Tag Archives: topping a bowl

Rescuing a Peterson’s English Made 203 Billiard


Blog by Steve Laug

I wrote about the estate lot that I was tasked to clean up and sell on a previous blog at https://rebornpipes.com/2016/10/25/this-favourite-gbd-marquis-752-was-a-mess-not-any-more/. About a month ago a friend of mine, Richard who has a tobacco shop here in Vancouver gave me a call and asked me to stop by for a visit. I went on a Sunday afternoon and we visited for a while. At the end of the visit he took me to another counter in his shop and brought out some display cases of pipes – four of them and a small bag. He told the story to me. An elderly gentleman who was a customer of his had died and his wife had stopped by and gave him the fellow’s pipes. She wanted nothing for them she just wanted him to get them cleaned up and sold to folks who would appreciate them. Richard is a reader of the blog and he thought that I would have fun cleaning these up and selling them. As we went through the display cases and bag I was pretty pumped about the collection. There were some really nice GBD pipes, Comoy’s, Stanwells, Peterson’s as well as some brands I was not familiar with.

The second pipe I chose to work on was a Peterson’s Dublin oval shank billiard shaped pipe.The old gentleman seemed to favour Peterson’s as there were quite a few in the estate lot. It was very dirty. It was stamped on the topside of the shank with K&P over DUBLIN. There is also a silver band on the shank that bears three hallmarks over Sterling Silver. On the right side of the shank is the shape number 203. On the underside of the shank it is stamped with a COM (Country of Manufacture) circle that reads Made in England with the “in” stamped in the centre of the circle. The stamping is clear and sharp. The finish is in decent shape with a medium brown stain over mixed grain. There is an uneven cake in the bowl that spilled thickly over the beveled rim. It is hard to tell if there is rim damage as it is so dirty. There were sandpits on the left side of the bowl and on the back side above the shank. There is no P stamping on the P-lip stem but it appears to be an original not a replacement. There is calcification from a softee bit on the stem and button. There are light tooth marks and chatter on the top and bottom side of the stem ahead of the P-lip. The button itself was in good shape.

Here are some photos of the pipe when I started cleaning it. The pipe has good lines and some interesting grain underneath the grime.pete1 pete2I took some close up photos of the bowl, stamping, band and stem to give a good picture of what I needed to work on. The first photo shows the cake in the bowl and the overflow of hard carbon buildup on the rim. The photo of the silver band shows the Sterling Silver stamp and three hallmark symbols. It is hard to read them but with a magnifying lens they read K&P. I was hoping to be able to date the pipe by the hallmarks but no such luck. The photos of the stamping show that they are faint but still readable. The stem photos show the tooth chatter and wear on the button itself.pete3 pete4 pete5When I removed the stem I could see some divots in the end of the shank. There were cutouts that as far as I could see served no purpose. Someone had tried to repair them but left a bit of a mess so the stem did not fit snugly. I cleaned out the divots and smoothed them out with needle files until they matched the inside of the mortise. I filled in the end with some super glue and briar dust to even out the shank end.pete6The lava buildup on the rim top was rock hard. I scrubbed at it but it would not come off. The outer edges of the rim were also damaged from knocking out the pipe on hard surfaces. I lightly topped the bowl to remove the hard tars and clean up the outer edges.pete7I reamed the bowl with the Savinelli Pipe Knife and took the cake back to bare briar.pete8There were some drops of a clear hard substance on the back of the bowl and on the right side that I could not take off without damaging the bowl. I scrubbed them down with some alcohol on a cotton pad and was able to soften them enough to remove them.pete9 pete10I restained the rim to match the bowl using a combination of a medium and a dark stain pen. I also touched up the light areas around the silver band on the shank end.pete11I polished the silver with some tarnish remover applied with cotton pads. I finished polishing it with a jeweler’s cloth. Once I had finished I could see the hallmarks more clearly and they read K&P – each letter in its own cartouche.pete12 pete13 pete16I gave the bowl a quick coat of Conservators Wax and hand buffed it to see where I stood. I chose to leave the sandpits on the left side and back of the bowl as they add character.pete14 pete15I sanded the tooth chatter, reshaped the button and removed the calcification and oxidation on the stem with 220 grit sandpaper.pete17I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. I rubbed it down with a coat of Obsidian Oil after each set of three pads. I gave it a final coat of oil and set it aside to dry.pete18 pete19 pete20With all the parts finished individually I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. The Blue Diamond is a plastic polish and gives the finish a glass like polish. I really like the way it works. I gave the bowl and stem multiple coats of carnauba wax and buffed it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to finish the polishing process. The finished pipe is shown in the photos below. This second pipe from the older gentleman’s estate is a beauty. The fit and finish give it a look of elegance. This pipe is also available for sale. If you are interested in the pipe let me know via email at slaug@uniserve.com or through a message on Facebook. Thanks for walking through the process of restoration with me.pete21 pete22 pete23 pete24 pete25 pete26 pete27 pete28

A Graceful Swan-Necked Tania Billiard


Blog by Steve Laug

The graceful swan neck like bends and curves of this pipe are one of its attractions for me. It is what drew me to work on it as my next restoration project. It is quite a large pipe – 7 inches long, 2 ¼ inches tall, 1 ¼ inches outer diameter of the bowl and 7/8 inch chamber diameter. The briar is quite nice – lots of birdseye around the bowl. The finish was dirty and worn but other than a few dents and dings it was in decent shape. The brand – Tania – is one that I cannot find any information about online. It is a mystery pipe to me.tania1 tania2My brother took some close up photos of the bowl. The first photo shows the large of fills on the right side of the bowl. There are at least 6 or 7 fills on that side and none on the other sides of the bowl. The outer edge of the rim was chipped and worn. There was some wear from knocking it out on something hard. The inner edge of the bowl also was also out of round. The rim top was dented and worn and there were some flecks of tars and oils on it as well.tania3 tania4The next two photos show the stamping on the side of the shank. You can see the name TANIA wrapped with a house shaped frame which peaks at the N. The brass band separating the stem and the shank is actually a ferrule that is bent over the end of the shank. It is dented and tarnished. The final photo shows the oxidation and wear on the stem. Both sides of the stem show the wear and tear on the surface just ahead of the button.tania5 tania6 tania7My brother scrubbed the exterior of the pipe with Murphy’s Oil Soap and removed the finished and left behind some clean briar. He scrubbed the inside of the shank and stem with pipe cleaners, cotton swabs and alcohol. The stem oxidized in the cleanup process. He was able to get much of the tars and oils off the rim of the bowl. I took the next photos when I brought it to the work table.tania8 tania9The rim looked better but it was worn. The outer edge of the rim was in rough shape from knocking it out. The inner edge was damaged with a knife or a sharp object used to scrape the bowl. There were some dents and nicks in the rim top. I took some photos of the stem. It was in very good shape other than oxidation. There were no tooth marks or tooth chatter on the stem.tania10 tania11The fills on the right side of the bowl were not smooth. They were pitted and dented. I sanded the surface of the bowl around the fills and wiped it down with some acetone. I refilled them with clear super glue.tania12I sanded the bowl repairs with 220 grit sandpaper and then with 1500-4000 grit micromesh sanding pads. I sanded it with a medium and a fine grit sanding sponge. I wiped the bowl down with alcohol on cotton pads. I checked the inside of the mortise and airway with pipe cleaners, cotton swabs and alcohol. It was very clean.tania13 tania14I stained the bowl with a dark brown aniline stain cut 50/50 with isopropyl alcohol. I applied it, flamed it and repeated the process until the coverage on the briar was even.tania15The inner edge of the bowl still showed some damage so I sanded it with a tube of 220 grit sandpaper wrapped around my finger. I sanded until the inside was clean and the edge was more round. I sanded the inner edge to bevel it slightly and take care of the knife damage. I sanded it with 1500-2400 grit micromesh sanding pads. I stained the inside edge with stain on a pipe cleaner.tania18 tania19I buffed the bowl with Blue Diamond on the buffing wheel and gave it a light coat of carnauba wax. I buffed it with a clean buffing pad to raise the shine.tania16tania17I sanded the stem with 220 grit sandpaper to remove the oxidation on the stem. I cleaned up the sharp edge of the button with the sand paper and sharpened and reshaped the button.tania22I wet sanded the stem with 1500-2400 grit sanding pads and rubbed it down with Obsidian Oil. I dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil after each set of three sanding pads. After the final pad I rubbed it down a final time with oil and set it aside to dry.tania23 tania24 tania25I buffed the pipe with Blue Diamond on the buffing wheel to polish out the scratches. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad. I took it back to the work table and hand buffed it with a microfibre cloth. The finished pipe is shown in the photos below. If anyone can tell me about the brand – Tania, please leave a response below. I can find nothing regarding the brand online or in my normal reference tools. If you would like to add the pipe to your rack let me know via email at slaug@uniserve.com or in the response area below. Thanks for looking.tania26 tania27 tania28 tania29 tania30 tania31 tania32 tania33

