Tag Archives: Bowl – finishing

Repairing A Burnout On A Loewe “Chubby”

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Blog by Paresh Deshpande

The next pipe that I selected to work on was purchased on eBay way back in 2016 ! When the pipe reached us, I was aghast to see a charred and completely blackened foot of the stummel. There was no mention of the pipe being damaged anywhere in the description of the pipe uploaded by the Seller. To cut the ramble short, I communicated with the Seller about the condition of the pipe and was promptly issued with a complete refund, including the cost of shipping with a note that I could keep the pipe and a hope of continued patronage of his store on eBay. That’s the story of how this beauty came to me and now after all these years of restoring pipes, it finds its way to my work table. Unfortunately, way back then I never took any pictures of the purchased pipes and neither did I chronicle my collection and thus the reason for lack of pictures!

This beautiful smallish pipe has a unique shape that could be described as an oval shank squashed Tomato, if that’s any shape, and hence would loosely term this pipe as a Freehand. It is stamped over the top surface of the broad oval shank as “L & Co” in an oval over “GREAT BRITAIN”. The bottom surface of the shank is stamped “LOEWE” over “LONDON.W” over “CHUBBY”. The top surface of the high quality vulcanite saddle stem is stamped “L & Co” in an oval. This stamping over the stem is considerably worn out and though I would love to but unlikely to be highlighted. The stummel stampings, however, are deep and crisp.I have quite a few Loewe pipes in my collection and have researched this brand when I had worked on a couple from my inherited pipes. I knew that this brand from Haymarket, London was founded by Frenchman Emil Loewe in late 1850s and has the distinction of being first to manufacture Briar pipes. The company was taken over by Civic and later on as with most of the British marquee, was finally taken over by the Cadogan Group. Pipedia has a wealth of information which I went through again to refresh my memory. Here is the pipedia.org link to the article on Loewe pipes…Loewe & Co. – Pipedia

Further down the article, is a link (Dating Loewe Pipes – Pipedia) to date Loewe pipes by Michael Lankton which was of interest as it is very informative and is a highly recommended read for collectors of Loewe pipes.

For our intents the pipe I have is from the Civic Era (1964-1967), where the nomenclature was unchanged but the pipes certainly were, and 1967-1978 where the past goes out the window and decidedly un-Loewe-like 3 digit shapes numbers appear.

Loewe is my favorite pipe maker. How to rank them in terms of the many great London made pipes of their era? For me in the simplest of subjective terms, Loewe pipes from before the Civic Era are like Comoy’s, but even better. After Civic took over in 1964 I suppose the quality of Loewe was very comparable to a lower end GBD, which means they were still ok pipes but not up to previous standards. But those earlier pipes…to me they’re just as good as it gets.

One thing I’ve noticed is most of the old Loewes you see look rode hard and put up wet, which tells me that their owners loved them and smoked them, which is the highest praise any brand can gain.

From my research on it I can safely that the Loewe pipe on my table is from the Early Civic Era 1964 to 1967.

Initial Visual Inspection
I have a faint remembrance of the pipe being in a decent state with minimal cake and a nice shining black stem. The major issue was the charred and blackened foot of the stummel. I remember having knocked at the charred surface to gauge the extent of burnout and was left with the gaping hole at the foot. There is a thin layer of cake in the chamber and the pipe does not appear to have seen heavy usage. The delicately beveled rim is in pristine condition and so is the stem. In my appreciation of the pipe’s condition, I think this burnout occurred very early in to the existence of the pipe probably caused by smoking the pipe too hot. Given below are a few pictures of the pipe as it sits on my work table.Detailed Inspection
As I had mentioned earlier, I had not taken any pictures either of the burnout at the foot of the stummel or my fiddling to remove the charred briar from the damaged area. The chamber has a thin layer of cake and of course the huge gaping hole at the heel is sans any cake. The surface from where the charred wood was removed by me is highly uneven. The outer rim slopes inwards to form the thin rim top surface and has a delicate bevel to the inner rim edge and is in pristine condition. The minor darkening to the inner rim edge at 6 o’clock is superficial and it should clean up easily. Another issue that I have observed is that the draught hole is above the heel of the chamber. I need to figure out a way to build up the heel of the chamber to the level of the draught hole. The only area that would need some serious work is at the heel of the stummel. The area adjoining the burn out still has remnants of the charred wood that would need to be addressed. The rest of the stummel exterior is in pristine condition and would benefit from some TLC to bring it back to its former stunning newness. The mortise is nice and clean and has just a few speckles of carbon and dust. This should clean up easily.The oval broad stem is also nice, clean and surprisingly shiny. There are no bite marks or chatter or indentations in the bite zone. It is unfortunate that the stem logo is wiped out to a great extent. The one issue that needs to be addressed here is the loose seating of the tenon into the shank. The Process
The first step in restoring this particular pipe was the cleaning of the chamber. I used my fabricated knife to scrap off the thin carbon layer. That the cake was crumbly and completely dry made this cleaning a lot easier and faster. With a folded piece of 180 grit sandpaper, I took the cake down to the bare briar and also smoothed the chamber walls. A final wipe with a cotton swab moistened with isopropyl alcohol removed the carbon dust from the chamber and revealed a chamber sans any damage. The charred briar from around the burned out area on the foot of the stummel was further removed using my fabricated knife. Now that all the charred briar wood was removed, it was necessary to smooth out the edges of the burnt out area to ensure an even round hole for a snug fitting briar plug. I mounted a sanding drum onto my hand held rotary tool and evened out the edges. I continued the process of sanding till I could clearly make out solid briar peeking out from the edges. Next I marked out the inner diameter of the carved out burnout area over a block of briar using a marker pen. I cut a suitably sized block of briar to be shaped into a plug using a small hacksaw blade.Using a sanding drum mounted on a rotary tool, I rough shaped the plug that would fit into the foot of the stummel. I deliberately left the top of the plug duly flanged (indicated with blue arrows). The general idea was to push the plug from inside the chamber to the outside so that the plug flanges will seat over the remaining intact heel of the chamber forming a new heel and also raising the heel to just below the draught hole. Now that the plug and area to be plugged is all prepped up, I decided to complete the internal and external cleaning of the stummel before plugging the burned out area. I ran a pipe cleaner dipped in isopropyl alcohol through the mortise and along the shank walls. I scraped out the dried out oils from the shank walls using a sharp dental tool.I followed the internal cleaning of the shank with external cleaning of the stummel using Murphy’s Oil soap and a hard bristled tooth brush and dried it with paper napkins and cotton cloth. I simultaneously cleaned the shank internals with the detergent and a hard bristled shank brush.Abha simultaneously cleaned the internals of the stem with anti-oil dish soap and brushes. She also cleaned the external surface with the soap and Scotch Brite pad.To fix the briar plug in to the heel of the chamber, I decided to apply a layer of JB Weld to the bottom of the entire heel. J B Weld is a two-part epoxy Cold Weld that consists of two parts; hardener and steel which are mixed in equal parts in a ratio of 1:1 with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. With a flat bamboo frond, I applied this mix over the heel of the chamber from inside. I worked fast to ensure a complete and even spread of the epoxy mix over the bottom and then pressed the plug in place. I set the stummel aside for the epoxy to cure overnight.By the following morning, the epoxy had completely hardened. I turned the bowl over and filled the minor gaps between the briar plug and the adjoining stummel surface with medium CA superglue and set it aside while I went for my work. By the time I would return from my office in the evening, the glue would have hardened completely for further work.While the stummel repairs were under progress, Abha polished the stem with 1500 to 12000 grit micromesh pads. She wiped it lightly with a moist cloth and polished the stem surface with “Before and After Extra fine” stem polish developed by Mark Hoover. This polish helps in removing the minor scratches left behind due to sanding while imparting a nice shine to the stem. She finished the stem polishing and rubbed a small quantity of EVO into the stem surface and set it aside for the oil to be absorbed.By evening when I continued my work on this pipe, the J B Weld as well as the superglue had cured completely. Using a small hacksaw, I cut the protruding plug as close to the foot of the stummel as possible. I further match the plug with the rest of the stummel foot with a flat head needle file. I perfectly matched the plug with the rest of the surrounding surface by sanding with a folded piece of 220 grit sandpaper. The plug is now flush with the foot of the stummel while the flanges of the plug provide additional support to the plug from within the chamber. The floor of the heel is also raised and is just below the draught hole.I had reached that stage in restoration where an important decision was required to be taken which would affect the aesthetics of the pipe. To blend in the repair, I wanted to rusticate only the foot of the stummel and discussed this step with Abha. She was of the opinion that a perfect geometrical pattern does not go with the flow of the shape and recommended a free flowing rustication pattern. I sought her help in designing the free flowing pattern and marked it over the foot of the stummel with a marker. The design she marked makes for an interesting look.To rusticate, I firmly held the stummel in my left hand and with my right hand and began gouging out the briar. The technique is to firmly press the pointed four prongs of the modified Philips screwdriver into the surface, rotate and gouge out the removed chunk of briar. I worked diligently till I was satisfied with the rustications and the appearance of the stummel. I cleaned the debris off the rusticated surface with a brass wired brush. The high points in the rustications were lightly sanded down using a piece of 220 grit sandpaper.Next I polished the stummel using micromesh pads, wet sanding with 1500 to 12000 grit pads. I also polished the high spots in the rustication with the micromesh pads. I wiped the bowl with a moist cloth after each pad to clean the surface. The rusticated part of the stummel is now ready for a fresh coat of stain. I decided to stain the rusticated surface with a black dye which would contrast beautifully with the browns of the rest of the smooth surface. I heated the rusticated portion with my heat gun to open up the pores on the stummel so that the stain is well absorbed. I used Fiebing’s aniline black leather dye and liberally applied it over the heated surface, flaming it with the flame of a lighter. This helps in the setting of the stain in the grain of the briar. I ensured that every inch of the rusticated surface was coated with the dye while the smooth surfaces are not stained. I set the stummel aside for a day to set the dye into the briar surface. 24 hours later, the stain had set completely. To highlight the contrast of the high points in the rustication, I lightly sanded the high points with a worn out piece of 180 grit sandpaper followed by polishing by the method of dry sanding with 1500 to 12000 grit micromesh pads.Next, I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my fingertips, worked it deep into the sandblasts as well as the smooth surface and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance over the smooth surface with the beautiful rusticated patterns on full display on the foot of the stummel. I further buffed it with a horse hair shoe brush. The next issue that I addressed was that of the loose seating of the stem into the mortise. With the flame of a lighter, I heated the tenon with the flame of a lighter till it was pliable and inserted a drill bit that was a bit larger in diameter than the tenon opening. This helps in expanding the pliable vulcanite for a snug fit. I held the tenon under cold tap water for the tenon to cool down and set the increased diameter. The seating was perfectly snug with just the right amount of resistance.The last functional aspect which I addressed at this stage was the protection of the repairs to the heel of the chamber. I mixed activated charcoal and yogurt to a consistency which allows for an easy and even spread and evenly applied it on the inner walls and heel of the chamber. This coating helps in preventing the epoxy at the heel of the chamber from coming into direct contact with the burning tobacco, a sort of insulation and assists in quicker formation of a cake. I set it aside to dry out naturally for a week. To complete the restoration, I first mounted a cotton cloth buffing wheel that is dedicated for use with Blue Diamond, onto my hand held rotary tool.  I set the speed at about half of the full power and polished the entire pipe after the stem and stummel were united. The Blue Diamond compound helps to erase the minor scratches that are left behind even after micromesh polishing cycle. I followed the Blue Diamond polish by applying several coats of Carnauba Wax with a cotton cloth buffing wheel dedicated to Carnauba Wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe looks amazingly beautiful and has been transformed from being a write off to being one in my rotation! The Pipe Gods are being very kind to me now-a-days and pray that they continue to be so. Following are the pictures of the restored pipe.

