Category Archives: Pipe Refurbishing Essays

Essays and pictorial essays on the art of refurbishing

A Simple Elegance: Cleaning, Restemming and Restoring a Diplomat Billiard


Blog by Steve Laug

On my recent Lethbridge trip I found the Diplomat pipe at an Antique Fair. It is a nice sandblast billiard with a dark undercoat and a brown over stain. The bowl was in decent shape. The sandblast was deep and quite beautiful to look at. The nooks and crannies caused in the process made for an interesting feel in the hand as well. The stain had worn off in spots on the sides of the bowl and along the outer edges of the rim. The finish was also generally dull and lifeless. The surface of the rim was dirty with tars and oils. The inner edge was slightly damaged and would need to be worked on. There was a thick cake around the middle of the bowl and light at bottom and on top. The stem was one that somebody had Gerry-rigged to fit. It was smaller in diameter and the tenon was too small. The previous owner had wrapped the tenon with thread and then with aluminum foil and pressed it into the shank. The stem had also been hacked up to repair a damaged button and grooves had been carved on the top and bottom sides of the stem to make it a dental bit.Dip1

Dip2

Dip3

Dip4

Dip5 I took close-up photos of the top of the bowl and the underside of the shank to give a clear picture of the state of the inner edge of the rim and the stamping on the pipe.Dip6

Dip7 The next two photos show the stem that came with the pipe and the “fancy” work that had been down to make it fit the shank and create grooves on the top and underside that would allow the pipe to be held in the mouth behind dentures.Dip8

Dip9 My first task was to go through my stem can and see if I could find a better stem for this pipe. I did not have a tapered stem that would readily fit but I did have a saddle stem that would look good after shaping and fitting it to the shank.Dip10 I lightly sanded the tenon to get a snug fit in the shank and pushed the new stem home to have a look at the fit. The stem would need to be sanded to bring the diameter at the stem/shank union down to match the shank. I took a few photos to see what the pipe looked like with this new stem.Dip10

Dip11

Dip12

Dip13 I used a Dremel with a sanding drum to carefully reduce the diameter of the saddle portion of the stem. I have found that I can roughly shape the stem to fit better and then finish by hand sanding it (photo 1). Once I had the rough shape I sanded it with a coarse emery paper to remove the gouges and scratches left behind by the sanding drum (photo 2). I slipped a plastic washer on the tenon and put the stem back in place. I sanded it with 180 and 220 grit sandpaper to further shape it and remove the scratches (photo 3).Dip15

Dip16

Dip17 With the basic fit correct and only needing to fine tune it and polish the stem I decided to ream the bowl. I used a PipNet reamer and took the cake back to bare wood.Dip18

Dip19 I cleaned out the inside of the shank and stem with pipe cleaners, cotton swabs and alcohol. Once it was clean I worked on the inner edge of the rim. I sanded it and reshaped it to make it smooth and round once again using a folded piece of 220 grit sandpaper.Dip20

Dip21

Dip22 I sanded the stem some more with 220 grit sandpaper and flattened the bottom side to match the flat bottom of the shank. The next set of three photos show the fit and shape of the stem at this point.Dip23

Dip24

Dip25 The button was quite thin and I decided to build it up with black superglue. I also could see a repair that had been done on the stem before I used it so I worked on that to further blend it into the stem surface.Dip26 When the glue dried I sanded it with 220 grit sandpaper to feather it into the surface of the rest of the stem and also worked on shaping the button. In the second photo below you can see the end view of the built-up and reshaped button.Dip27

Dip28 I sanded the stem and button with a medium and a fine grit sanding sponge to remove the scratches and blend in the patches. I then wet sanded the stem with 1500-2400 grit micromesh sanding pads and then rubbed the stem down with Obsidian Oil. I dry sanded with 3200-4000 grit pads and rubbed it down again with oil. I finished by sanding it with 6000-12000 grit pads and gave the stem a final coat of Obsidian Oil. I set it aside until the oil was dry.Dip29

Dip30

Dip31

Dip32 I touched up the worn spots on the finish of the bowl with a dark brown stain pen and a black permanent marker and then buffed the bowl and stem with White Diamond on the wheel. I buffed it again with Blue Diamond and then gave the pipe multiple coats of carnauba wax. I polished it with a clean flannel buff and then hand buff with a microfibre cloth. The finished pipe is shown in the photos below. I like the looks of the saddle stem and the deep sandblast finish. The pipe has an understated elegance about it that I like.

Thanks for looking.Dip33

Dip34

Dip35

Dip36

Dip37

Restoring an Underwhelming Habitant Deluxe Chubby Bulldog


Great job on this one! I love this shape. Like Al, it tugs on me as well. I am a sucker for this shape. Nice work on completing the twin rings around the cap and on the reshaping of the button. Great work.

