Tag Archives: buffing

Fourth of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The fourth of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Filter 68. I took photos of the Peterson’s of Dublin Filter 68 before I started working on it. This was Sergey’s first pipe and his concern was that it smoked hot. The finish is very dirty with oils and dirt ground into the briar. There is some spotty varnish on the finish that may well have contributed to the pipe smoking hot to the touch. The briar actually looks very good with great grain. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The rim top and edges look to be ok under the lava coat as seen in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I wiped down the bowl with acetone (fingernail polish remover) to remove the spotty varnish coat on the briar. The varnish may be contributing to the pipe smoking hot. At this point the briar began to look good. At this point I decided to address the rim top and edge damage. There burn damage to the inner edge and onto the rim top. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The other pipes I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. I used 220 grit sandpaper and a wooden sphere to give the inner edge a bevel. I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I touched up the rim top once more with a Walnut Stain Pen. The colour matched surrounding stain on the briar. Polishing it would blend it very well.I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. This Peterson’s of Dublin Filter 68 Bent Billiard with a Taper Stem has a beautiful smooth finish that was slightly worn. The medium brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Filter 68 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 2.08 ounces/59 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have one more pipe to finish but these four are ready to pick up and Sergey can take them on his travels. The last one I will give back when he returns. Thanks for your time.

Third of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The third of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL14.I took photos of the Peterson’s of Dublin Kinsale XL14 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. There are some nicks and flaws around the bowl sides and at least one fill. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. It had some burn damage on the front outer edge of the bowl and the bowl was very out of round on the inner edge. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. It also has some damage on the surface around the P. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. The damage to the rim top and edges is very clear in the photos as well. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was incredibly hard and took a repeated reaming of that portion. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first or second pipe. I would need to build up the bottom of the bowl slightly to the entrance of the airway. It would be further protection for the bottom of the bowl and help it from burning out. The issues with the rim top and inner edge would also need to be addressed. At this point I decided to address the rim top and edge damage. There was serious damage to the inner edge. The front of the rim top had been burned and had a slight dip in it. The outer edge in front of the burned rim top was also damaged. I wanted the top to be smooth once again and also wanted to bring the bowl back to round. I started by topping the bowl with 220 grit sandpaper on a topping board to smooth out the damage on the rim surface and clean up the outer edge damage. I was able to significantly clean up the damage. The Kinsales that I have worked on for Sergey have all had a slightly bevelled inner edge so I would need to do that with this pipe as well. It would also clean up the out of round bowl a bit more.I used a wooden sphere and a piece of 220 grit sandpaper to work on the edge and give it a slight bevel. Once finished it looked much better.I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I used a Cherry stain pen to touch up the rim top to match the rest of the bowl. I did this before sanding the bowl as I would also sand the top at the same time. I think the match was going to be perfect. We would see.I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks on the underside of the stem that remained with black rubberized CA glue and set it aside to cure. Once it had hardened I sanded the with 220 grit sandpaper and smoothed them out. The P logo on the left side of the stem was so faint and damaged but I tried to touch it up with some Rub’n Buff Antique Gold. I worked it into the remaining stamp with a tooth pick. It worked better than I expected but it was not flawless. I sanded the stem with 320-3500 grit sanding pads to take out the scratching and remaining oxidation. I wiped it down after each pad with some Obsidian Oil. It is looking much better now.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X14 Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL14 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.36 ounces/67 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have two more pipes to finish but these three are ready to pick up and Sergey can take them on his travels. The last two I will give back when he returns. Thanks for your time.

Second of Five Peterson’s in for restoration that are in rough condition

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By Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was traveling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The second of these that he wanted is the next one I chose to work on. It was the Peterson’s of Dublin Kinsale XL17.I took photos of the Peterson’s of Dublin Kinsale XL17 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. I also took photos of the stem to show the top and underside ahead of the button.I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. There is also some glue around the band that makes me think it has been reglued. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was hard. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was in better condition than the first pipe. I would build up the bottom of the bowl slightly to the entrance of the airway. It would protect the bottom from burning out. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better.I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more.At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I filled in the two deeper marks with black rubberized CA glue and set it aside to cure. One it had hardened I sanded the with 220 grit sandpaper and smoothed them out. I touched up the P logo on the left side of the stem with Rub’n Buff Antique Gold. I worked it into the stamp on the stem with a tooth pick and worked it in. Once it had been sitting I rubbed it off with a cloth and polished the area with a 1500 grit micromesh sanding pad.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X17 Bent Rhodesian with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale XL17 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ½ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.75 ounces/78 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have three more pipes to finish before I give them back to Sergey. Thanks for your time.

