Repairing a Broken Tenon on a Birks Savinelli “Lollo”

Blog by Steve Laug

I received a call from a local pipeman who said he had broken the stem off of his favourite pocket pipe. He had been given my name by a local pipe shop. He stopped by and dropped off a small bag with the parts of his pipe in it. He had dropped the pipe down the stairs and it had bounced down to the bottom in two pieces. He was able to remove the broken tenon but the damage was done. The pipe was stamped Birks and next to that it was stamped “Lollo” over Savinelli over Italy. The pipe was actually in really good shape. The bowl was clean and the briar had some nice grain all around the sides, top and bottom. The rim was clean and there was a very light cake inside. The broken tenon had a stinger in the tenon that he wanted to preserve. The stem was oxidized and showed some tooth chatter on both sides near the button. I told him I would have a look at the pipe and decide whether to replace the tenon or the stem. He was fine either way as long as the pipe was the same when he picked it up. I put the parts of the pipe on my work table and took photos of the pipe before I started working on it. I went through my box of tenons and found one that was the proper size for the mortise. I use threaded replacement tenons on stems like this. I used a Dremel and sanding drum to smooth out the rough edges of the broken tenon left on the stem. I used a sharp knife to bevel the edge of the airway in the end of the stem. Beveling it keeps the drill bit centred when I drill out the airway for the threaded end of the tenon.I chucked a drill bit the same diameter as the threaded end of the replacement tenon. The photo below shows the tenon on the end of the drill bit. I lined it up before drilling it so that the stem was straight and the airway would not be curved. I drilled the airway to the same depth as the threaded end of the tenon. Once the airway was straight I used tap to cut threads in the airway in the stem so that I could turn the new tenon in place. I put a drop of glue on the threads of the tenon and quickly turned it into the stem until it sat flush against the face of the stem. I pushed the stinger into the tenon end and aligned it so that the slot in it was facing the top of the stem. I checked the alignment on the new tenon and all was straight and ready.The oxidation on the stem really showed up under the bright light of the flash. I polished the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and gently worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the pipe when I was buffing to polish the bowl. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl and stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is the first little Savinelli “Lollo” I have worked on. It is well made and a beautiful piece of briar. The dimensions of the pipe are: Length: 4 inches, Height: 1 1/2 inches, Diameter of the bowl: 1 1/4 inches, Diameter of the bowl: 3/4 inches. I will be calling the pipeman who dropped it off for repair. I think he will enjoy his pipe!

Wally Frank Pipe Pump Kit – Vintage Pipe Cleaning Kit, Wally Frank, NYC

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Blog by Steve Laug

My brother Jeff is really good at finding tobacciana items that are intriguing and this is certainly one of them. He sent me a link to this item on eBay to see what I thought. Of course I was hooked and said let’s go for it. He contacted the seller and made an offer and today he informed me that we now own the item. The seller described the item and included the photos that follow in his ad. “Here we have a nice vintage Wally Frank pump pipe cleaner. Still in nice condition, though the box is in distressed condition. Please check out the photos. The little cup that the dirty water goes into is missing but almost any kind of cup or the sink would work and there is no cleaner liquid in bottle. The empty bottle of pipe elixir and the cover of the box are cool in and of themselves. Would be a nice one to add to your collection. This kit was originally sold through Wally Frank Ltd’s mail order department or in either of its two New York City stores.”

The cover of the box shows an illustration of the pump with a pipe in place in the pump mechanism. It says that the pump kit cleans, sweetens and deodorizes the pipe. The box says Wally Frank Pipe Pump Kit is for real pipe hygiene. It puts the OK in Pipe SmOKing. Along with that description is the address for the Mail Order Department along with the stores in New York City. The box is a little frayed and worn around the edges and missing one end on the box top.The inside of the lid reads: DIRECTIONS For Real Pipe Hygiene. It gives the directions on how to use the Pipe Pump.

Remove all tobacco from the bowl of the pipe.
Place bowl of pipe directly over pump intake and using the thumb screw tighten down until bowl is firm and airtight.
Pour enough cleaning fluid into glass container to cover the tip of the pipe stem.
Placing stem of pipe in fluid, pump until you feel sure that the pipe is sufficiently cleansed. (If the fluid should become very dirty, repeat operations 3 and 4.)
Then remove pipe from glass container and continue pumping air for a few second to dry out the bowl and stem of the pipe. THE PIPE NOW WILL BE SWEET AND ODORLESS ENABLING YOU TO ENJOY PIPE SMOKING AT ITS BEST.
Pump can be adjusted by tightening or loosening the hexagon nut at the end of the plunger.

