Tag Archives: Thoro-Kleen metal pipes

Bringing a Thoro-Kleen back from the dead


Blog by Kenneth Lieblich

Next on the chopping block is one of those pipes that makes you raise an eyebrow and wonder. It is the Thoro-Kleen made by the Greenwich House Corporation of New York. I acquired it from a lady who found a shoebox of pipes in her late-grandfather’s closet, so we can presume this pipe to be his. When Steve last restored one of these, more than seven years ago, he described it as reminding him of the Jetsons from Saturday morning cartoons! It certainly does have a futuristic, out-of-this-world look. To me, it is a striking example of mid-twentieth-century design. The only markings on the pipe were on the left side of the shank. They read: ‘Thoro-Kleen [over] Greenwich-House’.Our friends at Pipedia have a brief writeup on the Thoro-Kleen, which I copy here in its entirety:

The Greenwich House Thoro-Kleen was a metal pipe system sold with both a metal outer bowl with a briar insert and a full briar bowl. They are from the same family as the Roybrooke, Comet, and Original Gridiron pipes, and parts from all are believed to be interchangeable. The pipes were sold by the Greenwich House Corporation, located in 1947 at 939-M 8th Avenue, N.Y. 19, N.Y. The pipe set sold for $2.50 in 1947.Similarly, Smoking Metal (a website dedicated to metal pipes) also has a short writeup:

This family of pipes have been seen as Knowles Air Lite (believed to be Canadian version), Roybrooke, Comet, Original Gridiron and the Greenwich House Thorokleen. Seemingly sold in sets that comprised a normal briar bowl as well as the metal outer with a briar insert. The body of the pipe can be hexagonal, square (Thoro Kleen only seen this shape) or circular in cross section. Regardless of variant all parts are interchangeable. The unmarked version tends to be regarded as the COMET, all the others being stamped with a name.Some instances of this pipe appeared with an entirely-briar bowl, and some came with a metal bowl and briar insert. Some sources indicate that the pipes came with both bowls, and you could take your pick, but the one I have pipe has only the metal bowl and briar insert.

Time to get to work. This pipe was a mess from every perspective. The stem had some serious dents in it. The metal was dirty and dull, and the insides were filthy. In the following picture, you can see the pipe as I disassembled it; there are seven pieces: the stem, the shank (or main section of the pipe), the metal outer bowl, the briar inner bowl, a screw that attached the bowls to the main part of the pipe, a valve screw at the far end, and a washer to go along with it. I don’t think this pipe had ever seen a cleaning! There was crud everywhere The stem was first on my list. As usual, I wiped the outside down with Murphy’s Oil Soap on some cotton pads. I also took a BIC lighter and ‘painted’ the stem with its flame to lift the bite marks and dents. This did help, but the dents were so substantial it would need much more than just waving a flame around. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. It was pretty darn dirty. Next, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be pretty straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the dents on the stem with black cyanoacrylate adhesive and let them fully cure. I then sanded the adhesive with some needle files, then 220-, 400-, and 600-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to smooth everything and highlight the lovely black lustre on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Since most of the pipe was made of aluminum, the cleaning procedures were different than usual. The inside of the shank was much more ‘cavernous’ than normal, too. I started with pipe cleaners and Q-tips for the inside, but that only worked so well. I ended up using SoftScrub to clean the metal shank, including the interior – and I made extensive use of some metal tubes brushes because the gunk was really tough. Since there was so much grime, it created a foul-smelling and foul-looking paste, which was revolting but satisfying to remove from the pipe. The metal bowl was also cleaned with SoftScrub, but it wasn’t so bad, as it hadn’t been in contact with the burning tobacco. I used my Micromesh pads to polish up the metal. This worked splendidly to shine it, but it’s important to note that the metal had received some battle wounds over the years, which wouldn’t be removed by the pads. They were to be left as part of this pipe’s life story. I also sanded and polished the two screws and the metal bowl. Below, you can the difference between the MicroMeshed bowl and the unworked shank.Now for the briar insert. This is more standard fare, since I’m working with wood again. I took a small wedge of machine metal and, holding it at a 45-degree angle, gently scraped the lava and carbon off the rim. I reamed it with the KleenReem, and 220-grit sandpaper taped to a dowel to eliminate as much build-up as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none. Then I used cotton rounds and some Murphy’s Oil Soap to scrub the outside. The underside of the insert had some small cracks in the wood, presumably from overtightening of the screw, which attached it to the rest of the pipe. I repaired this by applying some cyanoacrylate adhesive to the cracks, letting it cure and sanding it down. I also used the Micromesh pads on the rim and bottom but not on the sides, as I thought they were fine as they were. Obviously, I didn’t apply the Before & After Restoration Balm on the metal, but I did for the briar insert. The buffing procedure was different because of the metal. I used Red Tripoli, but before I started down that path, I decided to protect the grooves on the side of the bowl from being filled with polishing compound. I wrapped four pipe cleaners around the bowl, in the grooves, which did the trick.I used Red Tripoli and White Diamond to polish the metal nicely. I then took a microfiber cloth to wipe off the remaining compound and finished the metal parts of the pipe with a jewelry cloth to make it shine and sing!This Thoro-Kleen looks fantastic again and is ready to be enjoyed by the next owner! I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘American’ pipe section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅜ in. (137 mm); height 1½ in. (38 mm); bowl diameter 1⅜ in. (35 mm); chamber diameter ⅝ in. (16 mm). The weight of the pipe is 1⅝ oz. (48 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading, and, as always, I welcome and encourage your comments.

