Tag Archives: William Demuth and Company Pipes

New Life for a Beautifully Grained WDC Seville Bullmoose

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Blog by Steve Laug

The next pipe on the work table has been here for over five years. Sad that there are some that have sat this long or longer before I got to them. But on the other hand I get to look through my boxes and pick out what turns my crank at the moment. This one was well grained Bullmoose – or Pot with a prominent chin jutting out the front. We picked it up back in October, 2017 from a seller on EBay from Stroudsburg, Pennsylvania, USA. It is stamped on the left side of the shank and reads WDC in a triangle followed by Seville [over] Genuine Briar. There was no shape number on the shank on either side. The poor pipe was another one that had obviously been someone’s favourite and must have been a grand smoker. The finish appears to have some nice straight grain around the bowl and shank that even stands out with the grime on the finish. The bowl is heavily caked with a thick lava overflow on the rim top – heavier on the back side. The stem is quite oxidized and had deep tooth marks on the top and underside near the button. The pipe showed a lot of promise but it was a mess. Jeff took pictures of the pipe before he did his clean up work. He took photos of the rim top and bowl as well as the stem surfaces to show the condition of the well smoked pipe. You can see the thick cake in the bowl and the heavy lava on the inner edge and rim – particularly at the back of the bowl. The stem was oxidized and had tooth marks and chatter on both sides ahead of the button.Jeff took several pictures of the stinger apparatus in the tenon. It was heavily coated with tars and was stuck in the tenon.Jeff took some photos o f the heel of the bowl and the side to give a sense of the beauty of the grain around this pipe. He captured the stamping on the left side of the shank. It is faint in spots but is readable as noted above. There was originally a WDC triangle on the left side of the thick taper stem. Most of it was worn away and I don’t think it will survive the clean up.I turned to Pipedia for a quick review of the WDC Brand and was not disappointed in what I found (https://pipedia.org/wiki/William_Demuth_Company). I quote a pertinent part of the article below. There was no mention of the Seville line.

In 1897 Ferdinand Feuerbach joined the Demuth company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes.

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to DeMuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31. 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.

Now it was time to look at it up close and personal. Jeff had done an amazing job in removing all of the cake and the lava on the rim top. He had reamed the bowl with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He took the cake back to bare briar so we could check the walls for damage. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime on the bowl and rim and was able to remove the lava and dirt. The varnish coat was peeling around the top half of the bowl. He cleaned out the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol until they came out clean. He cleaned the stem with Soft Scrub to remove the grime on the exterior. The pipe was cleaned before we started using Before & After Stem Deoxidizer so it was very oxidized. He cleaned out the airway with alcohol, cotton swabs and pipe cleaners. I took some photos of the pipe before I started my work on it today. I took a close up photo of the cleaned up rim top. The rim top is smooth and looks quite good. There are some damage spots along the outer edge of the rim as well as toward the back of the inner edge. The bowl is spotless. The stem is more heavily oxidized than when we started. That may be from sitting here for five plus years. Anyway it is what it is and you can see the tooth marks on both sides ahead of the button.I took a photo of the stamping on the side of the shank and the stem. You can see the shank stamp is readable. The stem stamp is all gone other than one thin line at the top of the original triangle logo.I took the stem off the pipe and took a photo. You can see that the stinger is still in place and Jeff was able to clean the externals. It was still stuck and knew I had to remove it to thoroughly clean out the shank.I decided to start my work on the pipe by removing the remainder of the peeling varnish coat. I sanded it with a medium grit sanding sponge and wiped it down with acetone on a paper towel. I repeated the process until I was free of the obnoxious peeling varnish coat. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I worked over the inner and outer edge of the rim as well. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips where it works to clean, restore and preserve the briar. I let it do its magic for 15 minutes then buffed it off with a cotton cloth. The pipe looks incredibly good at this point in the process. I set the bowl aside and turned my attention to the stem. I heated the stinger with my lighter and was able to remove the stinger. It was badly oxidized and damaged so I will be throwing it away. I scrubbed the oxidation with Soft Scrub All Purpose Cleanser. I was able to remove most of the remaining oxidation. It is finally starting to look better. I can now see the tooth marks and chatter clearly. I cleaned out the inside of the stem with alcohol, cotton swabs and pipe cleaners. I was not surprised to see how dirty the stem was behind the stinger. It really inhibited the cleaning of the pipe. But it is clean now!I “painted” the newly cleaned surface of the stem with the flame of a Bic lighter to lift the tooth marks on both sides. I was able to lift them totally on the one side and significantly on the other. I filled in what remained with black superglue. Once the repair cured I flattened the repair with a small file to start the process of smoothing it out and blending it into the surrounding vulcanite. I sanded the file marks and repairs with 220 grit sandpaper and started polishing the stem with 400 grit wet dry sandpaper. It is starting to look very good.I continued to polish the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it further with Before & After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil and set it aside to cure. I am excited to finish this Large bowled, beautifully grained WDC Seville Bullmoose. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful straight grain all around it and the birdseye on the rim top. The polished grain on the pipe looks great with the black vulcanite stem. This smooth WDC Seville Bullmoose is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 81 grams/2.86 ounces. It turned out to be a beautiful pipe. I will soon be putting it on the rebornpipes store in the American Pipemakers Section. If you are interested in adding it to your collection let me know. Remember we are the next in a long line of pipe men and women who will carry on the trust of our pipes until we pass them on to the next trustee. Thanks for your time reading this blog.