Reorder Wally Frank Pipe Elixir when present supply is exhausted from Wally Frank, Ltd., 150 Nassau St. New York 7, N.Y. 4oz. Bottle 49 cents Postpaid. Use only the Wally Frank Pipe Elixir for Best Results. Do Not Use Elixir on Meerschaum Pipes.The seller included pictures of the inside of the box. It included the pump unit and the Elixir bottle. It was missing the glass jar that the stem sat inHe also included pictures of the pump unit and also the empty bottle of pipe Elixir. The bottle reads: Wally Frank Pipe Elixir for cleaning and sweetening briar pipes. The only fluid that gives perfect results with the Wally Frank Pipe Pump. For use in briar pipes only. The address follows.I did a bit of hunting on Google and found pictures of another Pipe Pump Kit. It was complete so I had an idea of what the missing bottle looked like in my boxed set. I am looking forward to getting the Pipe Pump package from my brother so I can try it out. The concept looks like it would work. I am wondering if I could pump isopropyl alcohol through the stem, shank and bowl and clean it out. It almost seems like it could do a similar job to a retort. When I get it I will work over a few pipes with it and see what I can find out about it. Thanks for looking. When I find stuff like this I love sharing it with folks who might possibly be interested in it as well. Thanks for reading.

Cleaning up a Whitecross Real Cherrywood Bent Billiard

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Blog by Steve Laug

On one of my brother’s visits to an antique shop near his home he picked up a batch of pipes. The owner of the shop through in this little one as a freebie. It is a Ropp like cherry wood pipe. It has the cherry bark on the bowl and the remnants of bark on the shank. The stem is lightly oxidized but otherwise is in decent shape. There were not any tooth marks or chatter on it. The shank is screwed into the bowl and the fit is tight and aligned. The rim top has some burn and peeling on it but otherwise it is clean. The inner and outer edge of the bowl is very clean. The pipe has been lightly smoked but there is no cake in the bowl. It is stamped on the smooth underside of the bowl as follows: Whitecross over Real Cherry over Made in France. Jeff figured it was not worth cleaning up but there is something about these folksy Cherry wood pipes that intrigues me and I am a sucker for them. I took these photos before I worked on the pipe. The next photo shows the stamping on the underside of the pipe. The Made in France stamping makes me fairly certain that this is a Ropp brand pipe. It has all the components of a Ropp and the cherry wood look of the pipe is all Ropp.I unscrewed the shank from the bowl to clean up the interior of the shank and open area under the air hole in the bottom of the bowl. I cleaned it with alcohol, pipe cleaners and cotton swabs. I was surprised at how little dirt, tar and oil had built up there. I cleaned the airway in the shank and stem with pipe cleaners and alcohol.I cleaned up the rim top and edges with micromesh sanding pads. I wet sanded it with 1500-2400 grit micromesh pad and dry sanded it with 3200-12000 grit pads. I was able to remove all of the lava on the rim edge and the peeling edges of varnish. When I was finished the bowl looked really good. I rubbed the Cherry wood down with Before & After Restoration Balm. I used my fingers to rub it into the bark and the bare parts of the pipe. I wiped it down with a soft cloth and hand buffed it with a shoe brush. I rubbed the shank down with the Balm and buffed it with the shoe brush as well. I put the shank on the pipe and buffed it again with the shoe brush. I polished out the vulcanite stem with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and gently worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the pipe when I was buffing it so that the bark would remain intact on the bowl and shank. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a shoe brush to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is a neat little Ropp style Cherrywood pipe. The dimensions of the pipe are: Length: 5 1/2 inches, Height: 1 3/4 inches, Diameter of the bowl: 1 5/8 inches, Diameter of the bowl: 3/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

A Tricky Shank Repair on a Design Berlin Shirwitz Volcano Churchwarden

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Creative solution to a knotty problem on this cracked shank that was plateau briar. Well done Charles

I was contacted recently by a DadsPipes reader with a request to look at his favourite pipe and determine what could be done to repair a crack running up the shank. I’ve repaired quite a few cracked shanks, but this pipe would prove to be a unique challenge.

