Tag Archives: repairing bite marks

New Life for an Unusual Freehand pipe – a Granhill Signature 1 50


Blog by Steve Laug

I have been working my way through some freehand pipes that my brother Jeff picked up recently. There are some amazing freehand pipes among them. The one on the work table now is another Granhill Freehand. I have already restored a beautiful large freehand Granhill earlier this summer (https://rebornpipes.com/2018/06/09/another-large-and-unique-freehand-pipe-a-granhill-signature-1-100/). It was a Granhill Signature 1 100 where this new one is a Granhill Signature 1 50. The pipe looked pretty good when he got it. There was dirt and grime in the plateau on the rim top. The edges were clean and undamaged. The bowl had a pretty thick cake inside. The finish on the pipe was an oil finish on natural briar. There were some carved trails up the sides of the bowl and the shank that had been lightly sandblasted and had an interesting texture. The stem was a replacement stem of cast vulcanite. It was oxidized but in decent condition. The acrylic stem on the other Granhill made me want to put the same kind of stem on this one as well. We would have to see. Jeff took photos of the pipe before he started his cleanup up work. Jeff took photos of the rim top to show the grime and dirt in the crevices of the rim top. There was also some darkening around the inner edge of the rim top and some lava build up that was overflowing onto the inner edge.He also took a photo of the stamping on the shank. The stamping is very clear and readable.The stem was in decent condition. The surface of the vulcanite was pitted and oxidized. There was some light tooth chatter on both sides of the stem near the thin button.Jeff had cleaned the rim top and removed the debris in the plateau. He had scrubbed the exterior with Murphy’s Oil soap and removed the dust and grime that had accumulated there. The oil finish disappeared and there was natural unfinished briar and once it was scrubbed it was clean and unstained briar. He lightly reamed the bowl with a PipNet reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He cleaned the interior of the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. The pipe came to me clean and ready to do some light touch ups and polishing. The stem was cleaned but had tooth chatter on the top and underside near the button and on the surface of the button itself. I took close up photos of the rim top to show the condition of the plateau. It was very clean and there was no damage to the inner or outer edge of the rim. Jeff had been able to remove all of the tars and oils and lava coat on the edge of the bowl. The photos of the stem to give a clear picture of what it looked like before I cleaned it up. They also show the smooth shank end on this particular pipe. There was a slight bit of plateau on the top of the shank end in the second photo.In my earlier blog on the other Granhill I had done research on Pipedia to find information. I found two potential makers of the brand though they separated the name into two parts Gran Hill. The first possible maker was Michael V. Kabik with some of them stamped Made in Denmark. The spelling of the name was noted to come in other versions: Granhill, Gran-Hill. The second possibility comes from Lopes book where he states that the brand also was used by a Fargo Tobacconist, Lonnie Fay, who made freehands bearing this stamp in the 1970s. To me the similarity of the pipe to other Kabik pipes that I have worked on made me go with him as the maker of this pipe as well.

I went back to Pipedia and spent time reading about Michael Kabik (https://pipedia.org/wiki/Kabik). Here is a summary of what I found.

Michael Victor Kabik or Michael J. Kabik, now retired artisan and pipe repairman, was born in Annapolis, Maryland in 1950. As a student he was fascinated by science, but finally turned to the arts. In the early 1970s he started working as an artisan and designer for Hollyday Pipes Ltd., and when the company closed he set up in his own right.

Kabik writes as follows:

…In the 1960s, I had helped Jay build Jay’s Smoke Shop and was his first employee. Since that time, he had set up one of the very first freehand pipe-making operations in the U.S. along with his partner, Chuck Holiday, called CHP-X Pipes. The staff consisted of four full-timers actually making the pipes and perhaps another four in sales and office work. Chuck, who did the actual design and carving, had long since had serious disagreements with Jay and split. Chuck’s replacement from the staff was quitting, and Jay was in a bind. Jay offered me the job, and I gladly accepted. The fellow quitting was supposed to train me for two months but left after two weeks, leaving me with an awesome responsibility. I felt as though the future employment of all these people depended on me as the designer and cutter…and it did.

…Sadly, CHP-X closed its doors two years after my arrival, due primarily to distribution, sales force problems, and other issues to which I was not privy…In love with a medium that satisfied my creative impulses while, pretty much, paying the bills, I bought up the essential equipment and produced pipes on my own. I did this from a farm house my wife and I rented in Phoenix, Maryland. I produced pipes under the name KANE, Gran Hill and others I can’t remember as well as a private label line for a store in, I believe, South Dakota.

…In 1973, I was approached by Mel Baker, the owner of a chain in Virginia Beach called Tobak Ltd. Mel was interested in producing a freehand pipe line and was alerted to my product by Al Saxon, one of his managers and a former CHP-X employee. Mel wanted to relocate me to Virginia Beach, give me carte blanche, and recreate the CHP-X studio with, of course, a new name for the product. I’m sure my answer came very quickly.

…We decided on the name Sven-Lar. Why? Well, when I bought out CHP-X, I also got a small drawer full of metal stamps that were created for private-label work. The Sven-Lar name was conceived but never realized. Aside from having the stamp already made, there were other reasons we chose Sven-Lar. First, we were making a line of pipes in the Danish freehand tradition and also, sadly, we knew the difficulty American pipe makers had breaking the foreign market mystique barrier. The latter certainly played a big part in the demise of CHP-X.

After rereading the previous blog I was pretty certain that the pipe I was working on was another one made by Kabik. I turned my attention to restoring the pipe. I started with the clean bowl, I rubbed the bowl down with Before & After Restoration Balm to deep clean the briar bowl and the rim top as well as the briar shank. The product works to clean, enliven and protect the briar. I hand rubbed it with my fingers, working it into the exterior of the pipe. I worked it into the plateau top with a horsehair shoe brush. I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. I wrapped a piece of dowel with 220 grit sandpaper and sanded out the inside of the bowl to smooth the walls. I removed all of the remaining cake on the walls of the bowl.I set the bowl aside and turned my attention to the stem. I looked over the replacement stem and decided to not use it. I went through my stem collection and found a nice brown swirled acrylic stem that I thought would look good with the pipe bowl.  It was very similar to the stem on the other Granhill I worked on so I decided to use it instead. I took photos of the two stems side by side for comparison.I sanded the tenon end with a Dremel and sanding drum and smoothed it out with 220 grit sandpaper to adjust the tenon to the same diameter as the tenon on the replacement stem. It did not take too much work to adjust the fit to the shank.I sanded out the tooth marks out of both sides of the stem with 220 grit sandpaper. I worked over the surface with sandpaper to remove the tooth chatter, marks and to smooth out the surface. There were tooth deeper tooth marks on the top side of the stem that I would need to fill in and work on. I filled in the dents with clear super glue. Once the glue cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the acrylic. I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust on the acrylic. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine and I set it aside to dry. I polished the briar with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding dust. Once I had finished with the last pad I wiped it down with a light coat of olive oil to collect the dust and to give some depth to the finish. I polished stem and bowl with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The plateau on the rim top and the smooth natural oiled finish work very well with the swirled brown acrylic stem. The finished pipe is shown in the photos below. While I have worked on other Michael Kabik pipes (a CHIP-X) this is the second Granhill pipe of his that I have restored. It is well crafted and is very similar to the CHIP-X that I worked on in the past. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 1/2 inches, Height: 2 1/4 inches, Outside diameter of the bowl: 1 3/4 inches, Chamber diameter: 3/4 inches. This one will be added to the rebornpipes store soon. If you are interested in adding it to your collection send me an email to slaug@uniserve.com or send me a message on Facebook. Thanks for walking through the restoration with me as I worked over this Granhill freehand.

 

Restoring a Sasieni Fantail


Blog by Paresh Despande

This large sized Sasieni was always on my mind to work on and I wanted to work on it at leisure as I wanted to do justice to this solid large piece of briar. What intrigued me was the shape of the stem towards the bore end where it flared out to a large extent which was made more pronounced due to pinching of the stem between the saddle and button end.

The pipe has beautiful, densely packed small sized birdseye grain on the right side of the stummel while the left side has a mix of straight and birdseye grains. The front and back of the stummel has densely packed cross grains. The shank has a flat bottom in the middle making it a sitter and has cross grains running across the top and bottom surface. Right and left side of the shank shows small, beautiful and densely packed birdseye. The shank, on the left side, bears the stamp of Sasieni” over “FANTAIL” and football COM stamp of “MADE IN” over “ENGLAND” towards the bowl. At the edge of the shank where it meets the stem, it is stamped “PATD- 170067”, which has been circled in red. On the right side, it is stamped “LONDON MADE” with numeral “55” towards the bowl. The stem bears the stamp “F” on the left side of the saddle. Except for the PATD number, the stampings are crisp and clear. I wanted to gain some background information about this brand and unravel some detailed information and period it was made in, about this particular pipe that I have been working on. There are three sites I frequent for information, first being Pipedia.com, second is pipephil.eu and the third being rebornpipes.com. Over a period of time, I have realized that Mr. Steve Laug has been working on pipes for such a long time that there are hardly any brands and models that he has not worked on and so, instead of reinventing the wheel, I first visit rebornpipes to eke out necessary information I seek. Luckily for me, Mr. Steve had indeed worked on a Sasieni Fantail wire rusticated and has researched this pipe. Here is the link to the blog written by him for necessary information and is a highly recommended read, https://rebornpipes.com/2017/06/07/sasieni-fantail-wire-rusticated-patent-billiard/.