Charles Lemon's avatar

Some pipe shapes jump out at you from across the room, grabbing your attention in the equal but opposite way other shapes make you wonder what the carver could possibly have been thinking. I was immediately drawn to this pipe when I spotted it on a recent estate pipe hunting expedition. The chubby bulldog reminded me of a kind of cross between a Savinelli 320KS recently featured on rebornpipes.com and the classic Peterson 999 shape, though this pipe was not nearly as well-executed. In fact, it rather struck me as a practice piece after I had stared at it a while. The bowl was drilled slightly off-centre, and the distinctive bulldog bowl rings were anything but on this pipe – the upper ring was almost entirely absent, and the lower was unevenly cut.

The pipe had the usual gammut of estate pipe woes – tarry rim, dents, dings, scratches and…

View original post 739 more words

One More For The Case.


I am a big fan of Custom Bilt and Custombilt pipes ever since I read Bill Unger’s book on the Custombilt story. I have about 7-8 of them in my collection. This is a great piece of pipe history. Thanks Tim.

pipesrevival's avatarPipesRevival

 photo 20151009_1028122_zpsnbbw4qeb.jpg

My ever-growing collection of Custom-Bilt pipes, it has indeed outgrown it’s display case. Originally meant to house my small Tom Howard and Custom-Bilt collection has turned into an overflowing collection of Custom-Bilt pipes alone. Before my knowledge of the company and it’s founder Tracy Mincer, I was intrigued by these large and ugly pieces of briar. They seemed like misfits in a sea of smooth,small and manicured pipes of it’s time.

Custombilt pipes are not all created equally which I soon found out. My first Custom-Bilt purchase three years ago was more of an accident, an older woman the owner of an antique shop in Troy N.Y. had listed a pipe in her EBay shop, poor photos and little information let it slip by unnoticed , I decided to pull the trigger. I was surprised upon receiving the pipe it was big, bulky and roughly carved but comfortable in the hand…

View original post 1,322 more words

Savinelli Hercules 320 EX


Nicely done Tim. I love the cross grain and birdseye on this one. It is a beauty. Great work.

pipesrevival's avatarPipesRevival

Screenshot_2015-10-22-18-29-46~220150904_110911_zpsotamwek9-1

About a month ago my wife surprised me with a haul of five that I could have never pulled off. She is an incredible woman and apparently has a better eye then myself.  This was the worst of the lot.

20150911_205203

The pipe upon receiving, a Savinelli Hercules 320 EX. She was big and beautiful.

20150911_205240PhotoGrid_1445555032134

She was in decent shape a little cake, rim char,the button was worn and the biggest problem was the stem logo, it was beyond saving very worn.

20150911_21074320150911_21120520150911_213405

I started with my Castleford Reamer working from the smallest to the largest attachment and in this case the largest was too small. I moved to 250 grit sandpaper so I could take it back to the briar and finished it off with 400 grit paper.

20150911_213720

 Next the build up on the rim, I applied Method wood for good polish and let it soak in for 10 min . After the…

View original post 427 more words

Kaywoodie Handmade Oversized Pipes


Tim did an amazing job on this pair. Thought I would reblog it. Well done.

pipesrevival's avatarPipesRevival

Screenshot_2015-07-10-10-41-452_zpsw2hs3uvb

The ad above I believe is from the late 40’s early 50’s from what I could find I think this is where my pair falls.

Some of my first estates were Kaywoodies. Living in New York most of my life I loved reading of there history and the successful building of a brand everyone knows. The only thing I couldn’t get past was how small there pipes were. I have a few in my collection from the 30’s and 40’s that make my wife laugh when I smoke them. I’m a pretty hefty guy so in turn I would need to find a hefty Kaywoodie.

Six months ago I found my chance with the Kaywoodie Handmade Oversized line. They are big and beautiful pieces of Briar reminiscent of my first love Custom-bilt. I originally posted this refurb on Pipes Magazine with the help of forum members I was able to put these beauties back…

View original post 577 more words

New Buffing Station Day!


Nice setup. I have two similar bench grinder conversions. They have larger wheels on them – 6 inch I believe and they are great to work with.

Charles Lemon's avatar

Just a quick post to show off my new buffing station 😀

Up til now, I’ve been mounting buffing wheels in my drill press. This has worked out fairly well, as I can adjust the drive belt on the press to manage the RPMs of the spindle. It’s a fairly quick adjustment process, but a dirty one, as the belt and pulleys seem to manufacture their own grease and grime. It has also meant that I can only have one buffing wheel in use at any given time, which can become tedious. I have been considering upgrade options for  a while, and then  – serendipity! A convergence of motivations and a good sale.

