Tag Archives: acrylic

Restoring a Stanwell Made in Denmark Colonial 191

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by Steve Laug

I moved on to work on another pipe. The next one I chose was another Stanwell. We purchased this on a Facebook auction on 05/06/2018 from a seller in Oceanside, New York, USA. The stamping on the pipe was very clear and readable. On the left underside of the diamond shank it reads Stanwell [over] Made in Denmark [over] Colonial. On the right underside of the shank, next to the shank was the shape number 191. The stem had a gold stamped Crowned “S” Stanwell logo on the left side of the saddle stem. The bowl had a thick cake that overflowed onto the rim top and edges in thick lava. There were spots where it ran down the outer edges of the bowl. The finish was in okay condition underneath grime and oils ground into the surface of the bowl. The twin rings around the bowl cap were filled in with grime but appeared to be in good condition. The stem was dirty acrylic and had been protected from tooth marks by a Softee Bit. It showed a lot of promise through the grime. The pipe was well used and was obviously someone’s favourite pipe! Jeff took photos of the pipe as he saw it at this stage of his clean up. The next photos of the rim and the shank show the condition of the pipe at arrival in Idaho. The grain around the rim top is quite stunning to me. You can see the cake in the bowl and the grime on the top. It was a mess but the stain makes the grain even show through the grime around the bowl sides and cap. Jeff removed the softee bit from the stem to see what it hid. The stem looked good with light marks on the top and underside at the button edge. Jeff took photos of the grain on the sides and heel of the bowl. It really is a stunning piece of briar. The contrast stain really makes it stand out clearly. The next photos show the various stamping on the shank sides and bottom. It is clear and readable as noted above. He also captured the Silver Crown “S” Stanwell logo on the left side of the saddle stem. I did some looking through the catalogues on Pipedia and the information there and did not find the line listed. I did have a look at the article on Shape Numbers and Designers there (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). From there I found that the shape 191 is a small Rhodesian that was designed originally by Tom Eltang.

Jeff had done a great job cleaning up the pipe as usual. He reamed the pipe with a PipNet reamer and cut back the cake back to the bare briar. He cleaned up the walls with a Savinelli Fitsall Pipe Knife. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the Deoxidizer. The pipe looked far better when it arrived. I took photos of the bowl and rim top as well as the stem to show how clean they were. You can see that rim top and edges look very good. The stem is clean and the tooth and chatter on both sides ahead of the button is very light.I took photos of the stamping on the sides of the shank. The stamping is readable as noted above. I took the stem off the shank and took a photo to give a sense of the flow and proportion of the pipe. It is a beautiful looking pipe.I started my work on the pipe by addressing the burn marks and damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the damage and shape the inner edge.I polished the briar with micromesh because it was in such good condition. I polished it with 1500-12000 grit micromesh sanding pads. I wiped the bowl down after each sanding pad with a damp cloth. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to put the finishing touches on this Tom Eltang Made in Denmark Stanwell Colonial 191 Rhodesian. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the polished black, fancy turned vulcanite stem was beautiful. This Stanwell Made in Denmark Colonial 191 is nice looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/48 grams. It is a beautiful pipe and one that I will be putting in the Danish Pipemakers Section on the rebornpipes store. Thanks for walking through the cleanup with me as I worked over this pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Life for a W.O. Larsen Handmade Danish Sandblast Freehand Dublin

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by Steve Laug

It may seem I have endless choices of pipes to work on. While we do have a lot of pipes that are in the queue to be restored it is far from endless. This next pipe I chose to work on was one that we purchased a few years ago on 10/17/2022 from our contact in Copenhagen, Denmark. The pipe is stamped on the underside of the shank and reads W.O. Larsen [over] Handmade [over] Made in Denmark. This one is a unique beauty with a shallow sandblast on a stylized bent Dublin shape flowing up a curved shank and fancy saddle stem. The briar bowl and shank were sandblasted as was the rim top. The exterior of the pipe had a shiny coat of varnish that covered some of the dust and debris in the blast. There was a moderate cake in the bowl and some lava and darkening on blast of the rim top. The acrylic stem is a fancy turned saddle stem that is comfortable. There is no logo on the stem. As it is acrylic there is no oxidation and had minimal tooth marks and chatter on both sides ahead of the button. Jeff took photos of the pipe before he started his clean up work. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is moderately caked and there was some light lava on the sandblasted rim top. The stem looked good under the dirt and grime. There was light tooth marks and chatter. It should cleanup very well. Jeff took photos of the bowl sides and heel to show the beautiful blast that was around this bowl even though the grime on the finish hides it some. The pipe had obviously been well loved and cared for by the previous pipeman. He took a photo of the underside of the shank to show the stamping. The stamping is clear and readable in the photos below as noted above.I have worked on quite a few W.O. Larsen pipes that are well made Danish takes on classic shapes. Several of them have been Brandy shaped pipes. This sandblast Canadian has a bowl that is almost a Brandy shape. Here is a link to the blog describing the background and history of the brand (https://rebornpipes.com/2021/10/25/restoring-a-sandblast-canadian-hand-made-designed-by-w-o-larsen-super-tan-65/). I quote from that blog in information that follows.