A Challenging Restoration of my Grandfather’s WDC Stratford Pipe

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Blog by Paresh Deshpande

This is the third pipe which I received from Abha, my wife, which has been cleaned, reamed and with no “before” pictures!!

I have inherited a large collection of my grandfather’s pipes; a few of them are unique and quite collectible. There are many WDC pipes in this collection and the one now on my work table is a “WDC STRATFORD” in its original case (in fact there are quite a few pipes in their original cases!). This smallish bent billiards displays gorgeous densely packed straight grain all round the stummel, including the shank and a sterling silver band adorns the shank end. It is stamped on the left side of the shank as “STRATFORD” in sentence case over the trademark “WDC” in an inverted equilateral triangle. The sterling silver band bears the American hallmarks of a STAR, EAGLE AND LETTER ‘D’ over “STERLING”. There are no other stampings visible on the entire pipe. The leather case, though worn by age and weather, is still solid and the inner golden hued felt lining is intact. This lining is stamped in deep red square with black border on the lid as “WDC” in a triangle and “STRATFORD”.INITIAL VISUAL INSPECTION
This pipe is third pipe that Abha, my wife had sent me after she had reamed the cake back to the bare briar and cleaned the stummel exterior and rim top surface with Murphy’s oil soap. She had also cleaned the sterling silver band using Colgate toothpowder. She followed it up with cleaning the mortise and the shank using regular and hard bristled pipe cleaners dipped in isopropyl alcohol. The felt lining inside the case was painstakingly cleaned up by repeated wiping with a cloth and warm soap water. The cleaned up pipe on my work table now, can be seen in the following pictures. It really feels nice to work on a clean pipe; I must admit and cannot help but thank her for doing all the dirty work. Unfortunately, she did not click any pictures of the condition of the pipe before she worked her magic on them. When I enquired about the condition before she had cleaned it, her one line reply was “it was in the worst of condition of all the pipes seen till date!!!” For those who have been reading my previous write ups would recollect that my grandfather never really believed in cleaning his pipes, he would rather buy new ones when the old pipes clogged up and became unsmokable.

