Monthly Archives: July 2023

Doing a Clean up and Restoration of a Kaywoodie Super Grain 5 Medium Billiard

Blog by Steve Laug

The next pipe on the work table is one that a fellow just dropped by. He had written to me earlier this week about a pipe he found. He wanted to drop it off and have me clean it up for him. Here is his first email.

Steve, found a Kaywoodie medium billiard that I’d like to get cleaned up. Can I drop it off this weekend? Take care, Robert

I replied to him as follows:

Drop it by. Can you send me a photo of the pipe so I can see it? Thanks – Steve

We made an appointment for Saturday or Sunday.

After viewing the photo and talking with Mike about the pipe when he dropped it off I knew what I was dealing with. He found it when he was visiting his parents in New York. I took photos of the pipe once it was dropped off before I worked on it. My evaluation of the pipe included the following observations. The pipe was actually quite clean. The bowl had been reamed quite recently and the internals were clean. The rim top and the inner edge of the bowl showed some damage. There were some nicks and marks on the surface and edge. The walls of the bowl seemed be to quite smooth and did not show any checking or damage from heat or fire. The finish was dark but quite clean. There were just a few nicks and scratches in briar. The stamping was faint but read Super Grain [over] Kaywoodie on the left side. On the right side the numeral 5 was stamped. There was a inlaid white Kaywoodie Shamrock inlaid in the briar on the right top of the shank. The shank was quite long and had a shorter stem. Kaywoodie called the shape a Medium Billiard. The Kaywoodie threaded tenon and stinger had been clipped and filed smooth. The stem was vulcanite and quite clean but had tooth marks on the top and heavier ones on the underside. It is a great looking pipe that I really like the looks of and I think that once it is cleaned up it will be a real beauty. I took photos of the bowl and rim top as well as the stem. The rim top shows the damage and nicks on the top and the inner edge of the bowl. It is uneven and quite messed up. You can see the tooth marks and chatter on both sides ahead of the button.I took a photo of the stamping on the underside of the shank. It is faint and hard to read but with a bright light and lens it reads as noted above. The pipe is quite nice with the stem removed. You can see the flow of the design and the look of the parts.The inlaid white shamrock/club on the shank side/top was a clear clue to the age of the pipe. I turned to Pipedia to an article entitle Guide to Kaywoodie Pipes to see what I could find that would help date it (https://pipedia.org/wiki/Collector%27s_Guide_to_Kaywoodie_Pipes). I quote a section of the article below. I have highlighted the portions that apply to this particular pipe in red.

THE 1936 KAYWOODIE LINE OF PIPES

The 1936 Kaywoodie catalog lists only four grades of pipes (Table 1). These four grades, however, were available in 140 shapes (see Appendix). These 140 shapes included many that differed only in size (small, medium, large). For example, the “In-Between”, “Colt” and “Freshman” shapes listed in the Appendix were merely smaller versions of the standard shapes, and the “E-Z-Set” shapes were “flat-bottom” versions of the standard shapes.

Table 1: Kaywoodie Pipe Grades and Prices (1936)

Straight Grain: $10.00
Super Grain: $5.00
Carburetor: $4.00
Drinkless: $4.00

As shown in Table 1, the Straight-Grain pipe was Kaywoodies’ top-of-the-line, selling for $10.00 in 1936. The Straight Grain pipe did not appear again in the catalogs reviewed in this research until 1968-69 (see Section 3.4).

The 1936 catalog shows 3 Super Grain models, selling for $5.00 each. One model is introduced as the “New Banded” Super Grain. The banded Super Grain had the white Kaywoodie cloverleaf logo in the bit and a wide metal band. The non-banded (“original”) Super Grain had the white Kaywoodie cloverleaf logo in the shank of the pipe and was offered in two finishes, virgin and miami (slightly darker than virgin). Due to the gap in catalogs used in this research, it is not known precisely when the practice of putting the cloverleaf in the shank of the Super Grains was discontinued (the 1947 catalog shows the cloverleaf on the bit). The Super Grain was later downgraded and many new grades appeared above it (see subsequent sections of this Chapter). The early (original) Super Grains are particularly interesting not only because they were high quality briars, but because they were the only Kaywoodies (in the author’s knowledge) to have the logo inlaid in the shank of the pipe…

Thus, I knew that the pipe in hand was a Super Grain with the inlaid Kaywoodie cloverleaf was done in 1936 and we do not know when it ceased. It had the darker finish called Miami (a darker stain). It was time to work on the pipe.

I started my work on this pipe by reaming the bowl. I cleaned out the remaining cake with a Savinelli Fitsall Pipe Knife. I took it back to bare briar to carefully examine the walls of the bowl. I finished by sanding the walls of the bowl with 220 grit sandpaper wrapped around a piece of dowel to smooth out the interior of the bowl. It was quite clean and undamaged. I cleaned out the internals of the bowl, shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners until they were clean. Next, I addressed the damage to the inside edge and top of the bowl. I used a folded piece of 220 grit sandpaper to clean up the inner edge and give it a slight bevel. I smoothed out the damage and once done I wiped it down with a damp cloth to remove the sanding debris. It looked much better than when I started.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside and turned to the stem. It was in good condition but had some buffed tooth marks on the surface and what looked like a repair on the underside next to the button. I painted the surface of the stem with the flame of a Bic lighter to try and lift the marks. I lifted them some but they were still distinctly present. I filled in the marks with black rubberized CA glue and set it aside to cure. Once cured I flattened the repairs with a file and then followed that up with a piece of 220 grit sandpaper. I started the polishing the stem with 600 grit wet dry sandpaper. It looked much better. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it give the sanding pads bite in the polishing process. I like to use Before & After Fine and Extra Fine stem polish as it seems to really remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth finish around the bowl sides and shank looks great. The vulcanite taper stem works well with the pipe. The Kaywoodie Super Grain 5 Medium Billiard feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. It is a beautiful pipe that I will soon be giving back to Robert who dropped it off for restoration. I am sure he will enjoy it and it will give many more years of service to him.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

New Life for a WDC Milano Genuine Briar DeResino Processed 18 Lovat

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Thanks Dal nicely done. I read about the process previously but great research.

The Lovat now on the worktable came to me off the online auction block in January 2018, from a seller in Indiana. The pipe was bundled with 5 other …
New Life for a WDC Milano Genuine Briar DeResino Processed 18 Lovat

Breathing Life into an Older Choquin A Metz Egg with a Wing Bone Shank Extension and Horn Stem

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Blog by Steve Laug

The next pipe on the table was in a box of Danish pipes that Jeff and I had put aside. I actually had no idea (nor did Jeff) why we had put it in that box. The stamping was completely worn off and unreadable. I could make out a faint ghost of a stamp. But the shape reminded me of a Choquin A Metz Origine made by the company that came to be known as Butz-Choquin. The pipe was in rough condition. The finish on the bowl and shank were worn and dirty with spotty grime spots on the surface all around the bowl sides. There was a large, solid fill on the left side toward the bottom of the bowl. Under the tars the rim top and inner and outer edges of the bowl had darkening and light burn damage. The shank end had a metal shank cap that was tarnished looking and I was not sure what the metal was underneath. Inserted in the shank cap was a tube that was made of an albatross wing bone. It fit in the shank cap and was discoloured for the first half inch. The other end of the shank tube was also darkened for the same distance ahead of end cap that was attached to the horn stem. The metal had the same pattern as the previous one. The stem and cap fit snug on the wing bone extension. The horn stem was dirty and had tooth marks and chatter on both sides ahead of the orific button. I took photos of the pipe before I started my clean up work on it to give a clear photo of the condition of the pipe before I started my work. I took a photo of the bowl and the rim top. The bowl had a thick cake on the bowl walls and there was tobacco debris in the bottom of the bowl. The rim top was dirty and had darkening and some burn damage on the inner edge of the bowl. The shank cap and stem cap were tarnished and dirty. The horn stem shows the tooth marks and chatter on both sides ahead of the button as mentioned above. It had promise but it was dirty!I took photos of the shank sides to try to capture the faint stamping on the briar. If you look closely you can see something there. It is unreadable as it is so faint but on the left side it looks like it possibly reads Choquin [over] A Metz [over] Origine. Because I expected this I can faintly see it. The stamping on the right side is not readable at all.I was able to remove the stem from the albatross bone shank extension. I set it aside and dribble some alcohol with a pipe cleaner on the shank cap that held the other end of the extension tightly in place. It took a little work but I was able to wiggle it free. I took a photo of the parts of the pipe to show the overall size and ratio of the parts. It is going to be a pretty pipe!I had worked on two of the Second Generation A Metz Origine in the past. These had an acrylic stem and an acrylic shank extension. I have included the links to those blogs below for your information and for a quick review of the shape and the differences with the one I have in hand now.

