Tag Archives: fitting a stem

Restemming and Restoring a Meerschaum Apple

by Steve Laug

This afternoon I decided to work on the pipe that I no longer know where or when we purchase it. I have a large box of Meerschaum pipes that is sitting in my storage that I need to clean up and restore. I have honestly avoided them for years but now was the time to start my work on some of them. The first one I chose was definitely an older ball or apple shaped smooth meerschaum with a red acrylic shank extension. It is a beautifully shaped meer with scratches from its journey and some nice patina around the shank and sides. The meer is dirty from use with a thick cake in the bowl and a light overflow of lava on the inner edge and thin rim top. The acrylic shank extension was loose and would need to be cleaned. The stem fit well against the shank end however it was a Preben Holm vulcanite stem and it was too long. It would need to be replaced with a more fitting stem for the size of the pipe. There were no identifying logos on the bowl or shank. I took photos of the pipe before I started my clean up work on it. I took photos of the rim top and the stem to show the condition of the pipe when I brought it to the worktable. You can see the cake in the bowl and the build up of lava and debris on the edge and top of the thin rim top. It is another dirty pipe but still a charmer. The vulcanite stem has chatter and deep tooth marks on both sides near the button. It also has a Preben Holm crown on the top of the stem. It will be replaced so fortunately I will not need to deal with it.I removed the stem from the shank and took a photo of the parts. To me proportionally the stem is too long for this pipe. I went through my stems and found a stem that would work well. In the photos it looks the same length or longer but it is about an inch shorter and the blade is also wider and looks good. I took a photo of the pipe with the new stem. I shortened the tenon a bit to bring it closer to the shank extension. The second photo of the stem in the shank shows the new look. I reamed the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good. I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular). It was much better.I cleaned up the rim top and edges of the bowl with a 320 grit sanding pad. I removed the darkening and damage and it looked better.The shank extension was held to the shank with a white Delrin tenon. The shank on the pipe was thread and the smooth end fit partially into the extension. When screwed into the shank it was a snug fit. I chose not to glue it but leave it unglued and removable.Now it was time to work on the bowl itself. I started my work by sanding with 320-3500 grit 2×2 inch sanding pads. It smoothed out the scratches and revealed more and more of the patina around the bowl and shank. It is a beautiful looking pipe. I polished the meerschaum with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cotton cloth. The bowl took on a shine by the last pads. I gave the bowl multiple coats of Clapham’s Wax that blends both carnauba and beeswax in a soft wax. I rubbed the wax on the bowl sides and the shank end with my fingers and set it aside to dry. Once the wax cured I buffed the bowl with a clean buffing pad and then with a soft microfibre cloth. The bowl has a rich glow. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks on the surface. It lifted many of them. I filled in those that remained with some black, rubberized CA glue. When it cured I flattened out the repair with a small flat file and then sanded it with 220 grit sandpaper to smooth it out. I continued sanding the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to protect it and preserve it. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I am really happy with the way that this Meerschaum Freehand Style Apple turned out. It really is a beautiful looking pipe with a unique shape and smooth meerschaum bowl. The acrylic shank extension and the fancy vulcanite saddle stem are really nice. The patina on the meerschaum came alive with waxing and buffing. The rich patina on the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of beeswax/carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Meerschaum style Freehand really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 66 grams/2.33 ounces. The pipe will be going on the rebornpipes store soon. It will be in the Ceramic and Meerschaum Pipes Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Fitting a stem on an UNSMOKED Freehand bowl from the estate of Byron Harwood