The cake was so thick that even her little finger would not go in and there was heavy and sticky overflow of lava all over the stummel and shank. This lovely little pipe must have been his favorite and has been extensively used. There are a few issues which are immediately noticed. Firstly, the stem is shorter than the case and does not sit flush in the mortise. The tenon end of the stem appears to be unevenly cut. Secondly, the brass tenon, though it fits snugly in to the mortise, is clearly not original to the stem. The tenon end is also uneven (circled in violet).Thirdly, there are two dings on the right side of the stummel and this will have to be addressed. There is not a single fill on the entire stummel.Fourthly, the bowl is completely out of round with the left side of the rim and chamber wall thinner than the right side. Topping the bowl rim surface should address this issue to an extent. As regards the comparatively thin wall on the left side, I shall decide once I reach that stage of restoration.Fifthly, the vulcanite stem has a round slot which is correct for the vintage of this pipe. However, from the shortened length, the brass tenon and the fact that the stem does not sit flush with the shank end are all pointers to the fact that the stem has undergone extensive repairs at some point in its existence. My assumption is that this pipe must have fallen down on a hard surface and the tenon must have broken at an odd angle. While fitting a new brass tenon, the repairman had to cut a small portion of the stem at the tenon end, drill a new hole for the shaft of the tenon and fix it afresh. Even though the cut to the stem is not a clean one, the repairs are solid. This, and the assumption that this pipe was my grandfather’s favorite, is evident from the damage to the upper surface of the stem. There are two large gaping holes, one near the lip edge (which is understandable and attributed to clenching) and the other is nearly half way down the stem towards the tenon end (and can neither be explained at this stage!!). The stem is oxidized. THE PROCESS
Since in this project, the stem has the most number of issues to be addressed, it is where I start the restoration. I flamed the surface of the stem with a Bic lighter to raise the tooth indentations and scratches on the stem. The heat from the flame of Bic lighter causes the vulcanite to expand and regain its natural shape, reducing the marks. I wiped the stem surface clean with a cotton pad dipped in alcohol to remove all the dust and dirt from the surface. I had a closer look at the tenon and its fit in to the mortise. I realized that the length of the tenon is slightly longer than the mortise and that is the reason why the stem did not sit flush with the shank end. Also the tenon end was uneven as can be seen in the above pictures (circled in violet). I addressed this issue by grinding the tenon end on a grinding disk, frequently checking the seating joint of the stem and the shank end. Before proceeding with any further stem repairs, I decided to run a pipe cleaner through the stem to clean out the fine dust left behind due to grinding of the tenon end and it was then that I understood the possible reason for the second hole on the stem upper surface. The pipe cleaner did not pass through the airway cleanly!! There seems to be some kind of protrusion in the airway. On further close scrutiny, I realized that the tenon end inside the stem airway was thicker than the airway and thus obstructing the passage of the pipe cleaner through it causing repeated slamming of the pipe cleaner on the stem upper surface. That explained the probable cause of the second hole!!

I decided to smooth out the inside of the tenon to match the stem’s airway. Using a drill bit which was slightly larger than the tenon opening, I increased the tenon bore. With a round needle file, very carefully I filed the tenon end inside the stem till the pipe cleaner passed through it very easily. This was followed by sanding the stem surfaces with a folded piece of 220 grit sandpaper to remove the oxidation. I again cleaned the internal and external surface of the stem and proceeded to reconstruct the damaged upper surface of the stem. Once I was satisfied with the internal cleaning, I wiped the stem surface, particularly the damaged area, with a cotton pad and alcohol to remove any traces of dirt and grime. To begin the stem repairs, I smeared a pipe cleaner with petroleum jelly and inserted it in to the stem airway. I prepared a mix of CA superglue and activated charcoal and generously applied it over the gaping hole in the button of the stem and set it aside for curing overnight. While the stem repairs were curing, I decided to address the two dings on the stummel. I wiped the area with a moist cloth to remove the dust from the surface and spot filled it with a mix of briar dust and super glue. I use the layering technique, first fill with briar dust followed by super glue and again a layer of briar dust. I use this method since the moment super glue comes in contact with briar dust, the mix hardens instantaneously. I set the stummel aside to cure overnight and call it a day!!Once the filling of charcoal and CA superglue had cured, using a needle file, I sand the fill to match the surface of the stem. For a better blending, I further sand the entire stem with 220. At this stage, I observed air pockets in both the fills. This is the most dreaded observation for me as addressing this issue costs me more time and repeat of the entire process. Nevertheless, I again coat the damaged surface with clear super glue. While the fill was curing, with a flat needle file, I sand the stummel fill to achieve a rough match with the rest of the stummel surface. I further blend the fill with a 220 grit sand paper. This fill turned out satisfactory. I shall completely blend this fill during the micromesh cycle.Next issue to be addressed was the out of round rim top and the comparatively thin left side of the chamber wall. I approached this issue by first topping the rim on a 220 grit sand paper. This process also addressed the thinning of the rim observed on the left side to some extent. To further even out the inner rim edge, I created a bevel using a 220 grit sand paper. I am pretty satisfied with the way the rim surface appears at this stage. The uneven thickness on the left side is still apparent and to address this I had an option of increasing the thickness by lining the chamber wall with J B Weld followed by coating with a mixture of activated charcoal and yogurt. However, since I am not going to smoke this pipe ever, I decided to keep the appearance as it is, which incidentally does not look as glaring as it appears in the description.The next step in the process was to bring out the shine and highlight the beautiful grain on the stummel. I had an option of using more abrasive 220 grit sandpaper followed by micromesh pad cycle and loose the patina or straight away go to the micromesh cycle. Using the more abrasive sand paper, minor dents and dings would be further addressed but I would lose out the old sheen which the briar has taken over the years.  I decided on keeping the old sheen and went straight for the micromesh cycle. I wet sand the stummel with 1500 to 2400 grit pads and follow it up by dry sanding with 3200 to 12000 grit pads. The stummel, at this stage, looks absolutely stunning with the straight grain popping out from every inch. The natural finish and hues on this pipe is something that I have not seen before on any pipes. The very dark brown hued straight grains contrast beautifully with the dark browns on the rest of the stummel giving it a very antique appearance. I rub a small quantity of “Before and After Restoration Balm” in to briar and let it rest for a few minutes. The balm almost immediately works its magic and the briar now has a nice vibrant appearance. I further buff it with a horse hair shoe brush. In my enthusiasm to finish this project, I forgot to take pictures of the results at this stage.

