Tag Archives: shaping a stem

Restoring a Generation 1.5 Kirsten – Made in U.S.A. K

Blog by Steve Laug

This past week I received an email from a fellow named George. He was hunting for a specific Kirsten Pipe that he wanted as a gift for his son. I am including his first correspondence with me about the pipe.

Hi Steve

I am inquiring about the Kristen Companion K Straight Pipe. I read the posting on this pipe and am wondering if there is any place where I can purchase this style pipe. My father had and used this style pipe. It was his favorite of all the pipes he had. He had purchased it because the bowl was replaceable. He was very poor growing up, coming out of the Depression and WWII times and every penny counted. Having a pipe that he could replace just the bowl and not have the expense of purchasing the entire pipe appealed to him. My son is looking for this pipe to remind him of his grandfather and I want to find one for my son. Any leads you could provide me would be deeply appreciated. Thank you.

I wrote him back and sent him a picture of an anodized Kirsten Companion K and polished aluminum Kirsten K both of which I had here in my clean up queue. I asked him to have a look and get back to me on whether one or both would fit his needs.He wrote me back and gave me a bit of the back story on the pipe he was seeking. I have included a portion of that email below.

Hi Steve,

Thank you so very much for getting back to me. As with any pipe, there is always a back story, but I will only relate the Reader’s Digest version. I have a son who remembers his grandfather’s (my dad’s) pipe of this style and regrets that he was only 14 and too young to speak up and get one of my dad’s pipes when he passed in 1982. I am trying to surprise my son with this replica of my dad’s favorite pipe. I am thrilled you have two of this style and are willing to sell one or both… I do like the bowl on the lower one better since my dad had only very plain bowls…

George

I corresponded with George and answered his questions regarding the difference on the two pipes and he wrote back with his choice. I quote from that email as follows.

Steve,

Thank you for your reply and your clear explanation of the difference in the pipes. I would be interested in the smooth finished as that is the type pipe my dad had. The less ornate, smooth finished, brown bowl would be the one I would like. Please keep my informed, but there is no rush on getting the pipe to me as I want to send it to my son on my father’s birthday which was on 18 February… Thanks for your help in doing this for my son and my dad’s memory.

George

With his choice made I knew what pipe I was working on next – a Kirsten metal pipe with a smooth briar Dublin bowl with carvings around the smooth finish. It is stamped on the left side of the shank, Kirsten in a cursive script. On the underside it is stamped Made in U.S.A. – K.

Here is some background information on the brand. These pipes were made for a long period of time in the Seattle, Washington area of the US. They came in four generations or iterations – Generation 1, 1.5, 2 and 3. The stamping on this one, the absence of a metal cap to hold the bowl, and the presence of the rubber O rings on the metal valve and on the stem insert, point to it being a Generation 1.5 pipe or a transitional one.

I am thankful to Dave Whitney for the information he provided for an earlier blog on Kirstens to help date this pipe (https://rebornpipes.com/2012/11/03/kirsten-generation-1-1-5-2-3/). The blog gives following information on the Generation 1.5 – transitional period – mid to late 50’s.

This was an experimental stage. Kirsten realized that the bit and insert were prone to seizure as the condensate dried. This model always has O-rings on the metal insert, and later models can have O-rings on both. Same markings, as I remember it. There is no metal cup spacer under the bowl. This generation has O rings either on the valve or mouthpiece but no O rings on the other end. This transitional period is stamped “Pat. Pending” and “Pats. & Pats. Pending” some with “Made in U.S.A. It seems like the company was using surplus parts to combine into this series of pipes. This particular pipe is stamped K after the U.S.A. thus making it a Companion.

With that I knew that the Kirsten K I was working on was a Companion (what George had asked for). It was made from the mid to late 1950s during the transitional period of Kirsten manufacture. It will be a great, smokable piece of both Kirsten history and George’s family history once it is finish. Now it was time to work on the pipe itself.

Somewhere along the journey of this pipe Jeff had done a great cleanup on the pipe. He reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the bowl exterior and the aluminum barrel with a tooth brush and Murphy’s Oil Soap to remove the grime on the finish of the bowl and the lava from the rim top. He rinsed it under running water. One of the benefits of this scrub is that it also tends to lift some of the scratches and nicks in the surface of the briar. He dried it off with a soft cloth. He cleaned the internals and externals of the aluminum barrel and the vulcanite stem with alcohol, pipe cleaners and cotton swabs. He soaked the stem in Before & After Pipe Stem Deoxidizer and rinsed it off with warm water and cleaned out the airway in the stem with alcohol, pipe cleaners and cotton swabs. I took photos of the pipe as I saw it when I put it on the table. I took photos of the rim top and stem to show the condition. The rim top and beveled edge looked amazing. The stem was vulcanite and there were tooth marks and chatter on both sides ahead of the button. I took photos of the stamping on the sides of the aluminum barrel. They are clear and readable as noted above. I removed the stem from the barrel and the flow adjuster valve from the front of the barrel. I removed the bowl from the top of the shank and took a photo of the pipe to give a sense of the components of the pipe.I set the parts aside and worked on the bowl. I removed the screw from the bottom of the bowl so that I could clean up the bowl. I sanded the inside of the bowl and topped the rim top to remove the burning and darkening. I worked on the inner edge with a folded piece of 220 grit sandpaper to smooth out the darkened and damaged inner edge of the bowl. In the photo below there is a mark at the 5 o’clock section of the rim top below. The mark is actually a fill in the rim top. It is solid and undamaged. Once finished, the top and inner edge looked better.I used a Maple stain pen to restain the rim top to match the sides of the bowl. Once it was finished and polished it would look a lot better.I polished the bowl sides and top with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad to remove the grime. The finish began to look much better. I rubbed the bowl down with Before & After Restoration Balm and worked it into the grooves as well as the smooth surface of the briar. I let it sit for 15 minutes then buffed it off with a soft cloth. The bowl took on a rich glow and the grain shown through the finish. I polished the aluminum valve on the from of the barrel with 4000-12000 grit micromesh pads to polish off the oxidization that was on it when I first took it out of the box. It shined up very well. I coated the rubber gasket on the valve with some Restoration Balm as it worked to bring the rubber back to life. Once it had sat for awhile I wiped it off and put the valve back in the barrel of the pipe and the bowl. The valve was easily adjustable and would act like a flue on a wood stove when the pipe was smoked. I set the bowl and barrel aside and turned my attention to the stem. I “painted” the vulcanite stem surface with the flame to lift the tooth marks. I was able to lift them considerably. I filled in the remaining tooth marks with clear CA glue and set it aside for the repairs to cure. I used a small file to flatten the repairs and start the process of blending them into the surface of the stem. I then sanded them with 220 grit sandpaper to blend them into the surface of the vulcanite stem. I used micromesh sanding pads to polish the stem and bring back the shine. I dry sanded the stem with 1500 – 12,000 grit pads and rubbed it down with Obsidian Oil after each sanding pad. I polished it with Before & After Fine and Extra Fine Polish and then gave it a final coat of Obsidian Oil and let it dry. This Kirsten Gen. 1.5 Made in U.S.A. – K straight pipe with a vulcanite saddle stem has a smooth reddish finish. The rich reds and blacks of the contrasting stain makes the grain come alive with the polishing and waxing. I buffed the barrel lightly with the Blue Diamond and also buffed the bowl. I gave the bowl and barrel several coats of carnauba wax and then lightly buffed it with a clean flannel buffing pad to raise the shine. I put the vulcanite stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. This older Kirsten Companion K is a great looking pipe and the Dublin bowl gives it a distinctive look. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.66 oz./46 grams. The finished pipe is shown in the photos below. It is ready for George to give to his son in memory of his grandfather. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring an Italian Made Gulden Dansk Long, Oval Shank Brandy