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by Steve Laug

The next pipe I chose to work on was one that we purchased on 12/28/2024 from as part of an estate that belonged to a pipeman and carver, Byron Harwood from Missoula, Montana, USA. This Freehand was one of Byron’s own handmade pipes. It is a lovely piece of plateau briar (rim top and shank end) that was shaped with an apple bowl that highlighted the grain. The bowl and shank were smooth and highlighted some beautiful grain. The airway in the mortise and shank are well executed and the draught is very good. The bowl was unsmoked and other than dusty when we received it, the pipe was in excellent condition. The stem that came with it really did not fit – more of a Lovat style saddle stem on a midsized freehand. It looked like it had just been put in the shank before shipping. Everything about the stem said “restem me” to this repair guy. The pipe fit well in the hand and had a small bowl but there was a charm to it! Here is what it looked like when I brought it home from Jeff’s place. I took some photos of the rim top and bowl to give a clear picture of the condition of the rim top and bowl. You can see the drilling and the plateau. It is an unusual pipe. I also took photos of the stem to show its condition also the general look of it and why I don’t think it is a good fit.I sanded the briar bowl with 320-3500 sanding pads. I wiped the briar down with a damp cloth after each sanding pad. It began to look very good. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each sanding pad with a damp cloth. The grain of the briar began to shine. I worked some Before & After Restoration Balm into the surface with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the wood while giving it a deep glow. It is a product I use on every pipe I restore. I went through my stems and found an acceptable acrylic saddle stem. It had been used for a short time and the airway was stained with dark tobacco stains. I would be able to remove some of the stain but not all. I took a photo of the two stems together. I put it in the shank of the bowl at hand and took a photo of the look with a new stem. The combination works very well.I cleaned the airway in the stem with alcohol and pipe cleaners – smooth and bristle. I followed up on that by cleaning it again with Soft Scrub cleanser. I gave it a quick rinse of alcohol to remove the residue of the cleanser and the swirls of tans, creams, ivory, browns and black look very good. There is some heavy darkening stain that I cannot remove but the stem is very clean.I set the bowl aside and worked on the stem. I filled in the tooth marks in the acrylic with clear CA glue. Once they cured I flattened the repairs with a small file and then sanded the repairs smooth with 220 grit sandpaper. I sanded out the light tooth marks and chatter with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. The stem looked better at this point.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I gave it a final wipe down with Obsidian Oil to add shine to the acrylic. I don’t know what it is about finishing a restoration but I have to tell you that it is my favourite part of the process. It is the moment when everything that I have worked on comes together. I can compare it to where I started and there is always satisfaction that it does indeed look better than when we picked it up. As always, I put this Byron Harwood Freehand Apple and new stem back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished clear acrylic stem. This Byron Harwood Freehand Apple is a great looking pipe and I am sure that it will be comfortable in hand when smoking as it is light and well balanced for a pipe of this size. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.26 ounces/64 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by American Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the last of 11 pipes sent for restoration – a Bertram 30 Bent Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.The last pipe I had to work on was a Bertram Bent Billiard that needed to be cleaned up and restored. This last one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem that I swapped with a straight billiard. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is a shape number 30 on the underside of the shank. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The new stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot of Bertram pipes in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe has a Grade 30 stamp on it. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top came away clean. Once I cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the rim top and the right front side of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. I wiped the briar down with a drop of Olive Oil to see if I have any areas that I still needed to work on. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about putting the short taper stem to the bent Billiard and putting a nice saddle stem on the straight Billiard. This new stem was the right length for this smaller Bent Billiard and was very close to the diameter of the shank – slightly larger but very workable. It would take some work to clean up but it would look good once it was finished. The taper stem had a small bite through on the underside ahead of the button. I greased a pipe cleaner and inserted it in the airway below the small hole. I filled in the tooth marks in the top of the stem as well. I removed the pipe cleaner to continue working on the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem. I sanded the stem surface and repairs with 220 grit sandpaper. I was able to flatten the repairs and also remove some of the oxidation. It would need more sanding but I turned to the make the slot in the button. I reshaped the entrance of the airway in the stem end with needle files. I used oval and round files to reshape the entrance into an oval shape. It looked much better. I used my heat gun to soften the vulcanite. Once it was soft enough to shape I bent it at the right angle to match the flow of the curves of the bowl. I set the bend in the stem with cold running water and took a photo of the newly bent stem. I removed the stem from the shank and sanded it with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth.I sanded the surface of the new vulcanite stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Smaller Bent Billiard 30 with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.69 ounces. This final pipe of Jack’s is another beautiful pipe that I will send to him later this week. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

Restoring the 10th of 11 pipes sent for restoration – a Bertram Straight Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram Straight Billiard that needed to be cleaned up and restored. This next one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is no shape number to be seen. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe does not appear to have a Grade stamp on it but the fills make my think a lower grade due to the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it. I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. Once cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the heel of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about switching the short taper stem on this pipe to one of the other Bent Billiards that I needed to restem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would use the original stem on the bent. I chose this saddle fishtail stem for this one. It would take some work to clean up bu tit would look good. I cleaned out the the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem.To fit the tenon to the shank I used several flat files and reduced the tenon size. I cleaned it up with a Dremel and sanding drum, flat files and sand paper until the fit was snug in the shank. It was going to work well.I sanded the saddle portion of the stem with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth. I sanded the surface of the new vulcanite saddle stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Straight Billiard with a saddle stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 51 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the last of the pipes. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

Retemming and Restoring a Citation Imported Briar ¼ Bent Apple – Jack’s 12th Pipe

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by Steve Laug

I started my work on the bowl by cleaning out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the dusty inside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I paused from the bowl cleanup to see what I could find regarding a stem and a stinger that I could use. I found a stem that had the same diameter as the shank. It was a push stem so I cut off the tenon with a hacksaw blade. I have collected many stingers over the years and put them in a jar. I scavenged them from ruined stems and other places and have kept them all. I went through the jar and found the stinger I needed for this mortise. I threaded it into the shank and checked the fit. It was perfect.Now I had the proper stem and the proper stinger tenon. Now I had to put those pieces together in such a way that the stem lined up properly with the shank. I drilled out the airway in the stem with my cordless drill. I checked the fit of the threaded end of the stinger in the airway and it fit well. I cleaned the inside of the airway with alcohol and pipe cleaners so that it would be clean(no photos taken). I threaded it into the shank and marked the top. I unscrewed it and coated it with a layer of all purpose glue. I turned it into the stem end and set it aside to dry. The glue did not cure hard enough and when I turned it into the shank it popped loose. I reglued it with black CA rubberized glue and set aside once again. Once the tenon hardened in the stem I screwed it onto the shank and lined it all up to make sure it was straight! It was perfect! I “painted” the stem surface with the flame of a lighter to soften the vulcanite so I could bend it. Once it was flexible I set the bowl rim top down and pressed down on the stem where I wanted the bend to be and let it cool in that position.Since it was in decent condition after cleaning it I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each pad with a damp cloth to remove the sanding debris. It looked very good once I finished. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention back to the vulcanite stem. I sanded it with 220 grit sandpaper to remove the oxidation and smooth out the tooth chatter on the surface. It looked better.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Citation Bent Apple/Author with a newly fit taper stem and metal stinger tenon. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain all around it. The polished grain on the pipe looks great with the new black vulcanite stem. This Citation Bent Apple/Author is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 43 grams/1.52 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restoring the 7th of 11 pipes sent for restoration – a Bertram 30 Bent Billiard with a new stem