First of Five Peterson’s in for restoration that are in rough condition

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by Steve Laug

Yesterday afternoon I was visited by a pipe man here in Vancouver named Sergey who had five Peterson’s pipes that he wanted me to work on. They are shown in the photo below. In the left column from top to bottom: Peterson’s of Dublin Kinsale XL17, Peterson’s of Dublin Filter 68, Peterson’s of Dublin Kinsale XL16 Rusticated Pipe. In the right column from top to bottom Peterson’s of Dublin Kinsale XL16 and the bottom pipe is a Peterson’s of Dublin Kinsale XL14. All five pipes were all thickly caked and had thick lava on the rim top. The cake is so thick that I could not put my little finger in the bowl it was so heavily caked. My guess was that the bottom of the bowl was lower than the entrance of the airway into the bowl. The Rusticated Kinsale XL17 also had a burn out in the front bottom of the bowl that would take a lot more time than just a simple clean up. I would know more about the condition of each of the bowls once I had reamed and cleaned them. Sergey was travelling in two weeks and he chose at least two of them that he wanted to take with him on his trip so those would be first. My hope is to try to finish four of the five. The first of these that he wanted is the one I chose to work first. It was the Peterson’s of Dublin Kinsale XL15.I took photos of the Peterson’s of Dublin Kinsale XL15 before I started working on it. The finish is very dirty with oils and dirt ground into the briar. The rim top is thickly covered with tarry lava overflowing from the heavy cake in the bowl. The cake was thick and heavy all the way to the bottom of the bowl. The vulcanite stem is also very dirty. There was oxidation, calcification and tooth marks and chatter on both sides of the stem ahead of the button and lip edge. The P stamp on the left side of the stem is a gold P that is faint and faded. I took closeup photos of the rim top and bowl to give a sense of the dirty condition of the pipe and the thickness of the cake and lava on the bowl top. I also took photos of the stem to show the top and underside ahead of the button. I took photos of the stamping on the shank sides. It was faint but readable through the grime and debris. It read as noted in the above paragraphs. I also took the stem off the shank and took a photo of the look and proportion of the pipe. I started my work on the pipe by reaming the thick cake in the bowl. I used a PipNet pipe reamer with the first cutting head to take back the cake. I followed that with the second and the third cutting head. I was able to remove all of the cake. The cake in the bottom third of the bowl was hard. I used a Savinelli Fitsall Pipe Knife to scrape the remainder of the cake out of the bowl and clean up the bottom of the bowl. I sanded the bowl walls with 220 grit sandpaper wrapped around a piece of dowel. With the bowl cleaned out I was able to determine that the bowl bottom was almost a full ¼ inch below the airway entrance to the bowl. I would need to build up the bottom of the bowl to the entrance of the airway. It would also protect the bottom from burning out. I scrubbed the externals of the bowl and shank with undiluted Murphy’s Oil Soap and a tooth brush. I rinsed it with warm running water and repeated the scrubbing and rinsing process until the pipe was clean and looked better. I scrubbed out the internals with 99% isopropyl alcohol, cotton swabs and pipe cleaners. I worked them through the airway in the shank and stem, the mortise. It took a few cleaners and swabs to really clean it but it is looking and smelling much better. I sanded the bowl with 320-3500 grit sanding pads to remove some of the darkening around the bowl. I wiped it down after each sanding pad with a damp cloth to remove the sanding debris. It really began to look very good. I polished the bowl with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Each pad gave it more of a shine. I wiped the bowl down after each pad with a damp cloth. By the end the bowl looked very good. Once I had I polished the bowl I addressed overly deep bowl bottom. I filled in the bottom with a mix of cigar ash and water to make a pipe mud. I pressed it into place with a tamper to flatten it. I put a pipe cleaner in the airway so that I would only fill it to the bottom of the pipe cleaner. I set it aside to dry and harden. It looks much better. It will take awhile to harden but it should deal with the damage. If it shrinks when it cures I will need to fill it in a bit more.At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I “painted” the tooth marks on both sides with the flame of a Bic lighter. I was able to lift them enough that a quick sanding with 220 grit sandpaper smoothed them out.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Peterson’s of Dublin Kinsale X15 Bent with a Taper Stem has a beautiful smooth finish that was slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has a classic look of a Peterson’s pipe. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Peterson’s of Dublin Kinsale xL15 is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: 7/8 of an inch. The weight of the pipe is 2.89 ounces/81 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. I have four more pipes to finish before I give them back to Sergey. Thanks for your time.

 

Fixing the Unfixable

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by Kenneth Lieblich

Strap yourself in – this is going to be a wild ride! My cousin-in-law likes to send me pipe projects that are a little off the beaten track. They also usually end up being quite tricky and this one is no exception. He sent me two meerschaum-lined pipes that have been badly damaged and require repair. One pipe is a Kiko, from Tanganyika in eastern Africa, and the other is from Ropp, the venerable pipe-maker of St Claude, France. Although the briar exteriors are fine, the meerschaum interiors of the bowls are a complete disaster. The Kiko looks as though it’s probably been dropped at some point. Meerschaum is quite fragile, so no wonder it cracked so badly. The Ropp is equally bad, but I think that’s because it was badly reamed rather than dropped. Who knows and, quite frankly, the answer is of academic interest. They both suffered from having a cake which is not a good idea for meerschaum. I subjected these pipes to my usual cleaning procedures – for both stem and stummel – but I’m going to gloss over those details today. To be clear, both stems were deoxidized, repaired, sanded, and polished. In addition, the briar parts of the stummels were thoroughly cleaned, sanded, and polished too. I also did a thorough, but exceptionally careful, cleaning of the insides. I needed to remove as much filth as possible, but liquids like water, alcohol, etc., don’t do well with meer. As an aside, the Ropp had a substantial crack in the briar and this only added to the complexity of the repairs.In this blog post, I’m skipping writing about the usual stuff in order to focus on the major issue with these pipes – the busted meerschaum lining and how to fix it. In consulting with Steve, he mentioned a post on a blog from a few years ago that talked about repairing this very thing. The blog is called ‘Baccy Pipes’ and the fellow’s name is Troy W. I want to give him full credit for starting me on my research for this job. Here’s the link to his repair: https://baccypipes.wordpress.com/2017/06/10/old-time-meer-lining-repair-method-on-a-1930s-kaywoodie-shellcraft-5651/. The curious thing about this repair was that Troy used a mixture of egg white and chalk to mend the broken meerschaum. As he writes:

