Tag Archives: fitting a stem

Restoring a Danish Mr. Andersen Hand Crafted 3 Freehand with acrylic saddle stem

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by Steve Laug

The next pipe on the table is a beautiful freehand in a brand we had not seen before. We picked the pipe up from a seller in Wellsville, Kansas, USA on 12/09/2024. Probably the fact that it is a Danish and Hand Crafted caught our eye on this one. It is stamped on the underside of the shank and reads Mr. Andersen in script [over] Hand Crafted [over] Made in Denmark followed by the number 3. It is a nice looking Freehand “Dublinesque” Freehand that had great grain around the bowl and shank. The rim top was smooth and rectangular with a bit of scoop running from front to back of the bowl. The finish looked good other than the usual dust. The bowl had been recently reamed and the rim top was quite clean other than some oils. The edge of the bowl looked to be in good condition. The acrylic saddle was a bit off at the shank end in terms of a smooth transition between the shank and stem and there was tooth chatter and light tooth marks on both sides near the button. There is no logo stamp on the stem. The surface of the button looks very good on both sides. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took photos of the rim top and stem to show the general condition of the pipe. The bowl is clean and the rim top looks good. The inner edge of the bowl is in excellent condition. The stem has some fitting issues at the shank and there is light tooth chatter and marks on the top and underside near the button. Jeff took photos of the bowl sides and heel to show the condition of the smooth finish around this bowl. The grain is quite beautiful and it is a nice looking pipe. He took photos of the stamping on underside of the shank. It is clear and readable as noted above. I removed the stem and took photos of the part to give a sense of the look of the pipe.Before I started working on the pipe I wanted to get a sense of the provenance of the pipe. It was a brand with which I was unfamiliar. I turned first to Pipephil’s site and there was nothing on that brand. I turned then to Pipedia (https://pipedia.org/wiki/Mr._Andersen). The was some interesting information on the brand and help with the carver of the pipe. I quote:

It had previously been reported that Jørgen Larsen made Mr. Andersen pipes. However David Field, the importer for Larsen states, “Jørgen Larsen never made Mr. Andersen pipes to my knowledge.”

As it turns out, there are two Jørgen Larsens making pipes!

Søren Eric Andersen writes, “the brand MR: ANDERSEN was introduced by Remo Sørensen, a well known pipe dealer in Copenhagen. The pipes were made by several pipemakers, although I personally only knew one of them, Jørgen Larsen, formerly with Larsen & Stigart. It is unlucky that there are TWO Jørgen Larsens in this small trade, but the name is rather common in Denmark. I was not happy with [them using] that brand [name] for obvious reasons, but Andersen is quite a common name too. With my best regards, Søren Eric Andersen.”

José Manuel Lopes states in Pipes, Artisans and Trademarks that these pipes were also made by Jarl and Chieftan.

Nikolaj Nielsen, proprietor of The Danish Pipes Shop reports that Finn Andersen was the maker (or perhaps one of the makers) of Mr. Andersen pipes for Remo Sørensen. It is unclear if this Finn Andersen, is Finn Meyan Andersen, who was instrumental in setting up the machinery at the Briar Workshop, but that seems possible, if not likely.

Now I knew the pipe was probably sold by Remo Sorensen a well known pipe dealer in Copenhagen. Jorgen Larsen of Larsen & Stigart was probably the carver. Now it was time to work on the pipe.

Armed with that information I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual penchant for thoroughness that I really appreciate. He cleaned up the reaming with a PipNet pipe reamer and a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners, shank brushes and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the light lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. He cleaned the acrylic stem alcohol and pipe cleaners to remove the oils and tars. He scrubbed the surface with some Soft Scrub to clean up the surface. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. I took close up photos of the bowl and rim top as well as the stem. You can see the condition of the rim top and bowl in the first photo. Jeff was able to remove all of the dust and oils on the top and the edges of the bowl. It looked very good. The stem had a sloppy fit to the shank and there was light tooth chatter on both sides ahead of the button.I took a photo of the stamping on the shank sides to show the condition. The stamping was clear and readable as noted above. I removed the stem and took a photo to show the parts of the pipe. It is a beauty.I polished the briar with 1500-12000 grit sanding pads. I wiped down the bowl with a damp cloth to remove the sanding debris and dust. The bowl began to look amazing. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The following photos show the bowl at this point in the restoration process. I am very happy with the results. I worked on the fit to the shank with a folded piece of 220 grit sandpaper. I was able to smooth the stem on the sides and underside to match the flow of the shank. The topside took a bit more work to flatten the transition and smooth the flow. I smoothed out the sanded area with 320-3500 grit sanding pads. Once it was smooth I stained the top of the shank with a Cherry Stain pen.I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. The tooth marks and chatter had disappeared.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad Obsidian Oil. I finished by polishing it with Before & After Pipe Stem Polish both fine and extra Fine and then wiped it down with a final coat of Obsidian Oil. This is a beautiful Mr. Andersen Hand Crafted Freehand Dublin with a square shank and square acrylic saddle stem. It has a great look and feel. The shape of the bowl, the scooped rim top and the cut of the briar work well to highlight the grain around the bowl sides. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Mr. Andersen Freehand Dublin polished up pretty nicely. The grain took on life with the buffing. The rich stains work well with the polished vulcanite stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches wide x 2 ½ inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.33 ounces/66 grams. It is a beautiful pipe. I will be putting it on the rebornpipes store shortly in the Danish Pipemakers Section if you are interested in adding it to your collection. Thanks for walking with me through the restoration.

Restoring and Restemming a Jobey Dansk #1 Freehand

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by Kenneth Lieblich

I found this stemless stummel in a lot of pipes I bought recently. It’s a really good-looking piece of wood and I felt sorry for this lonely hunk of briar. I have a good number of spare stems kicking around, and I figured that I could find one that would match well. One noticeable aspect of this pipe is that it was coated with something waxy and unattractive. This doesn’t seem like it would have been original to the pipe – perhaps it was added later. Regardless, I didn’t like it, as it detracted from the handsome wood. An attractive pipe was hidden under there and it was my job to find it. The markings on the pipe were clear enough. On the underside of the shank, read Jobey [over] Dansk [over] Handmade in Denmark [over] 1.This was useful information, so I went looking into Jobey Dansk a bit more. Here is some of what Pipedia had to say:

Throughout decades Jobey pipes were mainly sold in the USA, Canada and England but remained almost unknown in continental Europe. The bulk of Jobeys were predominantly made according to classical patterns and mainly in the lower to middle price range. The predominant judgment of the pipe smokers reads: “A well made pipe for the price.” So there is hardly anything very special or exciting about Jobey pipes although a flyer from ca. 1970 assures: “The briar root Jobey insists upon for its peer of pipes is left untouched to grow, harden and sweeten for 100 years. […] Jobey uses only the heart of this century old briar and only one out of 500 bowls turned measures up to the rigid Jobey specifications.” 99.80% of cull… that makes the layman marveling! Yet then there are partially really exciting Freehands mainly in the seventies, that Jobey – Weber owned back then – bought from Danish pipe genius Karl Erik Ottendahl. These pipes were offered as Jobey Dansk – ’70’s pure! (BTW waning sales caused Ottendahl to discontinue exports to the United States in 1987.)I read somewhere (can’t remember where) that the number on the shank indicates the grading. I wasn’t immediately sure if the ‘1’ on this pipe meant top of the line or bottom of the line. However, a page from an old 1979 Jobey catalogue provided the answer:Here, you can see that the #2 is more expensive than the #3, which leads me to conclude that the #1 would be more expensive again. So, this would appear to be a top-of-the-line Jobey Dansk freehand. Excellent!I began with the stummel. The first step was to ream out the bowl – that is to say, remove all the cake inside the bowl. This accomplished a couple of things. First (and most obviously), it cleaned the bowl and provided a refurbished chamber for future smoking. Second, when the old cake was removed, I could inspect the interior walls of the bowl and determine if there was damage or not. I used a reamer, a pipe knife, and a piece of sandpaper taped to a wooden dowel. Collectively, these ensured that all the debris was removed. The photo doesn’t quite communicate it, but there was an incredible amount of cake inside this pipe. Took ages to clean out.My next step was to remove the lava on the rim – and, boy, there was a lot. For this, I took a piece of machine steel and gently dug away at the lava. The metal’s edge is sharp enough to remove what I need, but not so sharp that it damages the rim. Quite frankly, this was insufficient, as there was just too much stuff here.The inside of the stummel needed to be cleaned thoroughly. However, this pipe was so clogged, that I first needed to open the horribly occluded airway. So, I took a long drill bit, held in a drill chuck, and hand-cranked it to dislodge the dreadful detritus inside. Hand cranking is essential because it provides a precision and caution that a power drill cannot provide. I then cleaned the stummel with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. With a pipe this dirty, it took quite a while and much cotton to get clean.In order to advance on the rim, I soaked it in a dish of oil soap. I left it for 30ish minutes to soften up. I then took a nylon-bristle brush and scrubbed like crazy. I did this on the rim, of course, but also on the entire outside of the stummel to remove whatever goo and dirt had coated it. This worked well – despite the faded look to the pipe. I wasn’t worried about that at all. I knew that the colour and character was still there. I then decided to ‘de-ghost’ the pipe – that is to say, exorcize the remaining filth from the briar. I filled the bowl and the shank with cotton balls, then saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused the remaining oils, tars and smells to leach out into the cotton.After that, some small spots on the wood needed to be touched up. I used some of my furniture pens (which is simply dye in pen form) to match the colours. I rubbed some LBE Before & After Restoration Balm into the briar and let it sit for 30 minutes or so. The balm moisturizes the wood and gives a beautiful depth to the briar. I then buffed the stummel with a microfibre cloth. Beauty! I then went to my drawers of pipe stems and found the perfect one to complement this pipe. It was dirty and needed some TLC, but I really like the way it worked with the freehand stummel. I used oil soap on a few cotton rounds and wiped down the stem to provide an initial cleaning of filth before moving on to the next steps. The primary cleaning came next. I disinfected the inside of the stem with both pipe cleaners and cotton swabs dipped in lemon-infused 99% isopropyl alcohol. I scrubbed thoroughly to make sure the interior was very clean. Once the stem was reasonably clean, I soaked it overnight in some Briarville Stem Oxidation Remover. This solution works to draw oxidation in the stem to the surface of the vulcanite. This is a major aid and an important step in ensuring a clean stem. The following day, I drew out the stem from its bath and scrubbed the lingering fluid with a toothbrush.Following that, I used all nine of the micromesh sanding pads (1,500 through 12,000 grit) to sand out flaws, even out the vulcanite, and provide gentle polishing of the finished surface. I also applied pipe-stem oil while using the last five micromesh pads. There was a wonderful, deep black shine to the stem when I was done. For the final step, I took the pipe to my bench polisher and carefully buffed it – first with a blue diamond compound, then with three coats of conservator’s wax. This procedure makes the pipe look its best – the stummel sings and the stem glows.All done! This Jobey Dansk #1 Freehand looks fantastic again and is ready to be enjoyed by its next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the ‘Danish’ section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 6⅜ in. (162 mm); height 2⅛ in. (56 mm); bowl diameter 1¾ in. (45 mm); chamber diameter 1 in. (25 mm). The weight of the pipe is 2⅛ oz. (62 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Beautiful Royal Danish 989 Made in Denmark Pot

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By Steve Laug

The next pipe on the table is one that we picked up in an estate lot from a seller in Sacramento, California, USA on 09/03/2024. The sandblast finish with two smooth panels looking like a Stanwell style pipe is what caught our eye. It is stamped on the underside of the shank and reads Royal Danish [over] Made in Denmark to the right it is stamped with a shape number 989. That is followed by R. It has a classic sandblast finish and the smooth panels on the sides of the bowl are a stark contrast to vulcanite, faux military taper stem. There is Royal Danish Crown logo on the right side of the stem and looks to be in good condition. The seller sent the following photo of the pipes that we purchased. The pipe I am working on is the one on the top of the right column in the photo below.Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. The bowl appears to be lightly caked at first glance but could be thicker deeper in the bowl. The inner edge and the top show some lava overflow. The stem is oxidized and calcified which is quite normal for what I see. There are some tooth marks and chatter on the top and underside ahead of the button and on the button surface. He took some photos of the rim top and bowl from various angles to give me a clear picture of the condition of the rim top and bowl. You can see the lava on the rim top and edges as well as part of the cake in the bowl. He included photos that show the top and underside of the stem. It is as described above. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos showed some great grain around the bowl and shank. It is a great looking piece of briar. He took a photo of the stamping on the underside of the shank. The stamping was clear and readable as noted above. He also took a photo of the Crown logo on the left side of the saddle stem. It shows the faint stamping on the stem.Regardless of when this specific briar was made, the shape is very much a 1960s Danish one. I turned to Pipephil’s site and quickly scanned the article on Stanwell getting a great overview of the history. I went through the photos and did not find the shape of the pipe that I was working on (http://pipephil.eu/logos/en/logo-r6.html). There was one that showed the mixed finish of the Royal Danish line – sandblast with smooth patches on each side of the bowl. I have included a screen capture of that section below.I then turned to Pipedia and found that the Royal Danish was also listed as a second or a sub-brand made by Stanwell (https://pipedia.org/wiki/Stanwell#Sub-brands_.2F_Seconds). I have included the list of seconds from the site below. I have highlighted the Royal Danish in blue in the text.