Once the second filling of charcoal and CA superglue had cured, using a needle file, I sand the fill to match the surface of the stem. This time around the results were much more disastrous!!!! The entire filling collapsed in to airway, leaving the same gaping holes on the stem surface. I was so frustrated that I just did not have the heart to take pictures. To cut the rambling, I again repeated the procedure and made a fresh filling for both the holes and set it aside for curing. Once cured, I file the fillings with a needle file. For a better blending, I further sand the entire stem with 220 followed by 600 and 800 grit sandpaper. This helps to reduce the sanding marks left behind by the more abrasive 220 grit paper. To bring a deep shine to the vulcanite stem, I went through the complete set of micromesh pads, wet sanding with 1500 to 2400 grit pads and dry sanding with 3200 to 12000 grit pads. I wiped the stem with alcohol after each pad and rubbed it down with Extra Virgin Olive oil. The internals of the stem was cleaned out using alcohol and pipe cleaners. The finished stem is shown below. To finish the restoration, I re-attach the stem with the stummel. I mounted a cotton cloth buffing wheel to the Dremel (actually it is not the brand machine, but a local machine which is similar).  I set the speed at about half of the full power and applied White Diamond compound to the entire pipe. I wiped/ buffed the pipe with a soft cotton cloth to clear it of any leftover compound dust. I then mounted another cotton cloth wheel on to the polishing machine and applied several coats of carnauba wax. I finished the restoration by giving the entire pipe a rigorous hand buffing using a microfiber cloth to raise the shine further.The completed pipe looks fresh, vibrant and ready for its next innings with me. This piece of briar will find a place of pride in my collection, if not as part of rotation, as a part of the memories left behind by my grand old man. If only it could tell me stories it had witnessed and why did my grandfather love this pipe so much?!! PS:  There is one contentious issue which I have deliberately raised and left it open for discussion. I would like to encourage the readers to express their views in a frank manner as it will help me in understanding the minds of the esteemed readers while clearing my own thought process. The issue that I am talking about is my decision (temporary!!!!) to let the unequal thickness of the chamber wall on the left side to remain addressed to the extent I have managed and not address it completely as well as the way I had thought of completely addressing it, if at all I decide to do so. Cheers……….!

Craig’s Pipes #5 Restoring a William Demuth and Company (WDC) Campaign Calabash

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Blog by Steve Laug

In my previous 4 blogs on Craig’s pipes I spoke of the five pipes that I am working on for him. In this blog I am taking on the fifth of his pipes – a WDC Campaign Calabash. It was another one with a cake in the bowl that was thick and hard. For the last time I am going to include what Craig wrote me about his pipes. I have included it in the previous four blogs but I think it adds context to the bunch.

