap top is rusticated to look like plateau. The shank end has a light bevel and the stem is a military style bit. It is stamped on the left underside of the diamond shank and reads Handmade [over] By [over] Erik Nording. There is no shape number stamped on it. There is a light carbon bowl coating and the bowl was clean and had a light smell of tobacco in the bowl which led me to the conclusion that the bowl had been smoked. The rim top and the inner edge of the bowl looked very good. The mortise was also clean with no oils or tars darkening it. The finish on the bowl and shank was dull but otherwise in great condition and the acrylic stem was new looking. There were not any tooth marks or chatter on the top and underside on and near the button. There was a Nording “N” logo stamped on the top side of the stem. I took photos of the pipe before I started my cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. I took a photo of the rim top and bowl to show the current condition. The rusticated “plateau style” rim top is in perfect condition with no nicks or flaws. The bowl photo shows the light carbon coating on the walls. The walls do not have any tobacco debris or ash on them at all. The stem photos show how clean the stem is other than scratching on the surface.I took photos of the heel of the bowl to capture the stamping. It is faint but readable as noted above but a bit hard to capture in the photos. I removed the stem from the shank and took photos of the overall look of the pipe. It is a beautiful pipe.I turned my attention to the pipe itself. I wiped out the inside of the bowl with a paper towel to lightly remove the dust in bowl coating on the pipe. It looked much better at this point. The bowl still smelled like light tobacco. I am pretty certain the pipe has been lightly smoked. I scraped off the loose coating with a Savinelli Fitsall Pipe Knife. I sanded it smooth with 220 grit sandpaper wrapped around a dowel. The bowl is smooth now but I left a smooth coat on the walls for protection.I cleaned out the shank and airway using alcohol, cotton swabs and pipe cleaners – both bristle and clean ones. The shank was clean though there was some stain from the briar and some light tars and oils that came out of the shank and some bowl coating out of the entry of the airway in the bowl. I cleaned the airway in the stem at the same time and the airway had some tobacco debris and oils that came out.I scrubbed the briar and the inside of the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed the bowl with warm running water. The bowl was clean and it smelled fresh. I polished the briar with micromesh sanding pads – dry sanding the briar with 1500-12000 grit pads. I wiped the bowl down with a damp cloth to remove the debris left behind by sanding. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I finished hand polishing the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it on with my fingers and buffed it off with a soft cloth. The stem really began to have a deep glow. I gave it a final wipe down with Obsidian Oil and set it aside to dry. I am excited to finish this Nording Handmade Smooth Bulldog with a polished military bit style stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful grain on the sides of the bowl with the black vulcanite stem. This smooth Nording Handmade Bulldog is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers section. If you are interested in adding it to your rack let me know by message or by email to slaug@uniserve.com. Thanks for joining me in my work on this pipe.

Restoring a second unique Astley’s Root Briar Specialty Sitter Freehand

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by Steve Laug

The next pipe on the table is a rugged almost primitive looking sitter with unique rustication and carving around the bowl. We purchased the pipe on 11/10/20 from a seller in Noberly, Maryland, USA. It is stamped on the flat underside of the bowl and shank and read Astleys [over] 109 Jermyn St [over] London. The rim top was smooth as was the bottom of the bowl and shank. The shank itself was also smooth and there was a smooth nose on the front of the bowl. It is a pretty pipe. The bowl had a moderate cake and there was some darkening on the inner edge but no real damage. The rusticated grooves that ran vertically on the bowl were mixed with carved lines and swirls. It was very unique and almost primitive looking. The briar was dirty from use and the bowl looked dull. The stem is a vulcanite saddle stem. It was oxidized, calcified and had tooth marks on the top and underside ahead of the button. Jeff took photos of the pipe before he started his work on it. He took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and lava, darkening and grime on the rim edge. The photos of the stem show the tooth marks and chatter on the top and underside ahead of the button. Jeff took photos of the finish around the bowl sides to show carving and rustication around the bowl and the smooth shank. It is very unique looking. You can see the dust and debris in the finish. Jeff took some photos of the stamping on the heel of the bowl to give a sense of the condition. It is faint but still readable with a light. It reads as noted above. I had previously worked on a similar Astley’s Root Briar. I took some time to examine it carefully then spent time online seeing what I could find out about the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html) and found a picture of a similar pipe. It is labelled the “Rock Briar” line. To be honest that did not help me much. I think it was not quite right in its labelling so I saved the screen capture below and kept digging.I turned next to Pipedia (https://pipedia.org/wiki/Astley’s) and found a great historic article about the shop and the brand. There was nothing specifically listed about what Pipephil call the Rock Briar line.

Astley’s was both a brand and name of a famous London tobacconist. The first shop was founded in 1862 and was located at 109 Jermyn Street, just down the road from the Charatan’s shop. They sold meerschaum pipes and later classic pipe shaped briar pipes. The owner of this shop was Mr. Paul Bentley whose family owned and ran the shop since the 1930’s. The shop closed some time ago, and the name of the brand was bought by Mordechai (Moty) Ezrati, who also owns the James Upshall pipe brand.