The motivational convergence occurred between me and my wife. I wanted a new work area for pipe restorations and she wanted a warm indoor parking spot. Thus the current (and ongoing, but I can just barely see…

View original post 281 more words

Pipes for Marines Project (Comoys 1057 & GBD 9438 Virgin)


By Al Jones

Last year, PipesMagazine forum member “shaintiques” undertook a project to supply pipes and tobacco to active duty Marines on deployment. Dave Shain has been posting updates to the forum, below is the latest update. Dave explains the project:

The purpose of the project is to build community and help new pipe smokers. I want new pipe smokers to have an awesome experience out of the gate so they stick with it. All pipes and tobacco are donated from the larger community. I run the project through two forums, facebook, and instagram. I have started reaching out to some of the bigger names in the business looking for donations as well. Anyone who wants to donate can contact me at westgapipe@gmail.com. My address is Dave Shain, 6808 Brookwood Ct. Douglasville, Ga 30135.

http://pipesmagazine.com/forums/topic/pipes-for-marines?replies=30#post-862037

A fellow British Rhodesian forum member, Glouchesterman, recently sent me these two Rhodesian beauties and we decided once restored, they would be a nice contribution to Dave’s project. The first pipe is a Comoys Shape 1057 in Sunrise and the second a GBD 9438 Virgin. Both are post-Cadogan makes of the same shape.

The pipes were in very good shape. The Comoys just needed a mild clean-up. The GBD was also in terrific shape but curiously had two noticeable fills.

Comoys 1057

Comoys_1057_Sunrise_Before (1)

Comoys_1057_Sunrise_Before (2)

Comoys_1057_Sunrise_Before (3)

The Comoys just needed the typical bowl ream and soak (alcohol & sea salt). The stem only had mild oxidation and was polished with 800>1500 and 2000 grade wet paper, than 8000 and 12000 grade micromesh. It was buffed with White Diamond and Meguiars Plastic polish. I did decided to remove the very weakly stamped “C” stem logo. Working around it only makes it stand out more. The nomenclature is super-strong on this one, so there’s no mistaking that it is a Comoys. The tenon did have a very tiny draft hole. I used a 5/32″ drill bit to open the tenon end up a bit, hopefully that will enable it to be a better smoker for the soldier that receives it.

There was some mild scorching on the rim top but it was removed with 2000 grade wet paper and then a stain wash just on the bowl top. The bowl was then buffed lightly with White Diamond to brighten it up and several coats of Carnuba wax.

Comoys_1057_Sunrise_Finish (1)

Comoys_1057_Sunrise_Finish (4)

Comoys_1057_Sunrise_Finish (2)

Comoys_1057_Sunrise_Finish (3)

Comoys_1057_Sunrise_Finish (5)

The GBD was an interesting piece. It was stamped “Virgin” and had the “London, England” stamping and brass rondell usually seen on pre-Cadogan era pipes. The person donating these pipes thought it was a Cadogan era pipe. The brass rondell does look a little different. There is also a letter stamped on the shank, which I have frequently seen on Cadogan era pipes. This one also has the non-tapered stem (full width) and I’ve heard that is a sign of a Cadogan era stem. It is identical to the Comoys, but drilled larger. And of course there are the two fills and dark stain. Virgin grade pipes, while not necessarily nicely grained, were never seen with fills (at least by my experience).

Curiously, the shank had what appeared to be a burn mark on the top of the shank,near the junction with the stem. The stain was also blotchy dark in several spots.

GBD_9438_Virgin_Before (1)

GBD_9438_Virgin_Before (2)

GBD_9438_Virgin_Before (3)

GBD_9438_Virgin_Before (4)

GBD_9438_Virgin_Before (6)

The stem had some stubborn oxidation that I removed with 800>1500 and 2000 grade paper. Then, like the Comoys, 8000 and 12000 grade paper to finish. It was also buffed with White Diamond and Meguiars Plastic polish.

I thought the pipe would present better with the fills removed. At first, I just used some black super-glue but they were just as noticeable. I took that out and put a drop of clear superglue and briar dust in each fill. Sanded smooth with 800 grit paper, the fills were nearly invisible. The first picture shows the fills removed and then covered by the glue/dust.

GBD_9438_Virgin_Before(8)

GBD_9438_Virgin_Before(9)

GBD_9438_Virgin_Before(10)

I restained the pipe with some darker brown stain (Feiblings Medium Brown) and then buffed it with White Diamond and several coats of Carnuba wax. I was able to minimize the burn mark on the shank by sanding it with some 2000 grade wet paper. It was already below the edge of the stem,but it looked like an improvement.

The finished GBD and both pipes. Hopefully they allow two of our Marines to enjoy some brief moments of peace and solitude as they serve our country.

GBD_9438_Virgin_Finish (1)

GBD_9438_Virgin_Finish (4)

GBD_9438_Virgin_Finish (2)

GBD_9438_Virgin_Finish (5)

GBD_9438_Virgin_Finish (6)

GBD_9438_Virgin_Finish (3)

?

GBD&Comoys

The Coming Calm after the Storm


Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

Dedicated to Louis Arthur Hille (February 14, 1969-October 8, 2015)

“Part of me is afraid to get close to people because I’m afraid that they’re going to leave.” ― Brian Hugh Warner (a.k.a. Marilyn Manson), U.S. singer/songwriter/
performer/rock journalist/painter/actor, born January 5, 1969

INTRODUCTION
Rob1
Like a panther, the young man caught in this rare snap-shot had the edge of menace in his pensive yet calm and subtly wild gaze and the firm set of his jaws. Though he seldom permitted the opportunity to penetrate the murky depths of his intellect long enough to preserve the moment in a photo, it shone through anyway. We were best friends and roommates for the past 15 years; I was his certified, consumer-directed caregiver during the last seven, and, in 2009, when his health took a big dive and he needed someone to protect him more than ever, he reluctantly made me his agent under a durable power of attorney. At the risk of being misunderstood (a possibility that really doesn’t threaten my hardy sense of self-identity in the least), we were soulmates.