A Surprising Collaboration between Sasieni and Tinderbox – an Ivory London Made by Sasieni 107 Freehand


n SanBlog by Steve Laug

My brother sent me this pipe that was stamped on the left side of the shank Ivory over London Made over by Sasieni and on the right side of the shank was the rugby ball shaped stamping Made In England and the shape number 107. When I saw the photos that my brother sent I have to admit, I thought it was an ugly, strangely shaped deformed pipe. I was not sure what to make of it but I ‘knew’ I did not like it. I thought. The shape did not do anything for me and the blandness of the grain that I saw in the left side photo did not help. Too me there was not much redeeming about the look of the pipe. (The next photos are the ones my brother sent me.)ivory1I had not heard of the Ivory made by Sasieni pipe stamping before. It was a new one to me. So I did a little searching. On one of the online forums I found a clue that the Ivory was mentioned in the 1979 Tinderbox catalogue at pipepages. I went to pipepages and found the link to the catalogue: http://pipepages.com/tinderbox.htm. There was a 1979 Tinderbox Catalogue there that had the following quotation regarding the Ivory. “Made to our specifications by Albert Sasieni of London. The Sasieni Ivory is a Tinder Box exclusive.” The mention of the name Albert Sasieni I believe is an error as the company was run by Alfred Sasieni.

I knew from the link that the pipe was made for Tinderbox in 1979, the end of the family era. The collaboration between Tinderbox and Sasieni was established in that catalogue. In a way the Ivory made by Sasienin was like the Unique made by Charatan’s. Both were special orders by Tinderbox from those pipe companies. I have included a copy of the page in the 1979 catalogue from the pipepages site.ivory2I also found a Sasieni Shape Chart online and copied the page that had the 107 shape listed. It is circled in red in the photo below. The 107 is called a Waterloo and has a xs* notation in the catalogue. The note on the top of the page says that the xs* means that the pipe is a premium priced pipe in the 4 dot grades only.ivory3I also looked on pipephil’s logos and stampings site and found the Sasieni Ivory there as well. There was a ivory3agreat photo of the stamping on the shank and the stem. The stamping on the one I have is identical in all but the shape number. Mine is a 107 shape. The S on the stem is also exactly the same and in the same position on the saddle.

My brother also took some close up photos of the stamping on the sides of the shank and the rim to show me the damage to the rim top and the cake in the bowl.ivory4 ivory5He also took a photo of the top side of the stem to show the tooth marks on that surface. There was a matched set on the underside of the stem. Combined with the surrounding tooth chatter the stem was a bit of a mess.ivory6My brother did his usual stellar job of cleaning up the pipe. He scrubbed the exterior of the bowl with a tooth brush and Murphy’s Oil Soap and rinsed it under running water. He was able to remove the wax and oils on the surface of the bowl and leave the briar pretty bare. The rim was better but the burn marks would need more work. He cleaned out the mortise and airway in the shank and stem with pipe cleaners, cotton swabs and alcohol. I took the next photos of the pipe before I started working on it.ivory7 ivory8I took close up photos of the rim and the stem to show what I had to work with on this pipe. My brother was able to get the majority of the stuff off the rim. There was still some remaining buildup and tars on the rim. There were also some burn marks on the rim. The stem closeup photos reveal the dents and tooth marks on both sides of the stem and the damage to the edge of the button.ivory9 ivory10I sanded the rim with 220 grit sandpaper to remove the rim damage. I also sanded the inside edge of rim. I was able to remove the damage to the rim and edge. It is a nice looking piece of briar from the top down.ivory11I sanded the bowl with microfibre sanding pads to polish the briar.  I sanded with 1500-12000 grit sanding pads.ivory12 ivory13 ivory14With the bowl finished I turned my attention to the stem. I heated the dents in the stem to raise them. I was able to raise them a bit and then sanded the stem with 220 grit sandpaper to smooth them out. I wet sanded the stem with 1500-2400 grit micromesh sanding pads. I was able to remove much of the oxidation. I left the area around the S stamp on the left side of the saddle. The stem looks far better at this point in the process than when I started.ivory16I scrubbed the stem with the Before & After Pipe Stem Deoxidizer to work on the oxidation around the S stamp. I was able to remove the majority of the oxidation without damaging the stamping. I scrubbed it with multiple applications of the deoxidizer until the oxidation was gone. I polished it with the Before & After Pipe Stem Polish Fine and Extra Fine.ivory17 ivory18 ivory19I sanded the stem with 3200-4000 grit micromesh sanding pads to further polish it. I rubbed it down with Obsidian Oil. I sanded it with 6000-12000 grit pads and gave it another coat of Obsidian Oil. I set it aside to dry.ivory20 ivory21I decided not to stain the pipe but leave it with a natural finish. I buffed the pipe and stem with Blue Diamond and gave it several coats of Carnauba wax. I buffed it with a clean buffing pad to raise the shine. I received an email from Wikus, a reader in the South Africa asking if I could show some photos of the pipe after the final machine buff and before the hand buffing to show the difference in results of the two techniques. The photos below show the pipe at this point in the process.ivory22 ivory23I took it back to the worktable and hand buffed with a microfibre cloth. The remaining photos were taken after the hand buffing. It removed some of the surface shine on the bowl and added more depth. To me the hand buffing has always improved the quality of the shine and adds another dimension. Overall the restoration on this pipe moved it from a thing of ugliness in my eyes to one that actually had beauty and felt good in the hand. Even the rather bald grain on the left side of the pipe shined up well and reflects the briar nicely. The finished pipe is shown in the photos below. Thanks for looking.ivory24 ivory25 ivory26 ivory27 ivory28 ivory29 ivory30 ivory31

 

 

Getting Lazy – A Simple Restore on a Loewe Cutlass 10


Blog by Steve Laug

The last three or four pipes I have taken out of the refurbishing box have been very simple restorations. My brother sent me this Loewe’s pipe that is stamped Loewe over Cutlass on the underside of the shank with the shape number 10 at the shank stem union. In the photos he sent me it appeared to be in pretty decent shape. The finish looked dirty and murky but otherwise good. The rim had some tars and overflow from the cake in the bowl but not too bad. There were some nicks and dings in the rim but none too deep. The stem was virtually flawless with no tooth chatter or tooth marks. The boxed L logo on the stem was worn and almost illegible but with a lens it is clear.loewe1While I have heard of and enjoyed quite a few older Loewe’s pipes the shape of this one and the name were not familiar to me. Even the shape number was not recognizable. I looked on the pipephil site to see if I could find any information on this particular iteration of the brand and found what I was looking for. There on his site (http://www.pipephil.eu/logos/en/logo-l5.html) I found a pipe with the same stamping but a different number. The one in my hands does not have a COM stamploewe2 so I do not know where it was made. I have included the photo of the stamping and the stem logo to the left from that site as it is parallel to the one I have. I have also included some information from the listing there.

