Tag Archives: contrast staining

Another Interesting Clean – a Yello-Bole Imperial 642 Carburetor Dublin


Blog by Steve Laug

The next pipe on my table is the third and final pipe from threesome sent to for work from a fellow in Eastern Canada. This one is a smooth Dublin/Billiard. I found that it is stamped on the left side and read Imperial in script [over] Yello-Bole. On the right side it has the shape number 642 and on the heel it is stamped Carburetor next to the small aluminum tube in the heel. On the shank end where the stem and shank meet it is stamped Made in France. The bowl was hardly used and has a tube extending from the bottom of the bowl upward about 1/8 of an inch. Though there was some darkening in the bottom of the bowl the walls were still lined with the famous Yello-Bole honey coating and looked untouched. The bowl edges and rim top looked very good. The smooth finish was still shiny and new looking. The stem is probably vulcanite with a yellow circle on the left side of the taper and a huge chunk of vulcanite missing from the underside extending from the button forward about ½ inch. There were tooth marks and tooth chatter on both sides of the stem ahead of the button and on the surface. There was a Yello-Bole scoop stinger in the tenon that was also clean and undamaged. In looking at it I figured it would need a new stem. I took photos of the pipe before I started my work on it. I took photos of the bowl and rim top to show what they looked like before I started my clean up. I also took some of the stem to show the condition of both sides and the large chunk of vulcanite missing on the underside. The stamping on the sides of the shank are shown in the photos below. They are clear and readable as noted above. I removed the stem from the shank and took a photo of them to show the perspective on the pipe. You can see the burn marks on the bowl and shank and the scratches and fills in the briar.I turned my attention to the clean up of the pipe itself. The obvious place to start on this pipe was to find a stem that would fit in the shank and if possible be a Yello-Bole logoed stem. I found one in my collection of stems that had the length and tenon dimensions. It was a little larger in diameter than the original but with adjustments it would look good. The replace was not new and had tooth marks and dents on the button end but otherwise looked good.I fit it in the shank and worked on the diameter of the stem with a flat file to remove the excess material on the aluminum band and the vulcanite. It took some work and careful filing but it worked fairly well. I took the following photos of the stem after I had filed it down. It looked quite good at this point in the process. I would need to fine tune the fit with sandpaper but I liked the direction it was going. I filled in the marks that remained with clear CA glue. When the repairs cured I used a small file to reshape the button edge and flatten out the repairs. I sanded the repairs 220 grit sandpaper to blend them into the surface. I started the polishing process with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I cleaned out the internals of the shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. Since the bowl exterior was so clean I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. The briar took on a newer, richer look.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips and into the rusticated portion with a shoe brush. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. This Yello-Bole Imperial 642 Dublin is a great looking pipe with its replacement stem and restoration. The smooth, rich red finish highlights the grain of the pipe. I put the new stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Yello-Bole Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 50 grams/1.76 ounces. I have one more pipe for this Eastern Canada Pipeman to work on. Once I have finished all three I will be sending them back to him to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Another Interesting Clean up of an Imported Briar KLEENEST Filter Billiard


Blog by Steve Laug

The next pipe on my table was second pipe from threesome sent to for work from a fellow in Eastern Canada. This one is a partially rusticated Billiard. I found that it is stamped on the left side and read KLEENEST [over] Imported Briar. The bowl had a light cake and there was some lava and darkening on the back rim top and edge of the bowl. The bowl was slightly out of round from reaming. The finish was dark, dirty and oily feeling and the briar was semi rusticated. The lower half of the bowl and the shank were rusticated and there was a carved leaf on the front of the bowl above the rustication. The rest of the bowl was smooth. The stem is probably vulcanite and has a Medico style tenon that fits a 6MM filter. There were tooth marks and tooth chatter on both sides of the stem ahead of the button and on the surface. There is no stamping on the stem. I took photos of the pipe before I started my work on it. I took photos of the bowl and rim top to show what they looked like before I started my clean up. I also took some of the stem to show the condition of both sides. The stamping on the sides of the shank are shown in the photos below. They are clear and readable as noted above.I removed the stem from the shank and took a photo of them to show the perspective on the pipe. You can see the burn marks on the bowl and shank and the scratches and fills in the briar.I googled the brand and found a gallery of pipes marked KLEENEST Imported Briar. Here is the link(https://pipes.collectionhero.com/outer/gallery_listings.php?keyword=Kleenest+#google_vignette).

In the pipes listed in the gallery there were ties to Kaywoodie, Medico, Grabow and some were stamped France and other Italy. The metal tenon in the shank reminds me very much of both a Grabow and a Medico pipe. The pipe photo I am including below has a similar style spacer and stem on a bowl that has the same style rustication finish. The description on the site is as follows:

RARE 1950s/60s KLEENEST … RARE 1950s/60s KLEENEST BRIAR Italy TOBACCO PIPEArmed with the information that I found online I turned my attention to the clean up of the pipe itself. I reamed out the remaining cake in the bowl with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the remnants in the bowl with a Savinelli Fitsall Pipe Knife. I finished the interior of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The bowl looked very good with no damage or checking on the walls. I used a piece of 220 grit sandpaper to bring the bowl back into round. I cleaned off the rim top at the same time. It looked much better.