Yes indeed another Bertram Washington DC Pipe – An Ungraded Canadian

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Blog by Steve Laug

The next pipe on the work table came to me from one of our estate purchases. Between us we pick up quite a few pipes for restoration. I try to work them into the restoration queue so that I can keep them moving. We picked up over 120 Bertram pipes from an estate that a fellow on the east coast of the US was selling. I keep fitting some of them into the restoration queue to get these great older US Made pipes back in circulation. The post card below was sent to me by one of the readers of the blog. It is a nice memento of the old shop. I thank him for thinking of us.This next one is from that estate – a beautifully grained smaller Bertram Canadian with a vulcanite taper stem. The pipe is stamped on the top side and reads Bertram [over] Washington D.C. centered on the shank. This is a bit of an odd one in that it does not have a grade stamp. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential burn damage on the back inner edge. The stem was lightly oxidized, dirty and had light tooth chatter on the top and underside near the button. There were not markings or a logo on the taper stem. Like the rest of the Bertrams in this lot the pipe had promise but it was very dirty. Jeff took photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and the lava on the rim top. The lava was thicker toward the back of the rim and there were remnants of tobacco on the walls of the thickly caked bowl. He also took photos of the top and underside of the stem to show the chatter. Otherwise the stem is quite clean.      Jeff took photos of the sides and heel of the bowl to give a picture of what the briar around the pipe looked like. There is some stunning grain under the grime.   He took a photo of the stamping on the topside of the shank. It reads as noted above and is clear and readable.As I have worked on Bertrams I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Canadian has a stunning a mix straight and flame grain around the bowl. Why it is not stamped with a grade number is a mystery to me. To my thinking it is at least a Grade 60 or higher.

Jeff had cleaned up the pipe with his thoroughness. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. The rim top cleaned up very well. The grain really had begun to stand out. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my work on it. It really is a beautiful piece of briar. The rim top looked very good. The inner edge of the rim also looked surprisingly good. There was no damage to the edges. The stem surface looked very good with some light chatter on both sides near the button. I took photos of the stamping on the shank. The Bertram Washington DC is on the  topside mid shank. I removed the stem and took a photo of the pipe to give a sense of the whole. Now it was time to do my work on the pipe. I polished the bowl and the rim top, sides and shank with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each pad with a damp cloth.    I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine.    I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem.      This Bertram Washington DC Canadian with a vulcanite taper stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Smaller Bertram Canadian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 30 grams/1.06 ounces. If you are interested in adding this pipe to your collection send me a message or an email. I will be putting it on the rebornpipes store shortly in the American (US) Pipe Makers section. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restemming and Breathing New Life into a WW2 Monterey Specimen Grain Bowl

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Blog by Steve Laug

The next pipe I chose to work on was another bowl from my box to restem. This one has some great grain around the sides and shank. It is stamped Monterey [over] Specimen Grain on the on the left side of the shank. On the right side it is stamped Mission Briar. It had been cleaned and reamed somewhere along the way by either Jeff or me. I honestly don’t remember when or where we got this bowl. It had a hairline crack on the right side of the shank that ran mid shank for about ½ an inch. The stem was long gone so this would be a restemming job. I would need to band the shank as well. The rim top was darkened and the inner edge of the bowl was out of round. I knew from working on Monterey/Mission Briar pipes in the past that I was dealing with a WW2 years pipe that was made in California using Manzanita in place of hard to find briar. I also remembered a connection to Kaywoodie but the details were not clear to me. I took some photos of the bowl to give a since of the condition of this nice little billiard. I took some photos of the stamping on the sides of the shank. The stamping is clear and readable as noted above.The next two photos show some of the issues that I have to deal with on this pipe. The first one shows the hairline crack in the shank. I have circled it in red. The second one shows the out of round bowl.I took a stem out of my can of stems that had the right tenon size and length. The diameter of the stem was slightly larger than the shank but it would fit with some adjustments.I put the stem on the shank and took a photo of the look of the pipe. You can see that I need to adjust the diameter of the stem to match the shank.To gather some more information on the Monterey brand I turned first to Pipephil to get some more information on the brand (http://pipephil.eu/logos/en/logo-m6.html). I did a screen capture of the information on the site and included it below. I also included information in the side bar below the screen capture.“Mission Briar” is the common denomination for wood from Manzanita burl (Fam: Ericaceae), a shrub growing in California (USA). During WWII, when Briar was rare, it was used by Reiss-Premier Pipe Co and KB&B (Monterey line).