I had read and heard from other pipe restores that a old late 19th-early 20th century druggist recipe for fixing broken meerschaum was egg whites and finely ground chalk, so that was what I was going to try and fix the meer lined rim with. It is said to have about the same porous properties of meerschaum and imparts no taste to the tobacco.I was immediately intrigued and my brain began to ruminate on this. In the past, Steve and I have both used plaster of Paris when repairing meer-lined bowls. What about egg and chalk? Putting together the ingredients would be no problem: chalk, that is to say, calcium carbonate is easy to acquire. And then a thought struck me – I wonder if I could do an experiment on the properties of both calcium carbonate and a product that’s much closer to meerschaum in composition. Meerschaum is a type of magnesium silicate – and so is talc. They are not identical substances, but surely closer than chalk. If I could buy some pure, unadulterated talc, that might prove to be a good option. Well, it turns out that getting pure talc with absolutely nothing else in it was not as easy as I thought. I did eventually find a small package for sale on Amazon and it ended up being shipped from Germany (no idea why) to my home on the west coast of Canada. Let’s have a quick look at the insides of the two bowls, because they have different problems and very different sized apertures. The Ropp had the much larger bowl, and its insides were more damaged at the bottom. There was a surprising amount of meerschaum missing at the bottom and it is difficult to convey this in photos. However, the photos do clearly show the large chuck missing from the rim. I suspected that, although the width of the bowl meant it would be easier to access, it would require the most work and be the most difficult to repair satisfactorily. The Kiko had its own set of problems. There were also missing chunks on the rim, but the cracks inside were devastating. The width of the bowl meant that I could get nothing larger than my pinky finger inside. A small piece of broken meerschaum fell out from one of the cracks while I was inspecting it. That didn’t bode well. Now let’s start cracking some egg! Obviously, I took two dishes and mixed up a batch of chalk and egg white in one and talc and egg white in the other. Both materials were powdered, so I had no concerns about overly large particles in either mixture. During mixing, the talc seemed grittier than the chalk, but it was difficult to assess this properly and difficult to know how much to mix into the egg white. I put the two blobs on a piece of cardboard for a couple of days and let them set. Once dry, I conducted my own absurdly unscientific compressive strength test on both materials as a way of determining straight away if one material was clearly superior to the other. There wasn’t any obvious difference – and any differences I may have detected could easily have been a figment of my imagination. Both materials seemed about equal. I opted to try the talc first – for no other reason than it was chemically closer to meerschaum.I took both stummels and wrapped all of the wood in painter’s tape. I had nightmarish visions of what could happen to these pipes if I got the eggy goo on them. Better safe than sorry. I started applying the egg/talc mixture to the Kiko first. I wanted to make sure than the cavernous cracks were completely filled with the stuff. I needed a good bond and I added more than I needed – assuming there would be some shrinkage in the drying process. Similarly, I smooshed the mix on the Ropp too, hoping for the best. There’s no way to sugarcoat this: the whole process was a mess. Really a mess. Once the pipes had dried overnight, I took a look and I wasn’t particularly impressed with my work. But a more detailed examination was needed, so I put on a sanding mask and set about removing the excess material. I used sandpapers of various grits on dowels, sandpapers on my fingers, and sandpapers on my topping board. Hmm. The results were ok, but no better than that – and ‘ok’ just isn’t good enough for me.I hadn’t put enough material inside the Ropp – there were still areas that needed to be built up. I also felt that the material on the rims of both pipes was just too brittle – especially on the Kiko. Perhaps I was wrong to try talc.Round two. This time I repeated the entire process with egg white and chalk. Old boys in days of yore used it, so why not me? I won’t bore you by rewriting the same slathering and sanding process as above, but, the chalk mixture yielded no better results than the talc. The extra layer of goo was good insofar as it added more protection to the walls – but the results may have been the same if I’d added more talc. Sadly, the chalk did not seem to improve the frangibility of the rim.Round three. More slathering and sanding. I added a bit more egg/chalk mixture to bulk up areas that needed it and I hoped that perhaps the rim would somehow magically be improved.Round four – yes round four. This time – a slight change. I opted to return to the material that Steve and I have both used successfully in the past – plaster of Paris. This was not a complete redo, as before, but merely touch ups (in some cases aided by a drop of glue). At this point, I was placated by the plaster and felt that the results were acceptable – not perfect, but acceptable. Once the sanding was done, I could remove the painter’s tape and finish the pipes off. The Kiko needed some colour added to the rim after all the topping. I used my furniture pens to match the colour and it came out very well.Both pipes went on the buffing wheel and they look great. This was a very timing-consuming and enormously frustrating process. In the end, I learned quite a few things about the repair of meerschaum. Just like everything else, there isn’t a one-size-fits-all solution. I think egg/talc or egg/chalk is fine for small repairs, where the cracks are small and not structural. But larger repairs require something different: either grafting on a spare piece of meerschaum (which I have done successfully in the past) or using a more reliably solid goo like plaster of Paris.The Kiko and Ropp are much improved and I hope my cousin will like them. I hope you enjoyed reading the story of these pipes as much I as I did restoring them. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Selected Straight Grain Leonard Portland Liverpool

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by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands. On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was one that I have chosen to work on next. It is a pipe that brings back memories for me. The pipe is a Liverpool that has some amazing grain around the bowl and shank. It is stamped on the left side of the shank Selected [arched over] Straight [over] Grain. On the right side it is stamped Leonard [arched over] Portland. On the underside of the shank it is stamped Made in London [over] England. The arched stamp and the shape really remind me of a Barling and the Selected Straight Grain reminds me of a Comoy’s but I am not certain of the English Pipemaker. I was very familiar with Leonard Tobacco Shop in Portland Oregon because I had visited the shop when I was in university there. It was a great shop to visit. The bowl had a moderate cake with a light lava coat on the rim top and edges. There were also some nicks on the rim top but none were deep. The finish was dirty with grime and oils ground into the surface of the smooth briar. The taper stem was oxidized, calcified and had light tooth chatter and marks on the top and underside ahead of the button. It would clean up quite well I think. I took photos of the pipe before I started working on it.  I took photos of the bowl and rim top to show their condition and of the stem to show the condition of both sides of the stem.The stamping on the sides of the shank are shown in the photos below. It looks very good and faint but readable. It reads as noted and explained above. I captured the detail in the photos below. I removed the stem and took a photo to give a sense of what the pipe looked like. I have worked on a few Leonard Pipes over the years. I turned to one I had written back in 2013 on a Leonard’s Pipe Shop Sea Rock Style rusticated pipe. In that blog I had explored the background of the brand (https://rebornpipes.com/2013/06/06/leonards-pipe-shop-portland-oregon/). I am including that information below as well as some additional information that was very helpful in the comments. I quote:

The pipe I purchased is a shop pipe that came from one of America’s great old pipe shops – LEONARD’S PIPE SHOP which was located in Portland, Oregon, USA. The shop and the brand never was as famous as Peretti’s, Ehrlich’s, The House of Robertson, Bertram’s, Garfinkel’s, Drucquers or some of the other great names from the past, possibly because of its’ location. But in terms of stature among the world’s greatest pipe makers, Leonard’s had no equal. While some pipe shops catered to the rich and famous, served politicians or visiting emissaries, or made pipes for actors, entertainers or stars in one field or another, Leonard’s catered to the other end of the pipe chain – the all-important source of supply! The shop was founded by Arthur Leonard in 1936 who worked hard to establish close relationships with the world’s biggest and best pipe maker’s — Charatan, Barling, Sasieni, Kaywoodie and others…

