Tag Archives: Bending a stem

Restemming and Restoring a Wilshire Dublin

by Steve Laug

In November I received an email from Mario about working on some of his Dad’s pipes. Here is what he wrote to me.

I am desperately seeking help restoring and repairing some of my dad’s smoking pipes. I have tried reaching out to the only two known pipe repair establishments I could find in the entire country but one is not currently taking repair orders and the other said she didn’t want to try to repair these pipes without having even seen them. Would you be willing to take on the repairs or can you recommend anyone? Thank you much!!!—Mario

I wrote him back and asked him to send me photos of the pipes. He sent some single photos of the meerschaum bowl and stem, several of the leather clad Canadian and the photo of the rack and six pipes shown below. I looked through the photos and this is what I saw. There were two leather clad pipes a Canadian and a Pot. Both of them were cracked on the shanks and had been self-repaired with wire to hold the cracked shank together. The leather cladding was torn and the stitching was rotten and broken around the bowl. To me they were both unrepairable. There was a lovely older Meerschaum with a horn stem that needed a good cleaning and repairs to the horn stem. There were two Knute Freehand pipes with original stems that were dirty but fixable. The plateau on the smooth one had a large chunk of briar missing. There was a Wilshire Dublin with a chewed and misfit stem. Finally, there was a billiard that had been restemmed with a fancy GBD saddle stem on it. They were a messy lot but I told him to send them on to me. They arrived yesterday and the condition of the pipes in the photos was confirmed. They were a mess and needed much work. I have included Mario’s group photo below to show the lot.I decided to start working on the Dublin second. It was the one on the far left leaning against the left end of the rack in the photo above. It was a Dublin shape with a straight round shank and the stem did not fit in the shank correctly and it had a huge bite through on the topside of it. The bowl had a thick cake on the walls and a heavy lava coat on the rim top. It was internally a mess. The finish was dirty and had grime ground into the sides of the bowl. The shank was not cracked like the previous one and was in good shape. The pipe was stamped on the left side of the shank and read Wilshire in script. There was no other stamping on the shank sides. The stem was the wrong one. The diameter was less than the shank. I would need to fit it with a new stem. I took photos of the pipe when I unpacked it to examine it. I have included those below. I took a photo of the bowl and rim top to give you and idea of what I see. You can see the thick cake in the bowl and the thick lava overflow on the rim top and inwardly bevelled inner edges of the bowl. There also appears to be damage on the inner edge toward the back of the bowl. I also included photos of the stem. You can see that the stem is not correct. It does not fit the shank and is chewed a long way up the stem top. I took a photo of the stamping on the left side of the shank. It is clear and readable as noted above. I took a photo of the bowl with the incorrect stem removed to give a sense of the proportion and appearance of the pipe without the stem. You can see the damage on the stem top so it is no question that it needs to be removed.I turned to Pipephil’s site to see what I could find out about the Wilshire brand and was not disappointed (http://www.pipephil.eu/logos/en/logo-w3.html). I did a screen capture of the section below. It was good to know that the pipe was made by Comoy’s.Knowing that the pipe was made by Comoy I turned to the article on Comoy on Pipedia to see what I could learn (https://pipedia.org/wiki/Comoy%27s#Seconds_made_by_Comoy’s). Beside the great history article there was a section with photos toward the end of the article entitled Seconds Made by Comoy’s. There were no photos of the pipe but there was a list of these pipes and the last entry in the list was the Wilshire. The screen capture below shows the list as a whole and I have taken the last two columns and enlarged them below. The last item in the list is this brand of pipe.Now that I knew that I was working on a Comoy’s made second pipe and I had a bit of background on it I was ready to start on the pipe itself

I reamed the bowl with a PipNet Pipe Reamer to take the cake back to bare briar. I cleaned up the remnants of cake with a Savinelli Fitsall Pipe Knife and removed the remaining debris. I sanded the bowl walls smooth with a piece of 220 grit sandpaper wrapped around a piece of dowel. I scraped the lava coat off the rim top with the Savinelli Pipe Knife and removed all of it. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the bowl, shank and rim top with the soap and then rinsed it off warm water. The bowl looked extremely good. There were some significant burn marks on the rim top and inner edge but the bowl itself was very clean. I cleaned out the internals of the bowl and shank with pipe cleaners, cotton swabs, shank brushes and 99% isopropyl alcohol. It was very clean and it looked and smelled far better. I really liked the look of the shank band on the shank end.I lightly topped the bowl on a topping board with 220 grit sandpaper. I wanted to remove the dips and burned areas from the rim top and flatten it for the next step in the process. I used a half sphere and some 220 grit sandpaper to clean up the inner bevel on the rim edge and smooth out that part of the bowl. It was far from perfect but it was smooth and it was flat. I used 320-3500 grit sanding pads to smooth out the scratches and nicks in the surface of the briar. There were many small scratches and nicks in the briar. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding dust and debris. It really began to look very good. The grain is quite lovely. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiped it down the bowl after each sanding pad. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out. I went through my can of stems and found one that was the right taper for the pipe bowl I was working on. It had the right look and would need shaping. I was not sure that the original stem had been bent so I was uncertain about doing that with this new stem. I may just do it because Mario’s Dad had done it to the pipe when he had it! I cleaned out the internals of the stem with alcohol and pipe cleaners. It was surprisingly clean so it was ready to work on it to make a proper fit.I sanded the stem to smooth it out with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil cloth. It was beginning to look very good.I used the lighter to soften the stem enough to bend it the same bend as the other stem had. It looked very good.I polished the stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restored and restemmed Comoy’s Made Wilshire Dublin with a new vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful finish really highlights the grain. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The rim top shows some burns marks that I could not remove as they were very deep. The finished Wilshire Dublin is a beautiful pipe, but it fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams /1.31 ounces. This is the second of six pipes that I am restemming and restoring for Mario from his Dad’s collection. I look forward to hearing what he thinks of this newly restemmed pipe. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Restoring a Stanwell Pipe of the Year 1987 Dublin

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Blog by Steve Laug

The next pipe I am working on was purchased on 12/13/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the topside of the shank that reads Stanwell [over] 1987. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a moderate cake that flowed over the top of the smooth rim in a spotty coat of a lava and it was hard to assess the condition of the inner edge. The stem was a black vulcanite taper stem with a silver Crown S on the topside. It had some tooth marks and chatter on both sides ahead of the button. I had a lot of oxidation and calcification on both sides of the stem. It had a lot of potential. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the moderate cake and spotty lava coat covering the rim top. There appeared to be a fill in a flaw on the rim top and inner edge at the left rear of the bowl. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth finish on the pipe and makes the grain really stand out on the smooth parts. It shows some promise. He also took a photo of the stamped silver plate on the topside of the shank. It reads as noted above. The silver crown “S” inlay on the top of the stem is tarnished but a beauty.I turned to the internet to find out information about the Stanwell Pipe of the Year. I came across this interesting article and shape chart on the Blue Room Briars site where they listed a collection of the POYs (https://www.blueroombriars.com/blogs/news/the-stanwell-pipe-of-the-year-collection). I have included the shape chart and part of the article below for the information that it contains.…Recently, Blue Room Briars acquired a complete Stanwell Pipe of the Year (POY) collection spanning from 1980 – 2017. Looking at these pipes in detail reveals some interesting insights into Stanwell’s production, although it should be noted that these findings are not the final say on when a particular pipe was made, but we hope you can use it as a guide when trying to determine the era of manufacture for Stanwell pipes made after 1980.

The first pipe of note is the 1980 POY. This pipe does not come with the engraved silver plaquette. The pipe also sports a traditional vulcanite mouthpiece.