I scrubbed the externals of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I worked over the bowl and the rim top. I rinsed with warm water to remove the debris and the soap. Once I dried it off you can see that there were still remnants of varnish on the briar that I would need to remove. You can see the sparkles of varnish on the photos above. It is both on the smooth portion of the bowl and the rusticated portion. I wiped the briar down with acetone on cotton pads to remove the varnish coat and clean off the briar. With the varnish removed you can see the burn marks on the right side of the bowl and the shank. I dried it off and took photos of it at this point in the process. There is some nice looking grain around the bowl and the rustication is quite rugged. The clean bowl and shank looks very good. I cleaned the airway and mortise in the shank and the tube airway in the stem until they were very clean. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. The briar took on a newer, richer look.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips and into the rusticated portion with a shoe brush. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface carefully with the flame of a lighter to try and lift the tooth marks. They lifted slightly. I filled in the marks that remained with clear CA glue. When the repairs cured I used a small file to reshape the button edge and flatten out the repairs. I sanded the repairs 220 grit sandpaper to blend them into the surface. I started the polishing process with 600 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I fit the stem with a paper Medico Filter in the metal tenon in the stem. It fit the tenon and into the shank and provided the smoker with a dry smoke.This Kleenest Imported Briar Filter Billiard is an interesting looking pipe now that it has been restored. The smooth portion of the finish highlights the grain and rustic portion gives a tactile sense to the pipe. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Kleenest Filter Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 50 grams/1.76 ounces. I have one more pipe for this Eastern Canada Pipeman to work on. Once I have finished all three I will be sending them back to him to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it.

An Interesting Clean up of a French Made Swiss Dry-Smoker Pot


Blog by Steve Laug

The next pipe on my table was part of threesome sent to for work from a fellow in Eastern Canada. This one is a pot shaped one that on first glance I thought was a Peterson’s Shamrock. This morning when I brought it to the table and examined it I found that it was not a Shamrock or a Peterson Product at all. Rather, it is stamped on the left side and read Swiss [over] Dry-Smoker. On the right side it reads Algerian Briar [over] Made in France. The bowl had a light cake and there was some darkening on the back rim top and edge of the bowl. There was some peeling varnish on the exterior of the bowl and shank. There were also burn marks on the left side of the bowl toward the front and on the left underside of the shank. The bowl had several grey putty fills on the heel of the bowl and on the right side at the shank bowl junction. They do not look deep but they are present in the finish. The shank end has a nickel ferrule. Looking inside the shank and the bowl were two airway entries at the bottom of the bowl and twin aluminum tubes in the end of the mortise. The stem is vulcanite and has a faux P-lip with the exit of the airway at the end of the button rather than on top. There were tooth marks and tooth chatter on both side of the stem ahead of the button and on the surface. It is stamped with an S on the left side of the taper stem. I took photos of the pipe before I started my work on it. I took photos of the bowl and rim top to show what they looked like before I started my clean up. I also took some of the stem to show the condition of both sides. The stamping on the sides of the shank are shown in the photos below. They are clear and readable as noted above.I removed the stem from the shank and took a photo of them to show the perspective on the pipe. You can see the burn marks on the bowl and shank and the scratches and fills in the briar.I turned to Pipephil’s site to see what I could learn about the French made Algerian Briar, Swiss Dry-Smoker brand (http://pipephil.eu/logos/en/logo-s14.html). I found the listing there but little background information on it.I followed a link at the bottom of the listing to a section on the shape and design of the stem (http://pipephil.eu/logos/en/infos/p-lip-en.html). It is noted as a Swiss brand but is clearly stamped Made in France. I have included a screen capture of the section below.I googled the brand and found a discussion on Pipesmagazine.com about the Swiss Dry- Smoker (https://pipesmagazine.com/forums/threads/swiss-brand-pipes.1986/). In a thread there I found this information as well as a link to a Patent file.

Jun 27, 2014  I recently obtained a SWISS Dry Smoker myself. Its construction is along the line of the Peterson, however the “Well” is not like a Peterson nor the WDC Well System or the Kaywoodie/Yello Bole Chesterfield’s. It has what appears to be a brass tube with a slot that allows the moisture to be collected into it. This tube is aprox 1/8 diameter and seems to be about 3/4″ deep. The stem tip looks on the exterior like a P-Lip but the hole comes out straight and not towards the roof of the mouth.

More on this later with pics. I did find this Patent which may be related.
DRY SMOKING PIPE