The brand was founded 1856 by Emil Loewe and was first bought out by Civic. Eventually the brand became part of Cadogan Group along with BBB, Civic, Comoy, GBD, Loewe and Orlik in about 1979. Judging from the age and the stamping on this pipe I would surmise that it was made after that merger and is a Cadogan pipe.

I also did some reading on the history of the brand on Pipedia and include a short excerpt here that is pertinent to the age and stamping on this pipe: https://pipedia.org/wiki/Loewe_%26_Co.#Bottom_of_shank: “By studying the website of one UK dealer I was able to deduce that the present shape numbers (early 2003) mostly (probably all) differ from those used from 1967. For example, a Billiard is now a 28, a Lovat an 834, a Canadian a 296. Some shape numbers now have 4 digits. But even today, Cadogan will occasionally still stamp a pipe with a shape name instead of a number, though only on request.”

It looks to me that I am dealing with a pipe made around 2003 jusding from the change in shape numbers to a two digit numbering system at some level. Though there is a lot of uncertainty regarding the dating of Loewe pipes after the Cadogan buy out.

My brother took the first and the following photos of the pipe before he did the cleanup. What follows are a series of close up photos of the stamping, the rim and bowl and the sandblast look on the bottom of the bowl. In the bowl bottom photo you can see the dust and debris in the grooves of the blast.loewe3 loewe4 loewe5My brother cleaned out the internals – the mortise and the airways in the shank and stem with pipe cleaners and alcohol. He scrubbed the externals with a tooth brush and Murphy’s Oil Soap and was able to not only remove the grime from the finish but most of the finish also. When it arrived in Vancouver the pipe looked like virgin briar. The stem is acrylic so there was no oxidation on it. The next photos show the pipe when I brought it to my work table. The blast on the briar is quite shallow and shows mixed grain.loewe6 loewe7I took some close up photos of the rim and the stem to show their condition. My brother was able to remove the tars on the rim. There was some slight rim darkening on the inner edge but other than that it was clean. The scratches and dings were also raised. The photos of the stem show how clean it was as well when it arrived.loewe8 loewe9I sanded the inner edge of the rim with 220 grit sandpaper to smooth it out and remove the darkening and light burn marks. I also sanded it with 1500-2400 grit micromesh sanding pads to remove the scratch marks left behind from my sanding.loewe10I wiped the bowl down with acetone on a cotton pad to remove any remnants of the previous finish and the dust from sanding. I stained the bowl with a dark brown aniline stain cut 50/50 with isopropyl alcohol. I flamed it and repeated the process until the coverage on the bowl was even.loewe11I hand buffed the bowl and took the photos below to show what it looked like at this point in the process.loewe12 loewe13I gave the bowl and stem several coats of Conservator’s Wax and buffed it with a clean buffing pad to raise the shine. I hand buffed it with a microfibre cloth to deepen the shine. The finished pipe is shown in the photos below. This one will also soon be on the rebornpipes store. If you are interested in adding it to your rack let me know through email at slaug@uniserve.com or by message on Facebook or a comment here. Thanks for looking.loewe14 loewe15 loewe16 loewe17 loewe18 loewe19

An odd assortment of tiny Salesmen’s Pipes


Blog by Steve Laug

Over the past six months or so I have been taking the tiny pipes that my brother has sent and stack them to the side of the desk in a “maybe someday” pile. That is a pile that I might work on some day – you know what I mean kind of a cast of pipe pile. Finally last evening I was looking at them again. It may have been triggered by the refurbish I just did on the little KBB Yello-Bole bent billiard that refurbished recently (https://rebornpipes.com/2016/10/08/a-living-tiny-kbb-yello-bole-salesmans-pipe/). I am not sure but whatever it was I picked up the three pipes that were in the pile. The first was a rusticated bent billiard that looks like an old WDC System pipe. It is stamped Well Pipe over Italy on a smooth portion of the left side of the shank. The second one was a straight prince shaped pipe that was stamped Tom Thomb over Imported Briar on the left side and top of the shank. The third was a very unique pipe made of Bakelite I believe. It is a tiny carved figural head of a man who looks like a page. It is stamped Bob’er on the left side of the shank. On the neck and chin of the figural it was stamped on the left side Reg.US.Pat.Off and on the right side neck and chin Des.Pat. 71062. I took two photos of the group of three pipes as they were when I started.tiny1The first pipe, the Well Pipe was a fascinating little fellow. It is 3 ½ inches long, 1 ½ inches tall and the diameter is 1 inch. The chamber diameter is ½ inch. Proportionally, the pipe is very nicely done. The metal rim is oxidized. The bowl had a light cake that my brother had taken out. The stem was cast rubber with a typical P-lip type stem though the airway is directly in the end. The stem was chewed and there was a chunk out of the side of the stem below the button on the left side.tiny2tiny2aI took some close up photos of the stamping on the side of the shank and the condition of the stem. The bowl and stamping were in great shape. The nickel band was dirty and oxidized. The stem has a chunk missing out of the end of the stem. I have circled it in in red.tiny4The second pipe, the Tom Thomb prince was in decent shape. The bowl had a light cake that my brother reamed before sending it to me. The finish was peeling off the bowl on the right side and the bottom of the bowl. The rim had a tar buildup and some cake over flow. It is 4 inches long, 1 inch tall and the diameter is 1 inch. The chamber diameter is ½ inch. Proportionally, the pipe is very nicely done. The vulcanite stem was oxidized and there were two blisters on the top and bottom left side ahead of the button.tiny5 tiny6I took a close up photo of the rim to show the condition and the stamping to show its location on the shank. You can also see the oxidation in the vulcanite stem.tiny7The third pipe was the unique pipe Bakelite figural head of a man. The carved face is quite well done. It is a cast as the pipe has a seam on the top of the stem across the bowl and down the front and underside of the bowl and shank. It is 2 1/2 inches long, 3/4 inch tall and the diameter is 1/2 inch. The chamber diameter is 1/4 inch. The stem and bowl are pristine. The bowl is unsmoked. There is a cross hatched pattern on the shank. The casting is quite well done.tiny8 tiny9I took some close up photos of the stamping on the pipe. The first photo shows the left side shank stamp shows up clearly as Bob’er. The second photo shows the stamping on the left side of the neck and chin of the figural. The Reg.US.Pat.Off. stamping is very clear. The final photo shows the stamping on the right side neck and chin. Again the Des.Pat. 71062. is very clear.tiny10I wiped down the bowls with alcohol on cotton pads. I scrubbed the prince with acetone on a cotton pad. I was able to remove the grime and build up on the Well and the Bob’er. The acetone barely dented the surface of the peeling finish on the Tom Thomb.tiny11I started working on the stem of the Well pipe. I took a photo of the missing chunk. I cleaned the area with alcohol and then filled it in with black super glue using a tooth pick to place it in the divot.tiny12Once the repair had cured I sanded it with 229 grit sandpaper and shaped it with a needle file. I wanted it to match the right side of the stem and look like it had originally. I also shaped the P-lip on the top and bottom sides.tiny13I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded it with 3200-12000 grit pads. After each set of three pads I rubbed the stem down with Obsidian Oil. After the final sanding of the 12000 grit pad I gave it a final coat of oil and set it aside to dry.tiny20 tiny21 tiny22I buffed the stem and the bowl with Blue Diamond and gave them multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished Well pipe is shown in the photos below.tiny17 tiny18With the Well Pipe finished I focused on the Tom Thomb prince. I started by sanding out the blisters on the stem. On both the top and the bottom there were blisters on the left side near the button. I forgot to take a photo of the bubbles but after I had started sanding it with 220 grit sandpaper I took the next photo. I sanded out the bubbles and then wet sanded the stem with 1500-2400 grit micromesh sanding pads. I dry sanded it with 3200-12000 grit sanding pads. I rubbed it down with Obsidian Oil after each set of three pads and let it dry after the last pad.tiny19 tiny20 tiny21 tiny22I sanded off the finish on the bowl and shank avoiding the stamping. I wiped it down with acetone on cotton pads to remove the remaining finish. I stained the pipe with Danish Oil and Cherry stain.tiny23 tiny24I buffed the pipe and stem with Blue Diamond on the wheel and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then by hand with a microfibre cloth. The finished Tom Thomb pipe is shown in the photos below.tiny25 tiny26The last pipe, the Bakelite pipe did not take a lot of work. I gave it a coat or Conservator’s Wax and hand buffed it with a shoe brush and a microfibre cloth. The finished pipe is shown in the photos below.tiny27 tiny28I thought I would take some photos of the finished lot. The tiny pipes shine with a new sparkle. As I look at them I wonder if this is what they looked like when the salesmen carried to the pipe shops to sell orders for year’s pipes. Thanks for looking.tiny29 tiny30 tiny31 tiny32