Between 1981 and 1998, the Stanwell pipes from the POY collection have the addition of silver plaquettes denoting the year, a traditional vulcanite mouthpiece, and also have a Teflon lined mortise. This is an interesting feature that creates a very stable connection between the mortise and tenon, as well as allowing the mortise to be swabbed out easily for maintenance. It wouldn’t be unwarranted to believe that other Stanwell pipes with a Teflon sleeved mortise were probably made between the 1980s to late 1990s. This additional, and costly, feature demonstrates Stanwell’s commitment to quality manufacturing even into the last portion of the 20^th century.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there seemed to be light damage and darkening to the top and inner edge of the bowl. The stem looked better, though there were light tooth marks and chatter on both sides near the button. I took a photo of the stamping on the silver plate on the topside of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I also used a wooden ball and a piece of 220 grit sandpaper to clean up the inner bevel of the rim. It took some work but I was able to remove the damage and the darkening. It looked much better. I started polishing the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The smooth rim top began to take on a rich shine and grain was beginning to stand out. You can also see the fill on the left rear of the rim top. I sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver plaque on the topside of the shank with a jewellers cloth to remove the slight remaining oxidation and to protect and preserve it. I set the bowl aside and worked on the stem at this point in the process. I “painted” the stem surface with the flame of a Bic Lighter to lift the tooth marks on both sides. I was able to lift the majority of them. I filled in one mark on each side of the stem ahead of the button. I used a small file to flatten out the repairs. I sanded the stem surface with a folded piece of 220 grit sandpaper. I polished the vulcanite stem surface and repairs near the button with a new product I am using. I ordered a set of 2 inch sanding pads for 320-3500 grit sanding pads from Amazon. They work amazingly well and are easy to manage and sand close to the sharp edge of the button. I polished light tooth marks and chatter out of the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.I put the stem back on the Stanwell Pipe of the Year 1987 Dublin pipe and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1987 – the vulcanite taper stem and smooth rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.20 ounces/34 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a Stanwell Pipe of the Year 1988 Apple

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Blog by Steve Laug

The next pipe I am working on was purchased on 12/13/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the topside of the shank that reads Stanwell [over] 1988. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a thick cake that flowed over the top of the smooth rim in a thick coat of a lava and it was hard to assess the condition of the inner edge. The stem was a black vulcanite saddle stem with a silver Crown S on the topside of the saddle. It had some tooth marks and chatter on both sides ahead of the button. I had a lot of oxidation and calcification on both sides of the stem. It had a lot of potential. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the moderate cake and spotty lava coat covering the rim top. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth finish on the pipe and makes the grain really stand out on the smooth parts. It shows some promise. He also took a photo of the stamped silver plate on the topside of the shank. It reads as noted above. I turned to the internet to find out information about the Stanwell Pipe of the Year. I came across this interesting article and shape chart on the Blue Room Briars site where they listed a collection of the POYs (https://www.blueroombriars.com/blogs/news/the-stanwell-pipe-of-the-year-collection). I have included the shape chart and part of the article below for the information that it contains.……Recently, Blue Room Briars acquired a complete Stanwell Pipe of the Year (POY) collection spanning from 1980 – 2017. Looking at these pipes in detail reveals some interesting insights into Stanwell’s production, although it should be noted that these findings are not the final say on when a particular pipe was made, but we hope you can use it as a guide when trying to determine the era of manufacture for Stanwell pipes made after 1980.

The first pipe of note is the 1980 POY. This pipe does not come with the engraved silver plaquette. The pipe also sports a traditional vulcanite mouthpiece.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there seemed to be light damage and darkening to the top and inner edge of the bowl. The stem looked better, though there were light tooth marks and chatter on both sides near the button. I took a photo of the stamping on the silver plate on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I was able to remove the damage and the darkening. It looked much better.I started polishing the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The smooth rim top began to take on a rich shine and grain was beginning to stand out. I sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver plaque on the topside of the shank with a jewellers cloth to remove the slight remaining oxidation and to protect and preserve it. I set the bowl aside and worked on the stem at this point in the process. I “painted” the stem surface with the flame of a Bic Lighter to lift the tooth marks on both sides. I was able to lift the majority of them. I filled in one mark on each side of the stem ahead of the button. I used a small file to flatten out the repairs. I sanded the stem surface with a folded piece of 220 grit sandpaper. I polished the vulcanite stem surface and repairs near the button with a new product I am using. I ordered a set of 2 inch sanding pads for 320-3500 grit sanding pads from Amazon. They work amazingly well and are easy to manage and sand close to the sharp edge of the button. I polished light tooth marks and chatter out of the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil.I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry.I put the stem back on the Stanwell Pipe of the Year 19888 Apple pipe and took it to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1988 – the vulcanite saddle stem and smooth rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.31 ounces/37 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

This Stanwell POY 1992 was another fun pipe to work on

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Blog by Steve Laug

The next pipe I am working on was purchased on 12/13/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the left side of the shank that reads Stanwell [over] 1992. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a thick cake and tobacco debris in it. There was lava that flowed over the top of the rim top and it was hard to assess the condition of the inner edge. The stem was a black vulcanite taper stem with a silver Crown S on the left side of the taper. It had some light tooth marks and chatter on both sides ahead of the button. There was also some oxidation and calcification on both sides of the stem. It had a lot of potential. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the moderate cake and spotty lava coat covering the rim top. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth to the finish on the pipe and makes the grain really stand out on the smooth parts. It shows some promise. He also took a photo of the stamped silver plate on the left side of the shanks. It reads as noted above. I turned to the internet to find out information about the Stanwell Pipe of the Year. I came across this interesting article and shape chart on the Blue Room Briars site where they listed a collection of the POYs (https://www.blueroombriars.com/blogs/news/the-stanwell-pipe-of-the-year-collection). I have included the shape chart and part of the article below for the information that it contains.…Recently, Blue Room Briars acquired a complete Stanwell Pipe of the Year (POY) collection spanning from 1980 – 2017. Looking at these pipes in detail reveals some interesting insights into Stanwell’s production, although it should be noted that these findings are not the final say on when a particular pipe was made, but we hope you can use it as a guide when trying to determine the era of manufacture for Stanwell pipes made after 1980.

The first pipe of note is the 1980 POY. This pipe does not come with the engraved silver plaquette. The pipe also sports a traditional vulcanite mouthpiece.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there seemed to be light damage and darkening to the inner edge of the bowl. The stem looked better, though there were light tooth marks and chatter on both sides near the button. The bend in the stem would need to be corrected as well as it had straightened slightly.I took a photo of the stamping on the silver plate on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I was able to remove the damage and the darkening. It looked much better. I started polishing the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The crowned rim top began to take on a rich shine and grain was beginning to stand out. I sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. I used a horsehair shoe brush to work it into the sand blast. I worked it in with my fingers to get it into the briar. The product works to clean, enliven and protect the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver plaque on the side of the shank with a jewellers cloth to remove the slight remaining oxidation and to protect and preserve it.I sanded the stem with some new products that I picked up on Amazon. They are 2×2 sanding pads with 320 -3500 grit regular sandpaper. I started with the 320 grade and worked my way through all of them and I like what see with them. I polished light tooth marks and chatter out of the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I further polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil and set it aside to dry. I put the stem back on the Stanwell Pipe of the Year 1992 Cutty pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1992 Cutty– the vulcanite taper stem and smooth rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.27 ounces/36 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

A Fun Restoration of a Stanwell POY 1986 Dublin

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Blog by Steve Laug

The next pipe I am working on was purchased on 12/13/2022 as part of a group of pipes from a fellow in Copenhagen, Denmark. This was a dirty pipe with a lot of wear and tear and obviously it had been someone’s favourite smoker. The pipe has an identifying plate on the left side of the shank that reads Stanwell [over] 1986. There was no other stamping on the shank and the silver plate confirmed for me that it was a Stanwell Pipe of the Year. The dirty sandblast finish was not able to hide the beauty in the grime. There were tars and oils ground into the surface of the briar. The bowl had a moderate cake that flowed over the top of the lightly crowned rim in a spotty coat of a lava and it was hard to assess the condition of the inner edge. The stem was a black vulcanite saddle stem with a silver Crown S on the left side of the saddle. It had some tooth marks and chatter on both sides ahead of the button. There was also some oxidation and calcification on both sides of the stem. It had a lot of potential. Jeff took photos of the pipes before he started his clean up work. Jeff took photos of the rim and bowl to show the moderate cake and spotty lava coat covering the rim top. It really was a dirty pipe but still a beauty. He also took photos of the stem surfaces to show its overall condition when it arrived. The photos of the sides and heel of the bowls show beautiful grain around the bowl and shank sides. The sandblast is nicely done and highlights the grain. The brown stain on the briar adds depth finish on the pipe and makes the grain really stand out on the smooth parts. It shows some promise. He also took a photo of the stamped silver plate on the left underside of the shanks. It reads as noted above. I turned to the internet to find out information about the Stanwell Pipe of the Year. I came across this interesting article and shape chart on the Blue Room Briars site where they listed a collection of the POYs (https://www.blueroombriars.com/blogs/news/the-stanwell-pipe-of-the-year-collection). I have included the shape chart and part of the article below for the information that it contains.…Recently, Blue Room Briars acquired a complete Stanwell Pipe of the Year (POY) collection spanning from 1980 – 2017. Looking at these pipes in detail reveals some interesting insights into Stanwell’s production, although it should be noted that these findings are not the final say on when a particular pipe was made, but we hope you can use it as a guide when trying to determine the era of manufacture for Stanwell pipes made after 1980.

