Tag Archives: refinishing

Breathing Fresh Life into a Georg Jensen 08 or is it an 80 Canadian?

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Blog by Steve Laug

This particular pipe came to us from our source in Copenhagen, Denmark on 01/26/2023. We have purchased a lot of good pipe from him over the past several years. The pipe was stamped on the topside of the shank and read Jensen [over] Made in Denmark. On the underside of the shank it is stamped either 08 or 80 depending on how you look at it. The rustication on the bowl and the smooth shank on the Canadian make it comfortable in the hand. It has some nice mixed grain on the shank sides and the sandblast on the bowl shows a lot depth. The finish was dirty with hand oils and grime ground into the finish. The blasted rim top had lava from the bowl and darkening in the rough finish. The inner edge of the rim also has thick lava and a thick cake lining the bowl walls. The stem has a short vulcanite taper stem. The stem has light tooth marks on the top and underside ahead of the button. The pipe is very dirty but you can see the beauty through the grime. Jeff took some photos of the pipe before he worked his magic in the cleanup process. Jeff took some close up photos of the sandblast rim top and inner edge of the bowl to give an idea of the filthy condition the pipe was in when he received it. I am sure glad that this was another one that he worked on. The bowl has a thick cake and the blast on the rim top is almost filled in with the lava overflow at the back of the bowl. The stem was lightly oxidized and had tooth marks and chatter on both sides. Jeff took photos of the sides of the bowl and heel to show the sandblast finish around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the scratches and nicks in the finish. The next series of photos capture the stamping. The stamping is clear and readable as noted above. The shape number on the underside of the shank can be read as either 08 or 80. The is a faint GJ stamp on the top side of the stem. When I brought the pipe to the worktable this is what I saw. Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. He soaked the stem in Before and After Pipe Stem Deoxidizer. He rinsed it under running water and dried it off with a clean cloth. He cleaned out the airway with pipe cleaners and alcohol. When it arrived here in Vancouver it was very clean. I took photos of the pipe to show its condition before I started my work on it. It really is quite a beauty.  I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava out of the plateau on the rim top and it looked pretty incredible. There was some darkening on the high spots on the sandblast rim top and edges. The stem looked very clean. The tooth marks and chatter were minimal and should be easy to remove.The stamping was still readable and curved around the underside of the shank. It reads as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe. I worked some Before & After Restoration Balm into the grooves and crevices of the sandblast finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the blast I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The blast has depth and the grain really stands out on the shank in the photos below. I set the bowl aside and turned to work on the stem. I sanded out the tooth chatter and marks on the stem surface with 220 grit sandpaper. I started polishing with 600 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad.I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry. I polished the Georg Jensen 08/80 Canadian and the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The mix of brown stains worked really well with the black vulcanite stem. The darkened plateau really sets of the pipe and gives it a unique look. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outer diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ inches. The weight of the pipe is 34 grams/1.23 ounces. I will be putting this unique freehand on the rebornpipes store in the Danish Pipemakers Section. If you are interested in adding it to your collection please let me know. Thanks for walking through this restoration with me as I worked over this beauty.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Wenhall Dane Craft E Freehand

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Blog by Steve Laug

Jeff and I love picking up freehand pipes that are unusual or have unique grain around the bowl. This particular pipe came to us from a lady in Cleveland, Ohio, USA on 04/09/2022. We purchased her husband’s estate pipes from her and there were some very nice ones. The pipe was stamped on the underside of the shank and read Wenhall [over] Dane Craft [over] E. The shape and the unusual stem combination are familiar with other freehands in this series. It is an unusual piece with some grooves in the bowl sides and a “nose” on the front of the bowl at the heel. These make it very comfortable in the hand. It has some nice straight grain on the bowl sides and shank. The finish was dirty with hand oils and grime ground into the finish. The plateau rim top had lava from the bowl and darkening in the rough finish. The inner edge of the rim also has thick lava and a thick cake lining the bowl walls. The stem is different in that it is one that I would expect on a Danish Made Celius pipe or possibly some of the British style Hardcastle freehands. The chairleg style stem seems to be made of high-quality vulcanite as it is not oxidized. The stem has tooth marks on the top and underside ahead of the button and a hole in the top surface. The pipe is very dirty but you can see the beauty through the grime. Jeff took some photos of the pipe before he worked his magic in the cleanup process. Jeff took some close up photos of the plateau rim top and inner edge of the bowl to give an idea of the filthy condition the pipe was in when he received it. I am sure glad that this was one that he worked on. The bowl has a thick cake and the plateau rim top is almost filled in with the lava overflow at the back of the bowl. The stem was lightly oxidized and had tooth marks and chatter on both sides. There was also a bite through on the topside of the stem ahead of the button. There was a calcification on the surface of the stem and some minor oxidation. Jeff took photos of the sides of the bowl and heel to show the grain around pipe. You can see the grime and the oils in the finish that are ground into the bowl. You can also see the scratches and nicks in the finish. The next series of photos capture the stamping. The stamping is faint on the edges but together you can see that it reads Wenhall over Dane Craft over the letter E. The last photo in this series shows the fit of the stem to the dirty shank. There is a gap that should disappear with cleaning. I remembered working on a Wenhall Dane Craft Freehand in the past so I turned back to a previous blog I had written on that one (https://rebornpipes.com/2018/06/18/new-life-for-a-wenhall-dane-craft-b-freehand/). I reread the blog and was reminded of the background information on the brand that I had researched prior. It is a beautiful pipe. I quote from that blog below.

In the back of my mind I remembered a connection between Wenhall and Karl Erik pipes. I could not remember the details of the connection but I remembered there was one. I’ll tell you what, even that is pretty good for this old bird. I looked it up on the pipephil pipes, logos and stampings website and found nothing on that site that linked the two. I turned to Pipedia and looked it up in the Pipe Makers list that is included there. I found the link to Wenhall pipes that I was looking for. Here is the link, https://pipedia.org/wiki/Wenhall. It was a short article but it made a lot of connections to names that I was familiar with from working on pipes. I include the majority of the article because of the pertinent information that it provides.

Wenhall Pipes Ltd. was a distribution company out of New York City.

By the end of the 1970’s Wenhall approached Michael Kabik and Glen Hedelson, at that time operating from a farm house in Glen Rock, Maryland to create a line of freehands called Wenhall. The situation was favorable, because Kabik & Hedelson had ended their cooperation with Mel Baker of Tobak Ltd. to produce the famed Sven-Lar freehands shortly before.