I turned to Pipephil (http://www.pipephil.eu/logos/en/logo-l2.html) to get a quick view of the brand once again. I did a screen capture of the site’s information and have included that below. The pipe I am working on is a W.O. Larsen as it is stamped similarly to the ones in the photos. I quote from the sidebar below:

In the 1960s Ole Larsen, owner of the Copenhagen tobacco store, retails pipes carved by Sixten Ivarsson, Poul Rasmussen, Sven Knudsen or Peter Brakner. Faced with the success and urged by Sven Bang (store manager), Sven Knudsen and Former (Hans Nielsen) are successively hired to carve pipes in the basement of the shop at the beginning and in the old Larsen cigar factory afterwards. Carver like Teddy Knudsen, Tonni Nielsen, Jess Chonowitch, Peter Hedegaard work a while in this context. When Nils, son of Ole Larsen, succeeds his father he acquires the Georg Jensen pipe factory to focus on less expensive pipes. This turns out to be an error ending with the sale of W.O. Larsen trademark to Stanwell. The famous tobacco shop at Strøget, Amagertorv 9 closed down for good on Dec 31, 2004. Do not confuse W.O. Larsen with: Jorgen Larsen

I turned to Pipedia (https://pipedia.org/wiki/W.%C3%98._Larsen) for a quick read. The site is worth reading the history of the shop and the brand and its influence on Danish pipe carving. I quote a portion of the article below:

The workshop of W.Ø.Larsen

W.Ø.Larsen is Denmark’s oldest and probably most famous pipes and tobacco store, placed in the center of Copenhagen on the main pedestrian street, Stroget. If you visit Copenhagen and do a “pipe crawl” this store is a must. In the beginning of the 1960’s the store began to sell Danish hand-made pipes, especially those of Poul Rasmussen. This went very well and Poul Rasmussen could not keep up with the demand. W.Ø.Larsen, with their dynamic business manager Svend Bang (who later started his own pipe business), decided to establish their own workshop in rooms next to the store.

The first manager of the pipe workshop was Sven Knudsen, but he soon left to make pipes under his own name. The next manager was Hans Nielsen, also known as “Former” (named after the late British actor George Formby, whom he was said to resemble. Coincidentally, in Danish, “Former” means “shapes”). Under the management of Former the workshop grew and W.Ø.Larsen pipes became a prominent name abroad. Among the prominent pipemakers educated here were Else Larsen (Denmark’s first female pipemaker),Poul Ilsted, Ph. Vigen, Teddy Knudsen, Tonni Nielsen, and Peter Hedegaard.

Typical for the W.Ø.Larsen School were semi-classic shapes, meaning classic shapes, but with slight differences, often bring a little more full or round. The pipes often had lower center of gravity. A typical billard would have a bowl shaped more like a pear and the connection between the bowl and the shank would be clearly distinguished. Yellow and orange were colors more widely used for the finishes.

What I learned from the research is that the pipe is a W.O. Larsen pipe made by one of the famous carvers who worked in the shop. It is a beautiful pipe in both shape and finish.

Jeff did a great job cleaning up the pipe. He reamed the bowl with a PipNet pipe reamer and cleaned up the cake with a Savinelli Fitsall Pipe Knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, shanks brushes, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He removed the light lava coat on the top of the rim. He rinsed the bowl under running water. He dried it off with a soft cloth. Once the grime was removed the finish underneath was in good condition. The stain and the look of the finish was very well done. He scrubbed the exterior of the stem with Soft Scrub and rinsed it with warm water. He wiped the bowl and stem down with a light coat of olive oil and buffed it with a soft cloth. The pipe really was quite stunning. I took photos of the pipe to show its condition before I started my work on it. I took a close up photo of the rim top and edges to show how well it had cleaned up and the edges around the bowl. I also took close up photos of the stem to show the light tooth chatter on the surface ahead of the button on both sides.I took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the pipe to show the proportions of the pipe. It is a beauty.I used a brass bristle wire brush to go over the rim top and knock off the remaining lava and debris in the sandblast. It looked much better. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a shoe brush to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it another coat of Obsidian Oil. I am really happy with the way that this W.O. Larsen Handmade Freehand Dublin turned out. It really is a beautiful looking pipe with a unique shape and shallow sandblast finish. The fancy acrylic saddle stem is really nice. The briar really came alive with the buffing. The rich brown and black stains of the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished W.O. Larsen Handmade Dublin really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 51 grams/1.80 ounces. The pipe will be going on the rebornpipes store in the Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restemming and Restoring a Rogers Rarity Imported Bruyere 310 Bulldog

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by Steve Laug

I decided to restem another bowl that I had here in the box. Jeff and I purchased on 10/17/2017 from am antique shop in Pocatello, Idaho, USA. It is a nicely grained bowl that came with some odd stem stuck in the shank. It was obviously the wrong one so it would have to go. The left side of the shank is stamped and reads Rogers [over] Rarity in an oval. The right side is stamped Imported [arched over] the shape number 310 and underneath was arched Bruyere. The bowl had a thick cake and lava overflow on the rim top and inner edge. The briar is oily and dirty with some lava coming down the outer edge of the rim top onto the bullcap. There was some great grain hidden by the grime. Jeff took some photos of the pipe before he started his work on cleaning it up. He included photos of the stem that came on it when we purchased it.He captured the cake in the bowl and the thick eruption of lava on the rim top and edges exceptionally well in the next photo. It was very clear that the pipe had not been seriously cleaned in a very long time. But it is also very clear that it was an exceptional smoker! The incorrect stem is oxidized and dull with tooth marks and chatter on both sides ahead of the button. It was going to be replaced but I always find it interesting to see what pipesmokers do to make a pipe remain usable. Jeff somehow captured some of the beauty of the shape and the grain in the next photos. You can certainly see what lies beneath the grime on the briar. You can also see a few small fills in the bowl and along the twin rings of the bullcap. He took photos of the stamping on the top left and right of the shank. It is clear and readable as noted above.From reading Bill Unger’s book on Custom-Bilt Pipes I remember “Rogers Rarity” was made by the same company as one of its non-sculptured or rusticated pipes. I did a Google search to see if I could confirm that online. I found a pipe labeled Rogers Rarity for sale on Worthpoint, an online sales site (https://www.worthpoint.com/worthopedia/rogers-rarity-custombilt-large-briar-1821532853). In the description they made the link to Custombilt. I quote:

Rogers Rarity briar pipes were made by Custombilt, and show all the beauty and originality of the brand.

