Tag Archives: reshaping the slot in the button

Restoring a 1985 Dunhill Shell Briar 52033Billiard and Rebuilding a Saddle Stem

by Steve Laug

The next pipe on the table came to us from a seller in Cleveland, Ohio, USA on 04/26/2022. It is a Dunhill Shell Briar Billiard with a saddle stem that has been “ridden hard”. It is in rough shape as can be seen in the photos below. It is stamped on a smooth panel on the underside of the shank. On the heel of the bowl it is stamped with the shape number 52033 followed by Dunhill Shell Briar [over] Made in England25. The stamping is faint in spots but still readable. The date number is a bit faint and worn. The pipe has a mix of black, cordovan and brown stains on a Shell sandblast finish and some amazing grain that the shape follows well. The finish was dusty and dirty with grime ground into the nooks and crannies of the sandblast. The bowl had a thick cake and there was heavy lava in the sandblasted rim top and edges. The original stem is on the pipe and it is a mess. The button has a crack on the top side and the underside is missing a huge chunk from the button forward about ¾ of an inch or more. Jeff took photos of the pipe to show what it looked like before he started working on it. He took photos of the bowl and rim top to show the thickness of the cake and the lava coat on the rim top. The bowl is a bit of a mess. The stem photos show the damage on the top and underside of the stem ahead of the button. The photos of the sides and heel of the bowl show the deep sandblast grain on the pipe. There was a lot of grime ground into the bowl sides. But it still did not obscure the beauty of the pipe. The stamping on the heel of the bowl and shank read as noted above. It was faint in spots but it is readable in good light.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephill helpful site (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The 52033 is the shape for a saddle stem Billiard. The Dunhill Shell Briar is the finish. Following the Made In England25 gives the year that the pipe was made. I did a little more work on the five-digit shape number. On Pipephil’s site I found some information (http://www.pipephil.eu/logos/en/dunhill/cumber1.html#52031). I have included the information below to help interpret the number 52033.

Dunhill pipes are stamped with a four-digit code.
Digit 1: (from 1 to 6) denotes the size of the pipe (the group). In this case it is size 5 pipe.
Digit 2: denotes the style of the mouthpiece (0,1=tapered, 2=saddle). The second digit 2, says that it is a saddle stem which it is.
Digit 3 and 4: denote the generic pipe shape (in yellow in the chart on top). This 03 says it is a billiard.

When 5 digits occur, the meaning of the 4 first remain the same.

The dating chart helped me understand the date stamp 25. I have included the chart below for you to follow (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column is where the 25 year suffix fits. To arrive at the date the suffix is added to 1960 making the pipe a 1985 Shell Briar.I turned to work on the pipe itself. Jeff had carried out his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl, shank and stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the bowl off with running water and dried it off with a soft cloth. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. The bowl and rim top were in excellent condition. The saddle stem had a small crack in the top of the button and a large piece of vulcanite missing on the underside from the button forward. I took a photo of the rim top to show the condition. You can see the clean bowl and fading of the stain on the rim top. The stem came out looking clean. The issues noted above are visible in the photos below.I took a photo of the underside of the shank to show the stamping. It is clear, though faint toward the stem and readable as noted above. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I decided to start my work on the pipe by addressing the significant damage to the stem service. I measured the length of the stem and chose to cut off the damaged portion of the stem. I would lose about ¾ of and inch to an inch in length. I used a Dremel and sanding drum to remove the damaged portion of the stem. I would rebuild a button on the end of the stem.I smoothed out the end of the button on a topping board. I top of the stem had a lot of room to recut the button. The bottom edge was thin. I rebuilt the button on the top and underside of the stem with black rubberized CA glue. Once it cured I would reshape it into a standard button.I set the stem aside to let the rebuilt button cure. I would leave it overnight to get a deep cure. I turned my attention to the bowl. I started by working over the debris in the valleys of the rim top sandblast surface with a brass bristle wire brush. It looked significantly better. I used a black stain pen to touch up the rim top and the top of the shank.I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I reshaped the rebuilt button on the stem and shaped the slot in the button with a button saw and small files. I smooth out the shape of the newly formed button and slot with 220 grit sandpaper. It looked very good at this point.I sanded the stem surface with 320-3500 grit 2×2 inch pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1985 Dunhill Shell Briar 52033 Saddle Stem Billiard has a beautiful, unique Dunhill Sandblast finish made in 1985. The rich Shell Briar finish that is identified with some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The polished black vulcanite saddle stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 52033 Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 48 grams/1.69 ounces. This one will be going on the rebornpipes store in the British Pipemakers Section. The shortened, reshaped stem looks good to me. The price is a good entry level Dunhill for the interested Group 5 Billiard. Thanks for walking through the restoration with me as I worked over another beautiful pipe Thanks for your time.