Upon Wenhall’s offer the partners got a bank loan and set up a studio of 2000 square feet in a fairly new industrial park in Bel Air, Maryland and took on the name Vajra Briar Works. Wenhall initially wanted 500 pipes a week! But Kabik & Hedelson doubted that they could move that much product and told them they would produce 250 pipes per week. Happily, some of the old crew from Sven-Lar joined them at Vajra Briar Works, and thus they rather quickly met the production demands.

Furthermore during this time, Wenhall requested to create a line of pipes consisting of 12 different shapes. The line was called “The Presidential” and, while they repeated the same 12 shapes for this series, each one was freehand cut. Although they came up with interesting designs, mainly developed by Hedelson, especially Kabik was never really happy with the line or the concept, but, by this time, they had nine people on full-time payroll.

The stint with Wenhall lasted a couple of years, at which time they asked them to join Wenhall in a move to Miami, Florida. But by this time Kabik and Hedelson felt very uncomfortable with the owners of Wenhall and decided that they’d rather close the shop than make the move. Time proved that decision very wise, as Wenhall folded shortly after the move. All the same they had to close Vajra, but scaled down to the two of them and moved the operation to the farm house Glen was currently living in.

I could see the link to Michael Kabik and Glen Hedelson and the Svenlar line of pipes that I have worked on in the past. The problem was that these were American made pipes and I was pretty sure that they would have been stamped accordingly. Even though they were Danish style I don’t know if they would have stamped their pipes Danish Craft. The next short paragraph made the link to Karl Erik that I was looking for.

Presumptively for a shorter period only Wenhall had pipes made in Denmark by Karl Erik. (BTW K.E. Ottendahl ceased all sales to the USA in 1987.)…

The article went on to tie the pipes to some Italian makers as well. I stopped reading at this point and tried to summarize what I had found out so far. I knew that the pipe I held in my hand was made between the late 1970s and 1987. It possibly could have been made by Michael Kabik and/or Glen Heldelson or even by Karl Erik. Something about the flow of the shape and the way the bowl flows with the grain reminds me a lot of Karl Erik pipes that I have worked on. Either way the pipe is between 36-53 years old and in great condition for an older piece.

Jeff had reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The lava mess on the rim was thoroughly removed without harming the finish underneath it. Without the grime the finish looked really good. He soaked the stem in Before and After Pipe Stem Deoxidizer. He rinsed it under running water and dried it off with a clean cloth. He cleaned out the airway with pipe cleaners and alcohol. When it arrived here in Vancouver it was very clean. I took photos of the pipe to show its condition before I started my work on it. It really is quite a beauty. I took close up photos of both the rim top and the stem. Jeff had been able to get the grime and lava out of the plateau on the rim top and it looked pretty incredible. There was some darkening on the high spots on the plateau and lighter brown colouring in the valleys and crevices particularly on the back side of the bowl. The stem looked very clean. The tooth marks and chatter were very visible and would need to be addressed. The tooth hole on the top of the stem will need to be repaired. The stamping was still readable and curved around the underside of the shank. It reads as noted above. I also took a photo with the stem removed to give an idea of the perspective and design of the pipe.I turned to work on the pipe. I started with the darkening on the plateau rim top. I used a brass bristle wire brush and worked over the plateau rim. It looked much better. I worked in some Murphy’s Oil Soap with the brass brush and rinsed it off with warm running water. It look significantly better one it was rinsed and dried off.I polished the briar bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris from the sanding. I worked some Before & After Restoration Balm into the grooves and crevices of the plateau rim top and the smooth finish of the bowl and shank with my fingers and a horsehair shoe brush. I want the product to go deep into the finish because it works to clean, enliven and protect the briar. Once I was confident that it was deeply worked into the blast I wiped it off and buffed it with a soft cloth to polish it. The pipe really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. The grain really stands out in the photos below. I set the bowl aside and turned to work on the stem. I decided to address the bite through in the top of the stem. I cleaned out the hole with alcohol and then greased a pipe cleaner with Vaseline and inserted it beneath the hole. I filled in the hole with black CA glue. I sprayed it with accelerator to cure it. I removed the pipe cleaner and filled in the remaining small pinholes with more CA glue. I set the stem aside to let the repair cure. Once the repair had hardened I used several small files to flatten the repairs and the marks on the underside as well. I smoothed out the surface with 220 grit sandpaper and blended them into the surface of the stem. I started polishing the stem with 600 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I polished it with Before & After Pipe Polish – both the Fine and Extra Fine polishes. I gave it a final coat of oil and set it aside to dry.I polished bowl and the stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem multiple coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stain worked really well with the black vulcanite stem. The darkened plateau really sets of the pipe and gives it a unique look. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outer diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 inches. The weight of the pipe is 56 grams/1.98 ounces. I will be putting this unique freehand on the rebornpipes store in the Danish Pipemakers Section. If you are interested in adding it to your collection please let me know. Thanks for walking through this restoration with me as I worked over this beauty.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an Old Malaga Canadian

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by Kenneth Lieblich

Next on the chopping block is a beautiful and unusual, long, partially-rusticated, Canadian-shaped pipe from the old Malaga Pipe Shop in Royal Oak, Michigan. I acquired it from eBay for a reasonably good price because it is technically a Malaga “second” – although I know from Steve that Malaga “seconds” are frequently indistinguishable in quality from their firsts. Truth be told, I’m not a fan of the rustication on this pipe, but the actual shape of the pipe itself was so charming to me that I knew I had to add it to my collection. The slightly-canted, apple-shaped bowl, attached to the long oval shank is particularly beautiful. The only markings on the pipe are on the underside of the shank. They read “Malaga” M-2. The M-2 indicates that this is a second, as I mentioned above. Steve has worked on quite a few Malaga pipes and blogged their restorations over the years, so rather than repeat previous blogs, I am including the link to one that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA from a catalogue: https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. I assume (but don’t know) that the name from comes from the Spanish port city of Málaga – a place I visited in my youth. The founder of the company, George Khoubesser, is of Turkish ancestry and, given Málaga’s importance to the ancient Caliphate of Córdoba, I wonder if there is a distant connection. But I digress…