I searched further and found a conversation asking about the brand on Pipesmagazine online forum. There was a great conversation about the brand.

(https://pipesmagazine.com/forums/threads/help-with-dating-a-pipe.62314/). I found a particular response by Jon Guss of the Seattle Pipe Club particularly helpful. I quote from Jon in full.

First, “Rodgers” is a misspelling; it was always spelled “Rogers”. Three generations of the Rogers family ran one of the leading importers of pipes (including Petersons for a number of years) and resellers of pipes and smokers articles; they also did a bit of manufacturing. The name of the company was Rogers Imports, Inc.

Second, for several reasons I also believe that Rogers Rarity pipes were made for Rogers Imports by CustomBilt.

The Rogers Rarity line was introduced by the company in late 1945. The advertising copy from the spring of 1946 described Rogers Rarity pipes as “The height of pipe luxury and enjoyment”, and claimed that they were “Carved by hand of Algerian bruyere over 150 years old”. Was it true? I would guess not, but age fabrication regarding the briar from which pipes were made was a kind of industry trope for generations. While most of the Rarity pipes apparently sold for $5, the listed price range stated various models cost from $5-25. The $5 pipes were available in natural and grain finishes; there was also a $10 version called the Rogers Rarity Deluxe that was sterling banded and meerschaum lined.

I can’t be sure when the line ceased production, but believe it was by the end of 1949. Certainly Rogers Rarity pipes are no longer listed in the RTDA Almanac from 1950 on, and mentions of the pipe in advertisements to consumers become thin on the ground. More tellingly newspaper ads from 1951 show the pipe heavily discounted, suggesting that excess inventory of an obsolete line was being flushed through the channel…

Now I knew that my memory was correct. The pipe was made by CustomBilt for Rogers Imports. I also knew that it was made between 1945-1949 when the line was no longer made. It was a bit of an old timer… Now it was time to work on the pipe.

I was amazed at how clean and new the pipe looked when I took it out of the box. It is really a beautiful piece. Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. We put the stem in our stem can. I took photos of the pipe bowl as I saw it when I put it on the table. I took photos of the rim top to show the condition. The rim top had some darkening on the top and outer edge but did not look deeply damaged. The inner edge of the bowl showed some damage and was slightly out of round.The stamping on the top left and right sides of the diamond shaped shank are clear and readable as noted above.I started my work on this pipe by fitting a new stem to the shank. Once I had that done I would move on to cleaning up the bowl. I had a stem picked out that was a clear/Perspex style acrylic that would look great on this pipe. I first adjusted the fit of the tenon to the shank with my Dremel, files and sandpaper. Once I had a fit I took some photos. I think the stem would work very well with this pipe. As is usual with pipes the shank was not a true diamond and I needed to adjust the facets of the diamond shank to properly match those of the shank. I did this by hand using a folded piece of 220 grit sandpaper. I was fortunate that the top facets lined up well so I could avoid the stamping on them. I set the stem aside and dealt with the damage to the inner edge of the bowl. I used a folded piece of 220 grit sandpaper to smooth out the inner edge and give it form once again. It worked quite well. Then I used a wooden sphere and a piece of 220 grit sandpaper to lightly bevel the inner edge of the rim to remove the burn damage. The result was actually quite good. I sanded the bowl with 320-3500 grit sanding pads. I worked over the rim top, bowl sides, shank (carefully avoiding the stamping). I wiped it down with a damp cloth after each sanding pad. The briar began to look very good and the grain richly shone. I polished the briar with 1200-1500 micromesh sanding pads and wiping it down with damp cloth after each sanding pad. As I worked through the cycle of pads the shine developed with each change of pad. The pipe looks very good. Now it was time to bend the stem. I have had better luck bending acrylic/Perspex stems with boiling water than a heat gun. I boiled some water in the microwave and put the stem in the hot water. I repeated it several times to soften the acrylic. I bent it over a pill bottle to give it a correct bend. I set the bend with cool water. I put it partially in the shank to check the bend. I and happy with the way it turned out. It had a nice smooth bend.The button had a small round opening. I used a slot saw and three different files to shape an oval slot in the shank. It was a well-shaped slot that I smoothed out. With the bend in the stem and new slot it was very workable. I fit the stem in shank and took photos of the new look to the slightly bent bulldog. The Perspex stem fit well and looked very good. I removed the stem and rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips to clean, enliven and protect the briar. I let the balm sit for 10 minutes, then buffed with a cotton cloth to raise the shine. The Balm did its magic and the grain stood out on the briar. I set the bowl aside and turned my attention to polishing the stem. I sanded it with 320-3500 grit sanding pads. I wiped it down between pads with a Obsidian Oil impregnated cloth. It was looking much better.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped down again with Obsidian Oil and set it aside while I worked on the stem. This Chubby 1945-49 Rogers Rarity 310 Bent Bulldog with an Acrylic/Perspex saddle stem is a well grained pipe with a flowing shape that looks great. The rich browns of the darkened natural finish make the grain come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Rogers Rarity Bent Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 2 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. This old timer will soon be on the American Pipe Makers Section of the rebornpipes store if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Putting together the pieces to Craft a Gourd Calabash with a Maplewood Bowl

