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Restoration of a GBD Rockroot # 1345 Sitter

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Blog by Paresh Deshpande

The next pipe that caught my fancy for restoration was a GBD ROCKROOT # 1345. This pipe has beaten Kriswill “Chief”  # 20 and Kriswill “ Golden Clipper” to the finish line, though not decisively since I do not have stain pens and I had to leave the rim top duly sanded to remove all the oils and tars and burn marks. Personally though, I rather liked the look of the contrast the rim provided to the dark coloured pipe bowl, shank and stem. But I have seen other similar GBDs and they all had the nice bowl coloured rim top which also looked beautiful!!!! Hence, my attempt at darkening the rim top. Without darkened rim top!! You decide and suggest please!!!

This pipe has a relatively smaller sized bowl with wire rustications running vertically along the bowl with circular wire rustications run around the shank. This wire rustication runs along the entire rim top. The bottom of the bowl is flat, smooth and bears crisp stampings with ‘GBD’ in oval over ‘ROCKROOT’ over ‘LONDON ENGLAND’ in a straight line over # ‘1345’. The saddle stem has a very subtle and delicate bend with just the lip touching the table top which coupled with the flat bottom of the bowl, makes it a perfectly balanced sitter. A brass oval roundel rim with embossed GBD is embedded in the saddle. This should polish up very nicely. INITIAL INSPECTION
The initial visual inspection of the pipe revealed the following:

The bowl was heavily caked with oils, tars and grime overflowing onto the rim top and down the bowl along the vertical wire rustications. There appears to be some deep charring along the inner edge of the rim on the right hand side in 1’o’clock direction and on the left side in 7’o’clock direction. The extent of the damage to the rim can only be determined after reaming the bowl.The thin wire rustication on the rim top is worn out at certain places. The rest of the rustications along the bowl and shank is filled with dust, oils, gunk and dirt which has been accumulating over the years. Air did not pass through the stem. When the stem was removed from the shank, visual inspection revealed a completely blocked mortise and airway. The stem, too, was slightly blocked.The stem was heavily oxidized with heavy calcification near the lip. There was heavy tooth chatter extending up to an inch from the lip towards the saddle on both sides of the pipe. But thankfully there were no deep bite marks or holes. The lip on both sides has also been chewed out of shape.Dimensions:
Length – 5 inches
Bowl height – 1.5 inches
Bowl depth – 1 1/8th inches
Bowl inner diameter – 7/8  inch
Bowl outer diameter – 1.5 inches

THE PROCESS
As usual Abha, my wife, started work on the bowl while I addressed the stem. Using a Kleen Reem reamer and British Buttner pipe reaming tool, Abha removed most of the thick cake in no time. The reason being a 1 inch deep bowl!!! She had been very careful in avoiding the edges which had the charred marks. While Abha was working her magic on the bowl, I painted the stem with the flame of a Bic lighter to try to lift the light tooth chatter. The lightest of the tooth chatter evened out and the remaining ones were lifted to the surface. I had to sand out the stem to smooth out the tooth chatter. At this point, using a 220 grit paper, I sanded down the stem till the surface felt even and smooth to the touch. I tightly folded a piece of the grit paper and using its edge tried to shape the edges of the lip. Then I applied Extra virgin olive oil to the stem and kept it aside to be absorbed by the stem. And as usual, I just forgot to take pictures of the stem at this stage!!!

Thereafter, I turned my attention to the bowl with hesitation. This was so because the reaming had revealed that the issue of charring was something I had not handled before. I immediately Facetimed  Mr. Steve and sought his advice. It was decided that a smooth surfaced rim, akin to the smooth bottom of the bowl, will add an interesting character to the pipe and will also take care of the charred inner edge of the bowl.

