Tag Archives: Polishing a Tortoise Shell Acrylic Stem

A Simple Refurbishing Of A Meerschaum Bulldog From Renowned Turkish Pipe Carver Ismet Bekler

Blog by Paresh Deshpande

I had completed the restoration and repairs of an early (probably 1920s) cased pair of meerschaum pipes with Amber stems and had sent this pipe out to its new owner. Though the end results were very satisfying, this pair had proved to be more than handful and had tested all my skills and patience. Well, all’s well that ends well! The feedback I got from my friend as to the smoking qualities and aesthetics was greatly satisfying.

From amongst the pile of 10 odd Meerschaum pipes that awaits restoration, I selected a cased Meerschaum pipe that appeared to be in great condition requiring minimal work. That being one reason for selecting this particular pipe, the second and important reason was the classic Bulldog shape which I am quite fond of (in fact I just love all the classic British shapes). This is a large sized meerschaum pipe with a tortoise shell acrylic stem that is beautifully cut, most likely hand cut. The following picture is of this meerschaum with a group 4 sized Dunhill Bulldog and should give you an idea of the size of this pipe.The only stamping that could be seen on this pipe is on the left shank surface and is stamped as “I. BEKLER”. The stem is devoid of any stampings.This is the first time that I have worked on a pipe that is stamped as such. Curious to know more about this pipe maker, I visited pipedia.org and a search on this site lead me to a Turkish pipe company, CAO. (https://pipedia.org/wiki/CAO)

It was revealed that Ismet Bekler was a pipe carver who had carved many meerschaum pipes for CAO. I have reproduced certain relevant snippets of information from that article on pipedia.org.

C.A.O International, Inc. is the producer of one of the country’s top lines of premium cigars, cigar accessories, Meerschaum pipes, and pipe tobaccos. CAO’s Meerschaum pipes are smoked by presidents, senators, actors and other dignitaries. CAO was founded in 1964 by Cano A. Ozgener. Using his initials as the company logo.

Cano Ozgener’s interest in tobacco began on the banks of the Bosporus. Born on January 19, 1937, Ozgener was raised in his birthplace of Istanbul, Turkey, by his Armenian parents. His father was a jeweller, his mother a homemaker. He studied at a Jesuit French grammar school before being accepted into the American-run Roberts College in Istanbul, from which he received a bachelor’s degree in mechanical engineering in 1960.

As a student in Turkey, Ozgener enjoyed smoking pipes, especially those made from meerschaum.

Graduating from Columbia in 1964 with a professional engineering degree, Ozgener was recruited by DuPont to work in the firm’s Kinston, North Carolina, plant. It was during his stint in the textile division at the age of 27 that he came across some imperfect Turkish meerschaum pipes. In his spare time, he decided to use his engineering abilities to improve the pipes.

As Cano and the tobacconists were not happy with the quality of Turkish meerschaum, he decided to take the meerschaums and change the stems, make modifications and work with the carvers to improve them,” One day a tobacconist from Wilmington, Delaware, asked him where had he found the meerschaum, that he had never seen such quality. Cano told him that he had modified them. The tobacconist then ordered a dozen or two. That was just the beginning.

Ozgener kept his engineering job as he built his company. He worked constantly; his vacations from DuPont were spent attending tobacco conventions, which left little time to relax with his wife and two young children. Finally, in 1977, he left his engineering position to devote more attention to his growing business and to spend more time with his family.

The preceding article is reprinted here with the permission (forth coming) of Bennington Tobacconist

Ismet Bekler carved many meerschaum pipes, which were signed by him and sold by CAO, beginning in 1977. CAO actually trademarked his last name for use in 2001. Other carvers also provided pipes to CAO, and at least one other, Kural, also signed pipes made for CAO.

I surf the net to know more about the pipe carver Ismet Bekler. I chanced upon a website that had some beautiful pipes on sale and most prominently, had many un-smoked meerschaum pipes carved by Ismet Bekler. Here is the link to the website. I have also noted some information about Ismet Bekler which is given in the introduction on this website.

https://www.therightpipe.com/meerschaum-pipes/ismet-bekler-c382.html

Ismet Bekler was a prolific and popular carver. He began carving in the early 1970’s. Bekler is known as one of the best carvers in the history of Turkish Meerschaum. Master carver Bekler passed away in 2018 at the age of 84.

In 1980, the CAO Meerschaum Company contracted with Bekler to sell all of his carvings to them. CAO wanted to make Bekler a more well-known carver in the US and it was at this time he began signing his pipes.

