Tag Archives: topping a bowl

Jen’s Trove No. 2–Perhaps a LHS London Royal Full Bent Billiard – Oom Paul

Blog by Dal Stanton

I don’t usually begin a blog with an addendum, but just before I sent this to Steve to publish on Reborn Pipes, I sent a picture of this pipe along with a few other pipes with the question, “Oom Paul or Full Bent Billiards?” Here are the two pictures I sent – the first, Jen’s #2, and two others: This is the fun part of learning the fine art of pipe shape identification! I was identifying the third pipe, (far right) as definitely an Oom Paul – mainly by the way the shank and bowl merge vertically and then the shank/stem breaks away but stays real tight in a full bend. The other two, have more of a ¾ bend, but they also have more of a merge between shank and bowl creeping upwardly. I called the 2 on the left, full-bent Billiards for that reason. I loved Steve’s response:

Dal

To me they are all variations on an Oom Paul Shape which is actually a full bent billiard. LOL! The joys of identifying shapes.

Steve

So, with addendum completed, Jen pulled this very nice Full Bent Billiard, (Oom Paul!) out of the ‘Help Me!’ basket and added it to the trove she has asked me to restore for her. She will be transitioning back to the US at the end of the summer and she will be packing several of The Pipe Steward’s restorations to give as gifts to the special men in her family. I’m happy to oblige! Jen’s purchases will benefit the Daughters of Bulgaria, and bring much joy to her family! I found this pipe on eBay as one in a lot of 13 pipes – I acquired some interesting pipes that await restoration in the basket! The pictures I saw from the seller in Nevada included Jen’s Oom Paul – at 8 o’clock below and then a closer view following. The seller’s attempt to identify the Oom Paul were helpful and set me on the path:

Unknown – Markings appear to be rubbed out from handling. I think I see the word “London” followed by some indiscernible word.

On my work desk in Sofia, Bulgaria, I take some additional pictures to fill in the gaps. Looking at two pictures above and the nomenclature on the left side of the shank, I tend to agree with the seller that the first word appears to be London in a cursive-type script with a flared line underneath. The second word appears to start with a “P” also in a script with a flare line underneath. To see if I can make a possible identification with a pipe name starting with “London P…” I go to Wilczak & Colwell’s “Who Made That Pipe?” and I find some Comoy contenders – “London Pipe” and “London Pride”. Neither of these candidates seem likely because the corresponding Comoy stem mark, “C” was absent. Yet, the pipe could have a replacement stem, but not likely. I then go to Pipephil.eu and simply search anything starting with “London”. What I found was very interesting and possibly a match. The clipping from Pipephil below shows the ‘London Royal’ nomenclature – looking at my specimen, what I thought was a “P” very likely is an “R”. The flare lines underneath is a convincing indicator as well. Also matching was the right side “Imported Briar”. Again, missing is any stem marking – a hat in the specimen below.

While I cannot be 100% sure in the identification, “London Royal” may indeed be on target. Pipedia gives a short description of the LHS company:

Ludwig Stern, a successful pipe manufacturer since 1893 and closing around 1960, reorganized his company along with his brother Hugo Stern, opening a factory in 1911. They named the company L&H Stern Smoking Pipes & Holders. The newly formed company was moved into a six-story building on the corner of Pearl and Waters street Brooklyn, NY.

The American company produced such pipe names as Sterncrest, Purex, Silvercrest, Barrister, Marwyn, Park Lane, Radmanol and Warwick.

Whether (or not) the Oom Paul (Billiard) before me is a LHS London Royal, it is a very attractive pipe with quality grain movement. Overall, it is in good shape and I’m hoping an easier than normal clean-up and recommissioning. There are a few nicks on the rim and some fills that need attention. The chamber has very mild cake. The stem bit shows some tooth chatter and no oxidation that I can see. I begin the restoration of this possible, LHS London Royal by reaming the chamber bringing it to the briar for a fresh start. I also plop the stem into the Oxi-Clean bath even though there is no visible oxidation. Starting with the smallest, I use 2 of the 4 blades available in the Pipnet Reaming Kit. I follow with the Savinelli Pipe Knife to fine tune the ream then sand the chamber using 240 grit paper. I then wipe the bowl with a cotton pad wetted with isopropyl 95% to remove carbon dust. The pictures show the progress. Turning now to the internals, I use cotton swabs and pipe cleaners wetted with isopropyl 95% to clean. I discover the internals are pretty gummed up. With the hour becoming late I decide to use the stealth method of cleaning. I use kosher salt and alcohol to soak in the chamber overnight. I first twist a cotton ball to form a wick to stuff down the mortise to draw out the oils and tars from the briar. I then fill the bowl with salt and after placing my palm over the top give it a shake to displace the salt. Then I carefully fill the chamber with the alcohol until it surfaces over the kosher salt. I put it aside and turn the lights off. The pictures show the cleaning process.Turning to the stem the next day, I remove it from the Oxi-Clean bath and even though it is minimal, the bath has successfully ‘raised’ oxidation to the surface. Using 600 grit paper, I wet sand the stem. Following this, I utilize 0000 steel wool to remove more and begin the polishing of the stem. I still detect some tooth chatter especially on the lower bit and a small compression dent on the upper. I use the heating method to raise the chatter by passing the end of the stem carefully over a lit candle. The vulcanite when heated like this will naturally expand and seek its original place. The heating helps, but I still need to do some sanding in the upper and lower button area using 240 grit paper. Using a flat needle file, I use the opportunity to sharpen the upper and lower button lips. Following the 240 grit paper, I use 600 grit to further smooth and polish then conclude with 0000 steel wool. The pictures show the progress. The stummel has been in a kosher salt/alcohol soak through the night. Kosher salt is used because, unlike iodized salt, it does not leave an after-taste. I remove the wick from the shank and it has done its job of pulling oils and tars out of the stummel. I toss the used salt in the waste and clean the bowl with paper towel and a long-bristled brush. I also use a brush reaching into the mortise to remove residue salt. I follow by continuing use of cotton swabs dipped in alcohol and pipe cleaners to finish up the internal clean-up. The pictures show the progress.With the stummel internals cleaned, I turn to the internals of the stem. Using pipe cleaners dipped in isopropyl 95% I attack. It did not take long because the pipe cleaners emerged clean.With the internals clean, I now turn to the stummel surface. I use Murphy’s Soap and cotton pads to clean the stummel surface. As advertised, Murphy’s does a great job cleaning the oils and grime that build up on the surface. After scrubbing, I rinse the excess off using tap water careful to keep water out of the internals. The cleaning reveals two fills on the surface which appear to be solid after I probe them with a sharp dental tool. The rim has a scorch mark over the 10 o’clock area in the picture below. There are also scuff marks at the 6 and 8 o’clock areas. The pictures show what I see.I decide to do a light topping using 240 grit paper on a chopping board. I don’t need to take off much – only enough to remove the scuffing and surface part of the scorching. I will make an internal rim bevel which will remove damage along the inner rim edge. It is a little tricky, because the shank extends beyond the height of the stummel top. I do the topping on the edge of the board as a result. After rotating the stummel on the topping board, periodically checking to make sure I’m staying true, I switch to 600 grade paper to smooth the top further. Using a coarse 120 grit paper, I cut an internal rim bevel to remove damage as well as soften the rim lines. I follow with 240 grit paper. On the outside rim edge, I give it a light bevel with 240 followed by 600 paper – again, removing the left-over nicks as well as softening the lines of the rim. I think bevels add a touch of class to a rim. The pictures show the rim progress. With the rim repair complete, I move straightaway to the stummel surface. I’m anxious to see how the briar grain emerges during the micromesh pad process. I’m careful to stay away from the almost non-existent ‘London Royal’ nomenclature on the sides of the stummel. I want to preserve what I can. Using micromesh pads 1500 to 2400 I wet sand. I follow wet sanding by dry sanding with micromesh pads 3200 to 4000 and then finishing with 6000 to 12000. As hoped and expected, the pictures show the grain emerge. As I look at the grain, I’m beginning to think that this stummel is a candidate to remain as the natural grain color and not to stain. There are a few fills that I darken and blend with stain sticks. It looks good! I think Jen will like how this Full Bent Billiard (aka Oom Paul) is coming along. I’ll finish the stem before making the final decision about whether to apply a stain. Turning now to the stem, I wet sand using micromesh pads 1500 to 2400 then dry sanding using pads 3200 to 4000 then 6000 to 12000. After each set of 3 micromesh pads, I apply a coat of Obsidian Oil to the thirsty vulcanite stem. This oil revitalizes the vulcanite. I love the vulcanite ‘pop’ as the pads do their magic! Moment of decision. I reassemble stummel and stem to get a look at the big picture. The possible LHS London Royal Oom Paul is without doubt a handful of pipe. The grain presents bird’s eye on both sides of the stummel with lateral straight grain in the front and on the shank top and bottom. A very nice feel to it as well, as I hold it and balance it in my palm. The rim looks great too with soft beveled lines. Decision point – do I leave the stummel the natural grain color or do I stain it? If I stain it, I will use a light brown hue simply to tie together what is already there. The original appeared to have been leveraged toward the lighter hue as well. With some input from my wife, who has more color coordination DNA in her gene pool, I decide to stay with the original, natural, saddle, leathery color – leaving it just as it is. With that decision made, I fine tune and bring out the natural finish by using Tripoli compound which applies a fine abrasion, then Blue Diamond compound – more abrasion but finer than Tripoli. I use a cotton cloth wheel with the Tripoli compound (not my usual felt wheel) because I’m not cutting through the fired crust of a stained stummel. After mounting the buffing wheel on the Dremel, I set the speed at 2 of 5 (fastest) and purge the wheel to clean it from old compound. I apply the compound over the stummel, rotating the wheel over the surface, not apply a great deal of downward pressure. I let the compound and the RPMs do the work. After completing the Tripoli cycle, I attach the Blue Diamond compound cotton cloth buffing wheel, reattach the stem and stummel, and give both the Blue Diamond buffing using the same approach as with Tripoli. When completed, I hand buff the pipe with a felt cloth to remove the compound dust preparing for the wax. Then, switching to the carnauba wax cotton cloth wheel, also with Dremel set at speed 2, I apply several coats of carnauba wax to stem and stummel. During the carnauba wax application, I notice that the stem has loosened during the process. I use a technique of expanding the tenon a bit so that it gains more purchase in the shank from Charles Lemon’s blog site, Dad’s Pipes. The procedure usually uses a drill bit, where, after gently heating the tenon, a next larger drill bit is inserted into the supple tenon expanding it microscopically. Instead of a drill bit, I find that a Dremel shaping tool sized up a little better than the drill bit. After heating the tenon, the shaping tool eased into the tenon. It did the trick giving the tenon a better fit in the mortise. The pictures show this procedure.With the tenon now a bit snugger, I complete the application of the carnauba wax. After the carnauba cycles, I mount a clean cotton buffing wheel on the Dremel and do a ‘clean’ buff over the entire pipe. I do this to assure that no pockets of wax are left on the surface and to raise the shine. After this, I hand buff the pipe using a micromesh cloth to deepen and raise the shine of the briar grain more.