From that information I knew that the pipe was made between 1941-1946 during the time period of World War II. It was made out of Manzanita burl from California. It was also made by KB&B as it was a Monterey Line Mission Briar pipe.

There was also a picture of two different boxed pipes. The first box is for a Specimen Grain the same as the one that I am working on. The second box is for a Forty Niner. On the inside of the box is a description of the Mission Briar. It reads as follows:

Mission Briar is manufactured from Manzanita Burl grown on the sunny slopes of California’s Pacific Coast, and is proudly offered on its own merits.

“Manzanita Burl and tree heath (Imported Briar) are related to each other botanically belonging to the Ericaceae, or heath family.” – U.S. Department of Agriculture.

The intricately woven texture and grain of this hardy burl supplies a quality pipe of beauty, strength and sweetness, a pipe you can you can cherish and enjoy smoking.

Kaufman Bros. & Bondy, Inc., 630 Fifth Avenue, New York City.From there I turned to Pipedia (https://pipedia.org/wiki/Mission_Briar) to see what else I could learn from there. The article there was taken from Jose Mauel Lopes. I quote it in full below.

From Pipes, Artisans and Trademarks, by José Manuel Lopes

Mission Briar was a brand created during WW II, which disappeared soon afterwards. In 1941, due to the difficulty of importing brair, Kaufmann Bros. & Bondy, through Kaywoodie, and the Reiss-Premier Co., started making pipes out of Manzanita burls, known as “mission briar”.

The Pacific Briarwood Company, a Kaufmann Bros. & Bondy subsidiary, owned plantations of the bush in the Santa Cruz mountains in California. As the quality of the wood was not as good as briar, the project was abandoned soon after the war.

Monterey pipes were made using Mission briar by Kaywoodie.

I learned from that it was a short-lived creation by KB&B through Kaywoodie. They created the Pacific Briarwood Company as a subsidiary to make pipes from the bush in the Santa Cruz mountains in California. It last until shortly after the war ended. Monterey pipes were made by Kaywoodie!

Now it was time to work on the pipe itself. I started with fitting the stem to the shank. I removed a lot of the diameter on the stem with my Dremel and a sanding drum. Once I had the fit close I set the stem aside and turned to deal with the issues on the bowl and shank.  I went through my bands and found a thin brass band that fit the shank perfectly. I heated it and pressed in place on the shank. It fit perfectly and I like the look of it. I took photos of the pipe with the newly fit band on the shank. It looked really good. I sanded the inner edge of the bowl with a folded piece of sandpaper. I then used a wooden ball that Kenneth had given me and a piece of 220 grit sandpaper to give a slight bevel to the inner edge of the bowl.I wiped the bowl down with isopropyl alcohol on a cotton pad to remove the shiny spots on the briar and make the stain a bit more transparent to reveal the grain on the wood. It looked really good. I dry sanded the briar with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the exterior of the briar was clean and the grain really stood out.  I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes then buffed the pipe with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and worked on the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry.    I am excited to be on the homestretch with beautiful Mission Briar Monterey Specimen Grain Billiard. This is the part I look forward to when it all comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The beautifully grained finish looks really good with the interesting grain patterns standing out on the shape. The grain, the thin brass band and the polished black vulcanite went really well together. This Monterey Specimen Grain Billiard was another fun pipe to work on and came out looking amazingly graceful. It is a small billiard but it is a comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 27 grams/.95 ounces. If you are interested in adding this pipe to your rack it will be on the rebornpipes store in the American Pipe Makers Section soon. Thanks for reading this blog and my reflections on the pipe while I worked on it.

How Long Can A Canadian Be?

