Tag Archives: restemming

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

by Steve Laug

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the 7th of 11 pipes sent for restoration – a Bertram 30 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 30 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 30 Bertram with a ruined tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 30 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined replacement twin bore, or bite proof stem was calcified, oxidized, dirty and had tooth chatter and many bite throughs and chips on the top and underside near the button. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. The 30 stamp was more faint on the underside but is visible in person. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 30 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. As I cleaned it up, I noticed that the fills on the right side and the front mid bowl were shrunken and damaged. I filled them in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper to flatten the repair and blend it into the surface of the briar.I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story. I remembered that I had forgotten to clean the pipe. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed up twin bore stem in light of this fishtail one. I pushed a tenon in the stem for the photos below. I would need to secure once I started.I gave the threaded end of the tenon a coat of black CA rubberized glue and pressed it into the stem. I turned it until all was aligned and straight and then secured it until the glue hardened and the tenon was solid.Since there was little to do on the stem other than cosmetic adjustments I decided to give it a slight bend to match the damaged stem and the flow of the bowl. I have found that if I “paint” the area where I want the bend with a lighter until the surface softens I can save getting my heat gun out. I do this while the stem is on the pipe. Once the surface was soft I press the top of the bowl and the stem down against my worktable to get the bend in place. I let it sit that way with pressure from my hand until the rubber of the stem cools. You can speed up the process by putting the stem under cold water but I did not do this on this pipe. Once cooled I took a photo of the look of the bent stem. Those paying attention to the photos of the bowl work will see that I bent the stem before I did any of the clean up on the bowl 😉I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I sanded the rest of the stem to clean up the casting marks on the sides and button end. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 30 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restemming a Radford Ravel Rhodesian I have worked on before

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by Steve Laug

I have worked on this Radford Ravel Rhodesian for this pipe man quite often and I know that this is at least the second stem I have worked on for this pipe. That does not include the many rebuilds and refits that I have done on the first stem. The pipe is one of his favourites and one that he repeatedly is drawn to. I remember restoring the pipe originally in 2017 – repairing and banding the cracked shank (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/). I cleaned up the stem, reshaped, repaired and polished it. In 2023 he brought the pipe back as the stem was loose. I reworked the thin saddle stem to improve the fit and shape (https://rebornpipes.com/2023/04/28/restemming-a-radford-ravel-rhodesian/). Since then I have rebuilt the area ahead of the button and the button area where tooth marks both marked it and ended up becoming bite throughs. Yesterday he stopped by left the pipe with me to replace. The top of the stem had cracked and the repaired areas on the topside were gone. I took photos of the pipe before I started the restemming process. Have a look at what I saw. I went through my can of stems and could not find a saddle stem that would fit. I did find a new vulcanite taper stem that would work once I fit the tenon to the shank. It was a little larger than the shank in diameter and I would need to remove the excess material to get a fit.I used the Dremel and a sanding drum to knock off the marks on the tenon and smooth it out to fit the shank. I took photos of the newly fit stem to show the casting marks on the sides of the stem and on the button/slot end. You can also see that the stem is slightly larger in diameter than the shank and nickel band. It is going to look very good! I used my Dremel and a sanding drum to knock off the casting debris on the stem sides and button end. I also began the process of reducing the diameter of the stem to match the shank. I took the majority of the excess of the vulcanite off the stem to start the fitting. I was working to get it down to where it would fit inside the band. I worked on it some more with the Dremel and sanding drum to get close. I was getting there. I wiped it down with some Obsidian Oil and then heated the stem with a lighter. Once the vulcanite was flexible I bent it to the angle that matched the bends of the shank and bowl.I sat on the front porch and sanded the stem with 220 grit sandpaper to further shape and fit the stem to the shank. The bend and flow of the stem looked very good at this point in the process.I sanded the tenon to smooth out the marks and striations still remaining as well as fine tuning the shape and fit of the stem in the band. I continued sanding the stem surface with 2×2 inch sanding pads – grits 320-3500. By the end all of the sanding marks were removed and the stem began to take on a shine as did the tenon. It was looking very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I finished the restem by buffing the bowl and stem with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the cap and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and now that I have finished restemming it, he will get to enjoy it once more.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Resurrecting a tired and much loved Jobey Dansk 2 Freehand Sitter