This possible LHS London Royal Full Bent Billiard, Oom Paul has turned out very well. I think that whichever of Jen’s family of men receives this pipe, he will enjoy it for many years to come as its new steward. As I said earlier, the profits of this pipe benefit the work we do here in Bulgaria with women who have been sexually exploited and trafficked, the Daughters of Bulgaria. Check out my blog, The Pipe Steward, for more information about this. Thanks for joining me!

Jen’s Trove #1: A Kaywoodie Author

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Blog by Dal Stanton

Jenny has laid the groundwork for a pipe restorer’s dream job! Jenny has been working with us here in Sofia, Bulgaria, as an intern for the last few years and she will be transitioning back to the US at the end of the summer. She’ll be working with international students at what she considers her home territory at the University of Tennessee – Knoxville. We’ll miss her, but she has created a bittersweet gauntlet for me! She has gone through my baskets and boxes of ‘pipes-in-waiting for help’ that I have culled and collected to create a gift trove for the special men in her life when she returns to the US – brothers, brothers-in-laws, father…. She knows that the pipes I restore benefit our work with the Daughters of Bulgaria, women/girls who have been sexually exploited and trafficked throughout Europe. She wants to support the Daughters but also communicate this to her loved-ones in the US by gifting them pipes restored by The Pipe Steward – me 😊. Since the proceeds benefit the Daughters, the agreement we have is that after each pipe is restored from her trove, I will determine a price and she will then decide if she would like to ratify the purchase – a win/win/win all around – for her, her special men and for the Daughters. As Jen poked and prodded through my pipes, I learned that she was seeking a variety shapes and sizes so that each gift would be unique. I hope that I can run the gauntlet well by providing her precious gifts AND finish on time!!!

The first pipe I chose randomly out of the ‘Jen’s Trove Basket’ is a Kaywoodie Author shape. I saw this pipe on eBay and was attracted to the solid shape of the Kaywoodie ‘Ball’ shape that was advertised by the eBay seller in New Hampshire. Here is what I saw:When I looked at Pipedia’s Shape Chart put together by Bill Burney, I saw that the Ball and Author shapes are very similar, but Bill’s description of “The Author as a beefed-up prince, featuring a flattened ball-shaped bowl and a heavy 1/8 to 1/4 bent stem” caused me to classify this Kaywoodie as an Author. With the pipe now on my work table, I take more pictures to fill the gaps. This is the first Kaywoodie I’ve worked on. A plethora of information is available online about America’s oldest pipe making manufacturer. Kaywoodie’s website is informative:

The history of S. M. Frank & Co. spans nearly a century and half of pipe making, supporting our claim as the “oldest pipe house in America.” S. M. Frank, as it exists today, is a combination of some of the biggest names in pipe making from the early part of the 20th. century. The pipe names Kaywoodie, Yello-Bole, Reiss-Premier, DeMuth, Medico, Heritage and Frank are familiar to generations of pipe smokers.

The article describes how in 1919 the Kaufman Brothers & Bondy Company (KBB) produced the Kaywoodie and Dinwoodie pipe lines. By 1924 the Dinwoodie line fell by the wayside and the primary name of Kaywoodie was the mainstay pipe line and the company came to be known by that name. Little is known about the early activities of the KBB Company which started in 1851 by the German born Kaufman brothers. The company had several locations but was centered in the New York City region throughout its production history. The expansion of the KKB Company following the gold rush I find fascinating:

When one of the men from the New York office got “gold fever”, he carried a large supply of pipes with him to California that he sold along the way. This early “national distribution” did much to build the reputation of KBB. By the late 1800’s, branches of KBB were opened in Chicago, Atlanta, San Francisco and St. Louis with family and friends acting as agents. The trademarks, for the inlaid cloverleaf and the cloverleaf with the KBB initials inside, were issued in 1881.

In 1935, KBB boasted of being the largest pipe making facility in the world with 500 employees and a production of 10,000 pipes per day from their facility in West New York, New Jersey. In 1955, Kaywoodie was acquired by S. M. Frank & Co. (See Link) and continues to the present with well-known names Yello-Bole, Reiss-Premier, William Demuth Company, Medico, Heritage (Heritage Pipes Inc.), along with Kaywoodie (Link).

It is difficult to date the Kaywoodie before me. The only identifying marker is the traditional white shamrock on the stem. There are no other markings that I see. To the left, a 1964-65 Kaywoodie Dealer Catalog from Pipepages.com shows a remarkable likeness to the Connoisseur line and the Author before me with the stem shamrock on the side rather than on the top as in a 1955 Kaywoodie catalogue (See LINK). There is no clear indicator for dating the Kaywoodie Author, but this catalog may put me in the ballpark.

With a better understanding of the Kaywoodie name, I take a closer look at the Author. The good news is that the stem is in good shape with little tooth chatter. The classic Kaywoodie patented Synchro-Stem which boasts that “metal-to-metal contact prevents binding and sticking” from a 1955 catalogue. The stummel, however, is a different story. The rim is beat up significantly, and I detect what might be cracks in the stummel. Looking back at the eBay pictures provided by the seller, it made it very difficult to see what I seen now. There appear to be two cracks, across from each other on the front and on the back of the rim. I take a few closeups.

At this point, I’m not sure what I’m seeing. Are the cracks superficial or do the run deeply into the briar. It’s curious also that they seem to be opposites – perhaps part of the same trauma or what? I will need to clean the chamber and rim to see more clearly the depth of the problem. After spreading paper towel to minimize cleanup, I use the Pipnet Reaming Kit to work on the fire chamber. I use 2 or the 4 blades available, starting first with the smallest. I fine tune the reaming job with the Savinelli pipe knife then sand the chamber with coarse 120 grade sanding paper then 240 grade. I wipe the chamber with a cotton pad wetted with isopropyl 95% to clean the carbon dust. I take some close-ups of the chamber revealing some heat fissures and evidence that the crack seems to run through the bowl – especially the crack on the back-side of the bowl. I continue with the external cleaning using Murphy’s Oil Soap and cotton pads. I also employ a brass bristle brush to work on the rim which is really beat up and scorched. The cleaning reveals more of the damage to the rim as well as the cracks I will need to address. I’m guessing that the stummel cracks were caused by excessive heating of the briar. I decide to clean the internals of the stummel using cotton swabs and pipe cleaners dipped in isopropyl 95%. I also employ a straight needle file to scrape the walls of the mortise to dig out the gunk and tar. I like to take care of the dirty work before continuing with the externals. This also gives me time to think about how to approach the stummel repair. The pictures show the progress which is slow – the internals are really gummed up.

The day is coming to an end so I decide to employ a kosher salt and alcohol soak to make progress with the internals – while I sleep! I use kosher salt so not to leave an iodine after-taste. I stretch and twist a cotton ball to create a thinner ‘string’ of cotton to stuff down the narrow mortise opening through the metal plate of the Kaywoodie. This cotton string will act as a wick to draw out the oils. I then fill the bowl with kosher salt and cover the opening with my palm and give it a shake to displace the salt. Using a large eyedropper, I introduce isopropyl 95% to the bowl until it surfaces over the salt. I leave the stummel in an egg crate and turn the lights out – another day is done. The next morning, the salt/alcohol soak has done the job. The salt has discolored as well as the cotton wick. I dump the used salt into the waste basket, thumping the stummel on my palm. I wipe the chamber out with paper towel and using a long-bristled brush remove the excess salt from the internals. I then return to using cotton swabs dipped in isopropyl 95% to complete the cleaning. The pictures show the progress.