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Blog by Steve Laug

Last week I received an email from Sonny, the fellow I had restored the Gulden Dansk 9200 Freehand Dublin. He was sending me a package with what he called the brother to that Gulden Dansk pipe to work on that he wanted restored. It arrived this week and it was another old Gulden Dansk pipe made by Savinelli with a vulcanite saddle stem. He wanted me to restore it like I had the other one. It had the same rusticated finish with a tight pattern around the bowl. The finish was dirty with dust in the grooves but it was still quite pretty. The rim top was rusticated to match the bowl finish. The rim top was dirty with lava overflow filling in the grooves. The edges of the rim were very good. The pipe was stamped on the underside of the shank and read Gulden Dansk. It was quite lightweight and would clean up quite nicely. In chatting with him over email that he wanted the pipe cleaned up and restored. The stem was oxidized and the GD stamp was faded but the stamping looked to be deep enough to try to restain it. I am including the photos that Sonny sent me. It is an intriguing looking pipe. When I received the pipe in the mail on this week, I went back to the previous blog I did for Sonny and reread what I had written there from a Blog that Kenneth wrote about a pair of pipes he had worked on – a Gulden Dansk and a Silveren Dansk. I turned to his blog and read through what he had written about the brands there (https://rebornpipes.com/tag/savinelli-made-gulden-dansk/). I quote the research that Kenneth did on the brand before I started my clean up work. It is very helpful and tied the pipe brand to Savinelli as I assumed looking at it.

The brands Gulden Dansk and Silveren Dansk are ones about which there is very little information. I cobbled together as much information as I could, and I will do my best to record that here. Both brands are sub-brands of Savinelli, according to smokingpipes.com. You can see in the photo below that smokingpipes.com states this clearly, and they are quite knowledgeable. Pipedia had no information at all regarding these brands. Meanwhile, pipephil.eu had precious little info (see below). One small clue is their reference to Italy in the Gulden Dansk image. Comments from some old pipe forums suggest that the brand(s) might be made for the Canadian market and came to full prominence in the early 1980s. See below.The newspaper ad above (sorry for the poor quality) is taken from the Montreal Gazette, November 1st, 1980. It shows that, in addition to pipes, they also sold tobacco.Furthermore, I found Canadian trademark registrations for both brands. I have shown some of that information below. For reasons unknown, the Silveren Dansk trademark is still active, whilst the Gulden Dansk one has expired. I also found an Australian trademark registration for the same, but it was noted on the Australian site that the origin of the application was Canada. Kenneth concluded his work as follows:

In short, we can say a few things about both Gulden Dansk and Silveren Dansk. They were both made by Savinelli, probably for the Canadian market (and perhaps other markets). The Canadian connection obviously fits with the gentleman in Winnipeg. They made pipes and tobacco, and all the comments I could find on the quality of the pipes were very positive. If you have any further details on these brands, I would love to hear from you.

Now it was time to work on the pipe itself. I took photos of the pipe when I opened the box. It is a nice looking shape – a long, oval shanked Brandy with a saddle stem. It is a great looking pipe with a tight rusticated finish that was quite beautiful. The stem and shank have a slight cant and angle that looks good. You can see the finish as noted above and the oxidation on the stem as well. I took photos of the rim top and the top and underside of the stem. You can see how it fit against the shank. It is oxidized with light tooth chatter and marks on the surface on both sides. You can see the grime on the right side of the rim top and the moderate cake in the bowl. It is a nice looking pipe.The next photo shows the stamping on the underside of the shank. It is clear and readable as noted above.I removed the stem from the shank and took a photo of the parts to give a sense of the overall look of the pipe. It is really a nicely designed looking bent Dublin that will look great once it is cleaned up.I reamed the bowl with a PipNet pipe reamer using the first two cutting heads to take the cake down to briar. I followed up with a Savinelli Fitsall Pipe Knife to clean up the remnants. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I worked over the rim top and edges and rinsed it with warm water scrubbing it while rinsing it. I scrubbed the rim top with a brass bristle wire brush to loosen up the lava coat. I dried it off and took these photos. I cleaned out the mortise and airway in the shank and the stem with cotton swabs, pipe cleaners and isopropyl alcohol until they came out clean. With the pipe cleaned it still had a ghost of a smell to it. It was a sweet aromatic smell with lingering smells of vanilla. I stuffed the bowl with cotton bolls and twisted a plug of cotton and turned it into the shank. I used an ear syringe to fill the bowl with isopropyl alcohol and set it aside in an old ice tray to let the deghosting happen! In the morning I woke up to find the cotton bolls in the bowl to be brown around the edges and the shank cotton was also brown at the shank end. I removed it and cleaned the shank once more. The bowl smelled better and the ghost had been exorcised to a large degree. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the finish with my fingers and used a shoe brush to press it deep into the crevices of the sandblast. The product works to deep clean the finish on the bowl and shank and enliven and protect the briar. After it sat for 15 minutes I wiped it off with a soft cloth. The briar really came alive with a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. While the bowl sat deghosting I put the stem in a Briarville Stem Deoxidizer soak. I let soak overnight. When I took it out in the morning the oxidation had risen to the surface of the vulcanite. The GD logo on the top lost its remaining colour and it is very faint.I scrubbed the vulcanite with Soft Scrub to remove the oxidation from the surface of the bowl. Once finished it looked much better.I “painted” the surface of the stem with the flame of a Bic lighter and was able to lift them a little. I filled in what remained with clear CA glue and set the stem aside to cure. I used a small file to flatten the repairs. I sanded them flat with 220 grit sandpaper and started the polishing with 400 grit wet dry sandpaper. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each pad with Obsidian Oil to remove the sanding dust. I used the Before & After Pipe Polish to remove the small minute scratches left in the vulcanite. I finished by wiping the stem down with a final coat of Obsidian Oil and set it aside to dry. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Gulden Dansk Oval Long Shank Brandy back together. I polished the bowl and stem with Blue Diamond to polish out the scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite stem is a beautiful contrast to the dark browns of the bowl and shank. This rusticated Gulden Dansk Oval Long Shank Brandy was another fun pipe to work on. It really is a quite stunning piece of briar whose shape follows the flow of the grain on the briar. The pipe is comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 5 ¾ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/ 51 grams. I will be sending this beautiful Gulden Dansk back to the pipeman who dropped it off. Thanks for reading my reflections on the pipe while I working on it.