Sub-brands / Seconds – Bijou (discontinued), Danish Quaint, Danish Sovereign, Danske Club, Henley (discontinued), Kong Christian (discontinued), Majestic, Reddish (discontinued), Royal Danish, Royal Guard, Royal Sovereign, Sailor (discontinued), Scandia, Sorn (discontinued), Svendson.

There was also an interesting advertising page on the Danish Briars by Stanwell. The first one on the list was the Royal Danish. The description of the line is clear and concise, be sure to read it below.Now I knew that I was dealing with a Stanwell made pipe in the line called Royal Danish. That line is described as “dark walnut sandblast with smooth side panels…” That matches the pipe I am working on now and now it is time to do the work on it.

Jeff had cleaned up the pipe following his normal cleaning process. In short, he reamed the bowl with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife.  He scrubbed the smooth bowl with undiluted Murphy’s Oil Soap with a tooth brush. He worked over the lava and debris on the rim top and was able to remove it. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, shank brushes and pipe cleaners. He scrubbed the stem with Soft Scrub and cotton pads to remove the debris and oils on the stem. He soaked it in a bath of Briarville’s Pipe Stem Deoxidizer to remove the oxidation. He rinsed it with warm water and dried it off. I took photos of the pipe once I received it. It really looked good. I took a close up photo of the rim top and stem surface to show the condition after the clean up. The bowl was in good condition though the rim top and edges looked very good. The stem surface showed the light tooth marks and chatter on both sides. The stamping on the shank was readable as noted above. I took the stem off the pipe and took a photo of the pipe in proportion. It is a beautiful pipe.I polished the smooth portion of the bowl sides and the inner edge of the rim with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad to remove the sanding debris. The smooth portions and bevelled inner edge looked much better at this point. I rubbed the bowl down with Before & After Restoration Balm working it into the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. Mark Hoover’s Balm is a product that I have come to appreciate and one I use on every pipe I have been working on. I set the bowl aside and turned to the stem. I “painted” the surface with the flame of a lighter to lift the tooth marks on the stem and button surface. I was able to lift many of them. I filled in the remaining marks on the button and stem with rubberized black CA glue. Once it cured I use a small file to flatten the repairs. I sanded it smooth with a folded piece of 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad.I touched up the stamping in the vulcanite on the top of the saddle portion of the stem. I used white acrylic fingernail polish to refresh the Crown on the top of the saddle. Once it hardened I sanded it with a 1500 grit micromesh sanding pads. I wiped it down with Obsidian Oil. As usual at this point in the restoration process I am excited to be on the homestretch. I look forward to the final look when it is put back together, polished and waxed. I put the Stanwell Royal Danish Made in Denmark 989 Saddle Stem Pot back together and it is a beauty. I polished the bowl and stem with Blue Diamond to polish the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The pipe polished up pretty nicely. The grain really pops with the wax and polish. The shiny black vulcanite saddle stem is a beautiful contrast to the browns of the bowl. This Royal Danish 989 Saddle Stem Pot was a great pipe to spruce up. It is a very comfortable pipe to hold in the hand. The finished pipe is shown in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 54 grams/1.87 ounces. I will be putting this pipe on the Danish Pipe Making Companies Section of the rebornpipes store. If you are interested in adding it to your collection let me know by email or message. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

Restoring a Father’s Legacy of 10 Brigham Pipes Gathered throughout his life #5

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by Steve Laug

Last month I was contacted by Donna to see if I knew anyone interested in purchasing her father’s pipes. She wrote as follows: “I am wondering if you would be interested in my father’s collection of Brighams.” She further spelled out what he had in the collection. He had 1 – 2 dot pipe, 3 – 3 dot pipes, 2 – 4 dot pipes and 4 – 5 dot pipes. There was a total of 10 pipes. I asked for a photo of the pipes and she sent the photo below. I was very interested.We emailed back and forth and the short story is that I paid for the collection and she shipped the pipes to me. On Tuesday after Easter the box arrived and I was happy to be able to see them up close. They were obviously well-loved pipes and in varying degrees of needing work. I wrote her and told I received them and that I was pleased with the lot. I was looking forward to working on them. She asked me to send her photos along the way as I finished the pipes. I will be sending her the links to the blog so she can see the work and the process of bringing them back to a semblance of their original beauty. Thanks Donna for the opportunity to work on your Dad’s pipes.

The fifth of the pipes I have chosen to work on from the lot was the one sitting at the top of the right column in the photo above. I would call the pipe a Billiard shaped pipe with a vulcanite taper stem. It is stamped on the underside of the shank and reads Brigham in script [over] Canada. On the heel it has the shape number 303. The stamping will help me date the pipe. From the cake in the bowl and the other pipes I could tell her Dad love aromatic tobaccos. This pipe was heavily caked with an overflow of lava on the rim top and on the inner and outer edges of the bowl. There was burn damage on the rim top and inner edge. The shank end even that had a coating of tar build up. The finish was smooth with three rusticated panels shaped like leaves on the right and left side. The stem did not sit all the way in the shank so I assumed it was very dirty in the shank. I removed the stem and the Hard Rock Maple Distillator was missing in the tenon. The shank was black, tarry and oily. The stem was dirty, calcified and oxidized with thick oil and tar in the airway from the tenon to the button. There were light tooth marks and chatter on both sides ahead of the button. The left side of the taper stem bore three brass pins in a triangle or pyramid format. That would also help with identifying the pipe. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing down the crowned top with some possible damage around the inner edge. I took photos of the top and underside of the stem showing the light tooth chatter on the vulcanite stem surface. It is heavily oxidized and calcified and is quite dirty.The stamping is very clear and it reads as noted above. I removed the stem from the shank and took a photo of the parts to show the look of the pipe. I have captured the pattern of the three brass dots on the stem. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) has written book on the history of the brand. This article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings).

I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

I read further in the article to the section entitled Revised Dot System 1980. I quote from that below.

