Daily Archives: May 26, 2024

Restoring a 1976 Dunhill Shell 341 Apple – a beautiful sandblast pipe

Blog by Steve Laug

The next pipe on the work table is a lovely Dunhill small sandbast apple shaped briar pipe. We purchased it from our contact in Copenhagen, Denmark on 02/02/2024. It is a classic Dunhill Sandblast Apple shaped bowl. It has a sandblast, rich brown stained bowl that really highlights the grain in the briar. The bowl is dirty with grime in the finish. There is a moderate cake in the bowl and a light lava overflow on the rim top and edges. The stamping on the pipe is clear and readable and on the under side it reads 341 the shape number [followed by] Dunhill Shell [over] Made in England the date number 16 is stamped after the D in England. The stem had a white spot on the top side of the taper. It is oxidized, calcified and has tooth chatter and deep tooth marks on both sides ahead of the button. Jeff took photos of the pipe before he started his cleanup. He took photos of the pipe’s bowl and rim top to show the cake in the bowl and the lava coat overflowing onto the top. It is another dirty pipe. He also took photos to capture the tooth marks on the top and underside of the stem near the button. He took photos of the sides and the heel of the bowl to give a sense of the sandblast finish on this one. Even under the grime in the grooves the blast is quite beautiful. Jeff took photos of the stamping on the underside of the shank. It is clear and readable though it is faint in some spots. I wanted to unpack the Dunhill stamping on the shank and work to understand each element of the stamp. I generally use the Pipephil site to gather as much initial information as possible (http://pipephil.eu/logos/en/dunhill/shell-briar1.html). The stamping is interpreted as follows: The number 341 is the shape number for a taper stem Apple. The Shell Briar stamp refers to the finish. The number 16 following the D of England would give the date the pipe. The photo below is of the stamping on a Don shape but the stamping is similar on this one.Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has 16 following the D in England. There was no patent number so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made “posterior to 1954”. I followed the link under “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html). The second column (suffix 1…4) or (11…39) led me to the section with 16 after the D in England. There was a directive for dating the pipe spelled out as follows: 1960 + suffix 16 which gives the pipe a date of 1976.I then turned to Pipedia’s section on Dunhill Shell Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Shell

A deep craggy sandblast with a black stain finish (usually made using Algerian briar) – the color of the stain used has varied over the years. Although there is some doubt as to them being the first to sandblast pipes, Dunhill’s Shell pipes, and the sandblasting techniques developed to create them are considered one of Dunhill’s greatest and most lasting contributions to the art of pipe making.

The documented history of Dunhill’s inception of the Shell is largely limited to patent applications — there are no catalogue pages or advertisements promoting blasted pipes at the time. The preliminary work on the English patent (No. 1484/17) was submitted on October 13, 1917. The patent submission was completed half a year later, on April 12, 1918, followed by the granting of the English patent on October 14, 1918. This was less than a month before the end of The Great War on November 11th.

In 1986 Dunhill released a line of premium Shell finish pipes – “RING GRAIN”. These are high-quality straight grain pipes which are sandblasted. Initially only Ring Grain, but now in two different finishes. In 1995 the “Shilling” was introduced with Cumberland finish – it is an extremely rare series. These pipes exhibit a deeper blast characteristic of that of the 1930’s – mid-1960’s (and the limited ‘deep blast’ pipes of the early 1980s) and show a fine graining pattern. These are considered the best new Dunhills by many enthusiasts today and are very rare. The finish is sometimes described as tasting like vanilla at first, with the taste becoming more normal or good as the pipe breaks in.