The term snap-shot itself, as I may have noted before, originated as a hunting term: “A quick or hurried shot taken without deliberate aim, esp. one at a rising bird or quickly moving animal.” [Oxford English Dictionary] The word used in that sense dates at least to 1808, whereas the adoption by photographers appears to have started around 1860.

Louis told me, more times than I have mentioned in my blogs here how my dad was fond of saying I have a mind like a steel trap, that I would never meet anyone like him again. Once was well worth the almost manic-depressive ups and downs in near constant close quarters and proximity, but enough, if you can grok me. If my mind is a steel trap, Louis’ could go off when an ant happened upon it. To say Louis did not handle strict, unyielding strangers well, in particular those who could violate the sanctity of his room at will and in the hospital did so more or less constantly, and with apparent delight, is a gross understatement. He could and usually did revert to his five-year-old self and throw the kind of tantrums of which only an adult is capable. I’m sure the sole reason he was never put in four-point restraints, before the last year and a half or so when his hip and leg contractures became so bad that his knees were frozen up to his chin and made the heart’s desire of many a nurse and tech impossible, was the hospital staff’s well-founded fear of what I would have done.

A little more than a year before the serendipitous snapshot above, Louis celebrated his thirty-sixth birthday, on Valentine’s Day 2005, in a bed and hooked up to IV bags and monitors, during the second of many extended hospital stays. Before the end came last week, at home where he wanted to be, with his cats and me, Louis was to spend two more birthdays in hospitals, the most recent this year, on his 46th, and last. Celebrated, of course, is a modifier for birthdays that is worn thin by convention, and not at all the best choice in this case. In fact, the only way he lasted three months in that place was my gift to him his first full day of a large but portable CD/DVD player with headphones, as well as a couple of Stephen King’s better audio books and the latest Marilyn Manson release. That last would have been “The Golden Age of Grotesque”; this was two years before “East Me, Drink Me.” Yes, even Manson grew on me thanks to Louis’ knowledgeable and fervent guidance.

When I suspended the above moment in time, Louis had just recently been released (or, to be more honest, sprung by me) from the hospital full of quacks, imbeciles and ninnies. In their vast wisdom, which so often fuels a God complex, they mused at first over the likelihood of multiple sclerosis, given their myopic failure to get to the truth, so few years ago, that is now taught to pre-med students and even EMTs. Then they turned to lupus and several other look-alike possibilities. They even tested Louis for A.I.D.S. – not once, but twice, in case they missed it the first time.

This was how he often looked, for a time, after that quarter-year exercise in trial-and-error experiments that ended with our hectic, A.M.A., wheelchair career down several flights on the elevator and thence straight for the exit.

I have another favorite snapshot of Louis, taken with my cellphone when he had grown his hair back the way he liked it, which is to say very long. This one was taken around 2009-’10.Rob2It’s a favorite for æsthetic or artistic reasons as well as the way it shows the almost trancelike way he could stop in the middle of a step, having fallen into a reverie of contemplation that required stillness. I was surprised and pleased that he enjoyed this photo when I showed it to him after the barber had sheared off his beloved hair again.

The next year sometime, returning to my previous train of thought and meaning 2006 – I don’t recall the date but believe it was Spring – brought a surprise telephone call from Louis’ primary care physician.

I will never forget the similarity of the one-sided conversations, as I heard it from Louis’ side, and one of Bob Newhart’s hilarious 1960s “phone calls” from dead people, such as Abe Lincoln’s entreaty for help writing the Gettysburg Address – and Newhart’s deadpan response to one unheard complaint with something about how 87 years ago really wasn’t very snappy. Except that from my perspective, being able to “hear” what his doctor was saying based on Louis’ verbal responses, and in particular seeing the changes of his facial expressions, there was nothing to inspire laughter.

“Okay, then, I guess I’ll take the good news first,” Louis said after a moment’s exchange of niceties. Pause. “It’s not MS.” Pause. “That’s the good news?” Pause. “So what’s – the – bad news?” The last part was spoken as one word. “Oh.” Swallow. “It’s something different.” Pause. “Wait: neuro-what?” Repeating what the doctor told him, sound by sound. “Neuro-mye-litis op-ti-ca.” Nervous breathing, by both of us. “Oh. Yes, I heard you. MS isn’t fatal, but this is.”

And so the doctor did the unthinkable in a time when the pop medical practice remains to downplay the negative if not outright lie to the patient: he told the truth. Using the magnetic resonance imaging (MRI) scan photos from the big machine at the private hospital from which Louis escaped – the same kind of contraption that seemed to scare the devil out of Linda Blair in “The Exorcist,” only somewhat quieter – the head of the neurology department at our local university hospital spotted healed and unhealed wounds from the back of Louis’ neck and down his spine that gave her a good idea of what she was dealing with. She confirmed it with a blood test introduced the same year that differentiates the disease Louis had as a distinct and fatal entity from MS.

