Tag Archives: Carey Magic Inch Patent Pipe

Restoring a Carey Magic Inch Pat. No. 3267941 Mediterranean Briar Israel Calabash

by Steve Laug

The next pipe on the table is an interesting looking Carey Magic Inch Calabash pipe. It is unique for several reasons. The first is that it comes with a flat piece of briar that is shaped to the base of the pipe. It has some great grain on the base and plateau on the edges. The second is that the left side and back of the bowl and shank are smooth and the right side and part of the front of the bowl is sandblast. The pipe is stamped on the left side and reads Carey [over] Magic Inch [over] Pat. No. 3267941. The stamping on the right side reads Mediterranean [over] Briar Israel. The stem has the Carey Logo “C” in a box on the topside. We purchased the Carey from an estate sale in Idaho Falls, Idaho, USA on 08/05/2018. The finish on the pipe was dirty with grime and oils ground into the briar. There was a thick cake in the bowl that overflowed on to the rim top and inner beveled edge. They both have a coat of lava on them. There is a vulcanite shank extension on the shank end that is quite polished. The stem is a Carey Magic Inch stem that tells me that the pipe has the Carey filtration system in the shank. A slim tube or Papyrite slips over the tube and filters out the oils. The stem has three slots in the top to aid airflow. The stem is the typical Carey special mix of vulcanite and plastic of some sort and in this case, I am thankful that it is not chewed. Jeff took photos of the pipe before he started his work on it. He took photos of the rim top to show the moderate cake in the bowl and the thick lava coat and debris on the rim top and inner edge. He took photos of the stem to show the tooth chatter and marks on the surface. None are too deep and I am thankful for that. He captured the finish and grain on the sides of the bowl. The left side shows the sandblast and the others show the smooth nicely grained finish. It is a beauty. He captured the stamping on the sides of the shank and it is clear and readable. The stamping reads as noted above. The Patent Number is interesting.The stamping gives me pause. I know that Carey Magic Inch pipes were typically made in the USA and for a short time in Great Britain. This one is stamped Mediterranean Briar Israel which I had not seen before. I am also pretty sure it is made by the Shalom Pipe Factory for Carey. But now to do a bit of study on the brand.

I first did a quick Google search of the brand and Israel to see what I could learn of the connection. There I found a discussion on Pipesmagazine forum. In the last line of the section I am quoting from the poster, Briar Lee I found what I was looking for. I have highlighted it in red in the text below for ease. I quote the entire section and have attached the link as well (https://pipesmagazine.com/forums/threads/e-a-carey-pipes-for-new-pipe-smokers.102325/).

A Carey Magic Inch pipe uses a paper sleeve on a ventilated tube in the stem. When smoking a tiny bit of air is metered into the smoke stream.

This air doesn’t materially change the flavor but it significantly cuts back on mouth burn and tongue bite and somehow prevents prevent gurgling and soggy pipes, how I’ve not ever been able to quite figure out. But the system works.

After you become an old leather tongued pipe addict and want the full blast of the smoke stream, use a piece of plastic drinking straw to replace the paper tube.

Carey pipes have been made all over the world through the years, and I have them from the USA, London, Italy, Greece, and Israel.

From there I turned to Pipephil’s site (http://pipephil.eu/logos/en/logo-c2.html). And found a listing for Carey. It gave me a pipe with the same patent information but it was made in England so that did not help much. I have included a screen capture below.I turned next to Pipedia (https://pipedia.org/wiki/Carey_Magic_Inch). The site had a short article that gave a basic description of the Magic Inch system. It also provided a link to the EA Carey Website which I would look at next. I quote from the Pipedia article below as it is a simple description of the system and the pipe.

The “Magic Inch” System has been a Carey’s tradition for over 50 years, with over 1,000,000 sold. The “Magic Inch” is an air chamber inserted between the imported briar bowl and the vented mouthpiece which allows cool outside air to enter and mix with the warm tobacco smoke inside the “Magic Inch” chamber. Tobacco tars, oils and moisture, are squeezed out of the smoke. The residue drops to the bottom of the chamber and is absorbed by the Papyrate sleeve. From its rich tradition and thousands of satisfied customers, this pipe is sure to be your smoking favorite for life. Carey Magic Inch pipes can be readily identified by a boxed letter C on the stem, along with a distinctive series of three vent slits and the Carey Magic Inch name stamped into the side of the bowl.