Replacing a Broken tenon on a Savinelli Estella Hand Made Freehand

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Blog by Steve Laug

Last week I received a from Curtis, a gentleman who had been referred to me by City Cigar. I asked him to email me some photos of his pipe so I could see what I was dealing with before I took on the project. He sent the following email and photos:

I was referred to you by Ben at City Cigar. I was curious if I could send my pipe to you for repairs. Here are some photos of it, I know you probably can’t give a proper estimate until it’s in your hands. Forgive my ignorance on pipe repair but I’ve never had any work done before. If possible, after viewing my photos, would a “ballpark” estimate be possible ? I don’t know if I’m looking at 100.00 or 1000.00. The pipe might not be “worth” much but my son gave it to me and it has sentimental value to me. I’m just looking to get a new or used or repaired stem for the pipe, if possible.

Thanks for you time,

Curtis

I called him back and we arranged for him to mail the pipe to me. It was a very heavily rusticated Estella Hand Made with an acrylic stem with a tenon that had snapped off fairly close to the saddle on the stem. It is a bit of a bent Dublin with a fancy half saddle acrylic in variegated silver and grey colours. The stem is in pretty decent condition. The bowl has a light cake and the rim top has some lava in the valleys. It will need to be cleaned up as well as having the tenon replaced. He sent the pipe to me through Canada Post and when it arrived it looked just as Curtis had photographed it.The pipe is a heavily rusticated Freehand with a plateau rim top. It is stamped on the smooth heel of the bowl and onto the shank on the underside of the pipe. It reads Estella [over] Hand Made followed by Savinelli S Shield logo then Italy. The stem was a variegated grey and silver half saddle. The tenon had snapped very close to the spot at the end of the stem. The stem itself was quite clean with some light tooth marks and chatter on both sides ahead of the button. There was a moderate cake in the bowl that went half way down the bowl. There was a lava overflow on the rim top and some nicks on some of the high spots. There was also some grime on the bowl at the midpoint where it is held in the hand. It was a nice looking Freehand pipe that showed great promise. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. You can see the lava overflow on the rim top and the inner edge of the bowl. The stem looked good other than having a broken tenon. There were some light tooth marks and chatter on both sides ahead of the button.The next photo shows the stamping on the underside of the shank. It is clear and readable as noted above.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I cleaned up the lava on the rim top with a brass bristle wire brush and was able to remove much of the build up. I cleaned out the mortise and airway in the bowl and shank with isopropyl alcohol, cotton swabs and pipe cleaners until the shank and airway were clean.I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the rustication on the bowl and rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the rustication with my fingertips and a horsehair shoe brush to get it deep in the valleys of the rustication. I let it sit for 15 minutes and buffed it off with a soft cloth. I set the bowl aside and turned my attention to the stem. I went through box of replacement tenons. I found one that was the right fit for the mortise. It was a little long for insertion into the end of the stem once drilled it. I would need to shorten the tenon in order to not have it break through the underside of the half saddle.I flattened the broken edges of the original tenon with a Dremel and sanding drum. I used a penknife to create a funnel in the stem end to guide the drill bit straight. I drilled it with a series of drill bits from one slightly larger than the airway in the stem and finished with a ¼ inch bit that was the same size as the tenon end. I cleaned up the drilled out stem with a round file and a half round file. I smoothed out the walls of the drilled out area. I roughened and rounded the end of the tenon that was going to be inserted in the stem. I coated it with some black superglue and twisted it in place in the stem end. I aligned it with the shank end to make sure the fit was correct.I cleaned out the airway in the stem shank with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I sanded out the tooth marks and chatter with 220 grit sandpaper and started the polishing with 400 grit sandpaper. The marks are smooth and blended in. I also sanded the diameter of the stem slightly on the right side and underside to adjust the fit to the shank. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Estella Hand Carved Rusticated Freehand by Savinelli combines a great looking piece of rusticated plateau briar with a variegated grey/silver acrylic stem to make a beautiful pipe. The cleaned rustication on the bowl came alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the acrylic stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Estella Hand Carved Freehand really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 ¾ inches, Outside diameter of the bowl: 1 ¾ x 2 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05oz./58grams. It is the second pipe I have finished for Curtis. Next week I will put it in the mail and send it back to him. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

New Life and New Look for a Neerup Made in Denmark Bulldog

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Blog by Steve Laug

Last week I received a call from Curtis, a gentleman who had been referred to me by City Cigar. He called to inquire if I could repair a broken tenon on a Savinelli Hand Made Estella that was gift from his son and he had dropped it and snapped the tenon off. We chatted and he sent photos and eventually agreed on the repair. He sent the pipe to me through Canada Post and when the box arrived on Monday it also included a second pipe. I talked with Curtis about the second pipe and we decided to restem it as the chip on the top button edge and stem were too big for a repair. The pipe is a sandblast Freehand style Bulldog with a smooth briar band, a black acrylic band and a white acrylic band. It is stamped on the smooth underside of the briar band and reads Neerup followed by Made in Denmark. The stem was vulcanite and had a fitted brass cap above the tenon. It was a slight saddle stem with a gentle bend. It was seriously damaged. There was a large wedge missing from the topside and just ahead of that there was a carved line like a dental bit to facilitate holding it in the teeth. There was a very thick cake in the bowl that took up over half of the diameter of the bowl and the shank was filled with gummy tars and oils. There was an overflow of lava on the rim top and some damage on the back right outer edge from knocking out the pipe. It was a pretty little pipe that looked great. I took photos of the pipe before I started my work on it. I took a close up photo of the bowl and rim top to show the thickness of the cake and the condition of the stem when I received the pipe. It was a bit of a mess. The stem was in rough condition as noted above. You can see the damage on both sides of the stem – the chipped and broken top of the stem and button as well as the tooth damage on the underside of the stem. Looking at it you can see why we chose to restem it.The next two photos showed the stamping on the underside of the shank. It is faint but readable as noted above.I removed the stem and took a photo of the pipe to give a sense of perspective to the parts.I reamed the bowl with a PipNet Pipe Reamer to remove the cake from the bowl – using the #1 and #2 cutting heads to take out the majority of the cake in the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and a piece of dowel wrapped with some 220 grit sandpaper. I scrubbed the bowl with Murphy’s Oil Soap and a tooth brush on the sandblast and the a brass bristle brush on the rim top. I rinsed the bowl with warm running water to rinse off the soap and the grime left behind. It looked better. I touched up the nicks and marks on the sandblast bowl and rim top with a black stain pen to blend them into the rest of the bowl. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the sandblast with my fingertips and a horsehair shoe brush to get it deep in the grooves of the sandblast. I let it sit for 15 minutes and buffed it off with a soft cloth. I went through my stem and found this slightly longer taper stem that would need very little adjustment to fit in the shank. I also found a metal ferrule cap in my collection that would fit on the end of the stem and approximate the one that was on the original stem. I took pictures of the old stem with the replacement stem in the photo to show the difference.I glued the polished aluminum ferrule onto the end of the stem – sliding it over the tenon to give a metal end decoration and create a metal look to the stem. I cleaned up the excess glue and took a photo of the finished look of the stem. I liked it.Then I remembered that I had not cleaned out the shank and the internals of the pipe or the new stem. I did it now. I cleaned out the shank and the mortise with pipe cleaners, cotton swabs and isopropyl alcohol to remove the tars and oils. I also cleaned out the airway in the stem I had chosen to use as well.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the stem down after each sanding pad with a cloth impregnated with Obsidian Oil. The oil both preserves the rubber and also provides some needed friction for the micromesh pads. I polished it with Before & After Fine & Extra Fine Polish. I rubbed it down a final time with the oil and set it aside. This Neerup Made in Denmark Freehand Bulldog carved by Peder Jeppesen combines a great looking piece of sandblast briar with a multi-banded shank extension and a vulcanite stem to make a beautiful pipe. The removal of the thick shiny coat allows the grain to come alive with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neerup Made in Denmark Bulldog really is a beauty and fits nicely in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 1/2 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.80 ounces/51 grams. Once I finish the second pipe this one will be going back to Curtis to enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. There are many more to come!