…On display the Leonard’s had the longest and largest Kaywoodies ever made, unsmoked Dunhill Magnums and a host of pre-1900 Barlings! Arthur Leonard had established a powerful relationship with the great pipe makers of the last century and his shop retained the bounty of those relationships…

…Like the other great American pipe shops, Leonard’s is gone. They closed their doors in 1989. Their inventory was slowly liquidated by the last family owners of the shop. It is sad that yet another piece of American pipe history is gone. It would be grand to have seen that back room filled with a huge inventory of beautiful old briars of renown. Ah well, we have to use our imaginations to enter that room now. As I go there in my mind, I load a bowl of good tobacco from Drucquer’s (another American Pipe Shop that is gone) in my Leonard’s Sea Rock and lift it in both of their memories.

A reader named Pete wrote on November 11, 2015 the following information in correction to the information that I wrote regarding the connection of Barling to Leonard’s. I am including his full comment as it is very helpful.

With respect, I must take issue with the paragraph about the purchase of all Barling pipe stock by Leonard’s when the Barling family ‘sold out’ and any impact on the Transition period. Similarly, about Sasieni as well.

Lou and Betty Leonard were customers of mine in the 1980s. When Lou learned that I collected Barlings he told me, “I bought all the Barlings that I could get my hands on” when he learned that Barling had been sold and that he’d bought close to 100 pipes.

Imperial Tobacco Group, through their subsidiary, Finlay, already owned a sizeable part of Barling when they took control in 1960 but Monte Barling and Williamson-Barling remained, at least, in some capacity for a couple more years. Finlay was Barling’s largest customer. Barling made thousands of pipes a week and they would have had a standing inventory of finished and in-process pipes of at least 5,000 if not (much) more. I know of no account of anyone buying up stock.

Most of the employees remained with Barling, at least initially, so that the quality of pipes made after Finlay took control remained close to, if not the same.

Lou was a wonderful man and I suspect that he heard of the sale and bought Barlings in case there was a change in quality. That change did occur but it wasn’t an immediate event. The Barlings that Lou bought had no effect on quality in the Transition Period. The drop in quality of Barling pipes gradually accelerated from 1960 until they stopped making their own pipes at all, instead purchasing pipes from Cadogan and Charatan to label as Barling.

Kennedy Barnes (Upshall) and I talked with Sasieni solicitors about buying all or part of the company in 1986 (we didn’t buy). Unlike Barling, Sasieni was going out of business and they did indeed sell off their pipes and I’d imagine that Lou bought many (he was a long-time customer) but they had thousands of pipes to sell.

You have a fine site but I think it would behoove you to edit this paragraph to reflect the truth, least the inaccuracies become embedded in Internet Folklore.

I wrote Pete to thank him and I quote as follows:

Pete thank you for your information. It is invaluable to the piece on Leonard’s. Thank you for taking the time to put this together and add it to the piece. I will add a reference to your added information as an addendum to the article. It will also remain with the article. Again, thank you.

Pete November 17, 2015  Thanks for your gracious reply. I found that there were two types of tobacconists, those that bought what was popular and those that knew quality like Lou Leonard. I never made it to his store (I was on the East Coast) but from my talks with him, his integrity and reputation in the industry it was clear that they were a premier shop.

Pete’s information was extremely helpful to me. I knew with some degree of certainty that this pipe was made for Leonard’s by Barling and was made before Leonard’s closed their doors in 1989. The grain the shape and the stamping all point to that maker. Now it was time to work on the pipe.

I reamed the bowl with a PipNet pipe reamer using the second cutting head and took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife. I sanded the walls of the bowl smooth with 220 grit sandpaper wrapped around a piece of dowel. The walls looked very good with no burn marks or checking. I cleaned the interior of the shank, mortise and airway in the shank and stem with alcohol, cotton swabs and pipe cleaners. I worked it over and surprisingly it was quite clean. The pipe smelled much better.I scrubbed the exterior of the bowl with a tooth brush and undiluted Murphy’s Oil Soap. I worked over the finish and rinsed it with warm water and repeated the process until the surface was very clean. The grain really stood out clearly. It is a beautiful pipe. I polished the briar with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped the bowl down with a damp cloth after each sanding pad to remove the sanding debris. By the final three pads the bowl really shone. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips to work it into the nooks and crannies of the finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I sanded out the tooth chatter and light marks on the surface of the stem ahead of the button on both sides. I also sanded the rest of the stem to remove the oxidation.I started the polishing process with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. I let it soak in.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This Leonard Portland Selected Straight Grain Liverpool with a Taper Stem has beautiful straight grain that stood out on the polished bowl. Is it made by Barling or Comoy’s? I am not sure as much about it point either direction. The reddish brown finish highlights some great grain around the bowl and shank. The shape of the pipe really follows the grain and it is beautiful to look at. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Leonard Portland Selected Straight Grain is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inch, Chamber diameter: ¾ of an inch. The weight of the pipe is 1.02 ounces/29 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. It is a classic that holds many memories for me so I intend to enjoy it. Thanks for your time.