After sending an email off to Steve to get some advice on the stummel cracks and the stinger/tenon system of this older Kaywoodie, I put the stummel aside to work on the stem. I wasn’t exactly sure how the stinger on the stem which screws into the metal shank plate comes off – and off it must come if one is to adequately clean the stem – and keep it cleaned! Steve’s email was helpful with the question whether the stinger had 3 holes or 4 – 4 would indicate an older system according to Steve. Ok, another clue to the age of this old boy. I look and discover 4 holes on the end ball of the stinger which indicated to Steve that the stinger may be threaded and screws into the metal tenon. Taking a closer look, there does appear to be a seam marking the tenon and stinger contact point. Steve’s advice was to heat the tenon and twisting the stinger to release it. I take a couple of pictures to show what I’m seeing.Holding the stinger over a lit candle, after a few tests to twist, the entire tenon unscrewed from the stem. By the appearance of the seam, I’m thinking that the stinger will separate from the tenon and needs to be removed for ease of cleaning. With another quick note off to Steve, I’m cautious because I don’t want to damage the tenon and Steve has seen a few more of these than I! I clean the tenon with alcohol and a cotton pad and then follow this with 0000 steel wool to finish cleaning the tenon/stinger. To work on the oxidation of the stem I drop the stem into an OxiClean bath to let it soak for several hours. The pictures show the progress. After several hours, I retrieve the stem from the OxiClean bath. The stem shows little oxidation after the soak. Using 0000 steel wool I clear the layer raised by the OxiClean bath. Then, using pipe cleaners and long-bristled brushes, dipped on isopropyl 95%, I clean the internals of the stem. The airway is tight and I resort to the long-bristled brushes to push through the airway. After cleaning the airway, I want to alleviate some of the tightness of the airway by expanding the slot area. I use a pointed needle file and insert the point into the slot and carefully apply abrasive pressure to the edges of the slot. The pictures show the progress. The upper bit shows latent bite dents – the lower as well but much less. I use the heating technique to expand the vulcanite. With a lighted candle, I pass the end of the stem over the flame – in a back and forth motion, not allowing the stem to cook by holding it stationary over the flame. After a few passes, the idea came to my mind that while the vulcanite is pliable to insert a pipe cleaner in the airway to expand it a bit allowing pipe cleaners to pass through without as much fuss. The effort seems to work – both for expanding the vulcanite and the airway. There remains a ‘footprint’ of the bite dent, but not as much. Using 240 grit sanding paper I work the dents out on the upper and lower bit. Following the 240 grit paper, I use 600 grit and then finishing with 0000 steel wool. I reattach the tenon/stinger to the stem and clock it so that the stem tightens at the correct angle. I tighten the tenon one full turn less to make it easier to remove and therefore, much easier to clean the airway. I like the results – good progress on this nice-looking KW Author. The pictures show the progress. I turn my attention back to the stummel, and take a few more up-close pictures. The burn damage is significant and the chamber is out of round. Heat fissures are evident in the chamber and I’ve already noted the cracks in the stummel which track over the rim into the chamber. I can say with little doubt, this pipe was loved and used much by its former steward. Yet, he’s taken quite a beating. My plan is to fill the heat fissures in the fire chamber with a coat of J. B. Weld. With Steve’s input, I’ll drill back-holes at the terminus points of both fore and aft cracks to prevent further crack creep. I will fill each hole with CA glue as well as apply a penetration layer of CA glue over the path of the crack to seal the cracks. Before I start these repairs, I work on the external rim area with the goal of cleaning up the damage, re-balancing the stummel’s look as much as I can through a combination of topping and sanding. When the stummel starts looking human again, if this is possible, I will then again assess the cracks and their needs. All in all, the stummel’s undamaged briar is quite attractive – nice grain. I hope I can return this Kaywoodie up to specs so that Jen can be proud to gift this old boy to her men-folk! I start with a coarse sanding sponge to see what progress can be made. I follow by gently topping the stummel with 240 grit paper on a chopping board and then again return to the coarse sanding sponge to ‘reduce’ the edge of the topped stummel. What develops is a technique of gradually reshaping the rim area to give the stummel a more uniform look. I cycled through a light topping and then returning to the coarse sanding sponge several times. The pictures show the process. As the rim starts taking shape, the fact that the bowl is out of round becomes even more distinctive. To shape incrementally a truer ‘round’ I use a coarse 120 grit sanding paper rolled up and I sand the internal bowl at the point where the rounding was needed. I gradually work around the internal chamber wall careful not to lean to aggressively into beveling an angle on the internal rim at this point. I want to address first the unevenness in the walls of the fire chamber. After doing this, I move more toward the top of the chamber and then create an inner bevel which gradually helps to round out the rim. As I work on the internal sanding, I recycle as before, doing a gentle topping followed by the coarse sanding sponge to even and balance the whole. The pictures show this gradual process starting with the ‘unrounded’ bowl. While the completed shaping is not perfect, I’m pleased that the stummel has regained proportion with the removal of the damaged briar and the gradual shaping through sanding and topping. Looking very good at this point!Before I move forward finishing the stummel, I need to do the crack repairs. The first thing I do, with the aid of a magnifying glass is mark the terminus points of the forward and aft cracks on the stummel. The mark is made by creating a dimple using sharp dental probe. This helps to guide the drill point when I create the ‘back hole’. Using a 1mm sized drill bit mounted on the Dremel, I drill holes at the terminus points of the cracks. With a somewhat steady hand, the work is successful. With the ‘back-holes’ drilled I drop-fill the holes with CA glue using a toothpick, and sprinkle briar over the hole. I also apply a line of CA glue over the crack itself to strengthen the repair and seal the cracks. The CA glue I use is extra thin and will seep into the cracks – hopefully. I put the stummel aside for the night for the patches to cure. The pictures show the patch process.The next day, the patches have fully cured and I use a rounded and flat needle files to work on the ‘forward and aft’ cracks where the back-holes were drilled. When I bring the CA glue patch mound down to briar surface level, I use 240 grit sanding paper to smooth it further and to blend with the briar. Once this is completed, I again use the coarse sanding sponge and do a light topping to freshen the lines of the rim after the repair work. I then roll a piece of 240 grit paper and again freshen the rim’s internal bevel. The pictures show the progress. I proceed to smooth and blend the stummel by using a medium grade sanding sponge followed by a light grade sanding sponge. The picture shows these last two stages and I take pictures of the finished crack repairs. During the staining, I’ll seek to blend these further – especially the aft crack. At this juncture, I repair the fire chamber before continuing to the external stummel surface. Earlier I describe using J. B. Weld to coat the fire chamber, filling the heat fissures that had developed over years of use. The J. B. Weld compound will also provide a protective barrier against the heat. Later, I will coat the chamber with ‘pipe mud’ to provide a foundation for a new cake to develop to protect the chamber walls. The few times I’ve used J. B. Weld, I always mixed too much. I’ll try to moderate this time around. After cleaning the chamber with a cotton pad wetted with isopropyl 95%, I place equal parts of the J. B. Weld components on an index card – hardener and steel. The directions state that after mixing the two, one has about four minutes before they start setting. I insert a pipe clean into the draft hole to prevent the Weld mixture to plug the airway. I mix the components with a tooth pick then I place a dollop of the compound into the chamber walls. I use my pinky finger to spread the mixture evenly and pull out excess. After a bit, the mixture is setting up. I rotate the pipe cleaner out when the tackiness of the mixture has firmed up enough that it will remain in place. I set the stummel upright in an egg carton and let it cure overnight. The pictures show the process. Turning now to the stem restoration, I utilize a plastic disc I fabricated to protect the shoulders of the stem during the micromesh process. Using micromesh pads 1500 to 2400 I wet sand the stem, then follow with dry sanding with pads 3200 to 4000 then 6000 to 12000. After each cycle of three I apply a coat of Obsidian oil to the stem to revitalize the vulcanite. The stem looks good. The pictures show the progress. A new day has arrived in Bulgaria and I turn again to the stummel. All the major repair work is completed and I begin to prepare the stummel’s surface for a stain finish. Using 1500 to 2400 micromesh pads I wet sand the stummel. Amazingly, after this first cycle, I see what I did not see before – Kaywoodie [over] Standard nomenclature on the left side of the shank and what appears to be 13B on the right side. I take a picture to mark this – unfortunately, I did not see it sooner to avoid sanding in that area. Checking again with Pipedia’s Collector’s Guide to Kaywoodie Pipes, 13B is the shape number identifying this as an Apple. Looking at the catalogs in the same article, with the stem shamrock on the side, I’m feeling pretty confident identifying this pipe from the 1960s. I follow this by dry sanding using pads 3200 to 4000 and then 6000 to 12000. I never grow tired of seeing the grain emerge as the micromesh cycles do their magic. The pictures show the process. To encourage better blending by hiding the cracks and repairs, I use a mixture of Fiebing’s Dark and Light Brown Leather Dyes. I use 2 parts light to 1 part dark. I don’t want to go too dark and hide the beautiful grain that has emerged. When I look at the original hue of the Kaywoodie (the 1960s catalogs above I think is a pretty good guess regarding the age of this KW) leveraged toward the lighter hues – yet, I do want to mask the cracks. After mixing the dyes, I heat the stummel using a hot air gun to open the briar making it more receptive to the dye. With the stummel heated, using a cork in the bowl as a handle, I liberally apply the dye over the stummel surface. Following this, I fire the wet dye with a lit candle and the alcohol immediately ‘flames’ and burns off setting the stain. I repeat the same process a few minutes later. After the second firing, I put the stummel aside for several hours. The pictures show the staining process. Some hours later, I’m ready to ‘unwrap’ the fired layer to discover what the briar has done with the dye. Using a felt buffing wheel, I mount it on the Dremel and set the speed to the slowest. After purging the buffing wheel on the edge of the metal tightening wrench, using Tripoli compound I methodically begin removing the fired layer by not applying much downward pressure, and allowing the RPMs and the compound to do the work. When I complete the removal of the fired layer with Tripoli, I take a cotton pad wetted with isopropyl 95% and wipe down the stummel. I do this not only to blend the dye but also to lighten it. I then move to Blue Diamond compound. I use a cotton cloth buffing wheel mounted on the Dremel, increase the speed by one notch, and move in circular motions over the entire stummel – again, as with the Tripoli compound, I do not apply a lot of downward pressure on the buffing wheel but allow the RPMs and compound to buff up the surface. When completed with the Blue Diamond, I use a felt cloth to hand buff the stummel to remove compound dust before moving to the wax phase. The pictures show the compound process. Before finishing the external surface with carnauba wax, I apply a layer of ‘pipe mud’ in the fire chamber. This creates a layer to encourage the development of a carbon cake in the bowl. I use a mixture of sour cream and two 260mg capsules of activated charcoal powder. I mix the sour cream and charcoal powder with a wooden stick and then, after inserting a pipe cleaner through the draft hole, apply a dollop of pipe mud mix in the chamber. I then use my pinky finger to spread the mud evenly and draw out the excess. When finished, I put the stummel aside to let the pipe mud set up. The pictures show the mud process. With pipe mud set, I reattach stem and stummel. I mount a cotton cloth buffing wheel to the Dremel, set at speed 2, with the fastest being 5, and apply carnauba wax to the stem and stummel. After applying several coats, I switch the Dremel to a clean cotton cloth buffing tool and again buff the pipe. I do this to work in pockets of wax that were missed and to raise the shine. Following this, I hand buff the pipe with a micromesh cloth to raise the shine more.