Brigham changed the Dot system in 1980, adding a 7 Dot at the top of the line, dropping the names of each series and eliminating the confusing vertical and horizontal 3 Dot configurations. The Norsemen and Valhalla series were combined to form the President series of freehand pipes, which adopted a 3 Dot pattern with a larger dot on the right as shown below. The 7- grade pinning system stayed in place from 1980 to 2001. With the information from article and the chart above I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this Late Canadian Era was made between 1980-2000. The pipe is a Brigham (3-Dot) 303, a Crowned Rim Billiard to my mind. The Brigham Canada stamping pins it down to the period between 1990-2001 when the aluminum tenon was replaced.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first and second cutting heads and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the deep mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that Donna’s Dad had really enjoyed and used this pipe. I cleaned the inside of the aluminum tenon and the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The damage on the bowl front and rim top is very clear. The rim top and inner bevelled edge were going to take a lot of shaping work. I also cleaned up the front of the bowl to remove the darkening and reshape the top edge with a piece of 220 grit sandpaper.I cleaned the briar again with Before & After Briar Cleaner from Mark Hoover. I worked it into the briar to remove more of the dark spots after sanding and rinsed it off with warm water. I dried if off with a soft cloth. It looks better. I sanded the smooth parts of the bowl and rim to remove the damage from the burns and to minimize the darkening on the front of the bowl. I sanded it with 320-3500 grit sanding pads to remove the sanding and shaping marks as well as the darkening on the rim top. I polished it with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I scrubbed the oxidation on the stem with Soft Scrub cleanser and was able to remove a large amount of it. I sanded the area around the button edge and the remaining oxidation with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I refit the aluminum tenon with the new Brigham Rock Maple Distillator. It is a unique and cool smoking experience. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth tall bowl sides and the rusticated blaze on the left shank side looks great with the yellow acrylic stem. The Brigham 303 Crowned Rim Billiard with a vulcanite taper stem feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 1/4 inches, Chamber diameter: 3/4 of an inch. The weight of the pipe is 1.66 ounces/47 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Canadian Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Karl Erik Handmade in Denmark 225 Rusticated Poker

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by Steve Laug

The next pipe on the table is one that we picked up from a seller in Ogden, Utah, USA on 12/21/2024. It is deep and uniquely rusticated Pot with a saddle stem. It is stamped on the underside of the shank and reads Karl Erik [over] Handmade in Denmark [over] the shape number 225. The stamping is clear and readable as noted above. The pipe has some grime and oils ground into the rustication around the bowl and shank. The bowl had a thick cake and there was thick lava in the deep rustication on the rim top and edges. The inner and outer edges appeared to be undamaged. Cleaning would make that clear. The vulcanite saddle stem was oxidized and dirty with deep tooth marks and chatter ahead of the button. Jeff took photos of the pipe to show what it looked like before he started working on it. Jeff took a photo of the bowl and rim top to show the cake in the bowl, lava overflow and the general condition of the pipe. The photos of the stem to show the condition of both sides of the stem as noted above. He took photos of the sides of the bowl and the heel to show the interestingly textured rustication around the bowl and shank. It really is a beautifully rusticated piece of briar. The finish is nice but it also dirty with dust ground into the deeper portions of the finish. Jeff took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. If you have been following the blog for any length of time you have come to know that when I am working on interesting old pipes (even sometimes those not so interesting) I like to know a bit about the background of the brand. I like to “meet” the carver to get a feel for their work and style.

I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-k1.html) to see what I could find. I did a screen capture of the entry there and have included the side bar information below the photo. Brand created in 1965-66 by Karl Erik Ottendahl (1942 – 2004 †). In the best years he employed up to 15 craftsmen among which Bent Nielsen (see Benner) and Peder Christian Jeppesen. Former grading (ascending): from 4 to 1, and “Ekstravagant” (entirely hand made)

I turned to Pipedia (https://pipedia.org/wiki/Karl_Erik) and reread the history of the brand. Give the article a read.

Armed with that information I turned to work on the pipe itself. Jeff had done a great job cleaning up the pipe as usual. He cleaned up the inside of the bowl with a PipNet reamer and a Savinelli Fitsall Pipe Knife. The bowl walls looked very good. He scrubbed the interior of the bowl and shank with pipe cleaners, shank brushes, cotton swabs and alcohol to remove the tars and oils. He scrubbed the exterior of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish. He worked on the rim top lava and darkening with the soap and tooth brush. He scrubbed the inside of the stem with alcohol and pipe cleaners. He scrubbed the exterior with Soft Scrub and then soaked it in Briarville’s Pipe Stem Deoxidizer. He washed it off with warm water to remove the deoxidizer. The pipe looked far better. I took photos of the pipe when I received it before I started working on it.    I took photos of the bowl and rim top to show how clean it was. The top and the inner edge of the rim look very good. There is a little darkening on the top that I will address and see if I can lessen. The stem looks clean of debris and grime. There is tooth chatter on the stem surface on both sides but otherwise it looks good.I took a photo of the stamping on the underside of the shank of the pipe. The stamping is clear and readable. I took a photo of the pipe with the stem removed to show the overall look of stem, tenon and profile of the pipe.I worked over the rusticated rim top with a brass bristle wire brush to clean out the remnants of the debris. It looked much better. The bowl was very clean so I worked some Before & After Restoration Balm into the briar with my finger tips and into the deep rustication with a shoe brush. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks and had mixed success. All of the marks on the topside were lifted. The one remaining on the back I filled in with some rubberized black CA glue. Once the repairs cured I used a flat file to blend them into the surface and followed that with some 220 grit sandpaper. It looked better. Polishing would finish the work. I continued the sanding process with 320-3500 grit sanding pads. After each pad I wiped the stem down with some Obsidian Oil to clearly show me the scratches and areas that still needed work. It was really looking good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again, I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. I gave it another rub down with Obsidian Oil. It looked very good. I am really happy with the way that this Heavily Rusticated Karl Erik Bent Poker/ Cherrywood with a saddle stem turned out. It really is a beautiful looking pipe with a unique shape and deep rustication completed by a vulcanite saddle stem. The briar really came alive with the buffing. The rich brown stains of the finish gave the pipe a sense of depth with the polishing and waxing. I carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Karl Erik Rusticated Cherrywood really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 52 grams/1.83 ounces. I will be putting the pipe on the rebornpipes store in the Danish Pipe Makers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who come after us.

Restoring a Father’s Legacy of 10 Brigham Pipes Gathered throughout his life #4

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by Steve Laug

Last month I was contacted by Donna to see if I knew anyone interested in purchasing her father’s pipes. She wrote as follows: “I am wondering if you would be interested in my father’s collection of Brighams.” She further spelled out what he had in the collection. He had 1 – 2 dot pipe, 3 – 3 dot pipes, 2 – 4 dot pipes and 4 – 5 dot pipes. There was a total of 10 pipes. I asked for a photo of the pipes and she sent the photo below. I was very interested.We emailed back and forth and the short story is that I paid for the collection and she shipped the pipes to me. On Tuesday after Easter the box arrived and I was happy to be able to see them up close. They were obviously well-loved pipes and in varying degrees of needing work. I wrote her and told I received them and that I was pleased with the lot. I was looking forward to working on them. She aske me to send her photos along the way as I finished the pipes. I will be sending her the links to the blog so she can see the work and the process of bringing them back to a semblance of their original beauty. Thanks Donna for the opportunity to work on your Dad’s pipes.