I now know that “FANTAIL” is a Sasieni second line pipe and is from the “Family Era” from the period 1946 to 1979. Mr. Steve, thank you Sir for allowing me to reproduce your work in my write up. Now, that my curiosity has been satiated, I progress to my visual inspection of the pipe.

INITIAL VISUAL INSPECTION

This large sized straight billiard has its stummel covered in dust, oils and grime giving it a dull and sad appearance. The front of the stummel has two chips and will need to be addressed. The chamber has a thick cake which has been evenly reamed to a nice thickness of a dime!!!!! Either my grand old man had learned to care for his pipe during later years or this one belonged to his friend!!!! The rim top is clean but shows some darkening along the entire surface. The inner and outer edges of the rim are intact. It has a faint sweet smelling cake. The mortise and shank is clogged and will require a thorough cleaning.It is the stem which has, comparatively, the most damage on this pipe. Both the surfaces have tooth chatter and a couple of deep bite marks. This needs to be addressed.

THE PROCESS

Now that I have moved out of my hometown for work, I sorely miss Abha’s help in cleaning the chamber and the stummel. I cleaned the chamber of all the cake by reaming it with a Kleen Reem pipe cleaner. With my fabricated knife, I scrap the bottom and the walls of the chamber of all the remaining cake taking it down to solid bare briar. To smooth out the surface and get rid of last remnant cake, I sand it down with a 220 grit sand paper. I cleaned the internals of the shank and mortise with pipe cleaners and cue tips dipped in isopropyl alcohol (99.9%). I use this alcohol as it evaporates rapidly and leaves no odor behind. The chamber is now clean, smooth and fresh smelling. The internal walls of the chamber are solid with no signs of burn out or heat fissures, which is definitely a big relief. I resorted to light sanding of the rim edges with 220 grit sand papers to remove the very minor dents and chips on the inner edges. The rim surface does show darkening all along. I address this issue and the issue of a dirty stummel by cleaning it with Murphy’s oil soap and a tooth brush. I rinse it under tap water and dried it with paper towels. Thereafter I sand the rim surface with micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000. I wipe down the rim surface with a moist cloth to get rid of the sanding dust.  I address the two chips in the front of the stummel by spot filling each chip with clear CA super glue. I let it cure overnight. Next day, with flat head needle file, I sand down these fills and further match these fills with the stummel surface using 400 and 800 grit sand papers. I am satisfied with the end result. Turning my attention to the stem, I clean the surfaces of the stem with alcohol and cotton pads. I sand the stem with a 220 grit sand paper to even out the minor tooth chatter and fill the deeper tooth bite marks with CA super glue and set it aside to cure for about a day. After the glue had cured, I sanded the fills with a flat head needle file. To further match the fills with the surface of the stem, I sanded it with 220, 400 and 800 grit sand paper. I wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. I polished the stem with micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000. I rub a little extra virgin olive oil in to the stem after every three pads. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny. I fill the “F” stamp on the stem with whitener and carefully remove the extra smear, revealing a clear and bold stamp. Once I was satisfied with the stem repair, I started work on the stummel which has dried by now. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. To finish, using a cotton cloth and brute muscle power, I gave it a final polish. I re-attach the stem with the stummel. The completed pipe looks lovely, fresh and vibrant; the photographs speak for themselves. Thank you for having the patience to reach this far while reading the write up. Your comments are of utmost importance to me for improving my skills in restoration process as well as writing about it. Cheers!!!!!

PS: Apologies for poor quality of pictures. I will definitely try to work on it.

Restoring a Mystery Freehand – a Hand Made in Denmark. Is it a Preben Holm?


Blog by Steve Laug

Jeff found this old pipe in an antique shop in Stevensville, Montana. He continues to show that he has an eye for old and unique pipes. This one is a tall, stack Freehand pipe with a large bowl and beautiful grain patterns around the sides of the bowl and shank. There is straight, flame and birdseye grain around the sides, top and bottom of the bowl. The rim cap is smooth and a mix of grain patterns. The finish was dirty but seemed to have a matte finish under the grime and grit. The rim top had an overflow of tars, oils – lava from the thick cake in the bowl. It was truly a mess but the buildup probably protected the inner and outer edges of the rim. It was stamped on the underside of the shank just ahead of where the stem is inserted. It is simply stamped Hand Made over In over Denmark. The stamping is identical to the stamping on Ben Wade Pipes that I have in my collection and something in my memory says I have read that somewhere. The stem has chair leg turnings that are similar to many freehand pipe stems. There is nothing stamped on the side or top of the stem. Jeff took photos of the pipe before he started his cleanup work. Jeff took some close up photos of the rim top to show the condition of the bowl and rim. There was some overflow of lava and dirt on the rim top and there was a pretty thick cake in the bowl. The pipe is quite tall and the cake went to the bottom of the bowl. The inner and outer edges looked to be in good condition.Jeff took photos of the bowl from various angles to show the condition of the finish. The beautiful grain is visible in the photos. The finish is dirty but looks good under the grime.   The stamping on the underside of the shank is clear and readable. It simply reads Hand Made with a faint stamp “In” below that followed by Denmark. The second and third photos below show the damage to the left edge of the shank. There were some chips and nicks in the finish. None were too deep in the briar so would need to rework that area of the shank. The stem was in decent condition. It was oxidized on both sides and there were some nicks and tooth marks and chatter on both sides near the button. There were no deep tooth marks which is really a relief.I reread the articles on Pipedia and Pipephil on both Preben Holm and Ben Wade pipes. I could not find the comment I was looking for on the Hand Made In Denmark stamp. So I would not have the luxury of knowing the history or who the carver was. Many things about the pipe made me still think it was a Ben Wade pipe but I may never know. I am hoping one of you who are reading this might have a clue for me.

Jeff has become a magician in cleaning up pipes. When I get them they are clean to the point of looking almost new. It is nice to work on pipes that he has cleaned up once again. In this case he reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove all of the buildup on the rim top and the grime from the bowl. He soaked the stem in Before & After Deoxidizer and when it had done its work rinsed and cleaned the airway with pipe cleaners and alcohol. The tooth marks were clean but visible. I took photos of the pipe to show its condition before I started my work on it. I took some photos of the rim top to show what it looked like after Jeff had cleaned off the grime and tars. The briar was in good condition but there were some nicks and scratches in the flat top but none appeared too deep. The inner and outer edges of the bowl looked very good. The stem had cleaned up really well with the deoxidizer and need repair and polishing. It showed tooth marks on the underside and some chatter but it was otherwise in good condition. I decided to address the chips on the left side of the shank and reshape the shank end first. I sanded out the chips and reshaped the edge with a folded piece of 220 grit sandpaper. I shaped it to match the shape of the shank edge on the right side of the pipe. I worked on the end view as well. I wiped down the bowl with alcohol on cotton pads to remove the debris and dust from the clean up. I worked on the rim top as well to work on the darkening that was on different parts of the rim. I rubbed some Before & After Restoration Balm into the surface of the briar to enliven, clean and preserve it. I rubbed it in with my fingertips working it into the briar. I worked it into the edges of the shank and the bowl. I set it aside for a little while to let the balm do its work. I buffed it off with a cotton cloth. The photos below show the pipe at this point in the restoration process.The rim top still had some areas on the left side and back edge that would need to be worked on. You can see it as a line around the bowl. I have circled the area in red so that you can see what I am noting at this point.I worked on the rim top and the edge of the shank that I had reshaped with micromesh sanding pads. I wet sanded the rim top and the left side of the shank with 1500-2400 grit pads and was able to remove the circled damage on the rim and blend the edge of the shank. I polished it by dry sanding it with 3200-12000 grit sanding pads. I wiped the areas down after each pad with a damp cloth to remove the dust. I touched up the stain on the top of the rim and left edge of the shank to blend those areas into the colour on the rest of the pipe. I used a Maple and Cherry stain pen to approximate the colour of the pipe. I still need to buff the bowl and shank but the colour appears to be a perfect match. I buffed the bowl and shank with Blue Diamond on the buffing wheel and gave the bowl a coat of carnauba wax. I buffed it with a clean buffing pad to raise a shine and blend the stain into the rest of the finish. I took the following photos to show the bowl at this point in the process. I set aside the bowl and turned my attention to the stem. I wiped down the stem with alcohol and filled in the tooth marks on the top and underside with clear super glue. I set the stem aside to let the repairs cure.When the repairs cured I sanded them with 220 grit sandpaper to blend them into the surface of the vulcanite. I wiped it down with Obsidian Oil and took some photos of the stem at this point.I polished the stem using micromesh sanding pads – wet sanding with 1500-2400 grit pads and then buffing on the wheel with red Tripoli. I dry sanded the stem with 3200-12000 grit pads to further polish it. After each pad I wiped it down with Obsidian Oil to protect and enliven the stem. I polished it further with Before & After Pipe Polish – both Fine and Extra Fine. When I finished with the polish I gave it a final coat of oil and set it aside to dry. This smooth finished stack Freehand is an interesting and unusual piece. The Hand Made In Denmark stamp on the shank I think is one of Preben Holm’s marks but I cannot prove it. The shape of the pipe takes full advantage of the grain on the briar. The mix of grains – straight, flame and birdseye all work together to give this pipe a beautiful look from any direction it is viewed. The reddish brown of the bowl and the black of the vulcanite stem contrast well together. I buffed the bowl and the stem with Blue Diamond polish to raise the shine on the briar and the vulcanite. I was careful to not buff the stamping and damage it. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the entire pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. The dimensions of the pipe are: Length: 6 inches, Height: 2 3/4 inches, Outside Diameter: 1 1/2 inches, Diameter of the chamber: 7/8 of an inch. It is an interesting old pipe and should make a great collectible piece. Thanks for walking through the restoration with me.