This Kaywoodie Standard Author has turned out in classic form. I’m very pleased with results of the rim repair and the rich, ‘smoking jacket’ finish that masks the crack repairs. The Author has a solid presence in the hand as I hold it – a classic shape that will provide a new steward with several more years of service. As I mentioned before, Jen’s purchase of this Kaywoodie Standard Author benefits the work we do here in Bulgaria with women who have been sexually exploited and trafficked, the Daughters of Bulgaria. If you would like more information about my restorations check out The Pipe Steward. Thanks for joining me!

Restoring a Second Fiammata – A 127 Saddle Stem Billiard

A difficult trust: Gift of a Grandfather – A BBB Double Star Made in England

11 Replies

Blog by Dal Stanton

When I study the venerable pipe on my work table, it is not a glamorous display of briar and silver bands. Some might call it a basket pipe. The two stars imprinted on the shank were an indication of a working man’s pipe – not high quality, but among those pipes accessible to normal, if not common, people who work, live, love and as is the case with us all, die. This unremarkable Apple shaped, BBB [diamond over] Double Star, MADE IN ENGLAND [over] 152, is remarkable because of the story it represents. I enjoy restoring ‘estate’ pipes because they were left to others and these pipes carry with them stories and memories of loved ones who once befriended and valued them. Greg heard from my son, Josiah, who are college buddies, that Josiah’s old man (my words not theirs!) restored ‘old’ pipes. This ‘old’ pipe came to Greg from his grandfather through his mother. Josiah’s email came to me asking what I could do with these pictures from Greg. My understanding is that Greg was a bit reluctant at first to send his pipe off to Bulgaria to be restored, but after Josiah directed him to some of the restorations I’ve done, he felt he could trust me with the heirloom that had come to him. Knowing that this pipe was from his grandfather I asked that Greg send me information about his grandfather so that I not only could place the pipe better in history, but Greg’s grandfather as well. This is the letter he sent me:

Hi Mr. Stanton,

Thank you so much for agreeing to restore my grandfather’s pipe. I am sorry for the delay in getting you the below information, but it’s been a crazy couple of weeks.

My mother inherited the pipe from my grandfather when he passed away in 1998. I saw it in the china cabinet one day and asked her if I could have it, since I had taken up pipe smoking. She kindly agreed. She doesn’t really know when my grandfather got the pipe, but she said he must have bought it in Hong Kong.

My grandfather was from Hong Kong, and only emigrated to the United States in the 1980s. He was a malaria inspector for the Hong Kong government for his entire working career. He must have gotten the pipe at the latest in the late 1940s or early 1950s, as my mother remembers him having it when she was a child. He never smoked the pipe when I knew him, but from its condition, I assume it was well used at an earlier period in his life.

Having graduated from the University of Georgia Law School in Athens, Georgia, passed his bars and currently serves as a law clerk to a federal magistrate judge in Augusta, Georgia, AND as a young married man, I can understand why Greg “took up” smoking pipes! Pipes are wonderful companions for blooming attorneys! His letter concluded with an agreement to the cost of the restoration would benefit our work with the Daughters of Bulgaria! Thank you, Greg!

The information Greg received from his mother was invaluable for placing this BBB in time and space. Pipedia’s article about BBB is helpful. BBB in the mid-1800s originally stood for “Blumfeld’s Best Briars”, but after the death of Blumfeld, the Adolph Frankau Company took over the company and BBB gradually became “Britain’s Best Briars”.

The “BBB Two Star” rating also is referenced in the same article in a discussion of quality descriptors for BBB pipes:

In the Thirties, the top-of-the-range one becomes “BBB Best Make” with alternatives like “Super Stopping” and “Ultonia Thule”. The BBB Carlton, sold with the detail with 8/6 in 1938, is equipped with a system complicated out of metal, system which equipped the BBB London Dry too. Blue Peter was not estampillées BBB but BBB Ultonia, and the BBB Two Star (* *) become the bottom-of-the-range one.

When Greg’s pipe arrived in Bulgaria, thanks to a visitor’s willingness to carry it across the Atlantic and European continent, I unwrapped it and put it on my work desk and took these pictures to fill in the gaps. At PipePhil.eu an example of the BBB Two Star marking is pictured along with the stinger/tube style extending into the chamber as Greg’s grandfather’s BBB does ( as seen above).In Pipes Magazine, I found a thread discussing the dating of the BBB Two Star. One threader’s opinion, ‘jguss’ corroborates Greg’s mother’s recollections:

My guess is that the Two Star line started at the end of WWII; the first mention I’ve found so far is dated 1945, which at least gives a tpq (that is, an approximate dating). I know the line lasted at least into the early sixties.

It is not too difficult to speculate about the provenance of Greg’s pipe. During WW2, briar became a scarce commodity throughout Europe and pipe manufacturing companies made do with what they could acquire. Two Star BBBs would be lower end but more than likely during this time, a very close second when rations were short. Added to this backdrop is the origin of our story in Hong Kong. Hong Kong, a British holding since 1841 (see LINK), lost control of Hong Kong during WW2 to Japan in 1941 during the Battle of Hong Kong. Undoubtedly, Greg’s grandfather would have experienced this first hand. When Japan unconditionally surrendered in 1945, the British regained control of Hong Kong, but to counter Chinese pressures to control Hong Kong, reforms were introduced that broadened and increased the stake of local inhabitants of Hong Kong:

Sir Mark Young, upon his return as Governor in early May 1946, pursued political reform known as the “Young Plan“, believing that, to counter the Chinese government’s determination to recover Hong Kong, it was necessary to give local inhabitants a greater stake in the territory by widening the political franchise to include them.^[19] (Link)

During the years following the Second World War, the same article describes unprecedented economic development which resulted in the economic powerhouse that Hong Kong became. This period would have been while Greg’s grandfather was working as a malaria inspector for the government of Hong Kong and during which he acquired this BBB Two Star. The smaller Apple shape would have served him well as he performed his inspection duties but given the ‘stem forensics’ pictured above, he probably chewed on it a bit as well while he worked!

With a greater sense of the story that this BBB Two Star tells, from England, to Hong Kong, to America, and now to Bulgaria, I’m anxious to restore this precious family gift from Greg’s grandfather. At Greg’s request, he’s hoping for a pipe that is as good as new and ready for a new lifetime of service. Yet, with all restorations, undoubtedly there will be some marks and blemishes remaining – these an ongoing testament to the memory of those who those who went before.

