Category Archives: Pipe Refurbishing Essays

Essays and pictorial essays on the art of refurbishing

Restemming and Reclaiming a Hand Carved Odd Freehand

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by Steve Laug

I am taking another break after the last three pipes I worked on the last few days. I decided to restem another one I had here. I cleaned up the bowl and matched a stem with a unique rustic freehand bowl that I have here in my box. It is a cleanup and restore and gives me a break from the routine of my other work on pipes. This bowl has an odd rustic/rough finish with a plateau rim top and shank end. The finish was a bit dull and lifeless. It showed promise under the grit and grime of the years. It has no stamping anywhere on the side or underside of the shank. The bowl had a moderate cake and some lava overflow on the smooth front space and plateau areas of the rim top. I don’t believe the bowl is briar but I am unsure of the wood. The bowl also had some dust and debris in rusticated finish of the bowl as well as in the crevices of the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The plateau rim top has a lava coat that almost filled in crevices. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I went through my cans of stems here and found a nice clear smoky acrylic saddle stem that would fit quite well once I used a clear acrylic tube to line the shank. I have a nice piece of the tube from another stemless freehand that is perfect. Once I cleaned the shank and the stem I would press it in place in the shank like a Delrin or rubber sleeve and the it would be perfect and it will look good. While the glue cured I turned my attention to the bowl. I reamed it with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. It was looking better each step!I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into the grain on the sides, the plateau on the rim top and shank end and the rusticated patch on the right side of the bowl with the tooth brush. I rinsed the soap and grime off with warm water and dried it off with a soft towel. I looked much better at this point. The grain really stands out. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I sanded the sides the bowl and shank with 320-3500 grit sanding pads to start the polishing process. I wiped down the bowl with a damp cloth after each sanding pad. With the bowl polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and rustication with a horsehair shoe brush. The product works to clean, enliven and protect the wood. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. With the bowl cleaned and ready for use I fit the mortise with the clear rubber tube insert. I started the fit with the tenon. I pressed it in as far as possible with the tenon. There was still a small edge that needed to be pressed in. I used a Savinelli Fitsall Pipe Knife to press it the rest of the way into the shank. It looked very good. I set the bowl aside and turned my attention to the stem. I filled in the deep tooth marks with clear CA glue and set it aside to cure.Once the glue cured I used a small file to flatten the repairs and reshape the stem surface. I sanded the repairs on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better. I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth.I used several needle files – round and oval as well as a button slot saw to shape the opening in the end of the button. It is much better than just the original drilled hole.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This oddly beautiful Hand Carved Danish Style Freehand with a fancy, turned smoky acrylic saddle replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the bowl and shank. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 3 ½ inches, Outside diameter of the bowl: 1 ½ wide x 2 inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 79 grams/2.75 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another very interesting pipe. I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time. UPDATE: I received a message on Facebook Tobacco Pipe Restorers Group about a possible maker for this pipe. Thanks Mason Evans! I am including that and a link to the article on Pipedia below:

Mason: That looks like a Bubinga pipe by Tom “Pipecarver” Arcoleo.

https://pipedia.org/wiki/Tom_Pipecarver_%26_Son

Restoring a Fischer Long Shank Deluxe Canadian

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by Steve Laug

The next pipe on the work table is a smooth, classic tall Canadian shape that looks very European. It is stamped on the top side of the shank and reads Fischer in script. On the underside of the shank it reads Deluxe. There were no other identifying marks or stamps on the shank or the stem. It came to us form a seller in Princeton, New Jersey, USA on 08/20/2021. It has a mix of grain around the sides and shank. The bowl had a heavy cake in the bowl and thick lava on the rim top. It was thick so it was hard to be certain what the inner edge looked like. The finish was very dirty so it was hard to know with certainty what lay underneath. The bowl is a tall, stack like bowl on a Canadian shape. The vulcanite taper stem had no logo stamped on the topside. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. I took photos of the pipe before I started working on it. I took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a heavy cake on the walls. The rim top had a thick lava covering the bowl and the edges. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing condition and the tooth marks on both sides ahead of the button. Jeff took photos of the grain around the sides and the heel of the bowl to show the briar that was used to craft this extraordinary long pipe. I took photos to capture the stamping on the top and underside of the shank. It is clear and readable as noted above.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustav Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo. The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps shows one with the Deluxe stamp at number 8. The Long Canadian has some great grain on the bowl and shank. I do know that is was made after the removal of the Buffalo stamp on the shank in the early 1960s.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are tooth marks and chatter on both sides. There are also tooth marks on the underside of the stem.I took photos of the stamping on the top and undersides of the shank. The stamping is clear and readable (though fainter on the underside). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I “painted” the surface of the stem to try and lift the tooth marks on the top and underside of the stem just ahead of the button. I was able to lift them to some degree but a few remained. I filled them in with black CA glue and set it aside to let the repairs cure. Once the repairs cured I used a file to flatten out the repairs and start blending them into the stem. surface. I sanded it with a folded piece of 220 grit sandpaper to begin the process of blending them into the stem surface. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Fischer Deluxe Long Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. This Long Shank Tall Canadian is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.80 ounces/51 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Restoring a Longchamp France Leather Clad Billiard