Restoring a Republic Era Peterson’s System 120 Dublin

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Blog by Steve Laug

This is a pipe that I have taken out of my personal collection as I just do not use it too much. It is a nice looking Dublin shaped pipe with some nice grain around the bowl and a Sterling Silver ferrule. I smoked solely Virginia tobaccos in it so it is very clean. The inside of the shank, the system sump and the shank was quite clean. The smooth rim top had some darkening on the back top and inner edge. The smooth finish was very clean but dull and quite lifeless. The grain runs horizontal on the left side of the bowl and shank. The stamping on the shank is clear and readable. The left side is stamped Peterson’s [arched over] Dublin. On the right side it was stamped Made in the Republic of Ireland (3 lines). To the right of that stamp is the shape number 120. The Sterling Silver ferrule is oxidized and dull but it has the Peterson’s [over] Dublin. Next to that it was stamped Sterling [over] Silver followed by three hallmarks – a Seated Woman (Hibernia), Harp and the cursive letter J. The stem was quite clean, with minimal oxidation near the button. It is free of tooth marks and chatter on both sides. I took some photos of the pipe before I started my work on it. I took close up photos of the bowl and the stem. You can see the reamed bowl and the darkening and damage on the rim top. The stem surface was clean and free of tooth marks or chatter on both sides. I took a photo of the stamping on the sides of the bowl and shank. It is clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

1950 – 1989 The Republic Era – From 1950 to the present time, the stamp for this era is “Made in the Republic of Ireland” in a block format generally in three lines but two lines have been used with or without Republic being abbreviated.

During the 1950’s and 60’s the Kapp & Peterson Company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

I turned to Mark Irwin’s Peterson Pipenotes site for information on the shape 120 Dublin. I quote the information below (https://petersonpipenotes.org/tag/peterson-120/).

Shape 120 Patent Lip Straight Dublin.

Years of production: 1906 – present.
Average Measurements:
Length: 6.16 in./156.46 mm.
Weight: 1.40 oz./39.69 g.
Bowl Height: 1.94 in./49.28 mm.
Chamber Depth: 1.63 in./41.40 mm.
Chamber Diameter: 0.83 in./21.08 mm.
Outside Diameter: 1.38 in./35.05 mm.
P-Lip: Yes

There was also this great cutaway of the 120 System pipe to show the system details.

A late 1950s 120 Demonstrator – This demonstrator from the 1950s shows how the pipes were drilled. What it doesn’t show, since it is missing the stem, is the extended bone tenon that would have screwed into the vulcanite P-Lip and extended to just below the airway into the chamber.The IFS-Era added two new straight Dublins to the 120, 121, and 122: the 120F (“Flat” or oval shank) and slender 417. The System straights seem to have disappeared by this time. The 120 “Flat” is a natural thought in Peterson’s design language, which always comes back to comfort and practicality, and I can imagine someone in bowl-turning or even a customer thinking how great it would be to set his straight Dublin down in order to emphasize a point over a pint or a cuppa.

I always like to date the year a pipe was made while I am working on it. In the process of working on a pipe if I can pin down a date that it was made that it adds another dimension to the restoration process. Once I have identified the hallmarks on the pipe then I use a Hallmark chart to pin the date down. In the case of Peterson’s pipe with a silver band I use a hallmarking chart that Peterson included in their catalogs and on their website

I have a copy of the hallmark charts in one of the Peterson catalogs that I have uploaded to the blog on rebornpipes. I turned to that chart to lock down the date letter for the Sterling Silver System Dublin that I am working on. Here is the link to the blog on the silver ferrule (https://rebornpipes.com/tag/identifying-hallmarks-on-a-sterling-silver-ferrule/).

To the left there is a great description of the stamping on the silver ferrule. The one I am working on has the same three stamps as those to the left. It has the seated woman (Hibernia) representing the country of manufacture – Ireland. The Harp crowned is a stamp of the purity of the silver. The third mark is a cursive J that identifies the age of the pipe.

I am including a chart below that helps to identify the date with the J stamp. That stamp dates the pipe as being made in 1995.I have drawn a circle around the date letter below. It identifies the date of this Peterson’s pipe to 1995. I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s Dublin. On page 298 it had the following information.

Dublin (1906-2003) Although DUBLIN appears under PETERSON’S on many pipe over the decades, it has served mostly as part of the brand name. The word first appeared on pipes hallmarked 1906-11, stamped PETERSON’S over PATENT over DUBLIN. The simpler PETERSON’S over DUBLIN first appeared on pipes hallmarked 1912 after the expiration of the patent. Illustrations of pipes in the ’37 catalog show a random dispersion of the stamp PETERSON’S over OF DUBLIN together with the ordinary PETERSON’S over DUBLIN on every model offered. Specimens of the former will bear either and Irish COM or LONDON MADE over ENGLAND COM and almost certainly date from 1945-62. It was first mentioned as part of a model name in the ’68 price list, as K&P DUBLIN, in ’92 for a Danish market line and in 2017 (see below).

“Dublin” (1992-2003) An orange-brown smooth line with a brass-nickel-brass sandwich band, vulcanite fishtail mouthpiece, consisting mostly of D shapes released for the Danish market. Stamped PETERSON’S in script over “DUBLIN”. A tenth anniversary pipe for the line was produced with a sterling band stamped 2001. Market demand fell shortly thereafter and several pipes stamped “DUBLIN” were released in ’03 for the Fourth of July commemorative for the US market.