I was recently given a bag of pipes…literally, a BAG of 20 or so pipes that are 50+yrs in age and VERY used. I was wondering if you would have time to either Skype or FaceTime with me, and go through what I have in order to determine which are worth sending to you to have them refurbished. If you would be so kind, I’d really appreciate it.

We met on FaceTime and he pulled out a grocery bag with no rhyme or reason to it. It was filled with a jumble of no name or low-end drug store pipes. This last pipe is one of the two pipes that stood out for me – the old WDC Campaign pipe and a Grabow Starfire. He had several others that he liked. But we excluded all but five of the pipes. The amount of work necessary to bring them back was not worth the price. These are the five that we chose to work on. I have included the links to the blog covering each pipe. I am finally addressing the last one.

– A No Name Meerschaum that looked interesting – https://rebornpipes.com/2018/01/31/is-it-a-meerschaum-looks-like-one-feels-like-one-but/

– A leather clad billiard marked R20 and bearing a shield – https://rebornpipes.com/2018/02/01/rejuvenating-a-leather-clad-billiard/

– A Wally Frank Bulldog marked Natural Unvarnished lacking a stem https://rebornpipes.com/2018/02/02/craigs-pipes-3-restemming-and-restoring-a-wally-frank-natural-bulldog

– A Dr. Grabow Starfire 39 that had great grain – https://rebornpipes.com/2018/02/03/craigs-pipes-4-restoring-a-dr-grabow-starfire-39/

– A WDC Campaign underslung pipe

After our conversation, he packed up the pipes and threw the rest of the pipes in a separate bag for me to scavenge parts. The box did not take too long to get to Vancouver and when it did I opened the box and had a look. Here are pics of what I saw – there were two bags inside. One bag held the discards for the scrap pile and the other held the five pipes he wanted restored.  This is last of Craig’s five pipes. It is the second WDC Campaign that I have worked on. It is stamped on the lower left side of the outer bowl with the WDC triangle logo over the word CAMPAIGN. There was no other stamping on the pipe. The bowl was like a calabash bowl and screwed into the outer bowl. The entirety was made out of briar. The grain on the bowl and rim top is mixed grain with straight, flame, swirled and a bit of birdseye thrown in as well. The briar was very dirty and there were some sticky spots around the sides of the bowl. The rim top had some lava on the surface and there was an uneven cake in the bowl. There was a polished nickel band on the shank but there was no shank stamping. The band was stamped NICKEL PLATED. The stem was lightly oxidized and the fit against the end of the shank was snug. I took photos of the pipe before I started my cleanup work. I took close up photos of the bowl, rim top and all of the parts of the pipe. The first photo shows the stamping on the left side of the bowl. You can see the WDC triangle over the word Campaign. The surface of the outer bowl was dirty and grimy. The rim top had some tars and lava on the surface and a few nicks along the outer edge of the bowl. I unscrewed the cup from the outer bowl and took photos of the parts. It was actually surprisingly clean. The photos show the cake in the bowl and the dust and grime between the bowls. The stem had some minor tooth chatter and marks on both sides near the button and scratching on the surface. There were some small nicks on the top side of the stem. There was an X on the underside of the stem at the shank/stem junction. The surface of the stem was lightly oxidized and dirty.The previous Campaign pipe that I restored was posted on the blog earlier. I am attaching the link to that blog and some of the information that I found in researching the brand at that time. (https://rebornpipes.com/tag/wdc-campaign-calabash-pipe/). In my online research I found a brief interchange on a Google group. I include the link if you would like to read it in context and its entirety. It gives some helpful information regarding this particular pipe. https://groups.google.com/forum/#!topic/alt.smokers.pipes/kpkpd3zXoiwExcerpt from pipedia.org

To a request for information regarding the WDC Campaign pipe on the Google Group there was quite a long string of answers. I am quoting two of those in full…

Respondent 1: While I can’t say anything about this pipe specifically, I have a hazy memory of that shape listed in a book about pipes; (I may be totally misremembering this, but here goes) the shape being called the “Dawes”, named after Harding’s Vice President?  Anyone else remember this? Sounds like an interesting pipe, whatever it’s called…

Respondent 2: From Weber’s Guide to Pipes: “The Dawes Pipe (more correctly named the Lyons, after its inventor, Charles Herbert Lyons) happened to be the favorite pipe of General Charles G. Dawes, Vice-President of the USA from 1925 to 1929. General Dawes smoked the curious pipe incessantly and it became popularly known as the Dawes Underslung, because the shank joined the bowl near its rim.”