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by Steve Laug

I received two pipes for repair from Brady, who works at a Pipe and Tobacco Shop in Texas yesterday. The first is a tiny Hexagonal Dublin stamped Genuine Briar. The second one is a leather coated bowl stamped Longchamp France Billiard. Both were quite dirty and needed some special attention. It was time to work on the second pipe – a Longchamp France Leather Clad Billiard. It is stamped on the left side of the shank and reads Longchamps [over] France. There was no other stamping on the shank sides. On the left side of the stem there was a race horse with a stylized rider. The bowl had a heavy cake in the bowl and thick lava on the rim top. It was thick so it was hard to be certain what the inner edge looked like. The leather clad bowl had a lot of scuffs on the sides of the bowl and was quite dirty. The vulcanite taper stem had oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. I took photos of the pipe before I started working on it.  I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. The bowl has a thick cake lining the walls and overflowing into lava. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The leather looks good with the stitching still tight. The stem is oxidized and has light tooth marks and chatter on both sides ahead of the button. I took a photo the stamping on the shank to show its condition before my work. It is clear and readable as noted above. The stamp on the stem is faint but still visible. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime.I unscrewed the corkscrew stinger in the tenon and removed it. I took a photo of the stem with the stinger next to it.I turned first to Pipephil’s site to get a sense of the brand and an overview. Pipephil does an amazing job of summarizing (http://www.pipephil.eu/logos/en/logo-l5.html). I have included a screen capture of the brand and also the sidebar below the capture.Brand created in 1948. The pipes were crafted by Forestier-Bourgeois Cie (FBC) in St Claude and leather wrapped by Parisian workshops. Longchamp is the one and only brand which exclusively marketed leather clad pipes. They invented these pipes.

I turned to Pipedia to get some added background on the brand that I find an important part of the work on a pipe (https://pipedia.org/wiki/Longchamp).

In 1948 Jean Cassegrain inherited a small shop near the French Theater on the Boulevard Poissonnière in Paris, called “Au Sultan”. Articles for smokers and fountain pens were offered there.

Now, the absolute bulk of the pipes Cassegrain found in the inventory was from war-time production and due to the sharp restrictions on pipe production the French government had enforced in 1940, these pipes were of very poor quality and showed large fills. Strictly speaking, they were not marketable now that the French pipe industry produced pipes of pre-war standards again. In this situation Cassegrain had the probably most enlightened moment in his life: he took some of these pipes to a leather worker who clad bowls and shanks in leather. Only the rims of the bowls and the shanks’ faces remained blank.

E voila – the pipes looked pretty good now and were eye-catching enough to become an instant success in sale. Above all among the thousands of Allied soldiers who populated Paris in those days. The thing worked well, and even unexperieceid pipesters liked the covered pipes very much for they did not transmit the heat to the hand. Very soon Cassegrain had sold the old stock of pipes, and the leather-clad pipes became his only product. He began to place orders with renowned firms like Ropp or Butz-Choquin.

Because the name Cassegrain was already registered as a trade name for one his relatives, Cassegrain, a big fan of horse races, named his newly created firm after his favorite race course Longchamp near Paris. Hence an outlined galopping race horse with jockey was chosen as logo. The wind mill – see the frontpage of the catalog – symbolizes the name Cassegrain.

The numerous contacts with American soldiers bestowed an official contract on Cassegrain to supply the PX shops with his leather-wrapped pipes. According to his grandson, also named Jean and now CEO of the family firm, “There wasn’t an American GI in Europe who didn’t have one of these pipes at the time. They were exported and sold in PXs worldwide. That’s how it all started.”

In the course of the following years Cassegrain enlarged and refined the Longchamp pipe program continuously. More precious kinds of leather like calf and suede came in use. The top range was clad in alligator leather and even pony fur was used. In addition, many models showed vibrant colors now, and small sized pipes, the “Royal Mini”, made that also women interested themselves in the pipes. The hype was pushed furthermore, when well-known persons of public interest, like TV moderators or pop icon Elvis Presley, began to flaunt with a Longchamp put on.

The Cassegrain family expanded their business in 1955 starting a sortiment of pipe bags, tobacco pouches, pipe stands, ashtrays, tampers, lighters – all made of or clad in leather. (Going from there Longchamp turned to other gentleman’s leather-goods around 1960 and finally established itself as a global brand at the end of the 1960’s introducing the Xtra-Bag for ladies.)

After 1970 the interest in leather-clad pipes slowly diminished. The Longchamp pipes were offered for the last time in the 1978 catalog though previously placed orders were delivered until 1980.

The splendid success inspired many other renowned producers to offer their own lines Ropp, Butz-Choquin, Gubbels, GBD, Sasieni… Maybe Savinelli was the very last producing them for the label of the famous designer Etienne Aigner.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. The cake was very hard so I proceeded with care so as not to either break my reamer or damage the rim edges. I reamed the bowl with a PipNet pipe reamer using the 1st and 2nd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I cleaned out the internals of the bowl, shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. It came out smelling much better. I scrubbed the aluminum corkscrew stinger with a brass bristle wire brush to remove the oils and tars along the turns. It cleaned up very well.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. There were some nicks and dents but it looked good. I touched up the rim top with a Maple Stain pen to blend it into the colour of the leather on the bowl. It looked much better.I worked some Before & After Restoration Balm into the finish of the rim top with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. Now it was time to address the scuffing on the bowl sides. I wiped the leather down with a damp cloth to remove the dust and debris. It was surprisingly clean. I decided to try something new in terms of addressing the scuffing on the leather sides. I used micromesh sanding pads to work on the scuffed areas and smooth them out. It worked very well. I used a Maple stain pen to blend the smoothed-out areas of the leather into the surrounding areas of the bowl covering. It really looked much better!I waxed the leather cladding with Conservator’s Wax and buffed it on the buffer with a clean buffing wheel. It looked very good. I set the bowl aside and turned my attention to the stem. I touched up the racing horse stamp on the left side of the taper stem with white acrylic fingernail polish. Once it dried I scraped off the excess.  I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Longchamp France Leather Clad Billiard with a vulcanite saddle stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Longchamp France Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 ounces/47 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Since both pipes are finished I will be sending them back to Brady this week. Thanks for your time.