 

Another Denicotea – a tough one from Plovdiv, Bulgaria


Blog by Dal Stanton

When southerners in the US invoke the phrase, “Bless his heart….”, I’ve learned that it usually means that there is some problem or abnormality associated with the person that usually isn’t something he can control, or can’t be explained, or perhaps, even better, should be left without too much comment.  When I received these emailed pictures from Gary, my colleague in Plovdiv, and set my gaze on the two pipes he had purchased at a local antique shop and was gifting me, my reaction was to invoke, “Bless their hearts….”  Here are Gary’s finds that summoned forth my southern invocations.denicotea1 denicotea2I would like to say how much I appreciate Gary – the stories we have shared and life we’ve experienced together – he with a choice cigar, I with a favorite blend and a named pipe – all my rotation pipes have names!  I also appreciate how he has kept his eyes alert to possible pipe reclamations and restorations for me on the Plovdiv front, about 2 hours away from Sofia.  After he sent me these pictures, I emailed back saying that I wasn’t sure how much I could do to help the little brother, but the big boy had potential.  How much?  I couldn’t say, but I was indeed attracted to what appeared to be a meerschaum lined, large volcano shaped stummel which seemed to be hopeful of again being nestled in someone’s palm! A week or so later, I found the gifted pipes waiting for me in my office in Sofia.  When they made it to my work desk at home, I added these pictures of the Denicotea volcano to fill in the gaps.denicotea3 denicotea4 denicotea5 denicotea6 denicotea7This is the second Denicotea I’ve worked on in as many weeks!  The Denicotea Curling turned out to be a beautifully detailed grained pipe but the filtration internals were interesting.  I’m wondering what filtering wonders this one holds!  The left side of the shank has what appears to be a newer script of Denicotea stamped over Trend.  The right side of the shank has a very worn stamp Bruyere Extra over shape number 1152.  Bless its heart…the bowl finish is in bad, bad shape.  It appears to have had a thick shellac varnish on it that has simply worn away and chipping presenting shiny spots of the haggard finish hanging on.  I’ll need to clean the surface thoroughly to see fills that might need attention. The rim is majorly scraped and dented yet, for what I can see of the meerlining, it looks like it might be intact, not having any cracks.  I’m hopeful!  The bowl itself is heavily caked and I’ll need to clean it carefully.  This will be my first meerschaum to work on so I’ll be reading up on other blogs’ meerlined clean-ups and restores.  The stem has some oxidation but only minor teeth chatter.  The button has some tooth bites/dents that need attention.  Most interesting about the stem is that it is comprised of two pieces.  When I disassemble the stem for the first time, I discover that the main slightly bent stem, has an interlocking twist mechanism connecting it to the stem’s filter extension.  The shorter vulcanite filter extension inserts normally into the mortise and has a normal looking air restricting tenon.  Nice – you  can use the pipe with or without filters.  My first impression of the interlocking twist action of the stem is that it is ingenious and seems to work quite well.  I took some pictures to show the stem assembly.denicotea8While playing with and admiring the stem interlocking mechanism, which I discovered would only engage at the correct alignment between stem and filter insert, I looked down the vacated mortise.  Denicotea did not disappoint – had I any doubt?  I could see a deeply implanted metal insert.  Again, as with the Denicotea Curling I had just finished, is this a rogue stinger of sorts that dropped out of the filter insert tenon or is this another filtration machination?  At first glance I’m guessing, rogue stinger, but….  By palm thumping the mortise and a little help from my handy dental probe and tweezers the stinger is extracted.  The end of the stinger appears to have broken off shortening the inserted portion that would grip the vulcanite tenon.  This stinger becomes history.denicotea9With this being my first meerlined project, I read different entries to make sure I was moving through the learning curve.  Unlike briar, I know that a cake is not needed with meerschaum which is a stone (German for ‘sea foam’).  I found Steve’s essay (Link) helpful as he dealt with the two major questions I have about this Denicotea: First, how to approach cleaning out the cake?  Secondly, how to approach the rim surface which combines/intermingles the repairs of both briar and meerschaum?  Can I top meer as I would a briar rim?  How do I approach applying stain later with the meerschaum in the mix – sharing the rim surface?  These are some of the questions as I approach the Denicotea Trend, ‘Bless his heart’, I don’t want to make things worse than they already are!  Attacking the cake, with the cake as thick as it is, I could employ my Pipnet blades to start the reaming and finish up with the Savinelli pipe knife for the fine tuning, but on the maiden voyage with ‘sea foam’ I resolve to take a slower voyage with the Savinelli knife.  Also, since it is a new tool in my chest, I’m anxious to hone in on the techniques of its use. I take another close-up of the bowl to mark the progress.  After taking the picture and taking a closer look, I decide first to clean the rim area with Murphy Oil Soap using the brass brush.  I want to see the meer more clearly to inform the reaming process of possible cracks.  I also decide to wash the entire stummel with Murphy while I was at it. Using cotton pads, I apply Murphy Soap undiluted and scrub the stummel surface and rim.  With a brass brush, I work at loosening and cleaning up the lava and cake build up to see the rim better.  The Murphy Soap doesn’t make much of a dent on the stummel – it is looking more like residue varnish left over on the surface.  But, progress is made on the rim and I can see the meerlining much better.  It seems to be in good shape, but the rim will need topping to restore clean, healthy briar to the rim. denicotea10 denicotea11Satisfied with my improved perspective, I take the stummel with Savinelli pipe knife in hand to the 10th floor ‘Man Cave’ balcony to ream the pipe.  The additional sunlight helps me see the internal bowl surface as I bring the knife into contact with the cake.  The technique that develops is that I start from the rim, where the actual meerschaum surface is more evident, and work down gradually into the bowl where the cake thickens.  As I work with the knife, I also can detect a difference in the sound and feel of the knife as it has contact with the cake or with the meerschaum surface.  Using the knife, it became more difficult to judge what was going on when I was at the floor of the fire chamber around the draft hole.  I take a picture at the completion of the knife reaming.  I then take 240 sanding paper rolled around my finger as well as around the thinner end of a plastic toothbrush handle and continue to clean the meer surface of cake residue.  Even though the meerschaum is dark colored, it is smooth to the touch and the cake is eliminated!  I wipe out the chamber with a damp cotton pad.  I’m pleased and relieved.  The pictures show the progress.denicotea12 denicotea13 denicotea14With the bowl reamed and cleaned, I take Q-tips and pipe cleaners and clean the internals of the stummel using isopropyl 95%.  As I work on the internals with the Q-tips and pipe cleaners I watch the growing pile of used Q-tips and pipe cleaners change from being a hopeful small pile to a frustrated virtual Mt. Everest of expended Q-tips and pipe cleaners with no ‘gunkless’ end in sight.  From what I can see with my iPhone light down the mortise and what I can detect from the touch of the many Q-tips that have made the plunge, there seems to be a cavity of sorts between where the meerschaum lining terminates with the draft hole (as it transitions into the shank) and a tightening or closing of the mortise about ¾ in from the tenon side formed when the shank was factory bored.  This cavity seems to be a natural gunk reservoir that Q-tips pass over.  denicotea15