I began with cautiously sanding the inner edges of the bowl to remove as much of the charring as possible. Using Murphy’s oil soap and a hard bristled toothbrush I removed as much of the accumulated tars and lava from the rim top as I could. I lightly topped the bowl on a 220 grit sand paper. The charred portion of the briar came apart in chunks during the topping process. Thereafter, I tried to round off the inner edges of the bowl as much as I possibly could, by creating an inner bevel to cover up and address the charred portion. However, the bowl still remains out of shape.As can be seen, the bowl edge in the 1 o’clock (front right) and 7 o’clock (rear left) directions has moved out too far. I was not too inclined to sand down the other edges to merge with the moved out edges for fear of losing too much briar and further thinning the rim top. Any suggestions whether I should go all out with the inner edge to completely round it or leave it as is are welcome.  Once the bevel was made and I had sanded out as much of the charring as I was comfortable with, I sanded down the rim with micromesh pads, wet sanding with 1500 – 2400 grit and dry sanding with 3200 – 12000 grit. Using a brush and Murphy’s Oil soap, I cleaned the exteriors of the bowl, rim top and shank and rinsed it under running water. The bowl was wiped dry using a cotton cloth and left to dry out overnight. Turning my attention back to the stem, I wiped it down with a soft cotton cloth. On close inspection, I realized that there was one bite mark on both sides which was not raised and also that the lip edge was not defined/sharp. I mixed up activated charcoal powder with clear CA glue (the glue that was available to me here, has a tendency to come off in lumps. Hence I was skeptical about its function in this process) and applied it on both sides of the stem to fill in the bite mark as well as on the tip edge to define it further and set it aside to cure overnight. Next morning, I rubbed some “Before and After Restoration Balm” into the thin wire rustications of the dried out bowl. Every time I use this balm, I cannot help but appreciate how effectively it works to enliven and refresh an old briar bowl. I rubbed a small quantity of balm with my fingers into the thin wire rustications on the bowl and shank and kept it aside for a few seconds. Using a horse hair brush, I buffed the bowl and shank and worked the balm deeper into the closely packed rustication. I rubbed it down with a soft cloth to a bright shine. I had to use a lot of muscle power and time to get the desired shine since I do not have a wheel. I was satisfied with the way the bowl had turned out up to this point in the restoration.Thereafter I turned my attention to the stem. The fill of CA super glue and charcoal powder had cured sufficiently. Using needle files, I started filling away carefully and cautiously restricting the filing only to the filled areas. Using a flat head needle file, I filed away the excess filling and was satisfied with the end result. I used a 220 grit sand paper to further blend in the fill. I further polished the stem using micromesh sanding pads. Wet sanding with 1500 – 2400 grit pads helped reduce the sanding marks left behind by 220 grit papers to a great extent. I wiped it clean and coated the stem with extra virgin olive oil and let it rest for some time. This allows the vulcanite to absorb the oil. Thereafter I dry sanded the stem with 3200 – 12000 grit micromesh pads and applying olive oil after every third pad. The stem is now nice, smooth and shiny. I shared the pictures of the bowl and stem with Mr. Steve for his opinion and advice for further improvement. As is his style, Mr. Steve first appreciated the effort and suggested that a darker stain would look good. Since he was well aware that the stain pens I had ordered did not reach me, he suggested an ingenious and practical way of staining using local and readily available material. He suggested boiling black tea leaves in a little water and making a very strong and thick brew, letting it sit overnight. Using cotton swab/cue tip dipped in this brew, gently apply onto the area that is to be stained.

I followed his advice and applied it to the rim top of the Rockroot. After allowing it to rest for a few minutes, I gently wiped it off with a soft cotton cloth. The results are truly amazing. Mr. Steve further advised me to use regular black boot polish to further stain and bring back the shine to the rim top. The results of this can be seen in the following pictures of the finished pipe.This restoration has been a fantastic journey of learning, trials and frustrations which I enjoyed to the fullest. I cannot thank Mr. Steve enough for his wise, practical and timely advice and sharing his immense wealth of experience so readily with a novice like me. Thanks Steve!!!

Restoring my grandfather’s Custom-Bilt pipe

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Blog by Paresh Deshpande

Now that the WDC Bulldog with Bakelite stem and gold band has been sent to Mr. Steve along with one Linkman’s with Pat Number and one Barling Ye Olde Wood, I suddenly feel relieved off the pressure of messing up with the restoration of these sentimentally valuable old pipes of my grandfather. It always pays to have someone experienced to fall back on in case something goes awry, the way it did with the WDC mentioned above. I am sure that those of who have previously read about the restoration of the Pete System # 31 will be curious to know what exactly went wrong with the WDC that I have mentioned it twice!!! Well, I definitely intend to share this story with you, but all in good time!!!!!