Pulling a Broken Tenon and Restemming a Tiny Hexagonal Dublin

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by Steve Laug

I received two pipes for repair from Brady, who works at a Pipe and Tobacco Shop in Texas yesterday. The first is a tiny Hexagonal Dublin stamped Genuine Briar. The second one is a leather coated bowl stamped Longchamp France Billiard. Both were quite dirty and needed some special attention. I decided to work on the harder of the two pipes – the tiny Genuine Briar Hex Dublin. It had a broken tenon in the shank and a small stem. In looking it over I felt it was too thin to set a new tenon in. I would need to restem it. I was in a rush to work on it so I started without taking the customary photos. I put the bowl in the freezer to see if the cold and change would loosen the tenon from the shank. I took it out and used a screw to try and pull it. It did not work as it was solidly stuck. I repeated the freezer trick with no luck at all. I examined it and found that the tenon in the shank was quite cracked. I used a dental tool to pull out the pieces as much as possible. I cleaned up the shank with a pen knife to scrape out the remnants of vulcanite. A second issue became clear. There was a snapped aluminum stinger in the shank with a large ball on the end. It took some work and the ball stinger dropped out of the shank.With the stinger removed I worked on fitting a new stem to the shank. I toyed with a thin brass band to stabilize the thin shank. I tried it on for the fit and look and liked it. I glued it in place. I used sand paper and the Dremel and sanding drum to reduce the diameter of the tiny tenon. I finished it and the fit was right. All that was left was to polish it. I reamed the tiny bowl with a Savinelli Fitsall pipe knife and took cake back to briar. I sanded the walls of the bowl with a folded piece of 220 sandpaper.I cleaned out the internals of the bowl, shank and stem with pipe cleaners, cotton swabs and isopropyl alcohol. It came out smelling much better.The bowl had a lot of tars, lava and even varnish underneath the grime. I wiped it down with acetone on cotton pads until the surface of the bowl was much cleaner. I sanded the bowl with 320-3500 grit sanding pads. I wiped the briar down after each sanding pad to remove the dust and debris. The bowl began to look much better. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the sanding dust and protect the stem. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Petite Genuine Briar Hexagonal Dublin with a new vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Genuine Briar Dublin fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: 5/8 of an inch. The weight of the pipe is .71 ounces/21 grams. This tiny, older American Made Hexagonal Dublin is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other pipe that Brady sent to me, I will send them back to him. Thanks for your time.

Refreshing a Beautiful Hardcastle of London Straight Brandy 82

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I am working on the fourth and final pipe listed in the foursome next – the Hardcastle with what appears to be pitting/fissures in the chamber. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the bowl and rim top look very good. There is not a cake in the bowl and it makes me wonder if it is smoked much at all. The finish is dull but clean. The stamping on the left side of the shank has a shape number reads Hardcastle [arched over] of London. There is no stamping on the right side of the shank. On the underside of the shank it is stamped with the shape number 82. There is an unmarked band on the stem that I believe is nickel. It is lightly tarnished. The stem has a the Hardcastle “H” logo stamped on the left side. The stem is in good shape with no oxidation or tooth damage. The underside of the stem is stamped FRANCE.The next photo shows the fissure/flaw on the right side of the bowl about a 1/3 of the way down. The rest of the bowl looks very good. It also is very clean and appears to be raw briar that has not been smoked. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit dull looking. The bowl was very clean as I had expected. The stamping on the shank was very readable. The stem looked as noted above. It had a few small scratches in the surface but was very clean. There was an aluminum stinger in the tenon. The stem was stamped on the underside and read FRANCE. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both. The bowl and rim top look very good. There is no damage to the edges – either inner or outer. The stem is in great condition with just a few scratches on the underside. It does not have any tooth marks or chatter on either side. I tried to capture the stamping on the shank sides to show their condition before my work. The H logo stamp is clear and readable in the first photo below. It reads as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty. I was curious about the particular line of Hardcastle’s pipes that I was working on. I wanted some more information on the Of London line so I did some searching on Pipephil (http://www.pipephil.eu/logos/en/logo-hardcastle.html). I including the short history of the brand as a whole from that site. The line itself was not present on the site.

1903: Edmund Hardcastle establishes the brand.

1936: the family sells 49% of the Hardcastle Pipes Limited shares to Dunhill.

1946: Dunhill buys the remaining shares. The family continues to manage the company.

1967: Dunhill merges Hardcastle with Parker. The new Parker-Hardcastle Limited company absorbs the Masta Patent Pipe Company.

I turned to Pipedia (https://pipedia.org/wiki/Hardcastle) to try to gather more information on the line. It gives a more detailed history of the brand but there is no mention of the Hardcastle’s Of London. I quote a section of the history below.

Hardcastle was founded in 1908 by Edmund Hardcastle and built itself a good reputation among the numerous British mid-graders. In 1935 Dunhill started to build a factory next door to Hardcastle in Forest Road, Walthamstow, London E17. The family owned Hardcastle Pipes Limited sold 49% of its equity to Dunhill In 1936.

Along with closing down its pipe factory in Notting Hill in 1946 Dunhill bought the remaining shares, turning Hardcastle into a 100% Dunhill subsidiary. As members of the Hardcastle family continued as executives in the company’s management Hardcastle retained a certain independence.

This ended in 1967. Dunhill merged Hardcastle with Parker (100% Dunhill as well). The new Parker Hardcastle Limited also absorbed the former Masta Patent Pipe Company. Hardcastle’s Forest Road plant was immediately given up and the production of Hardcastle pipes was shifted to Parker’s nearby St. Andrews Road factory – now consequently called Parker-Hardcastle factory.

In fact, this put a definite end to Hardcastle as an own-standing pipe brand, and none other than Edwin Hardcastle, the last of the family executives, spoke frankly and loudly of Hardcastle pipes being degenerated to an inferior Dunhill second.

Today Hardcastle pipes use funneled down bowls that are not deemed suitable to bear the Dunhill or even the Parker name (as well as obtaining briar from other sources).