The first order of approach is with the stinger. When the pipe arrived, the stinger was already separated from the stem. The stinger extends from the stem through the mortise into the chamber itself through a metal tube air draft hole. Using a pair of plyers, I wrap a piece of cloth around the end to pull gently to dislodge the stinger from the mortise. I can see in the mortise that there appears to be a metal sheath that the stinger is lodged in – at least, that is what it appears to be. The stinger is not budging and I do not want to break the stinger off. To try to loosen things up, I pour some isopropyl 95% in the chamber to allow it to soak into the draft hole. Hopefully, in time, this will loosen the stinger. The alcohol soak did not work. In fact, a few weeks have transpired since writing the words above. This stinger has given me quite the challenge. In the back of my mind constantly, is the concern that I not leverage too much pressure pulling on the stinger. I’m concerned about damaging the shank. After soaking the internals for some time with alcohol, I pulled with plyers hoping to break the grip. I also attempt heating the stummel with a heat gun in hope of dislodging the stinger. I also heat the protruding part of the stinger with a candle, hoping that this would break the bond. It did not. I also was concerned about the candle flame close to the briar while trying to heat the stinger. I craft a tinfoil shield, but this was not successful. Unfortunately, I singed the end of the shank and had to remove the damage by ‘topping’ the shank end, which leads to a bit of work lining up the stem and shank later. As you might expect, the protruding end of the stinger did not hold up under the pressure and eventually broke off. After the stinger protrusion broke off, and after a second email to Steve for input, I’m at the point of using a drill bit in another attempt to remove the bonded stinger. Starting with a very small bit, I hand turn the bit to allow the drill to find the center of the stinger and gradually, remove the stinger introducing the next larger drill bit. The end of the broken stinger begins at about 1/4-inch-deep into the mortise. Unfortunately, this method is not working either because the drill bit will not bite into the metal and remain straight. At the end of the stinger slot that I’m boring into with the drill bit, my efforts are flummoxed by the stinger’s design. It has a slanted metal airflow deflector that causes the drill bit to veer off mark. After breaking the end of the drill bit in the slot (ugh!), and digging it out with needle nose pliers, I sit and begin to think I was facing failure. Nothing was working. I’m introducing more problems to the restoration as I try unsuccessfully to solve the stuck stinger problem. I can’t move forward and I’m stuck and begin to compose an apology letter to Greg in my mind. UNTIL, on a fancy, I insert a small flat head screw driver into the slot at the end of the broken stinger 1/4-inch-deep in the mortise and I twist it gently counter-clockwise, and it snaps. Suddenly, it was loose and I easily extract the ‘middle’ of Grandpa’s old stinger – I’m sure he was the last one to see this artifact! I see daylight through the mortise and I’m hoping that it might also be a metaphoric ‘light at the end of the tunnel’! I’ve not forgotten that the other end of the stinger remains lodged in the draft hole tube at the foot of the chamber. Thankfully, a larger drill bit was the perfect size and it reaches into the mortise and hand turning the bit, it clears the rest of the stinger shrapnel. Finally! Oh my…. I’ll be saving the stinger debris for Greg. This BBB will continue without difficulty stingerless. The pictures show the results. In the interest of full disclosure, these words are coming weeks after. Why the hiatus? Life’s normal twists and turns, work, some wonderful travel to Crete for an organizational conference, to Athens (not in Georgia) for a consultation on the Eastern Orthodox Church, AND my growing frustration with Greg’s grandfather’s pipe’s restoration as more complications arrived! I’ll try to catch you up to the present:

With the stinger removed, I was anxious to continue the restoration with a ‘normal’ pattern – the stem goes into the Oxi-Clean bath to deal with the oxidation in the stem. After some hours, the stem is removed from the bath and I wet sand with 600 grade sanding paper removing the raised oxidation followed by 0000 steel wool. To clean and protect the BBB stamping on the stem, I use a non-abrasive Mr. Clean ‘Magic Eraser’ sponge. The pictures show the progress.The next step is to re-seat the tenon into the mortise. After the arduous process of removing the stinger, and after singing the shank end with a candle flame, and after ‘topping’ the shank to remove the damaged briar, the tenon and mortise needed to be re-wedded with the new realities. The tenon was too large for full insertion into the shank. Using a combination of reducing the tenon size with sanding paper and steel wool, sanding and filing the throat of the mortise, and using a rounded needle file to cut a new internal mortise openning bevel to accommodate the broader tenon base, I patiently, slowly, methodically worked to re-seat the tenon in the mortise which included working and then testing the new fit – GENTLY! I suppose the fact that I said to myself, ‘Dal, careful, don’t crack the shank’, at least a 1000 times only made the sinking feeling more intense when I heard the sickening sound during what proved to be my last, ‘gentle testing’ of the tenon inserted into the mortise. The hairline crack is pictured below that I took only a day ago – I couldn’t bear to take it then, when it happened. I was sickened and put Greg’s pipe aside. I needed some time to work through my own sense of failure of the trust given me to restore this family heirloom. Now, after several weeks, I’ve regrouped and have taken up Greg’s pipe again. The travels that I described above during this time in some ways felt more like Jonah running from Nineveh not wanting to face the scene of his calling and his sense of failure! Though, my trip did prove beneficial – I sold some of my finished pipes to colleagues to benefit and raise the awareness of the Daughters of Bulgaria that The Pipe Steward supports. I’ve included my Nineveh travels below for you who may not be familiar with ‘my world’, the Balkans – Sofia to Crete to Athens and back. Before moving forward, I needed to repair the cracked shank. With the help of a magnifying glass, I locate the terminus of the crack and mark it by creating an indentation with a sharp dental probe. The arrow to the left below marks this. Using the Dremel tool, I mount a 1mm sized bit and drill a hole at that point – but not going through! This hole acts like a controlled back-fire to stop the progress of a forest fire. This will not allow the crack to continue creeping. With the use of a toothpick, I spot-drop Hot Stuff CA Instant Glue in the hole and along the line of the crack which I expanded microscopically by partially inserting the tenon into the mortise. This allows the CA glue better penetration to seal the crack. I remove the stem immediately after the application of CA. With the CA glue still wet, I apply briar dust to/in the hole and along the crack to encourage better blending. The pictures show the progress. After some hours allowing the CA glue to cure on the shank repair, using a round grinding stone bit mounted on the Dremel, I reestablish an adequate and uniform internal bevel on the end of the shank to accommodate the base of the tenon when it is fully inserted into the mortise. My theory is this is what caused the crack – lack of a sufficient internal bevel giving room for the slightly enlarged tenon as it merges with the stem proper. With the Dremel engaged at the slowest setting, I’m careful to apply minimal pressure as I rotate the ball a bit to make sure it’s centered. It looks good – the pictures show the progress.Due to a lapse of sorts and the intensity of my focus on re-seating the stem again without re-cracking the shank, I failed (or perhaps, had little desire) to take any pictures. The short of it is, the stem and stummel have been reunited after some difficult times. Also, not pictured are some of the basic steps: reaming the fire chamber of carbon cake buildup, cleaning the internals of the stummel and stem with cotton swabs and pipe cleaners wetted with isopropyl 95%, and cleaning the externals of the stummel with Murphy’s Soap. Again, picking up the trail, pictured below is the micromesh pad process with the stem. Using pads 1500 to 2400, I wet sand the stem, followed by dry sanding with pads 3200 to 4000 and then 6000 to 12000. I follow each cycle with an application of Obsidian Oil to revitalize the vulcanite. The stummel surface shows quite a bit of pitting in the first picture shown again below. The rim also shows nicks. On the larger pits shown below on the heel of the stummel, I spot-fill with a toothpick using CA glue and shorten the curing time by using an accelerator spray on the fills. After filing and sanding the fills to the briar surface, using a progression of 3 sanding sponges from coarse, medium to light, I work out most the remaining pitting over the stummel surface. Using 600 grit paper on the chopping block, I also give a light topping to the rim to remove nicks and create fresh lines for the rim. Following the topping, I introduce an internal bevel to the rim, first using a coarse 120 paper rolled tightly, then with 240 and 600. The internal rim bevel to me, always adds a touch of class but also helps create softer lines which enhances this Apples shape. The pictures show the unhindered progress! I now take micromesh pads 1500 to 2400 and wet sand the stummel followed by dry sanding with micromesh pads 3200 to 4000 and then 6000 to 12000 taking a picture after each set to mark the progress. I am careful to guard the BBB nomenclature on the shank sides. As I move through these cycles, I realize that I have been so wrapped up in the technical aspects of this restoration for Greg, that I failed to see the beauty of this diminutive Apple shape. The grain that emerges from Grandpa’s old timer is truly beautiful. Flame grain and swirls, with a few bird’s eyes accenting the whole – totally eye-catching for a Two Star sub-mark BBB I would say! To see the big picture to help determine the next steps, I reunite stem and stummel and stand back and take a good look. This BBB Made in England is looking real good – in spite of everything! I can see by the way the BBB Apple naturally sits on the surface, leaning slightly like a listing ship, but remaining upright, provides some clues regarding the significant pitting on the heel of the stummel – just off center. Greg’s grandfather undoubtedly and conveniently placed his pipe on a table or counter surface, or perhaps on a nearby crate, as he made his rounds as a malaria inspector for the province of Hong Kong. The original BBB coloring leaned toward the favored darker hues of English pipe makers and client proclivities. I decide not to go that dark, but to stain the stummel using a light brown base with a touch of dark brown to tint it down that track a bit. This will make for better blending, especially for the darker briar around the nomenclature on the shank. Using Fiebing’s Light Brown Leather Dye as the base, I add a touch of Fiebing’s Dark Brown. Using a folded pipe cleaner in the shank as a handle, I begin by warming the stummel with a hot air gun to expand the briar making it more receptive to the dye. After heated, I apply the dye mixture to the stummel generously aiming for total coverage. I then fire the wet stummel with a lit candle igniting the aniline dye, burning off the alcohol and setting the pigment in the grain. After a few minutes, I repeat the process concluding with firing the stummel. I put the stummel aside to rest for several hours. The pictures show the staining process – yes, you can see my blue fingers – I’ve started wearing latex gloves when I’m staining. After some hours, I’m looking forward to ‘unwrapping’ the fired stummel to reveal the stained briar beneath. Using a felt buffing wheel mounted on the Dremel, set at the slowest speed, I use Tripoli compound to remove the initial layer. Moving in a methodical, rotating pattern, I work my way around the stummel not apply a great deal of down-pressure on the wheel, but allowing the RPMs of the felt wheel and the compound to do the work. After removing the crusted layer with Tripoli, I wipe the surface with a cotton pad wetted with isopropyl 95%. I do this not so much to lighten the finish, but to blend and even out the stain over the surface. Following this, I mount a cotton cloth wheel on the Dremel, increase the speed slightly, and apply Blue Diamond – a slightly less abrasive compound. After both compounds, I use a clean towel to hand buff the stummel to remove excess compound dust before applying the wax. Pictures show the progress. Reattaching the stem and stummel, I apply several coats of carnauba wax to both. Using a cotton cloth wheel, I set the speed of the Dremel to 2 with 5 being the fastest, I apply the carnauba and I like what I see. With the carnauba wax applied, I mount a clean cotton cloth buffing wheel on the Dremel and again buff the stummel and stem. Finally, I apply a rigorous hand buff using a micromesh cloth to raise the shine more.