I looked on Pipedia, (https://pipedia.org/wiki/William_Demuth_Company) and I quote in part from the article on the William Demuth Company.

The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893.

The Presidential series was the result of Demuth’s friendship with President James A. Garfield, a connoisseur of meerschaum pipes. Demuth presented two pipes to Garfield at his inauguration in 1881, one in his likeness, the other in the likeness of the President’s wife. Later, Demuth arranged for another figurative matching the others to be added to the collection as each new president acceded to the White House, terminating with President Hoover.

From the above information I learned some significant details about the Campaign pipe. It was invented by Charles Herbert Lyons and was the favourite pipe of General Charles G. Dawes who was the Vice President of the USA under President Harding from 1925-1929. It fits nicely into that period when WDC was having Presidential Pipes commissioned ending in 1933. That places this old pipe in the time period between the late 1920s and early 1930s.

Reminded of the history of the brand and the provenance of this particular pipe it was time to begin working on the cleanup. I removed bowl cup and cleaned out the shank with pipe cleaners, cotton swabs and alcohol. I cleaned out the inside of the outer cup with cotton swabs and alcohol to remove the buildup of tars and oils in the threads and sides and bottom of the bowl.I reamed the inner bowl/cup with a Savinelli Fitsall Pipe Knife to scrape away the remaining cake that was in the bowl. I scraped it back to bare briar. I scrubbed out the outside and the inside of the bowl with cotton swabs and alcohol to remove the remaining oil and tars. I used a folded piece of 220 grit sandpaper to clean up the inner edge of the cup. I worked on the edge until it was clean. I polished the bowl and rim with micromesh sanding pads – wet sanding it with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the bowl down after each pad with a damp cotton pad to clean off the sanding dust. The photos show the progress of the polishing. Once again I decided to do this before the deep cleaning with Before & After Restoration Balm. I worked some Before & After Restoration Balm into the surface of the briar on the bowl and the rim top with my finger tips to deep clean the finish, enliven and protect the wood. I let it sit for a few minutes and then buffed it with a cotton cloth. The grain in the wood came alive and there was a rich shine to the briar. I took some photos of the bowl at this point to mark the progress in the restoration. I sanded the band with 6000-12000 grit micromesh sanding pads. I polished the nickel band with a jeweler’s polishing cloth.I set the bowl aside in my rack and worked on the stem. I started by sanding it with 220 grit sandpaper to remove the light oxidation, tooth chatter and nicks in the surface.I cleaned the stem with alcohol and pipe cleaners to remove the debris and tars in the airway from the tenon to the slot in the button. I worked over the stem with micromesh sanding pads. I polished out the sanding scratches and marks from the reshaping work. I wet sanded it with 1500-2400 grit pads and dry sanded it with 3200-12000 grit pads and wiped it down with Obsidian Oil after each one. When I finished with the last micromesh pad I gave it a final coat of oil and let it dry. I polished the stem with Before & After Pipe Stem Polish – both the fine and the extra fine polishes. I wiped it down with a final coat of Obsidian Oil and set it aside to dry. With the stem polished I put it back on the pipe and buffed the entire pipe with Blue Diamond polish on the buffing wheel. I buffed it with the polishing compound until it was shiny. I gave the entire pipe several coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The stem and the bowl polished up pretty nicely. The finished pipe is shown in the photos below. This is the final pipe of Craig’s five. Now that I have finished the last of the pipes it is time to pack them up and get them out to him. I am looking forward to hearing what he will think once he has them in hand. Thanks for walking through these restorations with me. Once again I can’t help thinking that the pipeman who gave Craig these pipes would be happy that they are back in service and that Craig is carrying on the pipeman’s trust with them. Cheers.