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Blog by Kenneth Lieblich

Next on the chopping block is one of the longest pipes I have ever worked on (excluding churchwardens, etc.). It is a wonderful, rusticated Canadian-shape, with the name Castleton marked on it. Its strong, light, and rugged nature seemed to fit its Canadian moniker perfectly. I acquired a small collection of pipes from West Virginia off of Facebook a few months back and I am just beginning to work my way through them. There were a lot of very interesting pipes there and this one was certainly no exception. I like the look of Canadian pipes in general, and the length of this one was certainly notable– it is nearly eight inches long, yet incredibly light! As it turned out, this pipe ended up beautifully, but it required much more toil that I had initially anticipated. This pipe had only two markings: Castleton on top of the shank; and Imported Briar on the underside of the shank. No logos, nothing else. The name, Castleton, was a bit of a problem. Herb Wilczak and Tom Colwell’s book, Who Made That Pipe?, mentions the name, Castleton, in connection with Comoy’s. Pipedia also confirms that Castleton was a model of Comoy’s. The only problem is that I am fairly sure this pipe is not from Comoy’s. The pipe does not say Comoy’s and does not have the logo – nor does it have a Comoy’s feel about it. Sadly, Steve does not have a Castleton pipe listed on Reborn Pipes, so I did not have a reference there. There are several towns called Castleton – one in Ontario, one in Vermont, one in England (and doubtless others) – but these do not seem related to the pipe. However, Pipephil has a tantalizing bit of information on its site:The lettering of the word Castleton on Pipephil is identical to that on my pipe. Although the lettering of Imported Briar is not identical, the words themselves obviously are and the only difference in the lettering is the italicization on my pipe. Pipephil does not offer any information about this pipe’s country of origin. However, I did a little supplementary research (which I will not bore you with) which suggests that the pipe is probably of English origin, using French briar.Anyway, on to the pipe – and what an attractive pipe it was! However, it was not without its issues. The stummel had the following problems: lava on the rim, notable burns to the bowl and shank, plenty of cake in the bowl, a few scratches here-and-there, and lots of small gouges to the rim. The staining of the wood needed to be revivified too. Meanwhile, the stem had a few problems of its own: there was some oxidation and calcification, and minor tooth marks and dents. This pipe was going to require some considerable elbow grease, but I was particularly looking forward to working on this one. It is a pipe that still has many decades of use in it. The stem was first on my list. This stem has a stinger in it – and it was being quite stubborn about coming out of the tenon! I opted to warm the stem and stinger with a hair dryer and this provided just enough softening of the internal goo to allow me to pull it out. The stinger then went for a soak in some lemon-infused isopropyl alcohol. I let it set for several hours and then cleaned it off and it looks much improved. I wiped down the outside of the stem with Murphy’s Oil Soap on some cotton pads. Then, I cleaned out the insides with pipe cleaners and isopropyl alcohol. Once this process was done, the stem went for an overnight soak in the Before & After Hard Rubber Deoxidizer. The following day, I cleaned all of the de-oxidizing sludge off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed vigorously with SoftScrub on cotton pads to remove the leftover oxidation. Before I moved on to the Micromesh pads, I built up some tiny dents on the stem with cyanoacrylate adhesive and let it fully cure. I then sanded it down with 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I will come back to the stem in a bit, but there are other issues to be addressed first!This stummel was quite a mess. I first decided to ream out the bowl. I used both the PipNet Reamer and the KleenReem to remove the built-up cake and followed that with 220-grit sandpaper to eliminate as much as I could. I took it down to bare briar, as I wanted to ensure there were no hidden flaws in the walls of the bowl. Fortunately, there were none. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and isopropyl alcohol. There was a lot of nastiness inside this stummel and – boy-oh-boy – it took a lot of cotton to get this thing clean! In fact, this pipe’s great length proved to be a problem because I could not get the pipe cleaners all the way down the shank (and I did not, at that time, have churchwarden pipe cleaners). So, channeling my inner MacGyver, I tried to build myself some contraptions which would allow me to clean all the way down the shank. Unfortunately, these worked with very limited success.I was not to be deterred. I decided to build my own pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void space, not the household item) to clean the interior wood of a pipe. I won’t describe the whole thing, but you can read Steve’s article about it here. As you can see by the revolting colour of the alcohol, the retort worked very well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. After the retort (definitely not before), I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing.I then moved on to cleaning the outside of the stummel with Murphy’s Oil Soap on some cotton pads and also used a tooth brush to get into the crevasses. I actually soaked the rim in Murphy’s for a while just to loosen up the lava. I followed that up by cleaning the insides with some dish soap and tube brushes.As I mentioned earlier, there were many nicks on the rim of the stummel that also needed to be addressed. In order to remove the lingering bits of lava and fix the nicks, I “topped” the pipe – that is to say, I gently and evenly sanded down the rim on a piece of 220-grit sandpaper. This effectively removed the lava and the damage, without altering the look of the pipe.As I also mentioned, there was a burn on the side of the bowl and a burn on the shank that also needed to be addressed. I took some oxalic acid, used several Q-tips, and rubbed and rubbed. The burn did improve considerably but never fully disappeared. I gently poked at it with a dental tool in order to assess the wood. I took solace from the fact that the burn was very superficial and did not affect the integrity of the wood at all. A light application of Before & After Restoration Balm brought out the best in the stummel. What a difference that made! There is some beautiful wood under the grime!Since this pipe is rusticated, I was not going to sand down the stummel with my Micromesh pads, but I did do it to the small sections that were smooth (e.g. where the markings were located). In order to avoid disturbing the rusticated sections, I masked these areas off with painter’s tape. This simplified the process a great deal.On to another problem: the colour. During the course of its previous life and my vigorous cleaning, this pipe had lost some vibrancy of colour. So, in order to accentuate the external beauty to this pipe, I opted for aniline dye. In this case, I did it in two stages. I first applied some of Fiebing’s Black Leather Dye (diluted with isopropyl alcohol) with a dauber to act as a sort of “wash” for the pipe. I wanted the dark colour to remain in the recessed areas of the stummel to contrast with the primary colour. As usual, I applied flame from a BIC lighter in order to set the colour.The following day, I wiped down the stummel with cotton pads dipped in isopropyl alcohol to remove any blackness from the high points. I then applied some of Fiebing’s Medium Brown Leather Dye with a dauber and removed the excess with cotton pads dipped in isopropyl alcohol. Once again, I applied flame from a BIC lighter in order to set the colour and let it sit overnight. Oof – it is really looking good! The contrast in colours worked just as I had hoped. I applied more Before & After Restoration Balm and then it was off for a trip to the buffer. A dose of White Diamond and a few coats of Halcyon II wax were just what this pipe needed. The lovely shine made the wood very attractive. This Castleton was in need of a reminder of its original beauty. The pipe began its restoration journey looking as though it had been left for firewood. Now, it can show its true self – a very handsome Canadian pipe.This Castleton is back to its old glory and ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘British’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 197 mm/7 3/4 inches; height 56 mm/2 13/64 inches; bowl diameter 34 mm/1 11/32 inches; chamber diameter 21 mm/3/4 of an inch. The mass of the pipe is 37 grams/1.30 ounces. I hope you enjoyed reading the story of this pipe’s restoration as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Breathing Life into a Custom-Bilt Panel Billiard

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Blog by Steve Laug

The next pipe on the work table came to us on 06/01/19 from an auction in New Castle, Indiana, USA. The pipe is a classic Custom-Bilt piece – a rusticated Panel Billiard shaped pipe with some nice grain around the bowl. The pipe is stamped on the left side of the shank and reads Custom-Bilt. Next to the stem on the underside is a triangle that appears on many of the Custom-Bilt pipes. There was a lot of grime ground into the smooth and rusticated portions of the finish on the briar. The bowl was heavily caked with an overflow of lava on the rusticated top and inner edge of the rim. The inside edges looked to be in good condition. The stem was dirty and lightly oxidized. It had tooth chatter and marks on the top and underside near the button and on the button edge. There were not markings or a logo on the taper stem. It had promise but it was very dirty. Jeff took some photos of the pipe before he started his cleanup work. He took photos of the rim top and bowl to give a clear picture of the thickness of the cake and tobacco debris as well as the lava on the rim top rustication. He also took photos of the top and underside of the stem to show the light oxidation and the chatter and tooth marks. Jeff took photos of the sides and heel of the bowl to give a picture of what the briar looked like. The rustication pattern around the bowl is instantly recognizable as done by Custom-Bilt. It is hard to see that the front, back, right and left side are flat which is what I call a panel. The stamping on the left side of the shank is clear and readable and read as noted above. I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-c8.html) to get a quick view of the brand once again. I knew that I was working with one of the older pipes and probably made by Tracy Mincer himself. He stopped making the Custom-Bilt pipes in the early 1950s. The screen capture I included below shows a brief history of the brand. I turned to Pipedia (https://pipedia.org/wiki/File:CustomBilt_Stamp1.jpg) for a quick read. The majority of the information there was two book reviews of the Custom-Bilt Story by Bill Unger.

The one line I culled was the following: “Tracy Mincer started the original Custom-Bilt pipes it appears in 1934”.

I did a screen capture of the stamping that matched the stamping on the pipe that I am working on. What I learned from that is that the stamp was used by Tracy Mincer in Indianapolis in the US from 1938-1946 and possibly in Chicago before 1938 as well. There were also some metal bits in the vulcanite and the Imported Briar stamp which made think WW2 or shortly after. So now I had a possible date for this pipe. It was an old timer and it was well worth working on.

Armed with that information I turned to work on the pipe itself.  Jeff had cleaned up the pipe with his usual penchant for thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife.  He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top cleaned up really well. The rim top and outer edge of the bowl look very good. The stem surface looked very good with a few small tooth marks and chatter on both sides near the button. There was a deep tooth mark on the topside of the button. The stamping on left side of the shank is clear and readable. It is stamped as noted above.I removed the stem and took a photo of the pipe to give a sense of the whole. The tapered stem is very nice.I cleaned up the darkening on the back side of the rim top and the grooves in the rustication with a brass bristle wire brush. I was able to clean it up nicely and it looked very good.   The bowl was in excellent condition so started by rubbing the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horsehair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10-15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned to work on the stem. I sanded out the tooth chatter and light tooth marks with 220 grit sandpaper to blend them into the surface of the vulcanite. I started polishing it with 400 grit wet dry sandpaper.  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Custom-Bilt Panel Billiard is a great looking pipe now that it has been restored. The style of rustication that is used around the bowl is quite beautiful and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Custom-Bilt is another pipe that fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 61g/2.15oz  I will be putting it on the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Refurbishing a Petite Savinelli de Luxe Milano 701 Lovat