I followed the Patent information link and found the application for a similar looking pipe from 1909. I am including that information and drawing below. (https://patentimages.storage.googleapis.com/54/b4/bd/6175f3f8539de1/US914498.pdf). I don’t believe the pipe I am working on is related to this one in other than the similar two air holes entering the bowl and the single brass line in the stem. The rest of the apparatus is not present in this pipe. Armed with the information that I found online I turned my attention to the clean up of the pipe itself. I reamed out the remaining cake in the bowl with a PipNet pipe reamer and took the cake back to bare briar. I cleaned up the remnants in the bowl with a Savinelli Fitsall Pipe Knife. I finished the interior of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The bowl looked very good with no damage or checking on the walls. I scrubbed the externals of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I worked over the bowl and the rim top. I rinsed with warm water to remove the debris and the soap. Once I dried it off you can see that there were still remnants of varnish on the briar that I would need to remove. I wiped the briar down with acetone on cotton pads to remove the varnish coat and clean off the briar. With the varnish removed you can see the burn marks on the right side of the bowl and the shank. I used some 220 grit sandpaper to sand out the dark burn spots on the bowl and shank. I was able to significantly reduce them with the process. I sanded the darkening on the inner edge and the rim top to remove that damage. The photos of the bowl and shank to show the bowl at this point. I cleaned the airway and mortise in the shank and the tube airway in the stem until they were very clean. I filled in the shrunken fills on the bowl and shank with clear super glue. I set it aside for the fills to cure. Once it hardened I sanded them with a folded piece of 220 grit sandpaper. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. The briar took on a newer, richer look.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and some scratches in the stem sides with 220 grit sandpaper and started the polishing process with 600 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Made in France Algerian Briar Swiss Dry-Smoker Pot is a good looking pipe now that it has been restored. The finish both highlights the grain and hides the fills. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Swiss Dry-Smoker Pot fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 50 grams/1.76 ounces. I have two more pipes for this Eastern Canada Pipeman to work on. Once I have finished all three I will be sending them back to him to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Karl Erik Classic Diamond Shank Brandy


Blog by Steve Laug

This cool Saturday afternoon I decided to work on was another one that was purchased on 11/14/2022 in a lot of pipes that came to us from Copenhagen, Denmark  It is an interesting pipe with a shape that combines both a classic Brandy bowl with a diamond shank. The grain around both  is an interesting mixture. The pipe is stamped on the left underside of the shank and reads Karl [arched over] Erik. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish. The mixture of brown and black stains highlights some beautiful grain under the dirt. The bowl was heavily caked and there was an overflow of lava on the rim top. The inner edge was hard to see clearly and the lava could easily be hiding damage. The stem is vulcanite and was oxidized and dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. It has an interesting flair to the saddle portion of the stem that is characteristically Danish. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show what they looked like before his clean up. He also took some of the stem to show the condition of both sides. The photos of the sides and heel of the bowl show the uniquely stained grain around the bowl and shank. The mixture of black and brown stains adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the left side the shank is shown in the photos below. It is clear and readable as noted above.Before I started my work on the pipe I wanted to see if I could find any information that would help me date this pipe and get a sense of the line. I turned to Pipephil to get a quick review of the brand (http://pipephil.eu/logos/en/logo-k1.html). The stamp on the stem shown in the photo below is different than the one I am working on. It includeds a K and an E while this one is just an E stamp. I have included a screen capture of the brand info there as well as a note in the side bar about Karl Erik Ottendahl along with a small picture.Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I then turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) for more information. I am including just the opening remarks but would encourage you to give the link a read for a very interesting history of the brand. I quote:

Karl Erik Ottendahl (1942 – 2004) was born in Aalborg (Jutland), just a few miles from the very northernmost tip of Denmark. He began smoking a pipe when he was 14 and upon leaving school he started an apprenticeship in the craft as a lithographer at the age of 16.

While working as an apprentice he began hand carving pipes as a hobby. Many were given as gifts to his more senior colleagues. Upon completion of his apprenticeship he moved to Nairobi, Kenya to work as a lithographer during the 1962 war. While in that war torn country, he was unable to procure pipes for himself. In the face of such a predicament, he chose to continue to make pipes for his own use rather than go without.

Returning to Denmark after three years he couldn’t find a well paid occupation in his job, and so he began making a few pipes on the side to boost his income choosing his prenames “Karl Erik” – logo “KE” – for his label. When he managed to find some major Copenhagen pipe stores willing to sell his pieces his reputation grew little by little and he was finally able to purchase more and better machinery and began working full time as a pipe maker.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made sometime between 1965 and 2004. Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took close up photos of the bowl, rim and the stem. You can see how clean the bowl and rim top and edges are. The stem is in good condition with light tooth marks and some chatter as noted above. I took photo of the stamping on the left underside of the shank. It is readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe.I started my work on the pipe working on the damage to the inner edge and the rim top with a folded piece of 220 grit sandpaper to bring the edge back into round. I then used a piece of 220 grit sandpaper and a wooden ball to clean up the bevel on the rim top and edges and it looked much better. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. It is a beauty.   I stained the rim top with a Cherry Stain Pen to match the rest of the bowl and shank. The rim looks significantly better than when I started the process.I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and some scratches in the stem sides with 220 grit sandpaper and started the polishing process with 600 grit wet dry sandpaper.I set the bowl aside and turned to work on the stem. I was able to polish out the tooth marks and chatter with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Karl Erik Ottendahl Classic Brandy with a Diamond shank vulcanite saddle stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Karl Erik Bent Brandy fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 44 grams / 1.55 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Great Looking Briar Workshop Mixed Finish Elliott Nachwalter & Jorge Jemelka 28 Dublin