My pipe is very similar, but not identical, to the one in the image below from the Malaga catalogue. The pipe must have been a favourite of the previous owner, as it was heavily and lovingly smoked. The stem had little oxidation but was well-chewed and dented. It would require some considerable attention. The stummel was in good shape, albeit dirty; there was the odd scratch and nick, but nothing problematic. The rim of the pipe had a substantial burn. We’ll see how much of that can be repaired. The insides of both the stem and the stummel were pretty filthy, and STUNK very badly of some sort of aromatic tobacco. As usual, I wiped the stem down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. As you can see, this one had a lot of filth in it! I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. This was quite successful in raising the dents, but the tooth damage was significant enough to need more work. I then wiped down the stem with SoftScrub cleaner to remove surface oxidation. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. This allows me to clean the oxidation off in a couple of ways: by applying a mild cleaner to the surface and sanding the stem. The next day, I used SoftScrub again with some cotton rounds. I built up the dents on the stem and repaired the button with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. As it turns out, there were several heat fissures which I’d have to deal with later. I started to do my normal cleaning procedures on the shank, but the shank was completely blocked with debris and filth. I resorted to using a drill bit (by hand) and a dental tool to clear it out. Just look at the debris! Then I carried on cleaning out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. I followed that up by cleaning the insides with some dish soap and tube brushes. I thrust some cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. After this, it was clean alright, but most certainly not de-ghosted. I mentioned earlier that the ghost in this pipe was quite disgusting and very strong. This step turned out to be only one of several steps to remove the smell.Leaving the ghost for the moment, I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe. At this point, it seemed sensible to set up a retort and further clean this whole pipe out – in hope of scaring out the ghost. I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. I forgot to take photos of this, but the retort worked. I managed to improve the state of the pipe.

Back to this obstinate Ghost of Tobaccos Past. I was frustrated. The stench still lingered and was really getting on my nerves. I remembered some time ago that Steve told me about a technique that Greg Pease used to remove especially stubborn ghosts. One might call this the exorcism technique. The procedure is as follows: First, warm your oven to its lowest baking temperature (in my case, 170° F). Second, place the stummel (no stem) in the oven for three hours to warm up and allow the pores of the wood to open. Third, pull the stummel out, fill it with activated charcoal and place it back in the oven for another three hours. This will (hopefully) remove the remaining smells into the charcoal. Once the three hours are up, dump out the activated charcoal and you’re done. Here is a link to the original article by Greg Pease: http://glpease.com/Articles/Spot.html.With all that done, I could address the burn on the rim. I took some oxalic acid, used several Q-tips, and rubbed and rubbed and rubbed. The burn improved quite a bit, though there are still some signs of it left.Alas, as I mentioned earlier, there were some small cracks inside the bowl. The solution to this problem is always a tricky one: epoxy. I prepared some J.B. Weld epoxy and filled the cracks, ensuring that the epoxy was evenly spread. Once done, a good 24 hours was needed to ensure that the epoxy was properly cured. After that, I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provided a good, slightly rough surface for a new cake to build. I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This achieved two things: first, it removed some of the burn marks on the inner edge of the rim; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle. Then, I took my entire set of Micromesh pads to finish off the sanding of the stummel. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. Finally, it went off to the bench polisher. In the photograph, I show White Diamond and carnauba wax, but after taking the photo, I realized that Conservator’s wax would be better suited to the purpose. So that’s what I used. This is a wonderfully crafted pipe and has a very handsome feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6⅝ in. (168 mm); height 1⅞ in. (48 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¾ oz. (53 g). I hope you enjoyed reading the story of this pipe as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a ¾ Bent Bari Pearl 7075 with a Bamboo Shank

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Blog by Steve Laug

When I visited my Father a few weeks ago I also visited with Jeff and his wife. I went through the pipes that we had boxed there and pulled out several Bamboo shank pipes. I have worked on quite a few over the past week and this is another one. It was a ¾ Bent Apple with a patinaed Bamboo shank. It had a vulcanite spacer between the briar and the one knuckle piece of bamboo and another one at the shank end. It was a nice Apple shaped pipe with some great grain around the sides and shank. I had a thick coat of varnish on the bowl that made it very shiny. The bowl was dirty and the top had some darkening and slight damage on the thin top and inner edge. The bowl had a moderate cake in it and the pipe smelled dirty. There was some grime and grit ground into the sides and bottom of the bowl. It was hard to know whether it was over or under the varnish coat. Under light the shininess had some dull spots in it. The pipe was stamped on the left side of the shank and read BARI [over] PEARL. On the right side it was stamped Made In [over] Denmark and on the under side it was stamped with the shape number 7075. The bamboo had a nice patina to it that showed that it had been someone’s favourite and had been well smoked. The shank end was smooth and had a tight fit. The stem had some oxidation, calcification and some light tooth chatter on both sides. I took photos of the pipe when I brought it to the work table. I took a photo of the rim top and edges to show the condition. You can see that it is darkening on thin top and edges. You can also see the shiny cake in the bowl. The stem looks good with light chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the shank. It read as noted above. It is clear and readable under the varnish coat. I also removed the stem from the shank and took a photo of the parts to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo. I turned to Pipephil to see if I could find information on the Pearl model but there was nothing there on the model (http://pipephil.eu/logos/en/logo-b1.html). I quote from the sidebar below and also have included a screen capture of the information.

Brand founded by Viggo Nielsen in 1950 and sold to Van Eicken Tobaccos in 1978. At this time Age Bogelund managed Bari’s production. The company has been bought in 1993 by Helmer Thomsen. Bari’s second: Don, Proctus.  I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copyright so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

With that information reviewed, it was time to work on the pipe. I decided to remove the shiny finish from the bowl with acetone and cotton pads. I wanted to remove the surface coat and also the grim that was both under and over the varnish coat.  I used a Savinelli Fitsall Pipe Knife to scrape the cake out of the bowl. I took it back to bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I cleaned out the internals of the pipe – the airway in the shank, the mortise and the airway in the stem. The shank was quite dirty and many pipe cleaners, cotton swabs and 99% isopropyl alcohol removed the dirt and oils and left the pipe smelling clean and fresh.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this Bari Pearl 7075 Bamboo Shank ¾ Bent Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Bari Pearl Bamboo Shank Bent Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 39 grams/ 1.38 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipemakers Section soon. If you would like to add it to your collection let me know by email or message. Thanks for your time reading this blog  and as usual feel free to ask any questions in the comments below.