This BBB Double Star Apple has come a long way from England to Hong Kong to the US to Bulgaria, and now it’s ready to return to its new steward. This restoration was a bit bumpy, but then, so is life. I’m glad to help give this pipe a new lifetime and I hope Greg not only enjoys it, but that it provides a special connection with his past. I’m sure Grandpa would be proud. Thanks for joining me!

Restoring an Unstamped Rhodesian Handmade

3 Replies

Blog by Steve Laug

When I saw this pipe that my brother picked up I was captivated by the grain. The unknown maker had done an amazing job of laying the shape out with the grain. The sides of the bowl and shank have stunning flame grain radiating from the point at the heel of the bowl. The heel and the cap on the bowl, as well as the top and the pointed bottom edge of the shank have beautiful birdseye grain. He sent me the following pictures to whet my appetite for this pipe. I like the Rhodesian shape and I like the combination of nice grain, a sterling silver band and a black vulcanite stem. This one had them all. The only oddities to me were the shape of the shank – it was an egg shape, pointed at the bottom and the freehand style panel stem. The bowl had a thick cake in it and it was scratched at about 11 o’clock in the photo below. It looked as if it could have been cracked but it was not once he had reamed it free of the cake. The finish was dirty and there was some darkening/burn marks on the back side of the cap. It appeared to me that it was originally a virgin finish but I would know more once I had it in Vancouver and had cleaned up the finish.The next two photos show the grain on the sides of the bowl and the bottom. There is birdseye toward the left side of the bottom of the bowl curving up to meet the grain on the sides.Underneath the oxidation and tarnish on the band it was stamped Sterling Silver in an arch. The stamping was centred on the top side of the shank.The stem was heavily oxidized and had tooth chatter on both sides near the button. On the underside of the button there were deep tooth marks and one of them was on the button. The chair leg style stem would be a challenge to clean up.My brother did his usual comprehensive clean up on the pipe. He was able to remove all of the cake in the bowl and on the rim. He cleaned up the dirty finish on the bowl and cleaned out the mortise and the airway in the shank and the stem. The stem was more oxidized from his cleanup but the oxidation was on the surface so it would be a bit simpler to work on. The next four photos show what the pipe looked like when I brought it to the work table. There was some rim damage on the back side of the bowl. You can see it in the photo below. There was some burn damage as well as some bad nicks in the burned area. The outer edge had been flattened at that point and would need to be reworked. I took close up photos of both sides of the stem to highlight the tooth marks and chatter on them. There were three sandpits on the bottom of the bowl. The first was on the right side and was the largest of the three. The second and third were on the opposite side and were mere pin prick flaws. I filled in the holes with clear super glue. When it dried I sanded it with a piece of 220 grit sandpaper and then with a medium and fine grit sanding sponge to blend it into the surrounding briar.I topped the bowl on a topping board with 220 grit sandpaper to smooth out the damaged rim and ready the back side for a repair. I was pretty sure that if I topped it most of the damage would be remedied and the burn mark would disappear. Fortunately it was not deep in the briar so the sanding took care of it. Once I had it smooth I sanded it with the medium and fine grit sanding sponge.I wiped the bowl down with alcohol on a cotton pad to remove any remaining oils and dirt on the on surface of the briar. The next set of four photos show the cleaned surface of the briar. I polished the briar with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. The photos below tell the story of the polishing and interestingly the ring grain in the briar begins to show through by the polishing with the three final pads. I rubbed the polished briar down with a light coat of olive oil to highlight the grain and make it stand out. A little olive oil brings new life to the dry briar. This pipe truly has some stunning grain as is evident in the following photos. I sanded out the tooth marks and chatter on the stem along with the oxidation with 220 grit sandpaper. The photo below shows the stem after the sanding. I rebuilt the dent in the button with black super glue. Once it was dry I sanded it to match the rest of the button.The stem had a very interesting tenon. It was short and it had what looked like threads on it. I decided to leave these in place rather than change the original shape of the tenon. I worked over the stem itself. I polished the vulcanite with micromesh sanding pads. I wet sanded it with 1500-2400 grit pads. I rubbed it down with Obsidian Oil repeatedly during the sanding. The photo below shows the stem after being sanded with the first three pads. There is still evidence of oxidation in the rubber so it will take a lot more sanding and polishing before it is black again. I buffed it after this with red Tripoli on the buffing wheel and was able to remove more of it. I dry sanded it with 3200-12000 grit pads (the second and third photos below) and again rubbed it down repeatedly with Obsidian Oil. Once it was finished I gave it a final coat of oil and let it dry. I buffed the bowl and stem with Blue Diamond a final time and worked to remove any remaining oxidation on the stem. The Blue Diamond is a plastic polish and it really brings a shine to the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I finished buffing by hand to deepen the shine. I polished the silver band with a jeweler’s polishing cloth and removed the remaining tarnish. The finished pipe is shown in the photos below. I wish I knew who the unknown maker was. He or she did a great job making this pipe. The shape, the layout with the grain and the craftsmanship make this a pipe that will outlive me that is for certain. It is truly a beautiful pipe. Thanks for walking with me through the process of the restoration.

Restoring a York Super London Made Bent Billiard

1 Reply

Blog by Steve Laug

In a recent box of pipes that my brother Jeff sent to me from Idaho there was an interesting little pipe. It came in its own black leather case with a gold felt lining. There was a logo on the inside that read Guaranteed London Made. The case was in excellent condition. The pipe inside was really good looking and from the stem shape and orific button it was clear that it had some age on it. It was stamped on the left side of the shank with the words YORK over SUPER and on the right side of the shank with the words LONDON MADE. For a pipe of this age I was surprised that the finish was still in pretty decent condition. The only real issue of consequence was a spot on the right side where there was a large fill that was falling out. The bowl had a thin cake around the top half of the bowl while the lower part of the bowl appeared to be unsmoked. It had not even darkened from smoking it. There was some minor rim damage on the outer edge toward the bowl front where the pipe had been knocked out against something hard. There were some nicks on the front edge and there were some dents in the rim but they were not too bad. The rest of the finish was dirty and dull but would clean up nicely. The stem had tooth marks and chatter at the button on both the top and bottom sides of the stem and it was oxidized. The vulcanite was older and was a good quality rubber. The button was an older orific style with a single hole in the end. I liked the overall look of the pipe.The next series of photos show the large fill toward the front on the lower right side of the bowl. It was a pink putty fill and it was crumbling revealing the flaw in the briar. The third photo captures the crumbling area of the fill. It would need to be picked out and refilled. The next two photos show the stamping on both sides of the shank. It was sharp and readable and did not show signs of over buffing.My brother took two photos of the stem to show its condition. The photos show the oxidation on the stem and the nature of the tooth marks near the button. The quality of rubber used in this old timer can be seen in the lack of oxidation.I have restored on other older York pipe and from my research I found that it was probably made by KB&B. The London Made stamp on the cover of the case and on the pipe led me to consider several other options but the stamping itself matches exactly the style used by KB&B. From what I could find they also had London Made pipes like this. I would love to find the back story on this brand but at this point this is all I could find. Do any of you have any more information on the brand? Post it here for all of us to learn from. Thank you ahead of time for your help.

My brother did his usual stellar cleanup of the pipe. He scrubbed the surface with Murphy’s Oil soap and removed the buildup of wax and oils on the exterior of the bowl. He reamed the bowl and cleaned out the mortise and airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol. When I ran a pipe cleaner through the pipe it came out clean. The chamber and mortise area showed that this pipe had not been heavily smoked. The stem was clean on the inside and needed no more work on my part. The light tooth marks and chatter would be fairly simple to remove. When it arrived at my work table I took the following photos of the pipe both in and out of the case. The shape is one of my favourites and the diminutive size make it a pipe that probably traveled well in a pocket. I took some close up photos of the bowl, rim and stem to show the condition of the pipe before I started the restoration process. The large pink putty fill was really ugly on the bottom right side of the bowl. It was cracked and chipped, but even if it were not I would still pick it out and start over. The grain on the pipe is quite nice but this eyesore of a fill makes it disappear from view. I picked the fill out completely with a dental pick. I wiped down the surface of the bowl around the area that needed to be repaired with alcohol on a cotton pad. I packed in some briar dust and put some drops of clear super glue on top. I added more briar dust and super glue until the surface bulged slightly above the bowl surface.When the repair dried I sanded the area with 220 grit sandpaper to blend the surface of the fill into the surrounding briar. I sanded it with a medium and a fine grit sanding sponge to remove the scratch marks. I refilled the small air bubbles that had showed up in the surface of the bowl with some more super glue and then sanded them again. Once the surface was smooth I wiped down the bowl with alcohol to remove the finish before restaining the pipe. I use alcohol as it does not react to the super glue repair like acetone does. Acetone actually dissolves the super glue and compromises the repaired area. At this point I could have left the rim alone and not worried about the nicks and dings. They do not show up well in the photos but they were very visible in person. I could also feel them when I ran a finger over the rim. To put it mildly, they bugged me. I lightly topped the bowl to remove the damage and minimize the damage to the front edge. I sanded the bowl with a medium and a fine grit sanding sponge to remove the scratches. I was happier with the rim top now that I had finished it.I stained the pipe with a dark brown aniline stain and flamed it to set it in the grain of the briar. I have found that when a pipe has been previously stained with a oxblood colour that it will come out in the final colour of the dark brown stain and give the pipe a rich patina that is really close to the original colour.I wiped the bowl down with alcohol on cotton pads to make it more transparent and help the grain show. You will notice in the second photo that the filled area is still showing. I needed to do a little more work on that to get it to blend in more. I used a black Sharpie pen and touched up the spots on the fill that looked lighter than the bowl. I hand buffed the pipe to give it some lustre and touched up the area of the fill with some more dark brown stain. I set the bowl aside to dry and turned my attention to the stem. I sanded out the tooth chatter and tooth marks with 220 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I repeatedly rubbed the stem down with Obsidian Oil and after the final sanding pad gave it a last coat of the oil and let it dry. I put the stem back on the pipe and buffed the pipe with Blue Diamond on the buffing wheel. I find that Blue Diamond gives lustre to the briar and the vulcanite. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. Don’t skip this step in the process. Many folks do not buff with a clean pad after the waxing and miss out on giving the pipe a rich shine by missing this. I hand buff my pipes afterward with a microfibre cloth as I find that it deepens the shine and evens out the finished look on the briar and rubber. The finished pipe is shown in the photos below. The elegant shape of the older bent billiards is quite captivating. These smaller, compact ones have a definitive look all their own. Thanks for looking.