The first pipe of note is the 1980 POY. This pipe does not come with the engraved silver plaquette. The pipe also sports a traditional vulcanite mouthpiece.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the overflow of lava on the rim top. The cleaning had removed the grime on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Briarvilles Pipe Stem Deoxidizer and was able to remove much of the oxidation, calcification. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took a photo of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the cake and the lava overflow that was shown in the rim and bowl photos above. The rim top looked very good but there seemed to be light damage and darkening to the inner edge of the bowl. The stem looked better, though there were light tooth marks and chatter on both sides near the button. The bend in the stem would need to be corrected as well as it had straightened slightly.I took a photo of the stamping on the silver plate on the left side of the shank to show that it was readable and undamaged by the cleanup work. I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like.I started my work on the inner edge and rim top with a folded piece of 220 grit sandpaper. I was able to remove the damage and the darkening. It looked much better. I started polishing the smooth rim top with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The crowned rim top began to take on a rich shine and grain was beginning to stand out. I sanded with all of the pads and wiped the bowl down after each pad with a soft cloth. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the silver band and plaque on the side of the shank with a jewellers cloth to remove the slight remaining oxidation and to protect and preserve it.I set the bowl aside and worked on the stem at this point in the process. The bend in the stem needed to be adjusted to follow the flow of the bowl and shank curve. I heated the stem until the vulcanite was pliable and bent it to match the curve. It looked much better. I polished light tooth marks and chatter out of the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I put the stem back on the Stanwell Pipe of the Year 1986 Dublin Calabash pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. I am amazed at how well it turned out. The finished pipe is shown in the photos below. This is a beautiful Stanwell POY 1986 – the vulcanite saddle stem and crowned rim top and sandblast finish combine to give the pipe a great look. The polished black, vulcanite stem looks really good with the rich browns standing out in the sandblast. The dimensions of the pipe are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.45 ounces/41 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipe Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Life for a Karl Erik Carved Wenhall Langelinie Made In Denmark 1 Freehand

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Blog by Steve Laug

I thought with this blog that I would take a different tack in the write up and take you through my process of working on each pipe that we purchase. Jeff has set up a spread sheet to track where the pipe came from, the date of purchase and what we paid for it so that we know what we have invested in the pipe before we even work on it. This takes a lot of the guess work out of the process. This particular pipe was purchased on 04/09/2022 from Cleveland, Ohio, USA from a seller we bought quite a few pipes from. I also want you to understand why we take the photos we do. It is not accidental or chance as the photos have been taken to help me make an assessment of the pipe Jeff sees before he starts his clean up work. We do this to record the condition that the pipe was in when received it and to assess what kind of work will need to be done on. When I look at these photos this is what I see.

The finish is dirty and flat but underneath there is some excellent grain. There are also some leaves carved on the left side of the bowl and around the heel. These were typically done to obscure flaws in the briar.
The plateau rim top and shank end are dirty. In the rim top plateau there is a lot of lava overflow from the cake in the bowl. Along with that there is dust and debris in both the plateau on the rim top and shank end. Its overall appearance is very dirty looking.
The bowl has a thick cake in it but the inner edge of the bowl actually looks to be undamaged from what I can see at this point. There does not appear to be any burning or reaming damage to the edges of the bowl. You would be surprised (though maybe not) in how many pipes we pick up that have major issues in this area.
The stem is vulcanite and has straightened out from heat and sitting and will need to be rebent to match the flow of the shank and bowl.
The stem had some oxidation and tooth marks and chatter that are visible in the photos below. Nothing to deep but nonetheless present.

Overall my impressions of this pipe is that it is a beauty that once cleaned up will look pretty amazing. The cake does not seem to hide any burns or checking and the exterior of the bowl does not show any hot spots or darkening. When I look it I immediately think of the carver Karl Erik. It has a lot of his stylistic touches that I have come to expect as I have worked on a lot of his pipes over the years. The photos below confirm the assessment above. Jeff took close up photos so that I could have a clearer picture of the condition of the bowl and rim edges and top. The rim top photos confirm my assessment above. The cake in the bowl is quite thick and the plateau on the rim top is almost filled in with lava and debris. You can also see the condition of the inner and outer edges of the rim. This is what I look for when assessing a pipe. While there is lava and darkening there is no visible burn damage at this point and the previous reaming has not left damage either. The bowl is still fairly round. The plateau on the shank end is very dusty and dirty as can be seen in the fourth photo below. His photos of the stem surface confirmed and heightened my assessment of the condition. You can see the oxidation (particularly around the turned area and the speckled surface of the button area) and what appears to be a gummy substance on the stem surface. Note also the tooth marks on the edge of the button on both sides. It is actually more damaged than the surface of the stem. I always ask Jeff to take photos of the sides and heel of the bowl. While this definitely shows the grain patterns around a bowl it also allows me to do a more thorough assessment of the condition of the briar and the finish. In this case I look at the finish around the carved portions to see if there are any cracks or splits radiating from the pits in the centre of each one. I also look for flaws in the grain as those can also hide cracks or damage. In this case the bowl exterior is sound and should clean up very well. I love the grain patterns and even the odd leaf carvings do not detract too much from that for me. I also ask him to take photos of the stamping so I can see if it is faint in any spots or double stamped or unclear. It often takes several photos to capture what I am looking for. The stamping on the underside of the shank is relatively clear in the picture below. It reads Wenhall [over] Langelinie [over] Freehand [over] Made In Denmark [over] 1. The Wenhall stamp is faint at the top of the stamp but still readable. You can also see that part of the Langelinie is double stamped. The rest of the stamp is clear and readable.Before I start working on any pipe in my hands I want to confirm its provenance. I want to know for certain who made it rather than just counting on my memory. In this case in the back of my mind I remembered a connection between Wenhall and Karl Erik pipes. I could not remember the details of the connection but I remembered there was one. I have several sites that I turn to for this work. First I turned to Pipephil’s – Pipes, Logos and Stampings website and found that there was no information on the brand there.

Then I turned to Pipedia and looked up Wenhall in the Pipe Makers list that is included there. I found the link there I was looking for (https://pipedia.org/wiki/Wenhall). It was a short article but it made a lot of connections to names that I was familiar with from working on pipes. I include the majority of the article because of the pertinent information that it provides and for ease of reference in the future.

Wenhall Pipes Ltd. was a distribution company out of New York City.

By the end of the 1970’s Wenhall approached Michael Kabik and Glen Hedelson, at that time operating from a farm house in Glen Rock, Maryland to create a line of freehands called Wenhall. The situation was favorable, because Kabik & Hedelson had ended their cooperation with Mel Baker of Tobak Ltd. to produce the famed Sven-Lar freehands shortly before.

Upon Wenhall’s offer the partners got a bank loan and set up a studio of 2000 square feet in a fairly new industrial park in Bel Air, Maryland and took on the name Vajra Briar Works. Wenhall initially wanted 500 pipes a week! But Kabik & Hedelson doubted that they could move that much product and told them they would produce 250 pipes per week. Happily, some of the old crew from Sven-Lar joined them at Vajra Briar Works, and thus they rather quickly met the production demands.

Furthermore during this time, Wenhall requested to create a line of pipes consisting of 12 different shapes. The line was called The Presidential and, while they repeated the same 12 shapes for this series, each one was freehand cut. Although they came up with interesting designs, mainly developed by Hedelson, especially Kabik was never really happy with the line or the concept, but, by this time, they had nine people on full-time payroll.

The stint with Wenhall lasted a couple of years, at which time they asked them to join Wenhall in a move to Miami, Florida. But by this time Kabik and Hedelson felt very uncomfortable with the owners of Wenhall and decided that they’d rather close the shop than make the move. Time proved that decision very wise, as Wenhall folded shortly after the move. All the same they had to close Vajra, but scaled down to the two of them and moved the operation to the farm house Glen was currently living in.

Presumably for a shorter period only Wenhall had pipes made in Denmark by Karl Erik. (BTW K.E. Ottendahl ceased all sales to the USA in 1987.)

The last sentence in red above gave me the confirmation I was seeking. I knew that the pipe I had was made in Denmark and thus by Karl Erik. I also knew that it was made before he ceased all sales in the US so that it was made before 1987. That is when his time with Wenhall ended. I always love being able to pin down a time frame for the pipe I am working on and knowing that this one was made prior to 1987 meant this was an older pipe. Now on to the work.

I am sure many of you skip my paragraph on the work Jeff has done before the pipe gets here but it is quite detailed in its brevity. I know some laugh at my opening line Jeff did a thorough cleaning of this pipe. However, I want you to know the details of the work. Back in 2020 Jeff wrote a blog about his cleaning process. I am including a link to that now so you can see what I mean about his process. Do not skip it! Give it a read (https://rebornpipes.com/2020/01/20/got-a-filthy-estate-pipe-that-you-need-to-clean/). Here is the introduction to that blog and it is very true even to this day.

Several have asked about Jeff’s cleaning regimen as I generally summarize it in the blogs that I post rather than give a detailed procedure. I have had the question asked enough that I asked Jeff to put together this blog so that you can get a clear picture of the process he uses. Like everything else in our hobby, people have different methods they swear by. Some may question the method and that is fine. But it works very well for us and has for many years. Some of his steps may surprise you but I know that when I get the pipes from him for my part of the restoration they are impeccably clean and sanitized. I have come to appreciate the thoroughness of the process he has developed because I really like working on clean pipe!

