Tag Archives: Stripping a varnish coat

Restoring a Father’s Legacy of 10 Brigham Pipes Gathered throughout his life #2


by Steve Laug

Early this month I was contacted by Donna to see if I knew anyone interested in purchasing her father’s pipes. She wrote as follows: “I am wondering if you would be interested in my father’s collection of Brighams.” She further spelled out what he had in the collection. He had 1 – 2 dot pipe, 3 – 3 dot pipes, 2 – 4 dot pipes and 4 – 5 dot pipes. There was a total of 10 pipes. I asked for a photo of the pipes and she sent the photo below. I was very interested.We emailed back and forth and the short story is that I paid for the collection and she shipped the pipes to me. On Tuesday after Easter the box arrived and I was happy to be able to see them up close. They were obviously well-loved pipes and in varying degrees of needing work. I wrote her and told I received them and that I was pleased with the lot. I was looking forward to working on them. She aske me to send her photos along the way as I finished the pipes. I will be sending her the links to the blog so she can see the work and the process of bringing them back to a semblance of their original beauty. Thanks Donna for the opportunity to work on your Dad’s pipes.

The second of the pipes I have chosen to work on from the lot was the last one at the bottom of the right column in the photo above. I would call the pipe a Poker/Cherrywood Sitter pipe with an amber acrylic stem. It is stamped on the left side of the shank and reads Brigham in script. On the under of the shank near the flat heel of the bowl it has the shape number 482L. The stamping will help me date the pipe. From the cake in the bowl and the other pipes I could tell her Dad love aromatic tobaccos. This pipe was heavily caked with an overflow of lava on the rim top and on the inner and outer edges of the bowl. The shank end even that had a coating of tar build up. The stem did not sit all the way in the shank so I assumed it was very dirty in the shank. I removed the stem and found that the Hard Rock Maple Distillator was missing from the aluminum tenon. The shank was black, tarry and oily. The stem was dirty and dull with thick oil and tar in the airway from the tenon to the button. There were light tooth marks and chatter on both sides ahead of the button. The left side of the taper stem bore four brass pins in a triangle format. That would also help with identifying the pipe. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top looked to have a coat of lava overflowing down the crown with some possible damage around the inner edge. I took photos of the top and underside of the stem showing the light tooth chatter on the acrylic stem surface. The airway in the stem is also heavily stained with tars and oils.The stamping is very clear and it reads as noted above. I removed the stem from the shank and took a photo of the parts to show the look of the pipe. I have captured the pattern of the four brass dots on the stem. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) has written book on the history of the brand. This article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings).

I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

I read further in the article to the section entitled Revised Dot System 1980. I quote from that below.

Brigham changed the Dot system in 1980, adding a 7 Dot at the top of the line, dropping the names of each series and eliminating the confusing vertical and horizontal 3 Dot configurations. The Norsemen and Valhalla series were combined to form the President series of freehand pipes, which adopted a 3 Dot pattern with a larger dot on the right as shown below. The 7- grade pinning system stayed in place from 1980 to 2001.

With the information from article and the chart above I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this Late Canadian Era was made between 1980-2000. The pipe is a Brigham (4-Dot) 482L, a Poker Sitter to my mind. The Canada stamping pins it down to the period between 1990-2001 when the aluminum tenon was replaced.

I wrote to Charles Lemon to see if he could help to narrow down the date a bit more. I also wanted to know about the acrylic stem and the shape. He wrote me back with this answer:

Brigham put out a limited run of System pipes with Acrylic stems in the early 1990s. Available stem colours were yellow, green and chocolate swirl. There is a short paragraph on Page 54 of the book on this limited run, but there’s not a great deal of information available. 

I paused reading the email and turned to Charles’ book, Brigham Pipes, A Century of Canadian Briar, page 54 as noted above and quote:

In the early 1990s a small number of Brigham pipes were made with acrylic stems instead of the traditional rubber stems. These were available in several colours – yellow, green and chocolate swirl. Due to the short production runs, these acrylic-stemmed pipes are quite rare on the estate market.

I went back to the email – Charles further wrote about the shape number.

In the Shape Chart, I’ve identified Shape 82 (b) as a “1/4 Bent Pot Sitter”. The “L” in the shape code refers back to bowl size options available in the mid to late 1960s, where any standard pipe shape could be ordered in S, M, ML, L, XL sizes. I suspect your early 1990s pipe was made using a New Old Stock stummel originally produced some 20 years earlier.