Restoring a Wilson Pipe Studio Roadtown Hand Made Bamboo Shank Poker

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Blog by Steve Laug

The next pipe on my work table is an interesting Bamboo style Poker/Sitter. We purchased it on 04/09/2022 from a fellow in Valley, Alabama. It has a three knuckle piece of bamboo joined to the shank with a black acrylic spacer and a metal tenon allowing it to be flush mounted. There stem is also held in place on a metal tenon fixed in the acrylic stem. The stamping on the heel of the bowl reads Roadtown [over] Hand Made. The airway in the shank is the same diameter from the shank end to its entry into the bowl with stainless tubing on both ends. The draught on the pipe is open and unhindered. The design is definitely made to create a very cool smoke. The bowl had a moderate cake and there was lava and darkening on the rim top and inner edge on the back of the bowl. The airway and mortise are full of tars and oils both in the shank and stem. It was dirty. The acrylic saddle stem has light chatter on the top and underside of the stem ahead of the button. There is an acrylic spacer attached to the end of the bamboo. I am including photos of the pipe to show what it looked like when I brought it to the work table. I took photos of the rim top and stem. You can see the cake in the bowl and the darkening on the rim top and on the front and back inner edge of the bowl. The stem had some chatter on both sides ahead of the button. I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I also removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo.I turned to Pipedia to have a look at the history of the brand as I was unfamiliar with Road Town Pipes (https://pipedia.org/wiki/Road_Town). Here is the information from the article.

Road Town pipes are made in China, apparently by various makers and distributed though Wilson Pipe Studio. There is very little information associated with this brand aside from the following description in eBay auctions.

Brand founder, Wilson is a former architect who was once a world-renowned pipe agent. Since the establishment of “Wilson pipe studio” in 2011, we have been learning traditional pipemaking methods and developing our unique style at the same time. At present, we have more than 20 professional pipemaker. We are committed to creating beautiful, interesting and easy to use pipe works for the customers.

There are two series under HS Studio:

  • “Classic” series, inscribed as “HS STUDIO / ROAD TOWN”, Make the traditional style of pipe.
  • “FREEHAND”series, inscribed as “HS STUDIO / HAND MADE”, Make freestyle pipe.

A thread on PipesMagazine.com indicates they smoke well and are attractive for the price, but there is some concern about the nature of the bowl coating. roadtown-pipes on PipesMagazine.com.

I started my work on this pipe by scraping it out with a Savinelli Fitsall Pipe Knife to remove the cake. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I took the cake back to smooth bowl walls. I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better.I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better.I polished the smooth portions of the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the wood. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The pipe really began to have a deep shine and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood and the remaining surface oxidation in the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The interesting tight grain around the bowl sides and shank looks great. The vulcanite saddle stem polished very well and looks good with the bowl. The Roadtown Hand Made Bamboo Poker feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/32 grams. It is a beautiful pipe and the bamboo shank is well fitted to the bowl. The black acrylic shank end spacer and the saddle stem is well chosen and work well with the bowl. It you are interested in adding the pipe to your rack let me know. It will be going on the rebornpipes store in the  Various Makers Section soon. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an American Made JSP 7 Bamboo Shank Poker

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Blog by Steve Laug

The next pipe on my work table is an interesting Bamboo style Poker/Sitter. It has a three knuckle piece of bamboo joined to the bowl with a metal tenon allowing it to be flush mounted. There stem is also held in place on a metal tenon fixed in the mortise end of the bamboo. The stamping on the heel of the bowl reads JSP over 7. The airway in the shank is the same diameter from the shank end to its entry into the bowl with stainless tubing on both ends. The draught on the pipe is open and unhindered. The design is definitely made to create a very cool smoke. The bowl had a moderate cake and there was lava and darkening on the rim top and inner edge on both the front and the back of the bowl.  The airway and mortise are full of tars and oils both in the shank and stem. It was dirty. The stem has some light tooth chatter on the top and underside of the stem ahead of the button. There is also a carving in the left side of the stem that matches the grooves in the bamboo. There is an red acrylic spacer fixed to the end of the bamboo. I am including photos of the pipe to show what it looked like when I brought it to the work table. I took photos of the rim top and stem. You can see the cake in the bowl and the darkening on the rim top and on the front and back inner edge of the bowl. The stem had some tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I also removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo. I turned to Pipedia to have a look at the history of the brand. I was pretty sure it was made by Joel Shapiro but needed confirmation (https://pipedia.org/wiki/JS_Pipes). Here is the information from the article.

Welcome to JS Pipes! http://www.jspipes.com

Let me introduce myself. My name is Joel Shapiro, and I live in Rancho Cordova, California. I offer a limited number of handmade briar pipes for sale.

The type of briar (Grecian, Italian, etc.) will be noted for each pipe made, along with further details concerning stem type (ebonite, lucite, cumberland, etc.) and shank extensions. A complete size description will be included with each pipe posted for sale.

I do not fill any flaws in the briar, so the buyer will see exactly what is offered with nothing to hide. All pipes are finished with a buffed in coat of carnauba wax over the stain. Stains are all alcohol based and will not seal the wood, so won’t alter the smoking experience or the breathing qualities of the briar.

In addition, I also offer a unique tamper design. My tampers are hand turned from quality hardwoods and the foot is cut at an angle to aid in mounding the tobacco and keeping the ember banked. I have found that this design results is fewer relights for a more enjoyable smoke. I can make these in any custom size and in most hardwoods, including some exotics. If you’d like a custom size (for very large pipes for example) or material, please contact me at jspipes@jspipes.com. All tampers are priced at $24.95, unless the material chosen is particularly expensive or difficult to work.

If you’d like to buy a pipe or tamper, but prefer to pay by money order or check, please e-mail (jspipes@jspipes.com) for my mailing address.

Would you like an email when new pipes are posted? Send me an e-mail and request to be on the JS Pipes mailing list! jspipes@jspipes.com

I started my work on this pipe by scraping it out with a Savinelli Fitsall Pipe Knife to remove the cake. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I took the cake back to smooth bowl walls. I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better. I worked on the darkening on the back inner edge of the rim top and on the top itself. I was able to polish it out with a worn 1500 grim micromesh sanding pad.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood and the remaining surface oxidation in the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The interesting tight grain around the bowl sides and shank looks great. The vulcanite saddle stem polished very well and looks good with the bowl. The Joel Shapiro (JSP) Bamboo Poker feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. It is a beautiful pipe and the bamboo shank is well fitted to the bowl. The ruby shank end spacer and the taper stem is well chosen and work well with the bowl. It you are interested in adding the pipe to your rack let me know. It will be going on the rebornpipes store in the American Pipe Makers Section soon. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A New Beginning For A 1978 Dennis Ruth Carved Freehand Pipe

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Blog by Paresh Deshpande

This pipe had been lying around in the pile of pipes to be restored for a long time. How, when and from whom I got this pipe is now all but a completely faded memory.