The fourth of the pipes I have chosen to work on from the lot was the one sitting at the bottom of the left column in the photo above. I would call the pipe a Bent Cherrywood or Poker Sitter shaped pipe with a vulcanite saddle stem. It is stamped on the left side of the shank and reads Brigham in script. On the underside it has the shape number 363. The stamping will help me date the pipe. From the cake in the bowl and the other pipes I could tell her Dad love aromatic tobaccos. This pipe was heavily caked with an overflow of lava on the rim top and on the inner and outer edges of the bowl. There was burn damage on the rimtop and inner edge.The shank end even that had a coating of tar build up. The finish was smooth with two rusticated panels on the right and left side. There were some nicks on the edge of the heel on the right underside. The stem did not sit all the way in the shank so I assumed it was very dirty in the shank. I removed the stem and the Hard Rock Maple Distillator was missing in the tenon. The shank was black, tarry and oily. The stem was dirty and oxidized with thick oil and tar in the airway from the tenon to the button. There were light tooth marks and chatter on both sides ahead of the button. The left side of the taper stem bore three brass pins in a triangle or pyramid format. That would also help with identifying the pipe. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top looked to have a coat of lava overflowing down the crown with some possible damage around the inner edge. I took photos of the top and underside of the stem showing the light tooth chatter on the vulcanite stem surface. It is heavily oxidized and calcified and is quite dirty on the surface of the vulcanite.The stamping is very clear and it reads as noted above. I removed the stem from the shank and took a photo of the parts to show the look of the pipe. I have captured the pattern of the three brass dots on the stem. For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) has written book on the history of the brand. This article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings).

I have dubbed the decades between 1980 and 2000 the Late Canadian Era, a period that saw several changes at Brigham that are of note to the collector. First, the traditional 8-grade pinning system (the famous Brigham “Dots” which denoted the quality of the pipe) was changed to a 7-grade system to simplify pinning (more on this below), and the Norsemen and Valhalla series were merged to form the President Series, which represented the very finest pipes coming out of the Toronto factory. Early pipes from this era (left, below) are stamped with a shape number and “Brigham” over “Canada”; later pipes (late 1980s+, on right below) are stamped simply with a shape number and the Brigham logo.

I read further in the article to the section entitled Revised Dot System 1980. I quote from that below.

Brigham changed the Dot system in 1980, adding a 7 Dot at the top of the line, dropping the names of each series and eliminating the confusing vertical and horizontal 3 Dot configurations. The Norsemen and Valhalla series were combined to form the President series of freehand pipes, which adopted a 3 Dot pattern with a larger dot on the right as shown below. The 7- grade pinning system stayed in place from 1980 to 2001.

With the information from article and the chart above I knew what I was dealing with in terms of the stamping and the age of this pipe. I learned that this Late Canadian Era was made between 1980-2000. The pipe is a Brigham (3-Dot) 363, a Poker Sitter to my mind. The Canada stamping pins it down to the period between 1990-2001 when the aluminum tenon was replaced.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first and second cutting heads and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at this point in the process. I cleaned out the shank, the airway and the deep mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that Donna’s Dad had really enjoyed and used this pipe. I cleaned the inside of the aluminum tenon and the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed  the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The damage on the bowl front and rim top is very clear. The rim top and inner bevelled edge were going to take a lot of shaping work. I topped the flat portion of the rim top on a topping board with a piece of 220 grit sandpaper. I used a wooden sphere and a piece of 220 grit sandpaper to smooth out the bevel on the rim top and remove the darkening. I also cleaned up the front of the bowl to remove the darkening and reshape the top edge with a piece of 220 grit sandpaper.I sanded the smooth parts of the bowl and rim to remove the damage from the burns and to minimize the darkening on the front of the bowl. I sanded it with 320-3500 grit sanding pads to remove the sanding and shaping marks as well as the darkening on the rim top. I polished it with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain really started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the sand blast. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I scrubbed the oxidation on the stem with Soft Scrub cleanser and was able to remove a large amount of it. I sanded the area around the button edge and the remaining oxidation with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I refit the aluminum tenon with the new Brigham Rock Maple Distillator. It is a unique and cool smoking experience. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth tall bowl sides and the rusticated blaze on the left shank side looks great with the yellow acrylic stem. The Brigham 363 Bent Poker Sitter with a vulcanite saddle stem feels great in my hand. It is a well balanced pipe. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.29 ounces/65 grams. It is a beautiful pipe that I will soon be adding to the rebornpipes store in the Canadian Pipemakers Section. If you would like to add it to your collection let me know. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a Bjarne Handmade in Denmark War Club Billiard

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by Steve Laug

This large rusticated bowl, smooth rimtop briar pipe was purchased from an eBay seller on 08/27/2-24 from Memphis, Tennesse, USA. It is stamped on the underside of the shank and clearly reads Bjarne [over] Handmade [over] In Denmark. The bowl had a thick cake on the walls and a heavy overflow of lava onto the rim top and edges. The smooth rim top and inner edges also had burn damage leaving the bowl out of round. It obviously had been lit repeatedly with a torch lighter and the damage told the story. The rusticated finish is very tactile but dirty with debris and oils. The previous pipeman had cut a piece of wine cork to make a cork spacer on the stem. It still had the makers marks on the cork. His drilling to fit the tenon was off and not centred. It was not the same thickness from the outside to the center drilling. With it in place the tenon was quite short. The vulcanite taper stem has a bj stamped on the left side of the taper. The stem was lightly oxidized, calcified and had light tooth marks and chatter on both sides ahead of the button. I really like the rustication on the bowl and shank even through the grime in the finish. Jeff took photos of the pipe before he started cleaning it up. Have a look. Jeff took close up photos of the bowl and rim top to show the condition of the bowl and the rim top. You can also see the lava on the rim top, inner edge and the cake in the bowl. The burn damage on the top is very visible and has left the bowl is out of round. He also took close up photos of the stem to show its condition as mentioned above. He also took photos of the tooth marks and chatter on both sides of the stem. He took photos of the bowl sides and heel to show the details of the rustication around the bowl. The rustication is deep and has interesting characteristics that show up in the photos around the bowl and shank. He took a photo of the stamping on the underside of the shank. It is clear and readable as noted above. There is a bj logo on the left side of the stem that looks deeper enough to touch up. You can also see the wine cork and some of the writing on it in the second photo. It is also poorly cut. The next two photos show the look of the cork spacer on the stem. It is an obvious home made addition and one that I plan on removing. I have had many Bjarne pipes cross my work table over the years but all had been stamped only Bjarne or Bjarne Handmade. None of them had his full name stamped on it and none had a letter stamp which I assumed indicated the grade of the pipe. I did some research on Pipedia.com and found some helpful information on both the stamping of my pipe and the history of Bjarne Nielsen himself. I am including the link to the full article on Pipedia and also some pertinent sections of the article that I have edited for quick reference. https://pipedia.org/wiki/Bjarne