The next pipe from the collection which I decided to work on was a huge Custom-Bilt briar pipe. The large size of the bowl, thick shank and large saddle stem, lends this pipe a weight which I particularly enjoy holding in my hand.The pipe has deep and large vertical rustications along the entire length of the shank and height of the bowl. Within these large vertical rustications are very thin, closely stacked horizontal lines which give this pipe its unique appearance and are its trademark!!! I absolutely loved this pipe. These large rustications end half a centimeter below the outer rim of the bowl giving it the semblance of a rim cap. The rim top is covered with the same thin, closely stacked lines as seen between the vertical rustications.The pipe is stamped on the left side of the shank as “Custom-Bilt” on a plane surface. There is also a five-pointed star on the right side of the shank where the shank and stem meet (this star was revealed later after cleaning the pipe!!!).I searched the internet for information in order to date this pipe. Pipedia has  a lot of information about this pipe and just typing in Custom-Bilt in the search bar of the site will reveal the required information. There is an interesting review given by Richard Esserman  on a book written by   William E. Unger, Jr., PhD, which deals with the study of Custom-Bilt pipes. The author authoritatively states, after a lot of research and study that the stamp as seen on this particular pipe dates it from between 1938 – 1946!Initial inspection of the pipe revealed the following:

There is a thick layer of cake in the bowl. Though the cake appears thin, the sheer size of the bowl makes it appear so.The rim is covered in the overflow of lava, dirt and grime. The outer edge of the rim appears to be in good condition with no damage. The condition of the inner edge will be determined only after removing the cake.

The large vertical rustications are filled with dust, oils, dirt and grime to such an extent that the horizontal lines lying within are barely visible. Same goes for the rim top.  The stem is firmly stuck to the shank and will not budge. However, there is only one light bite mark below and above the stem near the lip. This is a big surprise since all the other pipes are heavily chomped up!THE PROCESS

Before I could start the work of cleaning the pipe, I kept it in the freezer overnight so as to separate the stem from the shank. Come morning, I removed the pipe from the freezer and tried to remove the stem, but it still did not budge! I let it rest outside for an hour and after applying considerable force, the stem came free, revealing an aluminum tenon fixed permanently into the shank.My first impression was that of having broken and ruined the stem. Further examination of this protrusion confirmed two airways, a larger one above a smaller one, both with the same draught hole at the other end.There is also a gap between the end of this aluminum protrusion and the airway hole inside the stem. This gap is covered in oils, tars and gunk. My guess is that the smoke drawn is swirled and the turbulence results in a cool and dry smoke. Any confirmed inputs will be highly appreciated.Using a Kleen Reem pipe tool, Abha, my wife removed all the thick cake from the bowl. She further cleaned the bowl down to the bare briar using a knife that I have especially fabricated for cleaning pipes. It may not be as classy as a Savinelli Fitsall knife, but performs efficiently to our satisfaction.A sanding down of the insides of the bowl by a 220 grit sand paper made the inner surface of the bowl nice and smooth. Abha had sanded down the inside of the bowl down to its briar. On close scrutiny of the insides of the bowl, I saw what appeared to be cracks in the bowl and that had me in sweats!!! Immediately forwarded pictures of the same to my mentor and Guru, Mr. Steve who laid my fears to rest by assuring these were not cracks and that further sanding should take care of these things. These lines which appeared like cracks disappeared after sanding down with a 220 grit sand paper.Thereafter, using Murphy’s oil soap ( undiluted ) and a hard bristled toothbrush on the exterior of the bowl, shank and rim, the pipe was thoroughly cleaned and rinsed under running tap water. I immediately wiped it down with a soft cloth. The long vertical rustications and the horizontal lines within were now clean and the briar looked clean and solid. I then left the briar to dry out. This product, I find to be very easy to use and the results are really amazing. The briar takes on a new look and a new shine. While the briar was drying out, I turned my attention to the stem. Since there is only one small, light bite mark on both the sides of the stem near the lip, I felt that it can be addressed by holding it over a Bic lighter and during sanding down using a 220 grit paper followed by micromesh sanding pads. Since there is no stamping on the stem, the work progressed relatively faster. After a 220 grit sanding, I wet sanded it with 1500 – 3200 micromesh sanding pads and dry sanded with 3400 – 12000 grit sand paper. In between each micromesh pad, I wiped it down with extra virgin olive oil, which I find is a perfect substitute for Obsidian oil which is not available in India and olive oil also tastes great! The stem is now nice and shiny. However, the light bite marks on both upper and lower sides can still be seen even after the using the Bic lighter and the sanding down process. This should have been addressed right at the beginning by either filling it with black super glue (which I do not have) or by using activated charcoal as suggested by my Guru, Mr. Steve. Well, this was a lesson learnt during this project.

