Daily Archives: July 13, 2025

Rebirthing a Damaged Jobey Gourd Calabash and Meerschaum Bowl

by Steve Laug

While I was in Idaho visiting my Dad last month I received an email from John about whether I could repair his Jobey Calabash. I have included the email below

Hello, I’m looking for a pipe repair shop. I have a Jobey Calabash pipe dropped it, and well it broke. I’m hoping I can send it to you for repair. Thank you, John

I wrote back and asked for photos to clarify what had broken when the pipe had dropped. I have visions of a cracked bow, a cracked gourd or even worse. I have learned to ask for photos before I make any commitment to repairing a pipe. John sent me the two photos below that show the condition of the break. It is probably the easiest break to deal with. In the drop the wooden dowel tenon that held the briar shank extension to the gourd had snapped off. It was a very clean break from what I could see in the photos. I could not see the condition of the bowl or the rest of the pipe but I figured that what he sent me was what was broken. It had a rusticated meerschaum bowl and a vulcanite stem that showed oxidation. I have included his photos below so you can see what I saw before I received the pipe. I explained to John what I saw and asked a few questions regarding cracks in the gourd or the briar shank extension is Jobey used. There were none that he could see. I told him to pack it up and send it to me and I would repair it. I was gone for about a month but yesterday at the end of week two at home the package arrived from John. It was a large box and when I opened it the pipe was well packed with bubble wrap. In the centre of the packing was two small bubble wrapped bundles. I removed the tape from them and removed the parts. The larger of the two was the gourd and the meerschaum bowl. The second, smaller bundle was the stem in the shank extension. I tried to remove the stem but it was solidly stuck in place. I examined the broken dowel tenon. It was indeed a clean break. There were some spots where the glue held remnants of the dowel on the surface of the briar and the wooden plug in the end of the gourd. I would need to flatten the spots before I tried to rejoin the parts. Here are some photos of the pipe.The bowl was 2/3s full with the last tobacco smoked in it. The dottle was dry and brittle. I took a photo of the bowl to show a bit of that and the tarry lava build up on the rim top and inner edge of the bowl as well as the thick cake in the meer bowl itself. It was quite a mess to look at and my wife and daughters commented about the smell. Ah well, such is the life of those who live with a pipe restorer/repair person. I took some photos of the bowl to give a sense of that look. In the second photo below, you can see the wooden plug and down in the shank of the gourd.I tried to remove the stem from the shank extension piece and it was frozen solid. I put it in the freezer for 30 minutes and when I took it out the stem turned easily from the extension. The photos show the stem in place solid and also once I had removed it. The stem was oxidized and had some deep tooth marks on both sides on the button edge and the ahead of the button. One of the deep marks on the topside was almost a bite through.I took a photo of the thick cake in the bowl and the overflow of lava on the rim top. It should clean up fairly well though the darkening in the rustication may remain. Before I started drill out the extension and the plug on the end of the calabash shank I took photos to show the alignment of the airway. The airway is not centred but it should be easy to open up and reset the fit.I used a cordless drill and a bit slightly larger than the airway in both parts. While the picture of the shank extension is out of focus you can see the principle in the photos of the drilling. I used the same bit in the gourd shank. Once it was open I stepped up one size in the drill bit to open the hole further. I once again have an out of focus photo of the shank extension but you can see the bit size in the photo of the gourd shank. The second drill bit opened the airway in both parts to the same size as the metal tubing I use to join them together. I measured the length of tube I needed so that the tube would not extend to deep in the mortise. I used a small vise to hold it while I cut the length with a hacksaw blade.I used a small round file to centre the airway in both the shank of the gourd and the extension. Once it was well centred I was good to start the process of joining the parts.I used the same type of All Purpose white glue as had been used previously on the tenon. I glued the metal tenon in place in the shank of the gourd and filled in the hollow around the tube with the glue. Once it had hardened I gave the glue a coat of clear CA glue to set the tube in place. I set the gourd aside to let the glue cure over night. In the morning when the glue was cured I painted the tubing with the glue as well as the end of the shank and the extension. I put the glue on a little heavy as I wanted it to bind well. I pressed the extension in place and aligned the Jobey brass logo on the left side in line with the shank. I clamped the extension in place until the glue cured and the shank extension was immovable. I set it aside to let it cure for the rest of the day. While the repair to the shank extension cured I turned my attention to the meerschaum cup or bowl. I carefully scarped out the thick cake with a sharp knife and worked over the rim top at the same time. I used a Savinelli Fitsall Pipe Knife to further clean the cup so that the bowl was no longer sticky with the tars and oils of the tobacco. I also scraped out the gourd with the same tools as well as a brass bristle brush. It was much less sticky than it was before. I cleaned out the airway in the shank (carefully) as well as the inside of the bowl with alcohol and pipe cleaners – both bristle and smooth. I cleaned the airway in the stem at the same time. The pipe began to smell much better.I greased the cork gasket in the calabash with Vaseline. I rubbed it in with my fingertips and set the gourd aside to absorb the Vaseline. I worked some Before & After Restoration Balm into the surface of the briar shank extension and the gourd calabash. Once it was all covered with the product I let it sit for 10 minutes or more to do its magic. The product works to deep clean, restore and renew the gourd and briar. I wiped it down with a clean cloth and buffed it by hand. It looked very good. I set the gourd aside to dry and turned my attention to the meerschaum cup. I scrubbed it with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the outside and inside of the bowl at the same time. I rinsed it with warm running water. The cup looked significantly better though still having some stains on the rustication. I set the bowl aside to air dry. I turn my attention to the stem. I scrubbed the surface of the stem with Soft Scrub Cleanser on cotton pads. I was able to remove the heavy oxidation. The rest would come off as I cleaned the stem.I checked to tooth marks on the stem surface. The deep one on the top of the stem was almost a bit through. In fact there may well have been a small hole. I greased a pipe cleaner with Vaseline and slipped it into the button airway. I filled in the tooth marks on both sides with black rubberized CA glue and set the stem aside for the repairs to cure.Once the repairs cured I used a small file to flatten the against the surface and clean up the sharp edge of the button. I sanded the repaired areas with a folded piece of 220 grit sandpaper to further flatten and blend them into the surface. I sanded the stem further with 2×2 inch sanding pads to smooth out the stem surface. I wiped it down with a damp cloth after each sanding pad. I took photos of the stem after the sanding.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I gave the gourd and the meerschaum bowl multiple coats of Clapham’s Soft Beeswax mixed with Carnauba. I let it dry and then buffed it with a soft cloth. It is a beautiful bowl. Normally at this point I put the stem back on the bowl and take the pipe to the buffing wheel to work it over. This time I took the parts to the buffing wheel. I gently buffed the meerschaum cup and rim with Blue Diamond to polish the meerschaum cup. I carefully buffed the gourd base and briar shank extension with Blue Diamond being cautious about the pressure I put on the gourd. I buffed the stem with Blue Diamond to raise the gloss on the vulcanite. I took the pipe back to the work table and gave the gourd and meerschaum bowl multiple coats of Clapham’s Beeswax paste. I gave the stem several coats carnauba wax. I buffed the parts of the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The finished Jobey Meerschaum pipe is shown in the photos below. This one is heading back to John later this week so he can return it to his son. I think he will really enjoy the unique look of his new pipe. Thanks for looking.