New Life for an old Estate 1966 Dunhill Tanshell 35 FT Billiard

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by Steve Laug

The next pipe on the table is one that came to us from the group of pipes that Jeff and I purchased from a fellow selling an estate collection in Long Island, New York, USA on 04/16/2024. It is another Dunhill sandblast that is in good condition. It is stamped on a smooth panel on the underside of the shank with the shape number 35F/T followed by Dunhill [over] Tanshell. Next to that it is stamped Made in [over] England by the date number 6. After that it is stamped with a  3 in a circle [followed by] T for Tanshell. The stamping is clear and readable as noted above. The pipe has a mix of brown stains on a sandblast finish and some amazing grain that the shape follows well. The finish was dusty and oily around the nooks and crannies of the sandblast but otherwise fairly clean. There was some wear on the rim top and the front outer edge of the bowl where it had been knocked. The bowl had a thick cake and there was lava on the sandblasted rim top or edges. The taper stem was oxidized, calcified, dirty and had scratches, tooth marks and chatter ahead of the button. I took photos of the pipe to show what it looked like before I started working on it. I took photos of the bowl and rim top to show their condition and of the stem to show the condition of both sides of the stem.The stamping on the underside of the shank is shown in the photo below. It looks very good and faint but readable. It reads as noted and explained above. I captured the detail in the photos below. I removed the stem and took a photo to give a sense of what the pipe looked like.One of the first things I like to do is to unpack the stamping and understand each element in it. I turned to Pipephil helpful site (http://pipephil.eu/logos/en/dunhill/tanshell1.html). The stamping is interpreted as follows: The number 35 is the shape number for a Billiard. The F/T signifies a Fish Tail stem. The Tanshell stamp refers to the finish which is corroborated the T at the end of the stamping. The size of the pipe 3 in a circle is a Group 3. The 6 following the D of England gives the date the pipe. Pipephil also has some helpful dating keys on the site that are basically flow charts that you can walk through to date your pipe (http://pipephil.eu/logos/en/dunhill/cledat-en1.html). I turned to Part 1 of the Dating Key and followed the chart. This pipe has a 6 following the D in England. It is the same size as the D so that took me to the section on the chart below (column one) which instructed me that the pipe could be dated as being made posterior to 1954. I followed the link following the “Your pipe is posterior to 1954. Narrow down your dating”. That took me to Page 2 of the dating key (http://pipephil.eu/logos/en/dunhill/cledat-en1a.html).   The third column (suffix 5…9) led me to the section with a 6 after the D in England that is the same size as the D. There was a directive for dating the pipe spelled out as follows: 1960 + suffix which gives the pipe a date of 1966.I then turned to Pipedia’s section on Dunhill Root Briar to get a bit of background on the Dunhill finishes (https://pipedia.org/wiki/Dunhill#Root_Briar). I quote:

Tanshell

The first lot was distributed in 1952 (usually made using Sardinian briar). The prototype was called “Root Shell “, produced in 1951. The Tanshell is a light tan sandblast. Sardinian briar was used for this sandblast. There is a distinct contrast in the sandblasts using Sardinian as opposed to Algerian briar. The Sardinian is much denser and much harder. The resulting pattern, when blasted, is far more even and regular both in terms of the surface texture and the finish.

The TanShell was Dunhill’s fourth finish and its first major post-war line addition. Introduced in 1951/1952 the TanShell was a naturally stained sandblasted pipe made exclusively from Sardinian briar through the 1960s. The TanShell apparently was not simply a light stained Shell but rather was also the product of “certain processes [unrevealed] not previously employed.” Initially, it appears that the pipe was to be named the Root Shell and a stamp to that effect was ordered and received by Dunhill in May 1951. Ultimately, however, the name TanShell was settled upon but the stamp for the TanShell name was not received by Dunhill until the beginning of December. Thus while the Tanshell was in production in 1951 it appears that most if not all TanShells made in that year did not enter into retail distribution until 1952 and were given a 1952 date code. Loring, J. C., The Dunhill Briar Pipe, The Patent Years and After (self-published, Chicago, 1998).

I have also included a chart from the site from Dunhill spelling out the Standard Pipe Finishes and giving short information and a timeline. I turned to work on the pipe itself. I reamed the bowl with a PipNet reamer using the second cutting head. I took the cake back to bare briar. I cleaned up the reaming with a Savinelli Fitsall Pipe Knife and then sanded the bowl walls with a piece of dowel wrapped with 220 grit sandpaper. The bowl looked very good at this point there were no burn marks and only light checking on the walls. I cleaned out the inside of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners to remove the tars and oils in them both. I used a lot of both pipe cleaners and cotton swabs to clean them as they were both very dirty.Before I scrubbed the externals of the bowl I decided to smooth out some of the roughness on the front and the back side of the outer edge. I cleaned up the outer edge with a brass bristle wire brush. I put a few drops of clear CA glue in the roughest areas of the damaged edges on the front and the back and added some briar dust to the finish. My goal was not to rebuild the edges but to rather smooth out the damage and remove the torn and rough edges. I worked it over again with a wire brush to knock of the excess. I would do some more of that after I cleaned the exterior. I scrubbed the surface of the briar with undiluted Murphy’s Oil Soap and a tooth brush. I worked over the rim top and the damaged areas on the front and back of the bowl. I rinsed off the bowl with warm running water to remove the grime. Once it was finished it looked much better. I worked over the surface of the bowl and the rim top with the brass bristle wire brush once again. That included the rim top and the sides of the bowl and shank. It looked much better at this point. At this point I rubbed the briar down with Before & After Restoration Balm. I worked it into the briar with my fingertips and a horsehair shoe brush to work it into the nooks and crannies of the sandblast finish. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. I set the bowl aside and turned my attention to the stem. I scrubbed the oxidation, calcification and debris off the surface of the vulcanite with Soft Scrub on cotton pads. It looked much better once it was finished. I sanded out the majority of the tooth marks with 220 grit sandpaper. I filled in the light tooth marks that remained with black CA glue. I set the stem aside to let the repairs cure. Once they cured I sanded them smooth with 220 grit sandpaper. I started the polishing process with 320-3500 grit sanding pads. I wiped it down after each sanding pad with a cloth impregnated with Obsidian Oil. I let it soak in.I polished the stem with micromesh sanding pads – dry sanding with 1500-12000 grit pads. Once again I wiped it down between each pad with Obsidian Oil. I further polished it with Before and After Stem Polish – both Fine and Extra Fine. It looked very good. This 1966 Dunhill Tanshell 35F/T Group 3 Billiard with a Taper Stem has a beautiful, unique Dunhill Sandblast finish that was deep and craggy but now slightly worn. The reddish brown finish highlights some great grain around the bowl and shank. It has some great rugged sandblast that Dunhill specialized in making. The outer edges are a bit worn but I have chosen to leave them as part of the pipe’s story. The polished black vulcanite taper stem adds to the mix. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel being careful to not buff the stamping. I gave the bowl multiple coats of Conservator’s Wax and the stem multiple coats of carnauba wax on the buffing wheel and followed that by buffing it with a clean buffing pad. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Dunhill Tanshell 35F/T Billiard is quite nice and feels great in the hand. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 inches, Height: 1 ½ inches, Outside diameter of the bowl: 1 1/8 inch, Chamber diameter: ¾ of an inch. The weight of the pipe is .95 ounces/27 grams. Thanks for walking through the restoration with me as I worked over another beautiful pipe. If you are interested in adding it to your collection I will be adding it to the British Pipe Makers Section of the rebornpipes store. Thanks for your time.