Reworking Rustication on a Savinelli Extra Lumberman

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Blog by Steve Laug

My brother and I picked up this long shanked Canadian when I was in Idaho. We bought it from the same seller that had all of the Calabash pipes. It is a wire wheel rustication that follows the bowl at an angle and runs almost chevron like on the top and bottom of the shank. It is a large pipe. The dimensions are: length – 7 ½ inches, height – 2 inches, external diameter – 1 ½ inches, inner bowl diameter – ¾ inches. There were some obvious issues with the pipe that I will point out through the following photos. First of all the big picture look at the pipe. It is stamped Savinelli Extra Lumberman on the underside of the shank. Next to that it is stamped Italy. In the second photo below you can see the line where the two sections of shank are joined. The next two photos of the rim top and the underside of the bowl and shank show some of the other issues. The rim top was worn smooth in places and the front right outer edge was rough from knocking the pipe out on hard objects. There was also some cake on the wall that needed to come out on the front right of the inner edge. The underside of the shank shows a hairline crack above the Lumberman and Italy stamping and another at the edge of the bowl just above my thumb. There was also a hard patch of something stuck to the bottom front of the bowl that was hard and rough. I am not sure if it is a repair or what but it will need to be addressed.The band on the shank is part of a shank repair that had been done on the pipe. The shank had been smoothed out and most of the rustication removed under and in front of the band. There was a repaired crack on the underside of the shank. The band was loose on the shank as the glue had dried. The band is an aftermarket repair band and not original. The replacement stem has been poorly fitted to the shank end. The diameter of the oval stem does not match that of the shank and band.There were definitely a lot of little issues that needed to be addressed on this long shanked Canadian but there was something about it that attracted me to its potential. I topped the bowl on a topping board with 220 grit sandpaper and removed the damage to the outer and inner edges of the rim.I pressed some briar dust into the small crack on the right side of the bowl toward the bottom and added some clear superglue. I repaired the hairline crack on the shank and on the lower left side of the bowl – drilling the ends carefully with a microdrill and then filling in the crack with briar dust and super glue. I circled the small cracks in red in the photos below.I used a series of dental burrs and drill bits on the Dremel to replicate the striated pattern of the wire rustication on the bowl and shank. It took some slow and careful handwork. I ran the Dremel at a speed of 5 so that I could easily maneuver it around the bowl and shank to match the pattern of the rustication. I used it to remove most of the thick, hard spot on the front of the bowl and match the rustication pattern surrounding it. I reworked the rustication on the rim of the pipe. I repaired the rustication under and against the band on the end of the shank and the repair on the underside of the shank. The first go at it I used the dental burrs but would later have to use files and rasps to cut the proper pattern in the briar. The next photos show the progress of the rustication. I slid the band off the shank, put the stem in place and shaped the stem to fit the curvature of the shank. I worked on it with 220 grit sandpaper until the flow of the shank and the stem matched. I personally like a smooth junction between the stem and the shank and the only way to do that correctly is to remove the band and rework that area before gluing the band back in place. The next two photos show the fit of the stem to the band and also the striated rustication pattern. Progress is being made.I slid the band off and put white all-purpose glue around the shank where the band would go. I pressed the band in place and wiped away the excess glue. I let the glue under the band set until the band was tight against the shank.I gave the bowl and shank an under stain of dark brown aniline based stain. I applied it and flamed it to set it in the briar. I repeated the process until the coverage was what I wanted.I hand buffed the pipe with a cotton cloth to give it a basic polish. I wanted to see what the coverage looked like once the stain had dried. I took photos to show how the pipe looked once I had gotten to this point in the restoration. The rim did not look right to me so I used a file to cut lines into the rim top. I used a large rasp and also a set of needle files to hand cut the lines. The photo below shows the lines after I used the wood rasp. I stained the rim top again with dark brown stain to have a look.I used some smaller needle files to cut lines between the lines that were already on the rim from the rasp. I wanted the pattern to look more like the patterns on the bowl sides and shank. I restained it with a dark brown stain. Once the stain was flamed and dried I gave the bowl a coat of cherry Danish Oil as a top coat that would add some contrast to the look of the briar and blend the all the repairs and the joint of the two parts of the shank into one cohesive looking piece. I hand buffed the bowl and shank with a soft cloth and then gave it a light buff with Blue Diamond on the buffing wheel. The contrast looks really good and the coverage makes the repairs blend in really well with the rest of the bowl and shank. I polished the stem with micromesh sanding pads – wetsanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I buffed the stem between the 2400-3200 grit pads and then finished with the pads. I rubbed the stem down with Obsidian Oil after each grit of pad and then a final time after the 12000 grit pad. I set the stem aside to dry. There were still some faint sanding marks on the stem showing so I buffed the stem with Red Tripoli and then carefully buffed out the scratches with Blue Diamond on the wheel. I was able to polish the stem and it shone nicely. I buffed the nickel band and then lightly buffed the bowl with Blue Diamond. I gave the stem multiple coats of carnauba wax and gave the bowl and shank several coats of Conservator’s wax. I buffed the pipe with a clean buffing pad to raise a shine and hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. It is a beauty and should provide a cool smoke to whoever wants to add it to their collection. I will be posting it in the rebornpipes store soon. Thanks for looking.

Restoring a Pipeman’s First Pipe

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Sometimes I get requests to restore pipes that touch a sentimental chord for me. When that happens it brings back all kinds of memories and thoughts for me. A while ago I received an email from Phil regarding a pipe he had that he wanted some help with. He explained that it was not an expensive pipe but that was his very first when he started as a pipeman. We emailed back and forth for a bit and then he sent it up to me in Vancouver to assess and see if it was worth restoring. It came in the mail last week and I opened the package to have a good look at it. I went over it slowly and carefully and found some issues that needed to be addressed. To me the pipe was very restorable and I was willing to take it on.

Here is what I saw as I looked at the pipe. I put together a list for Phil and emailed it back to him. I would say it is well worth a cleanup, repairs, refinishing and polishing. I think that it has a pretty long life ahead of it.

He was concerned with the overall condition of the pipe. It was a basic basket pipe and had a lot of fills in the bowl and shank. The bowl had never been smoked to the bottom so the briar is raw. It is a little smoky looking but is basically sound. The pipe can be smoked for a long time.

The little lines in the bottom of the bowl are called checking. They happen to the inside of almost all pipes and are caused by heating and cooling. In this case it appears that the pipe had never been smoked to the bottom. I recommended a complete reaming and then some pipe mud (cigar ash and water) to fill in the little fissures and then a simple bowl coating to protect the bowl while he built a cake.

He had mentioned a crack on the left side of the bowl. The noted crack was definitely there. It was on the left side toward the front. It is a hairline crack that starts at a putty fill toward the top of the bowl and ran down to another putty fill on the bottom of the bowl. This is one time where fills actually worked in my favour. I repair cracks all the time by drilling a small pin hole at each end to stop the crack from spreading. In this case the fills did just that for me. Go figure. I would need to simply pick out the old putty and repair the fills or top them up with super glue and briar dust.

The rim looked like it had several fills on the top and the inner edge. It was hard to be certain as there was a thick coat tarry lava. It would need to be cleaned off and the fills check for stability and repaired if not.

The stem was in good shape but was oxidized and had tooth chatter. It would need to be cleaned and polished to remove the oxidation and make the vulcanite shine.

Looking in the shank the mortise and airway are also sound.

