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Restoring a Badly Burned Out Peterson’s Kapmeer 407 Prince

by Steve Laug

Several months ago, now I received an email from Jake about a Peterson’s Prince that he had that had a burnout in the bottom of the bowl. I asked him to send me photos of the pipe so that I could see what the issues were with the pipe. The photos showed the large hole in the bottom of the bowl. The hole is the same diameter as the inner walls of the bowl by the looks of the photo. I did not know what the brand mark on the pipe was as we never spoke about it. My guess about it was that the stem made me think of a Dunsmore or perhaps a Kapmeer pipe. We talked about it and what it would cost to restore it. Jake said he would send it up for work. Time passed and I really forgot about the pipe then on the weekend Jake wrote that he was mailing it. I told him I would keep an eye out for it and early this week the pipe arrived. Here are the photos that Jake sent me to show me the damage. When I unpacked the box I took the pipe out and had a look at it. The hole was quite large and the edges of the hole were thin and chipping. The stem was very oxidized and had some tooth marks on the top and the underside ahead of the button.
I took a photo of the bowl to show the size of what I was dealing with. The liner on the walls of the bowl were meerschaum. I believe that originally the Kapmeer had a Meerschaum tube on the walls that did not have a meerschaum bottom. I took photos of the stem to show its condition. The stem was oxidized and had tooth chatter and marks on the top and underside of the stem ahead of the button. The pipe is stamped around the sides of the shank. I took photos of the stamping and have included them below. They are clear and readable. The stamping on the left side read Peterson’s [over] KAPMEER. On the left side of the stem there was a stamped “P” that was clear and readable. The stamping on the right side read Made In [over] Great Britain. On the underside of the shank it was stamped with the shape number 407. I took the stem off the shank and took a photo of the pipe parts to give a sense of what it looked like. I started my repair on the burnout by cleaning up the pipe. I carefully reamed the thick cake out of the bowl with a Savinelli Fitsall Pipe Knife. I scraped the cake off the walls of the bowl. I sanded the bowl out with sandpaper wrapped around a piece of dowel to remove any residual cake and smooth out the meerschaum.I used a pen knife to clean of the edge of the hole in the bottom of the bowl. I cut out all of the burned and thin areas on the hole. I cut a piece of briar out of the heel of a sacrificial old pipe. I cut a bit bigger than the hold as I would need to shape and fit it in the hole. I used the shape of the inner edge of the bowl and rim to set the shape of the plug that I was going to use on the repair. I used a Dremel to reduce the edges and make the plug round. I scored the back edge with the Dremel where the airway entered the bowl. I would reduce the edges of the plug to fit in the hole from the outside. I used a Dremel and sanding drum as well as several files to shape of the bottom of the plug to the same size as the hole in the bottom. Once it was shaped I fit it to the hold in the bottom. I glued it in place with clear CA glue. I filled in the gaps around the plug with briar dust and super glue. When the glue cured I sanded the repair smooth with a folded piece of 220 grit sandpaper. I took a photo of the inside of the bowl. It shows some of the glue from the plug around the edges. I mixed a batch of JB Weld and pressed it into the bottom of the bowl. I used a folded pipe cleaner and pipe nail to press it into the bottom. I raised the bottom of the bowl to the bottom of the entrance of the airway.I sanded the outside of the bowl and the rim top with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The repair blended into the surrounding briar. There was some darkening around the outer edge of the patch. I stained the repaired burnout with a Walnut stain pen. It is a different piece of briar but the colour is a close match.I polished the briar with 1500-12000 grit micromesh sanding pads. I dry sanded it and then wiped it down after each sanding pad to remove the sanding dust. It began to take on a shine. The exterior of the bowl looks better after polishing. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned my attention to the stem. I scrubbed the stem with Soft Scrub to remove the oxidation on the surface of the stem. It took some work but I was able to remove a lot of the oxidation.I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I was able to lift some of them. I filled in the few that remained with a rubberized black CA glue. Once it cured I use a small flat file to smooth out the repairs on the stem surface. I followed that up by sanding it with a folded 220 grit sandpaper. I sanded the stem surface with 220 grit sand paper to smooth out the repairs. I forgot to take photos of this part of the process. I sanded the stem with 320-3500 grit sanding pads to remove the scratching, oxidation and further polishing the stem surface.I touched up the “P” logo stamp on the left side of the stem with white acrylic fingernail polish. Once it cured I scraped of the excess and sanded the surrounding area with 1500 grit sanding pads. It looked very good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grits pads. I wiped the stem down with an Obsidian Oil Cloth after each pad. There still seems to be some oxidation around the stem. But it looks much better. I mixed a batch of sour cream and charcoal powder and painted the bottom of the bowl with a folded pipe cleaner. The mixture cures hard and flavourless and protects the repaired bottom of the bowl. With the burned out bowl repaired, the bowl cleaned and restored I put the polished stem back on the shank. The Peterson’s Kapmeer 407 Prince looked beautiful. Even the repaired burnout on the bottom of the bowl looked interesting with the dark ring around it on the bowl bottom. I buffed the pipe Blue Diamond on the buffing wheel and worked over the briar and the vulcanite with it. The buffer brought out a rich shine on the bowl and stem. I gave it multiple coats of Carnauba wax and then buffed it with a clean buffing pad. I had buffed the pipe with a soft cloth to deepen the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The pipe looks great with the black vulcanite stem. This smooth Peterson’s Kapmeer 407 Meerlined Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 29 grams/0.99 ounces. It turned out to be a beautiful pipe. I will be sending it back to Jake soon. He is looking forward to enjoying it once again. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Readying An Inherited Pete Kapmeer #120 S, Great Britain, For Its Second Inning…