Reclaiming a tired old Stanwell Bench Made 33 Bulldog with an oxidized Vulcanite shank extension

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by Steve Laug

The next pipe is one I also worked on while I was at Jeff’s place in Idaho. I brought it home to finish it. We picked the pipe up from a seller in Macon, Georgia, USA on 03/08/2025. I would call the pipe a Bulldog shaped pipe with a vulcanite shank extension and a military style, vulcanite saddle stem. It is stamped on the left underside of the diamond shank and reads 33 (shape number) followed by Stanwell [over] Regd No. 969-48 [over] Bench Made. There is no other stamping on the shank. The bowl had a heavy cake and a thick coat of lava on the rim top. The finish was dirty and dusty with grime ground into the finish and in the twin rings around the cap. There were a few nicks in the finish from the journey the pipe had travelled since it was made. The vulcanite shank extension was oxidized and dirty. The military style vulcanite saddle stem sat well against the shank. It was dirty with oil and tar in the airway from the tenon to the button. There were deep tooth marks and chatter on both sides ahead of the button. There was a Crown S Stanwell logo on the topside of the stem. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing on top with some possible damage around the top and inner edge. I took photos of the top and underside of the stem showing the tooth marks and chatter on the vulcanite saddle stem surface as well as the heavy oxidation.The stamping is faint in spots but is readable in the photo below. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show the parts of the pipe. The finish on the pipe is very worn and tired looking.I turned to do a bit of research on the Stanwell Bench Made line first to Pipephil’s site but unfortunately though there as some great information there, the Bench Made line is not shown on the site (http://www.pipephil.eu/logos/en/logo-stanwell.html).