Whenever I went through the pile and came across this pipe, the Acorn shape freehand always made me believe it to be Danish made. However, when I picked it up for restoration and checked out the stampings my assumptions were proved to be incorrect. This shallow sandblasted Acorn shaped twin heeled pipe with a wavy smooth rim top and a flared shank end is stamped on the left side of the shank as “HANDCARVED” over “BY” over “DENNIS RUTH” in freehand cursive writing while the smooth bottom of the flared shank is stamped as “8 – 18 – 78” denoting the date of carving this pipe. The stampings are crisp, clear and easily readable. The acrylic fancy turned stem is devoid of any stamping.This is one maker that I haven’t come across in the years that I have been working on pipes, it piqued my interest and I wanted to know more about this maker. I visited pipedia.org where there is very brief and concise information about the carver. Given below is the link to the brief on pipedia.org for those interested to view some of his work since the information is reproduced below.

https://pipedia.org/wiki/Ruth,_Dennis

An American pipe maker working from Des Moines, Iowa, Ruth is independent craftsmen who, like others of his genus, prefer quality over quantity. He was an employee of a tobacco/pipe shop known as the Tobacco Bowl, where he custom made pipes to his customers requests during the 1970’s – 1980’s.

The date stamped on the pipe places it in the correct time period when Dennis Ruth carved pipes to his customer’s request. With a better understanding of the pipe and its carver, it was time to work on the pipe itself.

Initial Visual Inspection
This shallow sandblasted Acorn shaped freehand is perfectly proportioned and lightweight. There is a thin layer of cake in the chamber while the smooth wavy rim top surface is clean and in good condition. The stummel appears dull and lifeless. There is a slight bulge on the left side above the foot of the stummel which needs to be investigated. The shank end has what appears to be a fill. I need to check and confirm if the fill needs to be refreshed along the way. The mortise is nice and clean. The fancy acrylic stem with swirls of orange brown and grey perfectly complements the stummel and makes for a visual treat. Other than dullness of the surface, the stem is in decent condition. The following pictures will give you a general idea of the condition of the pipe. Detailed Inspection
The wavy rim top surface is pristinely clean with no damage to either the inner rim edge or rim top surface. There is a very thin layer of cake. For a pipe that is 45 years old, it has seen very minimal use and this makes me wonder what could be the reason for this? The answer could lie in the condition of the chamber walls which will be ascertained once the cake has been taken down to the bare briar.The warm honey brown colored Acorn shaped stummel has a very shallow sandblast with upper 1/6 th portion being smooth and showing beautiful straight grain. Though clean, the stummel appears dull and lifeless. A nice scrub and polish should make the briar look lively. However, there are two spots, one about half way down from the top on the left side of the stummel and the second one, continuing along the same plane to the front of the stummel (encircled in yellow) that have darkened and bulged. This definitely is not a good sign and could be the beginnings of a burn out. Whether these two spots are hot spots or otherwise will be confirmed after the chamber has been examined once the cake has been completely removed. The mortise is clean and the one fill at the shank end appears stable and solid. The variegated acrylic fancy stem has beautiful swirls of grey and orange browns that lend a trendy look to the entire pipe. The stem airway is clean and there are no bite marks/ tooth indentations or tooth chatter in the bite zone. The button edges are in pristine condition. However, there is on oddity at the slot end. The slot is rounded and seems as if the maker forgot to cut a horizontal slot. It’s definitely not orifice but appears unfinished and that is the oddity on this otherwise beautifully carved pipe. The tenon end and slot end are all clean and tidy.The Process
I ran a pipe cleaner dipped in 99.9% pure alcohol through the stem airway just to make sure that the airway is perfectly clean as appreciated and was pleased to note that it was. Now all that remained to complete the stem refurbishment was to subject it to the polishing regimen. I set the stem aside to work upon later.Using my fabricated knife, I scrapped out the little cake from the chamber walls. I further smooth out the chamber walls by sanding it with a folded piece of 220 grit sandpaper and wiped the walls with a cotton swab moistened with alcohol to remove the residual carbon powder from the chamber. Close observation of the walls confirmed that the walls have thinned out more along the mid left side and towards the front of the chamber (encircled in light blue). This damage is not deep and restricted only to being superficial, however, if not addressed now, a burn out is an imminent danger later during use. I wet sand the stem with 600, 800, 1000, 1500 and 2000 grit sandpapers. This helps remove the layer of grime and dullness from the surface, address minor tooth chatter and bite marks, while progressive use higher grit sandpaper helps remove the scratch marks left behind by the coarser grit sandpaper.I moved ahead with the polishing regimen of the stem by dry sanding the surface using 3200 to 12000 grit micromesh pads. The stem has a nice transparent shine to it and the swirls add another level of complexity to the beauty. I set the stem aside till I completed the repairs to the stummel.Turning my attention to the stummel, I continued with the internal cleaning of the stummel. Using a dental scoop, I scraped out the dirt and dust form the walls of the mortise. I further cleaned the walls of the mortise and airway using pipe cleaner and q-tips moistened with alcohol. The mortise is now clean and fresh.Once the stummel internals were cleaned and freshened up, I proceeded to the external cleaning of the surface. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I thoroughly cleaned the mortise with shank brush and anti-oil dish washing soap. As remarked earlier, the chamber wall on the left and towards the front had charred a bit and once the charred wood was reamed out, it left the walls slightly thin which would lead to a burnout when smoked if left unaddressed. I decided to address this issue by coating the walls with a layer of J.B. Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix over the entire chamber surface as a very thin coat. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight. Next I sand the weld coating to a nice smooth and even surface using a folded piece of 180 grit sandpaper.After I had applied and sanded down the JB Weld to a thin coat, I wanted to further protect the briar while adding another protective layer between the JB Weld and burning tobacco. I addressed this by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake. I set the stummel aside for the bowl coat to dry out and harden for a couple of days. Three days later, the bowl coating had completely hardened. I rubbed a small quantity of restoration balm in to the stummel surface and set it aside for about 20 minutes to be absorbed in the wood. The balm not only hydrates and rejuvenates the briar wood but also enlivens it. Thereafter I hand buffed the stummel with a microfiber cloth to deepen the shine. The stummel looks absolutely stunning at this stage. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and will be an integral part of my collection of contemporary American Pipe Carvers. Shown below are a few pictures of the completely refurbished pipe. Hope you have enjoyed the restoration journey of this project as much as I loved working on it. Cheers!