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Blog by Steve Laug

The next pipe I have chosen to work on was purchased from an online auction on 03/21/19 in Wilkes Barre, Pennsylvania, USA. The shape and design caught my eye as I was going through the pipes in the queue. The shape is what I would call a Lovat but it has a thin pencil shank and saddle stem that makes it delicate looking. It is stamped on the left side of the shank and reads Savinelli [over] de Luxe [over] Milano. On the right side it is stamped with the Savenilli Shield S logo followed by the shape number 701 [over] Italy. The finish is very dirty with dust and grime. There were nicks around and scratches around the sides. There were two burn marks – one on the front of the heel of the bowl and one on back of the heel going onto the shank. They appeared to be burns from an ashtray. They were dark but not charred. The bowl had been reamed and was quite clean. The inner and out edge of the bowl had some dark spots on them. The rim top was quite clean. The stem is oxidized, calcified and has light tooth chatter and marks on both sides near the button. The surface of the button looks very good on both sides. Jeff took photos of the pipe before he started his cleanup work. The conditions noted above are evident in the photos. Jeff took close up photos of the rim top from various angles to show the general condition of the bowl and rim. The first photo shows the clean bowl and light cake and the clean rim top. The edges look good. There appears to be a little darkening on the inner edge and a few burn marks on the outer edge on the left side. The stem has light oxidation and quite a few dents and tooth marks on both sides. Jeff took photos of the sides and heel of the bowl to give an idea of the beauty of the grain and the condition of the bowl.   The pipe is stamped on both sides of the shank and reads as noted above. The stem has a single brass bar inlaid in the left side of the saddle.  I turned to Pipedia to have a look as I knew there were some advertising flyers on the de luxe Milano (https://pipedia.org/wiki/Savinelli). I love the older Ads descriptions of the pipes. Give a careful read of the descriptions on these pipes as once I read them I want one! The pipe I am working on is described by the ads as a smooth Golden Walnut. The site also has a shape chart of the lines of Savinelli. The pipe I am working on is a 701 and the one pictured in the chart below is exactly like this one.Armed with that information I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual thoroughness that I really appreciate. He had reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar. The finish looks very good with good looking grain around the bowl and shank. The burn marks were present but not deep. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. The bowl and the rim top look good. The inner edge of the rim was rough and there were some nicks in the edge. I also took close up photos of the stem to show how clean the stem was. Once it was cleaned up there were no tooth marks or chatter on either side of the stem.    I took photos of the stamping on the shank. It is very readable but faint in some spots on the sides. I took the stem off the shank and took a photo of the look of the pipe. It is really a great looking pipe that really follows the briar. I decided to start my work on the pipe by addressing the burn marks on the bowl heel and bottom and the inner and outer edge of the bowl. I sanded the burned areas with 220 grit sandpaper to try to minimize them and smooth them out. Though still present they look better.  I worked on the inner edge of the rim and the spots on the outer edge with 220 grit sandpaper.I filled in the deep nick/goudge in the right side of the bowl with clear super glue. I sanded it smooth and blended it into the surrounding briar with 220 grit sandpaper and smoothed it with 400 grit sandpaper.  I wiped the bowl down with 99% Isopropyl Alcohol and a cotton pad to remove the remnants of varnish and top coat on the bowl. I dry sanded the briar with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the exterior of the briar was clean and the grain really stood out.  I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes then buffed the pipe with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on.   I set the bowl aside and turned my attention to the stem. I “painted” the surface of the vulcanite with the flame of a Bic lighter to lift the tooth marks. I was able to lift many of them. I filled in the remaining marks with clear super glue. Once it cured I sanded it smooth with 220 grit sandpaper and started polishing it with 400 grit sandpaper. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry.    I am excited to be on the homestretch with beautiful petite Savinelli de luxe Milano 701 Lovat. This is the part I look forward to when it all comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The beautifully grained finish looks really good with the interesting grain patterns standing out on the shape. The grain and the polished black vulcanite went really well together. This de luxe Milano Lovat was another fun pipe to work on even with the burn marks. Pipedia describes the classically shaped Savinelli pipes as having an English look that catches the eye. That certainly is true of this one. It is a comfortable pipe to hold in the hand. Even with the burn marks the pipe is still a beauty. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 31 grams/ 1.09 ounces. If you are interested in adding this pipe to your rack it will be on the rebornpipes store in the Italian Pipe Makers Section soon. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Resurrecting And Re-Stemming A Vintage Churchwarden Cutty With Reed Shank

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Blog by Paresh Deshpande

The next pipe that I selected to work on is an old, rustic no name Cutty shaped pipe with a long thin Reed shank that ended in a round orifice when I saw it for the first time. Closer examination confirmed that the round orifice was threaded implying that the stem was MIA. This pipe came to us in 2019 while Abha was in Pune and I was away at my place of work, as a part of estate sale by a French gentleman on Etsy which I am yet to chronicle. There are some really good, interesting and collectible pipes in this lot that I am looking forward to work on in coming days.

This no name Cutty shaped pipe has a steep forward cant to the stummel. This forward rake appears more pronounced as the stummel itself tapers upwards towards the rim. The stummel is as delicately and beautifully shaped as a Tulip. Here are a few pictures of the pipe as it sits on my worktable.  The complete lack of stampings of any kind on the pipe means that the provenance of the pipe cannot be ascertained with documented evidence. However, given the shape, construction, condition and the materials used in making this pipe makes me believe that this was a locally made pipe from the early 20th century. I may be wrong in my appreciation (primarily dictated by inert desire/wish for this pipe to be an old timer!) as I am vastly inexperienced as compared to many of the esteemed readers of rebornpipes and would be glad to learn more about such pipes from them.

Having placed my request, I now move on to the initial visual inspection.