Transforming a Dr. Grabow “Omega”


Blog by Paresh Deshpande

“Mirror, mirror on the wall, who is the prettiest of them all?” asked this “Omega”, looking deeply into my eyes!!!!! How I wish I could have promptly replied that it was “YOU”…. but I could not get myself to say so!!!!! It was then that I decided to work on this pipe and make an attempt at its transformation.

This bent billiards has “OMEGA” stamped on the left side of the shank over “DR. GRABOW” in block capital letters while on the right side it is stamped “IMPORTED BRIAR”. A nickel ferrule adorns the end of the shank and is devoid of any stampings. An “ACE OF SPADES” on the left side breaks the monotonous black of the stem. I searched pipedia.com for information about the brand and try to place the period when this model was introduced by Dr. Grabow. The site has very detailed information about the brand and various models and is a highly recommended read. I have extracted only the relevant portions here:-

Dr. Grabow pipes are the quintessential American brand. Made with care in the Blue Ridge Mountains of North Carolina, this 60-year-old line of inexpensive tobacco pipes is a favorite among new pipe smokers for its consistency and good taste. The famous smoking pipe brand gets its name from the owner Dr Grabow, a general physician who lived in Chicago.

Made in America since the 1930’s, Dr. Grabow tobacco pipes were named after “the good doctor” to help polish the smudged image of smoking a pipe to newly tobacco-leery American public. The line of pipes bearing Dr. Grabow’s name have become one of the best known pipe brands in North America.

The Dr Grabow pipes first began with Louis B Linkman of the M.Linkman and Co of Chicago. The trademark “Dr Grabow” itself actually begun at about 1932 and had the US patent number 1.896,800.

The birth of the Dr Grabow smoking pipe is simple enough. It started off when Dr Grabow himself and his acquaintance Dr Linkman regularly visited the local pharmacist at Brown’s Drug Store in Lincoln Park Chicago.

Dr Linkman was on the lookout for a doctor’s name to Christian an innovative line of pipes in order to mellow out the smoking apparel’s smoggy image. He asked Dr Grabow to allow him to use his name to which he agreed and the name has stuck since then. Linkman continued to manufacture his Dr Grabow pipes until 1953. 

The earliest of these exclusive pipes were stamped both with Linkman’s and Dr Grabow. They included a propeller emblem that was white in color at the top of the mouthpiece.

In 1944 the white propeller emblem was replaced with a white spade, a move that heralded the introduction of Linkman’s new Dr Grabow pipes. All of the newer entries included most of the earlier favorites as well as “TRU-GRAIN” and “SELECT”. Later models of Dr Grabow pipes were described as Imported Briar.

I further searched pipedia.com and found detailed and comprehensive information on the various lines and models of Dr. Grabow through the years and was able to date this Omega to 1975. Here is the link; https://pipedia.org/wiki/Dr._Grabow_Models_(Series,Line)_Names_Through_the_Years

INITIAL VISUAL INSPECTION

The first thing that struck me like a jolt was the reddish brown/ very dark reddish purple, OMG!!!! I cannot even describe the color of the stain on this pipe; it was that unappealing to the eye to say the least. It just surprises me as to why my grand old man even bought it, if he had indeed bought it. You just feel like turning away from it. To add to its color woes, the stummel is covered in dust and grime of storage from all these years. The stummel has Custombilt like rustication emanating from the joint where the shank and stummel meet and move away from the bottom towards the rim top. Within this rustication we have very fine thin lines. The raised portion of these rustication have the same reddish brown coloration while within these rustication, it has dark color. The shank is plain and devoid of any rustication. There appears to be some kind of coat covering the entire stummel. All said and done, this coloration has to go!!!!! How am I going to do it, I really do not know, but IT HAS TO GO!!!!!! The chamber is lightly caked and has overflow of lava on the rim top. This will have to be cleaned and sanded down if the rim top surface is damaged underneath the overflowing lava. The inner and outer edge has minor dents and dings.The stem appears to be ebonite and has a plastic feel to it. The stem is a copy of the famed Peterson’s P-Lip button with the difference in the bore being dead center on the end of the button as opposed to being on the top surface. It has extensive damage to the upper and lower surface of the lip. It is peppered with tooth chatter and has one deep bite mark each on both the surfaces. This will have to be addressed.The mortise is relatively clean and air flows freely through the airway in the pipe and shank.The nickel ferrule has lost its shine and shows minor spots of corrosion. I think it will polish up nicely.THE PROCESS

I had made a promise to this pipe that I shall make it “the prettiest of them all…” (Well, actually it was like “TRY” really) and thus the first and most logical start point was to address the color of the stummel. To make this pipe attractive, I felt that I should attempt to do the following:-

(a) Highlight the rustications.

(b) Get some shine on the stummel.

(c) Attempt to reveal the grains on the smooth shank.

(d) Highlight the contrast between the raised portions of the rustication with that of within the rustication.

Having identified what needs to be done, I turned my attention to how it could be done. SWOT analysis dictated that I needed to adopt processes which did not require any stains or coatings of lacquer as I did not have any. Also since I do not have any mechanical equipment, I had to adopt simpler and manual techniques. I decided that the best and easiest course of action for me would be to get rid of the original stain.

I started by reaming the chamber with a Kleen Reem pipe reamer and fabricated knife. I removed the complete cake from the chamber. I further sanded down the walls of the chamber with a 220 grit sand paper to smooth the walls and took the cake back down to the bare briar. I gently scraped out the little overflow of lava from the rim top. I also cleaned out the mortise and the shank with cue tips and pipe cleaners dipped in alcohol.Once the chamber was cleaned, I turned my attention to the stummel and tried to get rid of the lacquer coating. I started by wet sanding with a 1500 grit micromesh pad and soon realized that it would not work. I tried sanding with 800 grit sand paper without any success. Soon I found myself sanding the stummel with 150 grit sand paper. The lacquer was very difficult to get rid off and after a considerable time, I was finally able to completely remove the lacquer coating. Believe you me, my fingers had started to hurt and sitting at the table for 3-4 hours at a stretch caused cramps in my back. But the end result was pleasing.

Then began the arduous and time consuming process of sanding the stummel with micromesh pads. I proceeded to sand the stummel with micromesh pads, going through wet sanding with 1500-2400 pads and dry sanding with 3200- 12000 grit pads. I was very pleased with the way the stummel had turned out. I decided that I liked this finish and after further cleaning and polishing, the stummel would look just beautiful. Once I was through with micromesh pads, I cleaned the stummel with undiluted Murphy’s oil soap and tooth brush. I paid special attention to the deep areas of the rustication, thoroughly cleaning it with the brush. I dried the bowl with cotton cloth and paper towels.I rubbed “Before and After Restoration balm” in to the stummel with fingers deep into the rustications and let it rest for a few minutes before I buffed it with a horse hair brush. Finally, I polished the stummel with a soft cotton cloth and muscle power!!!! I also polished the nickel ferrule with a jeweler’s cloth. Luckily, the corrosion was superficial and polished up nicely. Turning my attention to the badly damaged stem, I start by cleaning it with cotton pads dipped in isopropyl alcohol. I flamed the stem surface with a Bic lighter to raise the tooth chatter. The deeper tooth chatter and bite marks were filled with clear CA superglue. Thereafter began the time consuming process of curing, sanding with flat head needle file, 220 grit sand paper and finally by micromesh pads. In all, I had to repeat the fill and sand procedure thrice before resorting to final polish using micromesh pads. I also cleaned out the internals of the stem with pipe cleaners dipped in alcohol. To finish the pipe, I rubbed a small quantity of Halcyon wax II on to the stummel and gave it a nice polish. The pipe now does look stunning. I love the way the pipe has turned out and I can proudly reply back to this Omega “IT’S YOU!!!!!!” The finished pipe is shown below.

Stem Repair on a Savinelli Silver


Blog by Paresh Deshpande

I have been simultaneously working on the stem repair of CHACOM PANACHE #44 (https://rebornpipes.com/2018/08/26/chacom-panache-44/) and this SAVINELLI SILVER. Both the pipes had similar damage to their stems; a gaping hole in the stem exposing airway of the stem. As stated in my write up on the former, I had primarily purchased these pipes to gain hands down experience in major stem repairs and stem reconstruction. That both these pipes were beautiful was an added bonus!!!!!