Thus, from the above, my guess would be that this pipe is from the period post 1980 but could be pre- 2001 since it is signed in full. However the lack of CAO in brass logo on the stem makes matters murky. Any inputs on this would definitely help me and other readers to know more about this pipe maker whose demise has left a void in the pipe carver’s community.

Initial Visual Inspection
The pipe, as compared to the many pipes that I have worked on till date, is in excellent condition. The case that housed this pipe and the green velvet inner lining is also in good condition. The chamber has a thick layer of cake with the rim top surface covered in overflowing lava. The stummel is in pristine condition with just a few hand stains and dust covering the stummel. The meerschaum has started coloring at the shank end. The stem too is in pristine condition with just faint traces of accumulation of old oils and tars on the metal tenon. Here are a few pictures of the pipe as it sits on my worktable. Overall, this pipe is in excellent condition and should be an easy refurbishment project.

Detailed Inspection
There is a heavy build up of cake in the chamber with a thicker layer seen at the bottom half of the chamber. The cake has dried and is crumbly due to prolonged storage. The condition of the inner walls of the chamber can be ascertained only after the cake has been removed completely. The rim top has darkened due to thick overflow of lava. This should be a fairly simple cleaning of the chamber.The stummel, likewise, is in good shape. There a few specs of dirt and grime on the surface that have accumulated due to oils on the human palms. These should clean up easily by wiping the stummel with oil soap. There are a couple of very light scrub marks on the base of the stummel. The mortise is not visible due to the small opening in to which fits the brass metal tenon. This would need to be cleaned using bristle and regular pipe cleaners and isopropyl alcohol. The stem is a beautiful acrylic tortoise shell with beautiful transparency, sharp buttons and a nice slot end. The bite zone in the stem shows slight calcification with no tooth chatter. There is a slight build up of oils and tars in the stem airway that can be seen. The brass tenon too has traces of dried oils and tars. This stem should clean up clean up easily and I just can’t wait to see the stem after all the cleaning and polishing process.The Process
I started the refurbishing of this gorgeous pipe by cleaning the stem first. I cleaned the brass tenon and stem surface with isopropyl alcohol and cotton swabs. I ran a few bristled and regular pipe cleaners, also dipped in alcohol, through the stem airway till it was clean and transparent.I followed this cleaning up with internal cleaning of the chamber. Using my fabricated knife, I carefully scraped the accumulated cake from the walls of the chamber. I avoid using a pipe reamer while cleaning the chamber as the rotational movements of the reamer head exerts outward longitudinal forces on the walls of the chamber and may damage the walls of the chamber. Next, I used a 220 grit sand paper, pinched between my thumb and forefinger, to sand the inner walls of the chamber of the pipe. Once I had reached the bare walls, I wiped the chamber with a cotton pad dipped in isopropyl alcohol. This removed all the residual carbon dust and also rid the chamber of all ghost smells. The walls of the chamber are nice and solid with no signs of cracks. Using a sharp knife, I gently scraped out the overflow of lava from the rim top. Though the lava flow over the rim top surface had been scraped out, the darkening persisted. I would further clean out the rim surface while I cleaned the stummel surface using oil soap.Next, I cleaned out the mortise and shank airway using shank brush and pipe cleaners. I started the process with cleaning the shank internals using shank brush dipped in isopropyl alcohol (I use only 99.9% pure alcohol). I ran this shank brush wetted with alcohol through the shank a few time and thereafter ran a couple of bristled pipe cleaners through the shank to draw out the loosened gunk. I continued the cleaning of the shank internals with pipe cleaners and alcohol till the pipe cleaners came out clean.I cleaned the surface of the stummel with cotton swab and Murphy’s oil soap. I also cleaned the rim top with the soap on a cotton swab. I further wiped the surface with a moist soft cotton cloth till all the traces of the soap were removed from the stummel surface. Thereafter I dried the stummel with a soft dry cotton cloth and set it aside to dry out naturally. The dark areas on the rim surface are still visible and would need to be addressed using higher invasive methods. While the stem was drying out naturally, I worked the stem. I began the process of polishing the stem by wet sanding the stem surface with 600, 800, 1000, 1500 and 2000 grit sandpapers. I wiped the surface with a moist cloth and wiped the surface with a little EVO just to clean and bring a shine to the stem surface.I addressed the darkening over the rim surface by sanding the rim with a folded piece of 320 grit sandpaper. I sand the rim surface with minimum force as my intent was only to remove the dark stains and not removal of any meerschaum material from the surface. The rim looks much better now at this stage in restoration. I polished the stummel and specifically the rim, dry sanding with 1500 to 12000 grit micromesh pads. I wiped the stummel regularly with a dry soft cloth. I like the pristine look of the stummel after this polishing. Thereafter, I polished the stem by wet sanding the surface with 1500 to 12000 grit micromesh pads. The last item that required cleaning was the leather covered case that housed this pipe. Using a hard bristled toothbrush and soap water, I cleaned the velvet lining on the inside of the case. I dried the lining with paper napkins. Next, I cleaned the external surface with a moist cloth and polished the surface with a neutral color shoe polish. Once the wax was absorbed, I polished the surface with a horse hair shoe brush.Since this Meerschaum pipe is now looking fresh and the coloration is not too developed, I decided to forego the step of polishing the stummel with beeswax. I gave a final rub down to the entire pipe with a microfiber cloth to deepen the shine. This is one gorgeous looking pipe which I am happy to include in my personal collection. Here are a few pictures of the finished pipe.