Initial Visual Inspection
As noted at the start of this write up, this pipe came with a threaded reed shank end that is now missing the stem that would have come with a threaded tenon to seat in to the shank. Given the retro and vintage look of the pipe, I think the stem would have been a bone/ horn or Amber with a bone tenon. So the first step in this restoration would have to be selecting a suitable bone stem with threaded tenon. The shank end face shows two cracks on opposite sides of the shank (encircled in yellow) which would need to be addressed. The stummel end of the reed is upturned, flared and hollowed with threads to seat the stummel and at the bottom of which is the short foot. The threaded surface is covered in dried oils and gunk causing the draught hole to clog. This would have to be cleaned and opened. The entire length of the shank is covered in dirt and grime giving it a dull and dirty appearance. The chamber has a decent layer of cake that is even from top to the bottom of the bowl. The rim top is covered in overflow of lava and hides any dents or chips on the smooth surface. The rim is significantly dark and thin on one side and is encircled in pastel blue. This makes the chamber out of round and gives a lopsided appearance to the top view of the stummel. The bottom of the stummel is threaded and seats atop the threaded reed shank. The threaded area shows heavy accumulation of oils, ash and gunk all around and even within the threads. Cleaning this area would ensure a flush and snug seating of the bowl over the shank.The briar has taken on a nice dark brown patina over a long period of time and prolonged use which when polished and cleaned, should contrast beautifully with the light hues of the long reed shank. There are a few dents and fills (marked in yellow circle) over the entire stummel surface that is visible through the dirt and grime that covers the surface. Truth be told, the stummel does not boast of complete flamboyant straight or bird’s eye or flame grains over the surface, but a mixed pattern of swirls and flame grains that is attractive enough to hold your attention. Preserving the deep brown aged patina will be the primary concern in this bowl refurbishing. The Process
I started the restoration of this pipe with the removal of the carbon cake from the walls of the chamber. Using my fabricated knife, I carefully removed the cake from the chamber to expose the chamber walls. It was heartening to note that there are no heat related issues in the surface of the walls. I smoothed out the surface by sanding the walls with a folded piece of 220 grit sand paper. To remove the last traces of residual carbon dust, I wiped the chamber with a cotton swab wetted with 99.9% pure alcohol. I further cleaned the draught hole at the bottom center of the bowl with a pointed dental tool. The hardened cake had greatly reduced the diameter of the draught hole and ran a pipe cleaner dipped in alcohol to clean it further.Next, I cleaned the threaded bottom of the stummel that seats atop the long reed shank with a dental tool. I scraped out the entire dried gunk that had accumulated in the hollow space as well as from in between the threads. I further cleaned the bottom of the stummel with q-tips and alcohol.With the preliminary cleaning of the internals of the stummel completed, I turned to cleaning the internals of the long reed shank. With my fabricated pointed tool and round needle file, the dried oils and tars that had formed a block at the neck of the shank and stummel junction was removed and cleaned. I scraped out all the dried debris from the surface of the shank end with a sharp dental tool. I ran a few long pipe cleaners dipped in alcohol through the airway of the stem till the pipe cleaners emerged white.I cleaned the exteriors of the stummel and the reed shank with Murphy’s Oil soap and a tooth brush. I ensured that all the tars and grime was cleaned from both the surfaces. This cleaning has revealed the exact extent of damage to the rim top surface. The area where the rim has thinned out also shows signs of charring which would need to be addressed. I dried the shank surface with a soft paper towel and ran a fluffy pipe cleaner through the shank airway to dry it out. Now that the stem surface is rid of the dirt and grime, the cracks at the shank end are clearly discernible and so is the surprise revelation of a crack at the base of the threaded portion of the shank (encircled in red).I marked the end points of the shank end cracks and that at the stummel end with marker pen under magnifying glass. I shall drill counter holes at the marked end of each of the crack to prevent the further spread of these cracks. I used a 1 mm drill bit mounted on my hand held rotary tool to drill the counter holes… …and filled these and the cracks with clear CA superglue. I set the reed shank aside for the superglue to cure. The external cleaning had not only exposed an additional crack at the stummel end of the shank, it had also exposed all the fills and dings over the stummel surface. With a thin sharp knife, I gouged out all the old fills from the surface and cleaned the area with isopropyl alcohol in preparation of filling these gouged out surfaces with a mix of briar dust and CA superglue. I use the layering method to fill these pits in the briar. After all the fills were repaired, I set the stummel aside for the fills to harden and cure completely.The shank repairs had cured by the following noon when I got back from work. Using a flat needle file, I evened out the fills to roughly match the rest of the shank surface. I fine tuned the match by sanding the fills with a folded piece of 320 grit sand paper. Did I mention having customized a sterling silver band for providing additional support against the crack’s lateral expansion? I guess not. Here in India, our local Silversmiths are very skilled in turning jewelry and at repairs right in front of their customers at very affordable rates. Steve and Jeff are witnesses to such craftsmanship when they had visited us in India. Long and short of the story is that I got a 1.5 inch long silver band customized for this shank and fixed it over the shank end with superglue. That crack isn’t going any further now.Now that the cracks have been repaired and stabilized, the next goal was to find the right stem to go with the overall profile of the pipe. I selected a couple of suitable bone stems from my stash of spares and asked for Abha’s opinion. She selected a horn stem that was perfectly matched in size and shape with the shank. However, the stem came with its own set of challenges. First, the tenon was broken with half of it sticking inside the stem and secondly, the top section of the stem surface was partially sliced (encircled in blue), but remained firmly attached. Notwithstanding these issues, the stem matched the profile of the pipe to the T and looks amazing. The first issue with the stem that I dealt with was removal of the broken half of the tenon. I mounted a drill bit slightly larger than the tenon opening on to my hand held rotary tool and carefully drilled it inside the tenon. Once the drill bit had a firm grip on the tenon, I turned the motor counter clockwise and dislodged the tenon remnants from the stem revealing a threaded stem end.I would need to identify a threaded bone tenon that would match the shank and stem threads for a perfectly aligned seating. I rummaged through my spare parts box and came up with a bone tenon that was threaded at one end and smooth conical shaped at the other end. The seating of the smooth side of the tenon into the stem was perfect and so was the threaded end into the shank end snug and aligned. The Pipe Gods are especially favoring me it seems. A perfectly matching, period correct horn stem and a perfectly matching bone tenon are nothing short of a miracle.Before fixing the tenon, I cleaned out the stem internals using anti-oil dish washing soap and thin shank brushes. I scrubbed the external surface with soap and Scotch Brite pad. Using paper towels and pipe cleaners, I dried the stem externals and airway respectively. I inserted a petroleum jelly (Vaseline) coated tapered pipe cleaner through the tenon and stem airway and out through the round orifice opening at the slot end. This serves two purposes, firstly, perfect alignment of the tenon and stem airway is ensured and secondly, the petroleum jelly prevents the superglue from seeping into the airway and clogging it shut once the glue has dried. I roughed out the smooth surface of the tenon with a needle file to provide better bonding surface and applied superglue over the smooth surface of the tenon and over the threads in the stem and inserted the tenon into the stem. I wiped the excess glue from the surface and held the two together for the glue to harden a bit and then set it aside for the superglue to harden completely. While the stem was set aside for the glue to cure, I sanded the stummel fills with a flat needle file. To further even out the filled areas and address the minor dents and dings over the stummel surface, I sanded it with a worn out piece of 220 grit sand paper till smooth.Next I addressed the issue of the charred and out of round chamber. I began with topping the rim over a 220 grit sand paper, frequently checking for the progress being made. I stopped once the charred surface was reduced to an acceptable- to- me level and the thickness of the rim top was close to even all round. To get the chamber back to round, I created a bevel over the inner and outer edge with a folded piece of 180 grit sand paper. I am pretty pleased with the progress being made thus far.While I had been working on the stummel, the tenon fix to the stem had set solid. I checked the seating of the tenon in to the shank end and it was snug and perfectly aligned.There was this issue of sliced top surface on the stem which I addressed next. I applied clear CA superglue over and under the sliced surface and set the stem aside to cure. I sprayed an accelerator over the superglue to hasten the process of curing. Once the stem repairs were set, with a needle file, I sanded the fill to achieve a rough match with the stem surface. I further fine tuned the match by sanding the entire stem surface with a folded piece of 220 grit sandpaper. I applied a little EVO (Extra Virgin Olive Oil) to the reed shank and stem and set it aside to be absorbed into the surface. While the shank and stem were set aside to absorb the EVO, I dry sanded and polished the stummel surface with 1500 to 12000 grit micromesh pads. Dry sanding with micromesh pads helps to preserve the patina of the old briar and is a trick I use when restoring all my vintage pipes. I rubbed a small quantity of “Before and After Restoration” balm which moisturizes and enlivens the briar. I let the stummel absorb the balm for 15- 20 minutes and then gave the stummel a rigorous hand buff with a micromesh cloth. The transformation in the appearance of the stummel is phenomenal and immediate. With the stummel now refurbished and rejuvenated, I turned my attention back to the shank and horn stem. I polished the shank and stem by wet sanding using 1500 to 12000 grit micromesh pads. I rubbed a little “Before and After” balm in to the reed shank and a little EVO in to the stem. All that remained was a polish with Blue Diamond compound and final wax coating using Carnauba Wax. I mounted a cotton buffing wheel earmarked for Blue Diamond compound on to my hand held rotary tool and applied a coat of the compound over the stummel surface to polish out the minor scratches. With a cotton buffing wheel that I use for carnauba wax, I applied a coat of carnauba wax to the stummel and stem and continued to work on it till the complete coat of wax had been polished out. I mounted a clean cotton cloth buffing wheel and gave the entire pipe a once over buff. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to deepen the shine further. The finished pipe is shown below. This pipe shall find its way to my collection based purely on its delicate stunning looks and uniqueness of the shape. P.S. The Pipe God was definitely smiling down upon me as I worked this pipe. Rarely does it happen that the replacement stem is a perfect size match and the new tenon is period correct and fits in the shank like a glove.