Hope that helps. It’s a lovely pipe! – Charles

I now knew that I was dealing with a pipe made only in the early 1990s in a short production run and was quite rare on the estate market. The shape number 82 was for a bent Pot Sitter. The 4 preceding the 82 referred to the 4 Dot mark of the pipe. What was interesting to me is Charles’ comment that it could have been New Old Stock Stummel produced 20 years earlier.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first and second cutting heads and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at this point in the process. I scrubbed off the surface of the bowl and shank with acetone and cotton pads. The surface was coated with a shiny varnish coat. I wanted it to be gone so that I could see the briar underneath. It looked very good once the varnish coat was gone. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I cleaned out the shank, the airway and the deep mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that Donna’s Dad had really enjoyed and used this pipe. I cleaned the inside of the aluminum tenon and the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty. I sanded the smooth portions of the bowl and rim with 320-3500 grit sanding pads to remove the marks, scratches and darkening on the rim top. I polished it with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I sanded the surface of the acrylic with the 2 inch sanding pads – 320-3500 grit pads. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I refit the aluminum tenon with the Brigham Rock Maple Distillator. It is a unique and cool smoking experience. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth tall bowl sides and the rusticated blaze on the left shank side looks great with the yellow acrylic stem. The Rare Brigham 482L Poker/Sitter with an acrylic stem feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.29 ounces/65 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Canadian Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

The 2nd of a Pair of Interesting Flea Market Finds – a Polo Sport Bruyere Bent Billiard


Blog by Steve Laug

The next pipe on the work table is the second of a pair of pipes that I picked up when my daughters and I went to the Vancouver Flea Market not too long ago when the COVID-19 restrictions were lifted some here. We walked through all the stalls in the market and talked to vendors. We were chatting with an English chap about pipes and he took a bag out from under the table and in it were two pipes. The first pipe was petite Bent Bob’s sandblast pipe that I restored and wrote a blog about earlier. The second pipe was worn and had varnish peeling off. It was stamped Polo [over] Sport on the left side of the shank and Bruyere on the right side. On the underside near the stem/shank junction it is stamped with the shape number 21. The rim top had some darkening and some lava build up and there was a light cake in the bowl. The stem was oxidized, calcified and had some deep tooth marks and chatter on both sides ahead of the button. button. It was another good find and I was able to negotiate a good price for the pair of pipes that I picked up. I took photos of the rim top and bowl to give a sense of what I saw. There was a thin cake in the bowl and there was lava on the rim top and the inner edge of the bowl. I also took photos of the top and underside of the stem to show the oxidation, calcification and the deep tooth marks and chatter next to the button on both sides. I took a photo of the stamping on the left, right and underside of the shank. It captured the stamping well in the photos and you can see that they are clear and readable as noted above.I turned to Pipephil’s and to Pipedia to see what I could find out about the brand. I also googled the brand name of the pipe. It appears that quite a few companies in several countries made pipes that were stamped Polo. Savinelli in Italy, Vauen in Germany, Imperial Tobacco Company and Cadogan in England. I have eliminated the Savinelli connection as well as the Vauen connection by the stamping on those pipe versus this one. It may well be an Imperial or a Cadogan after the merger. I am not sure I will ever know for certain.