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Blog by Paresh Deshpande

While going through the pile of my inherited pipes searching for my next project, I selected the DONEGAL ROCKY # 999 and this pipe, PETERSON’S KAPMEER # 120 S for restoration. Since I wanted to add Rhodesian shape to my rotation, I first restored the Donegal # 999. Thereafter other interesting pipes caught my fancy and this pipe was relegated to backseat. A few pipes later, as I was contemplating my next project, this pipe again came in to focus along with a few other Peterson’s which were languishing in the box and I decided to complete a few Peterson’s pipes during the next few days.

The shape of this pipe is a nice classic Dublin with a P-lip saddle stem. The deeply rusticated stummel feels tactile in one’s hand and the deep burgundy stain makes for a visual treat. It is stamped on the smooth underside as “120 S” towards the heel of the stummel followed by “PETERSON’S” over “KAPMEER” followed by the COM stamp “GREAT” over “BRITAIN” towards the shank end. The stampings are crisp and clear. The vulcanite P-lip saddle stem bears the trademark decorative letter “P”.During my research on Donegal Rocky # 999 (my first and only Donegal in my collection!!), I had read that KAPMEER belongs to the Classic Range of pipes offered by Peterson’s. These are basic entry level pipes and most of this line up is no longer in production. The COM stamp “GREAT BRITAIN” also points to this being an older pipe, that is, pre-1959.