Now I knew that I was dealing with a Republic Era pipe made between 1950 and the present. The Peterson’s Sterling Silver ferrule has three hallmarks with a J date stamp that identifies it as being made in 1995. It was a smooth Straight Dublin with a unique shape and chamber beneath the bottom of the bowl. The finish was stained with a combination of rich lighter brown stains. Now it was time to work on the pipe.

I reamed the bowl with a Savinelli Fitsall Pipe Knife. I sanded the walls on the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel to take the walls back to smooth once again. I worked on the pipe with a folded piece of 220 grit sandpaper to remove the damage on the rim top and edges of the bowl. It looked better but would need a bit more work.I polished the rim top and edges with micromesh sanding pads – dry sanding with 1500-12000 grit pads to raise a shine. I wiped it down with a damp cotton pad to wipe off the debris after each sanding pad. I polished the silver ferrule with a jeweler’s cloth. The cloth is impregnated with polish that not only raises a shine but protects the metal. I cleaned out the shank and sump below the bowl and the airway in the shank and stem with pipe cleaners, cotton swabs and isopropyl. It was clean and smelled better.I worked some Before & After Restoration Balm into the surface of the briar with my fingertips. It works to clean, enliven and protect the briar. I let it sit for 15 minutes then buffed it off with a soft cloth and raised the shine. The bowl looks great at this point. I set the bowl aside and turned my attention to the stem. I sanded out the oxidation and tooth marks next to the button with 220 grit sandpaper. Once the surface was smooth I started polishing it with 400 grit wet dry sandpaper.I polished the stem with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the stem down with Obsidian Oil after each pad. I polished it with Before & After Pipe Polish – both Fine and Extra Fine and gave it a final coat and set it aside to dry. I put the stem back on the Peterson’s System 120 Straight Dublin and buffed the pipe with Blue Diamond on the buffing wheel. I polished the briar and the vulcanite of the stem until there was a rich shine. This classic Peterson’s shape and finish really highlights a proportionally well carved pipe. Once I buffed the pipe the briar came alive and popped with polishing. The black vulcanite stem has a rich glow. This Peterson’s System Straight Dublin fits well in the hand and sits right in the mouth. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of and inch. The weight of the pipe is 1.20 ounces/34 grams. It was one I chose for my own collection and enjoyed, but I am happy to pass it on to the next pipe man or woman. This beauty will be going on the rebornpipes online store in the Irish Pipemakers Section. If you are interested let me know. Thanks for walking through the restoration with me as it was a pleasure to work on.

The French Collection

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Blog by Kenneth Lieblich

No, not the French Connection – but French Collection! I have long had an interest in French pipes and pipemaking. In recent decades, French pipes have received a fair amount of derision – and deservedly so. However, early French pipes are very often beautiful, well-made, and – best of all – good smokers. In my own small way, I am aiming to resurrect the reputation of early French pipes. There are superb pipes to be had from France. This blog post is about the restoration of the first pipe that is going into my “French Collection”.

The pipe in question has no markings whatsoever. So how do I know it’s French? Well, I don’t have absolute proof, but I’ve got good circumstantial evidence: the pipe has a very French look to it, it smells like old French tobacco, it came in a lot of exclusively French pipes from France, and – most definitively – Steve thinks it’s French too. As the photos show, this is a cutty-shaped pipe, albeit without the spur. However, it shows the distinctive, canted bowl of the cutty. It is a handsome pipe with a jaunty look to it, and I liked the pipe straight away. As I mentioned, this pipe has no marks of any kind. This obviously makes identification trickier. I know that Georges Vincent-Genod company used to make pipes similar to this once upon a time, but I cannot, in good conscience, definitely ascribe this pipe to the GVG company. Having said that, the following pipe from Genod certainly has its similarities…The age of this pipe is quite interesting. As you can see, the stem of the pipe is made of horn and has an orific button at the end. For more information on the orifice button, take the time to read Steve’s interesting article on the subject. This type of button is a feature that apparently disappeared by the 1930s, so the pipe must be around a hundred years old, right? Not so fast. The stummel has a threaded tenon made of metal – not bone (as one might expect from a century ago). Steve, my walking encyclopedia, informed me that the fact the tenon is in metal (instead of bone) suggests a date closer to World War II. He figures that the stem itself could be significantly older, but that it was left over in the factory and married to a ”newer” stummel. Therefore, we can surmise that the pipe is about 80 years old.

Let’s have a closer look at the condition of the pipe. The stem was dirty and worn, with plenty of evidence of tooth marks and dents. The insides were dirty too, but nothing too unusual. Meanwhile, the stummel was incredibly dirty.The bowl was so full of cake and the rim so overwhelmed with lava, that I couldn’t really tell what the condition of the wood inside was. Certainly, there was some lovely patina on the old wood on the outside of the bowl.I wanted to work on the stem first, but needed some help to unscrew it! I brought out the heat gun and gave a quick blast to loosen the goo holding the pipe together. That loosened the stem sufficiently to unscrew it. I wiped the stem with Murphy’s Oil Soap on some cotton pads. There was some filth there and I needed to remove it. I attacked the inside of the stem with pipe cleaners, cotton swabs, and isopropyl alcohol. It required a good amount of cotton to come clean. Now work on repairing the tooth marks, etc. on the outside of the stem. I built up the bite marks on the stem with cyanoacrylate adhesive and let it fully cure. There were a couple of small worm holes (or something similar) on the stem and I filled them the same way. Upon closer inspection, the button on the stem was a bit mangled. Simply doing the normal sanding wouldn’t do. I opted to use a small file and rework the horn to ensure a proper shape.Following that, I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the beautiful designs in the horn, with some Obsidian Pipe Stem Oil in between each pad scrubbing. Now for the stummel. The brass ferrule came off very easily. I set it aside for now and would return to clean it later. First, I decided to ream out the bowl. I used the KleenReem and the PipNet to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. Wow, there was a lot of debris! I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately (and surprisingly), there were none.Following this, I cleaned the insides with the requisite pipe cleaners, Q-tips and isopropyl alcohol. As the stack of cleaning materials show, it was a mess!I also took this opportunity to wash the stummel with Murphy’s Oil Soap and remove as much grime as I could. The pipe’s rim was so caked with filth that I opted to soak it in a jar-lid of Murphy’s to soften it. Then I used a brush to work out all the gunk on the rim. As the pictures show, the rim was badly worn. There were gouges and burn marks. Additional work would need to be done. Before that, however, I decided the pipe needed some additional TLC and I chose to de-ghost it. I thrust cotton balls in the bowl (and plugged up the shank) and saturated it with isopropyl alcohol. I left it overnight and let all the evil spirits in the pipe leech into the cotton. Once complete, the pipe looked great and smelled even better.I was, at first, very reluctant to “top” the pipe – that is to say, gently and evenly sanding down the rim on a piece of 220-grit sandpaper. I was reluctant because I loved the height of the bowl and didn’t want to change it. However, I did decide to do it – it just didn’t look right without it. I was especially careful this time, so as to remove the bare minimum from the rim.As I mentioned earlier, there were some burns on the inside of the rim that also needed to be addressed. I took some oxalic acid on a cotton swab and rubbed and rubbed. The burn improved but not sufficiently, in my opinion. So, I took a solid wooden sphere, wrapped sandpaper around it, and sanded until such time as the burns were removed. I proceeded very carefully, as I had to ensure that I was not removing too much. I think I got it just right and the rim looked much improved. After this, I used all nine Micromesh pads (1,500 through 12,000 grit) to sand the stummel smooth.I then applied some Before & After Restoration Balm which I massaged into the wood and let sit for 15-20 minutes. After that, I rubbed it with a microfiber cloth. The balm brings out the best in the beautiful wood. It makes things shine and really shows the lustre. I came back to the brass ferrule. It was pretty dirty too. I used some SoftScrub on a cotton pad and scrubbed it clean. Then I buffed it with a microfibre cloth and made it shine. I reattached it to the stummel with some glue and let it set.Finally, it was off for a trip to the buffer. The more I look at this pipe, the more I really like the elegant lines and the old-time feel of the wood. At the buffer, a dose of White Diamond and a few coats of carnauba wax were just what this pipe needed to shine properly. All finished! This is a wonderfully crafted pipe and has a very sporty feel to it. It took some work, but I am proud of it and the final product suits me to a T. It retains some wounds from battle, but, as Steve would say, they are part of this pipe’s story. This is one pipe that I am keeping for myself and adding to my newly-founded French Collection. I am sure that I will be enjoying this one for many years to come. The approximate dimensions of the pipe are as follows: length 6½ in. (165 mm); height 2 in. (51 mm); bowl diameter 1¼ in. (30 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Worn and Tired Peterson’s Tyrone 606 Pot