It was now time to work on the pipe. I had a decision to make. Should I scrub it with Murphy’s or skip that step and scrub it with acetone to remove the peeling varnish coat? I opted to go with the acetone scrub. I scrubbed the rim top and sides of the bowl with acetone on cotton pads to remove the grime and the peeling varnish. I was very happy with the outcome. The bowl had some interesting grain around the top and sides. I cleaned up the inside of the bowl and removed the cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar and cleaned it up so that I could examine the bowl walls carefully. They were clean and undamaged.I heated the stinger with a lighter to loosen the tars that held it firmly in the tenon. I find that these really restrict the airflow and it did in this case significantly.I scrubbed out the internals of the shank and stem with alcohol, cotton swabs and pipe cleaners. I worked until both the shank and stem were clean.I filled in the damaged areas on the rim top and the lower left side of the bowl/shank with clear CA glue. Once the repairs cured I wetsanded those areas of the bowl and rim with a 1500 grit micromesh sanding pad. I sanded the entirety of the bowl with micromesh pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the sanding debris. The bowl began to take on a deep sheen. I rubbed the bowl down with Before & After Restoration Balm. The product works to revitalize, protect and polish the briar. I let it sit on the bowl for 10 minutes and then buffed it off with a cotton cloth. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a lighter and was able to lift them significantly. I filled in the remaining marks with clear CA glue. Once it cured I used a small file to recut the edge of the button and to flatten out the repairs. I sanded out the repairs with a folded piece of 220 grit sandpaper and then started polishing it with 400 grit wet dry sandpaper.  I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I rubbed the stem down between pads with Obsidian Oil. I finished polishing using Before & After Stem polish – both Fine and Extra Fine. I rubbed the stem down a final time with Obsidian Oil. This is the first of this brand that I have worked on and one that I can find no detailed information. I believe it is an English Made pipe perhaps Imperial or Cadogan. The Polo Sport Bruyere 21 Bent Billiard is a beautiful pipe underneath that thick and peeling varnish coat. The grain is very nice and the colour of the briar goes amazingly well with the polished black vulcanite taper stem. The delicate curves of the bowl and stem work together to create a pipe that is a pleasure to look at and is comfortable in  the hand. With the stinger apparatus removed the pipe has a great draught (I put it back to let the new owner keep or remove it). The dimensions of the petite pipe are Length: 5 inches, Height: 1 ¾ inches, Bowl diameter: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/35 grams. It is a great looking pipe that feels great in the hand and is light weight in the mouth. The light weight of the pipe, the bend in the stem and shank should make it another  perfect clencher. I will be adding it to the British Pipe Makers section of the rebornpipes store shortly. If you are interested in adding it to your collection send me a message on Facebook or an email. Thanks for walking through the process with me. Cheers.

Cleaning up a new brand to me – a Mullins & Westley Covent Garden 45 Bent Billiard


Blog by Steve Laug

The next pipe on the work table came to us from an online auction from Ancram, New York, USA.  It is a bent Billiard that is stamped on the left side of the shank and read Mullins and Westley LTD. [arched over] Covent Garden [over] London. On the right side it is stamped Westleys [over] Covent Brand. On the underside of the shank the shape number 45 was stamped near the shank end. The finish was very shiny and the varnish was nicked and scratched on the sides and heel of the bowl. The varnish on the rim top was peeling on the inner edge of the bowl. The bowl was heavily caked and there was a light and spotty lava overflow on the rim top. The inner and outer edges of the rim appeared to have no damage. The taper stem had a W stamped on the left side. It had light tooth chatter and marks on the top and underside near the button. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work.   He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the spotty lava coat on the top. He also took photos of the top and underside of the stem to show the oxidation and the chatter and tooth marks on the topside and underside near the button.  Jeff took a photo of the heel of the bowl to give a picture of the condition of the finish on the pipe. You can seep the nicks and spots where the varnish is damaged. There is some nice grain under the varnish coat.The stamping on the sides of the shank is clear and readable and read as noted above. Since I had never heard of the Mullins & Westley Brand or as the right side of the shank read the Westleys Covent Brand I turned to Pipephil’s site to see if I could garner any helpful information on the company and the maker. I found a listing for the brand and actually learned that it was a tobacco shop in Covent Garden, London (http://www.pipephil.eu/logos/en/logo-m8.html). I have included a screen capture of the section the brand. I quote a note that appeared in the sidebar.

Brand of the Covent Garden tobacconist who also blends its own pipe tobacco. Address: 27A The Piazza, Covent Garden, London WC2E 8RDI turned to Pipedia (https://pipedia.org/wiki/British_Pipe_Brands_%26_Makers_M_-_Q) and found the listing for the brand. There was not an article but it did confirm the information on PipePhil’s site. I quote:

Mullins & Westley Tobacconists; 27A The Piazza, Covent Garden, London. Today probably most famous for their snuff tobaccos. Private label pipes made by various European brands.