Blog by Steve Laug

This next pipe was purchased from an online auction on 08/06/22 in Manorville, New York, USA. He sent some photos of the pipe. It was a beautiful shaped The Briar Workshop creation, hand made by Elliott Nachwalter. I have come to appreciated pipes made by Elliott and have several nice ones in my collection. They are uniformly great smokers. I have also restored my fair share of them over the years. The stamping on the left side of the shank is in an oval. Arched at the top of the oval it read The Briar Workshop. In the center it is stamped Coral Spgs[over] FLA. USA. On the bottom of the oval it is stamped Designers/Pipe Makers. Below the left side of the oval it is stamped with a number 3. On the right side it bears Elliot Nachwalter’s signature [over] Jorg Jemelka’s signature. Below that and toward the bowl it is stamped 28. The pipe has an interesting mixture of finishes – on the left side there is a wire like rustication on the rim top, down over the side to the heel and on a portion of the shank. The rest of the finish on the bowl and shank is smooth and has some beautiful grain. On the right side of the rim top was a section of plateau. The bowl had a thick cake in it and the rim top has lava and debris in the plateau, the rustication and on the inner edge of the bowl. The finish on the pipe was dirty with debris ground into the grooves of the rustication and on the smooth finish as well. The stem was oxidized and had some tooth marks on the top and underside just ahead of the button. There was a Fleur-de-lis cut in copper inlaid into the topside of the tapered stem. Jeff took photos of the pipe before he started to work on it.He took photos of the bowl and rim top to show what they looked like before his clean up. He also took some of the stem to show the condition of both sides. The photos of the sides and heel of the bowl show the unique combination of finishes around the bowl and shank. The stains adds depth to the finish and highlights the beautiful grain. Even under the grime it is a real beauty. The stamping on the left side the shank is shown in the first photo below. It is clear and readable as noted above. The second and third photos show the signatures on the right side of the shank and read as noted. I turned to Pipephil’s site to look up information on the brand to identify the period of time when Nachwalter made the pipe. I turned first to the section on Elliot Nachwalter’s name (http://pipephil.eu/logos/en/logo-e2.html#elliotnachwalter) to see what it said. It is interesting in that I shows a pipe made in Vermont whereas the one I have says Coral Springs, Florida USA.I turned then to the section of the site on Pipeworks as that is also stamped on the pipe I am working on (http://pipephil.eu/logos/en/logo-p3.html#pipeworks). Sure enough the site showed a pipe that was stamped the same way as the one I have. It is shown in the screen capture below. The stem logo on the one I am working on is a Fleur-de-Li rather than a snowflake. From there I turned to Pipedia for a bit more information (https://pipedia.org/wiki/Nachwalter). The site quoted from both Lopes book and from Nachwalter’s website and had a lot of great historical information. I quote portions of it below.

From Pipes, Artisans and Trademarks, by Jose Manuel Lopés’

Elliott Nachwalter studied the History of Art and Photography, but passionate about pipes, decided to go into pipe making. With a few tools and some machinery, he started his workshop some 25 years ago (that would be 35 years ago now, as of 2015), in Stowe, Vermont, where he shared a warehouse with Andrew Marks. He later created Briar Workshop with Jorg Jemelka, and was joined by the Danish designer Finn Meyan Andersen. They also collaborated with various artisans, such as Brad Pohlmann, J.T. Cooke, and Carol Burns.

Between 1980 and 1983, Elliot had a shop in New York where he would make and sell his pipes There then followed an interregnum — “For three years I was away from my craft, not knowing if I would ever make pipes again” –, after which he returned to Vermont and built Pipestudio. Aim: “to create sensual pipes, beautifully grained that are pleasing to the eye” and which would be “the creation of sculpted smoking instruments that are functional pieces of art”.

He uses Briar from Italy and Greece; and vulcanite, acrylic, or Cumberland stems. Symbol: a kind of six-pointed star…

…In 1980 I opened a store in New York City and designed and made pipes in the back of the store for pipe smokers that visited me from around the world. I worked late into the night. There came a time when I felt the need to stop making pipes. For three years I was away from my craft, not knowing if I would ever make pipes again. Something was missing. Perhaps I was missing the struggle of the creative process and the pure joy that one feels when you make something turn out exactly as imagined in your mind’s eye. I suppose I needed to make pipes; I needed to work late into the night.

In the autumn of ’96 as the falling leaves mixed with the early snowfall, I built a small studio overlooking the Battenkill and surrounded by the Taconic and Green mountains.

It is my desire to create sensual pipes, beautifully grained that are pleasing to the eye. I work with only the rarest of briar burls that are seasoned in a manner that allows for a minimal break in period and a very smooth smoking pipe. The briar grows in the wild and there is a remarkable difference in grain between each block . This variance of grain together with the myriad of designs in my mind and the nature of the work, makes for truly one of a kind pipes. The essence of my work is in the creation of sculpted smoking instruments that are functional pieces of art.

I turned to the section on Pipedia on the Briar Workshop to gather more information on this particular pipe (https://pipedia.org/wiki/Briar_Workshop). I quote below:

Elliott Nachwalter started the Briar Workshop in Vermont together with Jorg Jemelka. They were joined by Danish designer pipemaker Finn Meyan Andersen.

Through the years they had several talented crafts people working with them including Brad Pohlmann, Jim Cooke (J.T. Cooke), and Carole Burns. They made many pipes that were sold by fine tobacconists around the country. At some point, the Briar Workshop moved to Florida, and the nature of the work changed, along with the pipe makers involved.

While The Briar Workshop was in Vermont, it acquired turn of the century pipemaking equipment as part of a collaborative arrangement with Ehrlich’s of Boston. Jemelka modified this machinery to enable the production of true copies of handmade pipes. This methodology distinguishes Briar Workshop Florida from Briar Workshop Vermont.