For the benefit of some of you who may be unfamiliar with some of the products he uses I have included photos of three of the items that Jeff mentions in his list. This will make it easier for recognition. These three are definitely North American Products so you will need to find suitable replacements or order these directly on Amazon. The makeup pads are fairly universal as we were able to pick some up in India when we were with Paresh and his family.

In the blog itself he breaks his process down into two parts – cleaning the stem and cleaning the bowl. Each one has a large number of steps that he methodically does every time. I know because I have watched him do the work and I have seen the pipes after his work on them. He followed this process step by step and when the pipe got to me it was spotlessly clean and ready for my work. The inside of the stem, shank and bowl were clean and to me that is an amazing gift as it means that my work on this end is with a clean pipe! I cannot tell you how much difference that makes for my work.

When the pipe arrives here in Vancouver I have a clean pipe and I go over it keeping in mind my assessment shared in the opening paragraph above. I am looking for any significant structural changes in the bowl and finish as I go over it.

The finish is very clean and the grain stands out on the surface of the clean briar. The carved leaves looked good as well and appeared to have some dark stain tracing the lines in them and helping them stand out. There are no cracks showing up in the grain lines or in the flaws under the leaf carvings. It is sound on the outside. I will need to polish the briar and buff it to bring back the shine.
The plateau rim top and shank end are clean and have some faded spots due to the cleaning and removing of the tars and oils that were scrubbed off. This will mean that in need to restain them with black and buff them with wax to bring them back to what they looked like when sent to the US originally. The good news for me is that there are no cracks showing up in the rim top plateau or in the shank end plateau. Those two areas are also sound.
The bowl was very clean and smelled clean. The clean walls did not show evidence of checking or cracking. There were no hot spots or damage on the walls or around the entrance of the airway into the bowl. It was clean and smooth which is great news for me. The inner edge of the bowl was undamaged and did not show any sign of burning or reaming damage to the edges of the bowl. Both the shank and the bowl were very clean showing no debris on a clean pipe clean run through them. I would need to give it a final cleaning with pipe cleaners and alcohol once I had finished with the external work to remove the debris that may have collected there in the process.
The vulcanite stem has clearly straightened over the years and that can be seen in the angle of the stem to the top of the bowl. I will need to heat it and bend the end to match the angle of the rim top. I always aim to get a basic straight line from the rim top to the curve of the stem when it is sitting in my mouth.
The oxidation was gone from the stem after Jeff’s work on it. The tooth marks and chatter will need to be dealt with once I finish the bowl.

Hopefully the steps above show you both what I look for when I go over the pipe when I bring it to the work table and also what I see when I look at the pipe in my hands. They also clearly spell out a restoration plan in short form. My work is clear and addressing it will be the next steps. I took photos of the whole pipe to give you a picture of what I see when I have it on the table. This is important to me in that it also shows that there was no damage done during the clean up work or the transit of the pipe from Idaho to here in Vancouver. I then spend some time going over the bowl and rim top to get a sense of what is happening there. Remember that with plateau tops there can be dips in the plateau that extend into the bowl edge and are not damage but rather a natural feature. You can see the fading to the black of the plateau on the bowl top and the shank end. It is clean but will need to be restained to match what it was when made. I also went over the stem carefully. There were dents in the stem that are visible in the photos. But the good news is that the tooth marks were not deep and did not seem to puncture the airway. They would clean up well. I examined the button edge as it was damaged with tooth marks as well but I was happy to see that there were no cracks in the button surface. I took photos of the rim top and stem sides to show as best as I can what I see when I look at them.I always check to make sure that the clean up work did not damage the stamping on the shank in any way. I know Jeff is cognizant of this but I do it anyway and take a photo to show what I see when I examine it. In this case it has not changed at all from the pictures I included above. I also remove the stem from the shank and check the tenon and lay the parts of the pipe out to get a sense of the proportion that was in the mind of the pipe maker when he crafted the pipe. It is a beauty in flow and shape.The question at this point of where to begin the restoration work is always a matter of personal preference. If you read this blog much you will see that each of the restorers who post here all start at different points. I personally almost always start with the bowl because I truly do not like the tedious work of stem repairs and polishing. I always leave that until last even though I know that it needs to be done. So if you are restoring your pipes choose where you want to start and go from there. Just know that it all will need to be done by the end but for me the encouragement of seeing a rejuvenated bowl is the impetus I need to attack the stem work.

For me then I started working on this pipe by turning to the bowl. I chose to deal with the faded plateau on the rim and shank first because I would be polishing the briar and always like to go over the rim top and shank end plateau at the same time. I find that polishing those areas with micromesh differentiates the high points of the plateau from the valleys. I used a black stain pen to restain both areas. Remember this is only the first step in rim top staining. Polishing the briar will come next and that will change these areas as well.From here I turned to polishing the briar with micromesh sanding pads. I choose to dry sand the briar rather than wet sand it. Again it is a matter of personal preference. I prefer to use the pads dry and find they work very well on the briar. I sand with each pad (9 in total) and group them by threes for ease of reference. I also work over the plateau areas at the same time. I wipe the bowl down after each pad with a damp cloth to remove the sanding debris and check the briar. I love seeing the developing shine on the briar as I move through the pads which is why I include so many photos of this step. Pay attention to the changes in the briar and the plateau top in these photos as you work through them. To further sharpen the curves and grooves of the plateau on the shank and rim top I used a brass bristle wire brush. It is soft enough metal to clean up edges but not hard enough to scratch the surface of the briar.For the past few years now I have been using a product developed by Mark Hoover called Before & After Restoration Balm. I find that it is remarkable in its ability to really give the bowl deepened sense of colour and grain. It is a paste/balm that is rubbed into the surface of the briar and the plateau. The product works to deep clean the nooks and crannies of finish, enliven and protect the briar. I worked it into the briar with my finger tips and a horsehair shoe brush to get it into the grooves of the plateau. I let it sit for 10 minutes to let it do its work. I wiped it off with a soft cloth then buffed it with a cotton cloth. The briar and the plateau really began to have a deep shine in the briar. The photos I took of the bowl at this point mark the progress in the restoration. You see the shine that the briar has taken on and the contrast finish on the plateau areas is very beautiful. It is a gorgeous pipe. Now it was time to address the part of the restoration I leave until last. I set the bowl aside and turned my attention to the stem. I wanted to repair the tooth damage on the stem surface and on the surface of the button. Before doing any repairs to a stem surface I try to lift the marks as much as possible. To do that I use a Bic lighter to heat the tooth marks and dents in the stem surface. I describe that as “painting” the surface. What I mean by that is that I hold the stem stationary and quickly move the flame of the lighter across the dents repeatedly. Typically I am able to lift the dents significantly and sometimes in totality with the heat. It utilizes the “memory” vulcanite and the heat raises the marks.In this case I lifted all but two – one on each side. The heat did not have any effect on the tooth damage on the edge of the button. To take care of that I filled the edge in with clear CA glue and let it cure. Once it was hardened I recut the button edge with a small file to clean up the damage. I finished the reworking of the button and stem with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper to remove the scratches. This process makes the repairs almost invisible when polished and also takes care of scratching in the surface of the vulcanite.I usually heat a stem to be bent with my heat gun until it is pliable then set it with running water. Today however I ran into a problem. My heat gun is no where to be found. I evidently either loaned to someone who still has it or it is somewhere in the house where I have overlooked it in the hunt. So I had to resort to an older way of heating the stem that is a bit more tricky. I “painted” the underside of the stem at the bend that was present with the flame of a Bic lighter as described above. When it became soft and pliable enough to bend to the angle I wanted I set the bend with cold water and dried it off. I checked the angle of the bend with the shank repeatedly until I was happy with the new look. I took some photos of the stem and of the stem in place in the shank and have included them below. It is possible to bend a stem with minimal tools. With the bend in the stem finished I needed to polish the stem and bring back a shine. I use micromesh sanding pads and water to wet sand the stem with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pad as I find it does two things – first it protects the vulcanite and second it give the sanding pads bite in the polishing process. After finishing with the micromesh pads I rub the stem down with Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the extra fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection from oxidizing quickly.The final steps in my process involve using the buffer. I first buff the stem and the briar with Blue Diamond on the buffing wheel. Blue Diamond is a plastic polish but I find that it works very well to polish out the light scratches in the vulcanite and the briar. I work the pipe over on the wheel with my finger or thumb in the bowl to keep it from becoming airborne. It works well and I am able to carefully move forward with the buffing. I lightly buff the plateau on the rim top and shank end at the same time making sure to keep the product from building up in the grooves of the finish. I finished with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the bowl sides and shank show the grain shining through the rich brown stains of this Karl Erik Wenhall Langelinie Freehand. The black plateau on the shank end and rim top looked very good with some of the high points showing through in brown. The contrast in the combination looks very good. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.90 ounces/54 grams. It is a beautiful pipe and one that I will be putting on the rebornpipes store in the Danish Pipe Maker section.