That lead me to the Carey Site as noted above (https://www.eacarey.com/magicinchinfo.html). I did a screen capture of the page defining the Magic Inch system. The diagram is helpful to capture the mechanics of the pipe.The site also had testimonials from satisfied customers about the system and hidden in the bottom of one of the sidebars was the Patent info. I have included that screen capture below as it is very interesting (https://www.eacarey.com/careyclassics.html).Now I knew that the pipes were made in many countries and that Israel was on the list. There was no direct link to the Shalom Pipe Company but I am still confident they made this pipe and Carey added the plumbing.

I was ready to start working on this pipe. As usual, Jeff had thoroughly cleaned up the pipe. I probably don’t say enough about how much I appreciate him doing the hard clean up work before I even get the pipes. He does an amazing job. He had reamed the pipe with a PipNet pipe reamer back to bare briar and removed the remnants of the cake with a Savinelli Fitsall Pipe Knife. He used a small blade to pick out the thick lava on the rim top. He scrubbed the bowl with undiluted Murphy’s Oil Soap and a tooth brush. He rinsed it under running warm water to remove the soap and grime. He cleaned out the inside of the shank and the airway in the stem with alcohol, cotton swabs, pipe cleaners and shank brushes. He soaked the stem in Briarville’s Pipe Stem Deoxidizer and rinsed it off with warm water. I took photos of the pipe and the stem that came with it before I started my part of the restoration work. I took photos of the bowl and rim top to show the clean condition. The bowl walls look very good. The rim top had some remnants of what looked like varnish – almost rings or swirls on the top. The stem looks very clean and when I run my fingers along the edges it still has the casting marks on it.
I tried to capture the stamping on the shank underside. It is readable and clear as noted above. I took a photo of the pipe with the stem removed. I started by working on the rim top. I wiped the bow and rim top down with acetone to remove the varnish run marks on the rim top. Once it was wiped down the marks still remained on the top and turned out to be marks from when the bowl was finished (poorly finished on the top). I sanded the rim top with 320-3500 grit sanding pads and wiped it down between pads with a damp cloth to check the progress. It looked much better and was smooth. The scratches were sanded out and feel the way it should feel. I restained the sanded rim top and edges with an Oak stain pen to blend it into the surround colour of the briar. The match was perfect and once the pipe was polished more it would be a great match.I polished the smooth portions of the briar and the vulcanite shank extension with micromesh sanding pads – dry sanding with 1500-12000 grit sanding pads. I wiped the bowl down with a damp cloth after each pad. I wiped the shank extension down with Obsidian Oil. I take photos of the three groups of pads for my own viewing primarily as I am looking for progress in polishing. Once again, by the end of the process it looked quite good. I rubbed the bowl and shank down with Before & After Restoration Balm. I worked it into the surface of the bowl sides and shank with my fingertips. I worked it into the sandblast portions of the finish with a shoe brush. It works to clean, enliven and protect the briar. I let the balm sit for 15 minutes and buffed with a cotton cloth to raise the shine. The grain came alive. With the bowl finished I decided to put a Papyrate filter on the apparatus at the end of the shank. I took one from the box and carefully slid it in place. The fit is snug and the look is perfect. Now I turned to the stem. I love watching the shine develop on the mixed Carey vulcanite as I polish it with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down after each pad with Obsidian Oil. I finished this part of the polishing by using Marks Hoover’s Before & After Pipe Stem Polish – both Fine and Extra Fine. I wiped it off with a soft cloth and gave the stem another coat of Obsidian Oil. This Carey Magic Inch Pat. No. 3267941 Bent Calabash is a great looking pipe with some interesting sand blast on the front and right side of the bowl and vulcanite shank extension. The fact that it is stamped Israel fits as I have worked on Alpha Pipes of similar shape and style. The beautiful grain around the smooth portions and sandblast on the other portions of the bowl is quite stunning and works well with both the shape and the polished vulcanite shank extension and the polished Carey Magic Inch style stem. I put the stem back on the bowl and carefully buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the wheel and followed by buffing the pipe with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Carey Magic Inch Calabash fits nicely in the hand and feels great. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 ½ inches, Height: 2 ½ inches, Outside diameter of the bowl: 1 ¾ inches, Chamber diameter: 1 inch. The weight of the pipe is 63 grams/2.22 ounces. I will be putting the pipe and the briar pipe rest on the rebornpipes store in the Pipes From Various Makers Section shortly. If you wish to add this interesting pipe to your rack it is a great addition. Send me a message or an email. Thanks for reading this blog and my reflections on the pipe while I worked on it. I appreciate your support and time!