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes – six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.I chose to work on the Bertram 30 Bent Billiard that needed to be restemmed next. This next one is from Jack’s 11 pipes – a dirty, dull Grade 30 Bertram with a ruined tapered vulcanite bite proof stem. The pipe is stamped on the underside side near the stem with the Grade 30 number. On the left side it is stamped Bertram [over] Washington D.C. centered on the shank. The finish had a lot of grime ground into the smooth finish on the bowl and some darkening around the sides of the bowl. The bowl was moderately caked with an overflowing lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The ruined replacement twin bore, or bite proof stem was calcified, oxidized, dirty and had tooth chatter and many bite throughs and chips on the top and underside near the button. The photos show the condition of the stem surface. It will need to be replaced. There were not markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the thick cake in the bowl and overflow of lava on the rim top. The photos of the damaged (I would say ruined) stem show the thick calcification, tooth marks, bite throughs and heavy damage in the vulcanite on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. The 30 stamp was more faint on the underside but is visible in person. I removed the stem and took a photo of the parts to give a sense of the look of the pipe. I took a photo of the bite proof stem end showing the twin bore airways in the button. As I have worked on a lot Bertrams in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram).Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Prince has stunning straight and flame grain around the bowl. This pipe has a 30 Grade stamp on it which I am sure explains the quality of the briar. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim with a folded piece of 220 grit sandpaper and was able to remove the darkening.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top is very clear. As I cleaned it up, I noticed that the fills on the right side and the front mid bowl were shrunken and damaged. I filled them in with clear CA glue and briar dust. Once the repair cured I sanded it with 220 grit sandpaper to flatten the repair and blend it into the surface of the briar.I sanded the bowl it with 320-3500 grit sanding pads to finish the rim top, the bowl and shank. The briar began to take on a rich shine and the darkening on the top was gone and the fill blended in better with work. The photos tell the story. I remembered that I had forgotten to clean the pipe. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got it.I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I went through my stems and found one that did not have a tenon but was very close to the diameter of the shank – slightly larger but very workable. I would pitch the chewed up twin bore stem in light of this fishtail one. I pushed a tenon in the stem for the photos below. I would need to secure once I started.I gave the threaded end of the tenon a coat of black CA rubberized glue and pressed it into the stem. I turned it until all was aligned and straight and then secured it until the glue hardened and the tenon was solid.Since there was little to do on the stem other than cosmetic adjustments I decided to give it a slight bend to match the damaged stem and the flow of the bowl. I have found that if I “paint” the area where I want the bend with a lighter until the surface softens I can save getting my heat gun out. I do this while the stem is on the pipe. Once the surface was soft I press the top of the bowl and the stem down against my worktable to get the bend in place. I let it sit that way with pressure from my hand until the rubber of the stem cools. You can speed up the process by putting the stem under cold water but I did not do this on this pipe. Once cooled I took a photo of the look of the bent stem. Those paying attention to the photos of the bowl work will see that I bent the stem before I did any of the clean up on the bowl 😉I worked on the diameter of the stem at the shank first with my Dremel and sanding drum to get it close to what I wanted. I followed that by sanding it with 220 grit sandpaper. I sanded the rest of the stem to clean up the casting marks on the sides and button end. I constantly checked the fit on the shank and once I had it ready I wiped the stem down with a bit of Obsidian Oil and took the photos below. It began to really look very good.I sanded the surface of the vulcanite with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks and remaining casting marks on the stem surface. By the final 3500 grit pad the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I cleaned out the drilling and sanding debris from the airway in the stem with pipe cleaners and isopropyl alcohol. It was clean other than the dust.I am excited to finish this Bertram Washington DC 30 Bent Billiard with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 49 grams/1.73 ounces. It is another beautiful pipe that I will send to Jack after I finish working on the other 4 pipes. I look forward to hear what he thinks of this next beauty. It should be a great smoking pipe.

Restoring the first of 11 pipes sent for restoration – an old Triangle WDC Bakelite Bent Bulldog

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by Steve Laug

William Demuth. (Wilhelm C. Demuth, 1835-1911), a native of Germany, entered the United States at the age of 16 as a penniless immigrant. After a series of odd jobs, he found work as a clerk in the import business of a tobacco tradesman in New York City. In 1862 William established his own company. The William Demuth Company specialized in pipes, smoker’s requisites, cigar-store figures, canes and other carved objects.