Hopefully this tack of writing this blog is helpful to you in some way. In it I show both what I am looking for and how I move forward in addressing what I see when work on a pipe has been helpful to you. It is probably the most straightforward detailed description of my work process. As always I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Time to work on another old timer – a Surbrug Best Make ¾ Bent Capped Billiard

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Blog by Steve Laug

I have been cleaning up a lot of American made pipes between the Malaga’s for Alex and the Bertrams that Jeff and I picked up. I was in the mood for something a little different this time around. You know variety is the spice of life and all that… So today I went through my box and picked an interesting pipe that came from an auctioneer in Los Angeles, California with the older Barling’s Make S-M Take Apart Pipe. That was an old timer and this one is also an old one. From the silver band and the band around the rim top I will be able to date it. But I knew looking at it that was older. The pipe was very dirty but had a look of class to it. There was a sterling silver band on the shank and one around the rim top with a hinged wind cap. The briar is very dirty and the silver has a lot of dings and dents around the rim. The bowl had a thick cake and the wind cap was black. Looking down the shank it was filled with tars and oils. The left side of the shank was stamped Surbrug over Best Make and the right side was stamped England. The hallmarks on the band were an O, a rampant lion and a crownless lion’s head. On the cap around the rim top the hallmarks were P, a rampant lion and a crownless lion’s head. On both the makers’ marks were the same – AD over JD. The stem had some bite marks on the top side near the button. It was lightly oxidized and the bend on the stem had almost straightened out. Jeff took some photos of the pipe before he started his cleanup.The next series of photos show the band around the rim top and the wind cap. The briar is quite beautiful and the silver, though oxidized is quite pretty. He also included some close up photos. The last photo in the series shows the thickness of the cake in the bowl. It was quite thick. He took a photo of the left side of the bowl and the underside. It shows the dirt and grime in the briar as well as the nicks and dents in the wood.He took photos of the stamping on the left and right side of the shank as well as the hallmarks on the silver band and rim top. The stamping and the hallmarks are as noted above The last two photos show the stem surface. It is both oxidized and has some tooth damage to the surface of the button on both sides.I had forgotten that Al Jones (Upshallfan) had restored a Surbrug pipe and done a blog on it for rebornpipes. When I googled the brand one of the first links that came up was the one to Al’s blog on rebornpipes (https://rebornpipes.com/2015/03/24/surbrugs-special-restoration/).There was a great section on the brand written by Jon Guss and linking it to a New York City Tobacco Shop that Al quoted. I quote from that in full now.

I only knew that Surbrug’s was a New York City tobacco shop and I’ve seen their shop pipes pop up occasionally. Jon (Guss) sent me this about the shop:

John R Surbrug, born in Switzerland of a Swiss father and Ohio mother, had a small tobacco shop in New York City. After his death in the 1880s, his young son John Willard Surbrug (born in NYC in 1859) took over the store. Incorporating the business in 1895, John W. expanded into the cigarette market and prospered greatly. After buying a cigarette competitor name Khedivial, Surbrug’s business in turn was acquired by the Tobacco Products Company (TBC) in 1912. TBC was what we would now call a roll-up play, created by George and William Butler as a vehicle to compete with the American Tobacco Company. Surbrug’s business was acquired for stock, which meant John was left with an active role in the combined business. The later part of his career (and his son’s career), though interesting, is irrelevant here; what matters is that the Surbrug Company, while primarily engaged in the manufacture and sale of cigarettes, continued to be true to its roots offering well known tobacco blends and pipes. In regard to the former, the company was especially famous for its Golden Sceptre, Best Make, and Arcadia Mixture tobaccos. In regard to the latter, it appears that Surbrug was not a manufacturer, but rather a reseller of pipes that were stamped with their name by a variety of third party suppliers. Some at least of these were major players in the world famous London pipe industry. Surviving early hallmarked examples make it clear that BBB/Frankau, Barling, and Delacour Brothers were three of Surbrug’s vendors.

Al also included an old advertisement for one of Surbrug’s famed tobacco blends. I have included it below to give a feel for the Pipe Shop and also because it gives the address of the shop. I love these old adverts as they give a great view of the time period the brand came out.To help get closer to a maker and a date I worked on the hallmarks on the band and rim cap. The hallmarks on the band were an O, a rampant lion and a crownless lion’s head. Those marks told me that the silver band was made in 1909 (O) in London (crownless lion or leopard head) and the rampant lion told me it was .925 Sterling Silver. On the cap around the rim top the hallmarks Those marks told me that the silver cap was made in 1910 (P) in London (crownless lion or leopard head) and the rampant lion told me it was .925 Sterling Silver. On both the band and the cap the makers’ marks were the same – AD over JD. (I am including the picture of the hallmarks that I included above). I have also included a chart to help date the band and cap. I have put a red box around the two dates. Note that the cartouche (box surrounding the letter) is the same on the band and cap as the one shown in the chart (https://www.925-1000.com/dlc_london.html).Now that I had the date I needed to identify the Maker Marks on both pieces of silver. From Al’s quote above I was given another clue about the manufacture of the pipe. It seems that Surbrug was not a manufacturer, but rather a reseller of pipes. They also seemed to have these pipes stamped with their name by a variety of third party suppliers. I quote the section of the above blog as it gave me a starting spot.

Some at least of these were major players in the world famous London pipe industry. Surviving early hallmarked examples make it clear that BBB/Frankau, Barling, and Delacour Brothers were three of Surbrug’s vendors.

I wonder if perhaps the AD and JD marks could be Delacour Brothers as noted in the above quote. They are certainly the only D in the list of third party suppliers. I decided to check on the pipephil website to see if I could find any information on the Delacour brand to help narrow down the identification of the initials on the bands (http://pipephil.eu/logos/en/logo-d4.html). Sure enough the pipe was a Delacour the band in the photo on the site is the same as the one I am working on. It has the AD over JD stamp and identifies the makers as Delacour Brothers – Auguste and Joseph. The pipe was also a lidded pipe like mine. A further interesting link was found there that made the connection to a late 19^th century Alix Delacour who owned a subsidiary company in London. I am including the screen capture below.I followed the links that were given on that site to further information on extra pages on the site (http://pipephil.eu/logos/en/infos/delacourusine-en.html). The first is to a picture of the letterhead of the Delacour Company in Saint Claude, France. The letterhead shows a wood cut of the factory. There was also a photo of the factory itself that shows a similar view to the letterhead illustration. Now I knew I was working on a pipe made by Delacour for the Surbrug pipe shop in New York City and that it was made around 1909/10. I had a good sense of the Delacour Brothers and the London connection for this pipe. With the history and background of the brand in mind it was time to go to work on my part of the restoration but first a review of Jeff’s cleanup of the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove lava build up on the rim top and you could see the great condition of the bowl top and edges of the rim. There was still some darkening to the rim top toward the back of the bowl. He soaked the stem in Before & After Deoxidizer to remove the oxidation. I took photos of the pipe before I started my work on it. I took a close up photo of the silver rim top to show the condition of the bowl and rim after Jeff had cleaned up the grime and lava from the bowl and the silver. The cap and the rim top looked very good and had been polished. There was some scratching and dents in the silver. The stem photos show that the oxidation is gone. The light tooth chatter is hard to see but I should be able to sand it out quite easily. There were some tooth marks on the top and underside of the button edge.I also took a photo of the stamping on the left side and the underside of the shank showing how the stamping was laid out. I also took photos of the hallmark on both the band on the shank end and the rim cap and top. I polished the bowl and shank with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the bowl down with a damp cloth after each pad to remove the sanding debris. After the final sanding pad I hand buffed it with a cotton cloth to raise a shine. I worked some Before & After Restoration Balm into finish of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The Restoration Balm really makes the grain stands out beautifully. I set the bowl aside and filled in the deep tooth marks on the topside of the button with clear super glue and set the stem aside to let the repair cure. Once it had cured I used a needle file to flatten it into the surface of the stem. I used a folded piece of 240 grit sandpaper to reshape the button surface on both sides of the stem. Once the surface was smooth I sanded out the scratch marks and started the polishing of the stem with a folded piece of 400 grit sandpaper. I wiped the stem down with Obsidian Oil. (I neglected to take photos of the process of sanding the file marks and smoothing out the repair. I apologize.)I polished the stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I wiped it down with Obsidian Oil and set it aside. I stopped the polishing process at this point to put a proper bend in the stem. I put a pipe cleaner in the stem and heated it with a heat gun until the vulcanite was supple. Once it was supple and flexible I bent it over a round jar to get the bend to match the flow of the top of the bowl. I took some photos of the newly bent stem to show what it looked like now that it was finished. I put the stem back on the pipe and took photos of the new look. I like what I see. I need to finish polishing the stem and then do the final buffing. I finished polishing the stem with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I put the stem and bowl back together and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the minute scratches still in the vulcanite of the stem until there was a rich shine. I polished the silver with a jeweler’s cloth to protect it and give it a shine. This old 1909/1910 Surbrug made by Delacour Brothers has a classic bent billiard with a twist – a sterling silver band on the shank and a sterling silver rim and wind cap. It is a beautifully carved pipe. Once I buffed the pipe the briar came alive and the mixture of grain – cross, swirled and birdseye – popped with polishing. The black vulcanite stem had a rich glow. The finished pipe is a beautiful grained bent billiard shaped pipe. This old pipe with a new bend in the stem fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. This old timer is one that is staying in my own collection and fits the niche of my old pipe collection well. Thanks for walking through the restoration with me as it was a pleasure to work on.