My first thought is to pull out the retort, but after a quick email to Charles Lemon (Dad’spipes.com) my concerns that the meerlining might not stand up to the boiling alcohol were confirmed.  Instead Charles recommended:

Without using the retort, I would suggest using a flat-ended tool (the square end of a flat needle file?) or an appropriately sized drill bit turned by hand to scrape out as much of the old tars and gunk as possible and then going at it again with swabs and cleaners dipped in alcohol. 

I grab my flat spoon and pointed dental probes and reach in over the ‘hump’ in the mortise to scratch up the muck cavity and it does stir things up – following again with Q-tips which are saturated with fresh, loose muckness that had been scraped up by the dental probes.  As I scrape and Q-tip plunge repeatedly, the reality of what I believe is a design flaw with this Denicotea Trend forms in my mind.  It will be nigh impossible to keep this pipe clean with normal use and cleaning with the cavity existing deep within the mortise.  Therefore, a plan starts formulating, using the drill approach that Charles recommended above, I decide to take it one step further and attempt to re-engineer the internals of the mortise by removing the ‘hump’ in the mortise as much as I am able.  Since it is beyond (deeper) the reach of the tenon’s full insertion point within the mortise, widening the mortise by removing the hump (or some of it) should not impact the tenon’s fit.  My goal would be to create a straightened mortise that would expose a more uniform interior for cleaning.  I put down the dental probes and Q-tips and put the stummel aside to give more consideration to this plan.  The pictures below show the lack of progress with the cleaning job and a diagram I couldn’t resist creating to conceptualize the obstacle (yellow line) and solution (white dashed line)!denicotea16 denicotea17While reflecting on the emerging stummel game plan, I fish the multi-pieced stem out of the Oxi-clean bath and remove the oxidation that has emerged on the vulcanite surface with 320 sanding paper followed by 000 steel wool.  The stem surfaces look good so I turn to cleaning the internals of the two stem pieces.  I use Q-tips, cotton balls and pipe cleaners dipped in isopropyl 95%.  Not nearly as much resistance as the stummel is putting up.  The final picture shows more clearly tooth dents and button biting work that need to be tackled.denicotea18 denicotea19Back to the stummel, I decide to take a drill bit just at the size needed to match the narrow hole created by the tapered factory bore in the mortise – creating the ‘hump’ forming the cavity beyond it collecting the gunk.  I turn it by hand without impacting the mortise wall.  It’s not easy maintaining a straight approach with the bit by hand.  I turn the bit only at the hump not going deeper and potentially impacting the meer.  That seems to work as briar ‘saw dust’ drops out of the mortise.  I then take the next larger bit and do the same thing – not as easy as it bites into the briar hump more.  After doing this a few minutes I realize that this approach is not going to work to the degree I had hoped. To do this properly, I need a stationary drill press and a secure way to position the stummel and re-bore or deepen the mortise.  So, I take a semi-circular needle file and with nerves of steel, attack the hump without touching the mortise walls.  This was helpful in bringing the hump down a bit, but my hope for a straightened mortise was evaporating.  Putting away the file, I return to the scape and clean technique I began with and I make some progress!  The partial hump removal did help with the cleaning angles.  Finally, clean Q-tips start emerging and I take a final picture of ‘Cleaning Job Done!’  Then I recalled Charles’ suggestion of using a ‘flat’ edged file to scrape. Hmm.  So, I take my flat end needle file and scrape – unbelievable!  More muck!  Thankfully, not too many more Q-tips were expended and I can say, to the best of my ability and understanding: Clean!  When I put this pipe on eBay to find it a new home, I do not want to put forward a ‘hypocrite pipe’ – looking good on the outside but nasty on the inside!  Pipes often remind me of people and how God’s work starts on the ‘internals’ and then moves to the ‘externals’!denicotea20 denicotea21With ‘internals’ of both stummel and stem now in good shape, I move to the externals.  The next step is to work on the rim. When I look at the rim I discover a place in the meerschaum that has cracked (ugh!) at about 6:35 o’clock in the picture below and what might be a hairline crack running from in.  Even though I plan to top the rim, I apply some superglue to the chipped area hopefully to add a bit of strength.  It’s late, I’m tired from the longest muck cleaning contest in my record book, so I put the stummel down to allow the superglue to cure overnight.denicotea22 denicotea23The next day, I take a picture of the rim to show the spot on the rim where I applied superglue the night before and to show the progress as I top the rim.  I have not topped a meerlined pipe before, so I proceed cautiously and I want to see how it turns out before moving to the stummel external finishing (Thought: “O ye of little faith!”).  With 240 grit sanding paper on a chop block I go out on the 10th floor Man Cave balcony and begin the topping process.  I move the stummel around in a circular motion for a few rotations and stop to check to make sure I’m staying true – not dipping into soft spots and checking out the meerlining.  I take pictures along the way to show the progress. denicotea24 denicotea25 denicotea26As they say, all was going so well until it wasn’t!  The chipped area in the meerschaum that I reinforced with superglue crumbled under the stress of the topping.  In the last picture above you can see the fault line developing.  What to do?  After looking at the new damage, I decide to continue to top the rim a bit more to increase the solid meer bordering the briar and to reduce the area in need of repair (3rd picture below).  I’m thankful that the volcano cone stummel has some space to give up to the topping process!denicotea27 denicotea28 denicotea29Another email is sent with the pictures above to Steve for his input.  So far, a ‘Two Email’ restoration…another record.  I’m thankful for willing mentors!  With Steve’s response in hand describing plaster of Paris and superglue options, I elect to rebuild the chipped area using superglue.  I apply it to the area and balance the stummel to allow the superglue to settle in place and I go to bed.  The next morning, I look at the patch and realize another layer of superglue is needed to build up the surface further.  After lightly sanding the patched area to smooth the first layer of glue I carefully apply another coat to the needed patch area.  Again, I balance the stummel allowing the second application of superglue to cure is the desired place.  My goal is to rebuild the meerschaum rim chip enough to be able to sand the wall side of the patch smooth, hopefully blending the patch with the meerlining.  I will probably again lightly top the stummel with a finer grit sand paper to bring the rim surface in sync with the patched area.  Finally, I will carefully cut a bevel on the meerschaum lining to minimize the patched area.  From earlier pictures, it appears that the pipe had a light bevel texturing the meerschaum lining look – I like it. denicotea30 denicotea31After several hours, I return to the Denicotea Trend anxious to make some progress.  