I googled the shop and found that it had a website that no longer worked. There were photos of the shop that others had collected. I saved one from Flicker that captured the essence of the small shop. It reminds me of some of the shops that I visited in York, Bath and Cambridge on a trip to England. Here is the link to the photo and the photo as well (https://c1.staticflickr.com/7/6181/6056846779_698d27c9f9_b.jpg).Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe once I received it.   The rim top cleaned up really well. The rim top and edges of the bowl show the peeling varnish coat. It is hard to see in the photos above but the entire bowl has the same issue. The stem surface looked very good with very light tooth marks and chatter on the top and the underside near the button. The stamping on the left side of the shank is clear and readable. It reads as noted above. I would need to touch up the W stamp on the stem side.   I removed the taper stem and took a photo of the pipe to give a sense of the whole. There was an aluminum stinger in the tenon that I would need to remove.Now it was time to work on the pipe. When I have to deal with removing a peeling varnish coat I always move forward with a bit of fear and trepidation as I have learned the hard way that you never know what will be underneath the varnish. A shiny coat often hides a multitude of surprises. I went ahead and scrubbed the bowl with acetone on cotton pads to remove the finish. It took some work but it came off pretty well. I was surprised that actually there were only a few small fills in the briar. I breathed a sigh of relief!  Once I had the coat of varnish removed I wiped the bowl down with a clean pad and some more acetone to remove the debris of varnish that was left behind on the briar. I took photos of the briar to show that the pipe was actually quite nice under the varnish coat. I decided to stain the bowl with a Cordovan aniline stain. I applied the stain with a dauber and flamed it with a lighter to set the stain in the briar. I repeated the process until the coverage was what I wanted. I set the bowl aside to let the stain cure.I wiped the briar down with alcohol on cotton pads to remove the excess and to begin the process of bringing the grain to the surface so it is more visible.  I buffed the pipe with red Tripoli on the buffing wheel and removed some more of the top coat of stain on the bowl. The grain is starting to really come alive. I wanted the stain to be a bit more transparent and make the grain pop. I polished the briar with micromesh sanding pads – sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth. There is a fill on the lower left side and the upper right side that stood out a bit but that was the extent of the visible fills.      I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for ten minutes and then buffed it with a cotton cloth to raise the shine. The grain came alive and the finish looked rich. I set the bowl aside and turned to work on the stem. I touched up the W stamp on the left side of the stem with Liquid Paper. I scraped off the excess material with my fingernail and buffed around the stamp with cotton pad.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.  This Mullins & Westley Ltd Covent Garden 45 Bent Billiard is a great looking pipe now that it has been stripped and refinished. The smooth finish around the bowl is quite beautiful and highlights the grain and works well with the polished vulcanite taper stem. The fills on the sides of the bowl are less visible after polishing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Westley Covent Garden Bent Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe was 47g/1.66oz. I will be putting it on the rebornpipes store shortly. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!  

Rejuvenating the Amazing Grain of an EWA Trophee of St. Claude, France 909


Blog by Dal Stanton

Next on my worktable is another pipe I acquired from a ‘Lot of Treasures’ I found on French eBay.  This French Lot of 50 has rendered some real keepers with historic interest and collectability.  The EWA Trophee I’m now looking at is a classic Bent Billiard with a flare – the acrylic stem, banding and picturesque briar holds out great potential, but it come with some challenges as well.  Pipe man, Scott, commissioned the EWA – a friend on FB and regular contributor on different Face Book Groups, and a former US Navy man who I appreciate very much.  Scott reached out to me on FB Messenger and had been looking at the pipes available for commission in my For “Pipe Dreamers” Only! collection and there were 5 pipes he was dreaming about that he had seen, but settled on one, the EWA Trophee.  I appreciate Scott’s patience in the speed of my pipe restoration production line!  His patience is now paying off, and his commission benefits the Daughters of Bulgaria – our work here in Bulgaria helping women and girls who have been trafficked and sexually exploited.  Here are the pictures that drew Scott’s attention. I can see why this pipe got Scott’s attention.  I have worked on several French named pipes, and this was the first with ‘EWA’ stamped on the left shank flank.  Underneath and at an angle is stamped ‘TROPHEE’.  The acrylic stem also is stamped with a distinct EWA.  The right side of the shank is stamped ‘BRUYERE’ [over] ‘ST. CLAUDE’ [over] ‘FILTRE’.  Tucked on the lower side of the shank is stamped the shape number, ‘909’.  Information about this nomenclature was readily available in the Pipedia article on EWA pipes and with this being my first look at the EWA name of St. Claude, I include more of this article.

From Pipes, Artisans and Trademarks, by José Manuel Lopes

EWA is a French brand of Pipe EWA-Ets. Waille SARL. Launched in the 1970s by Michel Waille, the brand began in the Waille factory founded in 1860 by Horace Waille., and has been passed down from generation to generation ever since. He was succeeded by his son, René (1902-1932), his grandson Adré — who obtained the rank of ‘CAP de Pipier’ in 1926 and was in the company from 1920 to 1974 — and his great grandson, Michel Waille.