New Life for a C.P.F. Wellington Style Pipe

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Blog by Steve Laug

The next pipe on my work table is another C.P.F. from the virtual pipe hunt Jeff and I did in Montana. It is an interesting piece in that it has some age on it but to my thinking it is “newer” than the other C.P.F. pipes I have been working on from that hunt. This one has no stamping on the bowl but has the C.P.F. in an oval logo stamped on the ferrule underneath a set of the expected faux hallmarks.

To me it is very much like later C.P.F./KB&B post-merger Chesterfield pipes. KB&B acquired or started the C.P.F. line sometime between 1884 and 1898” (http://kaywoodie.myfreeforum.org/archive/cpf__o_t__t_161.html). They operated the factory at 129 Grand Street, in New York City, New York. The ferrule and stem are not stamped with the dual stamp that later pipes had, so I think it is safe to assume that it is from pre-1900. I went back and read my blog post on the background of the brand and I think I was able to date this one a bit.

The C.P.F. brand was discontinued sometime between 1910-1920. I turned to a quote I found from Bill Feuerbach where he notes the following, which pins down the time frame of the discontinuation of the brand more specifically, “I have a C.P.F. Chesterfield in our office display that has a nametag from way before my time that says 1900 C.P.F. Chesterfield. It looks like most other Chesterfields you’ve seen, including the military type push stem, except this stem is horn and not vulcanite. As far as I have gathered the C.P.F. brand was phased out sometime around 1915” (http://kaywoodie.myfreeforum.org/archive/cpf__o_t__t_161.html). Interestingly, he noted that the Chesterfield name and style was later introduced in the KB&B, Kaywoodie and Yello-Bole lines. He says that the 1924 KB&B catalog shows KB&B Chesterfields. (Here is a link to the full blog on the brand: https://rebornpipes.com/2013/04/14/some-reflection-on-the-historical-background-on-cpf-pipes/).

My brother Jeff took the previous and the following photos of the pipe before he cleaned it and sent it to me. It was extremely dirty with grime settled deep in all of the grooves of the rustication on the bowl. The nickel ferrule was oxidized and had turned and the stamping in the metal was not visible on the left side. The stem was oxidized and spotty looking and to my eye it had appeared to have straightened over time and lost some of the natural curve it originally had. This old pipe was in really rough shape. The rim was heavily covered in a thick lava coat and the bowl was caked with a hard carbon. It was thick against the walls with the cake thicker on the back side of the bowl. The way the cake was it was hard to tell what kind of condition the inner and outer edge of the bowl would be in until it was all removed.The next photo not only shows more of the rim and bowl but also the damage and heavy oxidation of the ferrule. It was rough to touch and there was a large piece missing on the end.The next photos show the dirt that was caked in the grooves and carvings of the bowl and shank sides. The curved area between the bowl and the shank was really dirty. The third photo below shows the heel of the bowl and the small crack that went across the width. It was hard to tell if it was just a flaw in the briar or a true crack. Once it was cleaned up I would be better able to tell. The one thing going for it was that there was no darkening to the exterior of the heel. The ferrule had come loose at some point in its life and had been reglued upside down. The C.P.F. in an oval logo and the faux hallmarks were on the bottom of the shank. The damaged spot on the ferrule had turned to the top of the shank. I wondered if the damage had been engineered when the shank had been drilled. Once again, I would know once we had cleaned it up and looked at it up close. When the stem was removed the end was wrapped up the stem about an inch with cord. This was often done to tighten the fit in the shank. I have found that on pipes this dirty that the sump below the airway in the mortise is generally filled and the sides of the mortise are so dirty that the stem no longer fits correctly in the shank. Jeff took a photo of the shank end to show the damage to the ferrule close up. It almost looks like it is notched. I am wondering if the turned ferrule (the notch) on the top of the shank rather than the bottom was not one reason for the misfit of the stem.The next two photos show the wrap as he began to unwind it from the end of the stem.The stem was badly oxidized and it was going to be hard to get all of the oxidation off the old vulcanite. The button end had a slight notch that opened up the orific airway. I was not sure if this was original or if it was damage. The stem was stamped on the underside with the words SOLID RUBBER and on the topside near the saddle with C.P.F. in an oval. There was some definite wear and tear on the stem but surprisingly no tooth marks. Once again, Jeff did his usual thorough cleanup of the pipe. He reamed the bowl with a PipNet reamer, scraped the rim top with a Savinelli Fitsall Pipe Knife to clear off the lava build up. He cleaned out the internals – mortise, airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the briar with Murphy’s Oil Soap to remove all of the grime and grit in the finish and clean out the areas around the issue I had noted on the heel of the bowl. He rinsed the briar under running water and dried it with a soft cloth. He soaked the stem in OxyClean to bring the oxidation to the surface and remove the grime. When the pipe arrived in Vancouver it certainly looked different than it did when we picked it up out of the sale display in Montana. I did not take photos of the pipe before I started working on it but instead got sucked into the restoration process.

I heated the ferrule with a Bic lighter to soften the glue that held the metal to the shank end. It took a bit of heating a cooling before I was able to pry the ferrule off the shank end. In the photo below you can see the glue on the shank end and the notch in the face of the ferrule. I wiped down the finish with acetone on a cotton pad paying special attention to the glue on the shank end. I wanted the shank end clean before I reglued the ferrule on it. I painted all-purpose glue around the shank, aligned the ferrule so that the notch was at the bottom of the shank and the C.P.F. logo and faux hallmarks were on the left side of the shank as they had originally been when the pipe left the factory. I pressed the ferrule in place. Once it set on the shank I tried the stem and it fit better than previously. I put the stem in a bath of Before & After Pipe Stem Deoxidizer for 24 hours to let the mixture do its magic on the badly oxidized stem.Once the bowl had been reamed clean it was clear that the cake had been reamed out before with a knife and the airway entered the bowl high. The bottom of the bowl was below the airway and because of that it made the bottom quite thin. While the bowl was not burned or damaged it was a candidate for that to happen. I mixed a batch of JB Weld and applied it to the bottom of the bowl and up the sides part way to raise the bottom of the bowl and protect it. The airway entrance was also to open so I built up the edges around it with some of the mix. I set the bowl aside to let the repair cure overnight, turned off the lights and called it a day. Work was so busy last week that I did not get to work on the pipe again until the weekend. The stem had soaked in the bath for 48 hours and I was hoping that the mixture had done its magic and remove the oxidation. I took it out of the bath and dried it off and ran pipe cleaners and alcohol through the airway in the stem.I put a pipe cleaners in the airway and heated the solid rubber stem with a candle to soften the stem enough to be able to bend it. I kept it high enough above the flame so that the rubber would not burn. Once it was soft and flexible I bent it to the point that when in the shank it sat properly in the mouth of the pipe man.I sanded the stem with 220 grit sandpaper to remove the tooth chatter on both sides of the stem in front of the button. I reshaped the end of the button to make it more round and remove some of the damage on the edges.I buffed the stem with red Tripoli to remove some of the deep remnants of oxidation. I polished it with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and rubbing it down after each pad with Obsidian Oil. I dry sanded it with 3200-12000 grit pads and once again rubbed it down after each pad. I gave it a last coat of oil after the 12000 grit pad and set it aside to dry. I examined the area on the heel of the bowl with a lens and could see that the bowl was not cracked but rather I was dealing with a flaw in the briar. I picked it clean and wiped it down with alcohol on a cotton swab to make sure that there was no debris in the crack. I pressed some briar dust into the flaw with a dental pick and spatula. I put clear super glue on top of the briar dust and let it seep into the flaw.I carefully sanded the repaired area with a folded piece of 220 grit sandpaper to smooth out the repair. Once it was smooth I touched up the stain with a medium grit stain pen and buffed the bowl with Blue Diamond on the buffing wheel. I rubbed the briar down with Conservator’s Wax and when it dried, I buffed it with a clean buffing pad to raise the shine. The next photos show the bowl at this point in the process.(An interesting note at this point. Looking down the bowl from the top you can see the JB Weld repair on the bowl bottom. Once this cures for about a week I will give the pipe a bowl coating of sour cream and charcoal powder.)I buffed the stem with Blue Diamond and gave it several coats of carnauba wax. I gave the bowl several more coats of Conservator’s Wax and buffed the pipe with a clean buffing pad to raise a shine on the pipe. The finished pipe is shown below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ¾ inches, Bowl diameter: 1 3/8 inches, Chamber diameter: ¾ inches. Though the pipe is far from perfect, I think this old-timer has been given a new lease on life and should last the next pipe man for many years to come. The damages are repaired but in many ways still speak of the story of the old pipe. Hopefully the next pipe will keep the trust for this old pipe and pass it on to the next generation. Thanks for looking.