https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/

https://rebornpipes.com/2021/05/28/what-an-interesting-sandblast-butz-choquin-2nd-generation-a-metz-origine/

Back in 2018 I had worked with Paresh on Facetime on a First Generation Choquin A Metz. It was very different than the previous two. It had a horn stem and an albatross wing bone as a shank extension (https://rebornpipes.com/2018/11/17/a-challenging-restoration-of-vintage-era-first-choquin-a-metz/). Given that information, I knew that I was looking at another First Generation A Metz. It had the horn stem and the albatross wing bone shank extension. The pipe on my worktable brings back a lot of fond memories for me. I remember walking through the restoration of Paresh’s Grandfather’s A Metz Origine with him. We chatted on Facetime many times during this particular restoration. Paresh had determined that this pipe was very old. I quote below and also have included a photo:

From all the input that I have gathered, the flat bottom bowl, the stamping, the sterling silver adornments, the bone shank extension and horn stem, I can safely place this piece as being one of the first A Metz pipes from the 1858 era! That was the first memory of Paresh’s A Metz Origine. The second memory is also one I cherish. On a trip to India to visit Paresh and Abha and their daughters Mudra and Pavni in 2019, Jeff and I had the privilege of not only seeing this pipe up close but I also was the first one to smoke it since the restoration. What a privilege to be able to smoke Paresh’s Grandfather’s pipe. It was so light weight in hand and it was an amazing smoke. It was cool and dry to the end of the bowl. I cannot thank Paresh enough for letting me fire up this old timer. Dal wrote about this in a great blog about the trip called West meets East in India (https://rebornpipes.com/2019/05/30/west-meets-east-in-india-to-restore-a-grandsons-treasure-an-1846-bbb/). I quote Dal as he so ably described this experience and have also included a photo panel from the blog:

As we had planned, in celebration of the completion of the restoration together we smoked 3 unbelievable vintage pipes with albatross shank extensions and horn stems – all from the 1800s. Oh my…. We each thoughtfully packed our bowls with our choice of blends and lit up and, well…. What a treat for Paresh to share the treasure trove of pipes left to him by his grandfather. Jeff did the honor of commemorating this event with pictures. (Photo from Dal)I had written a previous blog on a restoration of a second generation Butz-Choquin A Metz Origine (https://rebornpipes.com/2020/04/13/new-life-for-a-second-generation-butz-choquin-a-metz-origine/). It was a smooth briar pipe but the information that I included was helpful and applicable. I am including some of that below.

I turned to Pipephil (www.pipephil.eu/logos/en/logo-butzchoquin.html) to get a bit of background on the brand and found this write up and photo of the second or the modern version of the Origine pipe. I have included a screen capture of the pertinent section below. (Interestingly the notes below the photo speak of the one that I have in hand.)On the GQ Tobaccos site I found some interesting information about the brand and this particular pipe. The link is: http://www.gqtobaccos.com/pipes/butz-choquin-origine-sandblasted/. I quote in full from the website.

The Butz Choquin Origine pipes represent one of the first designs created by Jean-Baptiste Choquin and Gustave Butz in the mid 1800’s. The Original Origine made use of an albatross wing bone, for the long, extended stem. The deep billiard style bowl, sports a slight foot on the base and is finished sandblasted with a brown stain. The stem extender is made from Acrylic (faux bone effect) and fitted with a nickel spigot and matching band near the mouthpiece. The black acrylic mouthpiece is curved, making this demi warden/reading pipe ideal for hands free smoking. The spigot fitting makes the use of the common 9mm filter impossible, but it can be used without easily.

Butz Choquin started life back as a tobacconist in Metz, during 1850’s run by Jean-Baptiste Choquin. One of Jeans longest serving members of staff was a young Gustave Butz who had a desire to not only sell pipes, but also create them. In 1858 Gustave married Jeans eldest Daughter Marie and become an actual part of the family.

The pair set about creating a unique and distinct pipe, the now world famous “BC Origine” was first created in same year. This flat bottomed bowl was fitted with a long albatross bone shank and dual silver rings. To this day this pipe is one of the most iconic from Butz Choquin range, although sadly it no longer has the natural shank, replaced with acrylic.

Over the years the pair created a large range of pipes which not only sold within their own, but exported all over Europe and further field. The popularity of the pairs pipes grew and grew and by the 1951 the Berrod-Regad company brought out the family company. Production continued in Metz until 2002 when the whole operation was shifted to the mountain community St Claude. This picturesque village had been the centre of the worlds Briar trade for generations and the local craftsmen continued to produce high quality pipes.

To this day Butz Choquin are renowned for their desire of making more interesting and left field colour schemes. Using high quality briar, original equipment and colourful dyes/acrylic rods.

With that information I turned to work on the pipe. Looking at the bowl it is very different from the photos of the ones that I have seen online. The extension is not the white acrylic and the plumbing for holding it all together is very different from the current photos. It makes me wonder the age of the pipe. We purchased it from the fellow in Denmark that we have purchased many pipes from.

I started my work by reaming the bowl with a Savinelli Fitsall Pipe Knife. I scraped the bowl walls back to bare briar so that I could examine the walls for damage. I followed that by sanding the walls of the bowl until they were smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls showed no checking or cracking which is remarkable.I cleaned out the airway and mortise in the shank, the airway in the wing bone tube and the airway in the horn stem. I used 99% isopropyl alcohol, pipe cleaners and cotton swabs to remove the tars and oils. It was extremely dirty and once cleaned smelled and looked better.I cleaned up the rim top and the inner and outer edge of the bowl with a folded piece of 220 grit sandpaper. Once finished it looked much better. The finish would need to be removed to deal with the grime and the large fill on the left side of the bowl. (Note I had also used some worn sandpaper to remove some of the tarnish on the band).I stripped off the finish with acetone on cotton pads. I wiped it down repeatedly until the shiny finish was removed and the briar was clear and clean. I polished the briar and the albatross wing bone shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. The fill is still visible but it is solid. I decided to polish it out and leave it. I rubbed the bowl and wing bone shank down with Before & After Restoration Balm. I worked it into the surface of the briar and the bone where it works to clean, restore and preserve them. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. I put the wing bone tube back on the shank after polishing. The pipe looks incredibly good at this point in the process. I filled in the deep tooth marks on the top and underside of the horn stem with clear CA glue. I set it aside to cure. Once the repairs cured I flattened out the repairs with a small needle file to blend them into the stem surface. I continued the process by sanding it with 220 grit sandpaper and started polishing it with 600 grit wet dry sandpaper. It looked very good at this point. I set the bowl aside at this point and turned my attention to the stem. I polished the stem and cap with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I find that Obsidian Oil does two things for all stems – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the horn stems. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this late 19th/early 20th century, First Generation Choquin A Metz Egg. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. I decided to leave the filled flaw on the left side intact as it is a real part of the story of the pipe. I love the look of the polished grain on the pipe with the bone shank extension and horn stem. This smooth Older Choquin A Metz Egg with an Albatross Wing Bone shank extension and a horn stem is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 38 grams/ 1.34 ounces. It turned out to be a beautiful pipe. I will be adding this to my collection of older pipes. Thanks for your time reading this blog. If you have any questions or insights into the pipe and its age and making please feel free to ask.