Michel, ‘Meilleur Ourrier de France’ but retired today, is currently President of the Pipe Club de Saint-Claude. He joined his father in 1968 and was at the head of the firm until 2002, when the brand was sold, first to Mr. Gigandet, and later to Denis Blanc, of Ad Hoc Pipe. [link is dead]

The company specialises in the production of horn, acrylic and cumberland stems, and today is the only maker in Saint-Claude producing horn and Lucite stems. It also makes the Terminus system pipes, employs half a dozen people and export 25% of its production. From site Ad Hoc Pipe [link is dead]

Horace Waille, the great-grandfather was a pioneer in the history of Pipe story of Saint Claude and created in 1860 a pipe workshop.  Rene Waille, his son, has continued the activity from 1902 to 1932 and was specialized in the initial shaping.

Andre Waille, son of Rene, obtained a “CAP de pipier” (Pipe maker degree) in 1926 and has pursued the activity of the familial company from 1932 to 1974. He is the only pipe maker, who obtained a Pipe maker degree. In 1968 Michel, son of Rene, actual Manager of EWA pipe joint the familial company and transform in 1974 the company in SARL PIPE EWA.

The information I gain from Pipedia that is useful – the Waille name is long-standing in France’s pipe center of Saint Claude.  I’m especially interested in the information that the company has historically specialized in the production and use of horn, acrylic and Cumberland stems which is relevant for the pipe on the worktable.  Pipephil.eu was my next stop and information there clarified the age of this EWA Trophee and the meaning of EWA.  The name was changed in 1979 from simply Waille to EWA from “Etablissement WAille” (English: Establishment).  So, the acrylic stemmed Billiard on my table dates at the earliest starting at 1979 with the genesis of the EWA stamp.With a better appreciation of the heritage and age of this EWA Trophee of St. Claude, I look more closely at the pipe itself.  The grain and classy acrylic stem and banding/shank ring shows promise, but there are also some issues and challenges in bringing this pipe back to a more presentable state.  I take several more pictures to catalogue the issues I see.  The fittings of the pipe have come apart.  As I disengage the stem and stummel, the 8mm filter sleeve is unattached to the stem and needs to be reattached.  The shank ring is also loose. The pipe has been heavily smoked and loved and the cake in the chamber is substantial.  By lightening the picture, you can see how the cake expands as it descends into the chamber.  There is no way to assess the health of the chamber wall until this cake is removed to allow the briar a fresh start and to inspect the wall for heat fissures or cracks.The rim corresponds to the lack of maintenance and cleaning of the chamber.  Thick lava has flowed over the rim and must be removed and cleaned to liberate the briar rim presentation.I like the grain on the stummel – very expressive.  What I don’t care for is the thick shellac finish that was used on this stummel – my classic ‘candy apple’ finish.  I love shine, but briar shine not chemical shine!  I will need to strip this stummel down to the raw briar to allow the grain I see to breathe again.There is a deep gouge on the left side of the shank that creeps toward the shank end where there is another dent next to the edge. The heel of the stummel has seen better days!  There are a few good-sized dents and divots that must be addressed.Probably the most fun will be cleaning the acrylic stem.  The external acrylic surface will not be difficult, but the discolored airway is another thing altogether coupled with the issue of not being able to use the normal cleaning attack with the use of alcohol.On close examination, my concern grows for the cleaning of the airway as I can see microscopic veins splaying from the airway – mainly at the bend of the stem. This next picture is looking into the mouth of the stem that the 8mm filter sleeve has vacated.  This needs to be cleaned thoroughly making way to reattach the filter and afterwards, the ring.We have work to do!  To begin the restoration of Scott’s choice of this EWA Trophee Bent Billiard of St. Claude, I start with the cleaning of the stummel by reaming the chamber which is nearly closed by the growth of the cake.  I take another picture to mark the start and then, starting with the smallest of the blade heads of the Pipnet Reaming Kit, I begin the cleaning process.  To help in the cleanup I first put down paper towel. The cake is hard and stubborn and takes some time and effort for the smallest blade to penetrate to the floor of the chamber.  I take a picture about three quarters of the way down the chamber. I use 3 of the 4 blades available and then switch to using the Savinelli Fitsall Tool to scrape chamber walls.  Finally, I sand the chamber with 240 grit paper wrapped around a Sharpie Pen.  To clean the chamber of the carbon dust, I wipe it thoroughly with a cotton pad wetted with isopropyl 95%.  The picture below shows the huge pile of carbon that was removed from the chamber. After inspection, the chamber appears to be in good shape.  What I notice after the reaming is complete is the rim width imbalance that is now evident after the cake was removed.  The left side of the rim (bottom in the picture) is thinning where fire was drawn over the rim during the lighting. Next, to clean the exterior surface of the stummel, I use undiluted Murphy’s Oil Soap on a cotton pad to scrub.  I also use a brass wire brush to work on the lava crusted on the rim as well as gently scraping it with a knife edge.  The cleaning helps, but the rim remains darkened from the lava and the ‘candy apple’ finish is still very much in place. To complete the stummel cleaning regimen, I use pipe cleaners and cotton buds wetted with isopropyl 95% to clean the internals. After many pipe cleaners and cotton buds, and scraping the mortise walls with a dental spatula, the color of the buds started coming out less soiled.  I decide to stop at this point – the internals were clean enough at this point.In order to strip the ‘candy apple’ finish I put the stummel in a soak of acetone. This should strip the stummel of all the old finish.  I leave it in the soak overnight. Turning to the acrylic stem, before I started on the restoration and as I was thinking about my approach, something in the recesses of my memory was ringing a warning concerning the approach to cleaning the clear, acrylic stem, but I wasn’t sure what it was. I decided to send Steve an email with the stem’s picture and my questions.  With his vast rebornpipes experience, as always, his response was helpful to help chart a course:

Hey Dal

The clear stems like that (if on a GBD are Perspex and early acrylic) are not resistant to alcohol. They can shatter or at least craze. I will often use lemon juice to start with and also liquid cleanser or soft scrub with bristle pipe cleaners or shank brushes. Sometimes you can use a needle file to work the insides. The airways are often rough inside so they need to be smoothed out. It is pretty labour intensive to clean out the stains as originally the airways were clear…

Steve

In a subsequent note he also added this:

Ok… the GBD brand was originally a ST Claude Brand. Perspex is an early acrylic. It was on GBD Prehistoric pipes… Lucite is another brand name for acrylic… both are acrylic.

I have soaked the stems and it does help some, but I have also put the cleanser on a pipe cleaner and let it soak as well. I have even used comet cleanser… big thing is no alcohol if at all possible. Too risky.

I have read of guys chucking a pipe cleaner in their drill like a drill bit and spinning it in the stem but have not tried that myself…  Anyway..,

 Enjoy

Steve

To begin the ‘enjoyment’ in tackling what proves to be a very stubborn project, I take a picture to mark the starting block.Using a sharp dental spoon, I work on digging gunk out of the slot cavity and scraping the hard stain buildup there.In Bulgaria we do not have ‘Soft Scrub’ but we have a product in the same genre called CIF that I next use to begin addressing the rough stains in the bent stem airway.  I use a bristled pipe cleaner and dip it in the cleanser and go to work.  With the pipe cleaner serving as a back drop I can see that microscopic veins are already evident in the airway lining. This is the ‘crazing’ effect that Steve mentioned in his note.  Removing stain from these will be an effort.  The veins are concentrated at the bend of the stem.To up the ante a bit, I decide to try the technique that Steve described that others had tried – to chock a pipe cleaner in a hand drill and utilize the high-speed rotation to enhance the cleaning process of the acrylic airway.  In order to increase the diameter of the pipe cleaner ‘bit’ I twist and wrap an additional pipe cleaner that I had already used.  I then insert this into the chuck and tighten it down.  I use another bristled pipe cleaner as the ‘drill’ and dip it in CIF cleanser.  I then insert the end of the pipe cleaner into the shank side of the stem and start the drill rotation gradually as I slowly insert the pipe cleaner into the airway – I haven’t done this before so I’m watching to see what happens!  It works like a charm.  As I insert the pipe cleaner, I increase the speed of the rotation and there is no wobble at all.  With the drill speed rotation engaged, I then push and draw the stem back and forth to create more cleaning movement.  I do this also with a soft pipe cleaner and cleanser.  The pictures show the pipe cleaner drilling.Well, I hoped for perfect results, but as feared, the stains in the veins remain visible and these are concentrated at the outer bend of the stem.  Because of this, it is evident that these veins have been here a while.  The rest of the airway is looking good.Next, from Steve’s suggested assault options, I squeeze lemon juice into a dish.  I will use the natural acids of the lemon to work on the airway.  I use the pipe cleaner too, but since the night is late, I settle at this point to put the stem into the lemon juice to soak through the night.  With the stummel soaking in the acetone and the stem in the lemon juice, I turn off the lights and end another day. The next morning, I use a pipe cleaner on the stem again.  The lemon soak through the night did seem to work, but the veins and the discoloration in the veins remain.  A reminder that we live in a fallen world where perfect pipes and restorations do not exist.  I accept this and decide to move on, but I decide to leave a pipe cleaner wet with CIF cleanser in the airway to continue to work on the stains while I turn to the stummel.The stummel has been soaking in acetone through the night to remove the ‘candy apple’ finish.  I fish it out of the acetone and the first appearance is that it still has the sheen showing that old finish was still present.  The finish has been greatly softened through the soak and with the gentle help of 0 grade steel wool I remove the finish without difficulty.  With the old thick finish removed, I examine the shank and the heel areas again where I saw significant dents and pits and discover that these are not as pervasive as they appeared before.  