Tag Archives: fitting a stem

Restemming and Restoring a Savinelli Extra Lumberman

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by Steve Laug

My brother and I have picked up a lot of bowl without stems over the years and boxed them for potential restemming at a later date. Unfortunately, we did not record where we picked them up. This one was a long shanked Canadian. Jeff had reamed and cleaned the pipe before we boxed it so it was clean, just needing finishing and restemming. It spots of rustication around the bowl sides and the shank. There was also a joint mid shank that was “hidden” under the rustication. The pipe was stamped on the underside of the bowl and shank and read Savinelli [over] Extra on the bowl heel [followed by] LUMBERMAN [followed by] Italy. The briar was clean and the rustications were also clean. The rim top had damage on the bevelled inner edge and some darkening on both. The joint of the two parts was well done and the rustication did a great job hiding it. There is a silver band on the shank is a repair band I believe that was added after carving. It is stamped with an arched Sterling Silver on the topside. I took some photos of the bowl before I started working on it. I took photos of the rim top and inner edge to show the condition of the bowl and rim. I also took photos of the junction of the two parts of the shank. Note the condition of the union of the two parts of the long shank. It is very well done and the connection is clean and undamaged.I took a photo of the stamping on the underside of the shank. It was clear and readable as noted above. I did a google search on a Savinelli Extra Lumberman and found one on MBSD’s Instagram account (https://www.instagram.com/p/DBu1kPTPCFF/). I captured one of the photos from the site and also the pertinent descriptive information that was in the side bar for the pipe.….…This is an interesting Savinelli. Though technically a Canadian, this extra long Lumberman model is not one you’ll find on Savinelli’s contemporary shape chart. In fact, I think this is a shape from before 1970 and the advent of the chart that Savinelli uses as standard today. It also features something that Savinelli has not done for a long time: spot carving. I.e., partial rustication, which lends the pipe a slightly rugged look, juxtaposed nicely with its virgin blonde stain. Finally, the pipe has vulcanite stem, which is also not very common on Savinellis anymore.

Now it was time to restem the pipe. I went through my can of stems to find a stem that would fit this pipe both in terms of the airway and the shank fit. I found a nice taper stem that would work well with this long shank Canadian. With a bit of work it would fit very well. It was close to a fit so I used a Dremel and sanding drum to reduce the diameter of the tenon for a shank fit. I adjusted it further with some small flat files. Once I completed the clean up of the tenon I fit it in the shank on the pipe and took photos of the pipe at this point in the process. I still needed to adjust the width of the stem at the shank as well as the overall shape to match the shank end.I used 220 grit sandpaper to shape and adjust the stem to match the shank end. It took a lot of sanding and shaping but it began to look very good.I sanded the stem with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad to check the progress of the fit to the shank. It began to look very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I set the stem aside and turned my attention to the bowl. I used a piece of 220 grit sandpaper and a half sphere to work over the inner bevelled edge on the bowl. Then I used a folded piece of 220 grit sandpaper to smooth out the inner edge some more. It started to look very good at this point. I sanded the briar with 320-3500 grit 2×2 inch sanding pads to smooth out the scratching in the surface. I wiped the briar down after each pad with a damp cloth to remove the dust and debris. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I worked over the inner and outer edge of the rim as well. After each pad I wiped the bowl down with a damp cloth to remove the sanding debris. It really took on a shine by the last three sanding pads. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a shoe brush to get into the carving on the bowl and shank. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. I polished the silver band on the shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each sanding pad with a jeweller’s cloth to remove the debris and to polish the silver and remove the oxidation and prevent more from developing. I am excited to finish restemming and restoring this Savinellil Extra Lumberman. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I hand buffed the pipe with a clean buffing pad to raise the shine. It is fun to see what the polished bowl looks like with beautiful mixed grain all around it with just a few small flaws in the briar. The polished grain on the pipe looks great with the black vulcanite stem. This smooth Savinelli Extra Lumberman with spot rustications is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 7 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 45 grams/1.55 ounces. It turned out to be a beautiful pipe. I will soon be putting it on the rebornpipes store in the Pipes by Italian Pipe Making Companies Section. If you are interested in adding it to your collection let me know.

Remember we are the next in a long line of pipe men and women who will carry on the trust of our pipes until we pass them on to the next trustee. Thanks for your time reading this blog.

Restemming and Restoring a Neidlinger Imported Briar Rhodesian Bowl

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by Steve Laug

Once in a while I break the rhythm of restoration of pipes that Jeff has sent to me work on a bowl that I have in a very big box of bowl without stems. There are probably about 100 bowls that I have been chipping away at for a long time now. Yesterday I had to urge to restem a few of the bowls. The first of them was this interesting rusticated Rhodesian bowl that looked a lot like some of the rustication on Custombilt pipes though with a bit of variation that separates it from them. It bears an oxidized Sterling Silver band on the shank that will need some attention. The stamping on the left side of the shank reads NEIDLINGER [over] Imported Briar. Somewhere a long the way Jeff had reamed and cleaned the bowl and it was waiting a new stem. I examined the silver and it was stamped across the top of the band and read STERLING. I took a photo of the stamping on the shank side. It was clear and readable as noted above.I went through my can of stems and found one that that was close to the diameter I needed and the tenon would need a slight adjustment for it to fit in the shank. I used a file to reduce the diameter of the tenon. I cleaned up the tenon diameter with my Dremel and a sanding drum. It did not take much for the stem to fit well in the shank. I put it in place and took photos. You can see in the photos that the stem diameter will need to be adjusted as the shank is not round and the stem is. I worked on the adjustment of the outside diameter of the stem with my Dremel and a sanding drum. I took off the majority of the excess vulcanite that way. The rest would need to be done with files and sanding pads. I sanded the stem with 220 grit sandpaper to smooth out the marks from the Dremel. I followed that by sanding it with 320-3500 grit sanding pads to further blend down the sanding areas. I wiped the stem down between pads with an Obsidian Oil cloth to remove the sanding debris from the stem.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I set the stem down and turned my attention to the clean bowl. I used a brass bristle wire brush to work over the rim top and remove the debris in the carving. It looked cleaner.I polished the silver band with 1500-3000 grit micromesh sanding pads and then finished with a jeweller’s cloth to raise the shine and protect it from further oxidation. I worked some Before & After Restoration Balm into the surface of the briar with my finger tips and a shoe brush to get into the carving on the bowl and shank. The product works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and then buffed with a cotton cloth to raise the shine. The photos show the bowl at this point in the restoration process. This Rusticated Neidlinger Imported Briar Rhodesian is a great looking pipe now that it has been restored and restemmed. The rich finish gives the shape an elegant look. The flow of the bowl and stem are well done make for a great hand feel. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the entire pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Neidlinger Rhodesian fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 64 grams/2.26 ounces. It is a great looking and light weight pipe. I will be putting it on the rebornpipes store shortly. If you are interested in adding this pipe to your collection send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it.