As you can see in the pics below, this is not your ordinary churchwarden pipe. This Design Berlin Shirwitz Volcano has the characteristic long stem of the genre, but there would be no fitting a standard shank band to this beautiful piece of briar.

The pipe arrived on my worktable in good, but a little grimy, condition. It is a beautiful piece, with a graceful organic flow and lovely straight grain underneath the grease. The stem was oxidized with a bit of tooth chatter and calcium buildup, but should clean up just fine.

The rim of the volcano shaped bowl, ironically, was…

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What is the unique material that forms a Gutta Percha Pipe

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Blog by Steve Laug

A friend on Facebook contacted me about an older Cavalier pipe I worked on recently with a suggestion that it might be made out of Gutta Percha rather than Bakelite as I suggested in the restoration blog. It was a pipe with a stem and base unit made out of a dark hard material and a pressure fit wooden bowl. The stem and end cap were all a single unit. Nothing, other than the bowl was removable. When I first picked it up to work on it, I assumed it was vulcanite and soaked it in a deoxidizer bath. The colour was constant. I took it out, dried it off and tried sanding what I thought was oxidation from the base. Nothing happened other than adding many scratches to the material. The more I worked with the material the more I realized that it was not vulcanite but was something else. From my experience cleaning up many older pipes, I assumed that it was Bakelite. But even then I was not sure about my assessment. When I received the message about it potentially being Gutta Percha I had to go and look at what that was. I had no memory of that material (or so I thought). After reading as much about the material as I could find, I think he is correct – Gutta Percha it is. Here is a link to the blog on the restoration of the pipe. https://rebornpipes.com/2017/11/13/restoring-an-interesting-old-bakelite-cavalier/. I am including some of the material I read for your reference. Certainly, I am not the only person who knows next to nothing about Gutta Percha. My friends suggestion left me flummoxed as to what that was. I went through the old memory bank to see if I could recall anything about the material. Surprisingly one memory came back. The only Gutta Percha I recall was the hard core in older golf balls. As a kid, I remember taking balls apart getting to the hard core but I cannot recall what the material looked like. I do remember it being hard and that it bounced. I remember my Dad (or someone) saying that it was Gutta Percha. That was the extent of my memory. But I don’t recall ever hearing about the material being used on pipes and I still really had no idea what it was.

That led me to do some research on the web to see what I could find out about the material. (Honestly, I don’t know what I would do without Google. I don’t know how I survived college and graduate school without it.) The first link I found and turned to was on Wikipedia (https://en.wikipedia.org/wiki/Gutta-percha). I quote large portions of that article below to set the base for understanding the material’s composition and origin.

Scientifically classified in 1843, it was found to be a useful natural thermoplastic. In 1851, 30,000 long cwt (1,500,000 kg) of gutta-percha was imported into Britain.

During the second half of the 19th century, gutta-percha was used for myriad domestic and industrial purposes, and it became a household word (emphasis mine). In particular, it was needed as insulation for underwater telegraph cables, which, according to author John Tully, led to unsustainable harvesting and a collapse of the supply.

According to Harvey Wickes Felter and John Uri Lloyd’s Endodontology: “Even long before Gutta-percha was introduced into the western world, it was used in a less processed form by the natives of the Malaysian archipelago for making knife handles, walking sticks and other purposes. The first European to discover this material was John Tradescant, who collected it in the Far East in 1656. He named this material “Mazer wood”. Dr. William Montgomerie, a medical officer in Indian service, introduced gutta-percha into practical use in the West. He was the first to appreciate the potential of this material in medicine, and he was awarded the gold medal by the Royal Society of Arts, London in 1843.”

…In the mid-19th century, gutta-percha was also used to make furniture, notably by the Gutta-Percha Company (established in 1847). Several of these ornate, revival-style pieces were shown at the 1851 Great Exhibition in Hyde Park, London. When hot it could be moulded into furniture, decorations or utensils (emphasis mine).

It was also used to make “mourning” jewelry, because it was dark in color and could be easily molded into beads or other shapes (emphasis mine). Pistol hand grips and rifle shoulder pads were also made from gutta-percha, since it was hard and durable, though it fell into disuse when plastics such as Bakelite became available (emphasis mine). Gutta-percha found use in canes and walking sticks, as well.

The material was adopted for other applications. The “guttie” golf ball (which had a solid gutta-percha core) revolutionized the game. Gutta-percha remained an industrial staple well into the 20th Century, when it was gradually replaced with superior (generally synthetic) materials, though a similar and cheaper natural material called balatá is often used in gutta-percha’s place. The two materials are almost identical, and balatá is often called gutta-balatá.