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by Steve Laug

My brother Jeff picked up another Jobey Dansk Freehand pipe on December 17, 2020 from a seller in Cramerton, North Carolina, USA. It had really unique shape and some nice grain with spot carvings around the bowl and shank. There was some plateau on the top of the rim and on the end of the shank. There was a rustication on the right side of the bowl toward the heel of the bowl. I have worked on enough of these to know that were Danish Freehand pipes were carved by Karl Erik. This one was stamped on the underside of the shank end and read Jobey in script [over] Dansk [over] Handmade in Denmark. There was a faint 2 stamped below the Handmade stamp. The finish on this pipe was very dirty with dust and thick lava filing in the plateau top. The bowl had a very thick cake. There were oils and grime ground into the finish of the bowl and the grime was quite thick on the shank and sides. I am pretty sure that the vulcanite stem was a replacement. The fit to the shank was not good and there were tooth marks both sides of the stem at the button. There was a large bite through on the underside of the stem ahead of the button. Jeff took of the pipe to show the overall condition of the bowl and stem. He took close up photos of the bowl and rim top from different angles to show the condition of the partial plateau finish. You can see the thick cake in the bowl and the heavy lava build up on the plateau rim top that almost fills in the valleys. It is hard to know if there is damage or if the lava protected it. The bowl has a thick cake that lining the walls and overflowing into lava. The next photos show the condition of the vulcanite stem which is oxidized and calcified. You can see the tooth marks and damage both on the surface of both sides ahead of the button. He took photos of the sides and heel of the bowl to show the lay of the grain and the heavy oils and build up around the pipe. It is a nice piece of briar with a unique and a patch of rustication on the bottom right side of the bowl toward the heel. Jeff took a photo of the stamping on the underside of the shank to capture it. It was clear and read Jobey Dansk at the top. Under that it read Handmade in Denmark. Underneath that it is stamped with a number 2. The stamping on the 2 is very faint. I wanted to look at who had carved the Jobey Dansk line to confirm some suspicions I had about it. I had a feeling that the pipes were carved by a Danish carver known as Karl Erik. I looked up the Jobey listing on Pipedia (https://pipedia.org/wiki/Jobey) and found the following information. I quote a portion of the article that is pertinent as follows.

English – American – Danish – French… Information about the brand Jobey are only to be found in form of smithereens…

Probably established in England around 1920(?) the brand hiked into the USA later. In the course of time owner, distributor and manufacturer changed repeatedly. As far as known:

George Yale Pipes & Tobacco, New York (1942)

Norwalk Pipe Co., New York (1949)

Arlington Briar Pipes Corp., Brooklyn (when?)

Hollco International, New York (1969).

Weber Pipe Co., Jersey City, NJ (1970’s)

The Tinder Box, (1970’s – 80’s).

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys was predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well-made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […]Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling!

Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)

There was also an interesting Tinderbox catalogue page, provided courtesy of Doug Valitchka, that includes a note about the Jobey Dansk (https://pipedia.org/images/7/7a/Jobey1979.jpg).From that information I confirmed that the pipe that I was working on was carved by Karl Erik Ottendahl. There were some similarities to the Karl Erik pipes that I have worked on in the past. The dating of the pipe line in the 70s fits well with the pipe I have in hand.