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by Steve Laug

One of the things I enjoy doing is putting together varied and assorted pipe parts and crafting a pipe. Sometime the pieces are sitting here for a long time waiting for either the inspiration or the proper parts. This old calabash gourd sitting here for a few years now. It was cleaned and did not have either a cork gasket to hold a bowl or stem to fit the briar shank extension on the shank end. It just languished in a box of old bowls that I have here. (They say confession is good for the soul so I will tell you that box is full of probably over 100 bowls. Did I tell you I have a problem throwing pipe parts away?). In this case I did not have any meerschaum or porcelain cups that would fit the size of the gourd and I had not bothered to look through my stems to find one that fit the shank. So the old gourd just sat here waiting. In October I visited a fellow pipe repairer in Vancouver, Washington, USA and he gifted me a lot of pipe parts. Included in the mix were two turned wooden cups for a gourd calabash and one porcelain cup. Yesterday I remembered them and took them out to try. Like Goldilocks in the childhood fairy tale checking out the beds at the tree bears house I tried each one. The “baby bear” porcelain cup was far too small for the gourd and the “papa bear” cup was too large. But like Goldilocks found, the “mama bear” middle wooden cup one fit just right! While I was at it I also pulled an acrylic stem out from my collection of stems that I thought would work with this pipe. Now it was time to put it all together. Here is a picture of the parts. I decided to work on the gourd portion of the pipe first. I cut some cork to fit a gasket in the inset area around the top of the calabash. I used a white all-purpose glue and coated the gourd edge and pressed the cork against it. It took a bit of holding it in place to get the glue to harden. But it worked well. Once the glue cured is used a knife blade to trim the cork flush with the top of the gourd. I smoothed it out with a Dremel and sanding drum to make for a snug fit for the cup to the cork but not too snug and have it pull away.I greased the cork with Vaseline Petroleum Jelly. I worked it into the surface of the cork before I called it a night last evening and then once again this morning. I find that it softens the cork and make it more pliable when the bowl is pressed into place.While the cork/glue was curing I drilled the airway in the bottom of the wooden insert. It was undrilled. I marked the centre and then drilled the airway in the bottom of the cup. I drilled it with a cordless drill and a small bit from the inside of the bowl rather than the outside. I pressed it against a piece of wood and drilled it through. My concern in doing it from the outside was the pressure on the cup and the potential of cracking it.I started sanding the wood cup (which I think is Maple) with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the debris. I worked on the inner edge of the bowl to smooth that out and the slight bevel on the inner edge. It really began to take on a rich glow. With cup polished and the cork gasket set in the gourd I pressed the cup into the gourd calabash and it went in snugly and looked great. I took photos of the fit to show you all. I sanded the gourd with 320-1500 grit sanding pads to smooth out the nicks in the surface and minimize the two dark spots on the curve of the shank. I also sanded the briar shank extension to reveal the grain. It looked better and the rich grain began to shine through. I polished the gourd with micromesh sanding pads – dry sanding with 1500-12000 sanding pads. I wiped the gourd down with a damp cloth after each sanding pad to remove the sanding debris and dust. It really began to take on a shine. I rubbed the gourd and the maple cup down with Before & After Restoration Balm. I worked it into the surface with my fingertips. The product works to clean, enliven and preserve the pipe. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The gourd came alive with the balm. I set the bowl aside and turned my attention to the stem I had chosen. The acrylic orange/amber stem would look good once I finished.The fit of the stem to the shank was quite good. The briar shank extension on the gourd is canted slightly and the shank extension follows the angles. With that the stem fit tight against the left side of the shank but not on the right side. I had an idea of fitting a brass band/cap on the end of the stem to compensate for the angels on the shank end. It fit very well and the band/cap was snug on the stem. I sanded the tooth chatter on both sides of the stem with 320-3500 grit sanding pads to smooth it out and blend it into the surface of the acrylic. I started the polishing of the brass stem cap on the shank end at the same time. It started looking very good.I polished the Lucite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. It really took on a shine and once buffed it would look amazing. I carefully polished the parts – the cup, the gourd and the stem with Blue Diamond on the buffing wheel. I gave each piece of the pipe multiple coats of Carnauba Wax and buffed it with a clean buffing pad. I hand buffed the parts with a microfibre cloth. Once it was finished I put the parts back together. The Maple cup looked beautiful with the darkened gourd calabash. The polished briar shank extension was deeply shined. The brass stem adornment went well with the orange acrylic stem. The large Gourd Calabash with its wooden cup is beautiful. The dimensions of the pipe are Length: 7 inches, Height: 4 ½ inches, Diameter of the cup: 2 ¾ inches, Diameter of the chamber: 1 ½ inches. The weight of the pipe 95 grams/3.35 ounces. It should be a great smoker once it is loaded with a favourite tobacco and fire is put to the blend. It will definitely be a cool dry smoke. Thanks for walking through this reconstruction with me. I appreciate your patience in reading through the steps.