Initial Visual Inspection
The pipe, as it sits on my work table, is dirty with thick layer of even cake, covered in dust and grime with a heavily oxidized stem. Here are a few pictures of the pipe before I proceed with a detailed visual inspection of each part of the pipe. The stummel has beautiful rustic patterns on this classic shaped pipe and is covered in a thick layer of dust and grime. The stummel appears dull and lackluster. However, the rich dark burgundy hues of the raised portions of the rustications contrast beautifully with the lighter hues of the stummel and would look more appealing once the stummel has been cleaned and polished. The end of the long and rusticated shank has a nice thin band of smooth briar. Once polished, this briar band should further enhance the beauty of this pipe. The meerschaum lined rim top is surrounded by briar wood and is covered in a thick coat of dust, lava overflow, grime and will need to be cleaned and polished. This lava overflow is chipped at places revealing an intact white meerschaum layer. The chamber has an even layer of thick cake that is sticky and hard. The condition of the meerschaum lined walls of the chamber will be ascertained once the existing cake has been completely removed. The inner meerschaum layered rim edge appears intact, however, the same will be ascertained once the cake and lava overflow from the chamber and rim top is removed. There is a distinct perfectly round ring above the draught hole which could be seen even through the cake and grime. Is it a crack? It is unlikely that a crack should be such a perfect round. It would require a closer inspection once the chamber has been cleaned. The mortise has a thick layer of black dried oils and tars on the walls which would need to be cleaned. The straight tapered vulcanite P-lip saddle stem is heavily oxidized and is peppered with light tooth chatter/ indentations on either surface of the stem in the bite zone and on the top surface of the P-lip. Heavy calcification is seen at the base of the edges of the P-lip. The button edges of the P-lip are deformed due to tooth marks and would need to be sharpened. The tenon end is covered in dried oils and tars. This should be a relatively simple repair and cleaning up job of the stem.The Process
I began the process of refurbishing this pipe with scraping out the calcification from the base of the button edges, cleaning the internals of the stem using pipe cleaners with isopropyl alcohol (99.9% pure) and dunking the stem in to “Before and After Deoxidizer” solution developed by my friend Mark Hoover. The solution helps to draw out heavy oxidation to the surface making its further removal a breeze, while the minor oxidation is eliminated to a very great extent. I usually dunk stems of 5-7 pipes that are in-line for restoration and this Kapmeer is marked in blue arrow. I generally allow the stems to soak in this solution overnight for the solution to do its work.Now that the stem is soaking in the deoxidizer solution, I worked the stummel, starting with reaming the chamber with a Castleford reamer tool, using only the second head. I was very gentle and careful while using the reamer head, applying minimum force for fear of cracking the meerschaum lining. Using my fabricated knife; I took the cake down to the meerschaum layer. With a 150 grit sand paper, the walls of the chamber were rid of all the remnants of the cake. My worst fears while working on meerschaum lined pipes were unraveled in front of my eyes!! There are two distinct cracks on either sides on the chamber walls, one each in 3 o’clock and 9 o’clock direction. These cracks are marked in yellow and orange arrows respectively. These cracks do not go all the way through the meerschaum layer, but are only superficial. The perfectly rounded crack that I had mentioned (marked in green arrow) earlier, is not a crack but just a circular line formed most likely by a reamer head. I further wiped the chamber with a cotton swab wetted with isopropyl alcohol to completely remove the sanding dust. I gently scraped off the entire lava overflow from the rim top with a sharp knife blade. The inner rim edge has no damage save for uneven surface. This issue will be easily addressed by a little sanding and polishing with micromesh pads. Just to allay my fears, I shared these pictures with Steve and Facetimed with him. I suggested that I coat the cracks with a mix of egg whites and chalk for repairs. However, Steve opined that these cracks are just superficial and that he would let them be. His closing remark was “that meer lining is going nowhere…”! At peace with my inner being, I move to the next stage.

I scraped the dried gunk from the walls of the mortise with my dental tool and further cleaned the shank internals with q-tips, pipe cleaners and isopropyl alcohol. I continued the cleaning till the pipe cleaners and q-tips came out clean.I scrubbed the external surface of the bowl with undiluted Murphy’s oil soap and hard bristled tooth brush and dried it using paper towels and soft cotton cloth. The burgundy hues of the raised rustications contrast beautifully with the rest of the stummel. I set the stummel aside to dry out naturally. I packed the chamber with paper towels to absorb any water and moisture that may have inadvertently seeped in to the meerschaum. To even out the rim top, I dry sand the top with 1500 to 12000 grit micromesh pads. I also polished the raised rustications and the thin briar band at the shank end, dry sanding with the micromesh pads to further enhance the contrast. I am really happy with the appearance of the entire stummel at this stage. I massaged a small quantity of “Before and After Restoration Balm” in to briar. I rubbed this balm deep in to the nooks and crannies formed between the rustications with my fingers and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance with the dark hues of the raised carvings contrasting with the rest of the stummel surface. I further buff it with a horse hair shoe brush. I worked on all the stems that had been soaking in the deoxidizer solution overnight. I fished out all the stems and cleaned them under running warm water and scrubbed the raised oxidation from the stem surface using Scotch Brite pad. I further removed the oxidation by scrubbing the stems with 0000 grade steel wool and applied a little olive oil to rehydrate the stems and set them aside for the oil to be absorbed. Unfortunately, I did not click any pictures of these stems at this stage.