It seems that I have unwittingly worked on several pipes made of this material over the years and had no clue what they were made of. I figured that they were all made of some form of Bakelite, which is actually a far newer product than Gutta Percha. One of those pipes that stands out to me was a tiny salesman’s pipe that was a carved figural pipe. Even though it was very small, the features and hair on the head were well defined. The close up photos below show the stamping on the pipe. The first photo shows the stamp on the left side of the shank reading Bob’er. The second photo shows the stamping on the left side of the neck and chin of the figure reading Reg. US.Pat.Off. The final photo shows the stamping on the right side neck and chin reading Des.Pat. 71062. When I researched the number online, I was unable to find any pertinent information on the patent. Following the close up photos, I have included photos of the pipe from a variety of angles. Perhaps some of you who are reading this can give me some information.I decided to search for other examples of pipes made of Gutta Percha. I found a surprising number of shapes and sizes that were available during that time. I have included some of them below to give a general idea of what they were like and the wide variety of shapes manufactured. I am sure that many of you can add other examples to this blog.

The first of these is a photo of revolver pipes – a Gutta Percha base and stem unit with a wooden/briar bowl. The examples in this photo show the variety of even this pipe shape.The second photo shows another figural. It is far more detailed and refined than the Bob’er that I included above. The bowl is wooden/briar cup insert. It is taken from an auction site.The third is a decorative Eagle claw with a wooden/briar bowl. The hatch marks on it are very similar to that on the Bob’er.The fourth is a risqué, decorative woman’s leg pipe. The bowl is briar/wood that fits into the Gutta Percha leg. The top of the base is a garter that holds the stocking on the leg that is below. The base ends with a shoe that forms the mouthpiece for the pipe.The final two examples are also from an auction house. I am including them here because of their uniqueness and the details of each pipe. The first is a detailed rifle stamped Defender with a wooden/briar bowl. The second is a footballer (American style) grabbing onto a ball as he slides on the ground.The fact that Gutta Percha could be molded and cast easily, made many variations possible for pipe makers. You can see from the photos I picked from the net, that the detail and shaping can be very meticulous. The only limitations seem to be the talent of the mold or pattern maker. I am amazed at the variations that artisans came up with for the pipe bases in the mid-19^th century. The variety of the pipes also extends to the size of the pipe. I have held miniature cast face pipes and I have seen larger pipes similar to the Cavalier pictured at the beginning of this blog. I raise my pipe to the pipemen and makers who put these pipes on the market. I enjoy both the process of smoking them and looking at them again and again. Thanks for humoring this pipeman in reading this blog. Cheers.

Breathing new life into a SON Freehand – an early pipe by Eric Nording

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Blog by Steve Laug

When my brother Jeff saw this pipe he went for it. I am not sure if he bought it on one of his travels or on EBay but it is the kind of pipe that catches his attention. The grain on the bowl is a mix of flame, straight and swirled patterns. The stain on the bowl is dark from the top of the bowl down about ½ inch all around the bowl. It similar to other pipes from the 60s that had a bit of a flume finish on the top edges of the bowl. The plateau on the top of the rim and the end of the shank are blackened and the dark rough plateau in those spots works well with the reddish brown stain on the bowl. The pipe was dirty with a thick cake in the bowl and an overflow of lava on the rim top filling in much of the plateau top. The stem was dirty with some built up calcification on the tenon and around the rings on part way up the stem. This is visible in the photo below. The stem was heavily oxidized and was a brownish green colour. There was tooth chatter and tooth marks on both sides of the stem near the button. Jeff took some photos of the pipe before he did his cleanup. The next photo shows the rim top. You can see the cake in the bowl and the overflow of lava and grime that filled in some of the ridges and grooves in the plateau.The grain on the bowl though dirty, showed promising patterns – straight grains and flame. There were also some swirls in the grain. The photos below show what the finish looked like and under the grime it looked good. There was a flaw in the grain on the right side of the bowl (shown in the second photo below). I have circled it in red. The stamping on the underside of the shank is very readable. It reads SON over DANMARK over the number 5. At this point I had no idea who the maker of the SON brand was. I would need to do a bit of research to figure out who the maker was. The style though was very 1960s era but I had no proof of that at the moment.Jeff took some photos of the insert stem showing the calcification on the tenon and in some of the rings on the vulcanite stem. The oxidation is also very visible in the vulcanite. You can also see the grime in the grooves of the plateau on the end of the shank.The photos of the stem show a lot of tooth chatter on both sides of the stems. There are also some tooth marks on the button top and bottom.I decided to do a bit of research on the brand to see who made the SON brand. I looked first on Pipephil’s site http://www.pipephil.eu/logos/en/logo-s10.html. I quote from a note on the site next to photos of the stamping on the pipes of that brand.