With that bit of information, I believe it is a newer pipe but cannot prove it. The stamping and the FRANCE stamp on the stem point to the final paragraph above – bowls that are not deemed suitable for Dunhill or Parker name. My guess is that this pipe is from this period and was stemmed with a nice FRANCE stem.

The first photo below shows the damaged area noted in the above paragraphs. To start the work on it I wiped the bowl down with alcohol on a cotton pad to remove the stain that was on the walls of the bowl. Once the stain was removed the walls looked better. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. I wiped the bowl walls once again with alcohol and cotton swabs to remove the sanding debris. The walls were flawlessly smooth. The previous presumed damage or flaw had disappeared with the washing and sanding! The third photo shows the smooth bowl walls. Too me that was amazingly good news. This unsmoked Hardcastle was flawless on the bowl walls. I scrubbed out the internals with pipe cleaners, cotton swabs and alcohol to remove the debris and stain in the shank between the mortise and the entrance of the airway into the bowl. I wanted to remove the sanding debris from my work on the bowl. Once I worked on it the shank and bowl were clean. I decided to run some pipe cleaners through the stem at the same time.For protection of the bowl and to facilitate the building a cake on the walls I mixed a bowl coating of sour cream and charcoal powder. I mixed the coating together and put a pipe cleaner in the airway. I used a folded pipe cleaner to apply the mixture to the walls of the bowl. I coated it with the mixture, pulled out the pipe cleaner from the shank and set it aside to cure. I set the bowl aside to let the bowl coating cure. Once it cures the mixture is black and odorless. While it cured I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I polished the band with a jeweller’s cloth to remove the tarnish and polish and protect the silver. It looks very good at this point in the process. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Hardcastle of London Straight Brandy – round shank with a vulcanite taper stem is a great looking pipe now that it has been restored. The beautiful grain that shines through the polished dark oxblood finish is stunning. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Hardcastle of London Straight Brandy fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 44 grams/1.55 ounces. It is the fourth pipe from the lot that Jack sent me to work on. Now that all four are finished I will pack them up and send them back to him. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Refreshing a Beautiful 1995 Dunhill Bruyere 932 Bent Billiard

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the third pipe listed in the foursome next – the Dunhill that he lists as a possible 1992. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the bowl and rim top look very good. There is not a cake in the bowl and it makes me wonder if it is smoked much at all. The finish is dull but not terribly dirty. The stamping on the left side of the shank has a shape number 932 next to the bowl shank union. That is followed by dunhill in an oval. On the right side of the shank it is stamped Bruyere [over] Made in England with the date stamp – a superscript 35 after the D of England. Next to the bowl shank junction there is a circle with perhaps a 4 in the center [over] 9MM. The stem is a 9MM filter stem with an adapter making it a regular tenon. It has the Dunhill White Spot on the topside. I turned to a silver hallmark chart for Birmingham to unpack the stamping on the band (https://www.silvermakersmarks.co.uk/Dates/Birmingham/Cycle%201975-1999.html).

The silver band is stamped AD in a Diamond [over] three hallmarks – an Anchor meaning Birmingham, a rampant Lion meaning it is Sterling Silver and a date stamp of an italic V dating it to 1995. Underneath that is an assay beam followed by .925 for the quality of Sterling Silver.

Jack included these photos of the pipe for me to have a look at. You can see what I noted in the paragraphs above. It is a nice looking pipe to be sure. The next two photos affirm my evaluation of the lack of cake in the bowl and the clean rim top. The bowl looks to be lightly smoked. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit dull looking. The bowl was very clean as I had expected. The stamping on the shank was faint but readable. The stem looked as noted above. It had a few small scratched in the surface but was very clean. The classic white spot on the top of the stem was in excellent condition. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both. The bowl and rim top look very good. There is no damage to the edges – either inner or outer. The stem is in great condition with just a few scratches on the underside. It does not have any tooth marks or chatter on either side. I tried to capture the stamping on the shank to show their condition before my work. They are but readable as noted above. I also took a photo of the band to capture the stamping on the silver. It reads as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty. I turned to Pipedia’s section on Dunhill Root Briar Pipes to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Bruyere

The original finish produced (usually made using Calabrian briar), and a big part of developing and marketing the brand. It was the only finish from 1910 until 1917. A dark reddish-brown stain. Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red.

There was a link on the above site to a section specifically written regarding the Bruyere finish (https://pipedia.org/wiki/Dunhill_Bruyere). I turned there and have included the information from that short article below.

Initially, made from over century-old briar burls, classified by a “B” (denoted highest quality pipe); “DR” (denoted straight-grained) and an “A” (denoted first quality), until early 1915. After that, they became a high-end subset to the Dunhill ‘Bruyere’. The DR and B pipes, a limited production, they should be distinguished as hand-cut in London from burls as opposed to the Bruyere line which was generally finished from French turned bowls until 1917, when the Calabrian briar started to be used, but not completely. Only in 1920 Dunhill took the final step in its pipe making operation and began sourcing and cutting all of its own bowls, proudly announcing thereafter that “no French briar was employed”.

Bruyere pipes were usually made using Calabrian briar, a very dense and hardy briar that has a modest grain but does very well with the deep red stain.

“Before the 1950s, there were three possible finishes for Dunhill pipes. The Bruyere was a smooth finish with a deep red stain, obtained through two coats, a brown understain followed by a deep red. The Shell finish was the original sandblast with a near-black stain (though the degree to which it is truly black has varied over the years). Lastly, the Root finish was smooth also but with a light brown finish. Early Dunhill used different briars with different stains, resulting in more distinct and identifiable creations… Over the years, to these traditional styles were added four new finishes: Cumberland, Dress, Chestnut and Amber Root, plus some now-defunct finishes, such as County, Russet and Red Bark.”