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Blog by Steve Laug

When ever either Jeff or I are pipe hunting we tend to pick up pipes that we like and want to restore. These have included a lot of different pipes of different brands. If you have followed us for long you know that some of these have included Peterson’s, Dunhill’s, and a wide range of Danish and English pipes. The next pipe I chose to work on is another Peterson’s Pipe – a nicely grained Pot shaped pipe. It is stamped on the left side of the shank and reads Peterson’s [over] Tyrone. On the right side of the shank it is a stamped with the shape number 606. There is a triple band shank extension – two brass bands separated by a black acrylic spacer. The bowl was heavily coated with varnish that was shiny under the dirt and grime. There was a heavy lava coat on the rim top and a moderate cake in the bowl. The stem was heavily oxidized and calcified with heavy tooth marks and chatter on both side of the stem and button. It was a nice looking pipe with some great grain around the bowl. I think that once it was cleaned up the grain would really stand out. I took photos of the pipe before I started my clean up work. I took some close up photos of the rim top and also of the stem surface. The rim top had a thick coat of lava protecting the rim top and the cake in the bowl covered the inner edges of the bowl. The outer edges of the bowl appear to be good condition. I would guess that there was some darkening and damage under the lava on the top. It should clean up really well. I also took close up photos of the stem to show oxidation, calcification and tooth marks and chatter on both sides of the stem and button. I took photos of the stamping on the sides of the shank and on the “P” logo on the left side of the stem. It is readable as noted above. I removed the stem and took a photo of the pipe to have a look at the parts and overall look. The tenon on the stem was made for a 9mm filter and actually looked quite good.I am including the link to the Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson).

I turned to “The Peterson Pipe” by Mark Irwin and Gary Malmberg to get some background on the Peterson’s System Line. On page 315 it had the following information.

Tyrone (c.1991)- Smooth finish, walnut stain line with brass band with black acrylic inlay, gold hot-foil P stamped on P-lip or fishtail mouthpiece.

I followed some links to Mark Irwin’s Peterson Pipenotes where Mark had written something on the line (https://petersonpipenotes.org/2021/07/10/236-the-new-tyrone-line/). I quote from the article below and have included to pictures that Mark used. The first a brochure and the second a shape guide.

The original iteration of the Tyrone line debuted c. 1991 and was first seen in the early Dublin era’s1992 “Hand Made” brochure.As you can see, the walnut finish has a satin finish revealing quite a bit of grain beneath. The Black Catalog of 1997 gives a better glimpse of the stain, finish and original alternate mounting styles. The last appearance of this version of the Tyrone in the ephemera was in the 2010 Burgundy Catalog, although it was doubtless in production for a few years afterwards.For the Identification Guide:

Tyrone (c. 1991–c. 2012; 2021–) smooth finish, walnut stain line with shank decoration of black acrylic between 2 brass rings, gold hot foil P stamped on mouthpiece, P-Lip or F/T. Relaunched July 2021 in Heritage finish (smooth dark brown) with original shank decoration and gold hot foil P on elongated F/T acrylic mouthpiece.

That information helps me date the pipe on hand as one of the original pipes from the line introduced between (c.1991-c.2012) rather than the later iteration of the line that came out in July of 2021 in the Heritage Finish. The first Tyrone came out with a smooth walnut stained finish the same as this one. It is a pretty looking pipe in a Pot shape.

Now it was time to work on the pipe. I started working on it by stripping off the thick varnish coat with acetone and a cotton pad. I reamed the pipe with a Savinelli Fitsall Pipe Knife and cut back the cake back to the bare briar. I sanded the walls of the bowl with a piece of dowel wrapped with 220 grit sandpaper to smooth them out and clean them further. The bowl walls were in excellent condition.I topped the bowl with 220 grit sandpaper on a topping board to remove the marks and damage on the rim top. I carefully cleaned up some of the darkening and burn marks on the front rim top and edges. I used a folded piece of 220 grit sandpaper to give the inner edge of the bowl a slight bevel to minimize the darkening and damage and blend it into the surrounding briar. I restained the sanded rim top with a Walnut stain pen to match the bowl sides and shank.I cleaned out the mortise and airway in the shank with cotton swabs, pipe cleaners and isopropyl alcohol until they came out clean. (I would work on the airway in the stem when I removed it from the soak.)I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The polishing of the rim top and inner edge brought the rim top colour to match the rest of the bowl. I did not need to stain the rim at all. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and put the stem in the Briarville Pipe Stem Deoxidizer overnight and took a break to enjoy a movie. When I took it out of the bath the next morning the dip had removed the oxidation and calcification. I rinsed it off with warm water and dried the stem with a coarse cloth to remove the surface oxidation. It looked very good and the tooth marks were very visible.I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks on both sides. It lifted them considerably. I filled in what remained with clear CA glue. Once the glue cured I used a small flat file to flatten the repairs and recut the button edges. I sanded the stem with 220 grit sandpaper to blend them into the surface. I started polishing the stem with 400 grit wet dry sandpaper. I cleaned out the filter tenon and the airway in the stem with pipe cleaners, cotton swabs and isopropyl alcohol. I touched up the P stamp on the left side of the taper stem with Antique Gold Rub’n Buff. I applied it and worked it into the stamp with a tooth pick. Once it cured I scraped off the excess. It is definitely better though the stamp is faint in some spots. Strangely the stamping has a white tinge to it.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I am excited to put the final touches on this Peterson’s Tyrone 606 Pot with a 9mm Filter stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. Added to that the polished black vulcanite stem combined with the bowl and made a stunning pipe. This smooth Classic Peterson’s Tyrone 606 Pot is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.55 ounces. It is a beautiful pipe that I will soon be putting on the rebornpipes store in the Irish Pipe Makers Section. If you are interested in adding it to your collection send me an email or a message. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Breathing New Life into a Late Republic Era Peterson’s System Standard 309