Restoring an Old Malaga Canadian

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by Kenneth Lieblich

Next on the chopping block is a beautiful and unusual, long, partially-rusticated, Canadian-shaped pipe from the old Malaga Pipe Shop in Royal Oak, Michigan. I acquired it from eBay for a reasonably good price because it is technically a Malaga “second” – although I know from Steve that Malaga “seconds” are frequently indistinguishable in quality from their firsts. Truth be told, I’m not a fan of the rustication on this pipe, but the actual shape of the pipe itself was so charming to me that I knew I had to add it to my collection. The slightly-canted, apple-shaped bowl, attached to the long oval shank is particularly beautiful. The only markings on the pipe are on the underside of the shank. They read “Malaga” M-2. The M-2 indicates that this is a second, as I mentioned above. Steve has worked on quite a few Malaga pipes and blogged their restorations over the years, so rather than repeat previous blogs, I am including the link to one that gives some of the history of the Malaga brand and the Malaga Pipe Shop in Royal Oak, Michigan in the USA from a catalogue: https://rebornpipes.com/2013/02/09/george-khoubesser-and-malaga-pipes/. I assume (but don’t know) that the name from comes from the Spanish port city of Málaga – a place I visited in my youth. The founder of the company, George Khoubesser, is of Turkish ancestry and, given Málaga’s importance to the ancient Caliphate of Córdoba, I wonder if there is a distant connection. But I digress…

My pipe is very similar, but not identical, to the one in the image below from the Malaga catalogue. The pipe must have been a favourite of the previous owner, as it was heavily and lovingly smoked. The stem had little oxidation but was well-chewed and dented. It would require some considerable attention. The stummel was in good shape, albeit dirty; there was the odd scratch and nick, but nothing problematic. The rim of the pipe had a substantial burn. We’ll see how much of that can be repaired. The insides of both the stem and the stummel were pretty filthy, and STUNK very badly of some sort of aromatic tobacco. As usual, I wiped the stem down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. As you can see, this one had a lot of filth in it! I also took a BIC lighter and ‘painted’ the stem with its flame to lift the few bite marks and dents. This was quite successful in raising the dents, but the tooth damage was significant enough to need more work. I then wiped down the stem with SoftScrub cleaner to remove surface oxidation. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. This allows me to clean the oxidation off in a couple of ways: by applying a mild cleaner to the surface and sanding the stem. The next day, I used SoftScrub again with some cotton rounds. I built up the dents on the stem and repaired the button with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. As it turns out, there were several heat fissures which I’d have to deal with later. I started to do my normal cleaning procedures on the shank, but the shank was completely blocked with debris and filth. I resorted to using a drill bit (by hand) and a dental tool to clear it out. Just look at the debris! Then I carried on cleaning out the insides of the shank with Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. I followed that up by cleaning the insides with some dish soap and tube brushes. I thrust some cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. After this, it was clean alright, but most certainly not de-ghosted. I mentioned earlier that the ghost in this pipe was quite disgusting and very strong. This step turned out to be only one of several steps to remove the smell.Leaving the ghost for the moment, I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe. At this point, it seemed sensible to set up a retort and further clean this whole pipe out – in hope of scaring out the ghost. I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (a void, not the household appliance) to clean the interior of a pipe. I forgot to take photos of this, but the retort worked. I managed to improve the state of the pipe.

Back to this obstinate Ghost of Tobaccos Past. I was frustrated. The stench still lingered and was really getting on my nerves. I remembered some time ago that Steve told me about a technique that Greg Pease used to remove especially stubborn ghosts. One might call this the exorcism technique. The procedure is as follows: First, warm your oven to its lowest baking temperature (in my case, 170° F). Second, place the stummel (no stem) in the oven for three hours to warm up and allow the pores of the wood to open. Third, pull the stummel out, fill it with activated charcoal and place it back in the oven for another three hours. This will (hopefully) remove the remaining smells into the charcoal. Once the three hours are up, dump out the activated charcoal and you’re done. Here is a link to the original article by Greg Pease: http://glpease.com/Articles/Spot.html.With all that done, I could address the burn on the rim. I took some oxalic acid, used several Q-tips, and rubbed and rubbed and rubbed. The burn improved quite a bit, though there are still some signs of it left.Alas, as I mentioned earlier, there were some small cracks inside the bowl. The solution to this problem is always a tricky one: epoxy. I prepared some J.B. Weld epoxy and filled the cracks, ensuring that the epoxy was evenly spread. Once done, a good 24 hours was needed to ensure that the epoxy was properly cured. After that, I gently sanded the inside of the bowl to provide a rough surface for what was to come next. I coated the entire inside of the bowl with a mixture of activated charcoal and my wife’s homemade yogurt. Once hardened, this provided a good, slightly rough surface for a new cake to build. I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner side of the chamber. This achieved two things: first, it removed some of the burn marks on the inner edge of the rim; and second (and more importantly), the circular shape and motion of the sphere gradually returned the edge to a perfect circle. Then, I took my entire set of Micromesh pads to finish off the sanding of the stummel. After that, a light application of Before & After Restoration Balm brought out the best in the stummel’s grain. Finally, it went off to the bench polisher. In the photograph, I show White Diamond and carnauba wax, but after taking the photo, I realized that Conservator’s wax would be better suited to the purpose. So that’s what I used. This is a wonderfully crafted pipe and has a very handsome feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6⅝ in. (168 mm); height 1⅞ in. (48 mm); bowl diameter 1⅝ in. (41 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¾ oz. (53 g). I hope you enjoyed reading the story of this pipe as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Simple Refurbishing Of A Meerschaum Bulldog From Renowned Turkish Pipe Carver Ismet Bekler

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Blog by Paresh Deshpande

I had completed the restoration and repairs of an early (probably 1920s) cased pair of meerschaum pipes with Amber stems and had sent this pipe out to its new owner. Though the end results were very satisfying, this pair had proved to be more than handful and had tested all my skills and patience. Well, all’s well that ends well! The feedback I got from my friend as to the smoking qualities and aesthetics was greatly satisfying.

From amongst the pile of 10 odd Meerschaum pipes that awaits restoration, I selected a cased Meerschaum pipe that appeared to be in great condition requiring minimal work. That being one reason for selecting this particular pipe, the second and important reason was the classic Bulldog shape which I am quite fond of (in fact I just love all the classic British shapes). This is a large sized meerschaum pipe with a tortoise shell acrylic stem that is beautifully cut, most likely hand cut. The following picture is of this meerschaum with a group 4 sized Dunhill Bulldog and should give you an idea of the size of this pipe.The only stamping that could be seen on this pipe is on the left shank surface and is stamped as “I. BEKLER”. The stem is devoid of any stampings.This is the first time that I have worked on a pipe that is stamped as such. Curious to know more about this pipe maker, I visited pipedia.org and a search on this site lead me to a Turkish pipe company, CAO. (https://pipedia.org/wiki/CAO)

It was revealed that Ismet Bekler was a pipe carver who had carved many meerschaum pipes for CAO. I have reproduced certain relevant snippets of information from that article on pipedia.org.

C.A.O International, Inc. is the producer of one of the country’s top lines of premium cigars, cigar accessories, Meerschaum pipes, and pipe tobaccos. CAO’s Meerschaum pipes are smoked by presidents, senators, actors and other dignitaries. CAO was founded in 1964 by Cano A. Ozgener. Using his initials as the company logo.