Here is what the pipe looked like when it arrived in Vancouver. I took photos to set the base for what it looked like before I started. Note the fills on the shank sides, bottom and bowl sides and bottom. I took a close up photo of the rim top to show the condition of the bowl and the rim. The front inner edge of the rim appears to be burned and it is out of round. It is hard to know if there was any other damage on the rim top.I took some close up photos of the fills and crack on the left side of the bowl running between the two large fills. It is circled in red in the photos below. The crack is hairline and is fairly tight. The fills show some shrinkage in the putty and will need to be removed and replaced.I took a close up photo of both sides of the stem to show the tooth marks and chatter on both sides near the button.I reamed the bowl with a Savinelli Fitsall Pipe Knife to scrape out the cake to the bare briar. I used the sharp edge to scrape off some of the heavy cake on the rim top.I scrubbed the top of the rim with alcohol and cotton pads. I was able to remove most of it. The inner edge of the bowl showed a lot of damage. The front edge had a fairly deep burn mark that covered the surface of the rim at that point but did not go too deep.I cleaned up the inner edge of the rim and the sides of the bowl with the PipNet reamer. I used it to remove some of the damaged edge.I topped the bowl to deal with the burn mark that is visible in the above photo. After I topped it I repaired the damaged fills on the rim and bowl sides that way I could top the repaired portions at the same times. I picked out the fills with a dental pick and removed the putty. The two that joined the crack were quite large and deep. I repaired them by tamping briar dust into the pits and then pushing clear super glue into the dust. I repeated the process leave a thick bubble of glue and dust on the surface of the repair. I did the same on the rim top, inner edge and the shank sides and bottom to repair the fills there.I sanded the fills smooth with 220 grit sandpaper to blend them into the surrounding briar. I added a little more super glue to some pits in the repairs and sanded them once the glue had dried. I sanded the oxidation and tooth chatter off the stem with 220 grit sandpaper. I was able to remove all of the chatter and even the tooth marks as they were not too deep in the vulcanite.I sanded the bowl and stem with a medium and a fine grit sanding sponge to begin to smooth out the scratches and sanding marks. I sanded the bowl with 1500-4000 grit micromesh sanding pads in preparation for staining the bowl. I planned on giving the pipe a contrast stain so I started with a dark brown aniline based stain. I applied the stain, flamed it and repeated the process until I was satisfied with the coverage.I wiped the bowl down with alcohol on a cotton pad to remove the heavy dark finish and make it more transparent. I wanted the dark brown deep in the grain once I had removed it from the lighter portions of the briar. I sanded the bowl with 1500 grit micromesh pads. I continued to sand the bowl with 1500-2400 grit micromesh pads to get the transparency that I wanted on the bowl. The next photos show what it looked like once I had finished sanding it. I gave the bowl a top coat of Danish Oil with a Cherry Stain. I rub the oil onto the bowl and rub it off and buff it. The next two photos are a little blurred but you can clearly see the cherry colour that is coming to the surface of the bowl. It works really well to blend in the fills.I set the bowl aside to dry and turned to the internals. I cleaned out the mortise and the airway in the shank and stem with alcohol, pipe cleaners and cotton swabs.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 and dry sanding with 3200-120000 grit pads. I buffed the stem with red Tripoli on the buffing wheel after the 4000 grit pad and then finish sanding it with the 6000-12000 grit pads. I gave the stem multiple rub downs with Obsidian Oil after each few pads to see if the oxidation at the shank end was getting better. By the time I was finished with the final pads the stem looked much better. I would give entire pipe a buff before I finished the restoration. I mixed a batch of pipe mud – cigar ash and water – to form a paste and applied it to the bowl bottom and sides with a folded pipe cleaner. I pressed the mud into the small checking that was around the bowl bottom with a dental spatula. The pipe mud will protect the bowl while a cake is formed.I buffed the bowl and stem with Blue Diamond on the buffing wheel to raise the shine and highlight the grain on the bowl. The fills are still visible but they blend into the surface of the briar better than they did before. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. I will be packing it up and mailing it back to Phil once I give it a bowl coating. I am hoping he enjoys this piece of his personal pipe history. It should provide many more years of enjoyment for him.

A Medico VFQ Rhodesian with a Cumberland Stem

Rebirth: a Liverpool Stummel with Beautiful Grain and Miserable Drilling

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Blog by Steve Laug

I found this long shank Liverpool pipe sans stem at an antique mall in Idaho when I was visiting my brother. I did not look at it too closely but noticed it was lightly smoked and had some really nice looking grain. I bought it as I figured it would not be too big a deal to make a stem for it. Besides the price was only $4. Looking at the next four photos you can see why the grain got my attention. It is a mix of birdseye, flame and cross grain. The stain that was used really highlights the grain. In the first photo you can see the chip out of the top of the bowl on the left side as well as the chip out of the shank top between the bowl junction and the stamping on the shank side. When I got back to my brother’s place he looked it over and just shook his head. He pointed out the issues with the bowl. The airway entered the bowl at the far right side. The bowl was hardly smoked and this may well have been a reason. Externally the bowl was not round it was entirely lopsided. It was wrong both inside and out in more ways than I had noticed in my quick decision to purchase it. This one was going to be a challenge in more ways than one to restem and make usable once more. I was looking forward to seeing what I could do. The next two photos show the misdrilling and the misshapen out of round external bowl.There were some deep gouges on the left side of the pipe – one had the top of the bowl and one on the shank just ahead of the stamping. There were also some pits and gouges on the underside of the shank and on the end on both top and bottom. I have circled the large one in the first photo below. It is a bright spot circled in red. Then I looked closer at the overall bowl and shank. What a mess. It had been drilled at quite an angle. It appeared that the drill had gone through the right side of the shank just before the bowl. It had been repaired with a fill that was pitted. It is circled in red in the second photo below. The third photo shows the shank from the mortise end. It is obvious that the shank was not round and the mortise was off to the right. This was going to be an interesting pipe to restem. As I looked at the left side of the shank with a magnifying lens I could see that first line of stamping (faint on the top and better at the bottom side of the words read CONTINENTAL. The second line of stamping was clearer and read REAL BRIAR. In examining the rest of the shank, I could see that it was all that was stamped on the pipe. I did some searching for the brand name and found one on Pipedia. The Continental Briar Pipe Co. Inc. manufactured briar pipes in Brooklyn, New York. The address on York and Adams Streets was taken from a letter sent to a Henry T. Rice dated July 28, 1941.

I went through my stem can and found two prospects for stems. Because the shank was misdrilled and out of round and the mortise was also off to the side I needed to have a stem slightly larger in diameter than the shank. One of the stems was a saddle stem and the other a taper stem. The saddle stem was not quite large enough so I opted for the taper. I used a pen knife to open the mortise and make it more round. I worked to remove briar from the left side of the mortise and make the shank end round. In the third photo below you can see the finished mortise.When I finished the work on the mortise I sanded it with a rolled piece of sandpaper to smooth things out.I pushed the taper stem into the mortise and the fit against the shank was a good fit. The right side where the shank was out of round needed to have some vulcanite removed to make the flow of the stem and shank correct but it would work. The taper stem makes the pipe a Liverpool. If I had used the saddle stem it would have been a lumberman. I like the promising look of the new pipe. There were many on the top and the bottom of the shank and along the right side of the top of the bowl. There was also a place on the right side of the shank at the bowl shank junction that had been filled to repair a drill through. It had been patched with putty but was pitted and rough. I wiped the shank and bowl edge down with alcohol. I filled all of the pits and the repaired area with briar dust and then put drops of super glue on top of the dust fills. The photos below show the patched and repaired areas.When the repairs dried I sanded the repairs smooth to match the briar around them. The photos below show the freshly sanded areas on the pipe. The repairs are dark spots in the middle of the sanded areas. They will be blended in once I stain the bowl and shank. I used a needle file to reshape the button edges on both sides of the stem. They were worn down and the sharp edge was indistinct. I redefined the edges and smoothed out the surface in front of the button.I wiped the bowl and shank down with alcohol to remove the remaining finish on the bowl and to clean off the dust in preparation for restaining the pipe. I sanded the surface of the stem with 220 grit sandpaper to remove the oxidation and smooth out the file marks and tooth marks that remained. I lightly topped the bowl on the topping board to remove the damaged areas on the rim and created a smooth well defined edge on both the inner and outer parts of the bowl. I used a folded piece of 220 grit sandpaper to clean the inner edge and remove the darkening there.I wiped it down another time to clean off the rim and the edges of dust. I used a dark brown stain touch up pen to stain the sanded areas on the rim, bowl side, shank top and bottom and shank end. I was not too worried about coverage at this point rather providing a base coat before I stained the bowl in its entirety. My thinking was that the base coat would blend in with the existing stain and then the top coat would tie it all together. I stained the pipe with a dark brown aniline stain and flamed it with a lighter. I repeated the process of staining and flaming until the coverage was even around the bowl. I set the pipe aside to dry for a few hours and worked on the stem.I wiped the bowl down with alcohol on cotton pads to remove the dark crusty finish. I wanted the stain to be more transparent to let the grain show through. I sanded it with micromesh sanding pads to polish the bowl and shank. The grain really shown through now and the flame grain, birdseye and cross grain were beautiful. The fills have blended in on most of the bowl while the repair on the right side of the shank at the bowl is dark but smooth. I scraped out the remnants of cake that remained inside of the bowl with the Savinelli Fitsall Pipe Knife and sanded the walls with 180 grit sandpaper to smooth them out.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil between each set of three pads. I took it and buffed it with Tripoli after the 2400 grit pad and followed that with Blue Diamond. Then I went on to continue polishing it with the higher grits of micromesh pads. I buffed the pipe and stem with Blue Diamond on the buffing wheel and carefully buffed around the stamping. I did not want to damage it any further than before. I gave the pipe and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth to deepen the shine on the briar and the vulcanite. The finished pipe is shown in the photos below. It is a long pipe that is just under 7 inches long and the bowl is 1 ¾ inches tall. The bowl exterior is 1 1/8 inches in diameter and the bowl chamber is ¾ inch in diameter. What started out as a major mess came out looking like a fine pipe. Even though the airway enters the bowl on the far right the draw is still very good. I think it should smoke fairly well and provide a decent looking long pipe for someone who wants to add it to his collection. Thanks for walking through the challenge with me.