The Demuth Company is probably well known for the famous trademark, WDC in an inverted equilateral triangle. William commissioned the figurative meerschaum Presidential series, 29 precision-carved likenesses of John Adams, the second president of the United States (1797-1801) to Herbert Hoover, the 30th president (1929-1933), and “Columbus Landing in America,” a 32-inch-long centennial meerschaum masterpiece that took two years to complete and was exhibited at the World’s Columbian Exposition in Chicago in 1893…

…In 1897 Ferdinand Feuerbach joined the Demuth company and by 1903 had become the production manager. Feuerbach is credited with developing Demuth’s popular Royal Demuth and Hesson Guard Milano pipelines. He left in 1919, when Sam Frank Sr. needed an experienced pipe man to run his pipe factory, located at 168 Southern Blvd., in the Bronx. Feuerbach and Frank had been close friends since Frank started his own business in 1900 and was closely associated with the sales staff of WDC, selling their line of pipes…

In early 1937, the City of New York notified S.M. Frank & Co. of their intent to take by eminent domain, part of the land on which the companies pipe factory was located. This was being done to widen two of the adjacent streets. As a result of this, Frank entered into negotiations to purchase the Wm. Demuth Co.’s pipe factory in the Richmond Hill section of Queens. It was agreed upon that Demuth would become a subsidiary of S.M. Frank and all pipe production of the two companies would be moved to DeMuth factory. New Corporate offices were located at 133 Fifth Avenue, NYC.

Demuth pipes continued to be made at the Richmond Hill plant till December 31. 1972. Then the Wm. Demuth Company met its official end as a subsidiary company by liquidation. Demuth’s mainstay pipe, the Wellington continued to be offered in the S.M. Frank catalog until 1976. In the mid-80’s, the Wellington even made a brief return as a direct to the consumer offer.

There was nothing specific on the Triangle Bakelite Line in the above article. I did a further Google search and found a link to an advertisement on the WDC Triangle Bakelite pipe that is quite interesting (https://farm1.static.flickr.com/198/460550444_b0cd63fa8f_o.jpg). I have included a copy of the file below.The above advertisement reads as follows:

WDC Triangle Pipes are as good as they are beautiful. They combine the WDC standard of goodness in the bowl, and the lasting beauty of a Triangle Bakelite bit.

There is no substance known to science more suitable for pipe stems, cigar and cigarette holders than Triangle Bakelite. It possesses all the advantages of natural amber but none of the failings.

It has the beautiful coloring of amber – brilliant, rich and translucent – but excels in that it is tougher and more durable than amber. It has neither taste nor odor and is non-flammable.

The bowls of the WDC Triangle Pipes are genuine French briar, specially Demuth seasoned and guaranteed against cracking or burning through.

Me who want something distinctive in a pipe will find a wide variety of select shapes of WDC Triangle Pipe, at the better grade shops, at $1.00 and up. Also a wide selection of cigar holders at 50c and up, and cigarette holders at 35c and up, in many beautiful shapes.

That tells a lot about the manufacture and marketing of WDC pipes. They were viewed as spectacular and unique. They were chosen by discriminating smokers and enjoyed with durability and flavor. Now it was time to work on this pipe.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. I cleaned the bone tenon and the inside of the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It also was very dirty.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The damage on the bowl front and rim top is very clear. The darkening on the rim top and the outside of the bull cap would need to be dealt with. I cleaned up the inner edge with a piece of sandpaper. I sanded the top of the rim and the sides of the cap with the piece of 220 grit sandpaper and was able to remove much of the darkening.I finished that and moved on to it with 320-3500 grit sanding pads to finish minimizing the burn damage and reshape the rim top and the top half of the bowl. The briar began to take on a rich shine and the burn damage was by and large gone. The photos tell the story. I polished the smooth rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface as I polished it. The rusticated portions looked very good as well. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the twin lines around the bull cap. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I polished the plated band with a jeweller’s cloth to protect the band from oxidizing and discolouring. I turned my attention to the stem. I filled in the deep tooth marks in the Bakelite with clear CA glue. After it cured I flattened the repairs with a small flat file. I sanded the repairs further to flatten out the tooth chatter with a folded piece of 220 grit sandpaper. Progress was happening! I sanded the surface of the vulcanite with the 2 inch sanding pads – 320-3500 grit pads to remove the remaining oxidation. I dry sanded the surface until I have removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. The final steps in my process involves using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth, nicely grained bowl sides and the rusticated blaze on the left bowl side looks great with the vulcanite stem. The Triangle WDC Bakelite taper stem Bent Bulldog feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 4 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.16 ounces/32 grams. It is a beautiful pipe that I will send to Jack after I finish working on the other 10 pipes. I look forward to hear what he thinks of this old beauty. It should be a great smoking pipe.

Clearing and Restoring a Clogged Brigham Made in Canada Bent Billiard

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by Steve Laug

The next pipe on the table was one that the local pipe shop contacted me about repairing. I have included the email from the shop regarding this pipe. I quote:

Good evening Steve! Hope all is well. I’ve got yet another pipe here in need of your expertise! It’s a beautiful hundred year old (according to our client) Brigham 3 dot with something stuck in the stem. I included a few photos showing the issue and some of the more unique features of the pipe. If you’re available in the next little while, would it be possible to drop by? Cheers, Joe.