From the early 1990s Bjarne had seven pipemakers employed and the pipes were sold in no fewer than 32 countries. For more than six months each year, Bjarne traveled around the world to promote his pipes by meeting with dealers and customers. But sadly, it all ended in February 2008 when Bjarne, then 66 years old suffered a fatal heart attack. An unexpected blow first of all to his family, but also to the pipemakers who had been working for him, and to all lovers of his pipes from around the world. And as no one was willing to take over, the Bjarne pipe died together with its creator.

Among the pipemakers that worked for Bjarne were Johs (for the lower priced high volume pieces), and makers like Ph. Vigen, Ole Bandholm and Tonni Nielsen for high grade pieces. The cheaper line was stamped “Bjarne” while the highest grades were stamped “Bjarne Nielsen” (never with the pipemakers’ name) and graded, from highest to lowest, by the letters: AX, A, B, C, D, E, F, G, H, I, and J.

Now I knew that the pipe I had was made before 2008 and was one of his cheaper line stamped Bjarne.

Armed with the information above, I turned my attention to the pipe itself. Jeff had cleaned the pipe with his usual penchant for thoroughness that I really appreciate. He reamed it with a PipNet pipe reamer and cleaned up the reaming with a Savinelli Fitsall Pipe Knife. He scrubbed out the internals with alcohol, pipe cleaners, shank brushes and cotton swabs until the pipe was clean. He scrubbed the exterior of the bowl with Murphy’s Oil Soap and a tooth brush to remove the grime and grit on the briar and the lava on the rim top. The finish looks very good with good looking grain around the bowl and shank. Jeff soaked the stem in Before & After Deoxidizer to remove the oxidation on the rubber. When the pipe arrived here in Vancouver for the second stop of its restoration tour it looked very good. I took photos before I started my part of the work. While I appreciated and understood the idea behind the cork spacer it bothered me. I looked at the tenon and could see that the length was the same as the depth of the mortise in the shank. I also noticed that there was hard glue on the stem that formed a ridge that held the cork in place. I used a flat file and a folded piece of 220 grit sandpaper to get rid of the glue and smooth out the surface of the tenon. It still needed to be polished but I wanted to see if it would fit. I turned it into the mortise and took photos of the look of the pipe without the cork. It was back to what it must have looked like when it left the factory. I like it and would proceed sans cork space. Have a look at the pipe without the cork spacer. What do you think? I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge had significant burn damage and was slightly out of round. The stem was clean and showed light tooth marks and chatter.I took a photo of the stamping on the underside of the shank. It is readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts.The rim top and inner edge of the bowl was in rough condition. I flattened out the damaged rim top by lightly topping it on a topping board with a new piece of 220 grit sandpaper. Once it was flat again I used a wooded sphere and half sphere to work over the inner edge of the bowl and give it a slight bevel to try and bring the bowl back to round. (NOTE: the second photo is staged as I had already put a coat of stain on the polished rim top before realizing I forgot this photo.) The third photo shows the rim top and edges after the sanding process. The burn marks are gone and it looks well. I sanded the rim top with 320-3500 grit sanding pads. I wiped the top down with a damp cloth after each sanding pad and by the end the rim top had a shine and definitely looked better.I polished the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with the cloth. The bowl continued to develop a deeper shine. I restained the rim top with a Cherry and Mahogany stain pen to match the shank end and panel on the underside of the shank. It would matched well once waxed and buffed.I worked some Before & After Restoration Balm into the briar with my finger tips and a shoe brush to get into the nooks and crannies. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks and had success. I sanded the light marks that remained with 220 grit sandpaper. It looked better. Polishing would finish the work. I continued the sanding process with 320-3500 grit sanding pads. After each pad I wiped the stem down with some Obsidian Oil to clearly show me the scratches and areas that still needed work. It was really looking good.I touched up the bj logo on the left side of the taper stem with white acrylic nail polish. Once it cured I scraped off the excess and used a 1500 grit micromesh pad to clean it up further.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again, I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. I gave it a final coat of Obsidian Oil. It looked very good. I am really happy with the way that rim top and edge reworking turned out on this Bjarne Hand Made Large Rusticated Billiard turned out. It really is a beautiful looking pipe with a unique shape and combining a sandblast bowl with a smooth rim and shank end. The vulcanite taper stem is really nice. The briar really came alive with the buffing. The rich brown and black stains of the finish gave the pipe a sense of depth with the polishing and waxing. I carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bjarne Rusticated War Club Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 7 inches, Height: 2 ½ inches, Outside diameter of the bowl: 2 inches, Chamber diameter: 1 inch. The weight of the pipe is 102 grams/3.63 ounces. The pipe will be going on the rebornpipes store in the Danish Pipe Makers Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Restoring a Badly Burned Out Peterson’s Kapmeer 407 Prince