Now it was time to work on the pipe on my end. When I received it, Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Briarville’s Stem Deoxidizer. It came out looking clean but the hole in the stem called for a replacement once again. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the worktable. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. Overall it looked good. There is some darkening and debris on the top of the bowl. The stem had some deep tooth marks ahead of the button on the topside and a large bite through on the underside ahead of the button. I took a photo of the stamping on the underside of the shank. It is readable and in great condition. I removed the stem from the shank and took a photo of the pipe to show the look of the pipe.I decided to start my work on the pipe by finding a new stem for the pipe. I went through my stems and found a nice acrylic saddle stem in a ruby colour. The tenon was quite long and would need to be shortened to match the drilling in the shank. I would need to shorten it by about a ¼ inch. I would also need to reduce the diameter of the tenon to get a proper fit in the shank but I think once the bowl was finished the stem would really look good. I took some photos of the bowl and the replacement stem.I took some photos of the bowl with stem to give a sense of what the combination would look like. The colour looks quite amazing with the straight grain around the bowl and shank. I started on fitting the stem to the shank. I used my Dremel and sanding drum to start the process of reducing the diameter and finished the work with a file and sandpaper. I used a sharp pen knife chamfer the airway in the tenon end. The slight funnel really helps focus the smoke up the stem to the mouth.I used a small pottery saw to open up the single hole in button and begin to shape it in the form of a football. I further shaped it with a round and an oval file. I smoothed it out with a folded piece of sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. Once I was finished it looked much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I set the stem aside and worked on the bowl. I worked over the plateau finish with a brass bristle wire brush to knock of the debris in the valley and low spots of the finish. It looked better.I moved from cleaning up the plateau to dealing with the darkening and damage to the inner edge of the rim. I used a folded piece of 220 grit sandpaper to work and smooth it out. It looked better when I had finished. I sanded the bowl with 320-3500 grit sanding pads. I wiped the briar down with a damp cloth after each sanding pad to remove the debris. It started to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the briar down after each pad with a damp cloth. The bowl is starting to look very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and into the plateau rim top and shank end with a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This is a beautiful Jobey Dansk Handmade Freehand by Karl Erik with a fancy, turned, ruby acrylic stem. It has a great look and feel. The shape fits well in the hand with the curve of the bowl and shank junction a perfect fit for the thumb around the bowl when held. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the plateau on the rim top and shank end multiple coats of Conservator’s Wax. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of browns and black in the smooth finishes and the plateau areas took on life with the buffing. The rich colour of the briar works well with the polished ruby acrylic stem. I like the grain and finished look of this Jobey Dansk pipe. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¾ wide, Chamber diameter: 1 inch. The weight of the pipe is 57 grams/1.98 ounces. This Danish Freehand is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the Danish Pipe Making Section shortly if you would like to add it to your collection. Thanks for your time.

Restemming a Petite Apple with a vulcanite ferrule

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by Steve Laug

Before I move on to another of the pipes I have to work on from Jeff I decided to do a quick restem on a nice petite apple bowl with a vulcanite ferrule. It did not have a name on the bowl but the shank and the ferrule made for a beautiful little pipe. The bowl had been reamed and cleaned by Jeff somewhere along the journey. It had been sitting here in a box of bowls for a few years now. There was a fill on the front of the bowl that had fallen out and left a divot in the briar. Other than that the bowl was in excellent condition. I repaired the divot on the front of the bowl with some black CA glue and a little bit of briar dust. I flattened out the repair with 220 grit sandpaper to blend it into the surface of the briar.I wiped the bowl down with some isopropyl alcohol and cotton pads to remove the opacity of the stain and make it a bit more transparent. The grain began to stand through with a lot of clarity. I like the look of the grain around the bowl. The repair on the bowl was a bit lighter than the rest of the bowl and would need to be stained. I stained the repair on the front of the bowl with a Walnut stain pen. It blended into the surface of the bowl with the stain pen. The match was very good.I sanded the briar with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grits sanding pads. Once again, I wiped it down with a damp cloth following each pad. I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I went through my stems here and found a nice looking military bit stem that would look great with the pipe.It was clean and unused so I only need to polish it. I did that with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave a final wipe down with Obsidian Oil. I put the No Name Apple pipe together and took it to the buffer. I buffed both the bowl and the stem with Blue Diamond on the wheel and then gave both multiple coats of Carnuaba Wax. I buffed it with a clean buffing pad to raise the shine. I further polished it with a microfiber cloth to deepen the shine. It is a beautiful petite pipe that should be a great smoker. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 3/8 inches, Bowl diameter: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. If you wish to add it to your collection let me know. I will be putting it in the rebornpipes store shortly in the American Pipe Makers Section. Thanks for taking time to read this restoration and restem. As always I appreciate questions and comments.