As it turned out, Louis was host to a genetic anomaly. In other words, the neuromyelitis optica (NMO, or Devic’s Disease) with which he was born – and which was just beginning, after 37 years of passing time slowly but methodically eating away at the myelin sheaths, fatty substances protecting Louis’ nerves, starting with those in the optic region, to thereby render him legally blind – had no precedence in his family. It was more along the lines of a ghastly fluke.

For those of you who have no idea where I’m going with this long account of Louis’ non-pipe-related demise (in fact, I even succeeded in getting him off cigarettes by supplying him with pipes and tobacco, although there was little chance he would ever live long enough to die of cancer), I will now clarify. Louis was by no means easy to get along with, but during the 15 years we were roommates, he – how should I put it? – grew on me as a good friend does, regardless of the many differences. Almost everyone who ever talked to him agreed on two points: one, he was a genius usually more capable than the listener to discuss complex issues of mathematics, science, world events, religious topics through the millennia, detailed weather phenomena and even the day’s stock market numbers. He was possessed of the ability to memorize the entire dialogues of movies, TV shows, commercials, popular and rock songs and more or less anything else – on a single viewing or hearing – and he could recite them for the rest of his life. The other general characteristic people who talked to Louis agreed on was that he could be a downright rude jerk. I’m not speaking ill of the dead, as should be apparent by the end of this unusual introduction; it was the simple truth, and he was never even aware of it despite my attempts to make him so. The fact is, he sounded like his mother, whom I knew. There was also the fact that his mind and spirit traveled at a speed comparable by mental comparison to the F-22 Raptor and was just as deadly with its offensive and defensive weapons loads. All of these factors tended to intimidate or just embarrass people.

Louis had theories far rarer than NMO, but as intricately informed as a spider’s web is spun, on such issues as the afterlife, prior lives, simultaneous lives, paranormal entities, abortion and other lively and nowadays popular and/or controversial concepts. Does a pattern emerge from these topics? Only now do I see it: Louis’ thriving thirst for life, before, during and after what most people would call his own. The thing about Louis is that he was out there way before it was cool to be out there.

The reason I stayed by Louis’ side almost as long as his parents, who kicked him out as an eighteenth birthday present, was that I could still see the same person I met the day after Thanksgiving in 2000. He was happy. He smiled and laughed and talked non-stop but coherently and cogently about almost anything, and when he couldn’t think of a name or a word or whatever, I was the only person who listened and understood where he was coming from and could fill in the missing spaces, and he could finish my thoughts, as well.

I miss those conversations at coffee houses or on buses or walking when I didn’t have a car, and he could still walk. I miss those good times not because we stopped having them after he grew sicker, but because they occurred less and less often, and now he is gone. All I ever wanted was to help him get better. Right now the only thing I have to replace that is working on pipes, trying to make them better.

This one, like Louis, was really messed up when I got it, and the consensus among my pipe restorer friends was to lop off about a half an inch from the top of the bowl and reshape it. But I thought: nah! Been there, done that. This time I wanted to try something a little different. Two previous restorations came to mind. One is a Ben Wade with an enormous crack down one side of the bowl that required emergency surgery to amputate about two thirds of the tall billiard, and is still in recovery as a squat pot shop pipe. The other is a no-name Italian freehand that I call the Beak and thought was someone’s first attempt at pipe making because of several mistakes I had to correct, including the unmissable in the following photos.Rob3

Rob4 Louis, I know you’re listening, and this one’s for you.

RESTORATION
Rob5

Rob6

Rob7

Rob8

Rob9 I am sure the reason my friends suggested the more drastic surgery is clear from these photos. Whoever put that gash in the rim ought to be brought up before the Pipe Court, have any other potential hostages he might be holding liberated and be forced to register as a pipe offender for the rest of his life, unless, of course, he can prove he is rehabilitated. The latter event is unlikely, as recidivism is high for this offense.

There are several not-so-easy to spot points. The traditional triangle with WDC, for William Demuth & Company (1862-1972), is missing, possibly from a previous owner gripping the bowl so tightly that it rubbed off altogether, or because of its original absence. Steve informs me that not all WDCs have the triangle. Also, the first few letters of Wellington are very faded, but the nomenclature type style is the same as other WDC Wellingtons, such as this System Billiard in the Peterson’s style that I restored a while back.Rob10 Then there is the small STERLING mark on the close-up of the band, if you can make it out in the first group above.

At any rate, as much as the initial challenge appeared obvious – to see if I could pull off rounding the entire rim, thereby eliminating the horrid wound and hopefully leaving the rim even – I decided to clean and otherwise prepare the insides of the WDC first. The chamber appeared to have been well-cleaned, and all it needed was an easy sanding with 320-grit followed by 500. Then I remembered I needed a bit for the pipe and couldn’t even retort it until I found one! That’s okay, laugh all you like. I know I can be a bit spacey sometimes, and besides, laughing at the recollection now does me good.