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by Steve Laug

Several months ago, now I received an email from Jake about a Peterson’s Prince that he had that had a burnout in the bottom of the bowl. I asked him to send me photos of the pipe so that I could see what the issues were with the pipe. The photos showed the large hole in the bottom of the bowl. The hole is the same diameter as the inner walls of the bowl by the looks of the photo. I did not know what the brand mark on the pipe was as we never spoke about it. My guess about it was that the stem made me think of a Dunsmore or perhaps a Kapmeer pipe. We talked about it and what it would cost to restore it. Jake said he would send it up for work. Time passed and I really forgot about the pipe then on the weekend Jake wrote that he was mailing it. I told him I would keep an eye out for it and early this week the pipe arrived. Here are the photos that Jake sent me to show me the damage. When I unpacked the box I took the pipe out and had a look at it. The hole was quite large and the edges of the hole were thin and chipping. The stem was very oxidized and had some tooth marks on the top and the underside ahead of the button.
I took a photo of the bowl to show the size of what I was dealing with. The liner on the walls of the bowl were meerschaum. I believe that originally the Kapmeer had a Meerschaum tube on the walls that did not have a meerschaum bottom. I took photos of the stem to show its condition. The stem was oxidized and had tooth chatter and marks on the top and underside of the stem ahead of the button. The pipe is stamped around the sides of the shank. I took photos of the stamping and have included them below. They are clear and readable. The stamping on the left side read Peterson’s [over] KAPMEER. On the left side of the stem there was a stamped “P” that was clear and readable. The stamping on the right side read Made In [over] Great Britain. On the underside of the shank it was stamped with the shape number 407. I took the stem off the shank and took a photo of the pipe parts to give a sense of what it looked like. I started my repair on the burnout by cleaning up the pipe. I carefully reamed the thick cake out of the bowl with a Savinelli Fitsall Pipe Knife. I scraped the cake off the walls of the bowl. I sanded the bowl out with sandpaper wrapped around a piece of dowel to remove any residual cake and smooth out the meerschaum.I used a pen knife to clean of the edge of the hole in the bottom of the bowl. I cut out all of the burned and thin areas on the hole. I cut a piece of briar out of the heel of a sacrificial old pipe. I cut a bit bigger than the hold as I would need to shape and fit it in the hole. I used the shape of the inner edge of the bowl and rim to set the shape of the plug that I was going to use on the repair. I used a Dremel to reduce the edges and make the plug round. I scored the back edge with the Dremel where the airway entered the bowl. I would reduce the edges of the plug to fit in the hole from the outside. I used a Dremel and sanding drum as well as several files to shape of the bottom of the plug to the same size as the hole in the bottom. Once it was shaped I fit it to the hold in the bottom. I glued it in place with clear CA glue. I filled in the gaps around the plug with briar dust and super glue. When the glue cured I sanded the repair smooth with a folded piece of 220 grit sandpaper. I took a photo of the inside of the bowl. It shows some of the glue from the plug around the edges. I mixed a batch of JB Weld and pressed it into the bottom of the bowl. I used a folded pipe cleaner and pipe nail to press it into the bottom. I raised the bottom of the bowl to the bottom of the entrance of the airway.I sanded the outside of the bowl and the rim top with 320-3500 grit sanding pads. I wiped the bowl down with a damp cloth after each sanding pad. The repair blended into the surrounding briar. There was some darkening around the outer edge of the patch. I stained the repaired burnout with a Walnut stain pen. It is a different piece of briar but the colour is a close match.I polished the briar with 1500-12000 grit micromesh sanding pads. I dry sanded it and then wiped it down after each sanding pad to remove the sanding dust. It began to take on a shine. The exterior of the bowl looks better after polishing. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned my attention to the stem. I scrubbed the stem with Soft Scrub to remove the oxidation on the surface of the stem. It took some work but I was able to remove a lot of the oxidation.I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks. I was able to lift some of them. I filled in the few that remained with a rubberized black CA glue. Once it cured I use a small flat file to smooth out the repairs on the stem surface. I followed that up by sanding it with a folded 220 grit sandpaper. I sanded the stem surface with 220 grit sand paper to smooth out the repairs. I forgot to take photos of this part of the process. I sanded the stem with 320-3500 grit sanding pads to remove the scratching, oxidation and further polishing the stem surface.I touched up the “P” logo stamp on the left side of the stem with white acrylic fingernail polish. Once it cured I scraped of the excess and sanded the surrounding area with 1500 grit sanding pads. It looked very good. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grits pads. I wiped the stem down with an Obsidian Oil Cloth after each pad. There still seems to be some oxidation around the stem. But it looks much better. I mixed a batch of sour cream and charcoal powder and painted the bottom of the bowl with a folded pipe cleaner. The mixture cures hard and flavourless and protects the repaired bottom of the bowl. With the burned out bowl repaired, the bowl cleaned and restored I put the polished stem back on the shank. The Peterson’s Kapmeer 407 Prince looked beautiful. Even the repaired burnout on the bottom of the bowl looked interesting with the dark ring around it on the bowl bottom. I buffed the pipe Blue Diamond on the buffing wheel and worked over the briar and the vulcanite with it. The buffer brought out a rich shine on the bowl and stem. I gave it multiple coats of Carnauba wax and then buffed it with a clean buffing pad. I had buffed the pipe with a soft cloth to deepen the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it. The pipe looks great with the black vulcanite stem. This smooth Peterson’s Kapmeer 407 Meerlined Prince is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 1 ¼ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 29 grams/0.99 ounces. It turned out to be a beautiful pipe. I will be sending it back to Jake soon. He is looking forward to enjoying it once again. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

Restoring a Hefty Jarl Chieftain Oil Hardened Billiard 02 with a 9mm vulcanite Filter Stem

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by Steve Laug

The next pipe on the table is a beautiful shaped thick shanked Billiard. We recently purchased it from a seller in Wilkes Barr, Pennsylvania, USA on Facebook Auction on Facebook on 09/12/2021. It is a nicely grained large Billiard with mixed grain on the sides and birdseye on the front and the back of the bowl. The inwardly bevelled rim top is in great condition and had mixed grain across the top. It is stamped on the left underside of the shank and reads Jarl Chieftain [over] Made in Denmark. On the right side it is stamped with the shape Oil Hardened. On the underside next to the stem/shank junction it bears the shape number 02. There was a heavy cake in the bowl and some darkening around the top and inner edge and light lava spots on the rim top. The mortise smelled of oils and had a dirty 9mm filter in the tenon. The stem was lightly oxidized, calcified and there were some light tooth marks or chatter on the top and underside ahead of the button. Jeff took photos of the pipe before he started his cleanup work. They tell the story and give a glimpse of the promise that we see in this pipe. He took a photo of the rim top and bowl to show the current condition. The inner edge and the rim top showed darkening and spots of lava as mentioned above. The photos of the bowl walls show the moderate cake on the walls. The stem photos show the oxidation and light marks on the rim top on both sides. Jeff took photos of the sides and heel of the bowl to give a sense of the condition of the bowl and the grain around the bowl. It is a beauty. He took photos of the shank sides to capture the stamping on the shank sides. They were clear and readable as noted above. Jeff did not capture the shape number on the underside of the shank which was also clear. Before I started working on it I did a bit of research on the brand to remind myself of what I knew of the maker. I turned to Pipephil’s site first (http://www.pipephil.eu/logos/en/logo-j1.html#jarl). I did a screen capture of the information on the site. I did a screen capture of the pertinent information and have included it below.I then turned to Pipedia and found that a very short article that confirmed that the pipes were made by Niels Mogens Jorgensen (https://pipedia.org/wiki/Jarl). I have included the article in its entirety below.

In December of 2010 Ellen Jarl wrote that Jarl pipes were made by her grandfather, Niels Mogens Jørgensen in a little factory in the town of Bramdrupdam, just outside Kolding, Denmark. We have no reason to doubt that Niels Mogens Jørgensen is the maker of these pipes.