Refurbishing an Inherited c.1908 BBB Own Make Lovat

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Blog by Paresh Deshpande

I absolutely love my classic BBB pipes that I have inherited and one such pipe is now on my worktable. This classic Lovat has some beautiful cross grains on the front, back and shank surface with beautiful bird’s eye grains on the sides that can be made out under the grime and dust covering the stummel surface. It is stamped on the left side of the shank as “BBB” in a rhombus with “OWN” and “MAKE” on either side of the rhombus. The Sterling silver ferrule at the shank end is stamped as “AF & Co.” in a rectangle followed by three cartouche bearing hallmarks. Starting from the left, the first cartouche bears the stamp of an “Anchor” for the Birmingham Assay Office followed by the “Lion Passant” certifying the silver quality and the last cartouche bears the Date letter “i” which is quite worn out and the outline of the letter can be made out only under close scrutiny under a magnifying glass. The vulcanite saddle stem is devoid of any stem logo. The stampings are clear and easily discernible except the date code letter. BBB – Pipedia has detailed information on the origins of the brand, it’s transition to the Cadogan group making this article a good read for those interested. I would like to highlight that, quote “At the beginning, BBB produces two qualities. One, BBB Own Make, became finally BBB Best Make, other pipes being simply estampillées BBB. There are reasons to believe that Own Make in fact were produced in London (Reject pipes cuts year R stamped one them.), whereas the simple BBB were imported, and this, to the paddle of the 20th century. However, if all that is not very clear, it is probable that the lines low-of-range were an import of Saint-Claude” un-quote.

Now coming on to the most interesting and satisfying part of the research on this piece of briar and that is establishing the probable date of manufacture of this pipe. I prefer to follow English silver marks: the guide to hallmarks of London sterling silver (silvercollection.it)  while establishing the dates on the basis of the date letter in the hallmarks. The Anchor points to the Birmingham Assaying Office. Thereafter, I followed the link to the dating guide of the Birmingham Assay Office to date this pipe. I have included a hallmark chart for dating the pipe and have put a red mark around the letter for 1908. It is the same style of “i” and the cartouche that holds the letter stamp.Thus it is with certainty I say that this BBB was made in 1908, give or take a year as the ferrules were assayed in bulk and used as required. The stamp of Own Make designates this as the finest quality pipe that was made in London for the local market in limited quantities.

Initial Visual Inspection
This 115 year old pipe flaunts it’s age with great dignity and élan. There is a decent layer of cake in the chamber that is even throughout. The rim top surface is covered in a layer of lava overflow. Underneath this crud and grime, the inner rim edge damage is apparent. The outer rim edge has a number of dents and dings. The stummel surface, though covered in dirt, dust and grime, has developed a nice patina. The stem has a chunk of vulcanite missing from the button and rounded orifice. The following pictures will give the readers a general idea as to the condition of the pipe as it sits on my worktable. Detailed Visual Inspection
As brought out earlier, the chamber has an even layer of hard and brittle cake. It appears that the cake was being regularly reamed to maintain the correct bare minimum thickness. The condition of the chamber walls will be ascertained after the cake has been taken down to bare briar. The rim top surface is uneven and covered in a layer of overflowing oils and tars. Also the condition of the rim inner edge is indicative of it being subjected to an amateurish use of a sharp knife to remove charred surface from the edge. The end result is an uneven and an out of round chamber. The outer rim edge too has a number of dents and dings, most likely caused due to striking against a hard surface to remove the dottle. I intend to address the issue of uneven rim top surface by topping the rim surface. It will also help to address the damage to the inner and outer rim edges to an extent and what damage remains; will be masked by creating a bevel.The stummel is covered in a layer of dirt and grime from years of uncared for storage. The sides and front of the bowl appears considerably darker due to accumulation of grime over the hand oils from over a period of 115 years. However, beautiful cross grains on the front, back and shank surface with beautiful bird’s eye grains on the sides can be made out under the grime and dust covering the stummel surface. There are no scratches/dings or dents over the stummel surface. The briar has developed a beautiful dark patina over the years and it will be my endeavor to maintain it through the restoration process. The mortise is clogged with old oils, tars and ash; however, the shank face is sans any crack or deformation. This also confirms that the band is not a repair band but is original to the pipe. There is no reason to sand the stummel surface to address any dents / dings as there are none. I shall dry sand the bowl with micromesh pads to bring out the grains and impart a shine to the surface while preserving the patina. The period correct vulcanite saddle stem with a round orifice has a quality feel to it. It is oxidized and is missing a chunk of vulcanite from the bite zone including the button and the round slot. The area around the damaged portion has deep tooth indentations. The step tenon is covered in accumulation of old oils, tars and grime. I will rebuild the damaged portion of the stem using activated charcoal and CA superglue and thereafter match the repaired portion with the stem profile and the rest of the stem surface. After the cleaning and polishing regimen, the repairs should blend in well with the stem surface. The Process
I began the repair and refurbishing process with cleaning of the stem internals. Using thin shank brushes and anti-oil dish washing soap, I cleaned the stem airway. I have modified this process of cleaning the stem airway by doing away with pipe cleaners and alcohol as it saves me a ton of pipe cleaners, which is a precious commodity for me here in India. I continued this cleaning till only white clean foam came out of the stem airway, indicating that the airway was nice and clean. I ran a couple of pipe cleaners dipped in alcohol through the airway to dry it out and make sure that there are no traces of soap and gunk hidden in the airway.With the stem internals now clean, I moved to external cleaning of the stem surface by dunking the stem into “Before and After Deoxidizer” solution developed by Mark Hoover. The solution helps to draw out heavy oxidation to the surface making it’s further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of few pipes that are in-line for restoration and this BARLING’S MAKE is marked in yellow arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.While the stem was soaking in the De-oxidizer solution, I reamed the chamber with size 2 head of the PipNet pipe reamer. I removed the carbon from the areas where the reamer head could not reach with my fabricated knife. To completely remove the residual carbon from the walls of the chamber and smooth out the walls, I sanded the chamber walls with a folded piece of 220 grit sandpaper followed by cleaning the chamber with a cotton swab wetted with isopropyl alcohol. The chamber walls are in pristine condition. I gently scrapped off the lava build up over the rim top using a sharp knife to avoid damage to the surface.I cleaned the mortise and shank airway using a dental pick and hard / soft bristled pipe cleaners dipped in isopropyl alcohol. I shall continue with further cleaning of the shank internals once I clean the external stummel surface.Next, I decided to subject the chamber and mortise to cotton and alcohol bath. I packed the chamber with cotton and drew out a wick from the cotton and along with a folded regular pipe cleaner, inserted it into the mortise and through the draught hole into the chamber. I tightly packed cotton balls into the remaining portion of the mortise. Thereafter, I soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next afternoon, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise. I removed the cotton balls and the dirt can be gauged by the appearance and coloration of the cotton balls and the pipe cleaner. With my fabricated knife and dental tools, I spent the next hour scrapping out the entire loosened gunk from the mortise. I ran pipe cleaners through the mortise and draught hole to clean out all the loosened tars and gunk that was lodged in the draught hole and mortise. The chamber and mortise now smelled clean, fresh and looked it too. I set the stummel to dry out naturally. Once the internals of the chamber and shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the surface with a toothbrush and dish washing soap. This rid the stummel surface of all the accumulated dust, dirt and grime. Using a piece of Scotch Brite scrub, I deliberately cleaned the rim top and removed the crud from the surface. The damage to the rim edges is, thankfully, not as severe as I had anticipated. I also cleaned the shank internals with dish washing soap and a shank brush. I set the stummel aside to dry out naturally while I worked the stem.By the time I was done with internal and external cleaning of the stummel, the stem had been in the deoxidizer solution for nearly 24 hours. I cleaned the stem and the stem airway under running warm water and scrubbed the raised oxidation from the surface using a Scotch Brite pad and the airway with a thin shank brush. I further removed the oxidation by scrubbing the stem with 0000 grade steel wool. Once the stem was dried with paper towels, I applied a little olive oil to rehydrate the stem.I wiped the stem surface, particularly the damaged button end, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I first wound a scotch tape around the tapered portion of a pipe cleaner and inserted it into the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over and extending beyond the broken surface and set it aside for curing over night. The tape will help prevent the mix from clogging the stem airway.While the stem fills were curing, I addressed the damage to the rim top surface by topping the rim to reduce the charred surface and bringing the bowl back to round. I always use a square piece of 220 grit sand paper and firmly hold it with my hand on my work table. I work the rim top on the sand paper in circular motion, frequently checking the progress as I want to keep the briar loss to a bare minimum necessary. The inner rim edge damage has not been addressed entirely with a few dings and uneven surface visible on the sides (encircled in red) and charred surface to the front of the bowl (encircled in green). Also a few minor dents and chipped surfaces are visible along the outer rim edge. These issues were addressed next. In order to mask the still visible damage to the inner rim edge, I created an inner edge bevel by pinching a folded piece of 180 grit sand paper between my thumb and forefinger and moving along the inner edge with a constant pressure, to minimize the charring on the inner edge of the rim. Similarly, I created a slight bevel on the outer edge of the rim to address the minor dents and chipped areas.Next, I subjected the stummel to a complete cycle of micromesh polish, wet sanding with 1500 to 12000 grit pads. I wiped the stummel with a moist cloth after every grit pad to remove the sanding dust left behind by the pads. This also helps in monitoring the progress being made and ensures early corrective action. I am happy with the progress being made until now. I massaged a small quantity of “Before and After Restoration Balm” into the briar surface with my finger tips and worked it deep into the surface and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now has a nice vibrant appearance with the beautiful bird’s eyes and cross grain patterns on full display. It was at this stage that I polished the sterling silver with a jeweller’s cloth to a nice shine. By the time I was through with the stummel polishing, the stem fills had completely cured.  I moved ahead with the process of filing and shaping the button end with a flat head needle file. With a round needle file, I reshaped the round orifice at the slot end. For a better blending, I further sanded the entire stem with a folded piece of 320 grit sandpaper. I continued to dry sand the entire stem with a folded piece of 400 followed by 600 and 800 grit sandpaper and further progressed to wet sanding with 1000, 1500 and 2000 grit sand papers. I rubbed a small quantity of EVO into the stem surface and set it aside for the vulcanite to absorb and hydrate. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 12000 grit pads. I wiped the stem with moist cloth after working each pad and rubbed it down with Extra Virgin Olive oil to rejuvenate the vulcanite.To complete the restoration, I mounted a cotton cloth buffing wheel on to my hand held rotary tool and polished the stummel and stem with Blue Diamond compound. This compound helps to remove the minor scratch marks that remain from the sanding. Next, I mounted another cotton buffing wheel that I have earmarked for carnauba wax and applied several coats of the wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe looks amazingly beautiful and is ready to join my collection. I only wish it could share with me it’s story of the past years while I enjoy smoking my favorite Virginia blend in it or maybe an English blend or maybe just keep admiring it!! The finished pipe is as shown below:- A note of thanks to all the readers who have joined me in this journey that has been such a pleasure! You and your loved ones are always in our prayers…