Restemming a Beautiful, Sandblast WDC Milano Ripple Briar Hesson Apple

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by Steve Laug

Time for another break from the repairs that I am working on for Rob. I had a couple of bowls in my box that needed to be restemmed. I chose to work on the first of them which is a beautifully sandblasted Apple bowl. The blast is very deep the rim top is thin and flows directly down the sides. The pipe was stamped on the underside of the shank and read WDC in a triangle followed by Milano [over] Ripple Briar [over] Hesson [over] Patd. Dec. 22, 192(6?). The last digit of the date is covered with a Sterling Silver band on the well repaired shank that is cracked on the left side. The bowl had been reamed and cleaned and was in great shape. There were a few worn spots on the top of the rim on the front and the right side. The shank on the left side had a long crack that had been repaired and banded with a sterling silver band. The band was clean with just a few scratches and the words Sterling curved on the topside. The shank was threaded but the threads were worn and it was missing a stem so I needed to find another one. I took photos of the bowl and have included them below. It shows the pipe before I started my work on it. I took a photo of the underside of the shank to show the stamping. It is quite clear and readable as noted above. I also tried to capture the Sterling Silver stamp o the band.I went through my stems and found one that was close to the right diameter to the shank and had a small diameter tenon. It would need some adjusting but it would fit very well. I took photos of it showing the look with the bowl.I started work on this pipe by polishing the bowl. The bowl was very clean and had little wear on it. The cracked shank had been banded and repaired somewhere in its journey. The silver band was very clean with some small scratches in the surface. It was in great condition so I started by staining the rim top faded and marks spots with a Walnut stain pen to blend them in and clean up the damage. It looked very good.After the touch up stain cured, I rubbed the bowl down with Before & After Restoration Balm. It is a paste/balm that works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips to make sure that it covered every square inch of the pipe. I set it aside for 10 minutes to let it do its work. I buffed it with a cotton cloth. The briar really began to have a deep shine. The photos I took of the bowl at this point mark the progress in the restoration. I set the bowl aside and turned my attention to the stem I had chosen for the pipe. I cleaned up the tenon and shortened it slightly to fit the shank of the pipe. I sanded the diameter with a folded piece of 220 grit sandpaper to fully match the shank diameter. I sanded out the tooth marks and chatter on both sides of the stem.I put the stem on the shank and took photos of the fit of the stem to the bowl and the new look of this deeply sandblast pipe. I am liking the looks of the new stem. I removed the stem from the shank and sanded it further with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil impregnated cloth. By the time I finished with the 3500 grit pad the stem really looked good. I also sanded out the rough spot on the underside of the silver band to smooth it out.I polished the stem with 1500-12000 grit micromesh sanding pads – dry sanding with each pad. I wiped the stem down after each pad with an Obsidian Oil cloth. I polished it further with Before & After Pipe Stem Polish and wiped it down a final time with the oil cloth. The finished WDC Milano Ripple Briar Hession Apple looks great with its new stem. The taper stem brings out the contrast of the silver band and dark nooks and crannies of the sandblast. I buffed the pipe with a light coat of White Diamond on the buffing wheel and then gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of Carnauba Wax. I buffed the pipe with a clean buffing wheel and it is a real beauty. The dimensions of this WCD Milano Ripple Briar Apple are length: 5 ½ inches, height: 1 ½ inches, outside bowl diameter: 1 inch, chamber diameter: ¾ of an inch. The weight of the pipe is .67 ounces/19 grams. This is a beauty that will be going on the American Pipemakers Section of the rebornpipes store shortly. If you are interested in adding it to your collection let me know. Thanks for giving the blog a read.

Restemming and restoring a Comoy’s Made Town Hall Made in England 19 Military Bit Billiard

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 11/23/2020 from a seller in Brazil, Indiana, USA. It is a nice bowl with a silver ferrule on the shank end. The left side of the shank is stamped at and angle and reads Town Hall [over] Made in England. The right side has the shape number 19 next to the bowl/shank junction. The ferrule is stamped with an arched Sterling Silver. The bowl is quite clean with no cake and no lava overflow on the rim top or the bevelled inner edge. The briar is dry but clean – just a bit lifeless looking but there is some great grain hidden by the dullness. The silver ferrule is not oxidized but there are some dents on the shank end on the underside. The ferrule is a bit ragged looking around the entrance to the mortise. I took some photos of the pipe before I started my work on restemming and restoring it back to its former glory. I tried to capture the stamping on the shank sides. It is readable but faint in spots. It reads as noted above.The ferrule was loose so I removed it and took a photo to show the dents and the condition of the opening on the ferrule end.I went through my stems and found this partially shaped stem that would work quite well. It would need to be reduced in diameter and cleaned up. There were some gouges on both sides ahead of the button that looked like someone had started shaping a dental bit. Before I started working on the pipe I wanted to get an idea of the maker of the Town Hall brand. Something about the shape and the number reminded me of the Guildhall by Comoy’s but I was not sure. I turned first to Pipephil’s site and found a link that gave a good summary of the information and confirmed the Comoy’s connection (http://www.pipephil.eu/logos/en/logo-t7.html) that I suspected. I have included a screen capture of the pertinent section and the side bar information below the photo.Other Comoy’s seconds with a one bar mouthpiece logo: Carlyle, Charles Cross, St James, The Golden Arrow, Trident,