This fancy Dublin Sav has beautiful mixed grain on the right side of the bowl while the left side has lovely birdseye grain. The front and back of the bowl, lower and upper surface of the shank has nicely packed cross grains. A sterling silver band adorns this Sav and is stamped on the upper surface with “925” in an elongated hexagon over “SAVINELLI”. On the lower surface, this band is stamped as “STERLING” over “MOUNTED”. All stampings are in block capital letters. On top of the oval shank, towards the shank end, it bears the stamp “SAVINELLI” over “SILVER” while at the bottom, it is stamped with Savinelli shield, followed by “915”, followed by size “KS” over “ITALY” in block capital letters. The saddle stem bears the Sav Shield logo on top of the saddle. History of Savinelli pipes is very well documented on pipedia.com, however, due to a very large line up, frequent changes to models, shapes and finishes, I came to a halt when I tried to date this Savinelli. I earnestly request all the knowledgeable veterans of pipe world to share any bits and pieces of information on this pipe.

INITIAL VISUAL INSPECTION

The stummel is covered in oils and tars giving a dull and lifeless appearance to the pipe. There is no heavy build up of cake in the chamber and also overflow of lava on the rim top. However, a slight darkening is seen on the right side of the rim. Some scratches are also seen on the rim top which will need to be addressed. It is the stem which has the maximum damage. A large hole can be seen on the upper surface of the stem near the button end, exposing that portion of the airway. There are two deep bite marks on the upper surface of the stem. The button on both surfaces of the stem has been chewed and will need to be reconstructed.The mortise shows some accumulation of previously smoked tobacco oils and tars, but it is nothing as compared to some pipes which I have seen.The airway is not clogged and will only require minor cleaning.

THE PROCESS

Since I had worked on the stem of the CHACOM simultaneously with that of this Sav, the process and difficulties were the same. I would request those interested in knowing the travesties I encountered and overcoming these, to please read the write up on the stem repair of CHACOM PANACHE #44 (https://rebornpipes.com/2018/08/26/chacom-panache-44/). Here are the progressive pictures of the restoration process. Having finished the stem repair (some imperfections are seen, but cannot be discerned in person), I turn my attention to the stummel. I reamed out the chamber using a Kleen Reem pipe reamer and fabricated knife. I removed the complete cake from the chamber. I further sanded down the walls of the chamber with a 220 grit sand paper to smooth the walls and took the cake back down to the bare briar. I gently scraped out the little overflow of lava from the rim top.I cleaned out the internals of the shank with pipe cleaners and cue tips dipped in isopropyl alcohol. I wiped the inside of the chamber with cotton swabs dipped in alcohol. There was very little amount of cake and the shank was pretty clean too. It appears that though the pipe was well smoked as is apparent from the stem condition, it was well cared for.I cleaned the stummel with undiluted Murphy’s oil soap and a tooth brush. I washed the stummel under running water and dried it using paper towels and soft absorbent cotton cloth. Once the stummel had dried, I felt that the bowl was still appearing dull and lackluster. The grains, though visible, needed to be highlighted. To achieve the desired results, I sanded the stummel with micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. The rim top was also sanded down with micromesh pads to remove/ reduce the darkened areas. I wiped the bowl with a moist soft cotton cloth to remove the sanding dust after each pad. The stummel now looks beautiful with the grains on full display. I finished the bowl by rubbing “Before and After Restoration Balm” with my hands and polished it with a soft cotton cloth. The bowl now appears to be alive and the grains pop out and are on display to be enjoyed. This pipe, along with the CHACOM, will always find a place of pride in my collection for being first major stem repair project. The finished pipe is shown below.

Chacom Panache #44


Blog by Paresh Deshpande

I have embarked on a journey into the wonderful, invigorating and leisurely world of pipe restoration and want to try out and address as many issues that one may encounter when dealing with an old, used and also abused pipes. Though there are a large number of old and vintage pipes that I have inherited, I went ahead and purchased two pipes, one is a CHACOM PANACHE # 44 and the other is a SAVINELLI SILVER, for gaining hands-on experience in stem repair. The stems on both these pipes have large gaping hole near the button end, exposing the stem’s airway. I shall be working on the stems of both these pipes simultaneously while the stummel will be worked on separately. The write up on both, though separate, is being uploaded at the same time so as to maintain continuity.

Even though I had purchased this pipe to practice repairing a stem bite-through, what really caught my attention was the beautiful coral like rustication on the bowl and shank which could be seen on some high end pipes from equally higher end brands. Through all the dust and grime, the beautiful contrasting stains between the lighter brown raised rustication and darker hued depressions makes for an eye catching finish. On the smooth surface at the bottom of the shank, it is stamped “CHACOM” in an artistic hand over “PANACHE” in block capital letters. This is followed by the shape number # “44” at the edge of the shank where it meets the stem. The stem bears the double “C” logo stamped on the left side of the stem towards the tenon end.I gleaned following info from Pipedia to know more about the brand of this pipe. It is reproduced below (https://pipedia.org/wiki/Chacom):

1825 : Well before the discovery of briarwood the COMOY family manufactured pipes in the small village of Avignon, near to Saint-Claude, mostly in boxwood for the “Grumblers” of the Army of Napoleon. 1850 : Birth of Henry COMOY, founder of the brand.
1856 : Discovery of briarwood and particularly the special treatment it required for the making of pipes. Saint-Claude becomes the birthplace of briar pipe manufactures and the world capital of pipe-making.
1870 : Henri COMOY, prisoner of war in Switzerland meets his cousins the Chapuis and ruminates the idea of an association.
1879 : Henry COMOY emigrates to London with some of his technicians from Saint-Claude and establishes the first English pipe factory in England H. COMOY & C° LTD. The Saint-Claude factory supplies them with briarwood and pipe bowls.
1922 : After the First World War the association COMOY and CHAPUIS is realised and the Saint-Claude factory becomes CHAPUIS COMOY & Cie.
1924 : Death of Henri COMOY. His sons Paul and Adrien assume the direction of the factories in Saint-Claude and London assisted by their cousins Emile and Louis Chapuis.
1928 : London now able to produce their own pipes, and in order to develop the Saint-Claude factory, the brand CHACOM is created, using the first three letters of the COMOY and CHAPUIS families. Up till 1939 CHACOM was offered only in France, Belgium and Switzerland in order not to embarrass the COMOY pipes which had the same shapes and qualities.
1932 : The world economic crisis reaches Saint-Claude. To weather this problem Chapuis Comoy & Cie joins with another company under the name of LA BRUYERE, forming the biggest pipe concern in the world with 450 workpeople. Big trucks were needed to transfer the briar blocks from the drying shed to the factory.
1945 : After the Second World War CHACOM assumes its entire commercial liberty and launches a complete and modern range of pipes.
1946 : Chacom becomes the principal brand in France and Belgium.
1947 – 1948 : CHACOM, number one in Scandinavia, Germany, then United States…
1957 : In face of the commercial preponderance of the brand CHACOM the company La Bruyère returns to the name of CHAPUIS COMOY & Cie.
1964 : Death of Adrien COMOY. His son Pierre succeeds to him in London. Mr REED is the Chairman and Managing Director in Saint-Claude.
1965 : First French brand named pipe in JAPAN
1971 : Having recovered its independence from COMOYS of London, Yves GRENARD, second cousin of Pierre COMOY, takes over the Direction of Chapuis Comoy & Cie and at the same time the exclusive sale of H. COMOY & Ltd, in France.

 I further searched pipephil.eu for additional information and the same is reproduced below:

The brand Chacom turned up (1934) after fusion of Chapuis-Comoy with La Bruyère. Yves Grenard (†2012), second cousin of Pierre Comoy headed the company from 1971. He was responsible for Chapuis Comoy’s recovering its independance from Comoy. His son Antoine Grenard took over the direction of the company in 2007. Chacom is a brand of Cuty-Fort Entreprises (Jeantet, Vuillard, Jean Lacroix, Ropp …).

INITIAL VISUAL INSPECTION

The bowl is caked but not heavily. The rustication on the rim top is filled with tars oils and grime. The finish is dull with dirt and dust filling the rustication. This will be cleaned with Murphy’s oil soap and hard bristled tooth brush.The mortise is filled with gunk and debris. This will need to need to be cleaned.The stem is heavily oxidized with heavy calcification towards the button end in the bit area. There is tooth chatter and bite marks on the top surface of the stem near the button end. However, the biggest damage can be seen on the lower surface of the stem. There is a large through and through hole in the stem exposing the airway. Thankfully, the top surface is complete with only tooth marks and tooth chatter. This reconstruction will be the biggest challenge since I have never attempted this restoration before. The button is badly damaged and will need to be reconstructed.THE PROCESS

In this restoration project the stem repair posed the biggest challenge. I searched the net, viewed YouTube videos and my most reliable website “rebornpipes.com” and read over each and every blog available on the website on stem repairs and took down notes and the steps involved. I even discussed with Mr. Steve. Now armed with this acquired knowledge, I embarked on my quest to gain knowledge through personal experience.

The first thing I did was to paint the upper and lower surfaces of the stem with the flame of a Bic lighter to raise the tooth chatter to the surface and also raise the edges of the hole to create an even surface. Next, I cleaned the surface of the stem with isopropyl alcohol to get rid of all the dirt, oils and tars from the surface. I also had the internals of the stem thoroughly cleaned using pipe cleaners, cue tips and alcohol.