Cleaning Up a Mysterious Kirsten Like Bakelite/Briar Pipe

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by Steve Laug

About a year ago I visited an older pipe repair man (when I say older I mean older than me). He gave me a lot of pipe parts – stems, bases, bowl, tenons and bands. In the lot there were quite a few Bakelite bases shaped a lot like Kirsten bases. They were square and had threaded opening on the top for a screw held bowl, a threaded opening on the end for a cap and an opening for a stem of some sort. There were no complete pipes in the lot, just some pieces like those pictured below. These were rough and unpolished and seemed like the end where the cap was had been shaped and the corners on the stem end were also shaped.On Monday, August 25 after a visit with my brother Kenneth and I went to visit my contact again. This time he had more stuff that he wanted to get rid of from his parts. Once again, we received more stems and tenons. But he also put in a box of pipes that were in various states of repair or disrepair. One of those pipes was one that included the same kind of base that is shown above. I took photos of the pipe before I started working on it. The pipe was unsmoked. It had a Bakelite base, a brass end cap screw and a vulcanite stem. The bowl was also unsmoked and clean. It was held to the base with hollow screw. The bowl was a rusticated briar bowl in an apple shape. There was a vulcanite piece inserted in the base end that the stem was pressure fit on. The stem was lightly oxidized and scratched from sitting in storage. I think that once I cleaned and polished the parts and put it back together it would be a great looking pipe. I took a close up photo of the bowl and rim top showing its condition. The bowl was clearly unsmoked and the screw was clean and shiny. The Bakelite shank/base is also dull and scratched. The stem shows the scratches and marks from storage and some light oxidation.I took the pipe apart and took photos of the pipe parts. It is a bit of an ingenuous creation with the Bakelite base forming a condensation chamber and the cap on the end allowing for clean out.Before I started polishing the pipe parts I did a bit of digging on the Smoking Metal website to see if I could find anything (http://www.smokingmetal.co.uk/). There was no name to work with and no particular branding on the pipe to give direction. I went a bit deeper on the site and found one listed in “STEM OF OTHER MATERIALS & Screw thro bowl”. Here is the link to that page (http://www.smokingmetal.co.uk/pipe.php?page=88). I have also included the photos of the pipe and the description.Briar bowl screwed onto a black bakelite ? shank with a rubber mouthpiece. Would appear to take Kirsten bowls and similar. Front end plug unscrews to facilitate cleaning. Overall length 5 1/2 inches (142 m/m).

From the photos of the pipe and the description you can see the similarities to the pipe I am working on. Compare it to the picture of the parts above. I am fairly certain that it is the same pipe.

Now it was time to work on the pipe. I wiped off the dust and debris on the bowl exterior with a damp cloth. I worked some Before & After Restoration Balm into the surface of the rusticated bowl with my finger tips and a shoe brush. I let it sit for 10 minutes and then buffed it off with a soft cloth. It looked very good. I cleaned out the inside of the base with alcohol and pipe cleaners. I removed the dust and it was very clean. I cleaned the stem the same way.I polished the Bakelite base with micromesh sanding pads – dry sanding with 1500-12000 grit pads and wiping it down after each pad with an Obsidian Oil soaked cloth. It started to take on a deep shine. I finished the polishing with Before & After Pipe Stem Polish both Fine and Extra Fine. I wiped it a final time with the cloth. It looked very good. I put the shank and the brass cap back together again. I also screwed the bowl in place on the shank. It is looking very good with the clean and polished look. Now it was time to polish the stem. I polished it with micromesh sanding pads – dry sanding it with 1500-12000 grit sanding pads. I wiped it down after each pad with an Obsidian Oil cloth. I polished it with Before & After Pipe Stem Polish – both Fine and Extra Fine. It really looked good with the polishing. This interesting Kirsten like Bakelite/Briar pipe with a short saddle vulcanite stem looks amazing after the work on it. The briar is clean and the polished Bakelite really came alive. The rich brown stains on the bowl gave the finish a sense of depth with the polishing and waxing. The polished Bakelite base really popped. I put the it all together and butted the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Bakelite/Briar Kirsten like pipe really is quite nice looking and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 5 ½ inches, Height: 1 ¾ inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: 7/8 of an inch. The weight of the pipe is 46 grams/1.62 ounces. I will soon be putting this pipe on the rebornpipes store in the Various Pipe Makers section. It should make a great smoker that the next steward will enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.

Having Some Fun with a Hilson Bolero Bulldog

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by Kenneth Lieblich

Greetings, one and all! It’s been a little while since my last blog post, but, to my chagrin, life intervened in some challenging ways. Now I’m back with a nifty pipe that put a smile on my face and I’m sure it’ll do the same for you. It’s a charming, whimsical Hilson Bolero 40, partially sandblasted straight bulldog. Normally, when I think of Hilson, my mind meanders to resin (or ‘pipenite’, as they called it) stylings from the Fantasia line – but not today! This is a pure briar pipe, with a lovely vulcanite stem. I acquired it in a lot from FB Marketplace, but I don’t know the pipe’s individual history. It certainly was a favourite smoker for the fellow who previously had it. It showed all the hallmarks of a much-loved pipe.