What I wanted was about a three-inch tapered with the right diameter of the tenon end to fit flush with the shank, or a little bigger. Bigger, I can fix. In fact, considering I’m doing it the old-fashioned way, by hand and sand, so to speak, I’m becoming pretty adept. Of course, all I could find in tapered bits, even replacements (i.e., no brand marks) on other pipes awaiting restorations with which I am not above robbing Peter to pay Paul, had tenons that were way too small, or the diameters of the meeting points with the shank were too small. The pipe is banded, so neither of those options would do.

And so I turned to my sure supply of new saddle bits, which were just a touch shorter than I wanted but would do the trick. Here are shots of an uncut saddle bit next to the one I sanded down with coarse paper, identical except for the tenons, and the preliminary fit with the Wellington.Rob11 Keep in mind that the condition of the pipe with the preliminary stem in it was taken after the next two steps, counting the basic fitting of bit to shank and the retort as finished.

I chose 200-grit paper for the task of rounding the rim so as to take more time and get the job done right with some extra work, but not overdo it with one fell swipe. I hope I’ve learned my lesson there! I was surprised at how easy it was to accomplish.Rob12

Rob13

Rob14 Here is the step I suggested above, under the photo of the pipe and bit, which made the wood look so inexplicably polished. Using 500-grit paper, I worked over the entire outer wood. I micro meshed from 1500-grit to 12000.Rob15

Rob16

Rob17 After a moment’s consideration of staining the wood below the rim a little darker, I concluded I would have to make it too dark for there to be any difference from the way it already was and opted to skip it. With that, I realized I only had to finish shaping the bit to the shank before buffing everything on the wheels.

That was when something really creepy happened. I had searched high and low for a tapered bit without luck, but in the meantime did a little straightening up in my office-shop. I had been working on the pipe in the living room with my mobile restoration cart handy and the couch much more comfortable. While looking for an upgrade DVD to an invaluable computer program that remains misplaced, I searched through a large plastic trash bag stuffed willy-nilly with papers, electronic gadgets and whatnot. I came across a nice, black wooden cigar display case with a hinged lid and clasp that I picked up at my tobacconist. No, there was nothing special in the box; it was empty, unfortunately. Then the thought occurred to me how it would make the perfect place to put my loose oddball bits scattered. Most of them were in one place on the bottom shelf, but I had come across some others all over the cart.

Back in the living room, I sat down on the edge of the couch with the box open on the floor in front of me and began to organize the bits in the box, tossing a few that could never be of any use as I went. At last I thought I had them all but checked the top shelf again, as I had before while looking for a tapered bit. I was about to call it quits when I spied two bit lips poking out from under a piece of sandpaper, and…well, I could not believe my eyes. One of them was tapered and appeared to have about the right size tenon. With near reverence, I tried it in the Wellington. The fit was a little loose – just enough to add a layer of black Super Glue, I figured. All it needed other than that was the slightest of sanding just below the lip with 320-grit paper, micro meshing and buffing on the wheel with red and white Tripoli.

Knowing it would be a perfect fit when the glue dried, I still could not stand having to wait another night to see. Of course that’s a figure of speech relating to patience, which I am normally all about, and so I physically survived the night. I was so worn out I even slept like a baby until morning came, and my first thought, like a kid at Christmas, was the present waiting for me on the cart. All I can add is that the black Super Glue had dried on the tenon in perfect shape, and the bit twisted to an exact, flush match with the shank.

Some of you may think this foolish, but I found breathing difficult. Emotion welled up in me again, and to fight it off I closed my eyes. I said out loud, “I’ll be darned [or another similar word]! Thank you, Louis.” He thought I didn’t believe in anything he ever talked about but told me many times he would be keeping an eye on me after he died. I believe he is.

Ready to finish this relaxing project, I buffed the bowl with red and white Tripoli, White Diamond and carnauba, using the dry wheel as usual between each, and then rubbed down the whole thing with a soft cotton cloth.Rob18

Rob19

Rob20

Rob21 CONCLUSION

His vision, from the constantly passing bars,
has grown so weary that it cannot hold
anything else. It seems to him there are
a thousand bars; and behind the bars, no world.

As he paces in cramped circles, over and over,
the movement of his powerful soft strides
is like a ritual dance around a center
in which a mighty will stands paralyzed.

Only at times, the curtain of the pupils
lifts, quietly–. An image enters in,
rushes down through the tensed, arrested muscles,
plunges into the heart and is gone.
― Rainer Maria Rilke (1875-1926), Austro-Hungarian poet, in “The Panther”

This was one of Louis’ favorite poems. I was surprised when he revealed this insight into his personality, oh so long ago it seems now, back in the happy autumn days that are no more, to paraphrase another poet’s description of the feeling of ennui. Louis liked those somewhat morose lines of verse, also, the first time I spoke them to him from memory, and several times later asked me to repeat them. I used to recite the words in gushy, over-dramatic tones dripping with the contempt I thought I had for them. But in verbal repetition, I overcame that bad habit, for there was a reason I could recall the brilliant if brief sample of prose from a high school sophomore lit class that really was a long time ago.

