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Restoring a JHW (Jack H. Weinberger) Fluted Tulip freehand with a saddle stem

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By Steve Laug

When Jeff and I were contacted about an estate in Santa Cruz, California, USA for sale I was excited to see what was in the lot. There were several with no other stamping on the shank than JHW. I have to say that I have seen very few JHW pipes and my heart skipped a beat when I saw not just one but 7 pipes with that stamping. All were Freehands and all were very unique – maybe even odd you might say! We purchased the estate on 05/28/2024.I am working on the last of the seven pipes. By now you know who JHW is. But maybe not so I ask again why so excited about three initials? Well I have to tell you right up front that JHW is Jack H. Weinberger. Who is that? That does not help either? Jack H. Weinberger was a pipe maker in West Caldwell, New Jersey. Still not helping? He hired young lads from the local high school to help him out as he carved 10-12 hours a day. Two of these are none other than Curt Rollar and Mark Tinsky went on to become the American Pipe Company. There was a long list of pipe carving luminaries who came through Jack’s shop and JHW pipes but these two you probably have heard of. So JHW or Jack H. Weinberger was an important part of the American Pipemaking scene and gave many carvers a start and they have continued to this day. Now maybe you understand my excitement – being able to work on a few of Jack’s pipes and bring them back to their former glory.

This pipe I chose to work on was another unusual one. It is a great piece of briar with a mix of grain all the way around the bowl and shank and a tulip shaped incorporated into the fluted and smooth portions of the bowl. It is a beautiful piece of briar! He made a carved, fluted style Tulip Billiard shaped pipe. The front, back and sides of the bowl have some nice straight grain. The rim top has the points of the petals around a thin flat rim top edge. Very unusual but something just calls out to you. When the pipe came to us it was dirty with grime ground into the finish. There was a thick cake in the bowl and lava on the rim top and inner edge. There appeared to be some darkening around the inner edge of the rim, the top and on the sides of the bowl. It was dirty but that did not hide the beauty of the briar. The stem is a saddle made out of vulcanite. There was light chatter on both sides just ahead of the button. Jeff took photos of the pipe as a whole before he started his cleanup work. I include them below. Jeff took some close up shots of the rim top to show the bowl and cake. You can see the lava on the rim top and the inner edge. The stem photos also show the condition it was in when we received it. Lots of promise with the pipe but some work too! Jeff took some photos of the sides – top, bottom, left and right to give a sense of the lay of the pipe on the block of briar. It is certainly unusual and unique. Here are some photos of the stamping on the left side of the shank. I think this must be an older stamp of JHW as the J is a part of the uppercase HW. It is the only one I have that has this stamping. Otherwise the J is a stylized pipe followed by the HW.Take some time to read the great writeup on Pipedia and JHW pipes and influence they had on the American pipe making scene. It is a well written and enjoyable read. Here is the link: (https://pipedia.org/wiki/JHW_Pipes).

Armed with that information I turned to work on the pipe itself. Jeff had cleaned up the pipe with his usual thoroughness. He reamed the pipe with a PipNet pipe reamer and removed the rest of it with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe before I started my part of the restoration work. The rim top cleaned up really well. The rim top and inner edge of the bowl look good. There is some darkening on the inner edge and the top as well as on the insides of the points on the tulip petals. The bowl itself was very clean and the pipe smelled fresh. The stem surface had light tooth chatter on both sides near the button.The stamping on the left side of the shank is faint but still readable. It is stamped as noted above. I removed the stem and took a photo of the pipe to give a sense of the whole.I wiped the bowl down with some acetone to see if I could lighten the darkening around the bowl sides and on the rim top and inside edge of the petals at the top. It worked quite well. I wonder as I am doing this if the top and inside edge of the petals was stained black. I sanded the briar flutes and smooth surface with 320-3500 grit sanding pads. There was still some darkening on the bowl sides and rim edges. There were also some scratches in the briar on the sides, but nothing to deep so this process would take care of the issues. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good.  I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem to raise the tooth marks on the vulcanite. I filled in what remained in the surface with black CA glue and set it aside to cure. Once the repair cured I used a flat needle file to smooth out the repairs on the stem surface. I followed that up with a folded piece of 220 grit sandpaper to blend them into the surface of the stem. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with an Obsidian Oil soaked cloth. The process helped remove the lingering oxidation.I polished the stem with micromesh sanding pads – 1500-12000 grit pads to remove them. I wiped the stem down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I rubbed it down with a final coat of Obsidian Oil and let it dry. This Jack H. Weinberger (JHW) Tulip Billiard with a vulcanite saddle stem is a great looking pipe with some beautiful grain around the front and sides of the bowl. The grain around the bowl is quite stunning and works well with both the shape and the polished vulcanite saddle stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Jack H. Weinberger (JHW) Tulip Billiard fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.90 ounces/54 grams. I will be putting it on the rebornpipes store in the American Pipemakers Section shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Restoring a Knute of Denmark Sandblast Freehand with Plateau Rim Top

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by Steve Laug

Jeff and I purchased this pipe on 05/28/2024 from a fellow in Santa Cruz, California, USA. It is well used freehand with a sandblast finish and a plateau rim top. The pipe is stamped on the underside of the shank and reads Knute [over] of Denmark. The stem has no stamp on it and is a fancy turned vulcanite one that fits the shank well. There was a heavy cake in the bowl and lava and debris overflowing onto the plateau rim top filling in the valleys. The finish showed some nice grain around the bowl and shank even through the grime that was ground into it. The stem was oxidized and there were tooth marks and chatter on both sides of the stem ahead of the button. It was a beautiful looking, well carved pipe. Jeff took photos of the pipe before he started his clean up work. He took photos of the rim and bowl to give a sense of what he was dealing with. It is heavily caked and the rim top is filled in with lava and debris. Judging from the condition it is a fine smoking pipe. He also took photos of the stem surfaces to show the condition of the stem when it arrived. The photos of the sides and heel of the bowl show beautiful shape and the way the sandblast flows with that around the bowl and shank sides. The combination of stains adds depth to the finish on the pipe. Even under the grime it is a unique piece. He also took a photo of the stamped name on the underside of shank. It reads as noted above. Before I started my work on the pipe I wanted to remind myself of the provenance of the pipe. I remembered that it was linked to Karl Erik as I have worked on quite a few Knute Freehands. I wanted to know where this pipe fit into the Karl Erik lines so I turned to the first of two sites that I always check to gather information on a brand.  I turned to the first source of information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-k3.html) got a quick overview on the brand once again connecting it to Karl Erik.I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik). Pipedia had this great picture of Karl Erik Ottendahl and I decided to include it here as a reminder of the artisan who first carved and released this pipe. Reminded of the tie to Karl Erik, I knew a bit about the pipe at hand. I turned to address the pipe itself. There it is clearly identified and linked to Karl Erik Ottendahl. It is designated as a second and frequently having rustication. The interesting thing is that his pipe does not look like a second at all and I wonder if the Knute is a line of Karl Erik’s rather than a second. Who knows? This one is a very well done sandblast and shaped pipe.

Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed some of the black stain on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. The plateau and the inner edge of the rim look quite good. He was also able to get rid of the grime and grit in the surface of the briar. The stem looked better, though there were tooth marks and chatter on both sides near the button.I have noticed sometimes newer refurbishers don’t seem to pay much attention to the stamping when they are restoring a pipe. To me this is a critical part of the restoration to leave it undamaged as it is the only link we have to who made the pipe. I took a photo of the stamping on the underside of the shank to show that it was readable and undamaged by the cleanup work.I removed the stem from the shank and took a photo of the parts to give a sense of what the pipe looks like. The bowl looked so good at this point, I rubbed it down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top and shank end.  I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and worked on the stem at this point in the process. I “painted” the stem surface with the flame of a lighter to lift the tooth marks as much as possible. I filled in the small marks that remained with black CA glue. Once it cured I used a small file to flatten the repairs and reshape the button edge. I sanded the repairs with a folded piece of 220 to start the process of blending them into the surface. I wiped it down with Obsidian Oil. I sanded the stem surface with 320-3500 grit sanding pads to smooth the repairs out further and work out the remnants of oxidation. It is also a way I start polishing the stem. Between each sanding pad I wipe the stem down with an Obsidian Oil cloth.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I polished the stem with Before & After Pipe Stem Polish – both fine and extra fine. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Knute of Denmark Sandblast Freehand pipe and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in the vulcanite. I gave the bowl multiple coats of Conservator’s Wax and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is a beautiful Karl Eric Made Knute of Denmark Freehand – the fancy turned stem and plateau rim top give the pipe a great look. The dimensions of the pipe are Length: 7 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 2.75 ounces/76 grams. This is another pipe that I will be putting on the rebornpipes online store in the Danish Pipemaking Companies Section shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Nording “N” Handcrafted Made in Denmark Freehand with fancy turned vulcanite stem

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by Steve Laug

It was time to turn back to one of the pipes that Jeff and I picked up. This pipe was purchased from an auction on 10/03/21 in Lacon, Illinois, USA. The pipe is Freehand take on a Rhodesian. The grain around the bowl sides, the plateau on the rim top and the rusticated almost leaf pattern on the underside of the bowl. The shank end has a vulcanite shank extension. You can see the flow of straight and flame grain around the bowl and shank. It is stamped on the underside of the shank with a hollow letter N [over] Handcrafted [over] Made in Denmark. There is no other stamping on the pipe. The stem does not have the expected Nording N anywhere on the sides or top. The pipe was very dirty with a thick cake in the bowl and some lava overflowing on to the plateau rim top. It was hard to know what the inner edge of the rim looked like because of the lava and cake. Other than being dirty the finish appeared to be in good condition. The fancy, turned stem was lightly oxidized and had come calcification ahead of the button. There was some tooth chatter and marks on both sides of the stem ahead of the button and on the button surface. Jeff took the following photos of the pipe before he started his clean up work on it. He took a photo of the rim top to show the thick cake in the bowl and the overflow of lava. The cake is thick and hard and the lava overflow is in the plateau. The bowl is dirty but it must have been a great smoking pipe. The stem looked dirty and oxidized with the calcification. The bite marks and tooth chatter on the stem were not too bad and the edge of the button was worn down. The mark on the back side of the bowl is actually more of the plateau running down the side rather than a flaw in the briar. The next photos show the sides and heel of the bowl to give a clear picture of the beauty of the grain around the bowl of the pipe. Under the grime there is some great grain peeking through. Jeff took photos of the stamping to capture the clarity of it even under the grime. The stamping is faint in spots but still readable. It reads as noted above.Before I started my work on the pipe I wanted to learn more about where this pipe fit into the Nording lines so I turned to the first of two sites that I always check to gather information on a brand. I turned first to Pipedia (https://pipedia.org/wiki/N%C3%B8rding). Nording’s were exclusively freehand shapes, graded from A, B, C, D, up to its highest grade, extra. Later an “F” grade was added—less expensive than the “A.” I could find no other information on the rest of the stamping on the pipe.

I did find a great collage of photos of Erik Nording that I have included below.I turned to the second information site – Pipephil’s (http://www.pipephil.eu/logos/en/logo-n2.html) did not find any more helpful information on the Nording N stamp.