He included the following photos of the pipe. The third photo shows the item stuck in the shank. From the photo it appears to be the metal end of the Brigham Rock Maple Distillator. I have seen this happen before when the aluminum breaks off the wooden distillator. I could also see some corrosion to the aluminum tenon that held the distillator. I let Joe know that once I returned from my visit to my Father in the US I would let him know. Today, Joe dropped pipe by for my work. It was stamped on the underside of the shank and read 323 [followed by] Brigham [over] Made in Canada. The 323 was the shape number of the pipe. The style of the stamping would also help me identify when the pipe was made. The rusticated finish was classic Brigham. There was a thick cake in the bowl and some lava on the rim top. The rim top also had some nicks in the top and the front edge was damaged from knocking the pipe out against a hard surface. The bowl was slightly out of round. The clog in the shank did not allow the shank to be cleaned of the tars and oils and it was very dirty. The stem was oxidized and had tooth marks and chatter on both sides ahead of the button. The end of the metal tenon was also corroded and damaged. I would need to either smooth it out or replace the stem if I could. It had three brass dots on the left side of the taper. I took photos of the pipe before I worked on the pipe. I took close up photos of the bowl and rim top to show the condition of the bowl and damage to the rim edge as well as the cake and lava overflowing onto the rim top. I also took close up photos of the stem to show its condition as mentioned above.I took a photo of the stamping on the underside of the shank and it is very clear and readable. I took the stem off the shank and took a photo of the pipe to show the overall look of the pipe.For the needed background I am including the information from Pipedia on Brigham pipes. It is a great read in terms of the history of the brand (https://pipedia.org/wiki/Brigham_Pipes). Charles Lemon (Dadspipes) has written book on the history of the brand. This article is a good summary. I have included it below.

Roy Brigham, after serving an apprenticeship under an Austrian pipesmith, started his own pipe repair shop in Toronto, in 1906. By 1918 the business had grown to include five other craftsmen and had developed a reputation across Canada for the high quality of workmanship. After repairing many different brands of pipes over the years, Roy noted certain recurring complaints by pipe smokers, the most common referred to as “tongue bite”. Tongue bite is a burning sensation on the smoker’s tongue, previously thought to be due to the heat of the smoke (i.e. a “hot smoking pipe”).

He soon began manufacturing his own pipes, which were lightweight, yet featured a more rugged construction, strengthening the weak points observed in other pipes. The problem of tongue bite intrigued him, and he decided to make overcoming it a future goal.

About 1938, Roy’s son Herb joined him to assist in the business. The business barely survived the great depression because pipes were considered to be a luxury, not a necessity, and selling pipes was difficult indeed. In approximately 1937 [1], after some experimentation, Roy and Herb discovered that tongue bite was in fact a form of mild chemical burn to the tongue, caused by tars and acids in the smoke. They found that by filtering the smoke, it was possible to retain the flavour of the tobacco and yet remove these impurities and thereby stop the tongue bite.

Just as Thomas Edison had searched far and wide for the perfect material from which to make the first electric light bulb filaments, Roy & Herb began experimenting with many materials, both common and exotic, in the quest for the perfect pipe filter. Results varied wildly. Most of the materials didn’t work at all and some actually imparted their own flavour into the smoke. They eventually found just two materials that were satisfactory in pipes: bamboo and rock maple. As bamboo was obviously not as readily available, rock maple then became the logical choice.

They were able to manufacture a replaceable hollow wooden tube made from rock maple dowelling, which when inserted into a specially made pipe, caused absolutely no restriction to the draw of the pipe, yet extracted many of the impurities which had caused tongue bite. The result was indeed a truly better smoking pipe…

I then turned to a second article by Charles Lemon called, “A Closer Look at the Dots, Dates, and Markings of Brigham Pipes” to be able to pin down the time frame that the pipe was made in and to help interpret the stampings and shape number on the pipe. Here is the link to his article (https://pipedia.org/wiki/Brigham_Pipes_%E2%80%93_A_Closer_Look_at_Dots,_Dates_and_Markings). I quote the pertinent information below to establish the date on the pipe.

Around the late 1960s or early 1970s, at the beginning of what I’ve called the Canadian Era (roughly 1970 – 1980), the stampings changed again as Brigham moved to modernize its logo. Pipes are stamped with the 3-digit shape number and “Brigham” over “Made in Canada”. Note these two variants of this stamping.