Nachwalter and Brad Pohlmann continued in providing designs for batch production as well as hand-made ‘one-offs’ for sale.

It would seem the Briar Workshop and the pipemakers involved played a significant part in laying the groundwork that launching the American hand made pipe making tradition, which has since exploded.

The site also had a photo of the stamp on the left side of the shank that is identical to the one I am working on.Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the sump in the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took close up photos of the bowl, rim and the stem. You can see how clean the bowl and rim top and edges are. The stem is in good condition with deep tooth marks and some chatter as noted above.I took photos of the stamping on the sides of the shank. All are clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe.I started my work on the pipe by cleaning up the inner edge of the bowl with a folded piece of 20 grit sandpaper to minimize and remove as much damage as possible.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. It is a beauty.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I worked it into the rustication and the plateau rim top with a shoe brush. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned to work on the stem. I “painted” the stem surface with the flame of a lighter to lift the tooth marks. They came up considerably but not enough. I filled in the marks that remained with clear CA glue and set it aside to cure. Once cured I used a small file to recut the button and flatten out the repairs. I sanded them with 220 grit sandpaper and started the polishing process with 600 grit wet dry sandpaper. I was able to polish out the tooth marks and chatter with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Briar Workshop Coral Springs, Florida Mixed Finish Elliott Nachwalter & Jorge Jemelka Dublin is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Nachwalter Briar Workshop Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 59 grams / 2.08 ounces. I will be adding the pipe to the American Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Beautiful Karl Erik Made in Denmark Bent Egg Freehand Filter Pipe


Blog by Steve Laug

After work today I decided to work on the another one of the pipes that I have still to work on from a variety of places. This pipe was another one that was purchased on 10/03/2022 in a lot of pipes that came to us from Copenhagen, Denmark  It is an interesting pipe with a bowl that combines beautiful straight and flame grain with a Plateau rim top and an egg shape. The pipe is stamped on the underside of the shank and reads Karl [arched over] Erik [over] Hand Made in Denmark. The latter portion of the stamping is faint but readable. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish. The mixture of brown and black stains highlights some beautiful grain under the dirt. The bowl was heavily caked and there was an overflow of lava on the plateau rim top. The inner edge appeared to be in good condition. The filter stem was made for a 6MM filter is vulcanite and was not oxidized. It was dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. I wonder if the stem is not one made at a later time for the pipe, however the fit to the shank is like and original fit. Jeff took photos of the pipe before he started his clean up work on it.He took photos of the bowl and rim top to show what they looked like before his clean up. He also took some of the stem to show the condition of both sides. The photos of the sides and heel of the bowl show the uniquely stained grain around the bowl and shank. The mixture of black and brown stains adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the underside of the shank is shown in the photos below. It is faint but is still clear and readable as noted above.Before I started my work on the pipe I wanted to see if I could find any information that would help me date this pipe and get a sense of the line. I turned to Pipephil to get a quick review of the brand (http://pipephil.eu/logos/en/logo-k1.html). The stamp on the stem shown in the photo below is different than the one I am working on. It includes a K and an E while this one is just an E stamp. I have included a screen capture of the brand info there as well as a note in the side bar about Karl Erik Ottendahl along with a small picture.Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I then turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) for more information. I am including just the opening remarks but would encourage you to give the link a read for a very interesting history of the brand. I quote:

Karl Erik Ottendahl (1942 – 2004) was born in Aalborg (Jutland), just a few miles from the very northernmost tip of Denmark. He began smoking a pipe when he was 14 and upon leaving school he started an apprenticeship in the craft as a lithographer at the age of 16.

While working as an apprentice he began hand carving pipes as a hobby. Many were given as gifts to his more senior colleagues. Upon completion of his apprenticeship he moved to Nairobi, Kenya to work as a lithographer during the 1962 war. While in that war torn country, he was unable to procure pipes for himself. In the face of such a predicament, he chose to continue to make pipes for his own use rather than go without.

Returning to Denmark after three years he couldn’t find a well paid occupation in his job, and so he began making a few pipes on the side to boost his income choosing his prenames “Karl Erik” – logo “KE” – for his label. When he managed to find some major Copenhagen pipe stores willing to sell his pieces his reputation grew little by little and he was finally able to purchase more and better machinery and began working full time as a pipe maker.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made sometime between 1965 and 2004. Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the sump in the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. (I only remembered to take these photos after I had restained the plateau and polished the bowl.) I took close up photos of the bowl, rim and the stem. You can see how clean the bowl and rim top and edges are. The stem is in good condition with light tooth marks and some chatter as noted above.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe.I started my work on the pipe by touching up the valleys and crevices in the plateau rim top with a black stain pen. It looked much better.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. It is a beauty.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos.  I sanded out the tooth marks and some scratches in the stem sides with 220 grit sandpaper and started the polishing process with 600 grit wet dry sandpaper.I set the bowl aside and turned to work on the stem. I was able to polish out the tooth marks and chatter with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I fit the filter stem with a 6MM Medico Paper Filter. It fit well in the shank and the draw on the stem was clear and easy.This Karl Erik Ottendahl Made in Denmark Freehand Egg with a 6mm filter stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Karl Erik Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 60 grams / 2.12 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Beautiful Karl Erik Freehand “Rhodesianish” Short Churchwarden