Cano Ozgener’s interest in tobacco began on the banks of the Bosporus. Born on January 19, 1937, Ozgener was raised in his birthplace of Istanbul, Turkey, by his Armenian parents. His father was a jeweller, his mother a homemaker. He studied at a Jesuit French grammar school before being accepted into the American-run Roberts College in Istanbul, from which he received a bachelor’s degree in mechanical engineering in 1960.

As a student in Turkey, Ozgener enjoyed smoking pipes, especially those made from meerschaum.

Graduating from Columbia in 1964 with a professional engineering degree, Ozgener was recruited by DuPont to work in the firm’s Kinston, North Carolina, plant. It was during his stint in the textile division at the age of 27 that he came across some imperfect Turkish meerschaum pipes. In his spare time, he decided to use his engineering abilities to improve the pipes.

As Cano and the tobacconists were not happy with the quality of Turkish meerschaum, he decided to take the meerschaums and change the stems, make modifications and work with the carvers to improve them,” One day a tobacconist from Wilmington, Delaware, asked him where had he found the meerschaum, that he had never seen such quality. Cano told him that he had modified them. The tobacconist then ordered a dozen or two. That was just the beginning.

Ozgener kept his engineering job as he built his company. He worked constantly; his vacations from DuPont were spent attending tobacco conventions, which left little time to relax with his wife and two young children. Finally, in 1977, he left his engineering position to devote more attention to his growing business and to spend more time with his family.

The preceding article is reprinted here with the permission (forth coming) of Bennington Tobacconist

Ismet Bekler carved many meerschaum pipes, which were signed by him and sold by CAO, beginning in 1977. CAO actually trademarked his last name for use in 2001. Other carvers also provided pipes to CAO, and at least one other, Kural, also signed pipes made for CAO.

I surf the net to know more about the pipe carver Ismet Bekler. I chanced upon a website that had some beautiful pipes on sale and most prominently, had many un-smoked meerschaum pipes carved by Ismet Bekler. Here is the link to the website. I have also noted some information about Ismet Bekler which is given in the introduction on this website.

https://www.therightpipe.com/meerschaum-pipes/ismet-bekler-c382.html

Ismet Bekler was a prolific and popular carver. He began carving in the early 1970’s. Bekler is known as one of the best carvers in the history of Turkish Meerschaum. Master carver Bekler passed away in 2018 at the age of 84.

In 1980, the CAO Meerschaum Company contracted with Bekler to sell all of his carvings to them. CAO wanted to make Bekler a more well-known carver in the US and it was at this time he began signing his pipes.

Thus, from the above, my guess would be that this pipe is from the period post 1980 but could be pre- 2001 since it is signed in full. However the lack of CAO in brass logo on the stem makes matters murky. Any inputs on this would definitely help me and other readers to know more about this pipe maker whose demise has left a void in the pipe carver’s community.

Initial Visual Inspection
The pipe, as compared to the many pipes that I have worked on till date, is in excellent condition. The case that housed this pipe and the green velvet inner lining is also in good condition. The chamber has a thick layer of cake with the rim top surface covered in overflowing lava. The stummel is in pristine condition with just a few hand stains and dust covering the stummel. The meerschaum has started coloring at the shank end. The stem too is in pristine condition with just faint traces of accumulation of old oils and tars on the metal tenon. Here are a few pictures of the pipe as it sits on my worktable. Overall, this pipe is in excellent condition and should be an easy refurbishment project.

Detailed Inspection
There is a heavy build up of cake in the chamber with a thicker layer seen at the bottom half of the chamber. The cake has dried and is crumbly due to prolonged storage. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely. The rim top has darkened due to thick overflow of lava. This should be a fairly simple cleaning of the chamber.The stummel, likewise, is in good shape. There a few specs of dirt and grime on the surface that have accumulated due to oils on the human palms. These should clean up easily by wiping the stummel with oil soap. There are a couple of very light scrub marks on the base of the stummel. The mortise is not visible due to the small opening in to which fits the brass metal tenon. This would need to be cleaned using bristle and regular pipe cleaners and isopropyl alcohol. The stem is a beautiful acrylic tortoise shell with beautiful transparency, sharp buttons and a nice slot end. The bite zone in the stem shows slight calcification with no tooth chatter. There is a slight build up of oils and tars in the stem airway that can be seen. The brass tenon too has traces of dried oils and tars. This stem should clean up clean up easily and I just can’t wait to see the stem after all the cleaning and polishing process.The Process
I started the refurbishing of this gorgeous pipe by cleaning the stem first. I cleaned the brass tenon and stem surface with isopropyl alcohol and cotton swabs. I ran a few bristled and regular pipe cleaners, also dipped in alcohol, through the stem airway till it was clean and transparent.I followed this cleaning up with internal cleaning of the chamber. Using my fabricated knife, I carefully scraped the accumulated cake from the walls of the chamber. I avoid using a pipe reamer while cleaning the chamber as the rotational movements of the reamer head exerts outward longitudinal forces on the walls of the chamber and may damage the walls of the chamber. Next, I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks. Using a sharp knife, I gently scraped out the overflow of lava from the rim top. Though the lava flow over the rim top surface had been scraped out, the darkening persisted. I would further clean out the rim surface while I cleaned the stummel surface using oil soap.Next, I cleaned out the mortise and shank airway using shank brush and pipe cleaners. I started the process with cleaning the shank internals using shank brush dipped in isopropyl alcohol (I use only 99.9% pure alcohol). I ran this shank brush wetted with alcohol through the shank a few time and thereafter ran a couple of bristled pipe cleaners through the shank to draw out the loosened gunk. I continued the cleaning of the shank internals with pipe cleaners and alcohol till the pipe cleaners came out clean.I cleaned the surface of the stummel with cotton swab and Murphy’s oil soap. I also cleaned the rim top with the soap on a cotton swab. I further wiped the surface with a moist soft cotton cloth till all the traces of the soap were removed from the stummel surface. Thereafter I dried the stummel with a soft dry cotton cloth and set it aside to dry out naturally. The dark areas on the rim surface are still visible and would need to be addressed using higher invasive methods. While the stem was drying out naturally, I worked the stem. I began the process of polishing the stem by wet sanding the stem surface with 600, 800, 1000, 1500 and 2000 grit sandpapers. I wiped the surface with a moist cloth and wiped the surface with a little EVO just to clean and bring a shine to the stem surface.I addressed the darkening over the rim surface by sanding the rim with a folded piece of 320 grit sandpaper. I sand the rim surface with minimum force as my intent was only to remove the dark stains and not removal of any meerschaum material from the surface. The rim looks much better now at this stage in restoration. I polished the stummel and specifically the rim, dry sanding with 1500 to 12000 grit micromesh pads. I wiped the stummel regularly with a dry soft cloth. I like the pristine look of the stummel after this polishing. Thereafter, I polished the stem by wet sanding the surface with 1500 to 12000 grit micromesh pads. The last item that required cleaning was the leather covered case that housed this pipe. Using a hard bristled toothbrush and soap water, I cleaned the velvet lining on the inside of the case. I dried the lining with paper napkins. Next, I cleaned the external surface with a moist cloth and polished the surface with a neutral color shoe polish. Once the wax was absorbed, I polished the surface with a horse hair shoe brush.Since this Meerschaum pipe is now looking fresh and the coloration is not too developed, I decided to forego the step of polishing the stummel with beeswax. I gave a final rub down to the entire pipe with a microfiber cloth to deepen the shine. This is one gorgeous looking pipe which I am happy to include in my personal collection. Here are a few pictures of the finished pipe.