I know that Pipedia has some great history (https://pipedia.org/wiki/Stanwell) on the brand so I turned there hoping to see the Bench Made. There was nothing on the line itself and no mention of the Bench Made pipes.

I turned to the article on designers and shape numbers to see if I could find data on the 33 Shape (https://pipedia.org/wiki/Stanwell_Shape_Numbers_and_Designers). I found that the shape had two versions with this shape number: a) Bent bulldog with a tapered stem and b) Quarter-bent tall bulldog with a diamond shank and push flared stem. The one I have in hand is closest to the b shape.

I knew that with the Regd. No. on the shank, the pipe was made in the period between 1948 and 1960. But I wanted to know more. I can find many examples of the Bench Made line online but no one explains the meaning of the term. I can only surmise from going through the photos that the Bench Made was a higher end line of Stanwell made factory pipes. Perhaps the finishing is what distinguishes it from the rest of the brand offering. Do any of you readers have any information on this quandary? Post a response and let us in on the information.

Now it was time to work on the pipe. I started my work on the pipe by reaming it with a PipNet pipe reamer and cleaning up the reaming with a Savinelli Fitsall Pipe Knife. I scraped the lava built up on the rim top with a small blade. It looked much better after the clean up. I cleaned out the inside of the shank and the airway in the stem with alcohol, pipe cleaners and cotton swabs. I removed the tars and oils with the cleaners and the alcohol. It was a dirty pipe!I scrubbed oxidation on the vulcanite shank extension with Soft Scrub All Purpose Cleanser. I have found that it does a remarkable job in softening and often removing the oxidation. Lot of elbow grease but it is effective. The photos show this step in the process. I scrubbed the surface of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris and dust in the depths of the rustication. I cleaned out the shank again with a shank brush and the soap. I rinsed it with warm water. I dried off the briar with a soft cloth. It looked very good at this point in the process. After doing this I wondered if I should not have done this before the Soft Scrub. But oh well – hindsight is 20/20. I sanded the bowl, rim and shank extension with 320-3500 grit 2 x 2 inch sanding pads to minimise the scratches and marks in the surface of the briar and to further work on the oxidation on the vulcanite extension. I polished the bowl and the vulcanite shank end with 1500-12000 grit micromesh sanding pads to give it a deep shine. I wiped down the bowl and shank with an Obsidian Oil impregnated cloth after each pad. The briar and rubber began to shine! I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to get in the twin rings around the cap. The product works to clean, enliven and protect the briar. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned my attention to the stem. I scrubbed the surface with Soft Scrub Cleanser and cotton pads. I was able to remove much of the oxidation. The rest would come off using other tricks.I “painted” the stem surface with the flame of lighter to lift the tooth marks on the top and underside ahead of the button. It worked fairly well but some of the larger ones though they had come up a bit were still an issue.I filled in the deep tooth marks in the vulcanite with a rubberized black CA glue. Once the repairs cured I used a small file to flatten the against the surface and clean up the sharp edge of the button. I sanded the repaired areas with a folded piece of 220 grit sandpaper to further flatten and blend them into the surface. I sanded the stem further with 2×2 inch sanding pads to smooth out the stem surface. I wiped it down with a damp cloth after each sanding pad. I took photos of the stem after the sanding.I touched up the stamping on the top of the stem with white acrylic fingernail polish. Once it dried I scraped off the excess and cleaned up the area around the stamp with a 1500 grit sanding pad. It looked very clean. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I am excited to be finishing work this lovely Stanwell Bench Made 33 Bulldog pipe. This is the part of the restoration part I look forward to when it all comes back together, polished and waxed. I put the bowl and stem back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The medium brown stained bowl looks really good with the polished black vulcanite. This Stanwell Regd. No Bench Made 33 Bulldog was another fun pipe to work on. It really has that classic Danish look that catches the eye. The brown stain really makes the pipe look attractive. It is another comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.55 ounces/46 grams. If you are interested in carrying on the previous pipeman’s legacy with this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. As always questions and comments are appreciated.