Turning a Plateau Freehand on its side with JHW

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by Steve Laug

When Jeff and I were contacted about an estate in Santa Cruz, California, USA for sale I was excited to see what was in the lot. There were some great Freehand pipes by known carvers. There were also several with no other stamping on the shank than JHW. I have to say that I have seen very few JHW pipes in my years of working on pipes and my heart skipped a beat when I saw not just one but 7 JHW pipes. All were Freehands and all were very unique – maybe even odd you might say! We purchased the estate on 05/28/2024. I am finally getting around to working on the first of the pipes. Now you might ask who is JHW? Why so excited about three initials? Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these are none other than Curt Rollar and Mark Tinsky went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on a few of Jack’s pipes and bring them back to their former glory.

This first pipe I chose to work on was an unusual one. It is a great piece of plateau briar with straight grain all the way around the bowl and shank. It is a beautiful piece of briar! But Jack chose to use this block very differently than most would have used a straight grain, plateau block.  He turned the pipe on its side. The bowl is on what most would have said was the right side. The plateau is on the left side of the pipe and a flat panel is on the right side. The photos show what I mean about the geography of the pipe. Very unusual but something just calls out to you. When the pipe came to us it was dirty. There was a thick cake in the bowl and lava on the rim top. The plateau was dirty with dust and debris and the finish dirty as well. The stem was a variegated brown acrylic saddle that had tooth marks and chatter on both sides just ahead of the button. There appeared to be some darkening on the left side of the inner edge of the rim and on the top itself. It was dirty but that did not hide the beauty of the briar. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below.Jeff took some close up shots of the rim top to show the bowl and cake. You can see the lava on the rim top and the nicks and scratches in the finish it is dirty and it is neglected. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – top, bottom, left and right to give a sense of the lay of the pipe on the block of briar. It is certainly unusual and unique. Here is a photo of the stamping on the left side of the shank. The J is a stylized pipe followed by uppercase HW. It is clear and readable.Take some time to read the great writeup on Pipedia and JHW pipes and influence they had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes).

Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work.  The rim top cleaned up really well. The rim top and inner edge of the bowl look good. There was some darkening on the inner edge and a dark spot on the left side toward the back of the bowl. There were light scratches in the finish around the bowl. The stem surface had small tooth marks and chatter on both sides near the button. The stamping on shank sides is clear and readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.I cleaned up the inner edge of the bowl with a folded piece of 220 grit sandpaper to smooth out the damage and to clean up the darkening on the back of the rim top. Once finished it looks much better even with the damage and the darkening on the edge.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the plateau finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I sanded out the tooth marks and chatter with 220 grit sandpaper until it was smooth.I polished the stem with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with an Obsidian Oil impregnated cloth. It removes the dust and also gives the sanding pads some bite. By the final pad it was looking quite good.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This rare and unique Jack H. Weinberger Sideways Volcano is a great looking pipe. The beautiful grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite taper stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 inches, Outside diameter of the bowl: 2 ½ inches x 2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 113 grams/3.95 ounces. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Restoring a Castello Old Antiquari KKKK Swan Neck Bent Billiard

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By Steve Laug

A week or so ago I traded some pipes for the two Castello Pipes below. The fellow I traded them with and I both felt we got a great trade. I chose to work on the bottom pipe in the photos below next. It is a sandblast finished Castello that is quite stunning. It is stamped on a smooth panel on the underside of the shank and reads US [followed by] Castello [over] Old Antiquari [followed by] Made in Cantu [over] Italy. That is followed by Kino in script in an oval. The bowl had a light cake and smelled primarily of Virgina tobaccos. There was some light lava on the smooth rim top but the inner and outer edge looked very good. The sandblast finish was dusty but the sandblast grain was beautiful. The acrylic stem has a white Castello bar on the topside of the taper. On the underside it is stamped Hand Made [over] Castello. There was a Softee Bit protector on the stem that had bite marks in it so I was a bit worried what might be underneath. When I removed it there was some light build up along the inner edge of the rubber bit guard but the acrylic was free of any bite marks or chatter. When the pipe arrived, it was in the Castello original box with the rich wood colour. The box is hinged on the back of the box and has no damage on the box but a tear on the back right corner of the lid. The hinge was in good condition. The top of the box has the Castello Castle logo with Trade on the left side and Mark to the right of the mark. Underneath that it is printed Castello [over] Artigianato Della Pipa – Cantu. On the end of the box it is stamped with the Castle logo followed a box with CASTELLO [over] a box for a shape or pipe shape/line designation. Underneath it is stamped Made in Italy.I opened the box and took a photo of the pipe inside. The inside of the cover it is stamped with the logo over PIPA CASTELLO [over] Made in Italy. The box had a cream coloured yellowish suede leather material with the same logo and stamp. The stem had a Softee Bit in place that I removed before I took the photo below.I took photos of the pipe itself to give a sense of what was needed in the cleanup of the bowl and shank. I would need to ream and clean the internals of the bowl and shank. The stem had grime on it where the edge of the Softee Bit was on the stem. There was no tooth damage or chatter on the acrylic surface. I took a photo of the bowl and the rim top. You can see the light lava on the rim top, slightly heavier toward the backside. You can also see the cake in the bowl. It is light to moderate in terms of thickness. The stem surface is undamaged on both sides ahead of the button. Other than the grime left behind by the Softee Bit the stem looks very good.I took a photo of the stamping on the underside and stem. It is clear and readable as noted above. I removed the stem from the shank and tried to capture a bit of the beauty of the birdseye grain on this lovely piece of briar. The grain is the same on both sides with cross grain on the front of the bowl, the back of the bowl and the underside of the shank at the end.I checked on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-castello.html) and found a section on the Old Antiquari. It also had some information on the family line of the Scottis. I included that information below the screen capture of one of the pipes.Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

A great history of the brand is available on Pipedia (https://pipedia.org/wiki/Castello). It is worth a read.