Armed with that information I actually knew no more about this Freehand. I turned to address the pipe itself. Jeff cleaned up the pipe for me. He reamed the bowl with a PipNet pipe reamer and cleaned it up with a Savinelli Fitsall Pipe Knife. He scrubbed the exterior with Murphy’s Oil Soap and a tooth brush to clean off the grime off the finish and the heavy overflow of lava on the rim top. The cleaning had removed some of the black stain on the rim top. He cleaned up the internals of the shank, mortise and stem with pipe cleaners, cotton swabs and alcohol to remove all of the oils and tars in the pipe. He soaked the stem in Before & After Deoxidizer and was able to remove much of the oxidation. When it arrived here in Vancouver it was a clean pipe and I knew what I had to work with. I took photos of it before I started my part of the restoration. I took photos of the rim top and the stem to show their condition once it arrived in Canada. Jeff was able to clean up the incredibly thick cake and lava overflow that was shown in the rim and bowl photos above. You can see the spots where the black stain had been removed from parts of the plateau top. He was also able to get rid of the grime and grit in the surface of the briar. The inner edge of the bowl was in very good condition and was smooth to the touch. The rim top and edges looked very good. The stem looked much cleaner. There was tooth marks and chatter on both sides on and near the button.I took a photo of the stamping on the underside of the shank. It was clear and readable as noted above.I removed the stem from the shank and took a photo of the appearance of the parts. You can see how large the pipe is in the photos.I decided to start with polishing the briar and the vulcanite shank extension with micromesh sanding pads. I wet sanded it with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cloth. The bowl began to take on a rich shine and grain was beginning to stand out.  I paused the polishing to touch up the stain on the plateau rim top and shank end. I used a black stain pen and was able to match the black perfectly. It looks much better.I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the plateau top.  After it sat for a little while I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and worked on the stem at this point in the process. I “painted” the tooth marks in the stem with the flame of a Bic lighter to lift them. I filled in the remaining tooth marks on the stem surface and button edge with black CA glue (forgot to take photos). I set the stem aside to let the repairs cure. I used a small file to flatten the repairs and recut the button edge. I sanded the repairs with 220 grit sandpaper to blend them into the stem surface. I sanded out the scratches in the vulcanite with 320-3500 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. It started to take on a deep shine.I polished the stem with micromesh sanding pads – wet sanding with 1500-2400 grit pads and dry sanding with 3200-12000 grit pads. I wiped the stem down after each pad with a damp cloth to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite even after the micromesh regimen. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. I put the stem back on the Nording Made N Handcrafted Made in Denmark Large Freehand and took the pipe to the buffer. I buffed the bowl and stem with Blue Diamond to polish the briar and the vulcanite. Blue Diamond does a great job on the smaller scratches that remain in both. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really nicely with a great contrasting stain look to the briar. The finished pipe is shown in the photos below. This is another unique Nording for me – the combination of plateau, rustication and smooth finish along with a vulcanite shank extension. The polished black vulcanite extension and stem looks really good with the reds and blacks standing out in the grain. The dimensions of the pipe are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches wide x 2 long, Chamber diameter: 7/8 of an inch. The weight of the pipe is 77 grams/2.79 ounces. This is another pipe that I will be putting it on the rebornpipes online store shortly, if you are interested in adding it to your collection. Thanks for walking through the restoration with me on this beauty!

Restoring a unique Astley’s Root Briar Specialty Sitter Freehand

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by Steve Laug

The next pipe on the table is a rugged almost primitive looking sitter with unique rustication and carving around the bowl. We picked up from a friend in Santa Cruz, California, USA on 05/28/2024. It is stamped on the flat underside of the bowl and shank and read Astleys [over] 109 Jermyn St [over] London. The rim top was smooth as was the bottom of the bowl and shank. The shank was also smooth. It is a pretty pipe. The bowl had a moderate cake and there was some darkening on the inner edge but no real damage. The rusticated grooves that ran vertically on the bowl were mixed with carved lines and swirls. It was very unique and almost primitive looking. The briar was dirty from use and the bowl looked dull. The stem is a vulcanite saddle stem. It was oxidized, calcified and had tooth marks on the top and underside ahead of the button. Jeff took photos of the pipe before he started his work on it. He took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and lava, darkening and grime on the rim edge. The photos of the stem show the tooth marks and chatter on the top and underside ahead of the button. Jeff took photos of the finish around the bowl sides to show carving and rustication around the bowl and the smooth shank. It is very unique looking. You can see the dust and debris in the finish. Jeff took some photos of the stamping on the heel of the bowl to give a sense of the condition. It is faint but still readable with a light. It reads as noted above.I had never seen an Astley’s like this one before. It was a first for me and I took some time to examine it carefully then spent time online seeing what I could find out about the pipe. I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-a8.html) and found a picture of a similar pipe. It is labelled the “Rock Briar” line. To be honest that did not help me much. I think it was not quite right in its labelling so I saved the screen capture below and kept digging.I turned next to Pipedia (https://pipedia.org/wiki/Astley’s) and found a great historic article about the shop and the brand. There was nothing specifically listed about what Pipephil call the Rock Briar line.

Astley’s was both a brand and name of a famous London tobacconist. The first shop was founded in 1862 and was located at 109 Jermyn Street, just down the road from the Charatan’s shop. They sold meerschaum pipes and later classic pipe shaped briar pipes. The owner of this shop was Mr. Paul Bentley whose family owned and ran the shop since the 1930’s. The shop closed some time ago, and the name of the brand was bought by Mordechai (Moty) Ezrati, who also owns the James Upshall pipe brand.

Astley’s served as an extremely exclusive and renowned shopping outlet for outstanding pipes for the British royalty and London gentry alike. Visitors to London sought out this shop as a ‘must visit’ during their stay. Although they never made their own pipes, the Astley branded pipe was made on contract by Charatan (until the 1980’s), James Upshall, Dunhill, L&JS, and Bill Taylor of Ashton pipes. Some sources (The Piperack for instance) say that Comoy’s and GBD had also made pipes for Astley’s. The shop always commanded extremely high prices for their much sought after specimens.

After Charatan had changed hands and was sold to Herman Lane Limited in the United States, Astley’s continued with their high grade pipe sales by presenting some of the best examples of British pipe manufacturing to pipe connoisseurs around the world.

Stamping: Astley’s, 109 Jermyn St, London (before, Wm Astley & Company, 109 Jermyn St S.W. London). Symbol: Styled white ‘A’.

One helpful link sent me to an Astley’s Catalogue I have on rebornpipes. I also have a hard copy here but somehow forgot about it (https://rebornpipes.com/2012/08/10/astleys-pipe-catalogue/). I flipped through the catalogue a page at a time hoping to find a listing of some sort for the “Rock Briar” line that Pipephil noted. Instead I found an almost identical pipe called an Astley’s Root Briar. It was described as follows:

These pipes are made of actual Roots of Briar and are not only unique in shape but can be relied upon to give a cool smoke. Each pipe is flattened underneath to rest upright on almost any surface. Only Astley’s can supply these.

I have included a copy of the page below showing the pipe and the Root Briar Line.Now I knew what I was working on. It is the first of these I have seen. I don’t know if they are rare but it is a first for me. I knew it was Root Briar Sitter that was uniquely carved and very individual in both its shape and look. Now it was time to work on it.