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Blog by Steve Laug

The next pipe I removed from box of Peterson’s Pipes that I have to work on was a Peterson’s System Standard pipe. Once again we are getting into pipes that have been here for a long time and pipes that neither Jeff or I have any memory of where it came or when we found it. It was stamped on both sides of the shank. On the left side it read Peterson’s [over] System [over] Standard. On the right side it was stamped Made in the Republic of Ireland (3 lines) and under that was the shape number 309. The shape is one of the most familiar of Peterson’s shapes, taking the Irish maker’s signature shank stoutness to an extreme: the shank here is nearly as wide across as the bowl itself. The nickel ferrule was in great condition and was stamped K&P [over] Petersons. Judging from the look of the rim top and inner edge I would guess that it had a thick cake when we bought it and the top was heavily coated in lava. The rim was out of round a bit. The vulcanite stem had been oxidized and had tooth marks and chatter near the button on both sides. Obviously we did not have pictures of the pipe before Jeff’s clean up so I took these photos of the pipe when I brought it to my work table. I took close up photos of the bowl, rim and the new stem. You can see the reamed bowl and the darkening, remaining lava and damage on the rim top and the inner edge. The new stem is in perfect condition and will only need to be polished.I took photos of the stamping on the sides of the shank and the nickel ferrule. All are clear and readable as noted above. I removed the stem from the shank and took a photo to give a sense of the proportions of the pipe. It is really quite nice looking.I am including the information from Pipedia’s article on Peterson pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Peterson). I have included a bit of the pertinent history here.

During the 1950’s and 60’s the Kapp & Peterson company was still in the ownership of the Kapp family. However 1964 saw the retiral of the company Managing Director Frederick Henry(Harry) Kapp.

Pipedia also included a section of information on the System pipes including a diagram of the sytems look (https://pipedia.org/wiki/Peterson#Republic_Era_Pipes). I quote a section of the article in part and include a link to another article on Pipedia on the System pipe.

The Peterson System pipes are the standard bearers of the Peterson pipe family, famous for the excellent smoking pleasure they provide. Often imitated but never equaled, the Peterson System smokes dry, cool and sweet, thanks to the scientific effectiveness of the original design. The heart of the System is the unique graduated bore in the mouthpiece. This makes the suction applied by the smoker 15 times weaker by the time it reaches the tobacco chamber. The result is that all the moisture ﬂows into the reservoir and, thus cannot reach the smoker’s mouth. The Peterson Lip further enhances the effectiveness of the graduated bore by directing the ﬂow of smoke upwards and away from the tongue. This achieves a uniquely even distribution of smoke and virtually eliminates any chance of tonguebite or bitterness. Furthermore, the shape is contoured so that the tongue rests comfortably in the depression under the opening. Each “PLip” mouthpiece is made from Vulcanite. For the Peterson System pipes to work properly, the stem/tenon has to have an extension, the tip of which will pass by the draft hole from the bowl and into the sump. Upon the smoker drawing in smoke, this extension then directs the smoke down and around the sump to dispense a lot of the moisture before the smoke enters the extension and stem. On the System Standards and other less expensive systems, this extension with be made of Vulcanite turned integrally with the stem. On the more expensive System pipes this extension will be made of metal which screws into the Vulcanite stem. This extension on the earlier pipes will be of brass and the newer pipes will be of aluminium. Most smokers not knowing this function of the metal extension, assumes that it is a condenser/stinger and will remove it as they do with the metal condensers of Kaywoodie, etc. Should you have a System pipe with this metal extension, do not remove it for it will make the System function properly and give you a dryer smoke (https://pipedia.org/wiki/A_closer_look_at_the_famous_Peterson_Standard_System_Pipe).

With that information in hand I knew what I was dealing with in terms of the stamping and the age of this pipe. I knew from the information that the pipe was made during the Late Republic Era between 1950 and the present day. Personally I think this is probably a 60s-70s pipe. Now it was time to work on the pipe.

Jeff had thoroughly cleaned up the pipe. He reamed the pipe with a PipNet Pipe Reamer and cleaned up the remnants with a Savinelli Fitsall Pipe Knife. He scrubbed the bowl with undiluted Murphy’s Oil Soap with a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the sump in the shank and the airway in the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the stem with Soft Scrub to remove as much of the oxidation and calcification as possible. He soaked the stem in Before & After Deoxidizer and rinsed it off with warm water.

I decided to work on the damage on the top and the inner edge of the bowl first. I started the work with a folded piece of 220 grit sandpaper to clean up the inner bevel of the rim. Then moved on to using a wooden ball and a piece of 220 grit sandpaper to give the edge a uniform bevel and smooth out the rim top. Once I had finished I think that it looked much better. I wiped off the varnish coat with acetone and a cotton pad to remove the spotty finish and to also blend in the sanded rim top. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad to remove the grit. The bowl began to take on a rich shine. It is going to be a beauty. I rubbed the bowl down with Before & After Restoration Balm. I worked it into the briar with my finger tips. I let it sit for 10 minutes and the Balm did its magic. It enlivens, cleans and preserves the briar. It certainly brought this bowl back to life. I buffed it off with a clean cloth and took the following photos. I set the bowl aside and turned to work on the stem. I “painted” the tooth marks on the stem with the flame of a Bic Lighter to lift them. I was able to lift them all to some degree. I filled in those that remained with clear CA glue. I used a small file to flatten the repairs. I sanded them smooth with 220 grit sandpaper. I started polishing the stem with 400 grit wet dry sandpaper. I polished the vulcanite stem with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with a damp cloth after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This Republic Era Ireland Peterson’s System Standard Bent 309 with a Nickel Ferrule and a vulcanite P-lip stem is a great looking pipe now that it has been restored. The beautiful grain that shines through the polished finish is stunning. As the pipe is smoked the patina should develop and look even better. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s System Standard 309 Bent fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 53 grams/1.83 ounces. I will be adding the pipe to the Irish Pipe Makers Section of the rebornpipes store. If you are interested in purchasing this pipe send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