Most of the visible damage was to the thick finish and not to the briar.  Well, that’s one argument in favor of thick finishes!  The second picture below of the close-up of the grain – the bird’s eye grain is fantastic! Looking at the rim, it is thinner on the left side (bottom in the picture) and that edge is deteriorated.  The entire rim presentation needs freshening and to try to improve the width balance some. To address this, I take out the chopping board and put 240 grade sanding paper on it.  I give the stummel a minimal topping to give the rim a fresh start.After taking as much briar off the rim as will be helpful, I switch the board to 600 grade paper and rotate the stummel a few more times to smooth and blend.After the topping, the thinning on the left side of the stummel (bottom in picture above) remains thinner and more topping will not improve this because the stummel width descending in the chamber is thinned because of burning and lighting on that side.  To top until the rim width starts evening out would require too much briar real estate.  The way to mitigate against this, but not fully remove it, is to create an internal rim lip bevel.  On the ‘fatter’ side of the rim I increase the amount of bevel somewhat to help even out the round of the chamber.  I use a coarse 120 grade paper to begin, then follow with 240 and 600 grade papers.  The results I believe have improved the rounding, but again as with the stem airway, perfection is not achieved but it is looking very good none the less! Again, looking at the dent on the stummel heel and on the shank, just below the Trophee stamping, I examine the dents and how to repair them.  I go out on our 10th floor balcony, which is my ‘Man Cave’, and use the steaming method to raise the dent that’s on the heel of the stummel.  I wet a cotton cloth with water, and using my wife’s iron, I apply heat to the wet cloth.  When I do this, the moisture in the cloth evaporates and creates steam which is forced into the area of the briar compression.  The porous composition of wood expands with the forced heat and moisture and the result is the dent hopefully shrinks as the wood reclaims its original state.I apply the hot iron to the wet cloth over the dent.The results are excellent.  If I look hard at the place, I can still see an imprint but there is no longer a compression of the wood.I do the same to the small compression on the edge of the shank and the results are equally as good. To clean the entire stummel of the minor nicks and scratches, I utilize the less invasive approach of sanding sponges.  I use a coarse grade, then follow with a medium and light grade sponges.  I like using sponges because they can find the hard to get places as sponges, but they help remove the small nicks and pits in the briar surface.  The grain on this stummel is amazing – the dark grains appear almost cloudy as they cluster. Next, I take out the micromesh pads and wet sand utilizing pads 1500 to 2400. After finishing the wet sanding, I notice a fill on the underside of the shank next to the shape number that doesn’t look solid. Using a sharp dental probe, I test it and it doesn’t take much to remove it.  Before continuing with the micromesh process, I need to refill the pit left behind.I wipe the area with a cotton pad wetted with alcohol and mix a small amount of thick CA glue and briar dust.  I place a small amount of briar dust on an index card then drop some CA glue next to it.  Using a toothpick, I gradually pull briar dust into the CA glue until it thickens to the consistency of molasses. I then apply a small amount of the putty over the patch area, careful not to go over the shape number.  I put the stummel aside for the putty to cure.Several hours later, the patch has cured, and I begin the process of filing the patch down with a flat needle file.I’m careful to remain on the patch as I file avoiding collateral damage with nearby briar.After bringing the patch mound down almost to flush with the briar surface, I switch to using the sharp edge of a piece of 240 grade sanding paper to bring the patch down to the briar surface.  Again, keeping the sanding process tightly confined to the patch area.When the patch is smooth to touch, I then switch to 600 grade paper to smooth the patch and blend further.When the 600 grade has finished its work, I catch up the patch area in the micromesh process utilizing pads 1500 to 2400.With the patch completed, I continue by dry sanding using pads 3200 to 4000 and 6000 to 12000.  