Restoring a ¾ Bent Bari Pearl 7075 with a Bamboo Shank

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Blog by Steve Laug

When I visited my Father a few weeks ago I also visited with Jeff and his wife. I went through the pipes that we had boxed there and pulled out several Bamboo shank pipes. I have worked on quite a few over the past week and this is another one. It was a ¾ Bent Apple with a patinaed Bamboo shank. It had a vulcanite spacer between the briar and the one knuckle piece of bamboo and another one at the shank end. It was a nice Apple shaped pipe with some great grain around the sides and shank. I had a thick coat of varnish on the bowl that made it very shiny. The bowl was dirty and the top had some darkening and slight damage on the thin top and inner edge. The bowl had a moderate cake in it and the pipe smelled dirty. There was some grime and grit ground into the sides and bottom of the bowl. It was hard to know whether it was over or under the varnish coat. Under light the shininess had some dull spots in it. The pipe was stamped on the left side of the shank and read BARI [over] PEARL. On the right side it was stamped Made In [over] Denmark and on the under side it was stamped with the shape number 7075. The bamboo had a nice patina to it that showed that it had been someone’s favourite and had been well smoked. The shank end was smooth and had a tight fit. The stem had some oxidation, calcification and some light tooth chatter on both sides. I took photos of the pipe when I brought it to the work table. I took a photo of the rim top and edges to show the condition. You can see that it is darkening on thin top and edges. You can also see the shiny cake in the bowl. The stem looks good with light chatter on both sides ahead of the button.I took a photo of the stamping on the sides of the shank. It read as noted above. It is clear and readable under the varnish coat. I also removed the stem from the shank and took a photo of the parts to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo. I turned to Pipephil to see if I could find information on the Pearl model but there was nothing there on the model (http://pipephil.eu/logos/en/logo-b1.html). I quote from the sidebar below and also have included a screen capture of the information.

Brand founded by Viggo Nielsen in 1950 and sold to Van Eicken Tobaccos in 1978. At this time Age Bogelund managed Bari’s production. The company has been bought in 1993 by Helmer Thomsen. Bari’s second: Don, Proctus. I then turned to Pipedia for some history of the brand and also to see if there as information on the Pearl model (https://pipedia.org/wiki/Bari). I have included the history below. There was also a photo that was done by Smoking Pipes.com and had a copyright so I did not include it. It did help me determine the kind of stem to use on the pipe.

Bari Piber was founded by Viggo Nielsen in Kolding around the turn of 1950/51. Viggo’s sons Kai Nielsen and Jørgen Nielsen both grew into their father’s business from a very young age and worked there till 1975.

Bari had very successfully adapted the new Danish Design that had been started mainly by Stanwell for it’s own models. When Viggo Nielsen sold Bari in 1978 to Joh. Wilh. von Eicken GmbH in Hamburg Bari counted 33 employees.

From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production. Thomson bought the company in 1993 re-naming it to Bari Piber Helmer Thomsen. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993.

Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand. Thus no spectacular highgrades but solid, reliable every day’s companions.

The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

With that information reviewed, it was time to work on the pipe. I decided to remove the shiny finish from the bowl with acetone and cotton pads. I wanted to remove the surface coat and also the grim that was both under and over the varnish coat. I used a Savinelli Fitsall Pipe Knife to scrape the cake out of the bowl. I took it back to bare briar. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel.I cleaned out the internals of the pipe – the airway in the shank, the mortise and the airway in the stem. The shank was quite dirty and many pipe cleaners, cotton swabs and 99% isopropyl alcohol removed the dirt and oils and left the pipe smelling clean and fresh.I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. I am excited to finish restoration of this Bari Pearl 7075 Bamboo Shank ¾ Bent Apple. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Bari Pearl Bamboo Shank Bent Apple is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 39 grams/ 1.38 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipemakers Section soon. If you would like to add it to your collection let me know by email or message. Thanks for your time reading this blog and as usual feel free to ask any questions in the comments below.

Pipe Gods Smiled And I Got Not One But Three Les Wood Pipes….Restoring Second Of The Three Les Wood Pipes; A Bark Silver Spigot

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Blog by Paresh Deshpande

I had purchased three Les Wood pipes from a gentleman and had restored the first of the three pipes and have added it to my personal collection. Given below is the link to the write up posted on rebornpipes and is a recommended read to know how I came to be in possession of this lot and brief research on husband wife duo of Leslie Wood and Dolly and the pipes they make.

https://rebornpipes.com/2022/08/05/pipe-gods-smiled-and-i-got-not-one-but-three-les-wood-pipes-restoring-a-les-wood-poker/

The second pipe that is now on my work table is a beautifully rusticated paneled Apple Half bent Silver Spigot. It is stamped on the bottom smooth surface of the shank as “FR LOUIS HESTON” over “FERNDOWN” in a slight arc over “BARK”. The sterling silver ferrule at the shank end bears the stamp “L & JS” in a rectangular cartouche over “.925”. The sterling silver mounting at the tenon end of the stem also bears similar stampings as seen on the ferrule. The vulcanite stem is stamped on the left side as “L J S”. Now this stamping varies significantly from the one that I had worked on earlier in that this pipe does not bear the stamping LES WOOD, HAND MADE IN ENGLAND and star (*) marking to denote the size. I referred back to pipedia.org to understand the variation in stamping. Here is what I found out and also the link to the write up is given below.

https://pipedia.org/wiki/Ferndown

Due to the vagaries of international trademark law, he sold his earlier pipes as ” L.&J.S Briars”, “Ellwood”, “Les Wood” or “L. Wood”. Until recently, an average of 1500 – 2000 pipes a year were sold as “Ferndown” — named for the mansion he lives in — in the UK and US, but as “L. Wood” pipes in Germany.

From the above, I assume that this pipe is from the recent past while the poker was from the earlier period. Truth be told, I am not 100% convinced on this and would really appreciate input, clarifications and detailed information on this variation in stampings observed from learned readers of rebornpipes.

There was not much that I could find about Fr. Louis Heston. An internet search of the name threw up data about Rev. Edward Louis Heston who left for heavenly abode in 1973. This period definitely does not coincide with the time period when Leslie Wood started making pipes under the FERNDOWN! Well, this too then is a grey area and would request readers to fill us all on this name and establish a relation between the name Fr. Louis Heston and this Les Wood pipe.