Blog by Steve Laug

This afternoon I decided to work on a pipe from the lot that I have still to work on from a variety of places. This pipe was purchased from a friend on 06/05/21 in Brazil, Indiana, USA. It is an interesting pipe with a bowl that combines the twin rings of a Bulldog or Rhodesian with a Plateau rim top and a Freehand Flair. The pipe is stamped on the left side of the shank and reads Karl [arched over] Erik. The pipe was a well used pipe when Jeff received it. There was dust and grime ground into the finish. The mixture of brown stains highlights some beautiful grain under the dirt. The bowl was heavily caked and there was an overflow of lava on the plateau rim top. The inner edge appeared to be in good condition. The stem is acrylic and therefore was not oxidized. It was dirty with light tooth marks and chatter on both sides ahead of the button and on the button itself. There is a fancy E stamp in the top of the stem that is in good condition. Jeff took photos of the pipe before he started his clean up work on it. He took photos of the bowl and rim top to show what they looked like before his clean up. He also took some of the stem to show the condition of both sides. The photos of the sides and heel of the bowl show the uniquely stained grain around the bowl and shank. The mixture of black and brown stains adds depth finish on the pipe. Even under the grime it is a real beauty. The stamping on the left side the shank is shown in the photos below. It is clear and readable as noted above. He also took a photo of the fancy E logo on the top of the acrylic stem.Before I started my work on the pipe I wanted to see if I could find any information that would help me date this pipe and get a sense of the line. I turned to Pipephil to get a quick review of the brand (http://pipephil.eu/logos/en/logo-k1.html). The stamp on the stem shown in the photo below is different than the one I am working on. It includeds a K and an E while this one is just an E stamp. I have included a screen capture of the brand info there as well as a note in the side bar about Karl Erik Ottendahl along with a small picture.Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I then turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) for more information. I am including just the opening remarks but would encourage you to give the link a read for a very interesting history of the brand. I quote:

Karl Erik Ottendahl (1942 – 2004) was born in Aalborg (Jutland), just a few miles from the very northernmost tip of Denmark. He began smoking a pipe when he was 14 and upon leaving school he started an apprenticeship in the craft as a lithographer at the age of 16.

While working as an apprentice he began hand carving pipes as a hobby. Many were given as gifts to his more senior colleagues. Upon completion of his apprenticeship he moved to Nairobi, Kenya to work as a lithographer during the 1962 war. While in that war torn country, he was unable to procure pipes for himself. In the face of such a predicament, he chose to continue to make pipes for his own use rather than go without.

Returning to Denmark after three years he couldn’t find a well paid occupation in his job, and so he began making a few pipes on the side to boost his income choosing his prenames “Karl Erik” – logo “KE” – for his label. When he managed to find some major Copenhagen pipe stores willing to sell his pieces his reputation grew little by little and he was finally able to purchase more and better machinery and began working full time as a pipe maker.

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made sometime between 1965 and 2004. Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the sump in the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took close up photos of the bowl, rim and the stem. You can see how clean the bowl and rim top and edges are. The stem is in good condition with light tooth marks and some chatter as noted above.I took photos of the stamping on the sides of the shank. All are clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each  pad to remove the grit. The bowl began to take on a rich shine. It is a beauty.   I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I worked it into the twin rings and the plateau rim top with a shoe brush. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos.  I set the bowl aside and turned to work on the stem. I was able to polish out the tooth marks and chatter with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Karl Erik Ottendahl Rhodesian/Bulldog/Freehand with a long acrylic stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain and the polished finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Karl Erik Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 8 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 72 grams/ 2.54 ounces. I will be adding the pipe to the Danish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Classic Custom-Bilt