Once I was satisfied with the cleaning, I smeared a generous amount of Vaseline onto regular pipe cleaners and inserted it into the airway, ensuring the pipe cleaners are fully underneath the hole. This helps in ensuring that the airway remains open. Vaseline coated pipe cleaners prevents the mixture of CA superglue and activated charcoal from percolating down into the airway and clogging the airway.The next step in the process of this repair is mixing of CA superglue and activated charcoal to the consistency of putty filler. Suffice to say that the consistency should be such that it should not be too runny but just sufficient to spread smoothly and evenly over the intended surface. First timers like me, do not worry too much, even I did not understand what should be the ideal consistency (LoL). From the pictures below, it is amply evident that I did not achieve the exact consistency I desired, but no issues, it still worked!!! Since the beginning of my journey into the beautiful and challenging world of pipe refurnishing, I am being faced with problem relating to glue. Maybe the hot temperate climate prevalent here is causing issues or the quality of glue itself is an issue. However notwithstanding the issues of glue, I was able to prepare a mixture of CA superglue and activated charcoal and applied it to the surface. I set it aside to cure overnight.I began by sanding the repaired/ filled areas using a flat needle head. It was not as easy as it seemed because when I began the process, as I sanded down the stem, I observed that the filling crumbled and dislodged from hole. Apparently, the filling was too dry.

I prepared a fresh mixture of CA glue and activated charcoal and applied it to area to be filled. After curing, when I tried to file it down, I realized that shiny dots were visible. On close observation, these tiny dots were air pockets which were trapped during application and subsequent curing. I discussed with Mr. Steve who advised me to fill the spots with glue only. I did so and let it cure for 2 days.I sanded down the fill and realized bigger air pockets were now exposed. It is unfortunate that I did not take pictures of these issues and processes as I was too engrossed and concentrating on getting the filling right.

I again prepared a fresh mixture of activated charcoal and superglue and reapplied it to the stem surface and let it cure for 3 days since I was traveling.For this sanding, I took unusually long time taking frequent breaks to check the progress. I was very deliberate and used light hands. I used less of flat head needle file and more of 180 grit sandpaper. Finally, I was able to achieve a satisfactory fill. I further evened out the fill using 220 grit sandpaper, followed by 440, 600 and 800 grit papers. Now I am satisfied with the results of the fill.With the fill now evened out, I proceeded to sand the stem with micromesh pads, going through wet sanding with 1500-2400 pads and dry sanding with 3200- 12000 grit pads. I rubbed in Extra Virgin Olive oil after every three pads. The stem now has a nice shine to it and No Hole!! However, the finish is not as refined and minor imperfection can be seen in the finish, though not as glaring in person.With the issue of the stem now addressed, I turned my attention to the stummel. Using a Kleen Reem pipe reamer and fabricated knife, I removed the complete cake from the chamber. I further sanded down the walls of the chamber with a 220 grit sand paper to smooth the walls and took the cake back down to the bare briar.I cleaned the internals of the shank and mortise using regular and bristled pipe cleaners dipped in isopropyl alcohol and cue tips. I also wiped the internal walls of the chamber with cotton pads dipped in 99.9 % isopropyl alcohol. I use high proof isopropyl alcohol as it evaporates very rapidly and leaves no traces of odor or liquid behind to ghost your pipe.I cleaned the externals of the bowl with undiluted Murphy’s Oil Soap and tooth brush. Thereafter, the stummel was washed under running water and dried using a paper towel. I observed that the thin, delicate wire rustication on the rim top was still filled with oils and tars. To clean the rim top, I used a 000 grade steel wool with Murphy’s Oil soap to gently scrub out the dirt. I dried it with paper towels and a soft cotton cloth. Once the stummel had dried out, I rubbed a little “Before and After Restoration Balm “deeply into the coral rustication and also into the wire rustication of the rim top. I worked it deep into the rustication with a horse hair shoe brush. I polished the stummel to a deep shine by rubbing it down with a microfiber cloth. The raised portion of the rustication has a light reddish hue which contrasts beautifully with the dark brown coloration of the rest of the stummel. The completed pipe is shown below. Thanks for your valuable time spent in reading my amateurish attempt at pipe restoration.

 

Restoration of a deeply loved Chacom Rallye


Blog by Roberto Castiglioni

Over the past month I have corresponded with Rob about a variety of things about restoration processes and procedures. He is a great guy! When he sent me photos of his work on this pipe I wrote and asked him to write it up for rebornpipes. Without further words on my part his is Rob. Welcome to rebornpipes. — Steve

Bizarre hobbies like these prove that nothing is too arcane for humans. Fortunately, the insane have valiantly stepped up to plug that gap.

Seeing a dirty and damaged pipe come back to life makes me extremely happy. That happiness comes from fact that I am handling something that is old and has a long history. The more dirty they are more interested I am. Sometimes I ask to myself how the previous pipe smoker could smoke them. Sometimes I get a stem with double hole, a tobacco chamber with a very limited space. It is then that I remember when my father told me when I was younger that my great-grandparent’s pipe needed maintenance .

This is a very amazing hobby where I can practice applying all my knowledge of Mechanical Engineering. I can use even what I learned  high school about adjusting a piece of steel manually by means of files and other tools without using machine tools.

I am very thankful to those gents of rebornpipes for their willingness to post and teach others. They have shown how experience and manual work still has value in this modern society .

For a beginner, who most of the time is a dummy, reading all the posts in different forums to learn a general procedure how to do the work is extremely important. In rebornpipes I found a lot of information and suggestions on how to proceed.

With many thanks I have enclosed my first important restoration on Chacom Rallye …

Here are the before photos of the pipe. The stem was very damaged with a bite through on the top side and much chewing around the edges of the stem. The fit of the stem in the shank is also not good. The bowl is very dirty with little room in the bowl – thick cake and lots of overflow on to the back side of the rim.I reamed the bowl with reamers. I sanded out the bowl to remove the remants of cake. I cleaned the mortise, and the airway in the shank and stem with pipe cleaners and alcohol. I patched the chewed through stem and cleaned and polished the stem.Once the pipe was clean the metal tenon was loose in the mortise so I painted it with a coat of clear fingernail polish and let it dry in my improvised clothespin vise. You can see what the bowl looks like now in the next two photos. It is quite a change. Here are some photos of the completed pipe. Thanks Rob from Italy.

Farida’s Dad’s Pipes #6 – Restoring a Charatan Make Distinction


Blog by Steve Laug

I am back working on one of the pipes that came from the estate of an elderly gentleman here in Vancouver. I met with his daughter Farida a year ago and we looked at his pipes and talked about them then. Over the Christmas 2017 holiday she brought them by for me to work on, restore and then sell for her. There are 10 pipes in all – 7 Dunhills (one of them, a Shell Bulldog, has a burned out bowl), 2 Charatan Makes, and a Savinelli Autograph. I have restored all but three of them – a Dunhill Shell and the two Charatan’s Makes. His pipes are worn and dirty and for some folks they have a lot of damage and wear that reduce their value. To me each one tells a story. I only wish they could speak and talk about the travels they have had with Farida’s Dad.

The bowl was thickly caked and the cake had flowed over onto the smooth finish on the rim top forming hard lava that made the top uneven. The inner and outer edges of the rim were both damaged. On the right front of the bowl the rim had a burned area – it was not a deep burn but it had darkened. On the back of the bowl there was damage on the inner edge of the bowl and it looked like it might be slightly out of round. The stem was oxidized but otherwise in good condition. There was a thick sticky, oily substance on the surface of the stem that I could scrape with my fingernail. There were tooth marks and chatter on both sides in front of the button. I took photos of the pipe to show what it looked like before I started the cleanup work. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. The outer edge has damage on the front right – burn damage and wear that comes from lighting a pipe repeatedly in the same spot. The inner edge at the back middle also shows damage but I won’t know until I remove the thick lava overflow on the surface. The stem had tooth chatter and some bite marks on the top and the underside of the stem just ahead of the button.I took a photo of the left side shank stamping – it is readable but faint on the left side.It has been a while since I have worked on the remaining pipes that belonged to Farida’s Dad. I thought it might be helpful to remind us all of the background story of these pipes. Here is the material that I quoted in previous blogs. I have included both the written material and the photo that Farida included of her Dad.

When I wrote the blog on the Classic Series Dunhill and thinking about its travels, Farida sent me an email with a short write up on her Dad. She remembered that I had asked her for it so that I could have a sense of the stories of her Dad’s pipes. Here is what she wrote: My dad, John Barber, loved his pipes. He was a huge fan of Dunhill and his favourite smoke was St. Bruno. No one ever complained of the smell of St. Bruno, we all loved it. I see the bowls and they’re large because he had big hands. When he was finished with his couple of puffs, he would grasp the bowl in the palm of his hand, holding the warmth as the embers faded. The rough bowled pipes were for daytime and especially if he was fixing something. The smooth bowled pipes were for an evening with a glass of brandy and a good movie. In his 20s, he was an adventurer travelling the world on ships as their radio operator. He spent a year in the Antarctic, a year in the Arctic and stopped in most ports in all the other continents. He immigrated to Canada in the mid-fifties, working on the BC Ferries earning money to pay for his education. He graduated from UBC as an engineer and spent the rest of his working life as a consultant, mostly to the mining companies. Whatever he was doing though, his pipe was always close by. 