Breathing new life into a Republic Era Peterson’s Kildare 999

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Blog by Steve Laug

My brother picked this pipe up for me when he was in Austin, Texas. It is actually one of my favourite Peterson shapes – the 999. This one is stamped Peterson’s over “Kildare” on the left side of the shank and Made in the Republic of Ireland 999 on the right side of the shank. It actually is in really decent shape. The bowl had grime on the finish but no real dings or gouges. The rim was tarred and dirty but otherwise in good condition. The outer and the inner edge of the rim were smooth and the bowl was round. The double ring under the cap of the bowl was also in great shape with no chips or missing parts. There were a few small fills on the underside of the bowl among the cross grain that covered that and the top and bottom of the shank. The birdseye grain on the bowl and shank sides is quite stunning. The stem had straightened out during the time the pipe had been sitting and would need to be rebent somewhere along the line. The stem was oxidized, but otherwise clean with no tooth dents or bite marks. The fit against the shank was not tight but that would probably change once the pipe had been cleaned. There was a stinger in the end of the tenon once I removed the stem from the shank. The next three photos are ones that my brother sent me when he found the pipe. The first is a side view of the pipe and the second and third show the stamping on the shank.

When I was visiting with my brother in Idaho Falls I decided to rebend the stem on this one. I used a cup of water that I boiled in the microwave and then put the stem in to heat and soften the rubber. Once it had softened I bent it to match the curve of the bowl. When I heated the stem in the water the oxidation rose to the surface of the stem and turned it an unsightly brown. That is what I expected and why at home I use a heat gun rather than water. But as the stem was oxidized already the water would bring the rest of it to the surface for an easier clean up.

I took the next three photos – close-up pictures of the rim and the stem – to show the state of those areas. Both the rim and the stem were in very good shape under the tars and the oxidation.

I reamed the bowl with a PipNet reamer to take the cake back to bare briar. I used the first two cutting heads to clean out the cake.

I scrubbed out the bowl and shank with cotton swabs, pipe cleaners and alcohol to remove the build up and oils. It did not take too long for the shank to be clean. The next photo shows the small stinger that was in the tenon when I removed the stem. It has a slot on the top of apparatus behind the ball and collects the moisture from the smoke. The shank is drilled deeper than my other 999 pipes to accommodate the stinger. I removed the stinger and cleaned out the stem with pipe cleaners and alcohol. I cleaned the stinger with the same and then polished it with 0000 steel wool.

I scrubbed the top of the rim with alcohol and a cotton pad and then used a 1500 grit micromesh sanding pad to sand the surface of the rim. I used the pad like a topping board and worked the rim around the pad in a clockwise motion. Why clockwise? I honestly don’t know other than I am right handed.

I wiped down the bowl with alcohol and a cotton pad to remove the wax and grime from the surface of the briar. The pipe was unstained or stained with a light stain so the alcohol did not remove any of the colour. I sanded the stem with 220 grit sandpaper to remove the oxidation that sat on the surface of the stem. I worked hard on the angles of the button to remove the oxidation there. I then sanded the stem with a medium and a fine grit sanding sponge to remove the scratches left behind by the sandpaper.

I wet sanded the stem with 1500-2400 grit micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and rubbed it down with Oil once again. I finished by dry sanding with 6000-12000 grit pads and giving it a final coat of Obsidian Oil. I let the oil absorb into the rubber of the stem.

I buffed the stem and bowl with White Diamond and then Blue Diamond on the buffing wheel. I gave it multiple coats of carnauba wax and then buffed it with a clean flannel buff on the wheel. I finished by hand buffing the pipe and stem with a microfibre cloth to give it a deep shine. The finished pipe is shown in the photos below. Thanks for looking.

Overcoming Bit Bending Phobia for a Comoy’s 1983 Christmas Bulldog

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Boy: Do not try and bend the spoon. That’s impossible. Instead only try to realize the truth.
Neo: What truth?
Boy: There is no spoon.
Neo: There is no spoon?
Boy: Then you’ll see that it is not the spoon that bends, it is only yourself.
― From “The Matrix” (1999), starring Keanu Reeves, with Owan Witt as Spoon Boy

INTRODUCTION
Whatever some might think of me, I’m not so far off the deep end to space that when it comes to bending a pipe bit, there is, of course, the bit. The real truth behind this essay – how easy it is to accomplish the task, without tricks or special effects – bends the mind. I had dreaded and postponed the basic exercise in pipe restoration as something fearsome, once even passing the task to my mentor, Chuck Richards, when the rare opportunity to improve upon my first genuine renewal, of a Chinese Chicken Wing Wood churchwarden, presented itself a while back. Although I did the second makeover of the bowl and shank of that unusual specimen of wood and craftsmanship myself, using standard waxing techniques not available to me when I began learning this artful craft, and even polished the bit, I could just as well have bent the long piece of vulcanite had I known then that which I only just learned one morning this past weekend by perusing the web. More importantly, in so doing, I would have been done with the unpleasant feeling that comes with parting out work on a project.

However, the necessity of facing the dreaded deed finally presenting itself to me, and I at last concluding enough was enough with the shirking of responsibility, I resorted to browsing the Internet (“Read the instructions,” my dad would tell me) in search of a feasible method to achieve my goal without a high-powered torch. And where did I reach the end of my quest but here at Reborn Pipes, in a three-year-old blog by our host, which can be read at https://rebornpipes.com/2012/07/15/bending-vulcanite-stems/.

I should note that my surrender to the essential instruction in and practice of bending a pipe bit was not as easy as I make it seem above. Several weeks ago, at our Friday night pipe club get-together, a good friend and fellow restorer named Bob Kasenchak surprised me with the gift of a box of assorted pipes that needed various degrees of work, all leaning toward the critical side. There are 15 in all, including a Ropp Deluxe #809 natural cherry wood with a pronounced crack in the bottom of the bowl; an old Ehrlich Frankenstein billiard; a Kaywoodie Supergrain bulldog with a wicked Harry Potterish lightning crack in the bowl and the bit maybe incinerated; an interesting old Wellington Storm De Luxe sterling band pot with a bad gash on the rim, and a Trapwell Patented rusticated billiard. There is also something that appears to be a once fine, handsome Ehrlich sterling bulldog (at least judging from the style of the E on the bit) that will make a nice shop pipe someday, and which plays an important role in this narrative.

Most of these pipes have missing, broken or mangled stems, and only a few are free of fatal flaws, and Bob just doesn’t want to mess with them. Who can blame him? If I had Bob’s outrageously hectic schedule, I might not keep them, even for parts, either. But I don’t, and I’m a little touched when it comes to hording parts.

Then a funny thing happened on the way from the meeting to the shop, or my apartment. In fact, it occurred during the meeting, but it sounds better the other way. The clear jewel of the pipes Bob gave me, which I delayed mentioning, is a Comoy’s Christmas 1983 smooth bulldog.

I already had my heart set on keeping the Comoy’s to add to my budding Christmas Pipe collection, but a fellow piper in my club, who has a keen eye for sharp pipes and has bought two meerschaums from me, took an immediate shine to the bulldog’s sleek contours and exceptional subtlety of the bit curve, and offered to buy it when I was finished. We still haven’t discussed a price. At a glance, the Christmas Pipe was a beauty right out of the “scrap” box. The reddish brown briar was very pleasant, the chamber appeared to be well-kept and Bob told me he had started to clean it, the rim was in perfect, shiny shape that I also attribute to Bob, and there was only one small scratch on a side of the triangular shank. Then there was the bit. How can I best describe it? The vulcanite below the lip, on the bottom, appeared to have been chomped by the steel-toothed “Jaws” character (Richard Kiel, 1939-2003) of the James Bond movie series fame. The reason I note a continued difficulty in regard to learning about bending a stem is my dual desire to become more proficient in repairing those that are damaged, of which this, no one would disagree, is a worthy challenge, and doing the job right. And so I set upon a course of action I will neither illustrate nor chronicle here except to say with all honesty the project was going, well – well – but it was just taking too frigging long. And yes, I admit, I somehow took a bad hole and made it worse. Due to the fact that I already had a buyer waiting, time was of the essence; I couldn’t afford to satisfy my own aesthetic sense of propriety in hoping to preserve the original bit when the buyer wasn’t concerned. Besides, I’m sure the right Comoy’s will happen along in good time.