The stamping on the one I am working on is like that shown in the photo below. From the information above I know that the pipe I am working on was made between the late 1960s and the 1980s which makes the pipe approximately 45-65 years old. Now it was time to work on the pipe. I decided to pull the metal blockage in the shank end. I knew it was broken off the Hard Maple Distillator. I tried to pull the metal piece with an ice pick and it was too tight in the shank to come out that easily! Always seems to be the case for me. I used drill bit slightly larger than the airway in the metal piece. I carefully turned it into the metal with a cordless drill. Once it bit I was able to pull it free from the shank. It is shown on the end of the drill bit in the first photo below and free of the bit in the second photo below.I reamed the bowl with a PipNet reamer. I used the first and second cutting heads and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at this point in the process. I cleaned out the shank, the airway and the deep mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed and used. I cleaned the inside of the aluminum tenon and the airway in the stem with alcohol, cotton swabs and pipe cleaners in the same way as I did the shank. It was clogged with debris and there was no airflow. It took some work with a paper clip but eventually it opened up so I could clean it well.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. I cleaned up the inner edge of the rim and the rim top with a folded piece of 220 grit sandpaper. I removed the darkening as much as possible and smoothed out the top of the rim. I lightly topped the bowl on a topping board with 220 grit sandpaper to smooth out the damage on the top and minimize the damage on the front outer edge. I sanded the rim top with 320-3500 grit sanding pads to remove the marks, scratches and darkening and to help shrink and minimize the damage on the front outer edge of the bowl. I used an oak stain pen to blend the top colour into the finished colour of the bowl once polished. It looks a bit darker at this point but it will match very well.I polished it with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. It began to look very good. While the damage on the front of the bowl is visible, in person it is less so. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I used a horsehair shoe brush to work it into the rustication around the bowl and shank. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I set the bowl aside and turned my attention to the stem. I scrubbed the oxidation on the stem with Soft Scrub cleanser and was able to remove a large amount of it. Even after cleaning the inside of the stem the airflow was still quite restricted. I had a hunch the other end of the hard Maple Distillator was stuck in the stem. It made sense. I worked on it with the wire and some bristle pipe cleaners and finally the piece of maple came free and the stem was open as it should have been.I sanded the area around the button edge and the remaining oxidation with a folded piece of 220 grit sandpaper. Progress was happening!I sanded the surface of the vulcanite with the 2 x 2 inch sanding pads. I dry sanded with each pad between the grits 320-3500. I worked on the surface until I had removed all of the oxidation and the stem started to really shine.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I refit the damaged aluminum tenon with the new Brigham Rock Maple Distillator. It is a unique and cool smoking experience.The final steps in my process involve using the buffer. I buffed the bowl and stem with Blue Diamond to polish out the light scratches in the briar and the vulcanite. I gave the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I follow up the wax buff with a buff with a clean buffing pad. It works to raise the shine and then I hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished stem. It really is a nice pipe. The smooth tall bowl sides and the rusticated blaze on the left shank side looks great with the yellow acrylic stem. The Brigham 323 Bent Billiard with a vulcanite taper stem feels great in my hand. It is a well-balanced pipe. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.62 ounces/46 grams. It is a beautiful pipe that I will soon be sending back to the local shop to give back to the owner. It is obviously one that he enjoys.

Restemming a Radford Ravel Rhodesian I have worked on before

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by Steve Laug

I have worked on this Radford Ravel Rhodesian for this pipe man quite often and I know that this is at least the second stem I have worked on for this pipe. That does not include the many rebuilds and refits that I have done on the first stem. The pipe is one of his favourites and one that he repeatedly is drawn to. I remember restoring the pipe originally in 2017 – repairing and banding the cracked shank (https://rebornpipes.com/2017/03/19/banding-and-restoring-a-radford-ravel-rhodesian/). I cleaned up the stem, reshaped, repaired and polished it. In 2023 he brought the pipe back as the stem was loose. I reworked the thin saddle stem to improve the fit and shape (https://rebornpipes.com/2023/04/28/restemming-a-radford-ravel-rhodesian/). Since then I have rebuilt the area ahead of the button and the button area where tooth marks both marked it and ended up becoming bite throughs. Yesterday he stopped by left the pipe with me to replace. The top of the stem had cracked and the repaired areas on the topside were gone. I took photos of the pipe before I started the restemming process. Have a look at what I saw. I went through my can of stems and could not find a saddle stem that would fit. I did find a new vulcanite taper stem that would work once I fit the tenon to the shank. It was a little larger than the shank in diameter and I would need to remove the excess material to get a fit.I used the Dremel and a sanding drum to knock off the marks on the tenon and smooth it out to fit the shank. I took photos of the newly fit stem to show the casting marks on the sides of the stem and on the button/slot end. You can also see that the stem is slightly larger in diameter than the shank and nickel band. It is going to look very good! I used my Dremel and a sanding drum to knock off the casting debris on the stem sides and button end. I also began the process of reducing the diameter of the stem to match the shank. I took the majority of the excess of the vulcanite off the stem to start the fitting. I was working to get it down to where it would fit inside the band. I worked on it some more with the Dremel and sanding drum to get close. I was getting there. I wiped it down with some Obsidian Oil and then heated the stem with a lighter. Once the vulcanite was flexible I bent it to the angle that matched the bends of the shank and bowl.I sat on the front porch and sanded the stem with 220 grit sandpaper to further shape and fit the stem to the shank. The bend and flow of the stem looked very good at this point in the process.I sanded the tenon to smooth out the marks and striations still remaining as well as fine tuning the shape and fit of the stem in the band. I continued sanding the stem surface with 2×2 inch sanding pads – grits 320-3500. By the end all of the sanding marks were removed and the stem began to take on a shine as did the tenon. It was looking very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. I finished the restem by buffing the bowl and stem with the Blue Diamond and moved on to buffing with carnauba wax. Once I have a good shine in the briar and vulcanite I always give the bowl and the stem multiple coats of carnauba wax. I have found that I can get a deeper shine if I following up the wax buff with a clean buffing pad. It works to raise the shine and then I follow that up with a hand buff with a microfiber cloth to deepen the shine. It is always fun for me to see what the polished bowl looks like with the polished vulcanite stem. It really is a beautiful pipe. The smooth finish around the cap and shank show the grain shining through the rich brown stains of this Radford Ravel Rhodesian. The finished pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.05 ounces/57 grams. It is a beautiful pipe and now that I have finished restemming it, he will get to enjoy it once more.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Discovery of a Bucket List Pipe – a Mike Butera Textured Classic Billiard