I painted both surfaces of the stem with the flame of a lighter to raise the tooth indentations to the surface. This also helps in loosening minor oxidation from the stem surface. I sand the entire stem surface with a folded piece of a 220 grit sand paper to remove the loosened oxidation. I wiped the stem with a cotton swab and Murphy’s oil soap to further remove the oxidation. I filled the tooth indentation in the button edge on both lower and upper stem surfaces with a mix of activated charcoal and CA superglue and set it aside for the fill to cure. Once the fill had cured sufficiently, I sanded down the fill with a needle file to match with rest of the stem surface. With the same file, I sharpened the button edge on both the upper and lower surface. I fine tuned the blending of the fill with the rest of the stem surface using a 220 grit sand paper and also sanded down the entire stem to remove the stubborn residual oxidation. I further sand the stem with 600 and 800 grit sand paper and wiped the stem with cotton pad dipped in alcohol to remove the resultant dust. I rubbed some extra virgin olive oil in to the stem and set it aside to be absorbed in to stem. However, I completely missed taking pictures of this stage.

I polished the stem with micromesh pads, wet sanding with 1500 to 12000 grit pads. I rubbed a little extra virgin olive oil in to the stem at the end of the micromesh pads polishing cycle. I finish the polishing of the stem by rubbing a small quantity of Paragon wax and giving it a final polish with a soft cotton cloth. The stem is now nice, smooth and shiny.I refreshed the stem logo by masking the logo with a whitener correction pen. Once the whitener had dried, I gently wiped the excess whitener away. The stem logo now looks prominent.To apply the finishing touches, I mount a cotton cloth buffing wheel on to my hand held rotary tool and applied a coat of Blue Diamond to the stem to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I apply a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mount a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further. The finished pipe is shown below. P.S. – This was an easy restoration and the pipe turned out fabulously refreshed. I did enjoy working on it. Steve, with his practical and sound advice has been a great help. I cannot imagine this fun filled journey of mine without his help, guidance and encouragement. Thanks Steve for being such a big support and also for introducing some great friends in piper community.

I have three more Peterson’s pipes lined up and each one is interesting in its own way. I surely am looking forward to work on each one of them in the coming days!!

Thanks for your patience and looking forward to input about the write up. Cheers…

Restoring and Restemming a Peterson’s Kapmeer 999S

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Blog by Steve Laug

I just finished working on the second of the three pipes that I picked up on Ebay in the lot of three Petersons. It is the third bowl in the photos below. It is stamped Peterson’s over KAPMEER on the left side of the shank, 999S on the underside of the shank and Made in Great Britain on the right side of the shank. It is actually the reason I bid on this lot of pipe bowls. I love the older 999 shape with the thick shank. I like the way it feels in hand and the look of it. As you can see it was in rough shape. There was no stem for it. The finish was rough and worn, the bowl had a thick uneven cake in it and the top of the rim was thick with a cake build up. From what little I knew the KAPMEER was a meerlined pipe. There was something unique about its design but that escaped me at the moment.

While I waited for it to arrive I did a bit of digging into the KAPMEER line. The first thing I found was a quote that said, “The line was introduced for those who preferred to smoke their tobacco in a meerschaum bowl, but still have the looks and advantages of a briar pipe”. That was not altogether helpful to me. It is much the same advertizing info that is included in most of the sales material for meerlined pipes. What was the difference between those pipes and the KAPMEER? The meerschaum lining ended just before the draw hole, so you do not have the problem of deterioration in the bottom of the meerschaum insert in the tobacco chamber. It was believed that this would reduce the possibility of a burn out on the sides of the bowl. I found the two photos below online that clearly show the design of the KAPMEER bowl. The first photo shows the bottom edge of the insert just above the draught hole. The bowl bottom is briar. The second photo shows the contrast between the meerschaum lining and the briar on the bottom of the bowl. In looking at these photos I think I understand the idea of combining the best of meerschaum and briar pipes. The theory would be that the meerschaum lining would deliver a meerschaum style cool smoke and the briar bottom would give the durability and strength of briar.

or early 1970s. The pipe in the second photo is a later design. The early pipes had a regular stem/shank junction rather than the faux military stem. The one that I had came from a period in time where the stem was most likely a tapered stem with an aligned fit. The pipes were made in Great Britain on the Isle of Man. I found out that though Peterson had maintained a factory in London since 1899, the ‘Made in England’ stamp was discontinued with the closing down of the London-based factory (1969/70). That puts my bowl pre-1970 in terms of date. The thick shank on the 999 bowl dates it earlier than that period.