Jeff had done an amazing cleanup of the pipe. He reamed the cake with a PipNet reamer and cleaned up that with a Savinelli Fitsall Pipe Knife. He scrubbed the internals of the bowl and stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the externals with undiluted Murphy’s Oil Soap and rinsed the bowl off with running water. He soaked the stem in Briarville’s Pipe stem Deoxidizer and once it had soaked rinsed it off with warm water to remove the residual solution. He dried it off and rubbed it down to remove any oxidation that was still on the stem. The pipe looked very good when I received it. I took photos of the bowl and the rim top as well as both sides of the stem to show the condition of the pipe before I started my work. The rim top was very clean and the inner edge and top look much better. The stem showed light tooth marks on the top and underside near the button. I took the stem off the bowl and took a photo of the parts. It is an interesting pipe. I sanded the smooth portions of the bowl with 320-3500 grit sanding pads carefully avoiding the stamping on the heel. I dry sanded with each pad and wiped it down with a damp cloth afterwards.I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the briar down with Before & After Restoration Balm. I worked it into the plateau rim top surface with my fingertips and a shoebrush. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks with the flame of a Bic lighter. I was able to lift the majority of them. One remained on the button surface on the top side and on the blade ahead of the button on the underside. Once the repairs cured I used a small file to smooth them out. I sanded repair further with 220 grit sandpaper and blended them into the stem surface. I smoothed out the repaired surface and the rest of the stem with 320-3500 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil.I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This unusual Astley’s Root Briar Specialty Sitter with a saddle vulcanite stem is a great looking pipe now that it has been restored. The briar is clean and the carving and rustication on the sides and the grain on the rim top and heel really came alive. The rich stains gave the finish a sense of depth on the rustication with the polishing and waxing. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Astley’s Root Briar Sitter really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches x 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 67 grams/ 2.36 ounces. This beautiful Freehand pipe will soon be on the rebornpipes store in the British Pipemakers Secton. It should make a great smoker for the next trustee. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

New Life for a Royal Demuth Mixed Finish Silver Rim Cap Patriotic 44 Billiard

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by Steve Laug

I decided work on this interesting Royal Demuth mixed finish billiard next. Jeff pick up from an auction in Blue Springs, Missouri, USA on 05/07/20. So, it has been here for a while. It had a silver rim cap and band on the shank. The bowl has some unique rustication on the sides of the bowl and a carving of an eagle standing on a shield with the stars and stripes inside. The eagle has its wings extended. The carving is well done and very tactile. The pipe is stamped on the left side of the shank and reads WDC in a triangle [followed by] Royal [over] Demuth. On the right side it is stamped Imported Briar [over] Briar Root [followed by] the shape number 44. On the underside of the shank it is stamped FILTER PAT’D [over] 1934. The stem has no markings or stampings. The stem is a replacement I believe as it does not have the filter tenon as noted on the shank. It is vulcanite with a fishtail taper stem. It is lightly oxidized and has some tooth marks on the top and underside of the stem near the button. The bowl had a thick cake in it and some bits and bobs of tobacco stuck to the walls. There was a thick lava coat on the rim top and edges. The silver rim cap is tarnished as is the silver band on the shank end. The finish was dirty but still winsome in some strange way. Jeff took some photos of the pipe before he started working on it. He took photos of the rim top and stem to show the general condition of the pipe. The bowl is heavily caked and the rim top and edges have a heavy coat of lava overflowing on to them. The silver rim cap is also tarnished as is the band on the shank. The stem is oxidized and has tooth chatter and marks on both sides ahead of the button end. He took photos of the finish and carving around the sides and heel of the bowl. It is a combination of rustication carved between smooth bands on the bowl sides and the shank. It is unique and very interesting. He took photos of the carving on the bowl front and the stamping on the sides of the shank. You can see that it is clear and readable. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show how the pipe looks.   I looked on Pipephil’s site and though there were many WDC pipes there was nothing stamped Royal Demuth and nothing with any of the other stamping on the shank sides of this pipe. I turned then to Pipedia (https://pipedia.org/wiki/William_Demuth_Company). As always there is a great history of this American brand. If you are interested be sure to turn there and take time to read about it.

Royal Demuth example with box and filters, courtesy of Doug Valitchka

There was an interesting example of the Royal Demuth provided by Doug Valitchka that has identical stamping to the one that I am working on. It is a different shape but it identical in terms of the stamping. It also looks like it takes a filter that is similar to the Medico filter but I will double check that once it is thoroughly cleaned. This series of photos confirm that the stem on the pipe I am working on is a replacement as it is a push stem. There was also an advertisement for the WDC Changeable Filter Pipes that included the Royal Demuth. I have included that below. There is also a great article by Ben Rapaport on the Demuth – Dunhill Connection that is an enjoyable read (https://pipedia.org/wiki/A_Demuth%E2%80%94Dunhill_Connection%3F).

I now knew that the pipe was part of a line of Filter Pipes that WDC put out and that the filter system was patented in 1934. The stamping that the Filter was Pat’d 1934 tells that it came out after the patent was granted. However, I could not fine tune the date more than that. I also knew that the pipe I was working on was an older one but that it had been restemmed sometime in its life.

I did a bit more digging to see if I could find anything on the Royal Demuth pipe I was working on with the same stamping but also with a carved Eagle and Shield on the front of the bowl. I googled that and found two examples of the same type of carving on Worthpoint. I have included both descriptions given by the seller as well as photos.

Here is the first of the sale pipes listed: https://www.worthpoint.com/worthopedia/world-war-ii-wdc-royal-demuth-filter-1797860035

World War II era WDC Royal Demuth, says “Filter Patent’d 1934 on the bottom, “Imported Briar Root’ and the number 28 on the left side, has an Eagle and Shield motif carved into the bowl, this was on of the patriotic pipes they came out with during the war. In pretty good shape, some minor chatter on the stem, a little bit of wear on the rim. The Royal Demuths are generally considered some of the best WDC pipes.Here is the second of the sale pipes listed: https://www.worthpoint.com/worthopedia/estate-royal-demuth-pipe-carved-american-eagle

I have up for auction estate Royal Demuth pipe. It is marked on both sides and the bottom. The side that has the name also has a triangle with the letters, W, C, D inside. The other side has, Imported Briar Root, # 11. The bottom has, Filter Pat’d 1931. I am unsure of the actual date mark is does have some wear. The bowl has a beautiful American Eagle standing on a shield with 4 stars and stripes. The bowl has a strip of sterling on the rim and a band on the stem. The band is marked Sterling and has a square with a sideways anchor in it, a T in a square, and a lion in rectangle. I do not know the name of this company. The pipe is a well loved pipe and has been used. Some of the pictures were taken before I cleaned the silver.