What a Great Looking Ben Wade Majestic Designer Series B Danish Freehand

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by Steve Laug

The next pipe on the work table is a pipe that came to us from a seller in Santa Cruz, California, USA on 05/28/2024. It is stamped on the left side of the shank and read Majestic [over] Designer Series B. On the right side it read Ben Wade [over] Hand Made In Denmark. The finish on the pipe was a smooth Ben Wade style finish with brown stains highlighting the grain around the sides and shank. The bottom of the bowl was flat from the heel to the shank end so that it acts as a sitter. The rim top was also smooth and crowned and was dirty with grime and also lava overflowing from the thick cake in the bowl. The fancy saddle stem was brown/gold variegated acrylic and had light tooth marks and chatter on both sides ahead of the button. It has a gold Ben Wade crown with a BW underneath stamped on the top of the saddle. It was a pretty stem but was dull and dirty. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. It should clean up very well. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava on the crowned top. The edges have a lava overflow but underneath it appears to be in good condition. The acrylic saddle stem is dirty and has some light tooth chatter and some tooth marks. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime, it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the sides of the shank. The stamping is clear and readable as noted above. There was also a Crown with a BW stamped below it on the topside of the saddle portion of the stem. I have worked on quite a few Ben Wade pipes over the years and one Majestic Designer Series that had the stamping on the shank side XXX’d out but was still very readable without looking to hard (https://rebornpipes.com/2016/02/21/restoring-an-interesting-older-xxxxd-out-sitter/).

I knew from the previous work that I should take time and check out my common sites for information. I turned first to Pipephil’s site in the Ben Wade Section and found an entry there on the brand (http://www.pipephil.eu/logos/en/logo-benwade.html#majestic). There was a section in the list stamped Danish Made Majestic. I did a screen capture of the section and have included it below.From there I turned to the section the reference above directed me to under the heading Majestic with a link to the Ben Wade stamp. I have also included that link and the screen captures of the site below (http://www.pipephil.eu/logos/en/logo-m1.html#majestic).From there I turned to Pipedia to see what I could find (https://pipedia.org/wiki/Ben_Wade). I found some photos of a pipe that is stamped the same as the one that I have. I have included them below showing the shape of the pipe and the stamping on the pipe. Now that I was reminded about the Ben Wade Majestic Line it was time to work on the pipe on my end. When I received it, Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button. One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe. The pipe was in decent condition so I started with the bowl. I sanded the bowl sides with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a damp cloth to remove the debris left behind by the sanding process. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. It was interesting to note that the stem had a white Delrin tenon. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. The stem looked very good.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Ben Wade Majestic Design Series B Made in Denmark Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished bronze acrylic stem. This Ben Made Majestic Design Series Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 1.52 ounces/43 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Is this Beautifully Grained Freehand Dublin a Viggo Nielsen Made Bari Too?

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by Steve Laug

The next pipe on the work table is a pipe that neither Jeff or I remember purchasing it so we have no date and no history on the pipe. The stamping on the underside of the Dublin’s shank was present but not readable. It appeared to have some stamping there and from discussion with Jeff we agreed that it looked like it could read Bari. Certainly, the shape and finish certainly fit the Viggo Nielsen carved Bari pipes. It could also be a Viggo pipe like some of the previous ones I have worked on. To me the shape and the finish on the pipe look like a Bari. The bowl is smooth and has some beautiful straight grain around the bowl and shank. The plateau rim top was dirty with grime and also light lava overflowing from recently carved bowl. It was an intriguing pipe with a combination of smooth finish and plateau rim top. The fancy vulcanite saddle stem fit snug against the shank end. There were light tooth marks and chatter on both sides ahead of the button. It was lightly oxidized but there was not any calcification. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The bowl had been recently reamed though the inner edge seems to have a light lava overflow but underneath it appears to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some light tooth chatter and some tooth marks. Past the turning the stem is a tapered flair. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Dublin shaped Freehand pipe once it is restored. He took photos of the stamping on the underside of the shank. The stamping is there but hardly readable. On the shank end using a bright light to examine it, both Jeff and I see the stamping Bari very faintly.I have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good but there was a strange bump mid stem on the topside ahead of the button and also on the underside. They were odd as they did not have cracks or holes just two bumps. The tooth marks and chatter really were minimal.The stamping on the underside of the shank was very faint. I tried to capture it a bit but even an enlarged photo is not able to capture the stamp clearly. I also took a photo of the pipe and stem separated to give a sense of the proportion of the pipe. The bowl was in decent condition so I started with polishing the sides and shank with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I “painted” the stem surface with the flame of Bic lighter to soften the surface. Once it was soft I flattened out the bumps in the stem surface with a wooden pen knife cover. Once it was flat I sanded it with a folded piece of 220 grit sandpaper. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with what I believe is another Viggo Nielsen made Bari Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 ½ inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches wide x 1 ¾ inches long, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.59 ounces/45 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