What do the markings say? The underside of the shank shows, first, the shape number, 40, and to the right, Hilson [over] Bolero. Again, to the right of that are the words Made in Belgium. There are no other markings to mention.Let’s check Pipedia to see what they have to say about the Hilson brand:

Jean-Claude Hillen (other sources: Jean-Paul) founded a trading company in the City of Bree in 1846. He soon turned his main interest on pipes and other tobacco related goods. Particularly in the 1960’s and still throughout the 1970’s the brand Hilson of Broers Hillen B.V. (Hillen Bros. Co.) was quite successful in many European countries. They produced large numbers of machine-made pipes covering the whole range of shapes and finishes. The pipes were well respected for good quality and craftsmanship at very moderate prices. Rarely seen there are also nice freehands from this era stamped MASTRO and signed by A.M. Sanoul, who is otherwise completely unknown as a pipemaker. All the same, in 1980 Hillen faced major financial problems. At this time there was only a second manufacturer of briars pipes in the Benelux countries, the Elbert Gubbels & Zonen B.V. in the Netherlands. The Belgian competitor being in trouble, Gubbels used the favour of the hour and bought up the company. The reason is plausible: in some countries, particularly in Germany, Hilson held larger market shares than Gubbels’ mainstay brand Big Ben. The Hillen plant in Bree was closed down shortly after and ever since then Hilson pipes are manufactured in Roermond, NL.Likewise, there is a bit more to be found from our friends over at Pipephil:

In 1846 a German named Jean Knödgen started to produce clay pipe in Belgium. In the late 19th century Jean Hillen who married into the Knödgen family took over the company and changed the firm in order to manufacture briar pipe. Jean Hillen had 2 sons: Jos Hillen was responsible for sales and Albert Hillen was responsible for the production. After WWII Albert founded the HILSON brand (Hillen and Son) and exported his pipes all over the world. In 1980 after having gone bankrupt, the Belgian brand from Bree (Limburg) was taken over by the Royal Dutch Pipe Factory.It’s also worth noting that I’ve seen several posts over at the PipeMagazine forums that state that the older (and better) Hilsons are marked “Made in Belgium”, as this one is.

The pipe is in very nice shape and was well-loved. The stem had some tooth scratches and dents, plus it was coated with a lot of oxidation – a LOT. There were no significant issues with the stummel, although it did have a bit of lava on the rim and the bowl was choked with cake. I started out by cleaning the inside of the stem with 99% isopropyl alcohol and some pipe cleaners. It was dirty, but not too bad. I also wiped the stem with some Murphy’s on some cotton rounds. As you can see, the stem was pretty filthy.This was going to take some work, so I went to the sink and scrubbed the stem with some cleanser on a few cotton pads. The photos testify to the icky oxidation that came off.After that, the stem went for a dip in the stem oxidation remover. I let it sit overnight, to allow all the oxidation to rise to the surface of the stem. The next day, I cleaned up the stem again with more cleanser on some cotton pads. This took some serious scrubbing, but, in the end, worked very nicely.Once complete, I filled the tooth marks with my carbon and rubber enhanced cyanoacrylate adhesive. Once cured, I took down the excess with my needle files. After that, I took my nine Micromesh pads and sanded the whole stem until it was shining like new. I also used my pipe stem oil in between the pads (from 3600 on) to bring out some extra lustre.This pipe comes with an innertube, so I cleaned that too. I used rubbing alcohol to remove all the tars and oils of the past, then scrubbed with some 0000 steel wool to make the tube shine.Onto the stummel. In order to clean out the massive amount of cake in the bowl, I used the Pipnet reamer and followed that up with a piece of sandpaper taped to a wooden dowel. I sanded down the cake until I hit the briar walls, so that I could inspect them for potential damage. Everything looked good on the inside, which is great. I proceeded to clean out the inside of the shank with 99% isopropyl alcohol and pipe cleaners and cotton swabs. It was surprisingly dirty in there! But I got it clean in the end.When that was done, I set up to de-ghost the pipe. I put some cotton balls into the bowl and the shank and soaked them with 99% isopropyl alcohol. I let that sit overnight so that any remaining smells and/or filth would leach out into the cotton. I also scrubbed the insides with some soap and tube brushes. It was beautifully clean after that!The stummel was in very nice shape, although the rim did have some lava on it, as previously mentioned. I soaked the rim in some Murphy’s to loosen this up, then used more Murphy’s to clean the whole stummel. This removed any external dirt and oils, and it was much improved.Most of the pipe was sandblasted, but there were three areas of smooth briar: the two shield-shaped patches on the sides of the bowl, and the underside of the shank where the markings were. On those smooth areas, I sanded down with the Micromesh pads to make it beautiful. I then took my restoration balm, rubbed it in the wood with a horsehair brush and let it sit for about 20 minutes. This balm is fantastic stuff and does wonderful things to nourish the wood. After letting it sit, I used a microfibre cloth and buffed it. Off to the bench polisher to put the final touches on this pipe. I first gave the smooth sections (only) a thorough (but light-handed) going-over with White Diamond compound. Following that, several coats of conservator’s wax created a beautiful, glossy seal on the pipe.All done! This Hilson Bolero 40 straight bulldog looks fantastic and is ready to be enjoyed again by the next owner. It promises to be a great smoker and conversation piece. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Various” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅔ in. (145 mm); height 1⅝ in. (41 mm); bowl diameter 1½ in. (37 mm); chamber diameter ¾ in. (18 mm). The weight of the pipe is 1⅛ oz. (35 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Restoring a Castello Old Antiquari KKKK Swan Neck Bent Billiard