Blog by Kenneth Lieblich

Next on the chopping block is this handsome and rugged Custom-Bilt Oom Paul. I acquired this pipe with Steve at one of those antique fairs where the term ‘antique’ is most loosely applied. Editorial comments aside, the fair was good fun and Steve and I enjoyed ourselves. This pipe piqued my interest because I know that there are many admirers (or should I say ‘fanatics’?) of Custom-Bilt pipes. Clearly, this one had had an active life and looked awfully tired now, but I felt I could bring it back to its best. As you can see, the pipe has the classic Custom-Bilt rustication on it. These marks are reminiscent of Tracy Mincer’s original work and are seen as something of a hallmark of the brand, nowadays. On the left side of the shank, the markings were as follows: Custom-Bilt [over] Imported Briar. No markings on the right side and no markings on the stem.The history of Custom-Bilt pipes is an interesting one and the most comprehensive source of information comes from The Custom-Bilt Pipe Story by Bill Unger. By all the accounts that I’ve heard, it is a very good book. I haven’t had the chance to read it myself, but it would appear to be the fount of knowledge on these pipes. If you’ve got a copy of Unger’s book that’s you’d like to get rid of, please drop me a line!Pipedia’s article on Custom-Bilt consists primarily of review’s of Unger’s book. It offers a cursory view of the markings and their approximate dating. My pipe’s markings correspond to “Stamp Number Three” as seen below, even though the markings on my pipe are not identical to that one. Thus, this pipe seems to be from the Wally Frank era.Pipephil provided a bit more information on the brand, although not strictly related to my pipe.Finally, the pipesrevival.com website has yet more information on Custom-Bilt pipes. This page seemed to confirm that my pipe is from the Wally Frank era, but my interpretation of the photos, etc. is that this is from the early part of that era – probably the early 70s. It is difficult to be sure, but that seems reasonable. In any event, if you are interested in these pipes, I recommend reading all three websites.I figure that this pipe must have been a good smoker because it had been thoroughly used and there was plenty of wear from its long life. This wasn’t a difficult restoration, but there were a lot of steps and it took longer than usual. The stem was heavily oxidized. There were a few minor scratches and a couple of notable tooth dents, and the inside was definitely dirty. However, the real issues were on the stummel. It had accumulated much dirt and debris over the years. The bowl had tons of cake inside and the rim was coated in lava (and potentially burn marks). The front edge of the rim was damaged, presumably from banging out dottle on a hard surface over the years. The grooves of the rustication were embedded with debris and there was a notable burn mark on the back-right part of the bowl, near the shank. Meanwhile, on the left of the bowl, there were a couple of fills (including a major one) that would need addressing. I haven’t even mentioned the miscellaneous scratches, dents and other marks all over the place! Let’s get restoring. The stem was first on my list. I wiped the outside with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. However, it did not do much. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. Given the amount of oxidation, this one needed the usual overnight Pipe Stem Oxidation Remover bath. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. With that done, I built up the dents on the top and bottom of the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) all over to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.You may notice that the stem looked odd – well, you are right. Over time, it gradually straightened itself out. I wanted the end of the stem to be roughly parallel with the rim of the bowl, so I brought out my heat gun and heated the vulcanite stem to make it malleable. The heat gun is very powerful – it doesn’t take long! When soft, I gently curved the stem over a wooden dowel. The dowel provides a firm surface and a proper curve. Once I had the bend I wanted, I left the stem to cool and set itself in place.

When I was done, I noticed some unusual “stretch marks” on the stem where I’d bent it. Then I asked Steve about it and learned that it does happen occasionally. Suffice it to say, it was extremely annoying as I had to go back and sand that section again. Lesson learned: bend the stem before sanding it!All that finished, I set the stem aside and I began work on the very dirty stummel. Firstly, I decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. Fortunately, there were none. As the photos show, there was quite a mound of debris. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. It was ridiculously dirty and took up the country’s supply of cotton to get it clean. I followed that up by cleaning the insides with some dish soap and tube brushes. Next, I used cotton rounds and a toothbrush to scrub the outside of the stummel. Due to the lava on the rim, I carefully used a knife to scrape away as much as I could. All that scrubbing accentuated some very ugly fills which had been repaired with typical red putty.To exorcize the ghosts of tobaccos past, I decided to de-ghost the pipe. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. Although it helped, the de-ghosting was not as successful as I hoped. As a result, I plopped the stummel in my alcohol bath overnight. This removes old stain and cleans debris, odours etc. As you can see, after the bath, the stummel looked rather naked but much cleaner. I next used a dental pick to dig out the awful putty in those fills, as I felt I could do better. I redid the fills with a mixture of cyanoacrylate adhesive and briar dust. The main fill on the back of the bowl was in an awkward position for sanding and making it consonant with the surrounding wood was tricky. In any event, I used some miniature files and various grits of sandpaper to make it look good. Next was the burn on the backside. I took some oxalic acid, used several Q-tips, and rubbed and rubbed and rubbed. The burn dramatically improved and any stain I would later apply would cover it up. Fortunately, the burn was very superficial and did not affect the integrity of the wood at all.To remove the nicks on the rim, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the damage, without altering the look of the pipe. However, since I did not want to top the pipe too much, the bashed-in front edge of the pipe would have to be addressed differently. I dug out my iron and a damp cloth to attempt a repair. The hot and moist steam can often cause the wood to swell slightly and return to shape. There was some movement – not a lot, but it was better than doing nothing. I opted to ever-so-slightly round the rim of the pipe in such a way that looks both natural and handsome. Then I sanded the stummel down with all nine Micromesh pads (1,500 through 12,000 grit). The smooth areas got all nine pads, whereas the rusticated areas on received only the last four. Although almost all of the nicks were removed, a hint of a couple of wounds remains. This is part of the story of this pipe – it is its history. Due to all the necessary work for this pipe, I needed to restore the colour, so I stained it with Fiebing’s Medium Brown Leather Dye. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain. I needed the brown to penetrate well into the wood, to give the best results. I applied dye with a cotton dauber. I flamed it with my BIC lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. My intent was not to create a new look for this pipe, but rather to restore the original colour. Finally, I took it to the buffer and used some White Diamond and a few coats of Conservator’s Wax. This pipe took a lot of work, but it was worth it. This Custom-Bilt looks fantastic again and is ready to be enjoyed again by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 4¾ in. (120 mm); height 5⅛ in. (130 mm); bowl diameter 1½ in. (38 mm); chamber diameter ⅞ in. (22 mm). The weight of the pipe is 2⅜ oz. (69 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Moving another one of my own – an American Artisan Rusticated Cherrywood Pipe