What a Great Looking Bari Matador hand made in Denmark Freehand

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by Steve Laug

The next pipe on the work table is a pipe that came to us from Long Island, New York, USA on 04/16/2024. It is stamped on the underside of the shank and read Bari [arched over] Matador. Underneath it read Handmade [over] In Denmark. The finish on the pipe was a classic Matador style finish combining smooth and sandblast. The bowl is smooth and the shank is sandblast. There is a smooth band on the underside of the shank that has the stamping on it. The plateau rim top and shank end was dirty with grime and also lava overflowing from the thick cake in the bowl. It was an intriguing pipe with a combination of sandblast and smooth finishes. The fancy saddle stem was vulcanite and had light tooth marks and chatter on both sides ahead of the button. It was oxidized and had some calcification on the end. Jeff took some photos of the pipe to show the general condition of the pipe before he started his clean up. Jeff took some close-up photos of the rim top and bowl to show the overall condition. There is dust and lava in the grooves of the plateau. The edges have a lava overflow but underneath it appears to be in good condition. The fancy turned vulcanite stem is dirty and has calcification on both sides at the button. There is also some light tooth chatter and some tooth marks. Past the turning the stem is a tapered flair. Jeff took some photos of the sides and heel of the bowl to show the condition of the finish on the pipe. The photos show the beautiful grain around the bowl. Under the dust and grime it was a nice looking bowl. I think it will be a beautiful Freehand pipe once it is restored. He took a photo of the stamping on the underside of the shank. The stamping is clear and readable as noted above.I have worked on quite a few Bari’s in the past and did the work on the brand information so rather than rework all of that I am including the information I found while working on a Bari De Luxe Freehand. I quoted a section from Pipedia on Bari pipes (https://pipedia.org/wiki/Bari). I am including the material that I found previously on the brand. It is good to be reminded of the fact that Viggo Nielsen was the pipe maker. I quote:

Pipedia states that Bari Piber was founded by Viggo Nielsen in Kolding, Denmark around the turn of 1950/51. His sons Kai and Jørgen both grew into their father’s business from a very young age and worked there till 1975. Both have become successful pipe makers.

Bari successfully adapted the new Danish design that had been started mainly by Stanwell for its own models. Bari was sold in 1978 to Van Eicken Tobaccos in Hamburg, Germany though the pipes were still made in Denmark. From 1978 to 1993 Åge Bogelund and Helmer Thomsen headed Bari’s pipe production.

Helmer Thomson bought the company in 1993 re-naming it to “Bari Piber Helmer Thomsen”. The workshop moved to more convenient buildings in Vejen. Bogelund, who created very respectable freehands of his own during the time at Bari got lost somehow after 1993. Bari’s basic conception fundamentally stayed the same for decades: series pipes pre-worked by machines and carefully finished by hand – thus no spectacular highgrades but solid, reliable every day’s companions were what they turned out. The most famous series are the smooth “Classic Diamond” and the blasted “Wiking”.

Now that I was reminded about the Viggo Nielsen connection it was time to work on the pipe on my end. When I received it Jeff had once again done an amazing job cleaning the pipe. He reamed it with a PipNet pipe reamer and got rid of the cake. He cleaned up the reaming with a Savinelli Fitsall Pipe Knife so that we could see the walls of the bowl and assess for damage. He cleaned the internals of the shank and stem with alcohol, pipe cleaners, cotton swabs, shank brushes and alcohol. He scrubbed the exterior with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed the pipe under warm water. He dried it off with a cloth and then let it air dry. The stem was scrubbed with Soft Scrub and soaked in Before & After Deoxidizer. It came out looking very good. The finish on the bowl and the rim top cleaned up nicely. I took pictures of the pipe to show how it looked when I unpacked it. I took a close up photo of the plateau rim top to show how clean it was. The inner edge of the rim and the ridges and valleys of the plateau looked good. The stem looked good just some light tooth chatter and tooth marks ahead of the button.One of the things I appreciate about Jeff’s cleanup is that he works to protect and preserve the nomenclature on the shank of the pipes that he works on. He was able to preserve and maintain its condition in the process. I took some photos to show the clarity of the stamping. I have noticed that many restorers are not careful to protect the stamping in their cleaning process and often by the end of the restoration the nomenclature is almost destroyed. Be careful in your work to preserve this critical part of restoration! I took the stem off and took a photo of the pipe. The pipe was in decent condition so I started with the bowl. I polished the smooth portions of the briar with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping down the briar after each sanding pad with a damp cloth. The briar began to shine. I worked some Before & After Restoration Balm into the smooth briar with my fingertips and the plateau and sandblasted side with a horsehair shoe brush. It enlivens, enriches and protects the briar while giving it a deep glow. I appreciate Mark Hoover’s work in developing this product. I buffed the pipe with a micro fiber cloth to raise the shine and took photos of it at this point it the process. It is a beautiful looking pipe. I set the bowl aside and turned my attention to the stem. I sanded the stem with the 2 inch square 320-3500 grit sanding pads. I wiped down the stem after each sanding pad with Obsidian Oil. I polished out the scratch marks left behind by the sandpaper. The stem looked very good.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I wiped the stem down with Obsidian Oil to preserve and protect the stem surface. I am on the homestretch with this Viggo Nielsen Made Bari Matador Freehand. As always, I am excited to finish a pipe that I am working on. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I used a gentle touch on the sandblast portion of the bowl. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished vulcanite stem. This Bari Matador Freehand is a nice looking pipe. It is quite comfortable in hand and should be so when smoking. It is quite light and well balanced. Have a look at it with the photos below. The dimensions are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 1.94 ounces/55 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by Danish Pipe Makers. If you are interested in adding it to your collection let me know.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring a I. Bekler Meerschaum Banded Billiard with a Cumberland Taper Stem