Astley’s served as an extremely exclusive and renowned shopping outlet for outstanding pipes for the British royalty and London gentry alike. Visitors to London sought out this shop as a ‘must visit’ during their stay. Although they never made their own pipes, the Astley branded pipe was made on contract by Charatan (until the 1980’s), James Upshall, Dunhill, L&JS, and Bill Taylor of Ashton pipes. Some sources (The Piperack for instance) say that Comoy’s and GBD had also made pipes for Astley’s. The shop always commanded extremely high prices for their much sought-after specimens.

After Charatan had changed hands and was sold to Herman Lane Limited in the United States, Astley’s continued with their high-grade pipe sales by presenting some of the best examples of British pipe manufacturing to pipe connoisseurs around the world.

Stamping: Astley’s, 109 Jermyn St, London (before, Wm Astley & Company, 109 Jermyn St S.W. London). Symbol: Styled white ‘A’.

One helpful link sent me to an Astley’s Catalogue I have on rebornpipes. I also have a hard copy here but somehow forgot about it (https://rebornpipes.com/2012/08/10/astleys-pipe-catalogue/). I flipped through the catalogue a page at a time hoping to find a listing of some sort for the “Rock Briar” line that Pipephil noted. Instead I found an almost identical pipe called an Astley’s Root Briar. It was described as follows:

These pipes are made of actual Roots of Briar and are not only unique in shape but can be relied upon to give a cool smoke. Each pipe is flattened underneath to rest upright on almost any surface. Only Astley’s can supply these.

I have included a copy of the page below showing the pipe and the Root Briar Line.Now I knew what I was working on. It is the second of these I have seen. I don’t know if they are rare but it is only the second one for me. I knew it was Root Briar Sitter that was uniquely carved and very individual in both its shape and look. Now it was time to work on it.

Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked, rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the inner edge and top look much better. The stem showed light tooth marks on the top and underside near the button. I took the stem off the bowl and took a photo of the parts. It is an interesting pipe.I sanded the smooth portions of the bowl with 320-3500 grit sanding pads carefully avoiding the stamping on the heel. I dry sanded with each pad and wiped it down with a damp cloth afterwards. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the briar down with Before & After Restoration Balm. I worked it into the plateau rim top surface with my fingertips and a shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter. I was able to lift the majority of them. One remained on both sides ahead of the button. Once the repairs cured I used a small file to smooth them out and recut the button. I sanded repair further with 220 grit sandpaper and blended them into the stem surface. I smoothed out the repaired surface and the rest of the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This unusual Astley’s Root Briar Specialty Sitter with a saddle vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the carving and rustication on the sides and the grain on the rim top and heel really came alive. The rich stains gave the finish a sense of depth on the rustication with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Root Briar Sitter really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/ 2.36 ounces. This beautiful Freehand pipe will soon be on the rebornpipes store in the British Pipemakers Section. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring and Cleaning a Clogged Savinelli Tundra 802 Canadian

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by Steve Laug

On the weekend I received a phone call from Brian, a fellow the local pipe shop referred to me. He had two Savinelli Balsa filter pipes that were clogged and had no airflow. He asked if I would clean and open them up for him. I received them in the post yesterday and opened the box that he sent them in. The first pipe I chose to work on was a Canadian shape. It was stamped Tundra on the topside of the shank and has a Savinelli S shield on the underside followed by the shape number 802. The finish was very dirty and sticky to touch. The bowl had a thick cake that completely covered the airway at the bottom of the bowl. The rim top had was covered by thick coat of lava that was sticky. The taper stem was multi-coloured acrylic. It had a bite trough in the underside ahead of the button and some deep tooth marks on the topside. The tenon was thin and was made to hold a Balsa filter. There was a clean and very damaged filter in the tenon. The shank and airways in both the mortise and stem were very dirty. I blew through the stem and it was clear and unclogged. I tried to blow through the shank and it was completely closed off with no airflow at all. I took photos of the pipe before I started my work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the tooth marks and chatter on the top and the bite through on the underside of the stem. There are also bite marks on the top and underside of the button. I took photos of the stamping on the top and underside of the shank to capture it. The Tundra stamp and the stamping on the underside was faint but readable as noted above. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.I turned to the Savinelli website to see what it had to say about the Tundra line of pipes (https://www.savinelli.it/rw_en/savinelli-tundra-802.html). Interestingly, they had the same pipe pictured on the site with the following description.

This pipe series take inspiration from Tundra, typical landscape of cold countries. The warm finish and the coloured stem let appreciate a wide variety of brown shades. Here we propose you a splendid Canadian, model 802. Style which has as main feature a long and elliptical shank. The shank length allows the smoke to cool down, making it fresh and pleasant.