Initial Inspection
As observed with the Les Wood Poker that I last restored, this half bent Apple Silver Spigot too is in excellent condition. There is an even layer of cake of medium thickness in the chamber that is very hard and completely dry. The smooth rim top is sans any crusting of lava over flow but darkened towards the front. The eight panelled rusticated stummel appears in good condition with no signs of hot spots or cracked surfaces. The stummel has a lot of dirt, dust and grime grounded in to the crevices of the rusticated surface. The black and dark brown stain is faded at places giving the stummel is dull appearance. The fishtail vulcanite stem is deeply oxidized with some tooth chatter on either surface of the stem in the bite zone. The stampings on the shank, silver spigot and stem are all crisp and easily readable. The following pictures will provide a visual description to supplement the description given above. I like the feel and heft of this large stummel in my hand. The rusticated panelled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. I like the feel and heft of this large stummel in my hand. The rusticated paneled surface with it prominent ridges feels tactile in the hand and very comfortable to hold. There is a lot of dirt, dust and grime trapped in to the crevices of rusticated surface giving it a dirty grayish appearance. The entire stummel looks dull, dirty and lifeless. Heavy accumulation of dried oils, tars and gunk is seen clogging the mortise. The dark stain has faded in couple of spots further adding to the sorry appearance of the stummel. The sterling silver ferrule is oxidized and dull looking. However, once the stummel surface is cleaned up and rejuvenated, this will be one beautiful looking pipe. The beautiful sterling silver mounted vulcanite stem is hand cut and oozes very high quality of material use and also craftsmanship of highest quality. The stem is heavily oxidized to an extent that it appears dirty green. Dark coloration and calcification is seen on either surfaces of the stem in the bite zone from prolonged use of rubber bit. Very minor tooth chatter and bite marks can be seen in the bite zone on both the upper and lower surfaces of the stem. These tooth chatter and tooth indentation should be easily addressed by heating the affected areas to raise the vulcanite and thereafter sanding it down to match the rest of the stem surface. The tenon end and the horizontal slot end shows accumulation of dried gunk and grime. The sterling silver mount is oxidized but shows no signs of any damage whatsoever.The Process
I started the refurbishing of this Les Wood by working the stem first. Since there were other stems that were ready to be put into the stem deoxidizer solution, I decided to clean the internals of this stem first so that it could be put in the solution with other stems. I cleaned the stem airway with a thin shank brush and anti oil soap. It took considerable time and elbow grease to get the stem airway clean. I used a sharp dental tool to clean the horizontal slot and further cleaned the internals with regular and bristled pipe cleaners dipped in alcohol.The stem was immersed in the Deoxidizer solution, a product that has been developed by Mark Hoover. This solution raises the oxidation to the stem surface and helps in easy removal and imparting a nice shine to the stem after polishing. The pipe is indicated with a red arrow. The stem is allowed to soak into this solution overnight.Now it was time for me to work on the stummel. I did this by first reaming the chamber with size 2 followed by size 3 and 4 PipNet reamer heads. I further scraped the chamber walls with my fabricated knife to remove the remaining carbon deposits where the reamer head could not reach. Once the cake was reamed back to the bare briar, I used a 220 grit sand paper to remove all the traces of remaining cake and also to smooth out the inner walls of the chamber surface. Finally, to remove the residual carbon dust, I wiped the chamber with a cotton pad wetted with 99.9% pure isopropyl alcohol. The huge pile of carbon dust that was reamed out is an indication enough to the amount of carbon that had accumulated in the chamber. The chamber walls are solid without any heat lines or fissures. However, the hard cake was getting increasingly difficult to dislodge. I shall try and remove residual the hard cake after it has been moistened during the salt and alcohol soak. I further cleaned the mortise by scrapping out the dried gunk with a dental tool. I ran a few pipe cleaners dipped in alcohol to moisten the dried gunk and assist in its removal. I shall further continue the internal cleaning of the chamber and mortise with cotton and alcohol soak.I continued the cleaning of the chamber and shank internals with a salt and alcohol bath. I use cotton balls which is an at par substitute to Kosher salt as I have realized over the years. I draw out a wick from the cotton and along with a folded regular pipe cleaner; insert it in to the mortise and through the draught hole in to the chamber. Thereafter, I packed the chamber with cotton balls to about quarter of an inch below the inner rim edge and soaked the cotton balls with isopropyl alcohol up to the brim. About half an hour later, the level of alcohol had gone down, having being absorbed by the cotton. I topped it up once again and set it aside overnight. By next morning, the cotton and alcohol had drawn out all the remaining oils and tars from the chamber and mortise, fulfilling its intended task. I removed the cotton balls and ran pipe cleaners through the mortise to clean out all the loosened tars and gunk and further cleaned it with alcohol and q-tips.The cotton and alcohol soak had softened the hard and stubborn cake in the chamber and the mortise. Using my fabricated tool, I scrapped out all the hardened cake from the chamber and gunk from the mortise. The chamber now smells clean and fresh.Once the internals of the shank were cleaned, I cleaned the external surface of the stummel with Murphy’s Oil soap and cotton swabs followed by scrubbing the rusticated surface with a toothbrush and dish washing soap. This rid the nooks and crevices of all the accumulated dust, dirt and grime from the rusticated stummel. With a copper soft wired brush, I cleaned the rim top surface of all the crud that had accumulated over it. I wiped the stummel with a soft cotton cloth and set the stummel aside to dry out naturally. The charred inner rim edge (encircled in red) is now clearly visible and would need to be addressed. I simultaneously cleaned the shank internals with dish washing soap and shank brush.Next, I decided to address the issue of charred inner rim edge and getting the chamber back to round. I topped the rim top over a 220 grit sandpaper to reduce the charred surface. I checked the progress frequently to ensure that the topping is just adequate. I addressed the darkened inner edge by running a folded piece of 220 grit sandpaper pinched between my thumb and index finger along the inner edge and crated a smart bevel. This bevel also helped to get the chamber back to round.I polished the smooth rim top surface by dry sanding with 1500 to 12000 grit micromesh pads.The polished rim top looks much lighter than the rest of the stummel because of the topping process to remove the charred rim edge. To match the dark browns and black stains over rest of the stummel surface, I decided to re-stain the rim top surface using dark brown stain pen. I applied a coat of brown stain using a stain pen and set it aside for some time. I wiped the rim top using a soft cotton cloth to check the stain color and found it to be a bit lighter. I repeated the process till I had requisite color match and set it aside for the stain to set in.I rubbed a small quantity of “Before and After Restoration Balm” into the briar with my finger tips and let it rest for a few minutes. The balm almost immediately works it’s magic and the briar now had a nice vibrant appearance with the beautiful rustication patterns on full display. I have been using this balm ever since I embarked on this journey and it is this part of restoration that I always look forward to. I further buffed it with a horse hair shoe brush. This pipe really oozes of a very high quality, in fact similar to the Les Wood Poker that I had worked on earlier. The consistent quality is awesome, to say the least. The rim top appears lighter hued, but that’s due to the lighting when I took pictures. Now that the stummel refurbishing was nearly done and also the stem had now been soaking for more than 24 hours, I removed the stem from the solution. I first scrubbed the stem surface with a Scotch Brite pad, always being mindful of the stem logo on the left side. I followed this scrubbing with a nice cleaning of the surface using a 0000 grade steel wool. I rinsed the stem under running water to rid the stem of the thick deoxidizer solution. I ran a couple of pipe cleaners to remove the deoxidizer solution from the airway. The beauty of a high quality vulcanite hand cut stem in shining black can now be appreciated once the heavy oxidation has been eliminated. There are spots/ areas where oxidation is still visible, but that will be eliminated once the stem is subjected to sanding and polishing using sand papers and micromesh pads. The beauty of this stem will be enhanced once it has been all polished and waxed. A polish by wet sanding using all 9 micromesh pads (1500 to 12000 grit pads) brought out the deep black shine of the vulcanite. I rubbed a small quantity of EVO to hydrate the stem and deepen the shine.This was followed by removing oxidation from over the sterling silverware seen on the pipe using a locally made compound that Abha, my wife, uses to polish her silver and gold jewellery and silver cutlery. This compound is a very fine powder and is least abrasive with fantastic results. The silver ferrule at the shank end and the silver spigot are now nice shining pieces of silver and provides a nice contrast to the shining black stem and the dark brown and black stummel. I painted the stem logo L J S using a Gold paint glitter pen and wiped off the excess paint. The stem logo is now nice and prominently visible.I have reached that stage in this project which can be considered as the home run. I polished the rim top and the entire stem with blue diamond using a cotton wheel mounted on to my hand held rotary tool. The blue diamond compound helps to eliminate the minor scratches that remain after the use of micromesh pads. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with carnauba wax using my hand held rotary tool. This is a gorgeous looking spigot and I consider myself fortunate to have the opportunity to work on this beauty and, as my Guru Steve says, carry forward the trust in this pipe till it is time to pass it on to the next pipeman or pipewoman. Here are a few pictures of the completed pipe for you to appreciate while I take the opportunity to thank you each of you for sparing your valuable time in joining me on this journey.