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by Steve Laug

This afternoon I decided to work on another pipe that I no longer know where or when we purchased it. I have a large box of Meerschaum pipes that is sitting in my storage that I need to clean up and restore. I have honestly avoided them for years but now was the time to start my work on some of them. Today I chose another of the uncased meers. This one is a Billiard shape with a Cumberland Taper Stem and a Softee Bit on the end. My guess is that the Softee protected the stem for tooth marks. I will know for sure once I remove it. It is a beautifully shaped Billiard Meer that is filthy and covered with scratches from its journey. The bowl and shank have some nice patina particularly on the shank. There is also a signature stamp on the left side of the shank that reads I. Bekler. It is dirty from use with a thick cake in the bowl and a heavy overflow of lava on the inner edge and thin rim top, heavier on the back side. The shank has a silver band on the end that is quite oxidized. The Cumberland stem had a push tenon and the shank was fitted with a receiver mortise. It fit well against the shank end and was slightly dirty and had a dirty and well chewed Softee Bit on the end protecting the stem surface and button. I took photos of the pipe before I started my clean up work on it. I took photos of the rim top and the stem to show the condition of the pipe when I brought it to the worktable. You can see the cake in the bowl and the heavy build up of lava and debris on the edge and top of the rim. It is another dirty pipe but still a charmer. There is a silver band on the shank end that is very oxidized and almost black. The Cumberland Taper stem has a rubber Softee Bit on both sides near the button.I took a photo of the I. Bekler signature stamp on the left side of the Cumberland taper stem. It is clear and readable. I removed the stem from the shank and took a photo of the parts. I used a small knife to pry off the Softee Bit on the stem end. I took photos of the stem. There was some sludge on the stem where the bit had ended but there were not any tooth marks or chatter on the stem surface ahead of the button. The Softee Bit had done its job and the stem looked great.I wanted more background on the brand and on the carver Ismet Bekler. I turned first to Pipephil’s site (http://www.pipephil.eu/logos/en/logo-c2.html) and found a link between CAO meerschaum and Ismet Bekler. I have included a screen capture of the section on the brand and the connection between Ismet Bekler and CAO.The CAO company was founded in 1968 by Cano Ozgener. Scandinavian Tobacco Group acquired the corporate in 2010. Current President of CAO (2010): Tim Ozgener (son of Cano). CAO was the US distributor for Europeans pipe brands like Preben Holm (from 1985) or Joura (Karl Heinz)

I then visited pipedia.org and did a search for more information on the American Meerschaum pipe company, CAO and Ismet Bekler(https://pipedia.org/wiki/CAO).

It was revealed that Ismet Bekler was a pipe carver who had carved many meerschaum pipes for CAO. I have reproduced certain relevant snippets of information from that article on pipedia.org.

C.A.O International, Inc. is the producer of one of the country’s top lines of premium cigars, cigar accessories, Meerschaum pipes, and pipe tobaccos. CAO’s Meerschaum pipes are smoked by presidents, senators, actors and other dignitaries. CAO was founded in 1964 by Cano A. Ozgener. Using his initials as the company logo.

Cano Ozgener’s interest in tobacco began on the banks of the Bosporus. Born on January 19, 1937, Ozgener was raised in his birthplace of Istanbul, Turkey, by his Armenian parents. His father was a jeweller, his mother a homemaker. He studied at a Jesuit French grammar school before being accepted into the American-run Roberts College in Istanbul, from which he received a bachelor’s degree in mechanical engineering in 1960.

As a student in Turkey, Ozgener enjoyed smoking pipes, especially those made from meerschaum.

Graduating from Columbia in 1964 with a professional engineering degree, Ozgener was recruited by DuPont to work in the firm’s Kinston, North Carolina, plant. It was during his stint in the textile division at the age of 27 that he came across some imperfect Turkish meerschaum pipes. In his spare time, he decided to use his engineering abilities to improve the pipes.

As Cano and the tobacconists were not happy with the quality of Turkish meerschaum, he decided to take the meerschaums and change the stems, make modifications and work with the carvers to improve them,” One day a tobacconist from Wilmington, Delaware, asked him where had he found the meerschaum, that he had never seen such quality. Cano told him that he had modified them. The tobacconist then ordered a dozen or two. That was just the beginning.

Ozgener kept his engineering job as he built his company. He worked constantly; his vacations from DuPont were spent attending tobacco conventions, which left little time to relax with his wife and two young children. Finally, in 1977, he left his engineering position to devote more attention to his growing business and to spend more time with his family.

The preceding article is reprinted here with the permission (forth coming) of Bennington Tobacconist

Ismet Bekler carved many meerschaum pipes, which were signed by him and sold by CAO, beginning in 1977. CAO actually trademarked his last name for use in 2001. Other carvers also provided pipes to CAO, and at least one other, Kural, also signed pipes made for CAO.

I surfed the net to know more about the pipe carver Ismet Bekler. I chanced upon a website that had some beautiful pipes on sale and most prominently, had many un-smoked meerschaum pipes carved by Ismet Bekler. Here is the link to the website. I have also noted some information about Ismet Bekler which is given in the introduction on this website. https://www.therightpipe.com/meerschaum-pipes/ismet-bekler-c382.html

Ismet Bekler was a prolific and popular carver. He began carving in the early 1970’s. Bekler is known as one of the best carvers in the history of Turkish Meerschaum. Master carver Bekler passed away in 2018 at the age of 84.

In 1980, the CAO Meerschaum Company contracted with Bekler to sell all of his carvings to them. CAO wanted to make Bekler a more well-known carver in the US and it was at this time he began signing his pipes.

Thus, from the above, my guess would be that this pipe is from the period post 1980 but could be pre-2018 since it is signed with the first initial, I. and the last name. However the lack of CAO in brass logo on the stem makes matters murky. Any inputs on this would definitely help me and other readers to know more about this pipe maker whose demise has left a void in the pipe carver’s community.