“The brand’s name stems from a partnership between Soren Skovbo and Erik Nording. It lasted for two years in the mid-1960s before the partnership ended and the brand ceased. That dates this pipe to the 1960s.”

I looked on Pipedia for further information: https://pipedia.org/wiki/N%C3%B8rding. In the listing of pipemakers by country the entry for SON linked back to Nording pipes. I went to that page and read the following information. I have included a portion of that article below that gives the pertinent connections.

Long before he graduated from engineering school at age 25 he was a more experienced pipe smoker than most men his age. He frequented a pipe shop in Copenhagen and often had his pipes repaired there. “The guy who did the repairs in that shop” says Nording. “could see that it was a good business, and he wanted to start his own pipe making shop.” That repairman’s name was Skovbo. One day he approached the young Erik Nording with a proposition. “You are a blacksmith and an engineer,” Skovbo said to Nording. “You must know a lot about machinery. Can you make me some pipe making machinery?”

“I told him I could make anything he wanted,” says Nording. “But I didn’t have any money. So I borrowed S200 to buy some bearings, and I scoured junkyards for old broken machinery. I bought inexpensive housings and put in new bearings and new shafts.” It was Nording’s first contract and he wanted to get a good start, so he took great care in making the best possible tools for the pipe maker. “I made him a little polishing machine, and a lathe, and a sander for shaping pipes.” When he had everything put together and running perfectly, he called Skovbo and told him his machinery was finished.

“He came out and looked it over,” says Nording. “He turned on the electricity and watched everything run. He had some blocks of wood with him, and he tried everything out. Finally he looked at me and said, ‘It’s exactly as I wanted. Perfect. How much do I owe you?’ I told him the price—I don’t remember how much it was, but it was very inexpensive.”

Skovbo thought the price was very good. “That’s fantastic,” he said. “The price is right. Now I’ll start out for myself, make some pipes and when I earn some money I’ll pay you.”

It must have been a terrifically discouraging moment for a young man who had just completed what he thought was his first paying job in a new career. As Erik Nording now remembers that moment, sitting in a beautiful home that contains a pipe making shop large enough for 20 workers making tens of thousands of world-famous pipes, his face exhibits amusement at that memory. But back then, as a youngster trying to get a foothold in the world, his expression must have been more akin to horror.

“I told him that was not good enough,” says Nording. “I told him I was a poor man, I didn’t have any money, I needed to be paid for my work.” But Skovbo told Nording that he couldn’t pay him.

“Then I will keep the machinery,” said Nording. “I’ll make pipes myself.”

“You don’t know how to use this machinery,” said Skovbo. “You know nothing of pipe making.”

“Well, you’re not getting it. You should have told me before I did all this work that you didn’t have the money to pay for it.”

Skovbo thought it over. “Why don’t we start together?” he said.

That’s how Erik Nording became a pipe maker.

There are still a few of those early pipes around. “I saw some at a shop I visited a while back,” says Nording. “The shop owner offered to give them to me as mementos but I refused. They may be worth quite a bit of money to collectors. You never know”…

Those first pipes carried the name SON”, which was an acronym for the combination of the names Skovbo and Nording. Each of the partners borrowed $5,500 to get the business going, to rent a space and get the electricity turned on and to buy two bags of briar. Skovbo taught Nording how to make pipes, “but I didn’t have much time because I was still studying,” says Nording. “And I never got the chance to learn much from him, because shortly after we started he said that I would never be a pipe maker, he said that my hands had no skill for the craft, that I could never learn. I never understood how he could make such a judgment, but he did.”