For most of the 15 years I knew him, Louis had an intense fear of dying appropriate to someone with an equally free spirit of the simple joy of living that was stolen from him. I tried to reassure Louis, over and over again, that he was not there yet based on my knowledge of the progressively more horrible stages of the disease he came to face almost every waking hour. My mistake was not expecting the unnatural, man-made obstacles that hastened, for him, the day no one truly wishes to see. I am beginning to be at peace with the knowledge that Louis no longer suffers as he did for so long – that he is in a better place, despite my best efforts; and I am still here, to enjoy my life the way my friend wanted me to do, and to fight the good battles. Now I understand that tears are seldom idle.

Just a few more words with some illustrations to sum up: compare the photos below, one antique and the other still fresh.Rob22 That’s Rilke – somewhere.

And just one more photo of Louis, age 16, happy at home with his parents.Rob23

MARILYN MANSON LINKS
http://www.rollingstone.com/culture/news/columbine-whose-fault-is-it-19990624

https://www.youtube.com/watch?v=9vyZK_CKkZo Marilyn Manson’s first David Letterman appearance – yes, he was invited back…and back!

Ship-Shape: Refurbishing a Mokin Corsaire 7087


Blog by Anthony Cook

The second pipe sent to me by my PSU friend for some work is a unique one. Let me introduce you to the Mokin Corsaire 7087. It’s a small pipe, just shy of five inches in length and about one and a quarter inches tall at the bowl. It has an author-ish shape, except that there is a spine that runs along the bottom like the keel on a ship. I suppose that’s where the “Corsaire” comes from, but despite the masculinity in that name, to my eye there is something distinctly feminine in the shape.Mokin1 The condition of this one was rough to put it mildly. The stummel had some fairly heavy scratches and dents. The rim was scorched and there was a divot on one side where the wood had been burned away. The briar was unstained but covered in a thick, tinted lacquer coating. I suppose this was done to help hide the many fills, but the lacquer wasn’t thick enough to prevent the black stain on the bottom from seeping through into the grain. Oh, did I mention the beautiful horn stem with the busted face and a crack that ran along half the length on the underside? Yeah, like I said, rough.

Here are some more triage photos:Mokin2

Mokin3

Mokin4

Mokin5 Stamping detail:Mokin6 I gave the pipe a thorough internal cleaning, and then stripped off the lacquer finish with acetone and cotton pads. The lacquer lifted easily but it was a mess. It turned into a thick, sticky residue when it came into contact with the acetone. Once the stummel was clean, the grain became more apparent and it was stunning! I’m a bit of a grain-hound. So, I already knew that I was going to have to work that up as best I could.

I scrubbed at the dark stain on the bottom with the same acetone dampened pads to try to lift it or at least lighten it, but the attempt was in vain. The acetone didn’t even put a dent in it. I was fresh out of ideas and thought that I would probably have to sand them out, but before I did that, I shot Steve an email explaining the problem. He suggested that I try lemon juice. It seemed counterintuitive to me. What could lemon juice do to a stain that acetone couldn’t touch? Anything is worth a shot when you’re desperate though. So, I gave it a try and it worked amazingly well! The only stain that remained was what had set into the softest grain and that was something that I could work with.Mokin7 With the tinted lacquer removed, the fills were more evident than ever. There were seven of them in all and a couple of them were quite large. That’s a lot for any pipe, but especially so for a stummel this small. I picked each of them out and patched the pits with CA and a mix of fine briar dust and course briar file shavings. I find that the course shavings take the stain better, but the fine dust is a better mix with the CA. When mixed together, the resulting patch is still dark but it is mottled with lighter areas that will accept stain well.

I sanded out each of the patches with 220-grit and 320-grit paper and topped the bowl with the same grits until the majority of the burned wood around the rim was removed. Then, I gave a slight chamfer to the inner rim to soften the edge and lightly sanded the entire stummel with 320-grit paper to remove most of the scratches.

It was while I was sanding the stummel that I noticed that the carving was a little sloppy. The left side of the stummel was noticeably less rounded than the right, which made the stummel appear a little lopsided. It was obvious that it wasn’t intentional, but I debated with myself whether to try to correct it or preserve it as part of the personality of the pipe. In the end, I chose to split the difference and round off the upper and lower areas of the left side for a better match with the right.Mokin8 The stummel was ready for finishing. So, I moved on to address the damage to the stem. Usually, I would drill a small hole at the end of the crack to stop the run. In this case, however, that wasn’t really an option. The main crack that extended up from the stem face fractured into several short, stair-step cracks at the end. I decided that it would be best to just seal and stabilize them and hope for the best.