I did a google search on the Castello Old Antiquari Swan Neck Billiard and found a link to an apple shaped Castello Old Antiquari pipe with a very similar profile along the underside of the shank (https://www.smokingpipes.com/pipes/new/castello/moreinfo.cfm?product_id=345891). Chuck Stanion has a brilliant description of the pipe that easily applies to the pipe that I have in hand here. I quote:

The heel of this Castello Apple is quite long, adding to the goose-neck quality of the shape’s silhouette, but it has not been flattened for sitting, so you’ll need a pipe stand. The smooth rim matches the highlights of the sandblast perfectly, and is brightly contrasted by the pure-white mouthpiece. The blast is craggy and deep, offering substantial hand comfort for long smoking sessions. – Chuck Stanion

Now it was time to work on the pipe. I started my work by reaming the pipe. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. I scraped the smooth rim top with the Fitsall Knife edge. I was able to get the thick grime off. I scrubbed it down with a damp paper towel and it looked much better.I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I polished the rim top with micromesh sanding pads. I dry sanded with 1500-12000 grit sanding pads. I wiped the rim top down after each pad with a damp cloth to remove the debris. I touched up the rim top with a Cherry stain pen to match the smooth patch on the bottom of the shank. I scrubbed the externals of the bowl with undiluted Murphy’s Oil Soap and rinsed it off with warm water to remove the soap and the grime. I dried it off with a soft cotton towel. It looked much better at this point and the grain really stood out on the bowl sides. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The stem was in such good condition that I polished the acrylic stem with the higher grit micromesh sanding pads – 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Castello Old Antiquari Sandblast KKKK Swan Neck Bent Billiard with a taper acrylic stem looks amazing after the work on it. The briar is clean and the blast really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The finish really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Old Antiquari Swan Neck Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/1.62 ounces. I will soon be putting this pipe on the rebornpipes store in the Italian Pipe Makers section. It should make a great smoker that the next steward will enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Castello Collection Occhio di Pernice ¾ Bent Egg

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By Steve Laug

A week or so ago I traded some pipes for the two Castello Pipes below. The fellow I traded them with and I both felt we got a great trade. I chose to work on the top pipe in the photos below. It is a smooth finished Castello that is quite stunning. The fellow called it an Oom Paul but to me it is more of an egg with a ¾ bent to the shank and stem. It is stamped on the left side of the shank and reads Castello [over] Collection [over] Carlo Sciotti signature extending onto the underside. Underneath the signature it is stamped Occhio di Pernice [over] Kimo in script in an oval. Mid shank on the underside it is stamped US. On the right side of the shank it reads Made in Cantu [over] Italy. The bowl had a light cake and smelled primarily of Virgina tobaccos. There was some light lava on the rim top but the inner and outer edge looked very good. The finish was dull but the grain was beautiful. The acrylic stem has a white Castello bar on the topside of the taper. On the underside it is stamped Hand Made [over] Castello. There was a Softee Bit protector on the stem that had bite marks in it so I was a bit worried what might be underneath. When I removed it there was some light build up along the inner edge of the rubber bit guard but the acrylic was free of any bite marks or chatter. When the pipe arrived, it was in the Castello original box with some light water marks and damage but still the rich wood colour. The box is hinged on the back of the box and has no damage on the box or the hinge. The top of the box has the Castello Castle logo with Trade on the left side and Mark to the right of the mark. Underneath that it is printed Castello [over] Artigianato Della Pipa – Cantu. On the end of the box it is stamped with the Castle logo followed a box with CASTELLO [over] a box for a shape or pipe shape/line designation. Underneath it is stamped Made in Italy.I opened the box and took a photo of the pipe inside. The inside of the cover it is stamped with the logo over PIPA CASTELLO [over] Made in Italy. The box had a cream coloured yellowish suede leather material with the same logo and stamp. The stem had a Softee Bit in place that I removed before I took the photo below.I took photos of the pipe itself to give a sense of what was needed in the cleanup of the bowl and shank. I would need to ream and clean the internals of the bowl and shank. The stem had grime on it where the edge of the Softee Bit was on the stem. There was no tooth damage or chatter on the acrylic surface. I took a photo of the bowl and the rim top. You can see the light lava on the rim top toward the back surface and left side of the bowl. You can also see the cake in the bowl. It is light to moderate in terms of thickness. The stem surface is undamaged on both sides ahead of the button. Other than the grime left behind by the Softee Bit the stem looks very good.I took photos of the stamping around the shank sides. It is clear and readable as noted above. I removed the stem from the shank and tried to capture a bit of the beauty of the birdseye grain on this lovely piece of briar. The grain is the same on both sides with cross grain on the front of the bowl, the back of the bowl and the underside of the shank at the end.I checked on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-castello.html) and found a section on the Occhio di Pernice. It also had some information on the family line of the Scottis. I included that information below the screen capture of one of the pipes.Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

A great history of the brand is available on Pipedia (https://pipedia.org/wiki/Castello). It is worth a read.

I did a Google search for the Castello Collection Occhio di Pernice line of pipes and found an interesting conversation on the Brothers of the Briar site where the brand was clearly defined and explained (https://www.brothersofbriar.com/threads/castello-question.3661/). I quote:

Castello Collection Occhio di Pernice

The mark “Occhio di Pernice” was born in the beginning of ‘ 80. Before, pipes featured by this particular cut were catalogued as “Collection”. Since January 2003 “Occhio di Pernice” has been graded using the classical “K” system.”