See more examples here: Dunhill Shell
See more about this incredible pipe here: The History of Dunhill’s Shell
See more about the patents applied here: Shellbriar & Tanshell, Patents 1917-1954

I turned to work on the pipe itself. Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took a photo of the rim top to show the condition. It looks good with the tars and oils removed from the rim top. The inner edge of the bowl was in excellent condition. The bowl itself was very clean. The aluminum inner tube can be seen extending into the bowl in the first photo. The stem came out looking quite good with deep tooth marks and chatter on both sides ahead of the button. I took a photo of the underside of the shank to show the stamping. The photo shows the stamping and is actually more readable in person. I removed the stem from the shank and took a photo of the pipe parts to show what I was working with. It is a nice looking pipe.I rubbed the briar down with Before & After Restoration Balm. I worked it into the surface with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The pipe really comes alive with the balm. I set the bowl aside and turned to address the stem issues. I “painted” the surface of the stem with the flame of a Bic lighter. I was able to lift the marks on the stem top leaving light marks but the ones on the bottom side were much deeper and the flame lifted them slightly but they still remained. I filled in the marks that remained with clear CA glue. Once the repair cured I flattened the repair with small files. It looked much better. I cleaned up the repairs with a folded piece of 220 grit sandpaper. I was able to flatten them and blend them in very well with the surface of the vulcanite. I sanded the stem with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth. By the final 3500 grit sanding pad the stem had a had a shine.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This 1976 Dunhill Shell Briar 341 Apple with a vulcanite taper stem has a beautiful, unique Dunhill Sandblast finish that is very deep and craggy. The Shell Briar mixed brown finish highlights some great grain around the bowl and shank. It has a unique sandblast that Dunhill specialized in making. The polished vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Shell Briar 341 Apple is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.06 ounces/.30 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the English Pipe Makers Section. Thanks for your time.

A Pipe Hunt Find in Bellingham – A Sir Winston’s Own Author

1 Reply

Blog by Steve Laug

On our recent Victoria Day Weekend (5/18/24) my family met Jeff and his wife in Bellingham, Washington for breakfast, a visit and a bit of pipe hunting. We visited three of my favourite antique malls and worked out way through the aisles of wares for sale. Jeff and I tend to divide and conquer, each walking through the aisles of the shop looking for pipes. The rest of the family moves through looking for their own treasures. In the second shop we visited we had some success in our finds. The shop is one that I have visited for over 20 years and come to know the owner. We generally have a great chat on our visits and spent some time chatting and catching up on life. By the time we finished chatting we came away with five pipes added to the hunt bag. These included a Savinelli Sherwood Rock Briar 316KS, a Sir Winstons Own Bellingham WA, a Kensington Made in London England Pot, Genuine Block Meerschaum Opera pipe, and last of all an Oval shank 1/4 Bent pot no name but great grain. Here is the link to the blog on the hunt and a photo of the five pipes we added (https://rebornpipes.com/tag/bellingham-pipe-hunt/). I decided to take a break from the pipes in my queue of pipes to work on and deal with the Sir Winston’s Own Bellingham, WA author. I have circled the Sir Winston’s Own in the photo above. It was an interesting shape that fits what I like in a pipe. It had some nice grain under the grime on the bowl and shank. The pipe is stamped on the left side of the shank and reads Sir Winston’s Own [over] Bellingham, WA. There was no other stamping on the rest of the pipe. The Sir Winston’s Stamp brought back some memories for me of a visit to a long-closed pipe shop in Bellingham so I decided as soon as I saw the stamp that I would take that one home to work on. Here is what I saw. The stem was a bit larger in diameter than the shank and it had a large chunk missing on the underside of the stem. There were no marks on the stem either. The bowl had a thick cake in it and some bits and bobs of tobacco stuck to the walls. There was a thick lava coat on the rim top and edges. I liked the shape of the bowl and in my opinion, it would look far better with a shorter stem. I would get to see what that would look like soon enough. I took some photos of the pipe before I started working on it. I took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a heavy coat of lava overflowing on to them. There is some burn or reaming damage on the front left side of the inner edge of the bowl. The stem is oxidized, calcified and has a large chunk of vulcanite missing from the underside from the button forward up the stem ½ inch.I took a photo of the stamping on the left side of the shank. You can see that it is faint but it is readable with a light and lens. You can also see the misfit of the stem to the shank.When I saw the upper part of the stamp on the shank side that read Sir Winston’s Own I figured it was connected to a pipe shop that I visited in 2018. I only went there once and it was closed and gone. I wrote a blog about the visit the first time I went there in a blog on a shop that closed and also this one (https://rebornpipes.com/tag/sir-winston-pipe-shop-in-bellingham-wasington/). I clicked on the link and read the story of my visit to the shop. I am quoting from that blog below. I have included the information and the photos to give a sense of context to the Sir Winston’s Own Bellingham, WA pipe that I am working on now.