Restoring the last of 11 pipes sent for restoration – a Bertram 30 Bent Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.The last pipe I had to work on was a Bertram Bent Billiard that needed to be cleaned up and restored. This last one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem that I swapped with a straight billiard. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is a shape number 30 on the underside of the shank. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The new stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot of Bertram pipes in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe has a Grade 30 stamp on it. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top came away clean. Once I cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the rim top and the right front side of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. I wiped the briar down with a drop of Olive Oil to see if I have any areas that I still needed to work on. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about putting the short taper stem to the bent Billiard and putting a nice saddle stem on the straight Billiard. This new stem was the right length for this smaller Bent Billiard and was very close to the diameter of the shank – slightly larger but very workable. It would take some work to clean up but it would look good once it was finished. The taper stem had a small bite through on the underside ahead of the button. I greased a pipe cleaner and inserted it in the airway below the small hole. I filled in the tooth marks in the top of the stem as well. I removed the pipe cleaner to continue working on the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem. I sanded the stem surface and repairs with 220 grit sandpaper. I was able to flatten the repairs and also remove some of the oxidation. It would need more sanding but I turned to the make the slot in the button. I reshaped the entrance of the airway in the stem end with needle files. I used oval and round files to reshape the entrance into an oval shape. It looked much better. I used my heat gun to soften the vulcanite. Once it was soft enough to shape I bent it at the right angle to match the flow of the curves of the bowl. I set the bend in the stem with cold running water and took a photo of the newly bent stem. I removed the stem from the shank and sanded it with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth.I sanded the surface of the new vulcanite stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Smaller Bent Billiard 30 with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.69 ounces. This final pipe of Jack’s is another beautiful pipe that I will send to him later this week. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

Restoring the 10th of 11 pipes sent for restoration – a Bertram Straight Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram Straight Billiard that needed to be cleaned up and restored. This next one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is no shape number to be seen. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe does not appear to have a Grade stamp on it but the fills make my think a lower grade due to the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the heel of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about switching the short taper stem on this pipe to one of the other Bent Billiards that I needed to restem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would use the original stem on the bent. I chose this saddle fishtail stem for this one. It would take some work to clean up bu tit would look good. I cleaned out the the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem.To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.I sanded the saddle portion of the stem with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth. I sanded the surface of the new vulcanite saddle stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Straight Billiard with a saddle stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 51 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the last of the pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

Restoring the 9th of 12 pipes sent for restoration – a Bertram 60 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) There are 12 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 60 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 12 pipes – a dirty, dull Grade 60 Bertram with a ruined tapered vulcanite stem. It is of note that the pipe had a previously snapped and repair shank. The work was well done but would need to be touched up a bit. The pipe is stamped on the underside side near the stem with the Grade 60 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some nicks and flaws around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined stem was calcified, oxidized, dirty and had tooth chatter and cracks on the top and underside of the button and ahead of the button. I believe it is a replacement as the tenon is short and the stem too long for the proportions of the pipe. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs, cracks in the button and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the briar plug in the heel of the bowl and the crack around the shank just ahead of the bowl. It has obviously been repaired and there are places that the repair has chipped and shows wear and damage. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was faint but still readable as noted above. The 60 stamp was more faint on the underside but is visible with a lens. This was obviously someone’s favourite pipe and went through multiple large repairs to keep it working. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some stunning mixed grain around the bowl. This pipe has a 60 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. Not only had the cracked shank been repaired which I had already seen clearly, there was also a plug in the bottom of the bowl where some one had repaired a burned through area. This was a pipe full of surprises.I decided to address the two repairs – the shank and the damage around the plug first. I sanded the repairs with 220 grit sandpaper to clean them up further. Once smooth I wiped the bowl down with a damp cloth and then filled in the damaged areas with clear CA glue and briar dust. Once the repaired areas cured I sanded off the mixture with 220 grit sandpaper to smooth them out and start the process of blending them into the surrounding briar. With the repairs larger than life and very obvious with the current finish on the pipe, I decided to stain it. I used a Dark Brown Aniline stain. I applied it with a dauber and flamed it with a lighter to set it in the briar. I set it aside to let the stain cure. Once the stain cured I wiped the bowl down with isopropyl alcohol on cotton pads to remove some of it and make the stain more transparent. It took some work but sanding it further would do the job and blend in the light spots as well. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed and cracked stem in light of this fishtail one. This new one would need a lot of work to clean up but it would look good. To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.It was a used stem so it had some tooth marks and chatter on the stem. I “painted” the stem surface with the flame of a lighter to lift them. I was able to lift some. I filled in what remained with black rubberized CA glue. With the work done other than fitting the stem to the shank perfectly I decided to bend the stem to fit the shank. I heated the stem with a heat gun, moving the stem over the hot air until it became soft and flexible. I bent it at the angle needed over the round of the bunch buffer in the background.I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 60 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 50 grams/1.80 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 2 pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.