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by Steve Laug

While I was in Idaho with Jeff I worked on a few pipes that caught my eye. The first one I chose to work on is made by a pipemaker I have had on my Bucket List of pipes I wanted work on and potentially own. We picked the pipe up from a seller in Macon, Georgia, USA on 03/08/2025. I would call the pipe a Billiard shaped pipe with a slightly bent acrylic saddle stem. It is stamped on the underside of the shank and reads Butera [over] Textured Classic. Against the shank end it is stamped 3 Star. From the heavy cake in the bowl and the thick lava coated rim top I could tell the previous owner loved aromatic tobaccos. The top of the shank had a small ½ inch crack on the right side from the end toward to the bowl. The finish was heavily rusticated almost with a similar style rustication as a Castello Sea Rock. The finish was dirty and dusty in the valleys of the rustication. The shank was black, tarry and oily. The stem sat well against the cracked shank. It was dirty with calcification and some with thick oil and tar in the airway from the tenon to the button. There were deep tooth marks and chatter on both sides ahead of the button. The top side of the saddle stem bore the M. Butera signature in faded white. I took some photos of the pipe before I started my work on it. I took a photo of the bowl and rim top to show the cake in the bowl. The rim top had a thick coat of lava overflowing on top with damage around the top and inner edge. I took photos of the top and underside of the stem showing the tooth marks and calcification on the acrylic saddle stem surface.The stamping is very clear and readable in the photo below. It reads as noted above. I removed the stem from the shank and took a photo of the parts to show the parts of the pipe. The finish on the pipe is very worn and tired looking. The signature on the top of the saddle stem is hidden under the grime and debris on the surface.I have been keeping an eye out for a Mike Butera carved pipe for a very long time. I believe that I met Mike at the Chicago Pipe Show many years ago and was struck by the beauty of the pipes that he carved. I was not in the position to purchase one then as I had already spent my budget. It was one of those times that you go home regretting not taking the plunge. Now some 25-30 years ago we found one that caught my attention. I was glad to be visiting in Idaho with Jeff and was able to see it firsthand. The above photos really don’t capture the depth and beauty of the rustication and the shape. I decided to start working on it at Jeff’s.

Before I started my work on the pipe I looked up some details on Mike Butera’s pipes. I turned first to Pipephil’s site to get a quick summary (http://www.pipephil.eu/logos/en/logo-b8.html). I have included a screen capture of the section on the brand as well as the sidebar information. The pipe I am working on is stamped like the first one in the photo below. The info below the first photo gives a date of carving for the pipe. The embossed signature on the stem was done in the mid 1980s.Artisan: Mike Butera started making pipes in the early 1980s and attended his first pipe show as pipemaker in 1985. But his responsibilities at the head of a large tobacco distribution company kept him more and more out of the workshop since 2005. Production 1997: ~150 pipes/year. Production 2007: a few pipes/year.

From there I turned to Pipedia (https://pipedia.org/wiki/Butera) to read the article there on the brand. It is a short article and well worth the time to read. I learned much from the article regarding the pipes he made. I also remembered that I have smoked several tins of Butera pipe tobacco over the years. I quote the article below.

Mike Butera, courtesy TobaccoDays.com

Michael Butera’s pipes are very hard to find these days because of minimal current production and high collector appeal. His pipes are still Butera’s first love, but the responsibilities of owning large pipe tobacco distribution company and a very successful line of premium cigars kept him out of the workshop more than he would like during his active tobacco and cigar business years. Twenty+ years ago, at his peak pipe production, he was making 150 to 200 pipes a year and traveling to Italy regularly to select the best briar. Now, even though he has sold his pipe tobacco business and his cigar distribution, he makes only a few pipes for several repeat customers and for a couple of pipe Shows each year in his extensive garage workshop at his Houston home. You can continue to see him at the Chicago Show where he exhibits his latest pipes and some of his vast collection and where he leads the Pipemaking Seminar with Lee Von Erck before the Show. Along with Lee he is considered the Dean of American Pipemakers. Butera had a great deal to do with the training of Michael Frey, Steve Weiner, Larry Roush and Premal Chheda.

Often referred to as America’s greatest pipemaker, Butera won awards for his pipes on a regular basis. At the first pipe show he ever attended as a pipemaker, in 1985, he won the Best Standard Shape award. He won awards every year he actively presented pipes at Pipe Collectors International shows – nine straight years. His pipes have achieved legendary status, coveted by collectors and commanding impressive prices. He attained this level of respect through a simple philosophy: “I will not market anything that doesn’t represent the best, to my own taste, in its category.”