I googled pipe shops in Bellingham and there was one that came up that was not too far away from the old Senate location. In fact, the app said it was a 7-minute drive. It said the shop did not open until 11am so we stopped by a coffee shop and relaxed while we waited for the shop to open. While we sat there I read some of the online reviews of the shop and looked through the photos. The shop was called Sir Winston Pipes & Cigars. The photos showed some bulk tobacco. As we got closer to 11 o’clock we headed over to the shop. It was located at 2122 James St. in Bellingham, WA. It was an interesting neighbourhood – residential dwellings surrounded by light industrial buildings. It was on a busy four lane street. We found the address and a parking place in front of the house. The sign in the front yard caught my attention. It was bright red sign that read Sir Winston Pipes & Cigars. It hung by its right side from what looked like a silver cigar tube with the SW (Sir Winston) label on the tube. There was a large Peterson’s style system pipe hanging below the sign – dark brown bowl, silver ferrule and a black stem.

The shop itself was a small house with a large front porch. It was nicely laid out and had a well laid out yard with sidewalk leading to the front door. There was a parking lot behind the shop and a rear entrance that also lead into the shop. We arrived a little before 11 and the shop keeper was opening the front door and turning on the “Open” sign in the front window on the right as you came up the sidewalk. I turned the handle on the door and open it inward. The sales counter was to my left as I came in the door. I asked the shop keep if the shop was open and she said, “Just about… but come on in”. My friend and I came in the shop and had a look around…

…The inside of this shop was a real old fashioned tobacco shop. There were no glass pipes, bongs and the like on the counters or walls. There were no fruit flavoured cigars on the counter and not a lot of drug store tobaccos. Those were my first impressions as I opened the door to the shop. It looked and smelled like a tobacco shop. I could almost imagine the days, not that long ago when you could walk into a shop like this and see old timers sitting in the back of the shop around the fireplace, under the television set enjoying a pipe or cigar. Sitting and chatting with each other wreathed in tobacco smoke and chatting and laughing. There would have been a coffee pot going and maybe a refrigerator with some drinks. None of those were there now but the space was there and the memory was still present in my mind as I looked things over.…After my ramble through the shop I took time to talk with the shop keeper. She turned out to be the owner. She had run this shop for 30 years and knew her stuff. Turned out she was a pipe smoker so we talked about the various blends that she had and the ones that were on order and had not come in to fill in her inventory after the Christmas season. Her name was Robbie and she really knew her stuff. We talked about the changes in the laws and the impact that had on her shop. She talked about the changes in the tobacco that was available for her to order. She remembered the days when her walls were lined with English and European tobaccos as well as a wide range of American ones. Those days she said had passed and it was hard to get any variety.

I decided to pick up some pipe cleaners so I put them on the front counter. My friend and I wanted to purchase some of her bulk tobaccos so she went over to the shelf and we had Robbie weigh out some for us. I picked a couple of ounces of her Scottish Blend and my friend got some of that and some of the Queen’s Blend. She bagged our tobaccos and carried them over to the counter. My friend picked up a pipe pouch made by Comoy’s that would hold his pipe, tobacco, tampers and lighter. While we were looking several other customers, who were obviously old friends came into the shop and purchased tobacco and other items from her. It was good to see that the place was still a living and working shop with a following that was known and made to feel at home.