I turned to Pipedia for more information (https://pipedia.org/wiki/Comoy%27s). Other than the great history of the brand there was a note in the section entitled “Seconds made by Comoy’s” that had a listing for Town Hall. I scrolled down the page and found some interesting photos that I have included below including an original box for the pipe. The second and third photos show similar stamping though horizontal on this pipe. At the very bottom of the article I found perhaps to me, the most exciting connection – a Town Hall – same shape, same silver ferrule as the one I was working on. The stamping on it was clearly a Comoy’s Town Hall Pipe, Made in England. The thing I am glad for is that the photos show the type of stem I would need to fit on the pipe. The one I had chosen would work quite well with some shaping.I started my work on this one by fitting the newly chosen stem first. If you have followed me you will note the departure from my normal pattern of working on the bowl first. But in this case, I really wanted to see if I could duplicate the stem shown above for this pipe. I shaped the conical end with my Dremel and a sanding drum to get it close to the look I was shooting for. The rough shape was done but I would need to fine tune it by hand.I carefully sanded the conical portion with a folded piece of 220 grit sandpaper and blended it into the rest of the stem. I reshaped it in the process and sanding out the gouges in the button end on both sides. I was able to remove the roughening left by the Dremel and the shape was beginning to look right. I worked on the silver ferrule to try to smooth out the dents and damage to the opening on the stem end. I was able to remove some of the dents and minimize the others. It looked better. I pressed it onto the shank and fit the stem. I took photos of the stem in place to give a sense of how it was beginning to look. The fit of the stem still needed adjusting and the scratches needed to be sanded out from the surface. It was beginning to look much better. I sanded the stem with 320-3500 grit sanding pads to polish out the scratches in the surface. I wiped the stem down after each sanding pad with a damp cloth to remove the dust and debris on the surface of the stem. It began to take shape and look better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. I sanded the briar with 320-3500 grit sanding pads to remove the scratching and nicks in the rim edge and the side of the bowl. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. It is starting to look very good at the end of the process. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really began to sing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Comoy’s Made Town Hall 19 Military Bit Billiard was one I was looking forward to seeing come together. The brown stains highlight the grain around the bowl – sides, top and heel. The polished silver ferrule and the black vulcanite military bit that I fit to the shank works very well with the look of the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. I polished the silver band with a jeweller’s cloth. The finished Town Hall 19 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This pipe will be added to the British Pipe Makers Section of the rebornpipes store soon. If you want to add it to your collection send me an email or a message! Thanks for your time.