There was also a link to a catalogue page that gave examples and dates that the various finishes were introduced (https://pipedia.org/wiki/File:Dunnypipescatalog-1.png). I turned to Pipephil’s dating guide to show how I arrived at the date of manufacture for this pipe (http://www.pipephil.eu/logos/en/dunhill/cledat-en1a.html). I am including the chart that is provided there for the dating a pipe. I have drawn a red box around the section. Since the pipe I am working on has a suffix 35 I followed it to the 1960 line on the chart below. I chose the column suffic [1…4] or [11…39]. It also gave me the formula for dating the pipe – 1960 + suffix 35 = 1995.I now knew that I was working on a Bruyere that came out in 1995. The shape of the pipe was one of many Bent Billiards that Dunhill put out and that the shape #932 was a bit of an oddity. It seems that there are several different shapes that bear that number.

I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. I removed the adapter from the 9MM tenon and cleaned inside of it and underneath it.I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. Once I finshed the polishing I examined the briar with a light and a lens. I was shocked to see the many fine scratches an marks in the briar. It looked like the bowl had been carried in a pocket and bumped against coins and such. I could not leave it that way. I used an iron and a damp cloth to steam the dents out on the briar. I put a damp cloth on each side of the bowl and applied the hot iron to the surface. I was able to lift the majority of them. Only a few of them remained but it looked much better when I was finished. I would need to buff it to raise a shine once again. I would also need to rub it down with Before & After Balm to lift and protect the grain.I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I polished the silver band with a jeweller’s cloth to remove the tarnish and polish and protect the silver. It looks very good at this point in the process. I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Dunhill Bruyere 932 Group 4 Bent Billiard from 1995 is a beautiful looking piece of briar that has a shape that follows grain. It is a great looking pipe that came out looking even better after the cleanup. The Bruyere is an early finish that Dunhill specialized in making. The finish on the pipe is in excellent condition. The red and brown stain on the bowl works well to highlight the grain. The polished silver band and the black vulcanite taper stem adds to the mix. With the scratches and dust gone from the finish of the bowl it is an eye catching beauty. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Bruyere 932 Bent Billiard with a 9MM filter stem is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 54 grams/1.90 ounces. It is the third pipe from the lot that Jack sent me to work on. I have one left to finish and then I will pack the up and send them back to him. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Replacing a tenon, restemming and restoring another Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the last two of the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is another quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed smooth and rusticated finish with a plateau rim top and shank end. The finish was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand-Carved [over] Made in Denmark. The bowl had a thin cake and some lava overflow on the smooth and plateau areas of the rim top. The bowl also had some dust and debris in rusticated patch on the right side of the bowl as well as in the crevices of the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took a photo to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice vulcanite fancy saddle stem that would fit quite well ONCE I REPLACED THE SNAPPED TENON. It was dirty and needed a thorough cleaning but I think it will look good.I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I decided to start with refitting the new tenon to the stem I had chosen. Hmmm…I thought I was done with that for a while but this stem just worked with the bowl. I flattened the broken tenon remnants on the stem end with a Dremel and sanding drum and then further smoothed it out with a topping board and 220 grit sandpaper. I wanted a smooth surface for my drilling.I learned a helpful trick on the last batch of six tenon replacements. I use a small pen knife to give the airway in the stem end a slight chamfer to guide the drill bit into it and keep it straight. Once I did that I used a series of drill bits to open the airway to receive the threaded portion of the tenon. I choose to use threaded replacement tenons as they provide a rough serrated surface for the glue to bind to the drilled hole in the stem. It has worked well for me a for a long time.Once it fit well in the stem I needed to reduce the diameter of the portion that went in the shank mortise. I use a Dremel and sanding drum to work it until it fits well in the shank of the pipe. I took photos of the look of the tenon when it was finished and put it in the shank and put the stem on it and took photos. I think it will work very well! I checked the fit of the stem to the tenon, the tenon to the shank repeatedly and once it was proper I glued it in place with black CA glue.I set the stem aside to allow the glue to cure. While it dried I took a photo of the stem and the bowl together to give a sense of the look of the pipe and stem. Proportions and look just work together in my opinion. While the glue cured I turned my attention to the bowl. I reamed it with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I worked it into the grain on the sides, the plateau on the rim top and shank end and the rusticated patch on the right side of the bowl with the tooth brush. I rinsed the soap and grime off with warm water and dried it off with a soft towel. I looked much better at this point. The grain really stands out. I sanded the smooth part of the bowl with 320-3500 grit sanding pads to start the polishing process. I wiped down the bowl with a damp cloth after each sanding pad. I followed that by polishing the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. With the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and rustication with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth. I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Made In Denmark Freehand with a fancy, turned vulcanite saddle replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ x 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 58 grams/2.12 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Cleaning up a Dull and Dirty Bertram 80 Straight Apple

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by Steve Laug

I have been working lately replacing tenons on bowls in my own work box. After 6 of them I am ready for something different. While I was in Florence, Italy I had received and email from Jack regarding some pipes that he had that needed some work. Here is his email.

I have a Dunhill from unknown era, a Hardcastle, and possibly a third pipe that could use your workmanship. If you’d like, I can send you pictures of the pipes so you know what condition they’re in. Please let me know the necessary details! — Jack

We chatted about that and I suggested he email me when I returned to Canada. He wrote back and asked me to work on not three but four pipes. He listed what he had and I thought these would be an interesting diversion from tenon replacement work.

Are you still willing to entertain restoring/refurbishing a few pipes? I have four in various stages of need, and I’ve attached pictures of each for your evaluation. I would be very grateful for anything that you could and would be willing to do.

  • 1992 (?) Dunhill
  • Bertram 80
  • Hardcastle – This pipe looks very clean except for some pitting? fissures? in the chamber.
  • Dr. Grabow Supreme – This poor pipe… well, it’s a doozy.