Carey Magic Inch Freehand Briar Pipe

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Blog by Steve Laug

In the batch of pipes my brother purchased from an antique shop in Montana for me to clean up was the pipe pictured in the photo below – on its side on the pipe rack on the left of the photo bearing a $19 price tag. Turns out it is a Carey Magic Inch Freehand Pipe. It is stamped on the left side of the shank: Free Hand over Carey over Magic Inch. Underneath that is stamped a PAT. No. 3267941. On the right side it is stamped: Mediterranean over Briar Israel. The stem has three horizontal vents on the top and on the underside of the stem. There is a logo – a C in a box on the top of the stem behind the vents. I did some research on the “Magic Inch” System and found out that it has been a Carey’s tradition for over 50 years. On their website they say that they have sold over 1,000,000 pipes. They describe the “Magic Inch” as: “an air chamber inserted between the imported briar bowl and the vented mouthpiece which allows cool outside air to enter and mix with the warm tobacco smoke inside the “Magic Inch” chamber. Tobacco tars, oils and moisture, are squeezed out of the smoke. The residue drops to the bottom of the chamber and is absorbed by the Papyrate sleeve.” http://www.eacarey.com/magicinchinfo.html

They provide the following diagram on their website and I have included it here to show the unique system. I found a second diagram on the English Carey website. http://www.eacarey.co.uk/2010/10/the-carey-magic-inch/

I quote from their site as it gives some interesting history on the system: “A Carey pipe looks better and feels better than any ordinary pipe. It also smokes like no other pipe you’ve ever known, and that’s mostly thanks to the patented ‘Magic Inch’, an invention that revolutionised pipe smoking. Designed and patented by EA Carey in 1948 it was the result of a dedicated pipe smoker seeking a cooler, drier smoke whilst not detracting from the fulsome flavour of choice tobaccos. After years of research and the discarding of many ‘good ideas’ Carey settled on the basic design of the system and set about refining that design into the simple but highly effective device that is the basis of Carey Magic Inch pipes over 60 years later. Even today, more than 30 years after it was first introduced into Europe and particularly the UK, we have many seasoned pipesmokers who are still discovering the amazing difference and improvement in smoking pleasure they obtain from the Magic Inch system. It is not a trap or filter or other such sludge forming gadget. In fact, like all great discoveries and inventions, the secret is simple. By cooling, condensing and evaporating moisture with every puff, it prevents the tar, sludge, bite and bitterness that you may find in other pipes, ever reaching your mouth.”

They go on to describe the system in a classically English way: “The system has been designed to allow a precise amount of outside air into each puff of smoke. Unique moisture ports then dissipate wetness, tar and nicotine into the 2 ply Papyrate sleeve, protecting the smoker from unwanted materials. The Papyrate itself provides excellent absorbency for dryer smoking and increased durability. Subsequently the Magic Inch chamber releases moisture through evaporation during resting periods between smokes. Neither a filter nor a standard ‘push bit’, a true innovation.” All Carey Magic Inch pipes are made from top quality Mediterranean briar designed, crafted and inspected by experts who take pride in their craft.

With this background information I started to work Carey Magic Inch Freehand that my brother had picked up for me. The bowl was quite clean on the inside – a light cake had formed. The rim had some darkening but was also very clean. The carved patterns on the pipe were very similar to some of the Alpha pipes that also had similar Frankenstein-like stitches on the worm trails carved into the sides and bottom of the bowl and shank. I would not be surprised if it was actually carved in the old Alpha Pipe Factory in Israel. The finish on the pipe was in very good shape and did not need to have anything done to it but clean it. The shank bears the stamping of Israel on the right side. The shape is a block/poker shape that never really was my cup of tea. I always look at them and feel like the carver stopped somewhere along the way and never finished carving the pipe. The rustication on the rim matched that on the shank end. The stem was typical Carey plastic and would be hard to work on. It had tooth chatter on the top and the bottom sides of the stem and some tooth marks that also went onto the button itself.

The next close up photos show the rim and the cake in the bowl as well as the stamping on the sides of the shank.