The most difficult part of this restoration for me was…can you guess? Please let me know your guess in the comments below and a big thank you for your valuable time in reading the write up.

Praying for you and yours… Be safe and stay safe.

Refurbishing a James Upshall Bent Bulldog

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Blog by Steve Laug

This past May, 2019 I received an email from John in Iowa City, Iowa inquiring whether I would be interested in purchasing four Upshall pipes that he was selling. He sent photos and we chatted back and forth via email and a deal was struck. I had him ship the pipes to Jeff’s place in Idaho. They were generally well cared for pipes but they were dirty. This is another pipe from that foursome that I have chosen to work on. The shape and design caught my eye as I was going through the pipes in the queue. The shape is what I would call a Bent Bulldog. There is not a Grade stamp that I can see but it is a smooth, Mahogany Red finished pipe. The finish is very dirty with dust and grime. The bowl has a thick cake but the rim top is quite clean. The rim top has some darkening and perhaps some damage around the inner edge. The inner edge appears to be slightly out of round toward the front. The stem is oxidized, calcified and has light tooth chatter and marks on both sides near the button. The surface of the button looks very good on both sides. Jeff took photos of the pipe before he started his cleanup work. The conditions noted above are evident in the photos. Jeff took close up photos of the rim top from various angles to show the general condition of the bowl and rim. The first photo shows the thickness of the cake in the bowl and the lava build up on the back inner edge. The edges look like they have been protected by the thick cake so they will probably be fine once the bowl is reamed. There appears to be a little damage on the front inner edge. The photos give a clear picture of the bowl sides and rim edges. Jeff took photos of the sides and heel of the bowl to give an idea of the beauty of the grain and the condition of the bowl. The left side of the shank is stamped James Upshall in an oval logo stamp. The stamping on the right side of the shank reads Tilshead over England over Made by Hand. It is very readable. The JU stamp on the left side of the stem is clear as well.  I looked up the Upshall listing in Pipedia to remind myself of the background on the brand (https://pipedia.org/wiki/James_Upshall). I read through the article and found the section on Grading & Sizing Information really helpful. I have included that below. I have highlighted the pertinent text in red below.

James Upshall pipes are graded by various finishes, i.e. bark, sandblast, black dress and smooth etc. Then by cross grain, flame grain, straight grain and, last but not least, the perfect high grade, which consists of dense straight grain to the bowl and shank. The latter being extremely rare. In addition, the price varies according to group size, i.e. from 3-4-5-6 cm high approximately Extra Large. We also have the Empire Series which are basically the giant size, individually hand crafted pipes which come in all finishes and categories of grain. All our pipes are individually hand carved from the highest quality, naturally dried Greek briar. In order to simplify our grading system, let me divide our pipes into 4 basic categories.

  1. It begins with the Tilshead pipe, which smokes every bit as good as the James Upshall but has a slight imperfection in the briar. In the same category price wise you will find the James Upshall Bark and Sandblast finish pipes, which fill and smoke as well as the high grades.
  2. In this category we have the best “root quality” which means that the grain is either cross, flame or straight, which is very much apparent through the transparent differing color finishes. This group will qualify as the “S”- Mahogany Red, “A” – Chestnut Tan and “P” – Walnut. The latter having the straighter grain.
  3. Here you have only straight grain, high grade pipes, which run from the “B”, “G”, “E”, “X” and “XX”. The latter will be the supreme high grade. Considering the straightness of the grain the latter category is also the rarest. Usually no more than 1% of the production will qualify.
  4. Lastly, we have the Empire Series. These are basically Limited Edition gigantic individually hand crafted pieces, which again are extremely rare due to the scarcity of large, superior briar blocks.

I have marked #2 above noting that the pipe I am working on probably a S Grade Mahogany Red. At the bottom of the Pipedia article there was a copy of a catalogue. Pages 5 and 6 have this information on the S Grade pipe. I believe that I am working on a S Grade Bulldog.

Appears to be mostly S Grade pipes, including one silver spigot and one silver band. I’ve only seen S grade pipes with red stain, that must have come later.I turned to the James Upshall of England website and looked up the guarantee on their pipes. I have included it below because of the commitment to quality that is spoken of in the description (http://www.upshallusa.com/products.htm). Armed with that information I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual thoroughness that I really appreciate. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took some close up photos of the rim top and also of the stem surface. The bowl and the rim top look good. The inner edge of the rim was slightly out of round on the front side. There were some nicks in the edge. I also took close up photos of the stem to show how clean the stem was. Once it was cleaned up there were no tooth marks or chatter on either side of the stem. I took photos of the stamping on the shank. On the left side of the shank it reads James Upshall in an oval. There is a JU logo on the left side of the stem. The stamping was very clear. The right side of the shank was stamped Tilshead over England over Made by Hand. The grain on this pipe was highlighted by the shaping of the pipe.I took the stem off the shank and took a photo of the look of the pipe. It is really a great looking pipe that really follows the briar. I decided to clean up the inner edge of the bowl and straighten out the damage to the rim edge with a folded piece of 220 grit sandpaper and polished it with 400 grit sandpaper. It did not take too much to give the edge a light bevel and remove the damage.I dry sanded the briar with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the exterior of the briar was clean and the grain really stood out. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I worked it into the twin rings on the cap with a horsehair shoe brush. I let the balm sit for 10 minutes and then buffed the pipe with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I touched up the JU stamp on the stem with a white acrylic finger nail polish. I painted it on the stem and worked it into the stamp with a tooth pick. Once it had cured I used a 1500 grit micromesh pad to remove the excess material. I am excited to be on the homestretch with beautiful James Upshall Grade S Bulldog. This is the part I look forward to when it all comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The beautifully grained finish looks really good with the interesting grain patterns standing out on the shape. The grain and the polished black vulcanite went really well together. This James Upshall Bulldog was another fun pipe to work on thanks to Jeff’s cleanup work. It really has that classic English look that catches the eye. The Red Mahogany stain really makes the pipe look attractive. It is another comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. This is an Upshall that catches my eye. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

New Life for a Marxman (M, C) Jumbo Imported Briar Apple

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Blog by Steve Laug

The next pipe I chose to work on was a unique one in many respects. It was a rusticated Apple with a thick shank and saddle stem. It was purchased on 11/09/18 from an auction in Corning, New York, USA. The pipe was clearly stamped on the heel of the bowl and reads “M” in script [over] Marxman (a logo stamp with an arrow going through it), followed by a “C”, followed by Imported Briar with a shield in between the two words. It has a unique style of rustication that I have become accustomed to on Marxman Jumbo pipes. It includes Tracy Mincer style worm trails but in all different directions with a lot of cross hatching inside the trails. On this pipe the rustication is on the shank and on the left and front and back of the bowl with a smooth patch on the right side of the bowl. It is flat bottomed so that it was a sitter. There was a thick cake in the bowl and an overflow of lava on the rim top. The inner and outer edges looked okay but we would know more once it was cleaned up. It had a vulcanite saddle stem that was oxidized and calcified. It had light tooth marks and chatter on both sides ahead of the button. Jeff took  photos of the pipe before he started his clean up work. Jeff took close up photos of the rim top from various angles to show the general condition of the bowl and rim. The first photo shows the thickness of the cake in the bowl and the lava build up on the back inner edge. The edges look like they have been protected by the thick cake so they will probably be fine once the bowl is reamed. The stem was oxidized, calcified and had light tooth chatter on both sides. Jeff took a photo of the sides and heel of the bowl to give an idea of the beauty of the grain on the smooth right side and the condition of the bowl.The stamping on the underside of the shank is clear and readable and reads as noted above.Jeff had done his usual thorough clean up of the pipe. He had reamed it with a PipNet reamer and finished with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and the interior with isopropyl alcohol, cotton swabs and pipe cleaners. He worked on the vulcanite stem with Soft Scrub then let it soak in Before & After Pipe Stem Deoxidizer. It has light tooth marks and chatter on both sides. I took photos of the pipe before I started my work. I took some close up photos of the bowl/rim top and the stem to show the condition they were in at this point. The rim top and edges looked good and the bowl was clean. There was some darkening on the top of the rim and the inner edges. The stem had light chatter on both sides near the button.I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I removed the stem from the shank to give a sense of the pipe. You can see that it has a chubby shank and saddle stem. I wanted to refresh my memory of the brand so I turned to Pipephil first to get a short summary of the history (http://www.pipephil.eu/logos/en/logo-m2.html). The site had a side note that the brand was created in 1934 and merged with Mastercraft Pipes in 1953.I then turned to Pipedia to find out more information on the brand and the maker of the pipe (https://pipedia.org/wiki/Marxman). The site quote from Pipes, Artisans and Trademarks, by José Manuel Lopes. I include a portion of that information below.