Putting together the pieces to Craft a Gourd Calabash with a Maplewood Bowl

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by Steve Laug

One of the things I enjoy doing is putting together varied and assorted pipe parts and crafting a pipe. Sometime the pieces are sitting here for a long time waiting for either the inspiration or the proper parts. This old calabash gourd sitting here for a few years now. It was cleaned and did not have either a cork gasket to hold a bowl or stem to fit the briar shank extension on the shank end. It just languished in a box of old bowls that I have here. (They say confession is good for the soul so I will tell you that box is full of probably over 100 bowls. Did I tell you I have a problem throwing pipe parts away?). In this case I did not have any meerschaum or porcelain cups that would fit the size of the gourd and I had not bothered to look through my stems to find one that fit the shank. So the old gourd just sat here waiting. In October I visited a fellow pipe repairer in Vancouver, Washington, USA and he gifted me a lot of pipe parts. Included in the mix were two turned wooden cups for a gourd calabash and one porcelain cup. Yesterday I remembered them and took them out to try. Like Goldilocks in the childhood fairy tale checking out the beds at the tree bears house I tried each one. The “baby bear” porcelain cup was far too small for the gourd and the “papa bear” cup was too large. But like Goldilocks found, the “mama bear” middle wooden cup one fit just right! While I was at it I also pulled an acrylic stem out from my collection of stems that I thought would work with this pipe. Now it was time to put it all together. Here is a picture of the parts. I decided to work on the gourd portion of the pipe first. I cut some cork to fit a gasket in the inset area around the top of the calabash. I used a white all-purpose glue and coated the gourd edge and pressed the cork against it. It took a bit of holding it in place to get the glue to harden. But it worked well. Once the glue cured is used a knife blade to trim the cork flush with the top of the gourd. I smoothed it out with a Dremel and sanding drum to make for a snug fit for the cup to the cork but not too snug and have it pull away.I greased the cork with Vaseline Petroleum Jelly. I worked it into the surface of the cork before I called it a night last evening and then once again this morning. I find that it softens the cork and make it more pliable when the bowl is pressed into place.While the cork/glue was curing I drilled the airway in the bottom of the wooden insert. It was undrilled. I marked the centre and then drilled the airway in the bottom of the cup. I drilled it with a cordless drill and a small bit from the inside of the bowl rather than the outside. I pressed it against a piece of wood and drilled it through. My concern in doing it from the outside was the pressure on the cup and the potential of cracking it.I started sanding the wood cup (which I think is Maple) with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris. I worked on the inner edge of the bowl to smooth that out and the slight bevel on the inner edge. It really began to take on a rich glow. With cup polished and the cork gasket set in the gourd I pressed the cup into the gourd calabash and it went in snugly and looked great. I took photos of the fit to show you all. I sanded the gourd with 320-1500 grit sanding pads to smooth out the nicks in the surface and minimize the two dark spots on the curve of the shank. I also sanded the briar shank extension to reveal the grain. It looked better and the rich grain began to shine through. I polished the gourd with micromesh sanding pads – dry sanding with 1500-12000 sanding pads. I wiped the gourd down with a damp cloth after each sanding pad to remove the sanding debris and dust. It really began to take on a shine. I rubbed the gourd and the maple cup down with Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the pipe. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The gourd came alive with the balm. I set the bowl aside and turned my attention to the stem I had chosen. The acrylic orange/amber stem would look good once I finished.The fit of the stem to the shank was quite good. The briar shank extension on the gourd is canted slightly and the shank extension follows the angles. With that the stem fit tight against the left side of the shank but not on the right side. I had an idea of fitting a brass band/cap on the end of the stem to compensate for the angels on the shank end. It fit very well and the band/cap was snug on the stem. I sanded the tooth chatter on both sides of the stem with 320-3500 grit sanding pads to smooth it out and blend it into the surface of the acrylic. I started the polishing of the brass stem cap on the shank end at the same time. It started looking very good.I polished the Lucite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and once buffed it would look amazing. I carefully polished the parts – the cup, the gourd and the stem with Blue Diamond on the buffing wheel. I gave each piece of the pipe multiple coats of Carnauba Wax and buffed it with a clean buffing pad. I hand buffed the parts with a microfibre cloth. Once it was finished I put the parts back together. The Maple cup looked beautiful with the darkened gourd calabash. The polished briar shank extension was deeply shined. The brass stem adornment went well with the orange acrylic stem. The large Gourd Calabash with its wooden cup is beautiful. The dimensions of the pipe are Length: 7 inches, Height: 4 ½ inches, Diameter of the cup: 2 ¾ inches, Diameter of the chamber: 1 ½ inches. The weight of the pipe 95 grams/3.35 ounces. It should be a great smoker once it is loaded with a favourite tobacco and fire is put to the blend. It will definitely be a cool dry smoke. Thanks for walking through this reconstruction with me. I appreciate your patience in reading through the steps.

Restemming and Restoring a Citation 614 Rusticated Meerschaum Lined Oom Paul

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both irreparable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.This afternoon I decided to start working on the Oom Paul next. It was the one on the left centre on the bottom of the rack in the photo above. It was an Oom Paul shape with a bent round shank and the saddle stem had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat in the rustication on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. There seemed to be line around the bowl top that hinted at the bowl being lined with meerschaum. The shank was in good shape with no nicks or cracks. The pipe was stamped on the underside of the shank and read Citation in script (followed by) the shape number 614 [over] Italy. The shape number and Italy stamp tell me the pipe was made by Savinelli. There was no other stamping on the shank sides. The stem was correct but chewed beyond repair and would need to be replaced. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the rim top to show the condition and the interesting ring on the rim top. I also took photos of the heavily damaged stem. I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I took a photo of the bowl with the stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I remember having worked on a Citation before but could not put my finger on what I knew about it. I did a quick search on rebornpipes and found a blog I had restored and restemmed a Citation that had been meerschaum lined (https://rebornpipes.com/2015/12/24/a-surprise-when-working-on-the-citation-812-canadian/). Fortunately, I could see what looks like a smooth ring around the inside of the bowl. As I examined it I found that ring around the inside edge of the bowl was a meerschaum lining. I knew that I was working on a Meerschaum lined Oom Paul.