Restoring a piece of WDC Pipe History – A Meerschaum Bulldog

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Blog by Steve Laug

When I was visiting my brother in Idaho, we called an eBay seller he had bought from before. We were looking for the Koolsmoke base and in the process of asking and buying that from her she also talked to us about other pipes that she had for sale. I love older WDC pipes so when she said she had a WDC Bulldog that was in a case that she would sell to me I was hooked. Then she said it was Meerschaum and that the case was in excellent condition. She said it was red leather-covered and stamped Genuine Meerschaum over Real Amber on the front of the case and Made in Austria on the back side of the case.  We asked her to send us some photos in an email and when she did I bought it. It was a beauty. I loved the shape, the condition the amber stem, actually just about everything about the pipe. Here are pics of the case when it arrived. I opened the case and took a photo of the WDC Triangle logo on the inside cover. The case was in excellent condition both inside and outside.I took a photo of the pipe before I removed it from the case. It looked really good sitting in the opened case. The shape is one of my favourites and the amber stem appeared to be in good shape at this point.I took the pipe out of the case and took a few photos of it to show the general condition of the pipe when I received it. I was amazed that it was in as good condition as it was.  I am guessing that was made in the late 1890’s through the early 1900’s. The bowl had begun to show some colour. There were some nicks and scratches on the sides and also on the stem itself. The rim top was tarred with overflow from the cake in the bowl. The stem was in good shape and showed tooth marks and chatter on the end of the stem on both sides near the button. It had a single hole orific style button. The stem aligned perfectly to the shank. That surprised me as most of the pipes of this era I have worked on had threaded bone tenons and either the internal threads on the shank or those on the bone tenon itself were worn and the stems were over turned. When I took it off the shank there was a small paper washer that had been carefully fitted to the shape of the stem and shank. That is why it aligned. I removed the washer and put the stem back on to find that it was indeed overturned.I scraped out the cake in the bowl with a Savinelli Fitsall Pipe Knife. I wanted to remove all of the cake so I carefully took it back to the meerschaum.I worked on the tarry build up on the rim with 1500-2400 grit micromesh sanding pads. I wiped rim top with a damp cotton pad repeatedly during the process of sanding it. I was able to remove all of the cake on the rim. There was some darkening around the outer edge of the rim and on the left side there was a small nick in the edge.With the rim cleaned I polished the entire bowl with micromesh sanding pads. I dry sanded it with 1500-12000 grit pads to polish the meerschaum and remove some of the finer scratches in the surface of the meerschaum. I left the larger ones and merely smooth out around them. To me these scratches give character and are an integral part of the story of the pipe. The photos below tell the story of the process. With the externals cleaned and polished I turned to the internals. I scrubbed out the shank and mortise with cotton swabs and alcohol. I cleaned the airway in the shank and the stem with pipe cleaners and alcohol. I scrubbed until the internals were clean.I moved on to work on the tooth marks and chatter on the stem. I sanded the stem with 220 grit sandpaper to minimize the scratches and nicks on the sides and angles of the stem.  I sanded out the tooth marks and chatter with little trouble as none of them were deep. That is one beauty of amber as a stem material. It is hard to dent!With the marks removed I decided to address the overturned stem before I polished the stem with micromesh. I have learned a good trick to correct the overturn on these bone tenons and threaded shanks. I have never read about it anywhere but it works really well. I used a clear nail polish, which dries hard and is neutral, to coat the threads on the tenon and the inside of the shank. I carefully apply the polish to the threads and set it aside to dry. It generally takes two or more coats to build up the threads enough to correct the overturn. I painted it the first time, let it dry and turned it on to the shank. It was better but needed a second coat. I gave it a second coat, let it dry and turned it on to the shank. It was a perfect fit. The alignment was spot on.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the amber down with a damp cotton pad between each different pad to remove the dust and check on the polishing. It did not take too long before the stem began to glow again. I love the look of a polished amber stem. This particular stem had some really nice patterns in the amber. The underside near the tenon was almost a birdseye pattern. I put the stem back in place in the shank. Things lined up perfectly. I gave it another quick polish with the 12000 grit micromesh pad. I hand waxed it with Conservator’s Wax because it is a microcrystalline polish and it really works well on meerschaum and amber. I rubbed the wax into the finish and buffed the pipe by hand with a microfibre cloth. The finished pipe is shown in the photos below. The meerschaum bowl has a rich glow to it and the amber stem looks really good. The combination is really nice with the amber and the meerschaum reflecting off of each other. I really like the looks of this old timer. It will more than likely remain in the collection with some of my other old timers. Thanks for looking.