In an article, called Go West, which originally appeared in the French Pipe Mag, Erwin Van Hove has this to say about the dramatic influence Mike Butera has had on the American Pipe making scene:

“At the end of the 70s and the beginning of the 80s, a comet blazed across the heavens of the American pipe universe. Mike Butera, an American insurance broker and passionate pipe smoker, an admirer of the technical perfection and of the aesthetics of the famous Italian and Danish pipe makers, made a pilgrimage to the Mecca of pipe design. He travelled throughout Europe, visiting among others one of the most prestigious carvers of that time, Baldo Baldi. During those travels he became friends with Carlo Scotti, the owner of the most famous Italian brand, Castello. He studied their techniques as well as the refined aesthetics of their creations.”

“Mike Butera had found his vocation. After returning to the United States not only did he enter the cigar and tobacco trade, he also started to carve pipes. He did so meticulously, with the soul of a perfectionist. Straight away he won a competition for pipe makers, amazing colleagues and connoisseurs alike by the quality of his work. This had never been seen before! An American was able to produce pipes that could rival European high grades, pipes that were beautiful and presented an execution and finish that were beyond reproach. The era of the ugly and monstrous freehands was over. The genuine American high grade had been born. From then on, the American pipe makers had a role model, a point of reference. More than just an admired carver, Mike Butera became a living legend. All passionate pipe lovers knew his name and his reputation, but those who had the privilege of smoking a Butera were few. Being an overworked businessman, he produced only a few pipes a year. His creations are therefore, even to this day, prized collectable pieces that sell for exorbitant prices.”

I started my work on the pipe by reaming it with a PipNet pipe reamer and cleaning up the reaming with a Savinelli Fitsall Pipe Knife. I scraped the lava built up on the rim top with a small blade. It looked much better after the clean up. I cleaned out the inside of the shank and the airway in the stem with alcohol, pipe cleaners and cotton swabs. I removed the tars and oils with the cleaners and the alcohol. The first photo shows the crack on the right top side of the shank.I scrubbed the rusticated surface of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap to remove the debris and dust in the depths of the rustication. I rinsed it with warm water. I dried off the briar with a soft cloth. It looked very good at this point in the process. I wiped the bowl down with EVO (extra virgin olive oil) and a paper towel to enliven the depths and heights of the rustication. It really took on depth and contrast between the surfaces of the finish. Once I got home I would rub it down with Before & After Restoration Balm. I took a photo of the crack in the shank. It is on the right side of the shank toward the top. It is fairly wide open. I will need to band it to do the repair.I set the pipe aside until I returned to Canada. The first afternoon home, I chose a thin brass band to bind the shank together. I reduced the depth of the band on a topping board. I used a tooth pick to put some clear CA glue in the cracked then quickly pressed the band onto the shank end. It touches the 3 Star stamp on the underside of the shank but it truly brought the crack together. I sanded the walls of the bowl with a piece of 220 grit sandpaper wrapped around a piece of dowel. I smoothed out the walls and they looked very good and smooth once finished. It looked very good. I worked some Before & After Restoration Balm into the surface of the briar with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I let the balm sit for a little while and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. Now back to the stem. I cleaned it with a tooth brush and Soft Scrub cleaner. I worked over the surface to remove the debris on the surface. I rinsed it with warm water to remove the soap and debris. I took photos of the stem after the clean up. It looked very good. I filled in the tooth marks on the top and the underside of the acrylic stem with black CA glue. Once the repairs cured I used a file to flatten them into the surface. I sanded it with 220 grit sandpaper. I sanded the stem further with 2×2 inch sanding pads to smooth out the stem surface. I wiped it down with a damp cloth after each sanding pad. I took photos of the stem after the sanding.I touched up the stamping on the top of the saddle stem with white acrylic fingernail polish. I worked it into the stamp with a tooth pick. Once it had cured I scraped off the excess and then sanded it with a 1500 grit sanding pad. It looked much better.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with some Obsidian Oil. I finished polishing it with Before & After Pipe Stem Polish – both Fine and Extra Fine and buffed it off with a cotton cloth. This is a beautiful Butera Textured Classic 3 Star Billiard with an acrylic saddle stem. The thin brass band works for me and is a pleasant break between shank and the stem. It has a great look and feel. The shape of the bowl, the heavily rusticated Sea Rock style finish and the cut of the briar work well together to give the bowl a very tactile feel in the hand. I polished stem and the bowl with Blue Diamond polish on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. The Mike Butera Textured Classic 3 Star Billiard polished up pretty nicely. The finish took on life with the buffing. The rich stains work well with the polished acrylic stem. The finished pipe has a rich look that is quite catching. Have a look at it with the photos below. The shape, finish and flow of the pipe and stem are very well done. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 3/8 inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.12 ounces/60 grams. It is a beautiful pipe. I will be loading it with a rich Virginia tobacco and enjoying it on my porch on the weekend. Thanks for walking with me through the restoration.