Daily Archives: May 23, 2016

Dunhill White Dot Repair


Lance Leslie

I received an email from Lance this afternoon with a blog submission. In his email he states that he thought that this would make a good blog for the site. He has been restoring pipes for a few years and has learned some valuable tips on rebornpipes. He sent along a restoration he completed that had a repair tip he had not seen addressed on the blog. While I have inserted dots on Dr. Plumb pipes and an odd variety of others I have not dedicated a blog to this repair so I agreed that it would be good to have his process spelled out here.  Welcome to rebornpipes as a contributor Lance. It is good to have you here. Hopefully this will be the first of many contributions that you bring to the site. — Steve

I have been restoring pipe for a few years now and have learned some valuable tips from rebornpipes. I have a restoration to share and unless I have missed it, I have not seen this issue addressed on this blog. The issue being, adding the infamous white dot to new replacement stem. Or…in my case, a blank replacement stem.

I recently won this Dunhill on eBay and noticed that the White Dot was missing. After asking all the right questions to be sure I WAS bidding on a Dunhill, I made my offer and won. The owner did not know much about pipes so he did not know if it was a replacement stem. I have seen the white dot covered by soot only to be revealed during the cleaning, but this was not the case. This was listed as a 1982 Dunhill Bruyere but it turned out to be a 1977. Here is the pipe as it looked when it arrived.Dun1The rim was covered with lava and the bowl was thick with cake. There were some dings in the bowl that would need to be addressed. The stem had some dents and would need a White Dot added. What is a Dunhill without the White Dot? The stem was also heavily oxidized.Dun2 Dun3 Dun4I placed the stem in an Oxyclean bath and let the stummel soak in an alcohol bath to loosen the lava. After I removed the lava I saw significant damage to the rim of the piped and the rim was scorched in two places. This could only be fixed by topping the bowl. Rats!Dun5 Dun6I removed the stem for the Oxyclean bath and polished it with Meguiar’s scratch X 2.0. I didn’t want to go too far with the stem because I would be adding the dot later.Dun7 Dun8I then took the bowl and my sanding bit and topped the bowl. As you can see, it is now clean and sharp. The scorching was also gone. Thank goodness it was not too deep.Dun9 Dun10Next I wanted to address the dents in the sides of the bowl. Thanks to rebornpipes I knew a simple way to do this. And yes, my wife is missing a dish towel. With said dish towel wet, I heated a kitchen knife with a lighter. I pressed the knife against the dish towel and steamed the dent right out. Works every time.Dun11 Dun12 Dun13Now I needed to stain the top of the bowl. I mixed up some leather dye to match color of the bowl and gave the top several coats until it matched.Dun14Now the fun part!! It was time to add the White Dot to the stem. I had recently acquired a quad copter (Syma X5SW) and remembered the propeller protectors that came with the copter.
These are added for beginners to help protect the blades while you learn to fly. I no longer needed these so I checked the size and knew it would be a perfect match. BTW, you can order these blade protectors off of Amazon. Just type in replacement parts for Syma X5SW. They are cheap! See photos below…Dun15 Dun16 Dun17The ends of the blade protectors would do nicely. They are even conical shaped!!! I clipped off one end and sat it to the side. I then took some old stems and did a practice run before trying it on the Dunhill. It worked like a charm. I did not take pictures of my practice run, sorry.Dun18 Dun19I then went to my drill bits and chose the correct size. I lined up another Dunhill beside this one to get the proper distance for the White Dot on the stem. After I found the distance and center, I carefully drilled about 3 mm down. (Start your drill out slow if you use a hand-held drill. I would suggest a drill press if you have one.)Dun20 Dun21 Dun22I added some black super glue to the hole and placed the little white rod into the hole. Then using a rubber hammer, I hammered it into the hole.Dun23Then I clipped the plug as close as I could using scissors, and sanded down the rest with my sanding bit.Dun24 Dun25 Dun26The rest of the plug was sanded down with 220 sandpaper.Dun27Then it was a trip through the micro-mesh sanding/polishing pads. The pipe was married to its stem once again and polished with carnauba wax. Here is the finished pipe.Dun28 Dun29 Dun30 Dun31 Dun32