RESTORATION

As I mentioned before, Bob started the process of reaming the chamber. To my initial touch it felt smoother than almost any pipe I had ever started restoring. Still, there was some cake in it, and a few bumps, all of which came clean with minimal additional turns of a reamer and sanding with 150- and 320- grit paper. Not having to touch the rim was a rare treat, although I have to add I always enjoy removing the burns. I used micromesh on the wood from 1500-4000 and cleaned up the shank opening with super fine steel wool.

By then I was ready for the retort. Six test tubes later, full of Everclear boiled up through a temporary saddle bit with the right sized push tenon – a personal record – I was finished.

I needed to find a replacement bit. Searching with a hot glow of intense zeal through the dozens of old pipes awaiting restorations, I began to think I would never find one that had a push-in tenon, was straight, the right length and with the appropriate bulldog triangle size (5/8″; the length was 2-7/8″). Suddenly, there it was: a Bertram Bulldog #50, with a double stamp, and no mark on the straight bit. I actually had imminent plans for that great pipe, but they could wait.

The tenon was just a tad too big, so I took about a sixteenth of an inch off of it with 150-grit sandpaper and sanitized and cleared out the old grime in the air hole with bristly cleaners soaked in Everclear. I still need to invest in a tenon cutter, as will become apparent. Once the tenon fit and I thought it was “finished,” the bit pushed all the way into the shank, but was canted upward. I tried to adjust this by filing the flat edge of the bit around the tenon, and after considerable work, my efforts seemed to have paid off. I gave the bit an OxiClean wash, rinsed it and micro-meshed from 1500-4000.

Following the instructions for the oven method of shaping in the blog mentioned earlier, I pre-heated gas stove to the low end of 200-220 degrees and assembled what I would need as suggested, except that all of it was improvised other than the oven: aluminum foil instead of a baking pan, a small jar of wood putty rather than a spice jar, two wash cloths in place of cooking mitts and of course the bit. As it turned out, I spaced that I had a few spices in my sparse cabinet, but the round putty glass did fine. Inserting a soft cleaner through the airway before heating to prevent collapse, I had the distinct sensation of butterflies in my stomach as I placed the foil and bit on the center rack of the hot even, closed the door and…waited. Five minutes. Not good enough. Another five. To my amazement, holding the bit carefully with the wash cloths at both ends over the rounded edge of the putty jar and pressing down with all the gentleness my rough hands could handle, I in fact saw the vulcanite bend! I’m here to tell you, I have never been so surprised and full of trepidation at the same time in my entire life! In a minute, the job was done, and I removed the cleaner and rinsed the bit with cold tap water.

And so, other than the facts that I had already blown it again by sanding the base of the tenon so far that the whole thing could snap at the least provocation, and upon closer inspection the bit did not, in fact, line up seamlessly with the shank, the entire exercise produced a wonderful looking bit (in and of itself) and was an excellent though time-intensive and frustrating lesson about the intricacies of replacing a bit – and one I’ll never forget.

As a good friend from junior high through high school used to say at such moments (or their school day equivalents), and often with a yawn, well, hell. Then again, he was always much less uptight than I. My true reaction was frustration verging on despair. But that’s where my mind like a steel trap always springs shut and saves me. And my skull is so thick it can take running headlong into a concrete utility post and being pistol-whipped. I’m not kidding. The first happened to me as a young boy fooling around during summer vacation, and the second seven years ago during an armed home invasion after I beat one of the three intruders unconscious with a club – and he had pretty well messed me up with my own baseball bat – and one of his buddies hit me from the side with the butt of his 9mm. I’ll never forget the look in his eyes through the stupid monster mask when I turned on him and he took a step back.

Once again, as is my habit, I digress. I was illustrating how my stubbornness and downright thick-headedness has often saved me. The way this process worked last Wednesday, while I sat and collected my wits at my tobacconist where Chuck gave me the bad news about the tenon, was by telling me to go online and order a replacement. I crossed the Internet from Albuquerque to Phoenix in an instant and found Pipe Makers Emporium. I have placed several orders there, but only once before for a vulcanite churchwarden stem that was $3.99 because I didn’t understand why smaller stems, such as the one I needed for the bulldog, were priced so much more – in this case, $17.50. Even when the package arrived swiftly yesterday and weighed a pound, according to my estimation and confirmation on the label, I still didn’t get it until I peeled open the envelope and found a pack of 20. Duh! The churchwardens are sold individually because they’re not needed as often. Sometimes the thickness of my head can get in the way.

Now, back to the Ehrlich sterling bulldog with the E on the bit that came with Bob’s generous gift. Remember that? I tried to make apparent how important it would become to this restoration, and it’s lucky I recalled it before the new bits came, both because I was eager to continue work on the Comoy’s and the uncut tenons on the 20 bits that came in the mail are about a half-inch wide. In this photo, I had already sanded the E off the bit and given it an OxiClean bath. By the way, when I showed Chuck my progress on the Christmas pipe with the re-worked Ehrlich stem as of yesterday, he said it was looking good. Then I let him have a gander at one of the new bits, and he gave me his best, widest grin.

“This is why you need to get yourself a cutter,” he said, turning serious and with emphasis on need.

“I know,” I replied. “My God! Look at that tenon! It would take me a month of sanding to get it down to fit this pipe!”

We both enjoyed a good laugh, and we needed one, for our separate reasons.

Here is the Ehrlich bit as it originally presented, minus the E, and after sanding and micro-meshing from 1500-4000.

Thinking I was done with most of the restoration of the pipe – and at a glance it did look good – I buffed the stem on the wheels with red and white Tripoli, as usual. I had, after the first hour of this job, already buffed the wood with white Tripoli as well as White Diamond and carnauba.

But then I took the “final” photos and saw at once that the bit did not line up with the shank when the top lines of each were even, in particular gaps all around and misalignment of the bottom line of the triangle. Well, hell.

And so I got into the kind of detail work I had never done with any pipe. I filed the edge of the bit where the tenon connects. I started a lengthy process of gently sanding away and re-micro-meshing areas of wood around the shank opening. As shown in the last photo above, the only part of the problem that could only be solved with serious sanding of the shank was along the top left line leading into the bit (as shown in this view). Then I used micromesh on the one heavily sanded area of the shank and bit all the way from 1500 to 12000.

I stained the small area of the shank still a bit lighter than before with Lincoln Medium Brown and flamed it before micro-meshing with 4000 and 6000. At this point, after about three weeks of work on the pipe, the lines of the bit matched those of the shank, but there was still a gap between the two – and although it was in fact bigger, it was perfect in terms of uniformity. I broke out the file one more time and with the utmost care took a layer off the edge of the bit around the tenon.

At last, a nice, flush match. I touched up the waxing with another coat of carnauba.

CONCLUSION
Well…first of all, I can report, without doubt, that I have never been happier to be done with a restoration. This one was as full of a restore as I have ever had occasion to do, and I am full of it (not in the sense that I think I did it perfectly, because if anything, it taught me how much more I really do have to learn, and the equipment and supplies needed). But I do find nowadays that many times when I ask one of my trusted guides a question, it is to confirm that which I already more or less suspect, as in an email I sent late last night to Steve about a saddle bit with two holes in the lip that I wished I could somehow remove the space between them to make the draw hole a typical slit opening and therefore easier to clean for whomever buys the pipe I chose for it. I had already bent the tenon to fit the mortise using the oven method described in this blog, and so knew two cleaners were required to fill the airway before heating, and that something must be up with that, but Steve promptly replied that the design is meant to be a twin-bore “bite-proof” bit. Then I recalled Chuck once telling me something along the same lines. And when I showed Chuck the Comoy’s Christmas 1983 bulldog with the initial Bertram’s bit I wasted on it, I knew in my heart that the analysis he would have for me, though unpleasant, was necessary to confirm.

This essay, therefore, was not meant so much to be the usual restoration or refurbish piece as it was, rather, a horror story of the calamities that can befall anyone who engages in the art of taking a damaged pipe and making it better with the myriad processes that might present themselves toward that end. I am, perhaps somewhat wickedly, always pleased to hear the anecdotes of masters such as Steve and Chuck, and countless contributors to this forum, who have shared some of their own truly Gothic tales of the grotesque in their encounters with real Frankenstein pipes. By good fortune, my account herein was only one of a bowl and shank in excellent shape that merely needed a single appendage added, with a relative minimum of minor surgery to realize it.

Now I can hardly contain my excitement at being able to attack all the bodiless heads and headless bodies, to use a metaphor, that have waited patiently (I guess that’s personification) for my late but kind attention.

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