She sent along this photo of him with his sled dogs in the Antarctic sometime in 1953-1954. It is a fascinating photo showing him with a pipe in his mouth. He is happily rough housing with his dogs. As a true pipeman the cold does not seem to bother him at all. Thank you Farida for sending the photo and the background story on your Dad for me to use on the blog. I find that it really explains a lot about their condition and gives me a sense of who Dad was. If your Dad was rarely without a pipe I can certainly tell which pipes were his favourites.As I looked over the pipes I noted that each of them had extensive rim damage and some had deeply burned gouges in the rim tops. The bowls seemed to have been reamed not too long ago because they did not show the amount of cake I would have expected. The stems were all covered with deep tooth marks and chatter and were oxidized and dirty. The internals of the mortise, the airway in the shank and stem were filled with tars and oils. These were nice looking pipes when her Dad bought them and they would be nice looking one more when I finished.

Here are the links to the previous five blogs that I wrote on the five pipes that I have finished. The first was a Dunhill Shell oval shank pot (https://rebornpipes.com/2018/02/04/restoring-a-1983-dunhill-shell-41009-oval-shank-pot/). The second was a Dunhill Classic Series Shell Billiard (https://rebornpipes.com/2018/02/08/faridas-dads-pipes-2-restoring-a-1990-lbs-classic-series-dunhill-shell-billiard/). The third pipe was a Savinelli Autograph (https://rebornpipes.com/2018/02/15/faridas-dads-pipes-3-restoring-a-savinelli-autograph-4/). The fourth pipe was a Dunhill Red Bark Pot that was in rough shape (https://rebornpipes.com/2018/03/10/faridas-dads-pipes-4-restoring-a-dunhill-red-bark-pot-43061/). The fifth pipe was a Dunhill Root Briar Bent Billiard https://rebornpipes.com/2018/07/07/faridas-dads-pipes-5-restoring-a-dunhill-root-briar-56-bent-billiard/

Today, I went back to the remaining three pipes in the collection today and chose to work on one of the Charatans – a triangular shank Dublin. It was dirty but I was able to read the stamping. On the top left side of the triangular shank it is stamped Charatan’s Make, over London, England over Distinction. On the right side it was stamped Made By Hand in the City of London. I cannot see any shape number on the shank as it is pretty worn. The smooth finish was sticky with oils and thick grime. The bowl felt oily to touch.

To try and figure out the era of the Charatan’s pipe I was working on I turned to the pipephil website on Logos and Stampings. There is some really helpful information on each of the lines of Charatan’s Make pipes that entered the market. Here is the link to the section of the site that I turned to, http://www.pipephil.eu/logos/en/logo-charatan.html. There is an alphabetical listing of the lines but unfortunately they did not list the Distinction. The site did give a short history of the brand. I quote the portion that is most pertinent.

The brand was founded in 1863 by Frederik Charatan. When his father retired in 1910, Reuben Charatan took over the family business. All the pipes were handmade until 1973. The brand name has been overtaken by Dunhill in 1978 and sold in 1988 to James B. Russell Inc.(NJ, USA). During the period 1988-2002 Charatans were crafted by Butz Choquin in St Claude (France). Dunhill re-purchased Charatan brand name in 2002 and Colin Fromm (Invicta Briars, Castleford) followed up on freehand production.

I turned to Pipedia to see if I could find more information on the brand and possibly a link to the Distinction line (https://pipedia.org/wiki/Charatan) but once again in the general article it was not listed.  It did give a little more historical information. I quote the pertinent parts and have highlighted in bold the sections that give information on this particular pipe.

In 1863 Frederick Charatan, a Russian/Jewish immigrant, opened a shop in Mansell Street, located in the borough of Tower Hamlets, London E1, where he began to carve Meerschaum pipes. These pipes got very popular soon, and thus Charatan moved to a bigger workshop in Prescot Street, just around the corner. Here he began to make briar pipes which should make the name famous the world over. Charatan was the first brand to make entirely hand-made briars from the rough block to the finished pipe including the stems. The nomenclature “Charatan’s Make” refers to this method of production and was meant to differ Charatan from other brands who “assembled” pipes from pre-drilled bowls and delivered mouthpieces.

Being the undisputed No. 1 in English pipemaking, Charatan was approached by Alfred Dunhill who was unsatisfied with the quality of the pipes he imported from France. During 1908 – 1910 Dunhill bought pipes from Charatan paying exorbitant prices to ensure he had some of the very best pipes for sale in England. In 1910 he lured away Joel Sasieni, one of Charatan’s best carvers, and opened his own small pipe workshop on 28 Duke Street. On the retirement of his father in 1910 Reuben Charatan took over the family business…

…The pre-Lane period (prior to 1955) and the Lane era pipes (1955 to until sometime between 1979 – 1984) are of primary interest the collector. The Lane era is often quoted as beginning about 1950… Charatan records are almost non-existent before Lane due to a factory fire, making it difficult to date pre-Lane pipes. Charatan used 4 basic grades prior to 1950: Supreme, Selected, Executive, and Belvedere. After 1950 Herman Lane’s influence began, and the grades started to expand. In 1955 Lane took over sole distributorship of Charatan in the US. In 1957 he introduced the Supreme S. Most of his other introductions were from the 60’s and early 70’s…

The section called Miscellaneous Notes had some interesting information.

Charatan records indicate the DC (Double Comfort) bit was introduced in the 50’s, but some report seeing them in earlier production. Still others indicate they were introduced by Lane in 1960. Regardless, the DC bit is not an accurate way to date a pipe because many Charatan’s were made with regular and saddle type bits throughout the “Lane Era”…

…The Lane Trademark serif and circled L indicates the pipe is from the “Lane Era” (approx. 1955 to 1979 -1984?), however it appears that both the English factory or Lane themselves sometimes, or perhaps even often forget to stamp the L on a pipe. The Charatan factory was known for inconsistencies, especially in stampings. Therefore, although an L on the pipe definitely defines it as a Lane Era pipe, the lack of it could simply mean the pipe missed receiving the stamp from the factory. The lack of the trademark could also mean the pipe was destined for the European market.

…Generally, when the pipe is stamped with the BLOCK letters “MADE BY HAND” it means the pipe was probably made between 1958 and 1965”

Generally, block letters “MADE BY HAND” and some of the other nomenclature in script (i.e. City of London or Extra Large next to the MADE BY HAND) means the pipe was made sometime between 1965 and the mid 1970’s. The total script nomenclature “Made by Hand in City of London” evolved over this period of time, so many pipes had variants, such as Made By Hand in block letters and City of London in script, or some other variation of the terms or stampings. The Charatan Logo (CP) on the pipe bit was changed over the years.

I found an interesting Russian site on the various lines of Charatan. Here is the link to that site – http://brbpipe.ru/wp-content/uploads/2012/06/T-shop_1-2011-12_56-69_3.pdf. I did a google translation of the section on the DISTINCTION line.

The first of two medium sized factories. Neutral flame grain under contrast stain. Sometimes, however, there is a completely fantastic, almost perfectly smooth cross cut, sometimes – inclined to the side of the smoker flame. The most important thing: in this and the next grade begins a serious predominance of freehand over cataloged shapes.

The reason for this predominance lies in the strategy of educating carvers. Both medium grades are the launch pad for those who sought the right to work with top grades. Where the freaks have become the rule. The master had to work out a sufficient number of freehands and show a personal fantasy, so that he was allowed to work with the best, selective locks. And if at this “school of life” you could make extra profits … well, you remember that in this regard, there was a little iron Hermann.

I also found a description of the Distinction on VKpipes. Here is the link to that site, https://www.vkpipes.com/pipeline/charatans-make-distinction. I quote from that site.

Distinction was one of the most successful and valued lines of Charatan’s pipes from the “first Lane era” (1961-95). These years the old good Charatan’s family manufactory turned into the brightest star of the pipe making by means of new investments, a successful management and a creative approach of the Charatan’s artisans. There’s no shape number on the pipe: it was made by one of the leading carvers at this factory regardless any catalogues…

I also found a list of the various lines of Charatan’s Make Pipes that helps to place the Distinction in the hierarchy of pipes. Here is the link to the list https://www.reddit.com/r/PipeTobacco/comments/z9knr/charatan_models_shape_information_for_the/. I will be posting it as a separate blog shortly. The Distinction line is just below the Executive line and just ahead of the After Hours line – both Charatan’s Make Freehand Straight Grains.

From all of the historical data I could work through this Charatan’s Make Distinction was one of the higher grade pipe from the mid 1970’s Lane era. I continue digging further into the dating of the pipe, but what I had found was a good start for me. If some of you would like to try your hand at dating it more accurately as to the time period it came out you might want to check out the article on Pipedia on Dating Charatans (https://pipedia.org/wiki/Dating_of_Charatans). I had enough for me to start working on the pipe itself and see what lay beneath the heavy tars and oils.