A Piece of Art Deco – Greenwich House Thoro-Kleen


Blog by Steve Laug

For some crazy reason I have always liked odd pipes – pipes that pushed the envelope in the search for a cool dry smoke. Together they are alike a museum display of odd and inventive contraptions. When my brother sent me this metal pipe it certainly fit the category of the unusual. The design and shape to me bring back memories of watching the Jetsons on Saturday morning cartoons. The metallic spaceship like pipe encourages those connections for me. It has a streamlined metal shank with an end cap on one end and a stem on the other. It flows. The bowl is a finned affair with a briar insert. I think the idea was to make an indestructible easy to clean pipe. The fact that many remain on the market speaks to the indestructibility of the pipe but as for easy to clean well to me the jury is still out.Green1 Evidently the pipe originally came with two bowls – a choice of looks. The first like the one shown in the advertisement about was metal finned affair with a briar insert. The second was a briar bowl of various shapes. Both bowls were held to the shank with a hollowed out screw that served as the airway from the bottom of the bowl to the shank. The stem and end cap come off for ease of cleaning. The body of the pipe can be hexagonal, square (Thoro-Kleen only seen in this shape) or circular in cross section. The unmarked version tends to be regarded as the COMET, all the others being stamped with a name. The Smoking Metal website shows variations on the brand. Follow the link and you can see photos and information. http://www.smokingmetal.co.uk/pipe.php?page=99

According to Pipedia the Greenwich House Thoro-Kleen was a metal pipe system from the same family as the Roybrooke, Comet, and Original Gridiron pipes, and parts from all are believed to be interchangeable. The pipes were sold by the Greenwich House Corporation, located in 1947 at 939-M 8th Avenue, N.Y. 19, N.Y… The pipe set sold for $2.50 in 1947. https://pipedia.org/wiki/Thoro-Kleen

From all of this I learned that the probable year of the pipe’s manufacture was 1947. It was a pretty sweet little pipe that definitely wore its age well. I did a bit more research as I wanted to find out what the packaging and the additional bowl looked like as the one I had, came only with the attached bowl. I found some photos that show the original packaging and have included them below.Green2