Restoring a Wilson Pipe Studio Roadtown Hand Made Bamboo Shank Poker

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Blog by Steve Laug

The next pipe on my work table is an interesting Bamboo style Poker/Sitter. We purchased it on 04/09/2022 from a fellow in Valley, Alabama. It has a three knuckle piece of bamboo joined to the shank with a black acrylic spacer and a metal tenon allowing it to be flush mounted. There stem is also held in place on a metal tenon fixed in the acrylic stem. The stamping on the heel of the bowl reads Roadtown [over] Hand Made. The airway in the shank is the same diameter from the shank end to its entry into the bowl with stainless tubing on both ends. The draught on the pipe is open and unhindered. The design is definitely made to create a very cool smoke. The bowl had a moderate cake and there was lava and darkening on the rim top and inner edge on the back of the bowl. The airway and mortise are full of tars and oils both in the shank and stem. It was dirty. The acrylic saddle stem has light chatter on the top and underside of the stem ahead of the button. There is an acrylic spacer attached to the end of the bamboo. I am including photos of the pipe to show what it looked like when I brought it to the work table. I took photos of the rim top and stem. You can see the cake in the bowl and the darkening on the rim top and on the front and back inner edge of the bowl. The stem had some chatter on both sides ahead of the button. I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I also removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo.I turned to Pipedia to have a look at the history of the brand as I was unfamiliar with Road Town Pipes (https://pipedia.org/wiki/Road_Town). Here is the information from the article.

Road Town pipes are made in China, apparently by various makers and distributed though Wilson Pipe Studio. There is very little information associated with this brand aside from the following description in eBay auctions.

Brand founder, Wilson is a former architect who was once a world-renowned pipe agent. Since the establishment of “Wilson pipe studio” in 2011, we have been learning traditional pipemaking methods and developing our unique style at the same time. At present, we have more than 20 professional pipemaker. We are committed to creating beautiful, interesting and easy to use pipe works for the customers.

There are two series under HS Studio:

“Classic” series, inscribed as “HS STUDIO / ROAD TOWN”, Make the traditional style of pipe.
“FREEHAND”series, inscribed as “HS STUDIO / HAND MADE”, Make freestyle pipe.

A thread on PipesMagazine.com indicates they smoke well and are attractive for the price, but there is some concern about the nature of the bowl coating. roadtown-pipes on PipesMagazine.com.

I started my work on this pipe by scraping it out with a Savinelli Fitsall Pipe Knife to remove the cake. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I took the cake back to smooth bowl walls. I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better.I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better.I polished the smooth portions of the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the wood. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The pipe really began to have a deep shine and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process.I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood and the remaining surface oxidation in the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The interesting tight grain around the bowl sides and shank looks great. The vulcanite saddle stem polished very well and looks good with the bowl. The Roadtown Hand Made Bamboo Poker feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/32 grams. It is a beautiful pipe and the bamboo shank is well fitted to the bowl. The black acrylic shank end spacer and the saddle stem is well chosen and work well with the bowl. It you are interested in adding the pipe to your rack let me know. It will be going on the rebornpipes store in the Various Makers Section soon. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring an American Made JSP 7 Bamboo Shank Poker

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Blog by Steve Laug

The next pipe on my work table is an interesting Bamboo style Poker/Sitter. It has a three knuckle piece of bamboo joined to the bowl with a metal tenon allowing it to be flush mounted. There stem is also held in place on a metal tenon fixed in the mortise end of the bamboo. The stamping on the heel of the bowl reads JSP over 7. The airway in the shank is the same diameter from the shank end to its entry into the bowl with stainless tubing on both ends. The draught on the pipe is open and unhindered. The design is definitely made to create a very cool smoke. The bowl had a moderate cake and there was lava and darkening on the rim top and inner edge on both the front and the back of the bowl. The airway and mortise are full of tars and oils both in the shank and stem. It was dirty. The stem has some light tooth chatter on the top and underside of the stem ahead of the button. There is also a carving in the left side of the stem that matches the grooves in the bamboo. There is an red acrylic spacer fixed to the end of the bamboo. I am including photos of the pipe to show what it looked like when I brought it to the work table. I took photos of the rim top and stem. You can see the cake in the bowl and the darkening on the rim top and on the front and back inner edge of the bowl. The stem had some tooth marks and chatter on both sides ahead of the button. I took a photo of the stamping on the heel of the bowl. It is clear and readable as noted above. I also removed the stem from the shank and took a photo of the part to give a sense of the flow of the pipe. It is truly a unique pipe and the grain shows well in the photo. I turned to Pipedia to have a look at the history of the brand. I was pretty sure it was made by Joel Shapiro but needed confirmation (https://pipedia.org/wiki/JS_Pipes). Here is the information from the article.

Welcome to JS Pipes! http://www.jspipes.com

Let me introduce myself. My name is Joel Shapiro, and I live in Rancho Cordova, California. I offer a limited number of handmade briar pipes for sale.

The type of briar (Grecian, Italian, etc.) will be noted for each pipe made, along with further details concerning stem type (ebonite, lucite, cumberland, etc.) and shank extensions. A complete size description will be included with each pipe posted for sale.

I do not fill any flaws in the briar, so the buyer will see exactly what is offered with nothing to hide. All pipes are finished with a buffed in coat of carnauba wax over the stain. Stains are all alcohol based and will not seal the wood, so won’t alter the smoking experience or the breathing qualities of the briar.

In addition, I also offer a unique tamper design. My tampers are hand turned from quality hardwoods and the foot is cut at an angle to aid in mounding the tobacco and keeping the ember banked. I have found that this design results is fewer relights for a more enjoyable smoke. I can make these in any custom size and in most hardwoods, including some exotics. If you’d like a custom size (for very large pipes for example) or material, please contact me at jspipes@jspipes.com. All tampers are priced at $24.95, unless the material chosen is particularly expensive or difficult to work.

If you’d like to buy a pipe or tamper, but prefer to pay by money order or check, please e-mail (jspipes@jspipes.com) for my mailing address.

Would you like an email when new pipes are posted? Send me an e-mail and request to be on the JS Pipes mailing list! jspipes@jspipes.com

I started my work on this pipe by scraping it out with a Savinelli Fitsall Pipe Knife to remove the cake. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. I took the cake back to smooth bowl walls. I cleaned out the mortise and the airway in the shank and the stem with alcohol and pipe cleaners. It was quite dirty but once cleaned smelled better. I worked on the darkening on the back inner edge of the rim top and on the top itself. I was able to polish it out with a worn 1500 grim micromesh sanding pad.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down after each sanding pad with a damp cloth to remove the sanding debris. The bowl began to take on a rich glow. I rubbed down the bowl and shank with Before & After Restoration Balm. It is a paste/balm that is rubbed into the surface of the briar. The product works to deep clean the finish, enliven and protect the briar. I worked it into the briar with my finger tips. I let it sit for 10 minutes then wiped it off with a soft cloth then buffed it with a cotton cloth. The briar really began to have a deep shine in the briar and the grain shines through. The photos I took of the bowl at this point mark the progress in the restoration. It is a gorgeous pipe. I set the bowl aside at this point and turned my attention to the stem. I polished the stem with micromesh sanding pads – 1500-12000 grit sanding pads and water to wet sand the stem. I wiped it down after each sanding pad with Obsidian Oil on a cotton rag after each sanding pads. I know that many say Obsidian Oil does nothing for acrylic stems, but I find it does two things – first it gives some protection to the stem from buildup and second it gives the sanding pads bite in the polishing process. I have found that Before & After Fine and Extra Fine stem polish works well to remove the fine scratches in the vulcanite. I rub the Fine Polish on the stem and wipe it off with a paper towel and then repeat the process with the Extra Fine polish. I finish the polishing of the stem down with a final coat of Obsidian Oil and set the stem aside to let the oil absorb. This process gives the stem a shine and also a bit of protection. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the wood and the remaining surface oxidation in the stem. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It turned out to be a nice pipe. The interesting tight grain around the bowl sides and shank looks great. The vulcanite saddle stem polished very well and looks good with the bowl. The Joel Shapiro (JSP) Bamboo Poker feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is .99 ounces/28 grams. It is a beautiful pipe and the bamboo shank is well fitted to the bowl. The ruby shank end spacer and the taper stem is well chosen and work well with the bowl. It you are interested in adding the pipe to your rack let me know. It will be going on the rebornpipes store in the American Pipe Makers Section soon. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

A New Beginning For A 1978 Dennis Ruth Carved Freehand Pipe

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Blog by Paresh Deshpande

This pipe had been lying around in the pile of pipes to be restored for a long time. How, when and from whom I got this pipe is now all but a completely faded memory.