The superglue patch has hardened to touch but I want to give it more time to cure thoroughly.  I decide to start a thorough removal of the old finish to coax the hidden briar grain into the light – I like this part!  I take another look at the stummel surface.  The old finish looks very much like the ‘shellacy’ candy apple varnish sheen which often is a bear to remove.  With cotton pads and acetone, I scrub down the stummel to loosen up the old finish careful to avoid the ongoing rim repair.  After a lot of elbow grease and cotton pads as expected, the old finish is not giving up easily.  I decide to use 000 steel wool with acetone and lightly rub the surface with the wool and that does the trick.  Utilizing the spittle test to moisten the bare wood, I get a sneak peak of the briar’s potential.denicotea32 denicotea33Now to the complete the rim.  The picture directly above and below show the superglue patch for the chip in the meerschaum lining of the bowl.  With 240 grit sanding paper, I sand the patch down to the meer surface rounding it to blend with the curvature of the bowl.  I concentrate only on the wall area of the patch leaving the rim surface for later.  When the surface of the patch wall is smooth and blends with the curvature, I sand the patch on the rim surface to bring it down to blend.  I had intended to return to the topping board for a few revolutions, but decide that it would be better to work directly on the patch instead of removing more of the bowl on the topping board and stressing the patch more than needed.  It didn’t take long to sand the patch bump down to the rim surface.  At this point, also with 240 grit sanding paper, I cut a bevel on the inside of the meer rim to help blend the patch but also simply to soften the meer’s rim edge.  I’m satisfied with the patch even though the patch has a different hue from the surrounding meer.  It’s the best I can do and I’m thankful it seems strong and I’m hopeful it will hold up well for many bowlfuls of tobacco to come.denicotea34 denicotea35 denicotea36Turning back to the stem, I take close-up of the repair needed with a tooth dent and a bite on the button lip.  I decide to try the heating technique to address these problems.  Another first for me on the restore!  With a butane lighter, I gingerly place the flame over the areas – remembering Steve’s description when he did this – ‘painting the surface’ with the flame.  Well, I’m not sure if it was a success or not.  After the flame, I use 240 grit sanding paper and finish removing the tooth dent and smooth out the button lip.  I also refine the button lip above and below with the straight edge of a needle file.  Pictures show the progress. denicotea37denicotea38Satisfied with how the repairs look, I begin the micromesh sanding/polishing cycles on the stem.  Reattaching the reassembled stem to the stummel, using micromesh pads 1500-2400 I wet sand the stem follow with applying Obsidian Oil.  Following the wet sand, I dry sand using micromesh pads 3200-4000 and then 6000-12000, following each cycle with an application of Obsidian Oil.  I love the vulcanite pop after the micromesh polishing.  The pictures show the progress on the stem polishing.denicotea39 denicotea40 denicotea41With the stem work completed, I return to the stummel and take a medium sanding sponge and use it to lightly top the rim rotating it in a circular motion over the sponge.  I do this to finish the sanding of the rim preparing for the micromesh polishing.  With a light grade sanding sponge, I sand the rim as well as the stummel removing small nicks on the briar surface.  Using micromesh pads 1500 to 2400 I wet sand the stummel and rim followed by dry sanding with pads 3200-4000.  After completing this cycle, I notice two small pits that looked like they had been fills on the front bottom of the volcano shape.  I didn’t notice them before and the question in my mind is, do I fill them and then spot sand the area and repeat the micromesh process?  My answer was, ‘Yes’.  I applied a couple drops of super glue to the pits and set the project aside and because its late, I go to bed!  Pictures show the stummel progress and stoppage of progress!denicotea42 denicotea43 denicotea44 denicotea45 denicotea46The next morning, I played patch catchup!  Folding a small piece of 240 grit sanding paper into a knife edge, I strategically sanded the patch bumps down to the briar surface (pictured).  Then, repeating use of the light weight sanding sponge, followed by repeating the micromesh cycles 1500-4000, I can then bring the patched area back in pace with the rest of the stummel.  I complete the micromesh polishing process using pads 6000 to 12000.  I notice a few other fill areas that simply need to be darkened with a stain stick.  The pictures show the catch up and completion!denicotea47 denicotea48 denicotea49Decision time.  Do I stain this Denicotea Trend or simply bring the briar up to full glow directly with the polishing process?  The question that I had since the beginning with the meerschaum lining was how to approach staining the briar that shared the rim surface with the meer?  With input from Steve (Oh my, a 3-email restoration!), patience, a steady hand and a Q-tip was the advice.  After this, still unsure of a direction, I pulled in the ultimate authority and did a ‘Wife Taste Test’.  I explained to her that if I did stain, I wanted to use Fiebing’s Dark Brown and cut it by half with alcohol to lighten it.  With options spelled out, her choice was to leave the Denicotea as is. Rationale: “Most all my pipes have a dark hue – you need a lighter one.”  Good enough for me!  After applying Dark Walnut to a fill on the shank with an Italian brand stain stick, I take my Dremel tool with a felt wheel and I apply Tripoli compound to the stummel surface.  I use the slowest speed available and keep the wheel moving across the surface.  I don’t apply much pressure on the wheel allowing the speed of the Dremel and the compound to do the work.  Most blogs I’ve read that describe the use of polishing compounds warn against loading the wheel up on too much compound.  So, when I reload the wheel, I lightly touch the compound block.  After completing the Tripoli, I apply Blue Diamond compound with its own felt wheel, same speed and technique as with Tripoli.  Then, switching to a cotton cloth wheel and increasing the speed of the Dremel by one number, I apply several coats of carnauba wax on both stummel and stem, watching the wax as it liquefies and spread it evenly over the surface.  Following the carnauba application, I Dremel buff the entire pipe with a clean cloth wheel.  Completing the restoration, I hand buff the pipe vigorously with a microfiber cloth. denicotea50I started this restoration with, “Bless his heart….”  Now, this old boy stands on his own and though he has some scars of battle in the form of a meerschaum patch, he looks good.  My wife’s input to maintain the natural briar hue was spot on.  The beautiful caramel coloring blends well with the meerschaum lining and the depth of grain on this Denicotea has been liberated from being encased under the nasty shellac varnish.  I’m very pleased – especially with the last view below – the steward’s perspective.  The lateral fire grain will be a great view for the pipe man that adds this rescued Denicotea to his collection.  I couldn’t help starting off with pictures before (“Bless his heart….”) and after (“Dang!”).  If you would like to add this pipe to your collection, leave me a note in the comments.  Thanks for joining me!denicotea51 denicotea52 denicotea53 denicotea54 denicotea55 denicotea56 denicotea57 denicotea58

 