Thank you very much! – Jack

I agreed and asked that he send them to me. Interestingly they arrived the day I finished the last of the tenon replacements. I unpacked them and they were indeed as interesting as his email had led me to believe. I decided to work on the second pipe listed in the foursome next – the Bertram 80. Here are the photos he sent to me of that pipe. I will give my evaluation of the work that will need to be done on the pipe as I walk through the photos with you.

The first two photos that Jack sent show the overall condition of the pipe. You can see from these photos that the rim top had a thick coat of lava on the rim and inner edge of the bowl. There is a thick cake that is rock hard and fills the bowl. The finish is very dirty but does not look to damaged with scratches or nicks in the photos. It is thoroughly dull under the grime.The stem is oxidized, calcified and had tooth marks on the top and the underside. The stamping on the left side of the shank is clear and readable. It reads Bertram over Washington, D.C. in a banner. Next to the bowl/shank junction is the grade number 80 stamp.The next two photos affirm my evaluation of the thick cake in the bowl and overflow of lava on the rim top. Fortunately there do not appear to be any cracks on the rim top or sides of the bowl. I unpacked the pipes when they arrived on Thursday and went over each one. As I examined this one my observations based on the photos were confirmed. The one thing that was better was that the finish actually looked better in person than in the photos. There was some nice grain around the bowl that was a bit obscured by the oils and grime. The cake and the lava were as expected. They were both thick and hard as I had guessed from the photos. The stamping on the shank was clear and readable. The stamp read Bertram [over] Washington, D.C. in an unfurled banner. To the left of the stamping next to the bowl was the number 80 which was the grade stamp of the pipe. Just a note, I have yet to quite understand the grade stamps as I have worked on grade 20 pipes with absolutely stunning grain and higher grades with fills. It really is inexplicable. The stem looked as noted above. It was oxidized, calcified and had tooth chatter and marks on both sides ahead of the button. There was no stamp or logo on the stem as is normal for Bertram pipes. Have a look at the photos below. I took close up photos of the bowl and rim top to show the condition of both the bowl and the rim top. The bowl has a thick cake that lining the walls and overflowing into lava. You can see the lava and build up on the rim top and the lava flowing over the inner edge of the bowl. It is hard to know if there is damage or if the lava protected it. The stem is oxidized, calcified and has tooth marks and chatter on both sides ahead of the button.I tried to capture the stamping on the shank to show their condition before my work. They are clear and readable as noted above. I removed the stem from the bowl and took a photo of the parts to give a sense of the symmetry of the pipe. It is a beauty beneath all grime.As always, I like to go back and read about the brand. In this case the Bertram name is one that I am very familiar with. Instead of going to Pipephil or to Pipedia I went to my own blog. I am including the information that I read below along with the links to further blog articles for you to have a look at.

As I have worked on Bertrams I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Straight Apple with stunning grain has one fill on the shank. This pipe has a 80 Grade stamp on it which I am sure explains the quality of the briar.

I decided to ream the bowl and do some internal clean up work before further polishing the briar. The cake was very hard so I proceeded with care so as not to either break my reamer or damage the rim edges. I reamed the bowl with a PipNet pipe reamer using the 1st and 2nd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. The walls appeared to be in good condition. I scraped the lava on the rim top with the Savinelli Fitsall knife and a folded piece of 220 grit sandpaper. I was able to remove the majority of it. There was some light damage to the inner edge that would need to be addressed.I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty.I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. The grain really began to stand out. Polishing would only make it more prominent. I worked over the damaged inner edge of the bowl with a folded piece of 220 grit sandpaper and smoothed out the nicks in the briar. I gently topped the bowl on a topping board with 220 grit sandpaper. While it was better, there was still some darkening and light damage to the back left side of the inner edge. I used a wooden sphere and a piece of 220 grit sandpaper to work in the top and the inner edge of the rim to minimize the damage on the edge. It looked very good once it was finished. I sanded the bowl, rim top and shank with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.   I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. This Bertram Washington, DC 80 Apple (some might call it a Prince but the bowl is not shaped right and the stem is not bent correctly for one) with a vulcanite stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bertram 80 Straight Apple fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/33 grams. This older American Made Apple is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will set it aside and once I finish the other two pipes that Jack sent to me, I will send the lot back to him. Thanks for your time.

Restoring a Peterson Sterling Silver Deluxe System 11S Pipe

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by Kenneth Lieblich

Ah, the Peterson Deluxe System – such a lovely pipe. Good fortune has provided two such pipes for me. First is the one you’re about to see restored and the second in a few days time. The two pipes didn’t come into my possession together, but they are being restored together. Despite both being Deluxe Systems, they have different finishes, come from different eras, and had different challenges in restoration. This 11S is really a fantastic pipe with wonderful grain. I am delighted with the way it cleaned up and I hope you are too! Our first Pete is this handsome fellow. It’s an 11S shape, has a smooth-finish, comes from the Republic era, and has the classic Peterson P-lip. Let’s have a look at the markings on this pipe. The left side of the stummel reads, Peterson’s [over] DeLuxe. The right side of the stummel reads, Made in the [over] Republic [over] of Ireland [over] 11S. The band has markings too. It has a set of faux hallmarks which read K&P. Over that are the words Sterling [over] Silver. To the right, are the words Peterson [over] Dublin. Finally, the stem reads Hand [over] Cut. In order to find out a bit more about the Deluxe System, I looked at Peterson’s own website and they furnished this information:

While the Deluxe stamp first appeared on our System pipes in 1940, the design itself dates to our 1896 and 1906 catalogues and, with the exception of the Supreme, has always marked our highest tier of System pipe. Like the System Standard and System Spigot lines, the Deluxe System pipe incorporates Charles Peterson’s patented System design, including a deep reservoir to collect excess moisture from the smoke; a graduated-bore mouthpiece that funnels the smoke and allows moisture to collect within the reservoir; a sturdy sterling silver military mount, which allows the pipe to be broken down and cleaned without damage or warping; and our patented P-Lip bit, which draws the smoke upward, thus reducing tongue bite. The Deluxe differs from those aforementioned lines, comprised of bowls with only the finest grain patterns and featuring a sterling silver mount and a push-gap stem, which was never designed to be flush-fitting, the space between the mount and stem base gradually decreasing with prolonged use. The Deluxe also elevates the System pipe by fixing each stem with a traditional chimney, an aluminum fitment that extends the tenon past the chamber’s airway for optimal System performance. Created for Peterson enthusiasts interested in acquiring the finest System pipe on the market, the Deluxe System will serve as the crown of any collection.