Reminded of the great adventure I had at this now defunct pipe shop I was ready to work on the Sir Winston’s Own Pipe I had picked up. It would be nice to have this memory piece from that Pipe Shop. I was ready to restem it and clean it up. I decided to start with a new stem. I went through my stems and found a nice looking saddle stem that I thought would be a good fit and look good. The tenon was a little bigger than the old stem but with a slight bit of work on it with my Dremel the tenon was the same size. I took photos of the new stem alongside of the old one.I put the new stem on the shank and took photos. I still needed to reduce the diameter of the saddle portion of the stem to fit the shank but I like the look of the new stem both in terms of length and shape. It was going to be a nice looking pipe once I was finished. I used my Dremel and sanding drum along with a flat file to begin reducing the diameter of the stem to fit that of the shank. I took off quite a bit with Dremel and started fine tuning it with the file. It is beginning to look very good at this point.There was still a lot of work to do on the fit of the stem to the shank but I decided to clean up the bowl and internals before finishing the stem fit. I wanted to make sure that the shank was clean and that it sat correctly in the shank. I wanted to make sure it was fitted with no gap between the shank end and the stem. I started the process by reaming the bowl with a PipNet pipe reamer to take the cake back to bare briar. I took the cake back to bare briar and cleaned up the remnants of the cake with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with sandpaper wrapped around a piece of briar to smooth them out. The inside walls were clean and there was no sign of burning or checking on them. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime in the finish. I rinsed the bowl off with warm water. I scrubbed the internals with a shank brush and soap to remove the grime inside. I was able to remove a lot of the lava on the rim top as well. The bowl was beginning to look much better at this point. I was at this point that I remembered that I was going to try Mark Hoover’s Before & After Briar Cleaner. I got out the cleaner and scrubbed the externals of the bowl and shank with the cleaner. I worked it into the surface of the bowl with my finger tips and scrubbed it with a tooth brush. I wiped it off with cotton make up pads. It removed a lot more of the grime and the rim top looked even better. Now it was time to clean out the internals. I scrubbed the shank and the airway in the shank and the stem with pipe cleaners, cotton swabs and isopropyl alcohol. Once it was clean it smelled much better and I knew the walls were clean enough to make for a snug fit in the shank.To deal with the damage to the inner edge and the slightly bevelled rim top I used a wooden ball and some 220 grit sandpaper. I wrapped the top of the bowl with the sandpaper and turned the bowl and rim top into the sandpaper. It looked very good once I was finished.I wiped the bowl down with acetone to remove the sanding dust and also to remove the stain that darkened the bowl and made it darker than the rim top. It made the match much closer. I used a Maple Stain Pen to bring the colour even closer to the bowl sides. It would look even better once I sanded and buffed the pipe.I sanded the bowl with sanding pads – sanding with 320-3500 grit pads and wiped down with a damp cloth after each sanding pad. The bowl began to take on a real shine. It was going to be a beautiful pipe. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping the bowl down after each sanding pad. The grain really began to shine through. It is a beautiful pipe. The polishing of the rim top and inner edge brought the rim top colour to match the rest of the bowl. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. With the bowl finished I turned my attention to the stem. I put it on the shank and worked on it with 220 grit sandpaper to remove the remaining excess diameter. I repeatedly checked on the progress of the work on the stem. It looked much better. I liked the look of the new stem and fit to the shank was really nice. The flow of the shank to the stem was smooth with no high spots on the transition. It felt great in the hand and really looked good. On a whim I took out a thin brass band and slipped it on the shank to have a look at the pipe with the cosmetic band. It did not cover any of the stamping so it was perfect. I took a few photos of the pipe with the band in place on the shank. Have a look. I removed the stem from the shank and sanded out the scratches and marks in the stem surface with 320-3500 grit sanding pads. I wiped the stem down with a damp cloth after each sanding pad. It looked much better and really started to take on a shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to put the final touches on this interesting piece of Bellingham, Washington Pipe Shop history. It is a beautiful Sir Winston’s Own Bellingham WA pipe shop pipe. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful grain on the bowl sides, top and bottom. The polished black vulcanite, newly fitted stem combined with the bowl to make a stunning pipe that brings back to my mind that 2018 visit to a no longer existent pipe shop. This smooth Sir Winston’s Own Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.69 ounces. It is one that I will enjoy as I remember that beautiful day at Sir Winston’s Pipe Shop in Bellingham. I still have the Scottish Blend jarred and stored here that I purchased there in 2018. I am looking forward to that first smoke which may well be tomorrow morning. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog. QUICK UPDATE: I loaded bowl of Sir Winston’s Scottish Blend in the Sir Winston’s Own Pipe and sat out on the front porch and enjoyed a great smoke. It was a smooth and easy draw and a great tasting tobacco.