Repairing a Damaged and Non-functional Prancing Horse Cheroot Holder

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Blog by Steve Laug

I was gifted this damaged Meerschaum Cheroot holder by a fellow we have purchased a lot of pipes from. We have a good rapport with each other and have exchanged a lot of emails. He wrote that he had a small Cheroot holder he wanted to gift to me that was quite unique. It had a carved horse on the top of the shank. The horse was in great condition but the amber stem was crookedly glued to the shank and had broken in half. I gave the end of each piece of the stem a thin coat of glue to hold the pieces together. I put a greased pipe cleaner in and glued the parts and let it cure. I removed the pipe cleaner and took the following photos of the Cheroot holder. It was an interesting looking piece that had some great history if it could only speak to us. The airway in the stem was clear and but the bowl was clogged with tars and the rim top had a tar coat build up on the rim top. The airway was clogged with no draught. I took a photo of the glued stem to show the fit of the parts and also the fit of the stem to the shank. The pieces fit very well together but the fit of the stem to the shank was way off. You can see the gap at the top of the second photo below. The stem was crooked on the shank. I used a folded piece of 220 grit sandpaper to remove the tar build up on the rim top. It looked much cleaner. There was some colour to the rim top. It looked much better.I used a tooth pick and a pipe cleaner to clean out the airway in the inside of the bowl. When I removed the pipe cleaner the bowl came off without damage and I was able to further clean it on the inside of the bowl and the shank of the Cheroot holder. Whatever was clogging it was rock hard. Once cleaned the bowl fit tightly into the shank. It was now clean to the shank end from both directions.I did a quick Google search for small carved animal Cheroot holder with amber stems and possibly a case. I looked through the various carved holders and found a carved Fox with the same bowl insert as the one I was working on and the same style amber stem as the one I was working on and also was broken at the end (http://www.keilsantiques.com/antiques/objets-dart/antique-carved-meerschaum-fox-cheroot-holder). I saved photos of the pipe from the site both outside and inside the case. You can see the similarities between the two carvings. Unfortunately there was no real information on the carver or age of the piece.While I was cleaning the stem the glue came loose at the stem/shank joint. Nothing broke in the amber which I was happy for but the glue let loose. I was actually very glad because I could adjust the fit of the stem to the shank. The problem was that the shank had been filled in with the super glue and was rock hard. The shank was so thin that I would not be able to drill it out so I was now faced with the facts that the pipe was not going to be usable. I flattened out the end of the stem and the shank with a topping board to make a clean junction. I reglued it with clear CA glue and held the surfaces flat against each other until the glue hardened. You can see the look and fit of the newly refit stem in the photos below. I took a photo of the carved prancing horse on the top of the cheroot holder. It is actually well carved and in good condition.I took photos of the bowl and rim top and stem. You can see the clean bowl and rim top. It looks very good. The fit of the stem is very good. The repair is visible but should lessen with polishing. It is an interesting piece and a shame that it is not usable or fixable.I sanded the repairs with a folded piece of 220 grit sandpaper to further smooth them out and blend them into the surrounding amber. It is looking better.I polished the bowl and stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the stem after each pad with a cloth impregnated with Obsidian Oil. It is starting to look very good. I gave the bowl and stem a coat of Clapham’s Beeswax. I carefully put it on the bowl and the stem to protect and preserve it. I carefully polished it with a soft cloth. The last thing I wanted to do was break it again. The dimensions of the cheroot holder are Length: 3 ½ inches, Height: 1 inch, Bowl diameter: ¾ of an inch, Chamber diameter: ½ of an inch. The weight of the piece is .49 ounces/14 grams. It is a great piece of tobacciana history and one that I will enjoy having in my collection for display. Once I have my office back in shape it will sit on top of a pipe cabinet on my desk top. Thanks for giving the blog a read. I appreciate all of you follow rebornpipes. Thank you.

Fitting a new stem on a Savinelli Made Stone Age K11 603 Dublin

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Blog by Steve Laug

The next pipe on the table was a bowl sans stem that a reader sent to me after reading my blog on a similar pipe – a Stone Age K11 [over] shape number 609 followed by Italy. His pipe is stamped on the underside of the shank and reads Stone Age K11 [over] shape number 603. From my previous work on one of these I knew that I was dealing with a Savinelli product. The pipe had been reamed and cleaned by the sender and looked good. The rim top had some light darkening around the inner edge but otherwise was clean. The finish had been scrubbed and cleaned so it looked good just a bit lifeless. Last evening while going through my collection of stems I found one that would work on the pipe. It would need some shaping and tapering but the size and shape were perfect to start with. It has a very unique rustication that is quite different – both rugged and spun that reminds me of a honey swizzle stick. The flared shank and rim top both look like rusticated plateau – faux or real, I am unsure. Overall it is a pretty pipe. I took some photos of the bowl before I worked on it and the new stem. The next two close up photos show the condition of the bowl, rim top and shank end. You can see the darkening on the front and back inner edge of the bowl and in the rustication of the rim top and shank end.The stamping is readable but faint on the underside of the shank. It reads as noted above. I turned to Pipedia (https://pipedia.org/images/4/41/Sav_Shape_Chart_2017.jpg) and found a shape chart and the listing for the 603 shape. It shows up as a saddle stem bent billiard. The shape of this pipe is more of a Dublin shape so I do not know how to explain the shape chart. I have included the chart below.I decided to start my work on restoring the pipe by addressing the debris and darkening on the rim top. I used a brass bristle brush and scrubbed the surface of the rim top and shank end working on removing debris and darkening from the grooves of the plateau and rustication.I used a folded piece of 220 grit sandpaper to address the darkening on the inner edge of the bowl. I carefully sanded out the darkening to give it a cleaner look. It looked much better than when I started. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar and the grooves around the bowl and shank with my fingertips and a horsehair shoe brush. The product works to clean, enliven and preserve the briar. I let it sit for 15 minutes while I worked on the stem. After the time passed I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The stem had a broken tenon that I removed with a Dremel and sanding drum. I flattened the stem end. I used the Dremel to shape the stem end into a tapered cone. It was rough but the shape was getting there. I cleaned up the roughened stem end with a small flat file to further shape it. I sanded it with a folded piece of 220 grit sandpaper to shape it more. It is starting to take shape at this point. There was a gouge on the top side of the stem mid stem that almost looked like a crack but was not one. I sanded the area smooth with the 220 grit sandpaper at the same time.Now it was time to straighten the bend I the stem to match the flow of the pipe. Instead of using my heat gun I painted the stem surface with the flame of a Bic lighter until the vulcanite became flexible. I straightened it out to the angles I wanted for the pipe. I put the stem in the bowl and took photos of it at this point in the process to get a sense of the overall look of the pipe. It is looking pretty good to me at this point! I polished the vulcanite with micromesh sanding pads – 1500-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Polish – both Fine and Extra Fine to further polish the stem. This restemmed, rusticated Savinelli Made Stone Age K11 603 Italian Freehand is a beautiful looking pipe that combines a rusticated finish with a unique shaped. The brown stains on the bowl work well to highlight the finish. I put the newly finished stem on the bowl and buffed it with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished pipe is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. I can only tell you that like the other pipes I am working that it is much prettier in person than the photos capture. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 54grams/1.90ounces. It will soon heading back to the pipeman who sent it to me. Thanks for walking through the restoration with me as I worked over another beautiful pipe. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.