Just a few simple touches brought this Giorgio Orsini Bulldog to the top


Blog by Steve Laug

When I opened the last box that my brother Jeff sent and saw this Orsini Bulldog I was drawn to the shape, rusticated finish, smooth rim and shank end and the band of briar across the stem. There was something pleasing looking about this pipe that made me think it was going to be a keeper. He sent me the following photos by the eBay seller before the pipe arrived so I had some idea of what was coming but I have learned not to trust the photos of sellers. They tend to show things in their best light. orsini1The seller described the pipe as follows: The Pipe has a nice sand grain. Mouthpiece has very small bite marks and usable with 9mm Filter. Pipe is smoked and not cleaned, but in a good estate condition. The dimensions are: length: 5.5 in/14.1cm, height: 1.7in/4.4cm, width: 2in/5cm and chamber width: .75in/2cm. The only real negative to my mind was the 9mm filter in the shank but even that could be dealt with. Overall the pipe looked to be in pretty decent shape and even the filter was new.orsini2 orsini3My brother did a cursory cleaning on this one as it came in refurbished condition. The stem looked good as did the interior of the pipe. The next set of photos set on the colourful cloth are ones my brother took after cleaning the pipe.orsini4 orsini5He took some close up photos so that I could see what the rim and the stamping looked like on this pipe. The rim had some scratches and it looked to me like someone had stripped the varnish coat and some stain off of it. There were some shiny spots that remained.orsini6He took a photo of the smooth underside of the shank that clearly showed the sharp stamp on the underside of the shank. It has the signature of the maker, Giorgio Orsini as well as the stamping E 06.orsini7He took a close up photo of the look of the rustication and the logo on the stem. The stem logo was a G and O superimposed and highly stylized. The second photo below shows what looked like a flaw in the shank.orsini8I looked up the brand on my usual sources, Pipephil and Pipedia and found that Giorgio Orsini is from the Livorno region of Italy. His pipes were principally sold by Dan Pipe. All of them had acrylic stems. I took the following photos before I started working on the pipe.orsini9 orsini10The next close up photo of the rim shows the damage to the inner edge of the rim. I was a bit surprised as it did not show up clearly in earlier photos. You can see the uneven bevel to the rim particularly between the 6 and 8 o’clock position in the photo below.orsini11The stem showed scratches and light tooth marks as the seller had noted in his advertisement. These would be easy to deal with.orsini12I lightly sanded the stem with 220 grit sandpaper and then with micromesh sanding pads – wet sanding with 1500-2400 grit and dry sanding with 3200-12000 grit pads.orsini13I polished the stem with Before & After Pipe Polish using both the fine and extra fine paste. I am still experimenting with this product but so far I really like how it brings a shine and removes even scratches left behind by micromesh sanding pads.orsini14I repaired the flaw in the shank end and right side with a drop of clear super glue. I sanded it smooth once it dried and the flaw all but disappeared.orsini15I sanded repaired area lightly and the rim lightly with 220 grit sandpaper and also with 400-12000 grit micromesh sanding pads to smooth out the surface. I stained it with a dark brown stain pen. In retrospect I should have done that after addressing the poorly done bevel on the rim. But live and learn.orsini16I polished the rim with a bit of Conservator’s wax to smooth out the stain. I reworked the bevel on the inside edge of the bowl with a folded piece of 220 grit sandpaper. I slowly reshaped the beveled edge to remove the unevenness of the previous bevel. I was able to remove it and give it a cleaner more original look. I polished the rim top with 4000-12000 grit micromesh sanding pads.orsini17I buffed the rim with Blue Diamond polish and gave it and the stem several coats of carnauba wax. I hand waxed the bowl with Conservator’s Wax and lightly buffed the pipe with a clean buffing pad. I hand buffed it with a microfibre cloth for a finished look. The completed pipe is shown in the photos below. It is a stunning looking pipe and one that feels great in the hand. I am pretty sure that this one will stay with me. Thanks for looking.orsini18 orsini19 orsini20 orsini21 orsini22 orsini23 orsini24 orsini25

A Living Tiny KBB Yello-Bole Salesman’s Pipe


Blog by Steve Laug

I have always been fascinated with miniature copies of larger items. When my daughters were younger we used to buy them brass miniature stoves and household items that were surprisingly real. All of them had working parts and were small copies of the larger counterparts. I found out that Salesmen’s samples were similar to these items I bought my daughters. They were a common item in the early 20th century. Salesmen needed a smaller version of their product to show off to retailers, and retailers in turn needed a way to demonstrate the features of larger items, which might need to be ordered from the manufacturer, to their customers. Many salesmen’s samples were highly detailed, with additional marketing copy pointing out important features of the product. http://www.collectorsweekly.com/advertising/salesmans-samples I have cleaned up a few tiny salesmen’s pipes over the years that were working models of larger pipes. They have all been smokeable.

Today I worked on one that came in my brother’s box of pipes. It is stamped KBB in a cloverleaf and next to that Yello-Bole over Imported Briar. The stem is vulcanite and the pipe bowl is briar. It had been smoked and there was a light cake in the bowl.yb1None of the reamers that my brother had would fit the tiny bowl of the pipe. My little finger is still too big to fit into the bowl. The bowl had a light cake in it and the rim was damaged both with tars and with dents from tapping the pipe out. The stem was lightly oxidized and there were tooth marks and chatter on the top and the bottom sides near the button. The finish on the bowl sides was peeling and flaky. The pipe was tiny but well used. I took the next four photos to show what the pipe looked like when I started to work on it. I put the pipe next to the seashell that I have been using for all my photos to give an idea of its diminutive size. I reamed the bowl with the Savinelli Pipe Knife but forgot to take photos of it before and after.yb2 yb3When I took the stem off the pipe it had the standard Yello-Bole shovel like stinger. It was pressure fit in the tenon. The tenon on this tiny pipe was metal which was different from previous Yello-Bole Salesmen’s pipes I have refurbished.yb4I carefully removed the stinger from the tenon with a pair of pliers. While the pipe was apart I cleaned out the shank and the airway in the shank and the stem with pipe cleaners, cotton swabs and alcohol.yb5I cleaned the spoon shaped stinger with a brass bristle wire brush, cotton swabs, pipe cleaners and alcohol to remove the tars and oils. Once it was clean and the stem was clean I pushed it back in place in the shank.yb6I took off the peeling varnish coat on the bowl with acetone and cotton pads. It did not take a lot of scrubbing to take off all of the finish. The acetone took off the varnish coat and some of the opaque stain on the bowl. Once it was gone I could see some nice grain showing through. The cotton pads give an idea of how small this pipe is.yb7 yb8I sanded the bowl with 1500-12000 grit micromesh sanding pads to even out the finish and smooth out some of the dings and dents on the briar. There was a dark spot on the bottom of the shank where it joined the bowl that appeared to be a burned area. I sanded it and was able to remove most of it. Each successive grit of micromesh sanding pad brought more shine to the surface of the briar. By the end of the progression, the 12000 grit pad the bowl had a shine to it that looked really good and showed off the nice grain on the bowl.yb9 yb10 yb11 yb12I sanded out the tooth chatter with 220 grit sandpaper and then wet sanded the stem with 1500-2400 grit micromesh sanding pads. I dry sanded the stem with 3200-12000 grit pads. I rubbed the stem down with Obsidian Oil after each set of three pads. I set the stem aside to dry after sanding it with the 12000 grit pad.yb13 yb14 yb15I put the stem on the bowl and buffed the pipe with Blue Diamond on the buffing wheel. The polish made the bowl and the stem shine. I was careful around the stamping so as not to damage it. I gave the pipe multiple coats of carnauba wax and buffed it with a clean buffing pad to raise the shine. The finished pipe is shown in the photos below. To give an idea of the size of the pipe I took the photos with a Canadian dime or 10 cent piece next to it. The Canadian dime is the same size as the American dime. Thanks for looking.yb16 yb17 yb18 yb19 yb20 yb21 yb22 yb23