Once the briar had dried out completely, I rubbed in Before and After Restoration Balm deep into the rustications as well as the rim top. The bowl was then wiped vigorously with a soft cloth and buffed with a horse hair shoe brush. The result is very pleasing and satisfying to the eyes! I am happy with this progress. This balm is a fantastic product for infusing a new life into the briar and giving it a new lease of life.While on a FaceTime call with Mr. Steve, I had conveyed that I do not have a buffing wheel and other waxes. He advised me to use boot wax which is readily available with us, it being an inescapable requirement in my profession and believe you me, it works wonders. I can rely on his vast experience to come up with such simple, uncomplicated and practical solutions, specifically tailor-made for you. Thank you, Sir.

The finished pipe is as shown below. I enjoyed working on this large Custim-Bilt pipe belonging to my grandfather. There are still a number of pipes which I have to work on and the next one is an old Stanwell, de-Luxe # 482 with Regd number 969-48 and a KRISWILL “CHIEF” #20. I have to work really hard and fast so as to complete as many pipes as possible before my leave ends!!!!

Restoring My Grandfather’s Peterson’s System “31” Made in Eire Billiard

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Blog by Paresh Deshpande

Over the past few months I have restored quite a few of Paresh’s Grandfather’s pipes. They have been both fun and challenging with the variety of issues each one presented. Throughout the process Paresh and I have corresponded and talked about procedures and methodology of the restorations and I encouraged him to give it a try. His family had passed on a large collection of his Grandfather’s pipes to him so it seemed to be a natural thing in my mind that he does the cleanup work on as many of them as he could. It just seemed fitting that the grandson does the restoration and then enjoy the pipes. He took me up on it and asked that I walk him through the process. We have talked a few times via FaceTime, linking India and Canada, to assess and plan the restoration. I asked Paresh to write some blogs on the work he is doing. Here is the first of those blogs. Welcome to rebornpipes Paresh. It is great to have you here. We look forward to seeing more of your work. — SteveWork had come to a halt on the WDC with the gold band “Bulldog” due to an extended curing time on the repairs to the stem as well as non-availability of Steve till 28 May ’18 to further guide me  on the complicated (…by my standards!!) stem restoration. I decided to tackle a relatively straight forward restoration, as it appeared to my untrained eye, of a Pete system “31”, Made in Eire.

VISUAL EXAMINATION

The “31” is a beautiful little pipe with a lovely rusticated pattern. At the shank end, it has a nickel ferrule bearing three shields with the inscriptions ‘K ‘&’ ‘P’ respectively over “PETERSON” over “DUBLIN”.The smooth surface on the underside of the shank is stamped with the words “MADE IN EIRE” within a circle; the word “IN” being in the centre. Right of the COM stamp is “PETERSON’S” over “SYSTEM” OVER “31”.The “P” in Peterson’s is the ‘old style’ lettering that used a forked tail. This pipe can easily be dated to the 1938 – 41 period when Peterson’s stamped their pipes with COM stamp “MADE IN EIRE”. Secondly to quote from thepetersonpipeproject.blogspot.in, an authority on the dating of Peterson’s pipes states, “From the beginning of the Patent Era until somewhere in the early 1930’s Peterson used the ‘old style’ lettering that used a forked tail “P” in Peterson.