I started my work on the bowl by reaming the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good.I scraped off some of the lava coat on the rim top. I used a topping board and some worn 220 grit sandpaper to smooth out the damage on the rim top and remove the rest of the darkening on the meer. It looked much better once I finished.I used a sharp knife blade to clean out the build up in the shank end around the nylon/Delrin insert in the shank for a push tenon that was in the stem. The inset in the stem was also very dirty so I cleaned it up at the same time using the knife. Once clean it looked much better.I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular) and alcohol. It was much better.I scrubbed the bowl surface with a tooth brush and undiluted Murphy’s Oil Soap. I rinsed the bowl with warm running water to wash off the dirt and the soap. It looked much better at this point. I sanded the bowl to smooth out the scratches in the bowl sides and rim top with 320-2500 grit 2×2 inch sanding pads. I wiped the bowl down after each sanding pad to remove the debris. It seemed to minimize the scratches and bring out the beauty of the patina developing in the meer. I polished the meerschaum with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cotton cloth. The bowl took on a shine by the last pad. I gave the bowl multiple coats of Clapham’s Beeswax Polish which is a soft wax. I rubbed the wax on the bowl sides and the shank end with my finger tips and set it aside to dry. Once the wax cured I buffed the bowl with a clean buffing pad and then with a soft microfibre cloth. The bowl has a rich glow. I set the bowl aside and turned my attention to the stem. I sanded the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – wet sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to protect it and preserve it. it with Before After Pipe Polish – both Fine and Extra Fine. I polished the stem on the buffer with Blue Diamond. I took photos of the finished I. Bekler Billiard with a Cumberland Taper Stem to show the shine and the patina around the bowl. The polished Cumberland stem looks very good with the deepening colour on the shank and the bottom of the bowl. With time the contrast will grow richer and deeper to a thing of beauty. The finished Bekler Billiard fits nicely in the hand and I think it will feel great as it heats up with a good tobacco. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.69 ounces/49 grams. If you are interested in carrying on the legacy of this pipe it will be going on the rebornpipes store shortly. It is listed in the Ceramic and Meerschaum Section. You can send me a message or an email to let know you are interested. Thanks for reading this blog and my reflections on the pipe while I worked on it. This is an interesting estate to bring back to life.

A Well Smoked  Pioneer Black Block Meerschaum Bent Billiard

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by Steve Laug

The next pipe on the table to refresh and refurbish is an interesting looking Bent Billiard that turns out to be rusticated black meerschaum. It has an acrylic shank extension that has the Pioneer “P” stamp on the left side. On the right side of the shank it is stamped Block [over] Meerschaum. I have no memory of when we bought it or who we purchased it from. It has been here a long time. The bowl has a light cake on the sides and some lava build up in the rustication of the rim top. The finish on the bowl and shank are very dusty with a lot of debris and dirt in the rusticated valleys of the pipe. The shank extension is black acrylic with the clear P stamp on the left side as noted above. The pipe smells dirty and musty from sitting. The fancy turned vulcanite stem is oxidized and there is light tooth chatter or marks on both sides ahead of the button. I took photos of the pipe before I started my refurbishing work. I took some photos of the rim top and bowl. You can see the lava and debris on the rim top and the tobacco debris and cake in the bowl. The stem photos show the oxidation in the vulcanite and light tooth marks and chatter.I took photos of the stamping on the shank and the extension. The left side of the extension has a clear “P” stamp that is the log for Pioneer Pipes. The right side of the shank is stamped Block Meerschaum. I took the stem off the shank and took a photo of the pipe. It really is a nice looking pipe. To me the pipe looked a lot like many of the black or dark meerschaum pipes that I have worked on from the Isle of Man made by Manxman or Laxley Pipe Company. Yet the stamping was clearly a Pioneer Pipes Co. pipe with the stylized “P” logo on the shank extension. I wanted to see if there was a connection between the two companies so I turned to my normal two sources to see what I could learn. I went first to Pipephil (http://pipephil.eu/logos/en/logo-p3.html). I have included a screen capture of the information there as well as further info from the sidebar.Probably a brand of Pioneer Pipes Co., a Meerschaum and Meerschaum lined pipes manufacturer and distributor. Address (about 1960): 1817 Putnam Avenue, Brooklyn 27, N.Y. Pioneer also used to import meerschaum pipes from the MANXMAN PIPES Ltd factory (Isle of Man, UK) as shown by the markings of this pipe. (See “Man“). Wilczak & Colwell, op. cit. mention pipes with this label from Duncan Briars Ltd, Oppenheimer Pipes or Delacour Brothers.

There was the link I was looking for – Pioneer Pipes Co. used to import Manxman Pipes from the Isle of Man. My eye had not failed me and I am sure this is one of those imported pipes.

I turned then to Pipedia (https://pipedia.org/wiki/Pioneer) to see what else I could find out about the brand. Unfortunately, the site did not have very much information. I quote below what was on the site.

Pioneer Pipe Company was owned by Wally Frank, who trademarked the name Pioneer in 1940. At the time of the application the name was alleged to have been used in commerce in 1925. The company listed its location at 1817 Putnam Avenue, Brooklyn, New York. Pioneer sold Turkish and later African meerschaum through the Wally Frank, Ltd. Catalogs and elsewhere.

There were also and example of one of their meerschaum pipe and a page of a pamphlet shown on the site. Both of these come to Pipedia by the courtesy Doug Valitchka. Now I knew what I was working on with this pipe. It was an imported Manxman pipe probably distributed by Wally Frank through their catalogue sales. It was likely African block meerschaum from Tanganyika or nearby that had been fashioned by the Isle of Man company for Pioneer. Now it was time to work on the pipe.