I took the stem off the pipe to get a picture of the Carey Magic Inch system. The stem sits over a mortise insert with a one inch long perforated tube that extends into the stem when it is in place on the shank. The stem was dirty on the inside and the tooth chatter and dents marred the top and bottom sides near the button.

I scrubbed down the exterior of the bowl with a tooth brush and Murphy’s Oil Soap and rinsed it with lukewarm water. I dried off the bowl exterior with a soft cloth.

I scrubbed out the stem and the shank with cotton swabs, pipe cleaners and alcohol until the pipe cleaners and swabs came out clean. I find the plastic material used on these stems to be a challenge to clean up and remove the damaged areas. Once it is sanded all of the polishing has to be done by hand. The heat of the buffer pads can seriously damage the stem by melting it. I sanded the tooth marks and chatter with 220 grit sandpaper to remove the damage. There was one spot on the top of the stem near the button that needed to be patched with clear super glue. It was a deep tooth mark that no amount of sanding would remove.

When the patch cured I sanded it with the 220 grit sandpaper to smooth it out with the surface of the stem. I sanded it with a medium and a fine grit sanding sponge to remove the scratches. Normally I wet sand the stem with 1500-2400 grit micromesh sanding pads but with this material it only gets muddy and makes a mess. I used some Obsidian Oil to rub down the stem between each pad and sanded it until the scratches began to disappear. I continue the process with 3200-4000 grit pads with the oil between each pad giving me some bite on the plastic stem. I forgot to take a picture of this step (I had already spent over 1 ½ hours on the stem at this point). I finished sanding it with 6000-12000 grit pads and the oil. When I had finished I rubbed it down with a final coat of Obsidian Oil and let it dry.

I hand waxed the bowl and the stem with Conservators wax and buffed it with a shoe brush. I finished by buffing it with a microfibre cloth. The finished pipe is shown in the photos below. It is cleaned, restored and ready for whoever wishes to purchase it from me. It is not my style of pipe but I am sure it will make some pipe man very happy. Just email me if you are interested and make me an offer at slaug@uniserve.com Thanks for looking.

Conjuring a Makeover for a Carey Magic Inch

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Guest Blog by Robert M. Boughton
Member, North American Society of Pipe Collectors
http://www.naspc.org
http://www.roadrunnerpipes.com
http://about.me/boughtonrobert
Photos © the Author

“Blessed are they who see beautiful things in humble places where other people see nothing.”
― Camille Pissarro (1830-1903), French Impressionist painter

INTRODUCTION
I suspect there is some aspect of my basic personality that is incapable, to a degree, of not admiring the tenacity alone required to survive 67-years – and still going – in the admirable pursuit of providing affordable smoking pipes. Remember, this is an industry that has seen all manner of fly-by-night systems for dissipating the high heat of the all-important tobacco that has an inherent tendency to become moist and therefore brackish in the process of flowing through the basic designs of all pipes.

Notwithstanding the relative quality of pipes that evolve based on the periodic new patents from the ever-pioneering designers at E.A. Carey, which also owns the Duncan Hill Aerosphere brand, the system’s section that comprises the so-called “Magic Inch” has changed little since 1948, when the first billiard version was created and marketed. The system involves five elements: 1-2) the first two in the double-pronged tenon, the thin, hollow end of which attaches to the plastic bit and the typical part that slides into the shank; 3) the thin bit insert with six small drilled holes, two each on the top and bottom (when properly inserted) and one each on either side; 4) the newer Papyrate II sleeve (two-ply) – made of very thin, wet slices, from the roots of an aquatic plant, that are pressed together and dried – that fits snugly over the holes of the bit insert, and 5) six horizontal slits in the shank end of the bit, three on the top and three on the bottom. The photos of the bit show the used, brownish papyrate sleeve that came with the original pipe.

Back some months when I was snatching up pipe lots online, I bought one with 10 sundry examples of the craft, including a few nice finds such as a Kaywoodie Filter Plus metal pipe from the late 1950s, a Jobey Extra, a nice glazed clay pipe and others, with this Magic Inch among them. I put all of these in a small box “for later,” except for the beautiful unknown clay billiard that I cleaned up and added new cork in the shank with a hole drilled to fit the screw-in tenon attached to the acrylic stem, for my own collection.