To his credit, Nording shows no sign of triumph in the fact that he has proved Skovbo wrong by becoming one of the best-known pipe makers in the world. “He said that he would continue with SON pipes alone, that he no longer needed me,” says Nording. However, the partners had a legal agreement that whoever wished to dissolve the partnership first would leave the company to the remaining partner and be paid off without interest over five years. So Nording became the one to keep the company…

…Nording continued with SON pipes for only a year or two before changing the company name to Nording in the mid-’60s. “I figured nobody could ever take that name away from me,” he says. Nording’s were exclusively freehand shapes, graded from A, B, C, D, up to its highest grade, extra. Later an “F” grade was added—less expensive than the “A.”

Jeff worked his magic in cleaning up this pipe. He reamed it with a PipNet reamer and smoothed the walls of the bowl with a Savinelli Fitsall pipe knife. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim and shank with a tooth brush and Murphy’s Oil Soap to the oils and tars on the bowl, rim and shank. He rinsed it under running water. He dried it off with a soft cloth. The cleaning of the stem raised more oxidation in the vulcanite. The tooth marks and chatter was clean but visible. I took the stem off and put it in a bath of Before & After Stem Deoxidizer and totally forgot to take pictures of the pipe before I started.I did however; remember to take photos of the bowl to show its condition before I started my work on it. While the stem sat in the deoxidizer bath I worked on the bowl. I decided to start by addressing the flaw and the nick in the briar on the right side of the bowl. I wiped down the area around the damaged and flawed spot with cotton pad and alcohol. I filled in the flaw with clear super glue. Once it had cured I sanded the filled in area with a piece of 220 grit sandpaper to smooth out the repair and blend it into the rest of the briar. I decided to scrub the briar with Before & After Restoration Balm. I rubbed it into the briar with my finger working it into the plateau on the rim top and shank end. The product worked to lift the grime and debris out of the grooves of the briar. I rubbed it down and scrubbed it deeper into the grooves of the briar with a shoe brush. I polished the briar with a soft cloth to remove the balm from the briar. The photos below show what the pipe looked like after scrubbing the briar with the product. The balm helped to blend in the repaired area with the surrounding briar. The briar had a new life and the plateau on the rim top and shank end also looked alive. I set the bowl aside and turned back to the stem. I removed it from the soak in the Before & After Deoxidizer and wiped it down. I cleaned out the inside of the airway with alcohol to remove the product from the stem. I polished the stem with a soft cloth to remove all of the deoxidizer and give it a bit of a shine. It had removed much of the light oxidation though there were remnants in the rings and grooves above the tenon. There were still some spots of oxidation that needed to be addressed and the button needed to be reshaped on both sides to remove the tooth marks and chatter. The photos below show what it looked like at this point.I used a folded piece of 220 grit sandpaper to work on the tooth chatter and to reshape the edges and surface of the button. I worked over the spots of oxidation on the flat portions and on the rings and grooves in the turned stem with the sandpaper at the same time to remove it from the surface of the hard rubber stem.I polished out the sanding scratches and marks in the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the briar when I was buffing it so that the grooves of the rustication would not be filled in and make more work for me. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is a beautiful pipe. The dimensions of the pipe are: Length: 7 inches, Height: 3 1/4 inches, Diameter of the bowl: 2 inches, Diameter of the tapered chamber at the top of the bowl: 1 1/4 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

A Simple Restore – A Rich’s Cigar Store Italian Made Oom Paul

Refreshing a Damaged CAO Lattice Meerschaum Pipe

Restoring a Thorburn Clark Rusticated Bent Billiard

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Blog by Steve Laug

This is another pipe from one of the eBay sellers that I follow and check out their shops regularly. Yet again this favourite seller in England put up a pipe that I really like. I don’t have any idea how many of them I have purchased from him but this one caught my eye. This one is a small rusticated bent billiard that is another featherweight. Its diminutive size and delicate shape are a lot like the Orlik Dugout I bought from him as well. The rusticated finish has a textured and almost sandblast look to it. The contrast of dark and medium brown stains really worked well with the shape of the pipe. The pipe was stamped in a smooth box on the underside of the shank and reads THORBURN CLARK over MANCHESTER with the letter R at the shank end of the smooth portion. The photos below are the seller’s photos. They show the overall condition of the pipe and what it was that caught my eye. I looked up the brand on Pipephil’s site – http://www.pipephil.eu/logos/en/logo-t5.html. I found out that the brand was carved by a tobacconist in Manchester, England. The owner of the shop used to carve his own pipes. The shop closed in the 1970s. I clipped the pertinent section from the site and included it below. The stamping on the stem of the one I have is the same as the pipe in the second photo below.I did some more digging into the brand to see what I could find out and found a link to a blog about the brand. I quote in part from the blog: https://pipesmokersjournal.wordpress.com/tag/thorburn-clark/

“This is an intriguing pipe, and a little piece of obscure British pipe making history. Thorburn Clark was, from what I can deduce, from my extensive online Sherlocking, Manchester-based tobacconists from the 1920s until the 1980s/90s. Behind their shop was a small pipe workshop, where a tiny workforce of craftsmen toiled to create a range of beautiful handmade pipes, each stamped upon the stem with their distinctive logo of an intertwining T and C.”