Kaywoodie Connoisseur 49 Large Oom Paul


Blog by Andrew Selking

It is an honor to once again write an article for Steve’s blog.  For those of you who don’t know me, my name is Andrew and a bit obsessive about Kaywoodie pipes and the entire Kaufman Brothers and Bondy’s (KB&B) family.  Until recently my favorite pipe has been a four-digit Yello Bole 2062 small Oom Paul.  I’ve had this large Oom Paul in the drawer, waiting for restoration, for over a year.  (Sorry I forgot to take a before picture).oom1I start this pipe as always by soaking the bowl in the alcohol bath.  Here is the pipe right after it came out.oom2Next I reamed the bowl.  As you may have noticed this is a rather large bowl, my reamer barely reached the bottom.  This also accounts for the reaming damage done to the rim.oom3The pipe has a replacement push stem, which initially caused me to think it was an export model, but looking at the shank you can see the groves that the stinger originally screwed into.oom4I find that the alcohol bath does a nice job of softening any protective coating or wax.  In order to remove the rest, I used 0000 steel wool and acetone.oom5Here is what the pipe looked like after removing the finish.oom6My next step was to further clean the insides of the pipe and stem using a retort.oom7The average bowl takes two cotton balls to fill it, three if it’s kind of big.  This bowl swallowed four cotton balls.  Here is a picture of them after the retort (notice how the boiling alcohol pulled the tar out of the wood).oom8As you may have noticed in previous pictures, the rim on the bowl was in rough shape; scorching, reaming damage, and deep dents.  I planned to top the rim and the end of the shank to remove some of the worst damage, but I decided to leave the dimensions as close to original as possible; so I refrained from getting crazy with the sand paper.

I used 150 grit sand paper on a piece of glass to top the rim and shank, followed by some 400 grit.  A note of caution when topping an Oom Paul, the shank and the bowl are close to each other.  Be sure not to take off wood where you don’t intend to.oom9Once the rim was to my liking I started on the bowl with the 400 grit wet/dry.  I sanded around the marking on the shank and kept the stem inserted while working on the end of the shank to prevent rounding.oom10 oom11Here is the bowl after the 400 grit.oom12After the 400 grit I turned to a progression of micro-mesh pads (1500-12,000 grit) to polish the wood.oom13I used the same progression on the stem.  I polished the stem using a rotary tool set on the lowest speed with white rouge and carnauba wax.  I used my buffing wheel (aka heartbreaker) with white rouge and carnauba wax on the bowl.  I reassembled the pipe and wiped on a couple of light coats of Halcyon II wax.  Here is the finished result.oom14 oom15 oom16 oom17 oom18Just to give some perspective on the size of this pipe, here is my four-digit yellow bowl for comparison.oom19 oom20 oom21 oom22Normally I wait to smoke a restored pipe until after taking pictures, but we were without power this morning so I loaded the bowl with some Dunhill Early Morning Pipe and commenced to smoke.  The draw is fantastic!  After about an hour I thought I must be getting close to the bottom of the bowl so I got my pipe cleaning tool and started to clean the bowl.  I had only smoked half the bowl!  This the first pipe I’ve encountered that has a basement!

I now have two Oom Paul pipes in my collection.  I imagine they will vie for my attention for a very long time.

Breathing New Life into a Gold Star Giant 8597


Blog by Steve Laug

I have a lot of pipes to work on so making a decision which one to work on it a bit interesting. Several months ago now Steve in Dawson Creek sent me a box of pipes for restoration as allowed. He sent me a list of priorities regarding which pipes he wanted restored in the order of importance to him. So I decided to work on one of the pipes that he sent me for restoration. The next one on his list of priorities was a bulldog that was in pretty rough shape. It is stamped Gold Star on the left side of the shank and Giant on the right side. On the underside of the left side of the diamond shank it is the shape number 8597. I can’t much information about the brand. It is a bit of a mystery pipe but under the grime and the peeling finish there was nice looking grain. gold1The pipe was dirty and the finish was very rough. The varnish coat was peeling away. There was a large chip out of the ring on the right side of the bowl. The rim was darkened and caked under tars. The cake was thick and overflowing the bowl. The stem was oxidized and there were tooth marks on the top and underside of the stem next to the button.gold2I took a close up photo of the rim and the bowl to show you what I was working on in dealing with this pipe. The bowl was a mess. I also took close up photos of the stem to show the bite marks on the top and underside of the stem.gold3 gold4I reamed the bowl with a PipNet reamer and a Savinelli Pipe Knife to take the cake back to bare briar on the bowl walls. There was a lot of cake so it took some time. I used the largest cutting head and the cutting head just below that one.gold5I topped the bowl on a topping board with 220 grit sandpaper. I worked the rim against the sandpaper until the damaged bowl top was removed and the bowl was once again smooth and round.gold6I repaired the damaged portion of the ring around the bowl with briar dust and super glue. I mixed the two together and made putty and pressed it into the damaged area of the ring. In the photo below you can see the repaired area on the ring.gold6aI used the Dremel and sanding drum to remove the excess patch and sanded it back until it was smooth against the rest of the bowl.gold7I sanded it with 220 grit sandpaper until the ring blended in with the rest of the pipe. I used a hack saw blade to recut the grooves on each side of the ring repair. The photo below shows the recut grooves and the repaired ring. It still needs to be cleaned up but it is looking better.gold8I used a knife blade needle file to clean up the grooves. I was able to match the grooves on the rest of the bowl. I sanded the ring with 220 grit sandpaper.gold9I wiped the bowl down with acetone (fingernail polish remover) on cotton pads. I broke up the peeling varnish with sandpaper and wiped it down again.gold10I scraped the inside of the mortise with a dental spatula to remove the hardened tars. It scraped away all of the buildup and then I scrubbed it down with pipe cleaners, cotton swabs and alcohol until it was clean. I cleaned the airway in the stem until it was clean.gold11 gold12I sanded the tooth marks out the top and underside of the stem with 220 grit sandpaper until they were minimized.gold13I wet sanded the stem with 1500-2400 grit micromesh sanding pads to smooth out the scratches in the vulcanite.gold15I scrubbed the stem with Before & After Pipe Stem Deoxidizer to remove the oxidation. It took some elbow grease but I was able to remove all of the oxidation with the new product. I am starting to really like this stuff.gold14I polished the stem with the Before & After Pipe Polish using the fine and the extra fine polishing compound. I rubbed it on by hand using a finger and then scrubbed it off with a cotton pad until the polish was gone and the stem shone.gold16 gold17I stained the bowl with a medium brown aniline stain and flamed it to set it in the grain. I repeated the process until the stain was evenly spread on the bowl.gold18I buffed the bowl on the buffing wheel to see what the new stain coat looked like. I liked the new look of the old Gold Star Giant. What do you think?gold19 gold20I buffed the pipe and stem with Blue Diamond on the wheel to bring a shine to the bowl and gave it multiple coats of carnauba wax. I buffed it with a clean buffing pad and then with a microfibre cloth. The finished pipe is shown in the photos below. Steve, this one turned out to be another beauty. I am looking forward to hearing what you think about it once you get it back to Dawson Creek.gold21 gold22 gold23 gold24 gold25 gold26 gold27 gold28