Working on a Mystery Stacked Shank Lovat – MYSTERY SOLVED – A GERRARD THREE-WAY PIPE

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Blog by Steve Laug

The next pipe on my work table is a real mystery to me. The stamping is unreadable, except for a B on the heel of the bowl. The pipe has some amazing grain around the bowl and shank and is well laid out to follow the grain. It has a double shank or stacked shank. The top portion or shank is where the stem fits in the mortise on the end. The airway in that portion of the shank drops to the second part of the shank at the bowl shank union. The second part of the shank has two chambers. The bottom one goes from an under-bored bowl bottom to the opening on the shank end. There is a plug at that point. The air drops moisture in that part of the shank and cools. It is circulated into the second chamber (also with a plug at the end) and then up into the top part of the shank. The smoke is drawn into the twisted and turned airway from the bowl bottom and then drawn along the bottom chamber to the end then up into the second chamber and finally into the airway in the top part of the shank and into the mouthpiece. The design is definitely made to create a very cool smoke. Because my words may not capture the look of this pipe very well I am including the next four photos to unpack the words that I have written above. The pipe was in decent condition. The bowl had been recently reamed and there was tobacco debris in the bowl bottom. The rim top had some burn damage and darkening on the back inner edge. The shank (top and lower with two chambers) was dirty and need a thorough cleaning. There were scratches on the shank and bowl sides and the finish was dirty. There was some staining on the shank end ahead of the vulcanite band on the shank. The two vulcanite pins in the lower shank were also oxidized. The stem had some tooth marks and chatter on both sides ahead of the button. It was oxidized and there was some calcification on the surface. The logo on the top of the stem was a diamond and the inside of the diamond was damaged. It appeared to have held a squiggly line – perhaps emulating the airflow through the pipe. I took closeup photos of the bowl and stem for you to see a bit of what I see here.I removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo.I dribbled alcohol around the pie/plugs in the lower portion of the shank. It took some time and I wiggled the pins until they came free. I took photos of the pins and of the shank. I cleaned them up and then pushed them into the shank end and took photos of the pipe at this point. I cleaned out the mortise and the three airways in the shank and the one in the stem with pipe cleaners and cotton swabs. It was quite dirty but once cleaned smelled better. I apologize for the photo of the stem cleaning as it is blurry but you can still see the grime on the pipe cleaners in the photo.I worked on the stains along the inner edge of the shank ahead of the vulcanite band. I was able to sand it out with 220 grit sandpaper and started polishing it with 600 git wet dry sandpaper. I also sanded out the deep gouges along the grooves between the upper and the lower parts of the shank. They cleaned up very well. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside at this point and turned my attention to the stem. The Diamond logo is strange and looks damaged but it appears to have a squiggle from one corner to the next. The surface is chipped. I sanded out the tooth marks and chatter on both sides of the stem ahead of the button. I also sanded the rest of the stem to remove the oxidation that was present. I started polishing the stem with 600 grit wet dry sandpaper. I filled in the pits in the diamond log with clear CA Glue and sanded that repair smooth at the same time. I did not want to further damage the log so I proceeded cautiously. The stem is looking better.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The mix of grain around the bowl sides and shank looks great. The vulcanite saddle stem works well with the pipe. The Mysterious No Name Stacked Shank System Lovat feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.34 ounces/38 grams. It is a very unique system style pipe that I cannot find any stamping on and no information. Is it possible that any of you can help me out with some identification advice on this one? It would be much appreciated. Thank you.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us. ADDENDUM MYSTERY SOLVED: I posted this blog on FaceBook in the Tobacco Pipe Restorers Group. I received and answer from James Connelly with a photo. He has the pipe in the photo below. It includes the original box. I have included that photo below. It shows the pipe in its box along with a diagram on the airflow from the bottom of the bowl to the mouth piece. It is indeed the shape that I expected from my clean up work on the pipe.He also included a link to a write up on Pipedia on the brand (https://pipedia.org/wiki/Gerrard). It is a short read but very interesting. I have also included  two photos from the article.