By the way, not everyone knows that Carey does not only make Magic Inch pipes. Here are a few of the company’s representative standard briar pipes. But this blog concerns the vintage Magic Inch billiard, U.S. Patent №. 3,267,941 granted in 1966, shown in the lot above three rows down on the right. A few years ago, I owned, and for a while enjoyed, another Magic Inch, and it wasn’t – well, bad. But first, I have a few comments regarding Carey’s rather imaginative advertising.

Numerical data and the manifold methods of collection, arrangement and interpretation of them for publication as fact by the complex use of statistics in almost every facet of society – including but by no means limited to governmental and other political concerns, businesses and the news media – can be misleading at best and downright manipulative at worst.

Take, for example, the E.A. Carey Smokeshop claim [http://www.eacarey.com/ pipes.html] that it has sold more than one million of its Magic Inch pipes since 1948. That sounds impressive, and suggests that Carey’s pipes are superior to others. But that total averages to 15,152 pipes (rounded up, through 2014) per year. Then again, Carey changes the number of Magic Inch pipes sold in the same period to a vague “hundreds of thousands” [http://www.eacarey .com/magicinchinfo.html]. Allowing for hundreds of thousands to be a maximum of 200,000 pipes, which quite likely is stretching it, the average drops to 3,030. Somehow, I doubt that either annual sales figure engenders any impulse among the world’s other pipe makers to compete with the folks at the venerable Carey Smokeshop online, both in the U.K. [http://www.eacarey. co.uk/] and U.S.

Now, to return to the real subject matter, the purpose of this particular blog is to show how a pipe with a singular lack of attractive qualities can be transformed into something nicer.

RESTORATION
After removing and separating the bit and two-sided tenon, throwing away the old brown papyrate sleeve, on an impulse, I decided to give the old rusticated briar girl an Everclear soak. For some reason, this process took quite a while – say six hours. At any rate, when the old finish was stripped and the wood dried, I began a hand-buff with super fine steel wool followed by a progression of micromesh pads from 1500-3600.

I turned a reamer a few times in the chamber, followed by sanding with 200-grit and 320, and the chamber was almost good to go. Then I attached a suitable stem and retorted the shank and chamber.

Thinking the pipe, which was dreary in the beginning, deserved something more distinctive and in keeping with its natural reddish color, I chose maroon boot stain. After the quick application and flaming, I rubbed the wood gently with 3200 micromesh.

To clean the hollow plastic bit and tenon, I diluted – and I mean heavily – a little Everclear with a lot of water. I like to think of this as the Reverse Julia Childs Approach. The popular cook once said, “I like to cook with wine. Sometimes I even put it in the food.” From what I recall of watching Julia in the studio kitchen on TV, I am not surprised that she seemed to have forgotten the apparent equal measures of wine expended in the food and down the hatch. Anyway, I bent a soft pipe cleaner in half and dipped it in the comparatively wimpy solution, which is like comparing wine to Moonshine, and inserted the folded end in the stem, turning it several times and finding it needed replacing. And so I repeated the action, but giving the inner bit the old in-and-out, scrubbing its sides. Only the slightest amount of grime came out on the second run, and I used the same cleaner to work through the slits on the top and bottom. I used a third, dry cleaner to finish.

The outer bit required very little work with one micromesh pad, although I forget the grade, to make it shine. Using a white china marker, I filled in the small, long-empty square with a three-sided C in the middle, forming all but one line of a second square. Thanks to a generous gift of a handful of papyrate sleeves from my good friend and mentor, Chuck Richards, I was able to complete the tenon for ultimate placement into the shank.

All that was left to do was buff the wood on the electric wheels, using white Tripoli and White Diamond, with quick runs on the clean wheel after each. At last, with a finger, I applied a thin, even coat of Halcyon II, and after letting the briar sit for 10-15 minutes, buffed it with the clean wheel.

CONCLUSION
Love ’em, hate ’em or really don’t give a hoot either way, the Carey Magic Inch has secured its place in tobacco pipe history, as well as giving many a smoker a start in the pleasures derived from fine tobaccos. And as far as I’m concerned, the Carey system works better than most far more complicated attempts.

Imagine, if you will, a special place in the Twilight Zone – an area so horrific only the most heinous attempts at pipe cooling ever make it there. Take, for example, the following specimen, a Jenkins, which, with its screw designed to hang while smoking like a broken appendage from the underbelly of the shank at a point just before the bowl, may never find its way back.

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