Then, over at Pipedia, there is the following commentary:

The handsome and very distinctive Deluxe system pipes, include the Darwin, Mark Twain and the Charles Peterson 140 year anniversary Pipe. These pipes are at the top of the ‘system’ series in terms of quality and finish. Each Peterson Deluxe is made from carefully selected, age mellowed root briar. In matt finish with hallmarked sterling silver mounts and a unique space fitting mouthpiece to allow for years of wear. They are available in a wide range of shapes numbered, as follows: 1s, 2s, 3s, 4s, 5s, 8s, 9s, 11s, 12.5s, 20s, XL5s, 20FB and 11FB. The pipes are well carved and construction, engineering and workmanship, is outstanding. The stems are well drilled and aligned. Silver work is excellent, finish very good, and the often maligned briar is of outstanding quality. The design is a very typically Peterson classic shape. Apart from the Darwin, the balance can be stem heavy, the bit is thick and chunky, especially in the larger versions. I also enjoy the sense of presence they give to the pipe, particularly if smoking in company with friends or strangers. They have a sophistication about them. The smoking qualities are excellent, dry and cool. The draw is good, and the flavour is particularly great in new pipes. The Mark Twains are outstanding in this department. As for the aesthetics and ergonomics, I find some shapes much more attractive than others. Favourites for me are the 1s, 2s, 3s, the Mark Twains and the Darwin deluxe. As a clencher most are very good to hang, except the beautiful Darwin which is more of a ‘hand holder.’ The one weakness I find is the modern orange/golden colour, (the so called natural) it is, in my opinion, less attractive than that found in the older Walnut finish of the eighties. As far as value and cost is concerned, for the excellent quality finish, these are competitively priced at around $135 to $250 depending on size and briar grade. For what it is worth, I reckon the Deluxes are probably the best value range of pipes that Peterson produce, both in terms of functionality and value. There is not a thing wrong with these pipes. Those who malign the brand because they’re made by the hundreds using machines, are very wrong, in my opinion. I like them a lot and the bang for the buck is the best I’ve ever seen for new pipes of this quality.The Deluxes are all excellent smokers. The Darwin, of course, is a truly outstanding pipe, its only “flaw” being that it’s not a clencher. One particular aspect of this pipe that appeals to me most is its physical beauty and presence. They are a pipe like no other. For me, they also offer a bowl capacity that I like and a balance in the hand that I appreciate. They are well named Deluxe s for giving that special experience.

These Petes with the faux-marks are a bit tricky to nail down in date. Mark Irwin, who runs the great Peterson Pipe Notes blog, has a whole page here on this topic. He writes:

Pipe smokers new to Peterson sometimes wonder what the “K&P” stamp is all about, not realizing the company was known as “Kapp & Peterson” until the 1970s and is still referred to as “Kapps” by the old hands who work in the shop. Most Peterson pipes with metal mounts (and all nickel-mount Systems) have a “K & P” Maker’s Mark, also called a Sponsor’s Hallmark, which is used by The Company of Goldsmiths of Dublin (est. 1637) to identify the silversmith or goldsmith responsible for making the article. The “K & P” maker’s mark was registered at the assay office shortly after Kapp & Peterson’s incorporation and appears either in capital letters (on early sterling and later nickel mounts) or capital letters in shields (on sterling). The maker’s mark was later placed in shields, which may be flat or pointed at the top. After 1938, the K&P maker’s mark became a stand-in for the Company of Goldsmiths (aka Dublin Assay Office) date letter and was usually accompanied nearby by the STERLING over SILVER stamp. The practice of stamping sterling with the date letter wasn’t resumed at Peterson until 1969, for rather humorous reasons explained in the Peterson book.

Sadly, I don’t have the Peterson book, so I cannot enlighten you on the humorous reasons. It would seem from Mark’s words that this pipe falls into the period between 1938 and 1968. However, we can refine that a bit, as the pipe’s markings clearly indicate that it’s a republic-era pipe. Ireland became a republic in 1949, so a date range of 1950-1968 seems suitable for this pipe.