Green3 I also found a picture of the pipe taken apart showing all of the pieces. This was an important picture for me as it helped to understand how to take apart the bowl and the end cap. The one I was working on was so dirty and caked that I could not see the screw in the bottom of the bowl and the end cap was stuck. I was not sure if it was pressure fit like a Kirsten or threaded. This answered those questions for me. Once I took mine apart I found that it did not have a paper filter but rather a metal stinger.Green4 I took the following photos of the pipe to record the condition it was in when I started. Part of the fun for me is to work on a pipe and then compare the finished pipe to where it was when I started the process. The aluminum bowl and base were oxidized and dull. The stamping on the side of the shank was readable but lightly stamped in the middle portion. It read Thoro-Kleen in flowing script over Greenwich House.Green5 The end cap had a slot that fit a standard 25 cents piece that could be used to open it. In this case it was stuck and I could not turn it. The stem was oxidized and had many tooth dents on the top and bottom sides. The bowl was badly caked to the point that no air could get from the bowl to the base. I was unable to see the bottom of the bowl and know what held it to the base. The briar bowl insert was damaged and had burn marks toward the bowl front.Green6

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Green9 I took some close up photos of the bowl and stem to show the condition they were in when I began the restoration.Green10

Green11 In order to take the pipe apart I reamed the cake enough to be able to get to the screw in the bottom of the bowl. The funny thing is that while I was turning the handle on the PipNet pipe reamer the bowl twisted free of the base and I was able to take it apart. At this point the pipe looked like the photo below. I was not able to remove the end cap as it was still stuck.Green13 I finished reaming the bowl with the PipNet reamer and took the cake back to bare briar.Green14

Green15 I heated the end of the pipe with the flame from the lighter to loosen and soften the tars that held the threads tightly in place. After several failed attempts to turn it and then reheating it I was able to turn if free of the base with a pair of padded pliers. You can see from the photos below the thick dark substance that filled the end cap and the base.Green16

Green17 I used a dental pick to begin to pick out the sludge on the inside of the cap and the base. You can see from the photo the amount of dried hard material that came out and this was only the beginning.Green18 The inside of the base was lined with hardened material. I plugged the tube with cotton pads and ran alcohol through the base to begin to soften the material. It took a lot of work to loosen it and the cotton pads came out darkened.Green19 I lightly topped the bowl to remove the damaged area and the burned area.Green20

Green21 I removed the stinger from the stem and cleaned the airway with fluffy and bristle pipe cleaners, cotton swabs and alcohol. I sanded the stem with 220 grit sandpaper to remove the oxidation and minimize the tooth marks.Green22 I used thick folded bristle pipe cleaners to run through the base to remove the grime and oils that were left behind once I had scraped it clean.Green23 With the first level of cleaning done on the pipe I laid out the parts and took a picture. I also took a photo of the stamping on the shank now that I had cleaned it up enough for it to show more clearly.Green24

Green25 I scrubbed the fins and grooves on the bowl with alcohol and cotton swabs.Green26 I scrubbed out the inside of the screw, end cap, threads and the inside of the metal bowl with pipe cleaners, cotton swabs and alcohol.Green27 Once the end cap was clean and the inside of the base was clean I greased the threads on the cap with Vaseline and turned it into the base.Green28 I polished all of the aluminum parts of the pipe with Meguiar’s Scratch X2.0 to remove some of the scratches and oxidation.Green29 With the bowl and shank finished I put the pipe back together minus the stem. I put the briar bowl in the metal bowl and turned the screw into the base.Green30 I set the bowl and base aside and worked on the stem. I cleaned up the edge of the button on the stem with needle files to give it more of a sharp definition and remove the tooth marks.Green31 I sanded the file marks with 220 grit sandpaper and further cleaned up the stem.Green32

Green33 I wet sanded the stem with 1500-2400 grit micromesh sanding pads and then gave it a coat of Obsidian Oil. I dry sanded with 3200-4000 grit pads and gave it another coat of oil. I finished by sanding it with 6000-12000 grit pads and gave it a final coat of the oil and let it dry.Green34

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Green37 I buffed the stem with Blue Diamond on the wheel and then gave it several coats of carnauba wax. I buffed it with a clean buff and then by hand with a microfibre cloth. I gave the base and bowl a coat of Conservator’s Wax and hand buffed it with a cloth. The finished pipe is shown in the photos below. I can’t help but saying at this point – “Meet George Jetson…” Thanks for looking.Green38

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