From these sale sites I learned that the pipe I was working on was a World War II era WDC Royal Demuth. The patent date gave a start date and thus I knew it was made after that. It also has an Eagle and Shield motif carved into the bowl and the first seller surmised that it was one of the patriotic pipes that came out with during the war. I also knew that the stem was replaced sometime later and did not have the filter system expected on this pipe.

When I received it from Jeff it did not look like the same pipe. It was clean and the finish had life. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. It was in good condition. He cleaned the internals of the shank and stem with cotton swabs, pipe cleaners and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. He scrubbed the stem with Soft Scrub and soaked it in Briarville’s Stem Deoxidizer. He rinsed it with warm water and dried it off with a soft cloth. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I brought it to the table. I took some photos of the rim top and stem to show the condition of them both when the pipe arrived. The rim top had some damage to the inner edge of the bowl and some marks on the top surface. Overall it looked very good. The oxidation on the stem had come off very well and the tooth marks chatter in the surface of the stem were visible. I took photos of the stamping on the sides of the shank. It was clear and readable as noted above. I removed the stem from the shank and took a photo of the appearance of the parts. It is a beauty. I started my work on the pipe by polishing the metal rim cap, edges and shank band. I polished it with 320-3500 grit sanding pads to polish out the scratches in the metal. It looked much better at this point in the process. I polished the metal cap and band with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The metal took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horse hair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned my attention to the stem. I had been thinking about the replacement stem and went through my cans of stem to see if I could find a WDC stem with the triangle logo on the left side. The amazing thing was I found one!!. The metal tenon (made for the WDC filters) was misshaped and was larger next to the stem than the mortise end. I used a small file and a Dremel and sanding drum to even us the diameter of the tenon all the way from the end to the stem end. It took some work but it worked well and the end result was the stem fit in the shank well. The diameter of the metal spacer was taller at the top than at the bottom. The measurements showed that from the tenon to the stem top was larger than the distance from the bottom edge. I would need to shape and work out that shape.  I took off some of the metal and vulcanite on the top half of the stem with the Dremel and sanding drum. I used a folded piece of 220 grit sandpaper to smooth out the sanding marks from the Dremel. Once I had smooth them out I sanded the stem with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with some Obsidian Oil. I finished hand polishing it with Before & After Pipe Stem Polish – Fine and Extra Fine. I rubbed it down with another coat of Obsidian Oil and let it dry. The stem really was beginning to look very good. This is a beautiful WDC Royal Demuth Silver Capped and Banded Billiard with a fitted filter vulcanite stem. The flat bottom makes it a sitter that is well balanced. The shape fits well in the hand with the curve of the bowl makes it a great pipe to hold. I polished stem with Blue Diamond polish on the buffing wheel. I gave the rusticated bowl and carvings on the bowl front multiple coats of Conservator’s Wax. I gave the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The rich combination of black and dark brown stains gave the sandblast a sense of depth. The pipe took on life with the buffing. The rich colour of the briar and the polished silver rim cap and shank band works well with the polished stem. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inches, Chamber diameter: 5/8 of an inch. The weight of the pipe is 33 grams/1.16 ounces. This American Made Silver Capped and Banded Filter Billiard is a real beauty. Thanks for walking through the restoration with me as I worked over another beautiful pipe. This one will be going on the rebornpipes store in the American Pipe Makers Section shortly if you would like to add it to your collection. Thanks for your time.

Restoring a Fischer Long Shank Deluxe Canadian

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by Steve Laug

The next pipe on the work table is a smooth, classic tall Canadian shape that looks very European. It is stamped on the top side of the shank and reads Fischer in script. On the underside of the shank it reads Deluxe. There were no other identifying marks or stamps on the shank or the stem. It came to us form a seller in Princeton, New Jersey, USA on 08/20/2021. It has a mix of grain around the sides and shank. The bowl had a heavy cake in the bowl and thick lava on the rim top. It was thick so it was hard to be certain what the inner edge looked like. The finish was very dirty so it was hard to know with certainty what lay underneath. The bowl is a tall, stack like bowl on a Canadian shape. The vulcanite taper stem had no logo stamped on the topside. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. I took photos of the pipe before I started working on it. I took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a heavy cake on the walls. The rim top had a thick lava covering the bowl and the edges. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing condition and the tooth marks on both sides ahead of the button. Jeff took photos of the grain around the sides and the heel of the bowl to show the briar that was used to craft this extraordinary long pipe. I took photos to capture the stamping on the top and underside of the shank. It is clear and readable as noted above.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustav Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo. The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps shows one with the Deluxe stamp at number 8. The Long Canadian has some great grain on the bowl and shank. I do know that is was made after the removal of the Buffalo stamp on the shank in the early 1960s.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it. I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim show some darkening, nicks and scratches. The stem looks clean of debris and grime. There are tooth marks and chatter on both sides. There are also tooth marks on the underside of the stem.I took photos of the stamping on the top and undersides of the shank. The stamping is clear and readable (though fainter on the underside). I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I started my work on the pipe by addressing the damage on the inner edge of the rim. I used a folded piece of 220 grit sandpaper to smooth out the roughness. I then used 220 grit sandpaper and a wooden ball to give the inner edge of the bowl a slight bevel. It looked much better at this point in the process.I sanded the briar rim top and the sides of the bowl with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. By the time I finished with the 3500 grit pad the briar had taken on a rich glow. I polished the briar bowl and shank with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each pad to remove the debris. The bowl took on a rich glow. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 10 minutes and then buffed with a cotton cloth and shoe brush to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set aside the bowl and turned my attention to the stem issues. I “painted” the surface of the stem to try and lift the tooth marks on the top and underside of the stem just ahead of the button. I was able to lift them to some degree but a few remained. I filled them in with black CA glue and set it aside to let the repairs cure. Once the repairs cured I used a file to flatten out the repairs and start blending them into the stem. surface. I sanded it with a folded piece of 220 grit sandpaper to begin the process of blending them into the stem surface. I sanded it with 320-3500 grit sanding pads to further blend them in and smooth out the surface of the stem.I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. I put the stem back on the Fischer Deluxe Long Canadian and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the bevelled rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. This Long Shank Tall Canadian is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.80 ounces/51 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Replacing a snapped tenon on Fischer “Presi—-” Zulu