Gerrards Three-Way Pipes were custom made by a gentleman in Hagerstown, MD named E.E. Lushbaugh. He called it the “Gerrard Three-way pipe”.

 

Doing a Clean up and Restoration of a Stanwell Revival 105 Bent Apple

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Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a Stanwell that he had that needed some work. Here is his first email.

Your name was passed to me by the folks at City Cigar. I was lamenting to them how my decade old Stanwell was not doing well, and they suggested I check in with you. I would love to hear your thoughts on it. — Mike

I replied to him as follows:

Thank you. Can you send me a photo of the pipe on your phone?

He did not waste anytime and sent me an email with the first three pictures below and also a description of what he knew was wrong with the pipe. He wrote as follows:

Thanks for getting back to me so quickly! In the photos you can see that there are stem problems, but also a little crack in the bowl. If I could save this piece, I would so grateful. I just love the shape, as well as the elegant mouthpiece. I haven’t really seen anything else like it. — Thanks, Mike

The pipe appeared to be very dirty in the photos that were included. He also circled the crack that was on the top of the shank at the bowl shank joint. The rim top was dirty and worn with some knock out marks on the top edge. The finish was grimy and tired looking. The inner edge of the bowl showed some damage and darkening around the bowl. The stem was wrapped with scotch tape around the end that fit in the shank. I speaking with Mike he stated that it was loose in the shank extension so he had wrapped it to give the stem more of a fit in shank. It was worn out and sticky but it had done the job keeping the stem from falling out of the bowl. After viewing the photos and talking with Mike about the pipe I asked him to drop it by the house so I could work on it. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe confirmed all of the things that I noted above in my communication with Mike about his pipe. There was one other issue that became visible when it was here. The shank extension was loose in the shank. The glue that had held it in place had broken loose and it turned freely in the shank. It is a uniquely shaped pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the thick lava coat on the top and the inner edge of the bowl. It is heavier on the back side than the front. You can also see the tape around the stem diameter to attempt to tighten the fit in the shank extension. You can see the oxidation around the stem sides and the deep tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It reads as noted above. It is clear and readable. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.I turned to Pipedia and the section on the Stanwell Shape Numbers and Designers to see what I could find (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I found the following information that I quote below:

  1. ‘Elegance’; Bent apple with an acrylic mount and a long tapered stem. A reinterpretation of Sixten Ivarsson’s shape 08(b), by Sixten Ivarsson (1980s, see catalogue).

From that I can see that the pipe (105 shape) was a bent apple and was originally designed as a reinterpretation of the Sixten Ivarrson Shape 08b. I have included two pages from the 1980s catalogue below. The first show the 08 and the second page shows the 105. It is called an Elegance on that page rather than a Revival but it is a beauty. I started my work on this pipe by reaming the bowl. I started with a PipNet reamer to clean out the cake in the bowl. I cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. I cleaned out the internals of the bowl, shank extension and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. I unwrapped the tape from the stem in order to clean and restore it. I scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush. I worked on the bowl and rim top as well as the inner and outer edges of the bowl. It cleaned up really well. I rinsed it with warm water to remove the soap and the grime from the briar. I dried it off with a cotton towel. I took photos of the bowl at this point in the process. With the pipe cleaned up it was time to re-glue the shank extension to the end of the shank. I used some Weld Bond white all-purpose glue to reattach the extension to the shank end. I spread the glue around the tenon on the extension and pushed it in place. I adjusted the fit around the shank until it all aligned. I set it aside to cure. At this point in the process it was time to deal with the crack in the shank at the shank/bowl union. I used a small pinpoint to mark the ends of the crack on both sides of the shank. I drilled a hole in the small mark on each side of the crack end using a microdrill bit.I filled in the crack and the two drill holes in the shank sides with clear CA glue. I spread it into the crack and the holes with a dental spatula. Once it had cured I sanded the repairs smooth with 220 grit sandpaper and followed it up with micromesh as seen in the next photos.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe.  I set the bowl aside and turned to the stem. It was in rough condition with the gummy tape on the end fitting into the shank and deep tooth marks. I painted the surface of the stem with the flame of a Bic lighter to try and lift them. I lifted them but they were still distinctly present. I filled in the marks with Black CA glue and set it aside to cure. Once cured I flattened the repair with a file and then followed that up with a piece of 220 grit sandpaper and started the polishing with 600 grit wet dry sandpaper. It looked much better. I built up the end of the stem with clear acrylic fingernail polish. I spread it around the stem with a dental spatula and set it aside to cure. Once it hardened I polished it with micromesh.I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection.The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The oval vulcanite taper stem works well with the pipe. The Stanwell Revival 105 Bent Apple feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/38 grams. It is a beautiful pipe that I will soon be giving back to Mike who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.

As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.