Blog by Steve Laug

This is another pipe that I have taken out of my personal collection as I just do not use enough to warrant keeping it. This pipe was given to me in a group of pipes and I used it a bit when it came in. It is from a period of my journey where I smoked solely Virginia tobaccos so it is quite clean. The airway in the shank and the mortise were quite clean. The rusticated finish and rim top were in excellent condition. I don’t remember who made the pipe but I do remember it was a relatively new artisan American carver. It is stamped on the heel of the bowl with the letters B/B in a shield. There was a light cake in the bowl but the top and inner edge of the bowl clean and a bit faded. There is a polished steel band on the shank end. It is loose and the attachment is a bit odd. The shank end and stem end are both stepped down to receive the band. The blue and gold/tan acrylic stem is in good condition with some light tooth chatter ahead of the button on both sides. It has a inserted Delrin tenon that is a great fit in the shank. I took photos of the pipe before I did my clean up work on it. I took a photo of the bowl and rim top to verify the description above. I also took photos of the stem surface showing the light chatter on either side.I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above.  I took the stem off the bowl and took a photo of the pipe to give a sense of proportion of the pipe. You can also see the loose band and the step down area on the shank end and stem end. There was still some bits of glue on the shank end that I would clean off when I reglued the band. I used a toothpick to spread some Weld Bond all purpose glue around the shank end.I pressed the band on the shank end and wiped off the excess glue around the edge of the band.I cleaned up the rustication on the rim top with a brass bristle wire brush. It looked cleaner and more distinct.I touched up the stain on the rim top and worked it into the faded spots on the rim top, working it down into the valleys of the rustication.Now it was time to work on the pipe. I cleaned up the light cake in the bowl with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped in 220 grit sandpaper.I cleaned the mortise and airways in the shank and stem with cotton swabs, pipe cleaners and isopropyl alcohol to remove the debris and tars from my smoking. You can see that it was not too bad as I tend to keep my pipes clean.The bowl was in such good condition that decided to give the bowl and shank a coating of Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. Since the stem was in quite good condition other than tooth chatter I polished out the chatter with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I rubbed it down between pads with Obsidian Oil. I polished it with Before & After Fine and Extra Fine Pipe Stem Polish. I wiped it down with some Obsidian Oil and buffed it off. It is a beautiful stem. I am excited to put the final touches on this great looking American Made Artisan BB Rusticated Cherrywood. I put the pipe back together and buffed the stem with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the rugged rustication all around it. Added to that the polished blue and gold/tan acrylic stem combined with the bowl and make a stunning pipe. This rusticated BB Cherrywood is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 59 grams/2.08 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the American Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Republic Era Peterson’s System 31 Billiard


Blog by Steve Laug

This is another one of those pipes that has been here for a long time and I have no memory where it came from. It had been cleaned and reamed. The inside of the shank, the system sump and the shank was quite clean. The smooth rim top was damaged and had some darkening. The edges – both inner and outer had some damages by burning and the bowl was out of round. The smooth finish was very clean from Jeff’s scrubbing. The stamping on the shank is clear and readable. The left side is stamped Peterson’s [arched over] System. On the right side it was stamped Made in the Republic of Ireland (3 lines). To the right of that stamp is the shape number 31. The nickel ferrule is oxidized and dull but it has the K & P stamp over three symbols. Next to that it was stamped Peterson’s. The stem was quite clean and free of tooth marks and chatter on both sides. I took some photos of the pipe before I started my work on it. I took close up photos of the bowl and the stem. You can see the reamed bowl and the darkening and damage on the rim top. The stem surface was clean and free of tooth marks or chatter on both sides. I took a photo of the stamping on the sides of the bowl and shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era  – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I found a great description of the System 31 shape on smokingpipes.com (https://www.smokingpipes.com/pipes/new/peterson/moreinfo.cfm?product_id=192182). I am including a portion of that below.

Peterson’s “31” shape is the only straight pipe featured in the System Standard line, yet it still features system drilling. Featuring a push-style tenon and a long, tapering metal tube, it houses a condensation chamber just under the bowl itself — providing the same gurgle free smoke you’d expect of a bent System configuration.

Paresh had worked on System 31 pipe so I went back and reread his work on that smooth pipe. It was very helpful for the background information included (https://rebornpipes.com/tag/peterson-system-31-pipe/).

I knew that I was dealing with a Republic Era pipe made between 1950-1989. The K&P mark on the nickel band ties to Kapp & Peterson brings the date to the time between 1950-1964. It was a smooth Straight billiard with a unique shape and chamber beneath the bottom of the bowl. The finish was stained with a combination of rich reddish brown stains. Now it was time to work on the pipe.

The bowl had been reamed and cleaned. I started working on the pipe by topping the damaged rim top on a topping board with 220 grit sandpaper to remove the damage on the rim top and edges of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the inner edge of the bowl. I gave the inner edge of the bowl a slight bevel. I polished the rim top and edges with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise a shine. I wiped it down with a damp cotton pad to wipe off the debris after each sanding pad. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point.   I polished the nickel ferrule with a  jeweler’s cloth. The cloth is impregnated with polish that not only raises a shine but protects the metal.   I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry.  I put the stem back on the Peterson’s System 31 Straight Billiard and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This classic Peterson’s shape and finish really highlights a proportionally well carved pipe. Once I buffed the pipe the briar came alive and popped with polishing. The black vulcanite stem has a rich glow. This Peterson’s System Straight Billiard fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of and inch. The weight of the pipe is 1.20 ounces/34 grams. This beauty will be going on the rebornpipes online store in the Irish Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.