Time to get on with it! The stem was pretty dirty. It had some calcification on it and I used a sharp edge to carefully scrape that off. Once done, I scrubbed the stem with oil soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame in order to lift the few bite marks and dents. Then I cleaned out the inside with pipe cleaners and lemon-infused isopropyl alcohol. You can see just how filthy it was inside. Also, it’s worth noting that the aluminum chimney that often goes with these pipes is missing – but a replacement could be sought from Peterson’s. I wiped down the stem with cleanser to remove surface oxidation. Then the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The next day, I used the cleanser again with some cotton rounds. I built up the small tooth marks on the stem with black cyanoacrylate adhesive and let them fully cure. I put a tiny piece of hockey tape over the “Hand Cut” words, so I wouldn’t accidentally sand them. I then used my needle files, Micromesh pads and Obsidian Pipe Stem Oil to make it look great. Onto the stummel, and the first thing I did was to clean up the rim a bit. I took a piece of machine metal and meticulously scraped away the cake without affecting the finish of the wood.Then I reamed out the stummel and removed all the cake. I used a bit of everything to get it all out: PipNet, KleenReem, knife, sandpaper, etc. Fortunately, there was no damage to the interior walls. I used cotton rounds and some oil soap to scrub the outside of the stummel and a toothbrush with oil soap for the lava on the rim of the pipe. I then proceeded to clean out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. I followed that up by de-ghosting the pipe and the bowl was nice and clean after this. I then cleaned the insides with some dish soap and tube brushes. I then worked on cleaning up the sterling silver band. I taped it off, as I didn’t want to damage the wood. This worked well and I was pleased. There were a couple of very small knocks in the wood and I opted to use a damp cotton cloth and an iron to help. By laying the wet cloth over the affected area of wood and applying the hot iron, steam is generated in a way that can often swell the wood back into place.Next, I sanded all of the wood down with my Micromesh pads and made it lovely and smooth. I followed that up with some Before & After Restoration Balm. I let it sit on the wood for 20 minutes or so, then buffed it off with a microfibre cloth. I took the pipe to the buffer. I gave it a good application of White Diamond and a few coats of carnauba wax. This made all the difference. It really sparkled after that. I also polished the silver with my jewellery cloth.

This Peterson Deluxe System 11S pipe looks amazing now. It’s really a beautiful pipe and it is ready to be enjoyed by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Irish’ Pipemakers Section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6 in. (152 mm); height 3⅔ in. (93 mm); bowl diameter 1½ in. (37 mm); chamber diameter ⅔ in. (17 mm). The weight of the pipe is 2¼ oz. (67 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restemming and Restoring a Mixed Finish Soren Hand Carved Freehand

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by Steve Laug

I am taking a break from the four pipes I am working on for Jack to clean up and match a stem with a nice freehand pipe that I have here in my box. It is a quick cleanup and restore and gives me a break from the heavier restoration work on Jack’s next pipe. This bowl has a mixed sandblast and smooth finish that was a bit dull and lifeless. It showed promise under the grit and grime of the years. On the underside of the shank it was clearly stamped Soren [over] Hand- Carved [over] Copenhagen [over] Denmark. The bowl had a moderate cake and some lava overflow on the smooth and plateau areas of the rim top. The bow also had some dust and debris in the flaws on the smooth portion of the bowl as well as in the crevices of the sandblast and the plateau on the shank end. I took some photos of the bowl before I started my work on it. I took a close up photo of the bowl to give an idea of what I had to work with. The bowl was very dirty and had a moderately thick cake. The smooth portions of the rim top have a lava coat the plateau portions are also almost filled in with lava. I also took a photo of the plateau on the shank end to show its condition – dirty but in good shape.I took two photos to try and capture the stamping on the underside of the shank. It is present and is readable in person far more than the photos show. It is stamped as noted above.I went through my cans of stems here and found a nice smokey grey and tan variegated acrylic saddle stem that would fit quite well with a few adjustments. It was dirty and needed a thorough cleaning by I think it will look good. I put the stem in the shank and took a few photos to get a sense of the look of this stem. I have worked on quite a few Soren pipes over the years and turned to one of the blogs that I wrote  on another interesting Soren Freehand Sitter (https://rebornpipes.com/2020/02/26/this-interesting-soren-hand-carved-freehand-turned-out-to-be-more-work-than-expected/). I quote from that blog below.

I looked up the brand on Pipephil (http://www.pipephil.eu/logos/en/logo-s10.html) and found that the brand was carved by Søren Refbjerg Rasmussen. Pipes that he made for the European market were mostly stamped “Refbjerg” while those made for the US market were stamped “Soren”. Thus, I knew that one I was working on was imported into the US market.

It was time to work on the pipe! I reamed the pipe with a PipNet Pipe Reamer using the 2nd and 3rd cutting heads to remove the cake. I cleaned up the remnants with a Savinelli Fitsall Pipe Knife. I finished the bowl by sanding the walls with a piece of 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good. I scrubbed out the internals with pipe cleaners (normal & bristle), cotton swabs and alcohol to remove the tars and oils in the shank between the mortise and the entrance of the airway into the bowl. It was quite dirty. I repeated the process with the stem as well.
I cleaned up the plateau areas on the rim top and shank end with a brass bristle wire brush. I worked on it until the groves were clean. I wiped it down with a damp cloth to remove all the debris. I sanded the smooth portions on the rim top with a folded piece of 200 grit sandpaper. It was looking better each step!I touched up the plateau on the rim top and shank wend with a black stain pen. I used a brass bristle wire brush to knock of the black on the high spots.I stained the smooth portions on the rim top with a Maple stain pen to match the rest of the bowl and shank. It looked good with the contrast of the black in the plateau areas.I sanded the smooth part of the front half of the bowl with 320-3500 grit sanding pads to smooth out the flawed spots and the scratched. I forgot to take photos of the work – I apologize. I followed that with polished the smooth portions of the bowl sides with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad (Again no photos).

With the smooth portion of the briar polished I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips and into the plateau rim top, shank end and sandblast with a horsehair shoe brush. The product works to clean, enliven and protect the briar. I let the Balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. While the Balm did its work, I worked on the “new stem”. I sanded the tooth chatter and marks on the stem surface with a folded piece of 220 grit sandpaper. It was starting to look better.I sanded the stem surface with 320-3500 grit sanding pads to further polish the stem. I wiped it down between sanding pads with a damp cloth.I polished the acrylic stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This beautiful Soren Hand Carved Copenhagen Denmark Freehand with a fancy, turned grey/tan variegated acrylic replacement stem is a great looking pipe now that it has been restored. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Soren Hand Carved Freehand fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 3 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 74 grams/2.61 ounces. If you are interested in adding this pipe to your collection send me a message or an email to slaug@uniserve.com. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.