1 Reply

by Steve Laug

The next pipe on the work table is a smooth, classic Zulu shape that looks very European. It is stamped on the top side of the shank and reads “PRESI—-” with the rest of the stamp covered by the silver repair band. On the underside of the shank it is stamped Fischer in script but also some of the letters are covered by the band. On the right side of the shank it reads IMPORTED BRIAR. There were no other identifying marks or stamps on the shank or the band. It is another one that came from a box of pipes with broken tenons that I set aside to work on someday. Another one of those days I guess! It is Zulu shaped bowl with a slight bend and canted bowl and a vulcanite taper stem. It has a mix of grain around the sides and shank. The bowl had a heavy cake in the bowl and thick lava on the rim top. The finish was in worn and very dirty so it was hard to know with certainty what lay underneath. The internals were also very dirty and the shank/mortise was filled with tars and a white residue of what looked like tape. The nickel band has some deep nicks in it and the shank end of the band bent and flattened on the shank end. The vulcanite taper stem had no logo stamped on the topside. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. The tenon had snapped off cleanly and was missing when it came to us. I took photos of the pipe before I started working on it. I took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a heavy cake on the walls. The rim top had a thick lava covering the bowl and the edges. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing condition and the tooth marks on both sides ahead of the button.I took photos to capture the stamping on the top and underside of the shank. What is visible ahead of the band is clear and readable as noted above. I could not capture the faint Imported Briar stamp on the right side.I turned to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-f2.html) and looked up the Fischer brand. I found the listing below and have included both a screen capture and the side bar notes. The stamping is the same as the one on the pipe I am working on.Store closed in 1978. Former address: House of Fischer, 1722 Boston Ridge Road, Orchard Park, NY.

I then turned to the listed for US pipe makers/manufacturers (https://pipedia.org/wiki/Fischer) to see if I could find out more information. I have included the article below.

Gustave Fischer was pipe maker for “The House of Fischer’, which was located in Orchard Park, NY, near Buffalo. The Fischer family apparently made pipes for six generations, starting in Germany and continuing in the United States until the 1970s. Their literature from 1956 said that all their briars were bench made. They also made meerschaums, but some confusion is caused by the fact that there was also Gustav Fischer, who made meerschaum pipes in Boston during roughly the same period.

The article went on to give information on the Fischer from Orchard Park, NY. I quote from that below.

The following information is gleaned from a thread on PipesMagazine.com

PIPES BY THE HOUSE OF FISCHER, ORCHARD PARK NY
Fischer pipes were made in USA through the 1950’s up to late 1978 when the owner, Paul Fischer retired, sold the store and moved to Florida in 1978. Unfortunately, The House of Fischer did not use a date stamp on their pipes, and therefore it is not possible to determine the exact date of manufacture.

Lee Pattison writes the following:

The Fischer shop in Buffalo closed in the late 1950’s last run by Arthur Fischer who moved shop to his home in Orchard Park. Arthur was the last of the family and retired 1978. Early pipes made in shop in Buffalo were stamped Buffalo in loop below name. Art deleted this from the stamp in early on 1960’s which helps in partial dating. Art did only pipe repair and sales. An unconfirmed report from a pipe maker Milton Kalnitz from the same era stated that the later pipe may have been made by Weber. Paul Fisher was part of the unrelated family in Boston Mass. The Buffalo shop started about 1890’s. Source of info was personal contact with family.

FISCHER PIPE QUALITY GRADE STAMPS
This is a list of various Fischer pipe stampings from my personal collection of over sixty Fischer pipes accumulated over the past forty plus years. It is by no means meant to be all-inclusive, however, if you find more Fischer pipe stampings please email me so I can update my list.

  1. Fischer Supreme
  2. Fischer Royal
  3. Fischer Imperial
  4. Fischer Golden 15
  5. Fischer 15 Grand
  6. Fischer 25 Grand
  7. Fischer Ramsgate
  8. Fischer Deluxe
  9. Fischer Special
  10. Fischer Texan (for which they applied for a patent)
  11. Fischer Seconds

The list of Quality Grade Stamps does not show one with the “PRESI… (President) stamp so it does not help me in identifying more information about the pipe. The Zulu has some great grain on the bowl and shank. I do know that is was made after the removal of the Buffalo stamp on the shank in the early 1960s as far as I can see due to partial coverage with a silver repair band on the shank end.

Armed with that information I turned to work on the pipe itself. In preparation for fitting a new tenon I flattened out the broken edges on the snapped tenon using a topping board and 220 grit sandpaper. I carefully smoothed out the stem end with a Dremel and sanding drum.I drilled the home for the new tenon using airway in the stem as a guide. I drilled it several times with increasingly larger drill bits until I had the opening the same size as the threaded portion of the new tenon.I fit the tenon in the stem to make sure the fit and alignment was correct and repeated the process in the mortise. I reduced the diameter of the tenon with a Dremel and sanding drum for a smooth fit in the mortise. I fit the stem on the tenon in the mortise to check the alignment.With the fit as good as it was going to get on this one I slid a pipe cleaner in the stem and tenon and painted the threads with black CA glue. I pressed it into place in the stem and set it aside to cure. Once the glue cured I fit the stem on the shank and took some photos to capture the fit to the shank. It looked very good. While the glue on the tenon continued to cure I turned my attention to the bowl. I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. It was in great condition. I cleaned out the shank and airway into the bowl and the stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. I cleaned out the airway in the stem at the same time. I scrubbed the bowl and rim top with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime. I rinsed it with warm water and dried it off with a cotton towel. I worked on the inner edge of the bowl to smooth out the darkening and damage. I lightly topped the bowl on a topping board with 220 grit sandpaper to smooth out the damage on the rim top. I worked over the inner edge once again and the top and edge looked good. I sanded the bowl and rim top with sanding pads – 320-3500 grit pads. I wiped the bowl down after each sanding pad to remove grime and check the progress. It was looking very good by the time I finished with the final pad. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. The grain stood out more with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention back to the stem. I was surprised that there were not deep tooth marks to deal with and that really all I needed to do was remove the oxidation and calcification. To address that I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I put the stem back on the Fischer “President” Imported Briar Zulu and took it to the buffer. I worked it over with Blue Diamond to polish out the remaining small scratches. I gave the bowl and the stem several coats of carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up really well and the rim top looked good. I was happy with the look of the finished pipe. The photos below show what the pipe looks like after the restoration. The Fischer Zulu is a beautiful and unique take on a classic shape. The polished vulcanite taper stem looks really good with the browns of the briar. The dimensions of the pipe are Length: 5 ¾ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.13 ounces/32 grams. This is another pipe that I will be putting it on the rebornpipes store in the American Pipe Makers Section shortly, if you are interested in adding it to your collection. The long shank and tall bowl look and feel great in the hand. This one should be a great smoker. Thanks for walking through the restoration with me on this beauty!