This one was just plain ugly it was such a mess


Blog by Steve Laug

When my brother sent me the link for this one and I scrolled through the pictures the seller included, I almost said to pass on it. It was such a mess that the ugliness made me not want to even deal with this one. But there was something challenging about the pipe and through the gunk it looked like it might have some interesting grain. I know in the early days of my estate buying on EBay I did not pay attention to the measurements on the pipe. I figured it would be a moderately sized Banker or Author with an oval shank. I also ignored the brand stamping on the pipe. It read La Strada Forte on the top of the shank which also should have been a bit of a giveaway. Even the photos below that the seller included of the pipe in a rest should have been a clue. But I missed the clue because I was blown away by the sheer disaster of the pipe. As you look at it below try to catalogue the issues that you see.La1 La2 La3 La4Let me tell you what, no matter how much I prepared myself by cataloging the issues I saw in the pictures they in no way captured the reality of the mess this pipe was in. It was actually quite unbelievable. First off, I should have read the measurements. This pipe was huge. The length was average really, at 5 ½ inches long. The width of the shank was a bit bigger at 1 1/8 inches wide. The diameter of the bowl exterior was 2 1/8 inches. The chamber appeared to be an inch in diameter but the cake in it reduced it to about ¾ inch. The cake was thick and it was hard. It overflowed onto the top of the bowl and part way down the sides. The inner edge of the rim looked like someone had hacked at it with a knife so underneath the thick cake I could see the chop marks of the knife in the edges of the bowl. The finish was more than shot – it was gone and in its place was thick oily grime ground into the briar. The stamping was black with the oils. It was thick enough that the grime was flaking off on the bottom of the bowl. The stamping was readable and said LA STRADA over FORTE on the top side. On the underside was the shape number 538 and next to the shank stem junction was stamped Italy. The stem was not only oxidized but really worn. The top edge of the button was almost flattened and there were tooth marks in the top of the stem. The underside was another story – there was a chunk of vulcanite missing and the button was gone. The airway was collapsed and the inside surface was gouged with file marks. This poor pipe was looking pretty desperate and I thought about cannibalizing it for briar and parts.La5Then I looked at the briar through the grime. The bottom of the bowl had some really nice grain – a few fills popping through – but still really nice. The sides of the bowl also had some promise under the grime. And, I liked the shape of the pipe even though it was a war club. Maybe…just maybe…La6I took a close-up photo of the top of the bowl and the cake inside. I still shake my head when I see the state of the bowl and the damage to the inner rim. It was really in bad shape. Just look at the hack job that had been done to that inner edge.La7I also took a couple of close-up photos of the stem to show the extent of damage that had been done to it as well. It was in very rough shape.La8I reamed the bowl with a PipNet reamer starting with the smallest cutting head to clean up the walls of the bowl slowly. I worked through all four reaming heads ending with the largest one. I used the Savinelli Pipe Knife to do some clean up to the edges and try to smooth out some of the rim damage. La9Between the largest PipNet cutting head and the pipe knife I was able to do a lot of redeeming work on the inner edge of the rim.La10I topped the bowl on the topping board to remove the damaged finish and to reduce the damage to the inner edge of the rim.La11I scrubbed the surface of the briar with acetone on cotton pads to remove the dirt and grime in the grain as well as the oils. It was amazing how much grit came off the bowl. La12 La13Once the surface was clean I worked on the inner rim. I used a folded piece of 220 grit sandpaper to bevel the edge inward and clean up the cuts and nicks in the edge. I did not take a picture at this point but you will see the cleaned up rim in the pictures that follow the work on the stem.

I set the bowl aside to work on the stem. To take care of the damaged stem I made a wedge out of cardboard and covered it with clear strapping tape so that the super glue mixture I was going to use would not stick to it. I wanted it thick enough to leave an airway/slot in the stem. I mixed up a paste of charcoal powder and black super glue. The glue has a slow drying time so I was able to mix a thick paste with the combination.La14 La15I used a dental pick and spatula to put the mixture in place on the top and the bottom of the stem and build up the area that would become the button on the top side and the repair and button on the underside. I also built up a slope on the stem underside to give me a bit more thickness over the airway. At this point I sprayed the repair with an accelerator to harden the surface of the glue. I set it aside to let the glue repair cure/harden.La16Once the repair had hardened I used the sanding drum on the Dremel to smooth out the repair. I would still need to sand it by hand but the Dremel took a lot of the heavy spots out of the mix and also allowed me to rough shape the button.La17The next photos show the repairs after a lot of filing and sanding. The shape is very clear and distinct. The repair is rock solid. You can also see the inner rim bevel on the rim of the bowl in the first photo.La18The slot was really tight in the button. It was partially closed off and need to be reopened. I used different shaped needle files to open the slot and to reshape it. I also reshaped the button with the needle files. The three photos below show the development of the slot and the button.La19I reshaped the button edges with needle files and reshaped the taper of the stem from the saddle to the button. I sanded it with 220 grit sandpaper to blend it into the surface of the vulcanite stem. The photos show the progression in the shaping. There is still a lot of sanding to do to finish the shaping and polishing of the stem but I set it aside and worked on the bowl for a while.La20 La21 La22I cleaned out the inside of the mortise and the airway in the shank with pipe cleaners, cotton swabs and alcohol. It took a lot of scrubbing to clean out the airway and mortise.La23I heated the briar with a blow dryer and then stained it with a dark brown aniline stain mixed 50% with isopropyl. I used a black Sharpie to darken the fills on the bowl and shank then applied the stain with a cotton swab and flamed it with a lighter to set it in the grain.La24I wiped the bowl down with alcohol cotton pads to blend the stain and to make it more transparent. The photos below show the bowl after the wipe down. The scrubbed bowl looks quite a bit lighter but once it is waxed it will darken again.La25 La26I wet sanded the stem with 1500-2400 micromesh sanding pads and rubbed the stem down with Obsidian Oil. I dry sanded it with 3200-4000 grit pads and gave it another coat of oil. I finished sanding it with 6000-12000 grit pads and gave it a final coat of oil and let it dry. (The photos below show both sides of the stem with each set of micromesh pads.)La27 La28 La29I buffed the pipe with Blue Diamond on the wheel and then gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad to polish the wax. I buffed it by hand with a microfibre cloth to add depth to the shine. I am pleased with the overall look of the pipe and considering what it was like when I first looked at it the improvement is vast. The stem repair is quite extensive. It has cured and is hard now and I am curious as to how it will hold up over time. The pipe looks good and should have a long life ahead of it. Thanks for looking.La30 La31 La32 La33 La34 La35 La36 La37