Marxman (Marxman Pipe Company) was created by Robert (Bob) L. Marx in 1934, when he was 29, and after he had worked for the William Demuth Company. His pipes were not outstanding because of the quality of their wood (probably Algerian), but Bob started making unique sculpted pieces, which brought the brand fame in the World of Hollywood cinema. Actors like Zachery Scott, Dennis Morgan, Jack Carson, Alan Hale, Joel McRae, and Ronald Reagan were some of the faces that appeared on the bowls.

Bob knew how to innovate and took full advantage of marketing and press advertising in order to sell the brand–one of his slogans being “Relax with a Marxman”.

From the information on the two sites I learned that the pipe was made between 1934 when the company started and 1953 when the company was taken over by Mastercraft. I have included an advertisement for the Marxman Jumbo that was included on the article (1946 Ad, Courtesy Doug Valitchka). It includes the following information. “A rare treat for the pipe connoisseur is the Marxman Jumbo, distinguished by a carved bowl that is in perfect balance for easy, comfortable smoking. From the thousands of pieces of briar that flow into our factory we select the perfect and unusual. These are reserved only for the Marxman Jumbo – and are fashioned into truly elegant pipes of exclusive designs – unique in appearance and superior in smoking qualities. Each pipe is an individual artistic creation following the natural shape of the briar. No two pipes are alike. They are priced according to size.”

From the leaflet above I knew that I was working a Size “C” pipe – one of the larger ones. Now it was time to work on the pipe. I worked on the darkened rim top and the inner edge of the rim. I used a folded piece of 220 grit sandpaper. After working on it the rim top and bowl edge looked much better.I polished the briar with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The finish bowl and shank look very good.I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a shoe brush to get into the valleys and crevices of the rustication. The product is amazing and works to clean, enliven and protect the briar. I let it sit on the briar for 10 or more minutes and then buff it off with a soft cloth. It really makes the briar come alive and look quite rich. I set the bowl aside and turned my attention to the stem. There were some deeper tooth dents on the topside of the stem surface. I painted them with the flame of a lighter and was able to lift them. What remained would smooth out with the micromesh sanding pads.I polished it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth and Obsidian Oil. I finished the polishing with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. I put the “M” Marxman Jumbo Apple “C” back together and buffed it on the buffing wheel with Blue Diamond. It raise a shine on the briar and the stem and gave some depth to the look of the carved grooves. I gave both the bowl and the stem multiple coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe turned out to be a unique beauty in its own rugged way. Flat bottom Apple shape make it very different from most of the other Marxman Jumbos I have worked on. I like the look of the thick shank and saddle on the stem. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.01 ounces/57 grams. It really is a uniquely beautiful pipe. I will soon be putting it on the rebornpipes store in the American (US) Pipemakers Section. Thanks for walking through the restoration with me. Cheers.

Restoring a Mystery Antique 118 Made in Denmark Freehand Pot

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Blog by Steve Laug

The next pipe I chose to work on is a mystery in several ways. First neither Jeff or I know where we picked this one up. I know it has been here for a long time. Jeff started taking  photos of the pipes we got sometime around 2016 so this one is definitely before then. I had been reamed and cleaned but the stem oxidation had not been addressed so it was also prior to the use of Before & After Pipe Deoxidizer which also puts it back in that time period. So that is the first mystery – when and where did we get this one. The second is the stamping on the pipe. To me it looked like a Stanwell however it is stamped Antique. That brand is associated with the older Pierre Morel according to PipePhil (http://pipephil.eu/logos/en/logo-a6.html) and to complicate it more some of those pipes were made in Denmark the other part of the stamping on the pipe. The 118 shape number points to Stanwell to me and was a shape designed by Sixten Ivarrson. So there is the mystery – where, when and who! I am going to proceed with my assumption that it is a Stanwell made pipe.

The pipe itself is quite nice it has a sandblast finish on a Freehand/volcano shape. It is stamped on the underside of the shank and reads Antique [over] Made in Denmark followed by the 118 shape number. The bowl was very clean and the rim top looked good with a little darkening toward the back. Both inner and outer edges were perfect. The shank had a faux horn extension that is made of a golden/butterscotch acrylic. The stem is a typical Stanwell style military bit that is found on Freehands. It was clean but badly oxidized. There was not any tooth chatter or marks on either side ahead of the button so it was in great shape. Here are some photos of the pipe when I brought it to the work table this afternoon. I took a close up photo of the rim top and bowl to show the condition. You can see the darkening on the back side of the rim top that I mentioned above. Otherwise it is in great shape. The stem is heavily oxidized but is otherwise clean.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above.I took the stem off the bowl and took a photo of the parts of the pipe. It is a nice looking pipe that really has a Stanwell look to it.I have restored several Stanwell Antique pipes in the past. All have been darker stained with a sandblast finish and a smooth patch on the bowl side. They also had a different coloured shank extension. All were stamped on the underside of the shank and read Stanwell [over] Antique followed by the shape number. Here is a link to one of those blogs if you want to check it out (https://rebornpipes.com/tag/stanwell-antique-127/). This particular one has a rugged blast that I have seen on others as well. The one I am working on now has a shallower blast and a very different coloured shank extension. It is missing the Stanwell stamp though the Antique stamp is the same. I turned to a previous blog I had done on a Stanwell Jubilee shape number 118 pipe from Bob Kerr’s estate (https://rebornpipes.com/2019/08/11/another-bob-kerr-estate-a-stanwell-jubilee-1942-1982-shape-118/). It is very close to the one I am working on but the stem and shank extension are different. Well at least that is one mystery solved. I knew that I was working on a Stanwell Antique that was different from others I have worked on.Now it was time to work on the pipe. I worked over the darkening on the back of the rim top with a brass bristle wire brush. I was able to remove the majority of the darkening. It looked much better.I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and a horse hair shoe brush to clean, enliven and protect the briar. I let the balm sit for about 10 minutes and buffed with a cotton cloth to raise the shine. The grain came alive with the buffing.  I set the bowl aside and turned to work on the stem. I scrubbed the stem with SoftScrub to remove the oxidation and smooth out the surface of the pipe. It took a lot of scrubbing to break through the oxidation but it was getting better when I finished. I sanded out with 220 grit sandpaper. I started polishing it with 400 grit wet dry sandpaper.  I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Mystery Antique Made in Denmark 118 is a great looking pipe now that it has been restored. The Stanwell shape is elegant and flowing with a thin turned vulcanite stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Stanwell Antique 118 fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/ 1.52 ounces.  I will be putting it on the Danish Pipe Maker section of the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. There truly are many more pipes to come!