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By Steve Laug

A week or so ago I traded some pipes for the two Castello Pipes below. The fellow I traded them with and I both felt we got a great trade. I chose to work on the bottom pipe in the photos below next. It is a sandblast finished Castello that is quite stunning. It is stamped on a smooth panel on the underside of the shank and reads US [followed by] Castello [over] Old Antiquari [followed by] Made in Cantu [over] Italy. That is followed by Kino in script in an oval. The bowl had a light cake and smelled primarily of Virgina tobaccos. There was some light lava on the smooth rim top but the inner and outer edge looked very good. The sandblast finish was dusty but the sandblast grain was beautiful. The acrylic stem has a white Castello bar on the topside of the taper. On the underside it is stamped Hand Made [over] Castello. There was a Softee Bit protector on the stem that had bite marks in it so I was a bit worried what might be underneath. When I removed it there was some light build up along the inner edge of the rubber bit guard but the acrylic was free of any bite marks or chatter. When the pipe arrived, it was in the Castello original box with the rich wood colour. The box is hinged on the back of the box and has no damage on the box but a tear on the back right corner of the lid. The hinge was in good condition. The top of the box has the Castello Castle logo with Trade on the left side and Mark to the right of the mark. Underneath that it is printed Castello [over] Artigianato Della Pipa – Cantu. On the end of the box it is stamped with the Castle logo followed a box with CASTELLO [over] a box for a shape or pipe shape/line designation. Underneath it is stamped Made in Italy.I opened the box and took a photo of the pipe inside. The inside of the cover it is stamped with the logo over PIPA CASTELLO [over] Made in Italy. The box had a cream coloured yellowish suede leather material with the same logo and stamp. The stem had a Softee Bit in place that I removed before I took the photo below.I took photos of the pipe itself to give a sense of what was needed in the cleanup of the bowl and shank. I would need to ream and clean the internals of the bowl and shank. The stem had grime on it where the edge of the Softee Bit was on the stem. There was no tooth damage or chatter on the acrylic surface. I took a photo of the bowl and the rim top. You can see the light lava on the rim top, slightly heavier toward the backside. You can also see the cake in the bowl. It is light to moderate in terms of thickness. The stem surface is undamaged on both sides ahead of the button. Other than the grime left behind by the Softee Bit the stem looks very good.I took a photo of the stamping on the underside and stem. It is clear and readable as noted above. I removed the stem from the shank and tried to capture a bit of the beauty of the birdseye grain on this lovely piece of briar. The grain is the same on both sides with cross grain on the front of the bowl, the back of the bowl and the underside of the shank at the end.I checked on Pipephil’s site (http://www.pipephil.eu/logos/en/logo-castello.html) and found a section on the Old Antiquari. It also had some information on the family line of the Scottis. I included that information below the screen capture of one of the pipes.Castello PIPA CASTELLO di Carlo Scotti & C. was founded in 1947 by Carlo Scotti († 1988). Franco Coppo (AKA “Kino”) who married Carlo Scotti’s daughter Savina, manages (2012) the corporate since 1985.

A great history of the brand is available on Pipedia (https://pipedia.org/wiki/Castello). It is worth a read.

I did a google search on the Castello Old Antiquari Swan Neck Billiard and found a link to an apple shaped Castello Old Antiquari pipe with a very similar profile along the underside of the shank (https://www.smokingpipes.com/pipes/new/castello/moreinfo.cfm?product_id=345891). Chuck Stanion has a brilliant description of the pipe that easily applies to the pipe that I have in hand here. I quote:

The heel of this Castello Apple is quite long, adding to the goose-neck quality of the shape’s silhouette, but it has not been flattened for sitting, so you’ll need a pipe stand. The smooth rim matches the highlights of the sandblast perfectly, and is brightly contrasted by the pure-white mouthpiece. The blast is craggy and deep, offering substantial hand comfort for long smoking sessions. – Chuck Stanion

Now it was time to work on the pipe. I started my work by reaming the pipe. I scraped out the light cake with a Savinelli Fitsall Pipe Knife. I took the cake back to bare briar. I sanded the walls smooth with 220 grit sandpaper wrapped around a piece of dowel. The bowl walls looked very good with no burn damage or checking on the walls. I scraped the smooth rim top with the Fitsall Knife edge. I was able to get the thick grime off. I scrubbed it down with a damp paper towel and it looked much better.I cleaned out he internals of the shank, mortise and airway in the shank and the stem with alcohol, cotton swabs and pipe cleaners.I polished the rim top with micromesh sanding pads. I dry sanded with 1500-12000 grit sanding pads. I wiped the rim top down after each pad with a damp cloth to remove the debris. I touched up the rim top with a Cherry stain pen to match the smooth patch on the bottom of the shank. I scrubbed the externals of the bowl with undiluted Murphy’s Oil Soap and rinsed it off with warm water to remove the soap and the grime. I dried it off with a soft cotton towel. It looked much better at this point and the grain really stood out on the bowl sides. I rubbed the briar down with Before & After Restoration Balm. I worked it into the smooth surface with my fingertips. The product works to clean, enliven and preserve the briar. I let it sit for 10 minutes then I buffed it with a cotton cloth to deepen the shine. The briar really comes alive with the balm. The stem was in such good condition that I polished the acrylic stem with the higher grit micromesh sanding pads – 3200-12000 grit pads. I wiped it down with Obsidian Oil after each sanding pad. I used Before & After Pipe Stem Polish – both Fine and Extra Fine to further polish the stem. This beautiful Castello Old Antiquari Sandblast KKKK Swan Neck Bent Billiard with a taper acrylic stem looks amazing after the work on it. The briar is clean and the blast really came alive. The rich brown stains gave the finish a sense of depth with the polishing and waxing. The finish really popped. I put the stem back on the bowl and buffed the pipe with Blue Diamond on the buffing wheel using a light touch on the briar. I gave the bowl and the stem multiple coats of carnauba wax on the buffing wheel. I buffed the pipe with a clean buffing pad to raise the shine. I hand buffed the pipe with a microfiber cloth to deepen the shine. The finished Castello Old Antiquari Swan Neck Billiard really is a beauty and feels great in the hand and looks very good. Give the finished pipe a look in the photos below. The dimensions of the pipe are Length: 6 inches, Height: 2 inches, Outside diameter of the bowl: 1 ¼ inches, Chamber diameter: ¾ of an inch. The weight of the pipe is 46 grams/1.62 ounces. I will soon be putting this pipe on the rebornpipes store in the Italian Pipe Makers section. It should make a great smoker that the next steward will enjoy. Thanks for reading this blog and my reflections on the pipe while I worked on it. It was a fun one to work on.