Replacing a snapped tenon on Old World Canadian

4 Replies

by Steve Laug

The next pipe on the work table is a smooth Canadian that has an Italian look to it but I cannot prove that. It is stamped on the top side of the shank and reads OLD WORLD. There were no other identifying marks or stamps on the shank of the pipe. It is a bit of a mystery pipe. It is another one that came from a box of pipes with broken tenons that I set aside to work on someday. Another one of those days I guess! It is long shank Canadian shaped bowl with a vulcanite taper stem. It has a tall bowl on it with some mix of grain around the sides and shank. The bowl had a moderate cake in the bowl and some lava on the rim top. The finish was in excellent condition and the stain highlights the grain. It was a dirty pipe on the inside of the shank. The vulcanite taper stem had no logo stamped on the topside. It has oxidation, calcification, tooth chatter and tooth marks on both sides ahead of the button. The tenon had snapped off cleanly and was missing when it came to us. I took photos of the pipe before I started working on it. I took photos of the bowl, rim top and stem sides to show the condition of the both. It was a dirty bowl with debris and a moderated cake on the walls. The rim top had some darkening and lava on the right side toward the back of the bowl. The inner edge showed darkening and some build up in the same area. It was hard to know what the condition of the inner edge was underneath. I took photos of the top and underside of the stem showing tooth marks on both sides ahead of the button.I took a photo to capture the stamping on the topside of the shank. It is clear and readable as noted above.There was nothing online to identify the maker of the Old World pipe I was working on. The only thing I found was a note on “Who Made That Pipe” linking it to a brand stamped Old World Collectors made by Mastercraft. I knew from a lot of work on Mastercraft in the past that they never actually made pipes but had a wide variety of European carvers who made pipes for them to sell in the US. My early thoughts were that this was an Italian Made pipe but I will never be certain of that. Now it was time to work on the pipe.

In preparation for fitting a new tenon I flattened out the broken edges on the snapped tenon using a topping board and 220 grit sandpaper. I carefully smoothed out the stem end with a Dremel and sanding drum.I drilled the home for the new tenon using airway in the stem as a guide. I drilled it several times with increasingly larger drill bits until I had the opening the same size as the threaded portion of the new tenon.I examined the end of the shank to check for cracks or chips and found that there were no cracks but there were several chips on the shank end on both sides. I knew that I would need to fit a band on the shank end to give it a sharp edge for the fit of the stem to the shank.I fit the tenon in the stem to make sure the fit and alignment was correct and repeated the process in the mortise. I reduced the diameter of the tenon with a Dremel and sanding drum for a smooth fit in the mortise. I fit the stem on the tenon in the mortise to check the alignment. I went through my bands and found an oval band that would fit well on the shank end. I used a folded pipe cleaner to apply all purpose glue to the briar.I pressed the band on to the shank end and squared it off for the fit of the stem against the shank. The band added a touch of bling to the shank that would look very good once the glue cured.I put the tenon in the shank and made sure that it was straight in the shank. Once it all was straight the stem would fit perfect on the shank end.With the fit as good as it was going to get on this one I slid a pipe cleaner in the stem and tenon and painted the threads with black CA glue. I pressed it into place in the stem and set it aside to cure. While it was curing I turned my attention to the bowl. I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. It was in great condition. I cleaned out the shank and airway into the bowl and the stem with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. I cleaned out the airway in the stem at the same time. I polished the rim top and bowl with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down with a damp cloth after each sanding pad to remove the dust and debris. It looked progressively better with each set of pads. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips to clean, enliven and protect it. I find that the balm really makes the briar come alive again. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I sanded the stem surface with 220 sandpaper to remove the tooth chatter and light tooth marks. I worked on the fit of the stem to the shank end so that it sat right in the edge of the band. It was looking much better at this point. I put the stem on the shank and took a photo of the pipe at this point to show the fit of the stem and the new band. I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. Once again, I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the deeply rusticated finish and the black acrylic stem. This richly stained Old World Canadian is light weight and ready for you to load up a tobacco of preference and enjoy a fresh smoke. Have a look at it in the photos below. The dimensions are Length: 7 inches, Height: 2 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.59 ounces. This is one that will go on the Italian Pipe Makers Section of the rebornpipes online store shortly. Let me know if you are interested in adding it to your rack. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Replacing a snapped tenon on Tinderbox Verona Rustica 702 Canadian

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by Steve Laug

The next pipe on the work table is an almost Sea Rock Rusticated Canadian. It is stamped on the underside of the shank and reads Tinderbox [arched over] Verona [over] Rustica [over] 702 to the left. Along the shank end it is stamped Italy. It is another one that came from a box of pipes with broken tenons that I set aside to work on someday. Today is that day I guess! It is very deeply rusticated Canadian shaped bowl with an acrylic fancy smooth saddle stem. I really like the look of the rustication. The bowl had a moderate cake in the bowl and some lava in the rustication on the rim top. The finish was in excellent condition and had a mix of stains to highlight the high points and valleys. It was a dirty pipe on the inside of the shank. The acrylic fancy taper/saddle stem had a V logo stamped on the topside. It has tooth chatter and tooth marks on both sides ahead of the button. The tenon had snapped off cleanly in the shank. I took photos of the pipe before I started working on it. I took a photo of the shank end to show the snapped off tenon in the shank. The break is quite clean so it should clean up very well.I took photos of the bowl and rim top to show the cleanness of the bowl and the condition of both. It was a dirty bowl with dust and debris in the bottom and a thick cake on the walls. The rim top was filled in with lava. The inner and outer edges look good. I took photos of the top and underside of the stem showing tooth marks on the top and underside ahead of the button.I took a photo to capture the stamping on the underside of the shank. It is clear and readable as noted above. There was also a V stamped on the top of the shank.I remembered that The Tinder Box Tobacconist had several pipe companies in Europe make pipes for them so I looked them up on Pipephil’s site (http://pipephil.eu/logos/en/logo-t6.html). I found a listing with three examples shown in the screen capture below. The pipe I am working on is stamped like the first one, the Bent Billiard below. The stamping is identical other than the shape number 702 on mine.I turned to Pipedia for more information on the potential pipe makers for the company (https://pipedia.org/wiki/Tinder_Box). I quote below.