Now it was time to work on the pipe. Since Jeff always follows the same pattern of work in his cleanup we do not include photos but rather just a simple summary. Jeff reamed the bowl with a PipNet pipe reamer and followed up with a Savinelli Fitsall pipe knife to remove the cake. He scrubbed out the mortise and the airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners. He scrubbed the exterior of the bowl, rim, shank and stem with a tooth brush and Murphy’s Oil Soap to remove the oils and tars on the rim and the grime on the finish of the bowl. He rinsed it under running water. He dried it off with a soft cloth. He was able to remove the spotty lava build up on the rim top and you could see the marks on the top and edges of the rim. He soaked it in Briarville’s Pipe Stem Deoxidizer and rinsed it with warm water to rinse off the residue. The stem was clean and the oxidation was gone. I took photos of what the pipe looked like when I brought to my worktable. I took close up photos of the bowl, rim top and stem to show how clean the pipe was. The bowl was clean and the rim top and the inner edge looked good. The stem was clean and there were light tooth marks on the top and underside of the stem.I took photos of the stamping on the sides of the shank. It is faint in spots but still readable and read as noted above. I also removed the stem from the shank and took photos of the pipe to show the look of the parts. I polished the briar with micromesh sanding pads – 1500-12000 grit sanding pads. I wiped the bowl surface down with a damp cloth after each sanding pad to remove the sanding dust. Once I finished the exterior of the briar was clean and the grain really stood out. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I set the bowl aside and turned to the stem. I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. Once I had finished the polishing I gave it final coat of oil and set it aside to dry. I fit the filter tenon with a clean Dr. Perl Junior 9mm filter. It easily slips into the tenon and the pipe is ready to smoke.I am excited to finish this Jarl Chieftan Made in Denmark Thick Shank Billiard 02 with a 9mm Filter vulcanite saddle stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with the mix of grain on the sides of the bowl. Added to that the black vulcanite saddle stem was beautiful. This smooth Jarl Chieftan Thick Shank 02 Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ¾ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 57 grams /2.05 ounces. It turned out to be a beautiful pipe. I will be putting it on the rebornpipes store in the Danish Pipe Makers section. If you are interested in adding it to your rack let me know by message or by email to slaug@uniserve.com. Thanks for your time reading the blog. I appreciate it.

Restoring an Early GBD Billiard Nosewarmer with an Orific Stem

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by Steve Laug

Last weekend Kenneth and I went to an antique show in New Westminster, BC. It is our third year going but still we have no idea what we are going to fine each time we go. It is always a part of the fun to wander through the various stalls and see what the vendors are offering on their tables. There are always surprising things – items that I grew up with that are now called antiques or at least collectibles. If only my foresight had been as good as my memory is now I could have sold many of the things I played with and ate from! But I digress. Back to the pipe hunting. We saw the usual offerings of things Grabow and Medico that were in very rough shape. I think we both have become much more selective over time and we passed on spending time with them. I did a few items that I picked up to restore. I took a picture of the group of fout pipes. In the left column from top to bottom there was a Peterson’s System Standard 1307 (Canadian number on a 307 shape), a Bulldog that was stamped Fraser Valley Made in Canada with a white dot stem and at the bottom was another Peterson – a K&P Dublin Made in Ireland Canadian with a Sterling Silver Band. The one on the right side is an older GBD Nosewarmer with an orific button on the short stem. Not a bad group of pipes to bring to the work table.The second of them I chose to bring to the table was the GBD at the top right of the above photo. It is a pretty pipe and bears the stamping on the left side of the shank that reads GBD in an oval. There is no other stamping on the shank and the stem has a brass GBD oval logo on the left side of the taper. The bowl has a thick cake and a heavy overflow of lava on the inner edge and the rim top. The stem is very tight in the shank and the pipe is dirty and smelly. The stem is dirty and lightly oxidized with calcification on the end that makes me wonder if it had a Softee Bit in place. There are tooth marks and chatter on both sides ahead of the button. The stem is hard rubber and has an orific style button – a single hole in the button that is very rounded. I took photos of the pipe before I started my clean up work on it. I took a close-up photo of the rim top to show the condition of the bowl and inner edge of the bowl and the stem. You can clearly see the cake in the bowl and the darkening and lava on the rim top. The stem photos show the oxidation, calcification and tooth marks on the stem.I took a photo of the stamping on the sides of the shank. It is clear and readable as noted above. I removed the stem and took a photo of the parts of the pipe. It is a pretty little pipe.I reamed the pipe with a PipNet pipe reamer using the first two cutting heads. I followed up with a Savinelli Fitsall Pipe Knife to clean up the remnants of cake left in the bowl and check the bowl walls. I sanded the bowl with a piece of dowel wrapped with 220 grit sandpaper. It looked much better at this point. I moved on to clean up the internals. I cleaned out the airway and mortise with pipe cleaners, cotton swabs and alcohol. I cleaned out the airway in the stem at the same time. I was surprised at how clean the internals were. I scrubbed the externals of the pipe with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime in the finish and on the rim top. I worked on it until it looked much better and then rinsed it off with warm water. I dried it off with a soft cloth. I polished the bowl and worked on the darkening on the rim top with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down between pads with a damp cloth. It really began to take on a deep shine. The grain really began to show on the briar. The exterior of the bowl looks better after sanding. I worked some Before & After Restoration Balm into the briar with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the briar while giving it a deep glow. It is a product I use on every pipe I restore. I set the bowl aside and turned my attention to the stem. I “painted” the hard rubber surface with the flame of a lighter to try and lift the tooth marks. I was able to lift some of them. The remaining ones I filled in with rubberized black CA glue. Once the repairs cured I flattened them with a small file and then finished blending them in with 220 grit sandpaper. I sanded the stem with 320-3500 grit sanding pads to further blend in the repairs and remove the remaining oxidation on the stem surface. I wiped it down with Obsidian Oil after each sanding pad to remove the sanding dust.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil to further protect the vulcanite surface. I finished the polishing with Before & After Pipe Stem Polish – Fine and Extra Fine. I wiped the stem down a final time with Obsidian Oil and a cloth. It really looks very good. I am always excited to finish working on a pipe. This GBD Nosewarmer is no exception. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and hand buffed it with a microfibre cloth to deepen the shine. It is fun to see what the polished bowl looks like with the black vulcanite taper stem. This Classic looking GBD Nosewarmer with a full sized bowl and short hard rubber stem feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 4 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 34 grams/1.20 ounces. I will be hanging on to this old timer at least for the time being. It is a GBD I have never seen before so I want to enjoy it for a bit. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.