Daily Archives: December 22, 2022

New Life and New Look for a Neerup Made in Denmark Bulldog

Blog by Steve Laug

Last week I received a call from Curtis, a gentleman who had been referred to me by City Cigar. He called to inquire if I could repair a broken tenon on a Savinelli Hand Made Estella that was gift from his son and he had dropped it and snapped the tenon off. We chatted and he sent photos and eventually agreed on the repair. He sent the pipe to me through Canada Post and when the box arrived on Monday it also included a second pipe. I talked with Curtis about the second pipe and we decided to restem it as the chip on the top button edge and stem were too big for a repair. The pipe is a sandblast Freehand style Bulldog with a smooth briar band, a black acrylic band and a white acrylic band. It is stamped on the smooth underside of the briar band and reads Neerup followed by Made in Denmark. The stem was vulcanite and had a fitted brass cap above the tenon. It was a slight saddle stem with a gentle bend. It was seriously damaged. There was a large wedge missing from the topside and just ahead of that there was a carved line like a dental bit to facilitate holding it in the teeth. There was a very thick cake in the bowl that took up over half of the diameter of the bowl and the shank was filled with gummy tars and oils. There was an overflow of lava on the rim top and some damage on the back right outer edge from knocking out the pipe. It was a pretty little pipe that looked great. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken top of the stem and button as well as the tooth damage on the underside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint but readable as noted above.I removed the stem and took a photo of the pipe to give a sense of perspective to the parts.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I touched up the nicks and marks on the sandblast bowl and rim top with a black stain pen to blend them into the rest of the bowl. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stem and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I also found a metal ferrule cap in my collection that would fit on the end of the stem and approximate the one that was on the original stem. I took pictures of the old stem with the replacement stem in the photo to show the difference.I glued the polished aluminum ferrule onto the end of the stem – sliding it over the tenon to give a metal end decoration and create a metal look to the stem. I cleaned up the excess glue and took a photo of the finished look of the stem. I liked it.Then I remembered that I had not cleaned out the shank and the internals of the pipe or the new stem. I did it now. I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Paint It Black!

Blog by Kenneth Lieblich

Next on the chopping block is a very pretty, unsmoked bent apple sitter from the French company, Courrieu, based in the Provençal town of Cogolin. A customer of mine wanted an attractive yet inexpensive pipe – he decided on this one, as it was both unsmoked but flawed, and therefore inexpensive. The markings were as follows: on the left side of the shank were the words Vieille Bruyere [over] Courrieu [over] Cogolin. The right side had no markings, but the left side of the stem had the image of a Gallic rooster – a national symbol of France and, subordinately, traditionally associated with Courrieu.Pipephil gave me a brief overview of the Courrieu brand:Ulysse Courrieu started carving pipes in Cogolin in 1802. Courrieu certainly is the oldest French briar pipe factory. The family corporate is managed (2009) by René Salvestrini who married a Courrieu daughter.

This pipe had some fine briar wood and looked like a well-made pipe. However, despite being unsmoked, this pipe still had some issues. The stem was clearly unused but had acquired some minor oxidation over time. The band around the shank was heavily tarnished; so much so that I was unsure if it was tarnished, or actually damaged, and if I would need a new band.There were also some minor abrasions and staining. Most notable, however, was a substantial crack in the shank, as shown in the photographs. The crack extended through the wood into the mortise and would require some careful work to repair successfully. On a pleasant note, the stinger was in immaculate condition. Other than buffing it with a microfiber cloth, it needed nothing else. One of my customer’s stipulations was to stain the pipe black. No problem as far as I was concerned. However, many people don’t quite understand what they will get when they request a black pipe. They often think that the pipe will end up as some sort of shiny lacquered item, but that’s not the way it works with me. I won’t use lacquer on pipes and I need to make it beautiful in other ways. Fortunately, my friend was aware of this and I endeavoured to make it as attractive as possible.

Now to work! As you saw, the band was pretty awful, so I brought out some SoftScrub on a cotton round and duly scrubbed away, taking care not to bend the soft metal. I was delighted at how well that turned out, as I had feared that the band was damaged beyond repair. Once clean, I buffed it with a jewelry polishing cloth and it looked like new. Hurray! Even though the stem had never been smoked, I ran a few pipe cleaners through it to ensure maximum cleanliness. There was some latent dust, but it was easily dealt with. I used some cotton rounds and Murphy’s Oil Soap to remove the top layer of oxidation. Then the stem went for an overnight bath in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. After this, I used some white nail polish and carefully painted the embossed Gallic rooster on the stem. I painted the area carefully and let it set for a few minutes. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Then I set the stem aside and moved on to the stummel. The next order of business was to scrub the outside of the stummel with some cotton rounds and Murphy’s Oil Soap. Despite being unsmoked, the stummel was reasonably dirty from sitting abandoned for decades.Then it came time to address the crack in the shank. To ensure that any crack repair is successful, I need to make sure that the crack won’t elongate. I took a micro-drill bit and drilled a hole through the wall of the shank into the mortise, at the very end of the crack. By doing this, I prevent the crack from growing any further. Look how tiny the drill bit is! You can also see the drilled hole at the end of the crack. I also removed the old yellow adhesive you can see below. I needed to apply cyanoacrylate adhesive to the crack to seal and repair it. First, however, I stuffed the mortise area with some folded pipe cleaners, coated with petroleum jelly. This would prevent the adhesive from dripping inside the shank and creating further problems. After that, I carefully applied a bead of adhesive to the tiny hole and the length of the crack. Finally, I clamped it shut and let it sit overnight to cure. This was a great success – obviously, the crack would always be there, but I was really pleased with how the repair looked. I then sanded the adhesive down, as well as the stummel. Just like the stem, I used all nine Micromesh pads (1,500 through 12,000 grit). Having completed that, it was time for the staining. First, I brought out my heat gun and spent a couple of minutes thoroughly heating the wood, so it would be as receptive as possible to the stain. I needed the black to penetrate well into the wood, to give the best results. I applied Fiebing’s Black Leather Dye with a cotton dauber. I flamed it with my Bic lighter, let it set, then coated it again with dye, flamed it again, and let that set too. I decided to let the pipe sit overnight. Upon the morrow, I stained and flamed the pipe another two times, always making sure I warmed the pipe with my heat gun first. This dye is alcohol-based, so I used isopropyl alcohol to wipe down the pipe and remove excess stain. I am very happy with the results. Then it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. I think the black came out very well on this pipe. I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. The approximate dimensions of the pipe are as follows: length 4½ in. (114 mm); height 3½ in. (89 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ⅝ in. (16 mm). The weight of the pipe is 1½ oz. (43 g). If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.