I gently reamed the bowl, being careful to not damage the meer lining. I wanted to take the cake back as far as possible with the reamer and would do the rest with sandpaper. I sanded the meer lining with 220 grit sandpaper until the entire cake was gone and the meer was once again smooth. It was darkened and would not be white again do to use. I gently topped the bowl with a topping board to remove the cake and smooth out the rim damage before working on the rest of the bowl. I wiped the bowl down with acetone on cotton pads, carefully avoiding the meerschaum lining on the top of the rim. The acetone removed the grime and the spotty stain on the bowl and would form the base for restaining the bowl later.

The bottom of the bowl had been over reamed and the briar damaged with deep gouges on the bottom. The bottom was still thick so there were no worries about burn out. I mixed a batch of pipe mud from cigar ash and water and applied it to the bottom of the bowl to bring the bottom up to the airway entrance. I tamped it in place with a pipe nail. I put some mud on the side walls below the end of the meerschaum lining. I set it aside to cure.

Once the mud had cured I wiped out the inside of the bowl with a damp cotton pad to clean any of the mud that had gotten on the meer lining. I wiped down the outside of the bowl with acetone and cotton pads a final time. I had a stem set aside from my can of stems that would fit the shank once the tenon was turned and the diameter of the stem reduced. I turned the tenon with a PIMO Tenon Turning Tool slowly until it fit the shank. I sanded the tenon with a sanding drum on a Dremel to finish the fit. I sanded the casting marks on both sides of the stem and on the end of the button with the Dremel as well. When all was finished the fit against the shank was snug and clean.

As can be seen from the photos above the diameter of the stem was bigger than that of the shank. I used the sanding drum on the Dremel to take it down as close as possible to the shank diameter without damaging the shank. Once I had it close I did the rest of the work with 150 grit sandpaper and followed that with 220 grit sandpaper. When the transition between the two was smooth to touch I used a medium and a fine grit sanding sponge to remove the scratch marks from the stem. Since I was planning on restaining the pipe I sanded the shank gently to make sure that the transition would be smooth and the flow correct. I have found that this is the only way to keep the stem and shank matching without and shift in height on either material.
I wiped off the sanding dust with a damp cloth and gave the stem a wipe down as well. The photos below show the look of the stem and shank union at this point in the process. I also gave the rim a light sanding with the sanding sponges as well. There is one small sandpit in the top left side of the rim. I decided to leave it rather than fill it.

I sanded the shank with 1500-2400 grit micromesh sanding pads to remove scratches in the finish and wiped the bowl down with alcohol on a cotton pad. Greg sent me a set of staining pens to work with so I decided to try them out on this pipe. I tried the light and medium pens and found that they did not match the stain on the pipe so I settled for the dark pen. I drew on the unstained surface of the shank and then blended it into the rest of the bowl. I also did the same on the rim, blending it downward into the sides of the bowl. The pen was very easy to control and keep off the meer lining on the inner edge of the rim.

When the stain had dried I buffed the bowl with White Diamond and then gave it a coating of carnauba wax to seal it and give it a shine. I had done enough of the early sanding on the stem by that point to set up a heat gun to heat and bend the stem. I held it over the heat until the stem was soft and then bent it over a rolling pin that I use for bending stems. I have a thick cardboard tube that I slide on the rolling pin to provide a softer surface than the old rolling pin when I am bending the heated vulcanite.

The photo above shows the first attempt at the bend in the stem. It was not bent enough to my liking so I reheated it and bent it again. Once the bend was correct I set it in cool water.

I took the pipe back to the worktable to sand the stem. I wet sanded with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-12,000 grit pads. I rubbed the stem down between each of the three grits with Obsidian Oil and let it soak in before moving on to the next series of three grits.

I rubbed it down a final time with the Obsidian Oil and then buffed the pipe and stem with White Diamond on the wheel. I gave the pipe multiple coats of carnauba wax and between each coat buffed it with a soft flannel buff. The finished pipe is shown in the photos below. All that is left is to load a bowl of some aged Louisiana Red and enjoy a bowl.

For comparison sake, I have included a photo of the newly reworked KAPMEER with the earlier KILDARE that I restemmed from a piece of Cumberland rodstock that I purchased from Todd Bannard of Briar, Sweat and Tears Pipes http://www.briarsweatandtears.com/ . Todd cut the length and did the drilling and shaping on that piece before sending it to me to finish. As you can see both have the thicker old style shanks that are no longer used on Peterson 999 pipes. This pipe is the third one that I have from that earlier time period. It is the shape of the 999s that I favour.