I love the thick grain on this stummel!There is no question in my mind about whether this grain can stand on its own!  At this point I apply Before & After Restoration Balm to the briar surface.  The B&A Restoration Balm does a great job simply deepening the richness of the natural briar.  I apply some to my fingers and rub it into the briar surface.  As I rub it in, it thickens to a wax-like consistency.  After I apply it thoroughly, I let it stand and absorb for about 20 minutes then I wipe off the excess and buff up the surface with a microfiber cloth.  I’m loving the grain!With the stummel on the side, I now turn to the clear Lucite stem. I begin by washing the stem with dish soap and warm water.  Looking closely at the bit area, the top lip of the button is compressed.  I take a picture of it but it’s not easy to see!  There is also roughness from tooth chatter.The lower bit has a tooth compression as well as tooth chatter.I apply clear CA glue to the lower tooth compression and spray the CA glue with an accelerator to hold the glue in place and to quicken the curing process.To deal with the compression on the top button lip, I simply sand it out using 240 grad paper.  I smooth out the tooth chatter as well.I then use 240 grade paper to sand and smooth the patch on the lower side as well as to remove the tooth chatter and roughness of the bit and button.  I follow the 240 sanding by wet sanding the entire stem with 600 grade paper to take out the small nicks and scratches.Following the 600 grade paper, I sand/buff the entire stem with 0000 steel wool.Following the steel would I wet sand the stem using micromesh pads 1500 to 2400 and then dry sand with pads 3200 to 4000 and 6000 to 12000.  After each set of three pads I apply a coat of Obsidian Oil to the stem. The stem is ready to go.  I take the nickel shank ring and clean it with Tarn-X.  It does a great job shining up. Now it’s time to reattach the 8mm filter sleeve.  I want to make sure its straight and seats accurately in the mortise.  I first slip the ring over the sleeve without attaching it with CA glue.  I want to simply use it as a spacer for the first step of reattaching the sleeve.  With the ring over the sleeve, I apply CA glue around the end of the sleeve that is inserted into the stem cavity. After I insert the sleeve into the cavity, before the CA glue sets up, I quickly seat the filter sleeve into the mortise with the ring compressed between the shank and stem.  I hold the stem firmly in place with proper orientation until the CA glue sets.With the sleeve properly seated, I then apply a few drops to the stem side of the ring and then reattach it, again seating the stem into the mortise.  It looks good – no gaps and a straight snug fit.To spruce up the EWA stem stamping, I apply Rub ‘n Buff European Gold.  I apply a little over the stamping and simply wipe it lightly off with a cotton pad.  The stamp is a little thin, but the Rub ‘n Buff holds well, and it looks good.Now the home stretch.  I mount a cotton cloth buffing wheel to the Dremel set at about 40% of full speed and apply Blue Diamond compound to the stem and stummel. I then separate the stem and change to another cotton cloth wheel dedicated to applying Blue Diamond to nickel and I buff up more shine on the shank ring.  After reuniting the stem and stummel again, I then wipe the pipe with a felt cloth to clean off the compound dust in preparation of the application of the wax.  I then change to another cotton cloth wheel with the same speed and apply a few coats of carnauba wax to stem and stummel and then finish with a rigorous hand buffing to raise the shine.

The unique grain cluster constellation that I see in the EWA Trophee is amazing.  The heel grain pattern shows color, swirls and vortexes that remind me of pictures of the planet Jupiter.  It is truly amazing and mesmerizing to look at.  The Lucite stem came out well – it is classy with the complimentary gold and black band ring providing a nice transition.  My only wish is that I could have purged the stem airway totally of the discoloration in the crazed veins that will remain as a reminder of this pipes battle scars from its past!  Even so, the EWA Trophee of St. Claude, is a beautiful Bent Billiard and Scott did well in seeing the potential of this pipe when he commissioned it.  As the commissioner, he has the first opportunity to acquire it in ThePipeSteward Store.  This pipe benefits the Daughters of Bulgaria – women and girls who have been trafficked and sexually exploited.  Thank you for joining me!