I don’t like Painted Pipes – This Jeantet Meerlined Brummer 944 Billiard gives me pause

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Blog by Steve Laug

This white Billiard with a Tortoise Shell acrylic stem came to us from an online auction early in 2020 from Columbus, Michigan, US. From the title of the blog you know that I am not a fan of painted pipes. That is probably because I have come to understand that the briar under the paint is quite often horrible and filled with putty and flaws. Paint covers a multitude of “sins” and I am sure this is no exception. Added to that the pipe is also meerschaum lined. What made me pause was the great looking tortoise shell stem and the gold shank band that give the pipe a touch of class. The painted surface was in good condition with no nicks of scrapes. The rim top had a bit of darkening on the meer lining and a little on the paint but even that was not too bad. The bowl did not have a cake which was also a bonus that helped. It is stamped on the left side of the shank and reads Jeantet [over] Brummer and has the shape number 944 stamped on the underside of the shank. The stem has the Jeantet logo on the left side – a J in an oval. On the right side it is stamped Hand Cut and on the underside it is stamped FRANCE. The Tortoise Shell stem is quite pretty but upon examination there is a round bite through on the top side just ahead of the button. Jeff and I had picked up several pipes that the previous owner had customized by filling in the slot with putty and drilling a hole in the top. It was obviously the owner’s attempt at making a “P-lip” style smoker. We are pretty sure this was one of them. In any case it would need to be reworked – opening the slot and filling in the hole on the top side. Jeff took some photos of the pipe before he worked on it. Jeff took photos of the bowl and rim top to show the meer lining and the condition of the rim and bowl. It has some darkening and light lava on the back side but otherwise looked good. He also took photos of the stem to show the hole in the top side. You cannot see it but there is a plug in the slot on the stem end that will need to be removed. Other than that the stem was in excellent condition.Jeff removed the stem from the shank to show the stepped down Delrin tenon and the gold band on the shank end. It is a pretty looking pipe and the shank is surprisingly clean looking.He took photos of the bowl and heel to show the condition of the painted surface. It is quite remarkable that it is in such great condition and appears to have been very well cared for by the previous pipeman or woman. Jeff took photos of the stamping on the shank and the logo on the stem. They read as noted above and were in excellent condition. I turned to Pipephil’s site to see what I could learn about the Brummer line of Jeantet pipes (http://pipephil.eu/logos/en/logo-jeantet.html). There was nothing specific about that line though was a brief summary of the history. I quote from the top bar below:

The company joined the Cuty-Fort Entreprises group (Chacom, Ropp, Vuillard, Jean Lacroix…) in 1992. In 2010 it dropped out and the brand isn’t part of the group any more. The label is owned by the Jeantet family (Dominique Jeantet) again. The pipe production is discontinued. Dominique Jeantet retired in 2000. See also: Antidote, Duke of Kent, Grand Duke, Hermes, Sir Bruce, Sir Duke

I turned to Pipedia to get a more detailed history of the brand (https://pipedia.org/wiki/Jeantet). There as a brief history there that I have reproduced below.

The firm of the Jeantet family in Saint-Claude is first mentioned as early as 1775. By 1807 the Jeantets operated a turnery producing in particular wooden shanks for porcelain pipes and wild cherry wood pipes. The firm was named Jeantet-David in 1816, and in 1837 the enterprise was transformed into a corporation as collective name for numerous workshops scattered all over the city.