I started my work on the bowl by reaming the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good. I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular). It was much better.I scrubbed the meerschaum with undiluted Murphy’s Oil Soap and a tooth brush to remove the grime from the finish of the bowl and shank. I rinsed it with warm water to remove the soap and the grime in the finish. I touched up the areas on the rim top where the stain was worn and damaged. I used a Black Stain Pen to restain them and blend them into the surrounding surface of the rustication.I worked some Before & After Restoration Balm into the rusticated meerschaum with my fingertips and a horsehair shoe brush to clean, enliven and protect it. I find that the balm really makes the bowl come alive again. The contrasts in the rusticated surface give the pipe a sense of depth. I let the balm sit for 10 minutes and then buffed with a cotton cloth to raise the shine. The bowl really looks good at this point. I set the bowl aside and turned my attention to the stem. I scrubbed it down with cotton pads and Soft Scrub Cleanser and was able to remove the oxidation. It looked better once I finished with the cleanser. I sanded it with 220 grit sandpaper to break up the oxidation. I wiped the stem down with an Obsidian Oil Cloth. I continued sanding the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – wet sanding it with 1500-12000 grit pads. I wiped the stem down after each pad with a cloth impregnated with Obsidian Oil. I polished it further with Before & After Pipe Stem Polish – both fine and extra fine. I gave it a final coat of Obsidian Oil and set it aside to dry. With a refurbishing the final moment when all the pieces come back together is the tell all! I put the pipe back together and buffed the meerschaum bowl with a shoe brush and the stem with Blue Diamond on the buffing wheel. I gave the meerschaum several coats of Conservator’s Wax and the stem multiple coats of carnauba wax. I buffed those parts with a clean buffing pad to raise the shine. I hand buffed it with a microfiber cloth to deepen the shine. It is fun to see what the polished bowl looks like with the black fancy vulcanite stem. This Rusticated Pioneer Black Meerschaum Bent Billiard is light weight and it is ready for you to load up a tobacco of preference and enjoy breaking it in for yourself. Have a look at it in the photos below. The dimensions are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 51 grams/1.83 ounces. This is one that will go on the Ceramic and Meerschaum Pipes Section of the rebornpipes online store shortly. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipemen and women who hold our pipes in trust until they pass on into the trust of the next generation.

Restemming and Restoring a Meerschaum Apple

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by Steve Laug

This afternoon I decided to work on the pipe that I no longer know where or when we purchase it. I have a large box of Meerschaum pipes that is sitting in my storage that I need to clean up and restore. I have honestly avoided them for years but now was the time to start my work on some of them. The first one I chose was definitely an older ball or apple shaped smooth meerschaum with a red acrylic shank extension. It is a beautifully shaped meer with scratches from its journey and some nice patina around the shank and sides. The meer is dirty from use with a thick cake in the bowl and a light overflow of lava on the inner edge and thin rim top. The acrylic shank extension was loose and would need to be cleaned. The stem fit well against the shank end however it was a Preben Holm vulcanite stem and it was too long. It would need to be replaced with a more fitting stem for the size of the pipe. There were no identifying logos on the bowl or shank. I took photos of the pipe before I started my clean up work on it. I took photos of the rim top and the stem to show the condition of the pipe when I brought it to the worktable. You can see the cake in the bowl and the build up of lava and debris on the edge and top of the thin rim top. It is another dirty pipe but still a charmer. The vulcanite stem has chatter and deep tooth marks on both sides near the button. It also has a Preben Holm crown on the top of the stem. It will be replaced so fortunately I will not need to deal with it.I removed the stem from the shank and took a photo of the parts. To me proportionally the stem is too long for this pipe. I went through my stems and found a stem that would work well. In the photos it looks the same length or longer but it is about an inch shorter and the blade is also wider and looks good. I took a photo of the pipe with the new stem. I shortened the tenon a bit to bring it closer to the shank extension. The second photo of the stem in the shank shows the new look. I reamed the thick cake out of the bowl. I started with a PipNet reamer and the 2nd and 3rd cutting heads to take back the cake to the walls of the bowl. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. Once finished it looked very good. I cleaned out the airway in the shank and mortise as well as in the new stem with pipe cleaners (both bristle and regular). It was much better.I cleaned up the rim top and edges of the bowl with a 320 grit sanding pad. I removed the darkening and damage and it looked better.The shank extension was held to the shank with a white Delrin tenon. The shank on the pipe was thread and the smooth end fit partially into the extension. When screwed into the shank it was a snug fit. I chose not to glue it but leave it unglued and removable.Now it was time to work on the bowl itself. I started my work by sanding with 320-3500 grit 2×2 inch sanding pads. It smoothed out the scratches and revealed more and more of the patina around the bowl and shank. It is a beautiful looking pipe. I polished the meerschaum with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down after each pad with a damp cotton cloth. The bowl took on a shine by the last pads. I gave the bowl multiple coats of Clapham’s Wax that blends both carnauba and beeswax in a soft wax. I rubbed the wax on the bowl sides and the shank end with my fingers and set it aside to dry. Once the wax cured I buffed the bowl with a clean buffing pad and then with a soft microfibre cloth. The bowl has a rich glow. I set the bowl aside and turned my attention to the stem. I “painted” the surface of the stem with the flame of a lighter to lift the tooth marks on the surface. It lifted many of them. I filled in those that remained with some black, rubberized CA glue. When it cured I flattened out the repair with a small flat file and then sanded it with 220 grit sandpaper to smooth it out. I continued sanding the stem surface with 320-3500 grit 2×2 inch sanding pads. I wiped the stem down after each pad with a damp pad to remove the debris. By the end it was quite shiny and ready for polishing.I polished the stem with micromesh sanding pads – dry sanding it 1500-12000 pads. I wiped it down with a damp cloth after each pad to protect it and preserve it. I polished it with Before After Pipe Polish – both Fine and Extra Fine. I am really happy with the way that this Meerschaum Freehand Style Apple turned out. It really is a beautiful looking pipe with a unique shape and smooth meerschaum bowl. The acrylic shank extension and the fancy vulcanite saddle stem are really nice. The patina on the meerschaum came alive with waxing and buffing. The rich patina on the finish gave the pipe a sense of depth with the polishing and waxing. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of beeswax/carnauba wax and buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Meerschaum style Freehand really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 1 inch. The weight of the pipe is 66 grams/2.33 ounces. The pipe will be going on the rebornpipes store soon. It will be in the Ceramic and Meerschaum Pipes Section if you would like to add it to your collection. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on!