I began working on the pipe by reaming the bowl with a PipNet reamer. I used two of the four cutting heads to clean out the cake. The bowl was thickly caked so I started with the smaller of the two and worked my way up to the second one which was about the same size as the bowl diameter. I cleaned up what remained in the bowl with a Savinelli Fitsall Pipe Knife and scraped it back to bare briar. I finished by sanding the inside of the bowl with a dowel wrapped in sandpaper. I worked on the top of the rim with the edge of the Savinelli Fitsall Pipe Knife. I scraped the heavy buildup that was there. I topped the bowl on a topping board with 220 grit sandpaper to remove the damage to the top surface of the rim and clean up the damage to the edges. I did not have to remove a lot and repeatedly checked it to make sure that I had removed enough but not too much. I wanted to take the rim top down until the burn damaged area was smooth and minimized. The second photo shows the burned and damaged areas clearly. I continued to top the bowl until I had removed the damage. I wiped down the rim top with alcohol and cotton pads to remove the sanding dust. I scrubbed the exterior of the bowl and shank with a tooth brush and Murphy’s Oil Soap to break through all the grime. I rinsed the bowl under running water to remove the grime and grit. I repeated the process until I had the bowl clean. I took photos of the cleaned exterior of the bowl to show where things stood at this point in the process. I used a folded piece of 180 and 220 grit sandpaper to bevel the inner edge of the rim until I had removed most of the damage on the back inner edge.With the externals clean it was time to clean out the mortise and shank and airway into the bowl and the airway in the stem with alcohol, cotton swabs and pipe cleaners. I scraped the mortise with a dental spatula and a pen knife to loosen the tars before cleaning. I worked on the bowl and stem until the insides were clean. I wiped down the exterior of the bowl with alcohol on a cotton pad to remove any remaining oils and grimes from my cleaning of the bowl and rim. Once the alcohol evaporated the briar was very dry but also very clean. I rubbed down the briar with Before & After Restoration Balm. I worked it into the smooth finish to clean, enliven and protect the new finish. It also evened out the stain coat and gave the stain a dimensional feel. I let the balm sit for a little wall and then buffed it with a horsehair shoe brush. I buffed the bowl with a cotton cloth to raise the shine. There was some darkening on the rim top on the right front and around the inner edge of the bowl but the briar was solid all around the bowl. The bowl looked really good at this point in the process. I set it aside and turned my attention to the stem. I sanded out the tooth chatter on both sides with a folded piece of 220 grit sandpaper. I cleaned the surface of the stem with alcohol on a cotton pad and filled in the tooth marks with black super glue and set the stem aside to let the repair cure.While the stem repair was curing I stuffed the bowl with cotton balls and put a folded pipe cleaner in the shank. I filled the bowl with alcohol to leech out the oils and tars in the bowl. I set the bowl in an old ice cube tray and let it sit throughout the day while I was at work. I find that cotton balls work as well as kosher salt and the folded pipe cleaner leeches tars out of the shank as well. The first photo shows the pipe when I set it up early in the morning. The second shows it after it sat all day. The cotton balls were dark brown with the oils that had wicked out of the briar. The pipe smells fresh and new now!When the repair had cured I used a needle fill to clean up the sharp edge of the button. I sanded the repairs on the stem with 220 grit sandpaper to blend them into the rest of the surface of the vulcanite.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit micromesh sanding pads and dry sanding it with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each pad. I polished it further with Before & After Pipe Polish, using both the Fine and Extra Fine polishes to further protect and polish out the scratches. When I finished with those I gave it a final rub down with the oil and set it aside to dry.  With the stem polished I put it back on the pipe and lightly buffed the bowl with Blue Diamond. I buffed the stem with a more aggressive buff of Blue Diamond. I gave the bowl several coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The finished pipe is shown in the photos below. This is the sixth of Farida’s Dad’s pipes that I am restoring from his collection. I am looking forward to hearing what Farida thinks once she sees the finished pipe on the blog. This Charatan Distinction will soon be on the rebornpipes store if you want to add it to your rack. The dimensions are Length: 6 inches, Height: 1 3/4 inches, Outside diameter of the bowl: 1 1/2 inches, Chamber diameter: 7/8 inches. Thanks for walking through the restoration with me as I worked over another of the her Dad’s pipes. I have two more of his pipes to work on – one more Dunhill and one Charatan’s Make.

New Life for a Karl Erik Made in Denmark 5A Freehand


Blog by Steve Laug

The next pipe on the work table was a beautifully grained Freehand. The bowl and shank had a smooth finish with mixed grain. The top of the bowl and the end of the shank was plateau. The shape of the bowl top was oval. The walls of the bowl are scooped on the sides and front of the bowl. Toward the back of each side there is a ridge running from the top to the bottom of the bowl. The bottom of the bowl is shaped almost like a spade. The shank is quite thick and the underside is stamped toward the shank end. It reads Karl Erik over Hand Made in Denmark over 5 over A. The bowl had a dull and dirty finish. There was a thin cake in the bowl and lava overflow and grime in the plateau on both the top and the end of the shank. The stem was oxidized but the Karl Erik KE logo was in perfect condition on top. There was tooth chatter on the top side and some deep tooth marks and chatter on the underside. I took photos of the pipe before I cleaned it up. I took a close up photo of the bowl and rim to show the condition of the pipe before I started to work on it. The plateau rim top was dirty and cake with lava overflow. The bowl had a thin cake but looked to be solid. The finish of the bowl was dull and looked tired. The second photo shows both the plateau top and the shank end. I reread the blog that Robert M. Boughton did for us on his “Grade O” Karl Erik to refresh my memory on the brand and the grading system (https://rebornpipes.com/2018/07/28/a-three-card-draw-for-an-inside-straight-with-an-old-karl-erik-hand-made-grade-o-freehand/). It was enlightening and from there I went on and looked up the brand on both Pipephil’s site and Pipedia to add some details to my knowledge.

Photo courtesy of Pipedia

From the Pipephil site I got a quick overview of the history of the brand. I quote: Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely handmade).  http://www.pipephil.eu/logos/en/logo-k1.html

From Pipedia here is a bit more detailed history of the brand.

Karl Erik Ottendahl (1942 – 2004) was born in Aalborg (Jutland), just a few miles from the very northernmost tip of Denmark. He began smoking a pipe when he was 14 and upon leaving school he started an apprenticeship…as a lithographer at the age of 16.

While working as an apprentice he began hand carving pipes as a hobby. Many were given as gifts to his more senior colleagues. Upon completion of his apprenticeship he moved to Nairobi, Kenya to work as a lithographer during the 1962 war. While in that war torn country, he was unable to procure pipes for himself. In the face of such a predicament, he chose to continue to make pipes for his own use rather than go without.

Returning to Denmark after three years he couldn’t find a well paid… job, and so he began making a few pipes on the side to boost his income choosing his prenames “Karl Erik” – logo “KE” – for his label. When he managed to find some major Copenhagen pipe stores willing to sell his pieces his reputation grew little by little and he was finally able to purchase more and better machinery and began working full time as a pipe maker. https://pipedia.org/wiki/Karl_Erik

Pipedia also included a short description of the grading system that was used. From what I can discern the numbers ascended (6-1) and the letters ascended as well.

KE’s new grading used numbers ascending from D to A. The unique “Ekstravagant” pipes C, B, A, AA to AAA. These superb pieces of remarkable quality were, almost certainly, the least expensive high- quality hand made pipes coming from Denmark today! https://pipedia.org/wiki/Karl_Erik

I used a brass bristle brush to clean up the plateau on the rim top and shank end. I scrubbed it dry to remove the buildup of grime and tars on both surface. The bristles are hard enough to remove the grime and soft enough not to scratch the surface. It is a tool I always have close at hand when working on Freehand pipes.Once the buildup was gone from the top and shank end I scrubbed the entire exterior with a tooth brush and Murphy’s Oil Soap to remove the dirt on the surface of the briar and the remaining dust in the plateau. I rinsed it under running water to remove the soap and debris from the pipe. I dried it off with paper towels and twisted the paper towels into the bowl to remove the light cake that was there. The pipe was starting to look really good. The grain stood out and the contrast was nice. I took a photo of the underside of the shank to show the stamping. You can read the stamp easily and the grade markings though more faint are still readable.I scrubbed out the shank – working on the mortise with pipe cleaners, cotton swabs and alcohol until it was clean. I cleaned the airway in the shank and stem with alcohol and pipe cleaners as well. I always use 99% isopropyl alcohol because of the low percentage of water in it and the quick evaporation rate.With the interior and exterior of the pipe clean I rubbed down the briar with Before & After Restoration Balm. I worked it into the plateau on the rim top and shank end as well as into the smooth briar on the rest of the bowl and shank. The Balm works to clean, enliven and protect the briar. I worked it into the briar with my fingertips and the help of a horsehair shoe brush. I let the balm sit for a little wall and then buffed with a cotton cloth to raise the shine. The briar came alive with the balm. I took the following photos to give a picture of the pipe at this point in the process. With the bowl finished at this point (other than the final buffing and waxing) I set it aside and turned my attention to the stem. I painted the deep tooth mark on the underside of the stem with the flame of a Bic lighter to raise the dent. It worked better than I expected and reduced the size of the bite mark significantly. (The first photo below is the stem prior to heating with the flame).The KE logo on the stem was in perfect condition so I worked around that so as not to damage it. I lightly sanded the stem down with 220 grit sandpaper to remove the oxidation and cleaned out the debris from the tooth marks with a cotton swab and alcohol. Once the stem was cleaned up I filled in the tooth mark with black super glue and set the stem aside to let the glue cure. Later in the afternoon when the glue had hardened I sanded the repair smooth with 180 and 220 grit sandpaper to blend it into the rest of the stem surface.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to preserve and protect the rubber. After the final pad I gave it a final coat and set it aside to dry. I the polished the bowl and stem on the buffing wheel with Blue Diamond to remove the remaining small scratches and raise the shine. I gave the bowl and stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. This turned out to be a beautiful pipe in terms of shape and finish. The finished pipe is shown in the photos below. The dimensions are Length: 6 inches, Height: 3 inches, Outside diameter of the bowl: 2 1/4 inches, Chamber diameter: 7/8 of an inch. Thanks for walking through the restoration with me as I worked over another beautiful Karl Erik Freehand. I will be adding it to the rebornpipes store shortly so if you are interested in adding it to your collection send me an email or a message on Facebook. Thanks for looking.