I wrapped clear tape around a thin bit of cardboard and cut a hole for the tenon to push through. This little contraption would serve a dual purpose as both a method for keeping the patched area of the stem face relatively flat and even, and also as stand to support the stem while the patches dried. I patched the cracks and holes with baking soda and CA in the same manner that I would apply a briar dust and CA patch on the stummel. I use super-thin CA for patches. It has about the same viscosity as milk and I think that it penetrates better into the dust than standard CA. It can be tricky to work with until you get used to it. Even though I’ve kind of gotten a handle on it by now, you can see in the photo below that it still got away from me a bit in the bend of the stem.Mokin9 I also filled a couple of bite marks on either side of the stem and when all the patches were fully dry, I sanded them out with 220-grit and 320-grit paper. The cracks were fairly tight. So, I didn’t get as much baking soda worked into them as I would have liked and they appear dark in the photo below. They are sealed and smooth to the touch though.

I continued to sand with 400, 600, and 1200-grit paper to smooth the surface. I used a drop of mineral oil between each grit. The oil allows the sanding dust to collect as slurry on the stem rather than build up on the paper. It also moisturizes the horn, which keeps the ends of the fine fibers from raising and splintering. A good polish with the full range of Micro-Mesh pads finished up the work on the stem.Mokin10 I knew from the beginning that I couldn’t leave the finish natural. There were just too many fills for that. I also knew that I couldn’t completely hide them. So, I hoped that I could give the grain enough “pop” with a bit of stain to draw the eyes away from them.

I applied four stains in all; dark brown, medium brown, light brown, and British tan. The first three were thinned with three parts isopropyl alcohol to one part stain. The last stain was thinned by eye until it was just a light wash. I applied the first stain, and then sanded with 400-grit paper. The second stain was applied before sanding with 600 and 1200-grit paper. After the third stain, I polished the stummel with 1500 through 4000-grit Micro-Mesh pads and gave the stummel a Tripoli buff on the buffing wheel. Then, I applied the stain wash and finished up the work on the stummel with the remaining Micro-Mesh grits. All sanding up to 3600-grit Micro-Mesh was wet sanded and the stummel was hand-buffed with a soft cloth after each stain to remove any excess.

Finally, I polished up the brass ferrule with Semichrome polish and used a bit of epoxy to affix it to the stummel. All that remained after that was to buff the pipe with White Diamond and apply several coats of carnauba wax before it was time for some photos.Mokin11

Mokin12

Mokin13

Mokin14 I know that many may regard this one as just a novelty pipe, but despite the rough edges, it may be my favorite refurbishment work to date. The photos barely do justice to the color or the grain on this pipe. The credit for the transformation is not really mine though. This was one of the most cooperative pipes that I’ve ever worked with. It set on the bench and said, “Make me a star.” I was charmed and did the best that I could.

New Orleans “Black Eagle” Rides Again


By Al Jones

Last week, my wife and I had the opportunity to visit our daughter and son-in-law who live in New Orleans. Our visit coincided with the first annual New Orleans Pipe Show, which was an outstanding event. While I was at the show, my family stopped at one of the flea markets in the city. At one shop, they found this “Black Eagle” bulldog, which had a faint “Made in London England” stamp as well. They knew that I loved the tapered stem bulldog shape and spied the “London England” stamp. I assume this was one of many basket pipes made as I can find nothing on the “Black Eagle” name, either via Google or in “Who Made That Pipe”.

The pipe had a heavy coating of tar on the bowl top and a few handling dings. Curiously, there appears to be a band mark on the edge of the shank. The diamond bulldog stem didn’t quite line up with the shank creases and it had a heavy cake build-up inside the bowl. There is one fill on the bowl

Below is the pipe as found. It is a generous Group 5 size and weighs 53 grams.

Black_Eagle_Before (1)

Black_Eagle_Before (4)

Black_Eagle_Before (3)

Black_Eagle_Before (2)

Black_Eagle_Before (5)

Black_Eagle_Before (6)

I reamed the bowl and discovered the interior was in very good shape. While completing that task, I soaked the mildy oxidized stem in a solution of Oxy-Clean.

I decided to remove the finish and restain the briar as part of the restoration. The handling marks were sanded smooth with 800 grit paper.

I reworked the angles of the stem with a fine, flat file than 800 grit paper. As I was completing this work, I concluded that someone had made replacement stem for this pipe. The vulcanite was of a good quality and it polished up nicely. I used 800>1500 and 2000 grit wet sandpaper to further improve the shine. Since I was restaining the bowl, I was able to mount the stem and do the file work from that position.

The bowl was soaked overnight in 91% isopropyl alchohol. I sanded the handling marks with 800 grit paper the 1500 in preparation for staining.

I decided to stain the pipe with Oxblood, as I only have one red stain bulldog in my collection. I lightened the stain with a little Medium Brown. I put on two coats of stain, and set them with a flame. The bowl was then buffed with White Diamond and several coats of Carnuba wax.

The stem profile still isn’t perfect, but the edges align. The one fill was made less visible by the oxblood stain. The pipe will be a nice souvenir from our New Orleans trip and my wife’s thoughtfulness.

Black_Eagle_Finished (1)

Black_Eagle_Finished (4)

Black_Eagle_Finished (5)

Black_Eagle_Finished (3)

Black_Eagle_Finished (2)

Black_Eagle_Finished (1)