Fitting a stem on an UNSMOKED Freehand bowl from the estate of Byron Harwood

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by Steve Laug

The next pipe I chose to work on was one that we purchased on 12/28/2024 from as part of an estate that belonged to a pipeman and carver, Byron Harwood from Missoula, Montana, USA. This Freehand was one of Byron’s own handmade pipes. It is a lovely piece of plateau briar (rim top and shank end) that was shaped with an apple bowl that highlighted the grain. The bowl and shank were smooth and highlighted some beautiful grain. The airway in the mortise and shank are well executed and the draught is very good. The bowl was unsmoked and other than dusty when we received it, the pipe was in excellent condition. The stem that came with it really did not fit – more of a Lovat style saddle stem on a midsized freehand. It looked like it had just been put in the shank before shipping. Everything about the stem said “restem me” to this repair guy. The pipe fit well in the hand and had a small bowl but there was a charm to it! Here is what it looked like when I brought it home from Jeff’s place. I took some photos of the rim top and bowl to give a clear picture of the condition of the rim top and bowl. You can see the drilling and the plateau. It is an unusual pipe. I also took photos of the stem to show its condition also the general look of it and why I don’t think it is a good fit.I sanded the briar bowl with 320-3500 sanding pads. I wiped the briar down with a damp cloth after each sanding pad. It began to look very good. I polished the bowl with micromesh sanding pads – wet sanding with 1500-12000 grit pads and wiping it down after each sanding pad with a damp cloth. The grain of the briar began to shine. I worked some Before & After Restoration Balm into the surface with my finger tips. I let it sit on the bowl for 10 minutes and then buffed it off with a paper towel and soft cloth. The product is a great addition to the restoration work. It enlivens, enriches and protects the wood while giving it a deep glow. It is a product I use on every pipe I restore. I went through my stems and found an acceptable acrylic saddle stem. It had been used for a short time and the airway was stained with dark tobacco stains. I would be able to remove some of the stain but not all. I took a photo of the two stems together. I put it in the shank of the bowl at hand and took a photo of the look with a new stem. The combination works very well.I cleaned the airway in the stem with alcohol and pipe cleaners – smooth and bristle. I followed up on that by cleaning it again with Soft Scrub cleanser. I gave it a quick rinse of alcohol to remove the residue of the cleanser and the swirls of tans, creams, ivory, browns and black look very good. There is some heavy darkening stain that I cannot remove but the stem is very clean.I set the bowl aside and worked on the stem. I filled in the tooth marks in the acrylic with clear CA glue. Once they cured I flattened the repairs with a small file and then sanded the repairs smooth with 220 grit sandpaper. I sanded out the light tooth marks and chatter with 320-3500 grit sanding pads. I wiped the stem down with an Obsidian Oil cloth after each sanding pad. The stem looked better at this point.I polished the stem with micromesh sanding pads – wet sanding with 1500-12000 grit sanding pads. I wiped it down after each sanding pad with Obsidian Oil. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. I buffed the stem with a soft cloth to raise the shine. I gave it a final wipe down with Obsidian Oil to add shine to the acrylic. I don’t know what it is about finishing a restoration but I have to tell you that it is my favourite part of the process. It is the moment when everything that I have worked on comes together. I can compare it to where I started and there is always satisfaction that it does indeed look better than when we picked it up. As always, I put this Byron Harwood Freehand Apple and new stem back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl and the stem multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad and hand buffed it to raise the shine. It is fun to see what the polished bowl looks like along with the polished clear acrylic stem. This Byron Harwood Freehand Apple is a great looking pipe and I am sure that it will be comfortable in hand when smoking as it is light and well balanced for a pipe of this size. Have a look at it with the photos below. The dimensions are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.26 ounces/64 grams. It is another beautiful pipe and one that will be on the rebornpipes store soon. You can find it in the section of Pipes by American Pipe Makers. If you are interested in adding it to your collection let me know. Thanks for walking through the restoration with me as I worked over this pipe. Thanks to each of you who are reading this blog.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.

Restoring the last of 11 pipes sent for restoration – a Bertram 30 Bent Billiard

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by Steve Laug

A while back I was asked by a customer and friend, Jack to take on some projects for him. I have worked on a few pipes for him over the years so we seem to have a standing agreement that I will clean up his pipes. This time he sent a batch containing 11 pipes (actually as mentioned on the last pipe I can’t count) but going over it again I found I was right the first count. There were six Bertrams, an Arlington, a GBD, an old WDC Triangle Bakelite, Citation in need of a stem and one marked Texaco. All of them were in various conditions and would need different types of work. I took a photo of the pipes before I started working on them.The last pipe I had to work on was a Bertram Bent Billiard that needed to be cleaned up and restored. This last one is from Jack’s 11 pipes – a dirty, dull Bertram with an oxidized tapered vulcanite stem that I swapped with a straight billiard. The pipe is stamped on the left side and reads Bertram [over] Washington D.C. centered on the shank. There is a shape number 30 on the underside of the shank. The finish had a lot of grime ground into the bowl and some nicks and flaws where the fills were shrunken or broken around the sides. The bowl was moderately caked with a light lava coat on the top of the rim, heavier toward the back of the bowl. The edges looked okay other than some potential damage on the back inner edge. The new stem was calcified, oxidized, dirty and had tooth chatter and marks on the top and underside ahead of the button. The photos show the condition of the stem surface. There were no markings or a logo on the taper stem. Like the rest of the Bertrams that Jack sent, this one had promise but it was very dirty. I took photos of the pipe before I started his cleanup work. I took photos of the rim top and the stem to show the condition. You can see the cake in the bowl and overflow of lava on the rim top. The photos of the stem show the calcification, tooth marks and chatter on the top and underside of the stem and the button. I took photos of the stamping on the left and underside of the shank to capture it. The Bertram stamp was clear and readable as noted above. Once restored again it will have a long life ahead of it. I removed the stem and took a photo of the parts to give a sense of the look of the pipe.As I have worked on a lot of Bertram pipes in the past, I have written on the brand and have included the following information. If you have read it in past blogs, you can skip over it. If you have not, I have included the link to Bertram history and information. I would recommend that if you don’t know much about them take some time to read the background. I include a link to the write up on Pipedia (http://pipedia.org/wiki/Bertram). Bertram pipes were based out of Washington DC. They were popular among famous politicians and celebrities of the time. They made many products for them from FDR’s cigarette holders to Joseph Stalin’s favorite pipe. They were considered some of the best America had to offer till they finally closed their doors in the 70s. Bertram graded their pipes by 10s and sometimes with a 5 added (15, 25, 55 etc.), the higher the grade the better. Above 60s are uncommon and 80-90s are quite rare. I have worked on one 120 Grade billiard. I have several blogs that I have written on rebornpipes that give some history and background to Bertram pipes. (https://rebornpipes.com/2015/06/16/an-easy-restoration-of-a-bertram-grade-60-217-poker/).