The bowl was filled with cake and overflowing lava on the rim top, though not very heavily, which was a surprise, since all my grandfather’s pipes restored by Steve and I till date were heavily caked.The rustications were filled with dirt and grime coming from being uncared for and unused in storage since the late 1960’s giving it a very dull and dusty look. The ferrule was oxidized and discoloured and came off of the shank easily, giving rise to fears of hidden surprises underneath on the shank end. However, no such surprises were in store for me this time! The stem was very heavily oxidized, giving it a dirty greenish colour. The stem has a permanently fixed long, protruding rubber tube/nozzle extending well past the draught hole. The edges of the P-lip are perfect, however, there are a few light bite marks on the stem. The only issue I foresee having to deal with is the foul smell! I hope that when the cake is removed, the smell too will disappear.

THE PROCESS OF RESTORATION

As is the un-written understanding between Abha, my wife, and myself, Abha started work on the bowl (……she hates dealing with the stems!!!!) by reaming it with a Kleen Reem tool and a vintage British Buttner pipe reamer. Within no time the cake was reamed out of the bowl and Abha proceeded to sand it down using a 220 grit to bare briar wood. In spite of removing the cake, the foul smell still persisted.While sanding down the chamber with a 220 grit sand paper, the exposed briar revealed the letter ‘P’ stamped on the bottom of the bowl near the draught hole!!I searched the internet for information since I had never read of a Peterson’s to sport such a stamp. Unable to find any related information, I sent pictures of the same to Steve of rebornpipes fame. He too had not seen such stamping before. I request, if any one has any information or knowledge to share, please do so.

Thereafter, I started work on the internals of the pipe. The draught hole was blocked to the extent that a bristled pipe cleaner could not pass through. I tried to blow through the lip of the stem, but air would not pass through. The reservoir was filled with tar, grime and gunk and so was the stem. It is amply evident from this pipe and all other pipes belonging to my grandfather that he did not like to clean his pipes and hence the large collection of Barlings, Charatan’s, WDC’s, GBD’s, Kriswills and other Danish brands.I completely cleaned the reservoir and mortise using alcohol, pipe cleaners, shank brush and qtips. Using a dental spatula, I scraped out all the accumulated tar, oils and gunk out of the reservoir till bare briar was visible under torchlight and all pipe cleaners/cue tips came out clean.To get rid of the foul smell, the bowl was treated with kosher salt and alcohol overnight. After cleaning it thoroughly, the pipe now smelt fresh.Thereafter, I cleaned the bowl with Murphy’s oil soap and a hard bristled toothbrush, thoroughly cleaned the bowl deep into its rustication and rinsed it under running tap water. I dried the pipe bowl completely using a soft cotton cloth and left it to dry completely overnight.Next morning, I rubbed a Before and After Restoration Balm with my fingers and worked it deep into the rustication. After a few minutes I cleaned and polished it using a soft cotton cloth. The briar really began to look good. I further buffed it using a horse hair shoe brush till the bowl began to shine a bit. Finally, I rubbed a tiny amount of HALYCON II WAX on the bowl and waited a few seconds. Thereafter, using a microfiber cloth and plenty of muscle power over a prolonged period of time, I was finally satisfied with the way the bowl looked at this stage (pics).With the bowl finally finished, I turned my attention to the stem. A stated earlier, the stem was clogged to such an extent that air did not pass through it. I cleaned it out using alcohol, bristled and regular pipe cleaners. I used a Bic lighter to raise the light bite marks. Using a 220 grit sand paper, I completely removed the oxidation from the vulcanite surface. Thereafter, I went through the micromesh sand papers, wet sanding it with 1500 to 3200 and dry sanding with 3600 to 12000 grit paper. I rubbed extra virgin olive oil in between each.The stem now has a nice shiny and smooth black surface which looked classy and beautiful with the rusticated bowl. The finished pipe is shown below. This will definitely find a place of pride in my collection and remind me of the memories of my GRAND OLDMAN. I  am most grateful to Steve Sir for guiding me through this project and always suggesting alternate and practical methods since I have huge handicap of materials and equipment, being either unavailable or being un-economical as I am just pursuing this as a hobby and restoring the memories of my grandfather whilst smoking these inherited pipes!

I shall be grateful and obliged to be made aware of my mistakes and scope for improvement in both, the write up as well as the procedures and methods adopted during the refurbishing of the pipe.DIMENSIONS OF THE PIPE
Length:                         5  ¾ inches
Bowl height:                1  ½ inches
Bowl depth:                 7/8 inch
Bowl inner diameter: 7/8 inch