Restoring a Kriswill “Golden Clipper”


Blog by Paresh Deshpande

“………. and now make me handsome and desirable too!!!!!” This is what the sibling of the Kriswill “CHIEF”, the “GOLDEN CLIPPER” appeared to be demanding of me and who am I to refuse this lovely pipe. So here I am with all my enthusiasm to work on this beautiful pipe with mixed grains.

This was one of the pair of Kriswill pipes which was dug out by my younger daughter from the large pile of pipes, the other being Kriswill “CHIEF”. Both these beauties had an issue with their stems. The stem of the “CHIEF” did not sit flush with the shank and appeared smaller in diameter compared to the shank, while the stem of the “GOLDEN CLIPPER” sat flushed with the shank but was larger in diameter than the shank. I addressed this issue in an ingenious way and completed the restoration of the “CHIEF”. For those interested in knowing the issue of stem in detail, process to address it and the complete restoration, please follow the link https://rebornpipes.com/2018/08/04/breathing-new-life-into-a-kriswill-chief-20/. I am sure you will find it an interesting read.

My joys knew no bounds when the “CHIEF’S” stem fit perfectly like a glove in the shank of the “CLIPPER” (the time-consuming, cautious, accurate and nerve-wracking but enjoyable work of matching the stem and shank of the “CHIEF” still fresh in my mind!!!!!!). Here are the pictures of a perfectly matching stem and shank on the CLIPPER.This KRISWILL “GOLDEN CLIPPER” has a medium sized bowl with mixed grain. It is stamped “KRISWILL” over “GOLDEN CLIPPER” over “HANDMADE IN DENMARK” on the left side of the shank. At the bottom of the shank and close to the edge of the shank where it takes the stem, is stamped with number “54”.As I had determined the dating of this pipe, while searching information for the “CHIEF”, from 1970s (the snowflakes stamp on the stem and block letters on the shank were adopted post 1970), I proceeded to carry out a visual inspection of the condition of the pipe in my hand. This helps me map the road to restoring the pipe by identifying the issues involved and identify methods/ options to address the same.

INITIAL VISUAL INSPECTION

The bowl is covered in dust, oils, tars and grime of yesteryear. It is filled with a thick cake and the lava has overflowed on to the rim. I would still say that this bowl is not as heavily caked as I have gotten used to with my grand old man’s pipes. The cake has completely dried out.The rim surface is pock-marked with few minor dents and dings of being banged around. Exact extent of damage, there appears to be some, to the inner edge will be known after the bowl has been reamed down to its bare briar. The outer edge of the rim appears to be in decent condition.The interchanging of stem with the CHIEF ensured a perfect fit of the stem on this pipe and required no matching the fit to the shank end. The stem is, again comparatively to what I have dealt with before, lightly oxidized with light tooth chatter. The lip has been bitten off at one place and will need to be rebuilt and reshaped. There is some calcification seen around the lip on either surface. As I have come to expect, the airway in the stem is blocked and the mortise is clogged with gunk, debris and tars. I will need to clean both to ensure an open draw.The stummel needs to be cleaned. I will have to decide if I should retain the stain finish or polish it to its natural look and match it to its bigger sibling, the “CHIEF”.
THE PROCESS
Abha, my wife, dealt with the cake by reaming the chamber with a Kleen Reem pipe tool and a British Buttner pipe tool. Using the fabricated pipe knife, she further scraped the cake from the bottom of the bowl and also the walls of the chamber. She was especially very careful while reaming with the knife so as not to damage the inner edge of the rim. Once the solid briar was exposed, she further smoothed the walls and removed remaining cake by sanding with a 180 followed by 220 and 600 grit sand paper. Another advantage of this process is the elimination of traces of ghosting to a great extent. She gently scraped the rim top with the sharp edge of the knife and removed the accumulated overflow of lava. Abha followed this by scrubbing the chamber walls with cotton swab dipped in isopropyl alcohol. This removed the fine cake dust, leaving the chamber clean, fresh and smooth. As can be seen from the picture, after the cleaning, the dents and dings are more pronounced and will need to be addressed. Further, if observed closely, there is a small chip to the inner edge which can be seen on the right side in the 3 o’clock direction. I had the following two courses of action to choose from to address these issues:-
(a)        Create a slight bevel on the inner edge to eliminate the inner edge chip.
(b)        Topping the rim on a topping board.

Abha suggested proceeding with the second option since the “CHIEF” was without a bevel and as these were together, she wanted to maintain the similarities as far as possible. I concurred with her since topping will also address the minor dents and dings seen on the rim top. I gently topped the stummel on a 220 grit sand paper, frequently checking the progress.  This is very important since you do not want to lose too much briar and there is always a fear of distorting the proportions of the pipe due to excessive sanding. How much sanding is sufficient, is a question to which the answer can never be quantified. For me the mantra is, topping or sanding should be kept to the minimum and preserve maximum briar even at the cost of very minute dents/ chips being visible.

I topped the bowl just enough to address the dents and dings on the rim surface. The small nick to the inner edge of the rim has also been addressed to a great extent, but not completely. It is barely perceptible in person and acceptable to me. Hence, I left it at that!!I cleaned out the internals of the shank/ mortise and airway using pipe cleaners, cue tips and isopropyl alcohol. Thereafter using undiluted Murphy’s oil soap and tooth brush, I cleaned all the tars, oils, dust and grime from the bowl and washed it under running water. I wiped it down with paper towels and a soft cotton cloth.

Using a brown stain pen (Yes!!! I finally have them, thanks to my guru, Mr. Steve who had diligently packed them with the pipes that he had sent me after repairs, when he learnt that I was unable lay my hands on them), I stained the rim to match the rest of the bowl and set it aside to dry out. In my haste to finish the restoration, I forgot to click pictures of the above mentioned process and the look of the pipe at this stage.

While the stummel was kept aside for drying, I turned my attention to the stem. Starting with the use of Bic lighter, I painted the surface with its flame to raise the tooth chatter and bite marks as much as possible. I scrubbed the stem with a piece of moist Mr. Magic Clean sponge to clean the stem of the calcification. Minor tooth chatter was addressed to a great extent, however, some stubborn and deep bite marks and the bitten off lip stood out like sore thumb!!! Having learnt my lessons and working around the handicap of glue, I spot applied clear CA superglue with a tooth pick and set it aside to cure over night. The next morning, I applied another layer of the superglue and set it aside to cure. The reason I decided to adopt this technique is because the glue I have and available to me is of very thin consistency and hence the layering technique. After 24 hours, I checked the fills and proceeded to sand down the fills and reshape the edge of the button with a flat head needle file to match the surface of the stem. Using a 220 grit sand paper followed by wet 320 grit sand paper, I evened out the fill and removed oxidation from the stem surface. Thereafter, I used micromesh pads, wet sanding with 1500 to 2400 pads and dry sanding with 3200 to 12000 pads. I deeply rubbed a very small quantity of Extra Virgin Olive oil after every three pads. I am pleased with the way the stem has turned out. It is now smooth and shiny.Using normal and bristled pipe cleaners dipped in alcohol, I completely cleaned out the airway in the stem till the pipe cleaners came out nice and clean from the other end. However, when I checked the draw, I found it to be constricted and laborious. It was not a free flowing and open draw. I checked the alignment of the airway in the stem and shank and realized that the airway was not aligned. With a rounded needle file, I file down the tenon hole and the mortise opening in the shank to the point where there are perfectly aligned. Now the draw is full and open.

By this time, the stain on the rim top has dried out and I applied a small quantity of Before and After Restoration balm to the entire surface of the stummel, including the rim top. This product is absolutely fantastic as it freshens up the briar and makes the grain to pop out. Using a horse hair shoe brush, I buffed the bowl. Later, with a soft cotton cloth, I polished it to a nice shine. As a final touch, I rubbed a very small quantity of PARAGON wax on to the stem and the stummel. A few seconds later, using muscle power and a microfiber cloth, I polished the entire pipe to a lovely shine. Here are the pictures of the finished pipe. Hope you enjoyed reading the write up and yes, my apologies for the lack of pictures since I had to catch a flight late in the evening to rejoin my duty station, I forgot to take pictures at this stage as completing the restoration was priority task.