I have included the following link to give a bit of historical information on the pipe company. It is a well written article that gives a glimpse of the heart of the company. http://www.streetsofwashington.com/2012/01/bertrams-pipe-shop-on-14th-street.html#

From this information I learned that all of these Bertrams were made before the closure of the shop in the 1970s. This Bertram Bent Billiard has some mixed grain around the bowl. This pipe has a Grade 30 stamp on it. But like many of these Bertrams the Grading system is a mystery to me.

I started my work on the pipe by reaming the bowl with a PipNet reamer. I used the first cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and removed all the remnants of the cake. I scraped the rim top with the flat edge of the blade at the same time and removed most of the thick lava build up. I sanded the walls of the bowl with a piece of dowel wrapped in 220 grit sandpaper. The walls look very good at his point in the process. The darkening on the rim top and inner edge of the bowl would need to be dealt with. I cleaned up the inner edge and the rim top with a folded piece of 220 grit sandpaper and was able to remove the darkening. I also started to sand the shank repair at the same time. The old warrior is visible in the photos below.I cleaned out the shank, the airway and the mortise with alcohol, cotton swabs, hard bristle and soft bristle pipe cleaners. It was a very dirty pipe which just meant that it had really been enjoyed by the previous pipe man. Since I was restemming the pipe I would do the clean out on the new stem when I got to it.I scrubbed the exterior of the bowl and shank with a tooth brush and undiluted Murphy’s Oil Soap. I scrubbed the lava on the rim top and overflow on the outside of the bowl with the soap. I rinsed the briar with warm water to remove the grime and debris of the scrubbing. It looked significantly better after the scrubbing. The darkening on the rim top came away clean. Once I cleaned the bowl with the soap I brought it back to the work top and examined it. This was a pipe full of fills around the rim top and the right front side of the bowl. All were shrunken and need of repair. I filled in all of the damaged fills with clear CA glue. I smoothed them out with a dental spatula. Once the repairs cured I sanded them smooth with 220 grit sandpaper to blend them into the surface of the briar. Once finished it looked much better. I sanded the bowl it with 320-3500 grit sanding pads to further remove the stain and make a more transparent finish on the rim top, the bowl and shank. The light spots blended in better. I wiped the briar down with a drop of Olive Oil to see if I have any areas that I still needed to work on. The briar began to take on a rich shine and the repairs to the repairs blended in better with work. The photos tell the story. I polished the bowl and rim top with micromesh sanding pads – dry sanding it with 1200-15000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad. The grain started to rise to the surface and the repairs blended even more as I polished it. I rubbed the bowl and shank down with Before & After Restoration Balm to deep clean the finish on the bowl and shank. The product works to clean, enliven and protect the briar. I worked it in with my fingers to get it into the briar. I let it sit for 10 minutes then I wiped it off and buffed it with a soft cloth. The briar really began to have a rich shine. I took some photos of the bowl at this point to mark the progress in the restoration. It is a beautiful bowl. I laid the bowl aside and turned my attention to fitting a new stem. I made a decision about putting the short taper stem to the bent Billiard and putting a nice saddle stem on the straight Billiard. This new stem was the right length for this smaller Bent Billiard and was very close to the diameter of the shank – slightly larger but very workable. It would take some work to clean up but it would look good once it was finished. The taper stem had a small bite through on the underside ahead of the button. I greased a pipe cleaner and inserted it in the airway below the small hole. I filled in the tooth marks in the top of the stem as well. I removed the pipe cleaner to continue working on the stem. I cleaned out the airway in the stem with pipe cleaners and isopropyl alcohol. It was a dirty stem. I sanded the stem surface and repairs with 220 grit sandpaper. I was able to flatten the repairs and also remove some of the oxidation. It would need more sanding but I turned to the make the slot in the button. I reshaped the entrance of the airway in the stem end with needle files. I used oval and round files to reshape the entrance into an oval shape. It looked much better. I used my heat gun to soften the vulcanite. Once it was soft enough to shape I bent it at the right angle to match the flow of the curves of the bowl. I set the bend in the stem with cold running water and took a photo of the newly bent stem. I removed the stem from the shank and sanded it with 220 grit sandpaper to adjust the fit to the shank. By the time I was finished sanding it the stem very well to the shank and the transition was smooth.I sanded the surface of the new vulcanite stem with the 2 x 2-inch sanding pads – 320-3500 grit pads to clean up the sanding marks on the stem surface. By the final 3500 grit pad the stem started to really shine. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the stem down after each sanding pad with Obsidian Oil. I polished the stem with Before & After Pipe Stem Polish – both Fine and Extra Fine. I gave it a coat of Obsidian Pipe Stem Oil. It works to protect the stem from oxidizing. I set it aside to dry. I am excited to finish this Bertram Washington DC Smaller Bent Billiard 30 with a newly fit taper stem. I put the pipe back together and buffed it with Blue Diamond on the buffing wheel. I gave the bowl multiple coats of carnauba wax. I buffed the pipe with a clean buffing pad to raise the shine and then by hand with a microfibre cloth to deepen it. It is fun to see what the polished bowl looks like with beautiful grain on the smooth portions and the rustication depths all around it. The polished grain on the pipe looks great with the black vulcanite stem. This Bertram Bent Billiard is great looking and the pipe feels great in my hand. It is light and well balanced. Have a look at it with the photos below. The dimensions are Length: 5 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 47 grams/1.69 ounces. This final pipe of Jack’s is another beautiful pipe that I will send to him later this week. I look forward to hear what he thinks of this resurrected beauty. It should be a great smoking pipe.

As always, I encourage your questions and comments as you read the blog. Thanks to each of you who are reading this blog. Remember we are not pipe owners; we are pipe men and women who hold our pipes in trust until they pass on into the trust of those who follow us.