This one was just plain ugly it was such a mess

9 Replies

Blog by Steve Laug

When my brother sent me the link for this one and I scrolled through the pictures the seller included, I almost said to pass on it. It was such a mess that the ugliness made me not want to even deal with this one. But there was something challenging about the pipe and through the gunk it looked like it might have some interesting grain. I know in the early days of my estate buying on EBay I did not pay attention to the measurements on the pipe. I figured it would be a moderately sized Banker or Author with an oval shank. I also ignored the brand stamping on the pipe. It read La Strada Forte on the top of the shank which also should have been a bit of a giveaway. Even the photos below that the seller included of the pipe in a rest should have been a clue. But I missed the clue because I was blown away by the sheer disaster of the pipe. As you look at it below try to catalogue the issues that you see. Let me tell you what, no matter how much I prepared myself by cataloging the issues I saw in the pictures they in no way captured the reality of the mess this pipe was in. It was actually quite unbelievable. First off, I should have read the measurements. This pipe was huge. The length was average really, at 5 ½ inches long. The width of the shank was a bit bigger at 1 1/8 inches wide. The diameter of the bowl exterior was 2 1/8 inches. The chamber appeared to be an inch in diameter but the cake in it reduced it to about ¾ inch. The cake was thick and it was hard. It overflowed onto the top of the bowl and part way down the sides. The inner edge of the rim looked like someone had hacked at it with a knife so underneath the thick cake I could see the chop marks of the knife in the edges of the bowl. The finish was more than shot – it was gone and in its place was thick oily grime ground into the briar. The stamping was black with the oils. It was thick enough that the grime was flaking off on the bottom of the bowl. The stamping was readable and said LA STRADA over FORTE on the top side. On the underside was the shape number 538 and next to the shank stem junction was stamped Italy. The stem was not only oxidized but really worn. The top edge of the button was almost flattened and there were tooth marks in the top of the stem. The underside was another story – there was a chunk of vulcanite missing and the button was gone. The airway was collapsed and the inside surface was gouged with file marks. This poor pipe was looking pretty desperate and I thought about cannibalizing it for briar and parts.Then I looked at the briar through the grime. The bottom of the bowl had some really nice grain – a few fills popping through – but still really nice. The sides of the bowl also had some promise under the grime. And, I liked the shape of the pipe even though it was a war club. Maybe…just maybe…I took a close-up photo of the top of the bowl and the cake inside. I still shake my head when I see the state of the bowl and the damage to the inner rim. It was really in bad shape. Just look at the hack job that had been done to that inner edge.I also took a couple of close-up photos of the stem to show the extent of damage that had been done to it as well. It was in very rough shape.I reamed the bowl with a PipNet reamer starting with the smallest cutting head to clean up the walls of the bowl slowly. I worked through all four reaming heads ending with the largest one. I used the Savinelli Pipe Knife to do some clean up to the edges and try to smooth out some of the rim damage. Between the largest PipNet cutting head and the pipe knife I was able to do a lot of redeeming work on the inner edge of the rim.I topped the bowl on the topping board to remove the damaged finish and to reduce the damage to the inner edge of the rim.I scrubbed the surface of the briar with acetone on cotton pads to remove the dirt and grime in the grain as well as the oils. It was amazing how much grit came off the bowl. Once the surface was clean I worked on the inner rim. I used a folded piece of 220 grit sandpaper to bevel the edge inward and clean up the cuts and nicks in the edge. I did not take a picture at this point but you will see the cleaned up rim in the pictures that follow the work on the stem.

I set the bowl aside to work on the stem. To take care of the damaged stem I made a wedge out of cardboard and covered it with clear strapping tape so that the super glue mixture I was going to use would not stick to it. I wanted it thick enough to leave an airway/slot in the stem. I mixed up a paste of charcoal powder and black super glue. The glue has a slow drying time so I was able to mix a thick paste with the combination. I used a dental pick and spatula to put the mixture in place on the top and the bottom of the stem and build up the area that would become the button on the top side and the repair and button on the underside. I also built up a slope on the stem underside to give me a bit more thickness over the airway. At this point I sprayed the repair with an accelerator to harden the surface of the glue. I set it aside to let the glue repair cure/harden.Once the repair had hardened I used the sanding drum on the Dremel to smooth out the repair. I would still need to sand it by hand but the Dremel took a lot of the heavy spots out of the mix and also allowed me to rough shape the button.The next photos show the repairs after a lot of filing and sanding. The shape is very clear and distinct. The repair is rock solid. You can also see the inner rim bevel on the rim of the bowl in the first photo.The slot was really tight in the button. It was partially closed off and need to be reopened. I used different shaped needle files to open the slot and to reshape it. I also reshaped the button with the needle files. The three photos below show the development of the slot and the button.I reshaped the button edges with needle files and reshaped the taper of the stem from the saddle to the button. I sanded it with 220 grit sandpaper to blend it into the surface of the vulcanite stem. The photos show the progression in the shaping. There is still a lot of sanding to do to finish the shaping and polishing of the stem but I set it aside and worked on the bowl for a while. I cleaned out the inside of the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. It took a lot of scrubbing to clean out the airway and mortise.I heated the briar with a blow dryer and then stained it with a dark brown aniline stain mixed 50% with isopropyl. I used a black Sharpie to darken the fills on the bowl and shank then applied the stain with a cotton swab and flamed it with a lighter to set it in the grain.I wiped the bowl down with alcohol cotton pads to blend the stain and to make it more transparent. The photos below show the bowl after the wipe down. The scrubbed bowl looks quite a bit lighter but once it is waxed it will darken again. I wet sanded the stem with 1500-2400 micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil and let it dry. (The photos below show both sides of the stem with each set of micromesh pads.) I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to polish the wax. I buffed it by hand with a microfibre cloth to add depth to the shine. I am pleased with the overall look of the pipe and considering what it was like when I first looked at it the improvement is vast. The stem repair is quite extensive. It has cured and is hard now and I am curious as to how it will hold up over time. The pipe looks good and should have a long life ahead of it. Thanks for looking.