The manufacturing of briar pipes and began in 1858. 51 persons were employed by 1890. Desirous to concentrate the workers at a single site, the corporation began to construct a factory edifying integrated buildings about 1891 at Rue de Bonneville 12 – 14. This took several years. In 1898 Maurice Jeantet restructured the business. He is also presumed to enlarge Jeantet factory purchasing a workshop adjoining southerly. It belonged to the family Genoud, who were specialized in rough shaping of stummels and polishing finished pipes. (In these times it was a most common procedure to carry goods from here to there and back again often for certain steps of the production executed by dependent family based subcontractors. Manpower was cheap.)

Jeantet was transformed to a corporation with limited liability in 1938. By that time a branch workshop was operated in Montréal-la-Cluse (Ain), where mainly the less expensive pipes were finished. 107 employees – 26 of them working from their homes – were counted in Saint-Claude in 1948 and 18 in the Ain facility.

The Saint-Claude factory was considerably modernized by ca. 1950 installing (e.g.) freight elevators. In 1952 the southern workshop was elevated. 80 workers were employed in 1958. The factory covered an area of 2831 m²; 1447 m² of the surface were buildings.

The climax of the pipe production was reached around 1969, when thirty to thirty five thousand dozens of pipes were made by 72 workers (1969). But then the production continuously dwindled to only six or seven thousand dozens in 1987 and only 22 workers were still there. Even though, around 1979 a very modern steam powered facility for drying the briar had been installed in the factory’s roofed yard.

Yves Grenard, formerly Jeantet’s chief designer and a great cousin of Pierre Comoy, had taken over the management of Chapuis-Comoy in 1971. Now, to preserve the brand, the Jeantet family went into negotiations with him, and resulting from that Jeantet was merged in the Cuty Fort Group (est. 1987 and headed by Chacom) in 1988 along with the pipe brands of John Lacroix and Emile Vuillard. Chacom closed the Jeantet plant, and the City of Saint-Claude purchased it in 1989. After alternative plans failed, the buildings were devoted to wrecking. The southerly workshop was wrecked before 1992.

Today Jeantet pipes were produced as a sub-brand by Chapuis-Comoy who’s mainstay is Chacom of course.

Jeff carefully cleaned up this Jeantet Brummer Painted Billiard with a Tortoise Shell stem with Murphy’s Oil Soap and a tooth brush to remove the grime on the rim top and bowl sides. He cleaned up the inside of the bowl with a Savinelli Fitsall Pipe Knife, scraping away the light cake on the bowl walls. He scrubbed the internals of the shank and stem with pipe cleaners, cotton swabs and alcohol until the airways were clean and the pipe smelled fresh. The pipe looked much better once the bowl and stem were clean. The plug in the slot of the stem was removed and the hole in the top was cleaned up as well. It was ready to repair when it arrived in Vancouver. I took photos of the pipe before I started my work on it. I took close up photos of the meer lined bowl and the rim top to show the condition. I also took photos of both sides of the stem to give a sense of the damage to the top side and the good condition of the underside.I took photos of the stamping on the left side of the shank and stem and the right side of the stem. It reads as noted above and is very clear and readable.I took the stem off the shank and took photos of the pipe to give a sense of its beauty and proportions.The bowl of the pipe was in excellent condition and did not need any work. The only major issue on the pipe was the hole in the top of the stem. I greased a pipe cleaner with Vaseline and slid it into the slot under the hole in the stem top. I filled in the hole with clear super glue. Once the glue cured it was a white spot that needed more work to blend into the stem surface. Once the repair cured I sanded the repair with 220 grit and polished it with 400 grit wet dry sandpaper. I polished out the tooth chatter on the underside of the stem with the same sandpaper and started polishing it.I used a dark brown and black stain pen to approximate the feathery wisps of the tortoise shell finish of the acrylic. I gave the repair a top coat of clear CA glue and let it cure. I sanded the spot smooth.I polished the stem surface with micromesh sanding pads. I wet sanded it with 1500-12000 grit sanding pads. I wiped the stem down after each pad with Obsidian Oil. I polished it with Before & After Stem Polish both Fine and Extra Fine polish. I gave it a final rub down with Obsidian Oil. I lightly buffed the bowl and stem with Blue Diamond on the buffing wheel and gave it a coat of Conservator’s Wax to seal and protect it. The pipe took on a deep shine in the painted briar and in the tortoise shell acrylic stem. The twin ring gold band also looked very good. It was an interesting looking pipe. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outer Diameter of the bowl: 1 ¼ inches, Diameter of the chamber: ¾ of an inch. The weight of the pipe is 60 grams/2.12 oz. The photos below show the finished pipe. It is a surprisingly nice looking pipe. If you would like to add it to your collection I will be adding it to the French Pipe Makers section of the rebornpipes store. Send me a message or an email. Thanks for reading the blog. It was an interesting restoration.