Occhio de Pernice means Eye of the Partridge, or birdseye. It is a special designation within the Collection line for crosscut pipes that have remarkable birdseye. Previously, Ochio stamped pipes were a grade of Collection line pipes unto themselves – meaning there was no differentiating level of quality at least as far as nomenclature went. A Collection pipe with spectacular birdseye was graded Occhio, and an Occhio was an Occhio was an Occhio, even though the quality of the pieces ranged widely. Now the Occhio is still a special classification within the Collection line, but they are also graded with the K designations to note differing grades of quality.

If your pipe is not stamped “Occhio de Pernice” it is not an Occhio, regardless of date. It may or may not be worth as much as a Collection pipe, depends on the quality of the individual pipe.

From that information I knew that the pipe was made between 1980 and 2003 when the K system was added.

Now it was time to work on the pipe. I started my work by reaming the pipe. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls.I scraped the walls of the shank with a pen knife. I then cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I scrubbed the externals of the bowl with undiluted Murphy’s Oil Soap and rinsed it off with warm water to remove the soap and the grime. I dried it off with a soft cotton towel. It looked much better at this point and the grain really stood out on the bowl sides. I polished the briar with micromesh sanding pads. I dry sanded it with 1500-12000 grit sanding pads and wiped the bowl down after each pad with a damp cloth. By the final pads the briar really had a shine and the grain really stood out. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The stem was in such good condition that I polished the acrylic stem with the higher grit micromesh sanding pads – 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Castello Collection Occhio di Pernice Bent Egg with a taper acrylic stem looks amazing after the work on it. The briar is clean and the grain really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The birds eye almost winked at me. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Collection Occhio de Pernice really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 76 grams/2.68 ounces. I will soon be enjoying this beautiful pipe with a bowl of Balkan Sasieni that I brought home from my recent trip to the Oregon Coast. It should make a great smoker that I will enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Restoring a Comoy’s Consort 1057 Rhodesian with an Acrylic Saddle Stem

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Blog by Steve Laug

The next pipe on the table is a great looking Bent Rhodesian with great grain around the bowl. It has a well shaped variegated acrylic stem. We purchased it from an estate sale in Spring Branch. Texas, USA on 02/29/2024. I have included the photos below that the seller sent to me so I could see what the pipe looked like. When the pipe arrived Jeff took photos of it before cleaning it up. Here is what we saw. The pipe is stamped on the left side of the shank and reads Comoy’s [over] Consort. On the right side it is stamped Made in London in a circle [over] England. Underneath the COM stamp is the shape number 1057. To the left of that next to the stem shank junction it is stamped with a letter M. The acrylic stem has the newer Comoy’s C logo worn decal on the left side of the saddle. The bowl had been reamed recently and the inner edge of the bowl looked very good. The rim top has some grime and some lava on the surface. There were oils and grime ground into the bowl sides gives the finish a flat look though there is some great grain. The shank has a slight curve to it giving the pipe a Bent Rhodesian shape. The bend of the saddle stem matches the curves of the bowl and shank. The variegated rose acrylic stem is a dirty and has some light tooth chatter on both the top and underside of the stem just ahead of the button.He took photos of the pipe’s bowl and rim top to show the reamed bowl and the spotty lava coat overflowing onto the top. He also took photos of the stem to capture its condition before clean up. He took photos of the sides and heel of the bowl to show the rich grain around the bowl and the amount of grime ground into the surface of the briar.   He took photos of the stamping on the sided of the shank. It is clear and quite readable. It reads as noted above. You can also see the decal of the Comoy’s logo on the side of the stem. It is worn off in places but still identifiable. I knew the pipe was probably newer and a Cadogan period pipe by the style of the stamping, the line and the acrylic stem but I wanted to see if I could get a cleared date on the pipe. I turned to Pipedia’s guide for dating Comoy’s pipes and have included what I found below (https://pipedia.org/wiki/Comoy%27s_Dating_Guide#%E2%80%9CMade_In%E2%80%9D_Stamp). I quote the pertinent section –

Made in London England

Appears in two versions. This is again stamped in a circle with “MADE” at the top, “IN” in the middle, and “LONDON” at the bottom, with “ENGLAND” in a straight line beneath. It can be assumed that this stamp was first used in the export drive in the early 1950s. On a Bulldog Sandblast from the early 50s the Comoy name no. 2 above was used together with “MADE IN LONDON” over “ENGLAND”. There are no known examples of pre-WW II Comoy’s stamped in this way. The second version is the same as above but in a “rugby ball ” shape…

I was correct in assuming it is Cadogan produced the English line. The Rhodesian I am working is a Comoy’s shape 1057. It is a real beauty and the variegated stem looks very good with it. Now it was time to work on it.

 Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with shank brushes, pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and rinsed it with warm water to remove the soap and debris. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim look quite good with just some small scratches. The stem looks clean of debris and grime. There are light tooth marks and chatter on both sides of the stem.I took photos of the stamping on the sides of shank. The stamping is clear and readable (much clearer in person than the photos show). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe. I started polishing the bowl by sanding it with 320-3500 grit sanding pads. I wiped the briar down with a damp cloth after each pad to remove the sanding dust. It looked better and the scratches disappeared. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads to smooth out the chatter on the surface of the stem.I polished the acrylic with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Comoy’s Consort 1057 Rhodesian and took it to the buffer. I worked over the bowl and stem with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax on the wheel and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top and edge looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The rich reddish, brown bent Rhodesian is a beautiful take on a classic shape. The polished acrylic saddle stem looks really good with the rich reds of the briar. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.76 ounces/50 grams. I will be putting it on the rebornpipes store in the British Pipe Makers and Companies Section shortly, if you are interested in adding it to your collection. This Bent Rhodesian looks and feels great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Replacing a Broken Tenon & Restoring a Family Heirloom Pioneer Meerschaum

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Blog by Steve Laug

While I was travelling in Nepal I was contacted by a fellow here in Vancouver about restoring a pipe that had originally belonged to his grandfather. We planned on getting together once I was home. I called and within a few hours he was at the door with the pipe. We are dog sitting my daughter’s dog Frank and he rang the alarm to let us know someone was at the door. I met him on the porch and looked over the pipe. He lovingly took it out of his pocket and showed me the hard case in his hands. It was a good looking black hard case that was in good condition with a few wear marks on the surface. Little did I know what I was getting into with this restoration.He handed it to me and I opened the case. This is what I saw. The case bore a Pioneer Genuine Block Meerschaum label on the inside of the cover. It had the classic Pioneer covered wagon logo below the words. The bowl had some colour/patina on the shank and bowl. The rim top was dirty with tars. There were some small cracks in the shank ahead of the Sterling Silver band on it. The band was oxidized and dirty with black tarnish. The stem was acrylic. The bone tenon was snapped off in the shank but the stem end was clean and open threads. The bowl was dirty as was the inside of the stem.I took the pipe in to work on. I would call the owner once I had finished it. I had a few pipes in the queue ahead of it so I was slow getting started. Between that and the shortened attention span due to the jet lag of many time changes on the journey home I did not start working on it until Friday, March 1. I took it out of the case and brought it to the table. I took photos of the pipe to show its condition at this point. You can see the grime and dirt ground into the bowls sides and heel. Looking carefully at the left side where the shank joins the bowl there appears to be some signs of small cracks. The bowl also had some carved flowers on the bowl side on the right side of the bowl.I took photos of the rim top and bowl to show the build up of tars and oils on the top and edges. You can also see the snapped tenon in the photos below.I took a photo of the heel of the bowl to show the developing patina on the curves of the bowl bottom. It is a pretty pipe.I tried to loosen the broken bone tenon with a little alcohol around the edge of the tenon and the mortise. I put the alcohol in with an ear syringe. I examined it and found that the tenon had been glued in place. There was a thick coat of glue on the tenon and oozing out at the top of the mortise. I examined it and saw a lot of small hairline cracks in the shank coming from under the band. I think that when the shank cracked many years ago someone had glued the tenon in the shank to strengthen the shank. The fact that the tenon was glued made the next steps tricky. I was worried that if I drilled it out I might crack the shank worse. I put a bit in the drill and carefully turned the bowl onto several different drill bits by hand. I was able to remove some of the tenon but I stopped after the 11/64th drill bit. My concern was that if I went any further I would break the shank.I stopped the drilling and worked on the rest of the tenon with hand files. It was slow and tedious work to remove the glued remnants of the bit from the shank. I used round, oval and half circle files to open the mortise and thin down the tenon pieces. I spent over eight hours slowly and carefully filing out the broken tenon and opening the shank for the new tenon. I polished the meerschaum bowl and shank with micromesh sanding pads to minimize the scratches. I was able to polish out many of them. There was no way to remove all of them without damaging the shape of the bowl. I opted to leave them as they are a part of the pipe’s story. I used 1500-12000 grit sanding pads to smooth it out and polish the meerschaum and the silver band. Each sanding pad brought more shine to the surface of the bowl and shank. I waxed the bowl with Clapham’s Beeswax/Carnauba mix. I covered the bowl and the shank with the wax and once it dried I buffed it off with a soft cloth to raise a shine. I changed my original plan to use another bone tenon when I could not completely, safely remove the old tenon. I smooth out the mortise sides with the files so that I could use a different push tenon instead of a threaded one. I had a Delrin tenon that would work with some slight adjustments. I set the bowl aside and turned to work on the stem.I used a Dremel and sanding drum to reduce the diameter of the threaded portion slightly, knocking off the highspots on the threads. The fit was perfect in the stem. I put a drop of clear CA glue on the tenon and pressed it into place. I shortened the tenon on a topping board with 220 grit sandpaper to remove the excess length for a good fit in the shank. Once I finished shortening it I polished the tenon with micromesh pads to make a smooth fit in the shank.This Pioneer Bent Billiard Meerschaum is finally finished. There were points in the process that I really wondered if I had bit off more than I could chew. It was a painful process to see the bone tenon that had been glued in slowly – and I mean very s l o w l y take shape and open the mortise to receive a the new tenon. The pipe has a rich patina on the shank and developing up the bowl sides. The polished acrylic taper stem adds to the mix. I put the stem back on the bowl and hand buffed the pipe with polish on a soft cloth. I did not want to chance damaging it on the wheel. I gave the bowl and the stem multiple coats of Clapham’s Beeswax and buffed it with a clean microfiber cloth to raise the shine. The finished Pioneer Meerschaum Bent Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. Thanks for walking through the restoration with me as I worked over this challenging meerschaum pipe. I am going to call the pipeman who owns it later today as I know he is excited to see it. Thanks for your time.