The Tinder Box was the chain of tobacco stores started by Edward Kolpin, Sr., who carved Ed’s Hand Made pipes. The store, eventually sold to a Canadian conglomerate, eventually reached 200 retail outlets by 2007, and in the 40 years it operated on a large scale a great number of pipes were made for The Tinder Box by well respected makers. A few include the Tinder Box Unique, made by Charatan, Christmas Pipes by Ascorti, and the Tinder Box Noble and Exotica, made by Shalom Pipe Factory, Mauro Armellini did make the Verona and Napoli lines.

Ed Kolpin, Jr., opened a small tobacco, pipe, and cigar store in Santa Monica, the Tinder Box, in 1928. Later it moved to its current location in 1948 where it began serving the many Hollywood celebrities living nearby. Part of the attraction were the famous pipes handmade by Kolpin himself. In 1959 Kolpin began a tobacco-store franchise, at first locally and then by the mid-1960s there were Tinder Box stores in malls across America. The franchise business was sold in the 1970s, but Kolpin still owns and operates the original store as of 2003.[1]

The stamping Italy that made me wonder if it was made by Lorenzo but it was not! It was carved by Mauro Armellini as noted in the quote in blue above. Now it was time to work on the pipe.

I started by pulling the broken tenon from the shank. I used a dry wall screw and turned it into the airway and wiggled the tenon free from the shank. It came out with no problem.In preparation for fitting a new tenon I flattened out the broken edges on the snapped tenon using a topping board and 220 grit sandpaper. I carefully smoothed out the stem end with a Dremel and sanding drum.I drilled the home for the new tenon using airway in the stem as a guide. I drilled it several times with increasingly larger drill bits until I had the opening the same size as the threaded portion of the new tenon.I fit the tenon in the stem to make sure the fit and alignment was correct and repeated the process in the mortise. I reduced the diameter of the tenon with a Dremel and sanding drum for a smooth fit in the mortise. I fit the stem on the tenon in the mortise to check the alignment. With the fit as good as it was going to get on this one I slid a pipe cleaner in the stem and tenon and painted the threads with black CA glue. I pressed it into place in the stem and set it aside to cure.While it was curing I turned my attention to the bowl. I reamed the bowl with a PipNet pipe reamer using the 2nd and 3rd cutting heads to remove the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and finally sanded the bowl with 220 grit sandpaper wrapped around a piece of dowel to clean up the walls of the bowl. It was in great condition. I cleaned out the shank and airway into the bowl with pipe cleaners, cotton swabs and alcohol to remove the tars and oils. I cleaned out the airway in the stem at the same time. I did the stem cleaning before I drilled the airway for the new tenon.I cleaned up the lava in the rustication on the rim top with a brass bristle wire brush. I worked over the surface until the grooves were clean and debris free.I scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush to remove the debris from the deep rusticated grooves. I rinsed off the soap and grime with warm water. It looked much better at this point. I worked some Before & After Restoration Balm into the finish of the bowl, rim top and shank with my fingertips and a shoe brush to clean, enliven and protect it. I find that the balm really makes the briar come alive again. The contrasts in the layers of stain really depth and colour to the rustication. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set aside the bowl and turned my attention to the stem. I sanded the stem surface with 220 sandpaper to remove the tooth chatter and light tooth marks. It was looking much better at this point.I sanded the stem with 320-3500 grit sanding pads and wiped the stem down after each pad with an Obsidian Oil saturated cloth to remove the grime and protect the stem. I interrupted the sanding after the 1500 grit pad to touch up the V stamp on the top of the stem with white acrylic fingernail polish. I continued polishing the stem with the 2000-3500 grit pads. I worked over the stamped area to remove excess acrylic white. The logo looked very good. I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. Once again, I am the part of the restoration that I always look forward to – the moment when all the pieces are put back together. I put the pipe back together and buffed the bowl and the stem with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the deeply rusticated finish and the black acrylic stem. This richly stained Tinderbox Verona Rustica 702 Canadian is light weight and ready for you to load up a tobacco of preference and enjoy a fresh smoke. Have a look at it in the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 43 grams/1.48 ounces. This is one that will go on the Italian Pipe Makers Section of the rebornpipes online store shortly. Let me know if you are interested in adding it to your rack. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

A Beautiful Bari Matador Handmade in Denmark Freehand

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by Steve Laug

The next pipe on the work table is a pipe that came to us from Eric in Brazil, Indiana, USA on 10/28/2021. It is stamped on the underside of the shank and read Bari [arched over] Matador. Underneath it read Handmade [over] In Denmark. The finish on the pipe was a classic Matador style finish combining smooth and sandblast. The left side and front of the bowl is smooth and the right side and back of the bowl are sandblast. The shank is sandblasted with a smooth band on the underside of the shank and as a ring around the shank end. The plateau rim top was dirty with grime and also lava overflowing from the thick cake in the bowl. It was an intriguing pipe with a combination of sandblast and smooth finishes. The left side of the bowl is sandblasted and the rest of the bowl is smooth. The rim top of the bowl is a plateau finish. The fancy saddle stem was vulcanite and had tooth marks and chatter on both sides near the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The edges have a lava overflow but appear to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some tooth chatter and some tooth marks. Past the turning the stem is a tapered panel. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above.I remembered that Paresh has restored a similar Bari Matador and written about it on a blog. It is an informative piece so I have included the link to it here (https://rebornpipes.com/2019/05/15/a-simple-refurbishing-of-a-bari-matador/).

I also have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe.The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I “painted” the vulcanite surface with the flame of a lighter – constantly moving the flame over the tooth marks and was able to lift many of them. I filled in the deeper center tooth marks that remained with black rubberized CA glue. Once it cured I flattened the repairs with needle files. I sanded the stem with 220 grit sandpaper to blend the repairs into the surface. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Viggo Nielsen made Bari Matador Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 2×2 1/2 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.15 ounces/62 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.