Another link brought a bit more information and some confirmation to the puzzle http://pipesmokerunlimited.com/archive/index.php/t-3749.html

“Thorburn Clark was a tobacconist based in Bridge Street, Manchester, a side street off Deansgate for those who know the area. Unlike most outlets of its kind, which shipped in pipes from outside makers and then branded them with the shop name, it seems that they had a small workshop attached to the premises where they crafted their own pipes.”

It was interesting to know that the pipe I had in hand was a pipe shop made pipe that came from Manchester. It was made in the small workshop in the back of the shop. I had learned that there were several carvers that worked there so I would not be able to know who made it. The pipe was obviously carved between the 1920s and the time the shop closed in the 1970s. Judging from the shape of the pipe and stem and the fact that it came with the Orlik made me put its date in the late 20s to early 30s.

I had the seller ship this pipe with the Orlik Dugout. When the pipes arrived I brought them to my worktable. I completed work on the Dugout then turned my attention to this pipe. I took photos of it to show its condition before I began to work on it. The finish looked to be in good repair under the grime and dust that was in the grooves of the rustication. The rim top was covered with lava that had overflowed from the cake in the bowl. The cake was quite thick and the bowl choked with carbon. The packing material from the shipping box was jammed into the bowl. The stem was lightly oxidized and it still bore the TC stamp on the left side. The fit of the stem to the shank was tight and it did not sit against the shank end. That told me that the interior of the shank must be quite dirty with tars and oils. I wonder if both of these pipes came from the same pipeman. I took a close up photo of the rim top to show the thickness of the cake in the bowl and overflow of lava on the rim. There were some worn spots on the rim where the finish was damaged. It looked like the inner and outer edges of the bowl were undamaged but I would know for sure once I had reamed it.While the stem was lightly oxidized the only damage to it was on the top and underside edge of the button and some light tooth chatter on both sides. The TC stamp was readable and the stamping was deep enough to be cleaned without damage.I reamed the bowl with the smallest cutting head on the PipNet pipe reamer. I took the cake slowly back to the bare briar. I wanted to see if there was cracking in the inside of the bowl. The cake was thick and hard so it took some steady and careful work to cut the cake back. I touched up the reaming of the bowl with t a Savinelli Fitsall Pipe Reaming Knife. I took what remained of the cake back to smooth, bare walls. I used a brass bristle wire brush to loosen the debris from the rim top. It was thick enough that it would take some work to get it off and clean out the grooves of the rustication.I scrubbed the briar with a tooth brush and Murphy’s Oil Soap to remove the dust and grime on the surface of the bowl and the grit that I had loosened on the rim top. I rinsed the bowl under warm water to remove the dust and scrubbed it with the brush under water. The results are shown in the photo below.I used a finer bristle brass brush to work over the grooves on the rim top. This extra step took more of the grime off the surface and left the rim top very clean.I cleaned out the inside of the shank with cotton swabs, pipe cleaners and alcohol to remove all of the tars and oils on the inside walls of the mortise. I cleaned out the airways in the shank and in the stem with pipe cleaners and alcohol.I put the stem in a soak of Before & After Pipe Stem Deoxidizer. I left it to soak for several hours while I worked on the bowl.I turned my attention back to the bowl. I rubbed the bowl down with Before & After Restoration Balm. The product worked to lift the grime and debris out of the grooves of the briar. I rubbed it down and scrubbed it deeper into the grooves of the briar with a shoe brush. I polished the briar with a soft cloth to remove the balm from the briar. I took a photo of the stamping on the shank because it was so clear and with the balm really stood out.I touched up the worn spots on the rim top and edge with a dark brown stain pen. I buffed the rim top with a soft cloth to even out the stain coverage.I rubbed the bowl down with several coats of Conservator’s Wax and buffed it with a shoe brush. The briar began to take on rich warmth. The feel of the bowl in the hand was comfortable and tactile. I think this would be a good smoking pipe. I set the bowl aside and turned back to the stem. I removed it from the soak in the Before & After Deoxidizer and wiped it down. I cleaned out the inside of the airway with alcohol to remove the product from the stem. I polished the stem with a soft cloth to remove all of the deoxidizer and give it a bit of a shine. It had removed much of the light oxidation and left the stamping intact on the stem side. There was still some spots of oxidation that needed to be addressed and the button needed to be reshaped on both sides. The photos below show what it looked like at this point.I used a folded piece of 220 grit sandpaper to work on the tooth chatter and to reshape the edge and surface of the button. I worked over the spots of oxidation with the sandpaper at the same time to remove it from the surface of the hard rubber stem.I polished out the sanding scratches and marks in the vulcanite with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding it with 3200-4000 grit pads. I wiped the stem down with Obsidian Oil after each sanding pad. I buffed the stem with Blue Diamond on the buffing wheel. I brought it back to the table and sanded it with the final three 6000-12000 grit pads. After the final pad I gave it a final coat of oil and set it aside to dry. I put the stem back on the bowl and worked the pipe over on the buffing wheel using Blue Diamond to polish the bowl and shank. I used a gentle touch on the briar when I was buffing it so that the grooves of the rustication would not be filled in and make more work for me. I buffed the stem with a harder touch to raise the gloss on the rubber. I gave the bowl multiple coats of Conservator’s Wax and gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished pipe is shown in the photos below. It looks better than it did in the beginning. It is a beautiful pipe. The dimensions of the pipe are: Length: 5 ½ inches, Height: 2 inches, Diameter of the bowl: 1 inch, Diameter of the chamber: 5/8 inches. I will be adding this one to the rebornpipes store shortly if you are interested in adding it to your collection. It will make a fine addition to the rack. If you are interested email me at slaug@uniserve.com or send me a message on Facebook. Thanks for looking.