Whenever I went through the pile and came across this pipe, the Acorn shape freehand always made me believe it to be Danish made. However, when I picked it up for restoration and checked out the stampings my assumptions were proved to be incorrect. This shallow sandblasted Acorn shaped twin heeled pipe with a wavy smooth rim top and a flared shank end is stamped on the left side of the shank as “HANDCARVED” over “BY” over “DENNIS RUTH” in freehand cursive writing while the smooth bottom of the flared shank is stamped as “8 – 18 – 78” denoting the date of carving this pipe. The stampings are crisp, clear and easily readable. The acrylic fancy turned stem is devoid of any stamping.This is one maker that I haven’t come across in the years that I have been working on pipes, it piqued my interest and I wanted to know more about this maker. I visited pipedia.org where there is very brief and concise information about the carver. Given below is the link to the brief on pipedia.org for those interested to view some of his work since the information is reproduced below.

https://pipedia.org/wiki/Ruth,_Dennis

An American pipe maker working from Des Moines, Iowa, Ruth is independent craftsmen who, like others of his genus, prefer quality over quantity. He was an employee of a tobacco/pipe shop known as the Tobacco Bowl, where he custom made pipes to his customers requests during the 1970’s – 1980’s.

The date stamped on the pipe places it in the correct time period when Dennis Ruth carved pipes to his customer’s request. With a better understanding of the pipe and its carver, it was time to work on the pipe itself.

Initial Visual Inspection
This shallow sandblasted Acorn shaped freehand is perfectly proportioned and lightweight. There is a thin layer of cake in the chamber while the smooth wavy rim top surface is clean and in good condition. The stummel appears dull and lifeless. There is a slight bulge on the left side above the foot of the stummel which needs to be investigated. The shank end has what appears to be a fill. I need to check and confirm if the fill needs to be refreshed along the way. The mortise is nice and clean. The fancy acrylic stem with swirls of orange brown and grey perfectly complements the stummel and makes for a visual treat. Other than dullness of the surface, the stem is in decent condition. The following pictures will give you a general idea of the condition of the pipe. Detailed Inspection
The wavy rim top surface is pristinely clean with no damage to either the inner rim edge or rim top surface. There is a very thin layer of cake. For a pipe that is 45 years old, it has seen very minimal use and this makes me wonder what could be the reason for this? The answer could lie in the condition of the chamber walls which will be ascertained once the cake has been taken down to the bare briar.The warm honey brown colored Acorn shaped stummel has a very shallow sandblast with upper 1/6 ^th portion being smooth and showing beautiful straight grain. Though clean, the stummel appears dull and lifeless. A nice scrub and polish should make the briar look lively. However, there are two spots, one about half way down from the top on the left side of the stummel and the second one, continuing along the same plane to the front of the stummel (encircled in yellow) that have darkened and bulged. This definitely is not a good sign and could be the beginnings of a burn out. Whether these two spots are hot spots or otherwise will be confirmed after the chamber has been examined once the cake has been completely removed. The mortise is clean and the one fill at the shank end appears stable and solid. The variegated acrylic fancy stem has beautiful swirls of grey and orange browns that lend a trendy look to the entire pipe. The stem airway is clean and there are no bite marks/ tooth indentations or tooth chatter in the bite zone. The button edges are in pristine condition. However, there is on oddity at the slot end. The slot is rounded and seems as if the maker forgot to cut a horizontal slot. It’s definitely not orifice but appears unfinished and that is the oddity on this otherwise beautifully carved pipe. The tenon end and slot end are all clean and tidy.The Process
I ran a pipe cleaner dipped in 99.9% pure alcohol through the stem airway just to make sure that the airway is perfectly clean as appreciated and was pleased to note that it was. Now all that remained to complete the stem refurbishment was to subject it to the polishing regimen. I set the stem aside to work upon later.Using my fabricated knife, I scrapped out the little cake from the chamber walls. I further smooth out the chamber walls by sanding it with a folded piece of 220 grit sandpaper and wiped the walls with a cotton swab moistened with alcohol to remove the residual carbon powder from the chamber. Close observation of the walls confirmed that the walls have thinned out more along the mid left side and towards the front of the chamber (encircled in light blue). This damage is not deep and restricted only to being superficial, however, if not addressed now, a burn out is an imminent danger later during use. I wet sand the stem with 600, 800, 1000, 1500 and 2000 grit sandpapers. This helps remove the layer of grime and dullness from the surface, address minor tooth chatter and bite marks, while progressive use higher grit sandpaper helps remove the scratch marks left behind by the coarser grit sandpaper.I moved ahead with the polishing regimen of the stem by dry sanding the surface using 3200 to 12000 grit micromesh pads. The stem has a nice transparent shine to it and the swirls add another level of complexity to the beauty. I set the stem aside till I completed the repairs to the stummel.Turning my attention to the stummel, I continued with the internal cleaning of the stummel. Using a dental scoop, I scraped out the dirt and dust form the walls of the mortise. I further cleaned the walls of the mortise and airway using pipe cleaner and q-tips moistened with alcohol. The mortise is now clean and fresh.Once the stummel internals were cleaned and freshened up, I proceeded to the external cleaning of the surface. I cleaned the external surface of the stummel with undiluted Murphy’s oil soap and a hard bristled toothbrush. I cleaned the smooth rim top surface with the soap and Scotch Brite pad. I thoroughly cleaned the mortise with shank brush and anti-oil dish washing soap. As remarked earlier, the chamber wall on the left and towards the front had charred a bit and once the charred wood was reamed out, it left the walls slightly thin which would lead to a burnout when smoked if left unaddressed. I decided to address this issue by coating the walls with a layer of J.B. Weld. J B Weld is a two-part epoxy Cold Weld in two tubes; hardener and steel which are mixed in two equal parts (ratio of 1:1) with hardening time of 5-6 minutes and complete curing time of 6-8 hours. I poured the contents of the two tubes and mixed it well. I applied this mix over the entire chamber surface as a very thin coat. I worked fast to ensure an even coat before the weld could harden. I set the stummel aside for the application to harden and cure overnight. Next I sand the weld coating to a nice smooth and even surface using a folded piece of 180 grit sandpaper.After I had applied and sanded down the JB Weld to a thin coat, I wanted to further protect the briar while adding another protective layer between the JB Weld and burning tobacco. I addressed this by mixing activated charcoal and plain yogurt to a thicker consistency, just enough that it would spread easily and applied it evenly all along the chamber walls after inserting a folded pipe cleaner through the draught hole to keep it open. Once dry and set, this will not only protect the walls but also aid in faster build up of cake. I set the stummel aside for the bowl coat to dry out and harden for a couple of days. Three days later, the bowl coating had completely hardened. I rubbed a small quantity of restoration balm in to the stummel surface and set it aside for about 20 minutes to be absorbed in the wood. The balm not only hydrates and rejuvenates the briar wood but also enlivens it. Thereafter I hand buffed the stummel with a microfiber cloth to deepen the shine. The stummel looks absolutely stunning at this stage. I completed this project by hand polishing the stummel with Halcyon II wax. I rubbed this polish deep into the rustications and after a couple of minutes, vigorously hand buffed the stummel with a microfiber cloth to a deep shine. I polished the stem with Blue Diamond compound and subsequently with carnauba wax using my hand held rotary tool. This is a gorgeous looking pipe and will be an integral part of my collection of contemporary American Pipe Carvers. Shown below are a few pictures of the completely refurbished pipe. Hope you have enjoyed the restoration journey of this project as much as I loved working on it. Cheers!