I carefully reamed the bowl with a PipNet Pipe Reamer remove from the bowl leaving bare meerschaum. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top – both the rusticated portion and the smooth ring of the meerschaum bowl top with the Savinelli Pipe Knife and removed all of it. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. Once the bowl had dried I touched up the stain on the rim top to match bowl colour. I used a Walnut Stain Pen to colour the briar and leave the meerschaum rim clear for polishing.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a shoe brush to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. The stem is very similar to the original that came on the pipe and should look very good.I cleaned out the internals of the stem with alcohol and pipe cleaners. There was some tars and oils in the airway and it took some work but it was clean. One of the odd things on this pipe was that the inside of the shank had a piece of black electrical tape stuck in it that had come off the tenon sometime along the way.I sanded the stem with 220 grit sandpaper to reduce the overage in diameter on the top and the left side of the saddle (forgot to take photos). I smoothed out the sanded portions and the sanded tooth marks with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Savinelli Made Citation 614 Rusticated Oom Paul with a new vulcanite saddle stem is a great looking pipe now that it has been restored. The beautiful rusticated finish stands out and gives depth to the bowl and shank sides. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows Meerschaum Lining and other than darkening it was in great shape. The finished Savinelli Citation 614 Meerlined Oom Paul is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams /2.01 ounces. This is the third of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restemming and Restoring a Wilshire Dublin

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by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.I decided to start working on the Dublin second. It was the one on the far left leaning against the left end of the rack in the photo above. It was a Dublin shape with a straight round shank and the stem did not fit in the shank correctly and it had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. The shank was not cracked like the previous one and was in good shape. The pipe was stamped on the left side of the shank and read Wilshire in script. There was no other stamping on the shank sides. The stem was the wrong one. The diameter was less than the shank. I would need to fit it with a new stem. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to give you and idea of what I see. You can see the thick cake in the bowl and the thick lava overflow on the rim top and inwardly bevelled inner edges of the bowl. There also appears to be damage on the inner edge toward the back of the bowl. I also included photos of the stem. You can see that the stem is not correct. It does not fit the shank and is chewed a long way up the stem top. I took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. I took a photo of the bowl with the incorrect stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I turned to Pipephil’s site to see what I could find out about the Wilshire brand and was not disappointed (http://www.pipephil.eu/logos/en/logo-w3.html). I did a screen capture of the section below. It was good to know that the pipe was made by Comoy’s.Knowing that the pipe was made by Comoy I turned to the article on Comoy on Pipedia to see what I could learn (https://pipedia.org/wiki/Comoy%27s#Seconds_made_by_Comoy’s). Beside the great history article there was a section with photos toward the end of the article entitled Seconds Made by Comoy’s. There were no photos of the pipe but there was a list of these pipes and the last entry in the list was the Wilshire. The screen capture below shows the list as a whole and I have taken the last two columns and enlarged them below. The last item in the list is this brand of pipe.Now that I knew that I was working on a Comoy’s made second pipe and I had a bit of background on it I was ready to start on the pipe itself

I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to remove the dips and burned areas from the rim top and flatten it for the next step in the process. I used a half sphere and some 220 grit sandpaper to clean up the inner bevel on the rim edge and smooth out that part of the bowl. It was far from perfect but it was smooth and it was flat. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to look very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. I was not sure that the original stem had been bent so I was uncertain about doing that with this new stem. I may just do it because Mario’s Dad had done it to the pipe when he had it! I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I used the lighter to soften the stem enough to bend it the same bend as the other stem had. It looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Comoy’s Made Wilshire Dublin with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows some burns marks that I could not remove as they were very deep. The finished Wilshire Dublin is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.31 ounces. This is the second of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.