Sasieni Four Dot Danzey XS Restoration.

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By Al Jones

My buddy Dave made a smart grab with this Sasieni Danzey XS. The Danzey is one of several Sasieni bulldog shapes. He has been looking for this shape for a while so I was glad he finally located a fine example. The pipe was in great shape and I knew it would be an easy restoration. Tnis one sports the “Rustic” finish which is hand carved and follows the grain. The Rustic finish is my personal favorite offered by Sasieni.

The Danzey is also known as the Shape 79. This one has the S for the saddle stem. All Danzey’s have the XS stamp which Pipephil says stands for a premium priced pipe. Below is the chart showing the Sasieni bulldog shapes. The Sasieni logo dates this one from 1946 to 1979.

Below is the pipe as it was received, the stem was oxidized but free of any teeth marks. There was a very mild cake and little build-up on the bowl top. Even in unrestored condition, you can see that this pipe has the beautiful pale blue dots. My cheap point and shoot digital camera don’t capture this well.

I used a worn piece of scotch brite to remove the bowl top build-up then the cake was removed. The bowl was in terrific shape. The stem was soaked in a mil Oxy-Clean solution. Following the soaks, the stem was mounted and oxidation removed first with 800 grit paper, than 1,500 and 2,000 grades. Next up was 8,000 and 12,000 micromesh sheets. The stem was buffed with White Diamond and Meguiars plastic polish. I hand waxed the briar with Halycon wax.

The one challenging aspect of the pipe was that it had an aluminum stinger tube (slip-fit). You can just see it the bowl top photo below. Dave said it was stubborn and he wasn’t kidding. Typically, a soak in alcohol frees these pieces. But, after a soak, this one still wouldn’t budge. I used a pair of pliars to try and twist it out, which of course only collapsed the tube and then it tore. Note for next time: Insert a tooth pick or similar in the tube to give it some support! With a ragged piece of aluminum sticking out of the tenon, I pondered just filing it smooth. I decided to try some drill bits from my index box. Two of my smaller bits looked to be the right size. I mounted the larger of the two bits in my bench top vise and screwed tenon onto the bit. The aluminum twisted right out in two strips. This left a very thin piece of aluminum further into the tenon. The next larger bit worked out the remaining piece. I worked very carefully as I obviously didn’t want to break the tenon on my friends pipe. The draw on the stem without the tube is much improved, so I think it was worth the risk and effort.

Below is the finished pipe, soon to be heading back to Dave.