Tag Archives: ash tray burn mark on a pipe repaired

I thought this one would be easy – boy was I wrong


Blog by Steve Laug

I wanted a bit of a breather so I went through my box of pipes for repair and picked this multi-finish Jobey Asti Classic Bent Billiard to clean up. The stamping on the left side reads Jobey Asti Classic and on the right side France and the shape number 470. At first glance it looked like it would be a simple restore and clean. The bowl looked decent in the box and the stem was okay as well. When I got back to the table and did a closer examination I was surprised by what I saw. The bowl rim was in bad shape with the outer edge knocked and damaged. There were dent and score marks in the top of the rim. The lava had flown over the top and it looked as if someone had thrown a coat of Urethane on top of the bowl, grime and all. I looked at the exterior and found that even the grooves in the rusticated bottom of the bowl were thickly coated with the plastic stuff. The stem looked good at first but as I examined it I found that it had been cut off and the button recut and a slot fashioned that was not clean or even. The surface of the stem on the top and bottom next to the button was heavily built up with what appeared to be black epoxy and it was bubbled and full of pin prick like holes. It also was not bent correctly to the shape of the bowl. Truly it would need a lot more work than originally thought. (As an aside don’t use Urethane on bowls it is a bear to clean off and if you have to at least clean them before you dip them in that awful plastic stuff.)Asti1 Asti2I took the pipe apart and unscrewed the Jobey Link from the bowl and took a picture of the parts. I wanted to see how dirty the internals were and if the Link would come out easily. For those of you who don’t know the Link system one of the nice perks is that the end of the tenon that sits in the stem are slotted so you can insert a slot or blade screwdriver to loosen and remove the Link. It is a great piece of forethought on the part of the designer.Asti3Because of the coat of Urethane over the lava I needed to top the bowl to remove the grime and also to clean up the outer edges of the bowl. I topped it with 220 grit sandpaper on my topping board.Asti4I sanded the finish on the smooth portion of the bowl with a medium grit sanding block and then wiped the bowl down with acetone to try to break the plastic finish. I was partially successful in removing it but more work would need to be done.Asti5I reamed the bowl with the PipNet reamer and also with the Savinelli Pipe Knife to remove the remnants of cake that still were deep in the bowl. I reamed it back to bare briar so that the new owner could build a cake of their own choosing. You can also see the top and outer edge of the rim in these photos that show it after the topping of the bowl.Asti6In the next photo you can see the film of the plastic stuff still on the bowl with the scratches from the sanding block visible. I decided to let it soak in the alcohol bath for a day and a half to see if the finish would break down some more now that it had been broken through with the sanding blocks.Asti7When I took it out of the bath the finish was pretty smooth. The plastic stuff was gone. I sanded the bowl and shank with micromesh sanding pads to remove some of the scratching and was careful around the stamping on the sides of the shank. I washed the bowl down with some acetone on cotton pads and then stained it with a dark brown aniline stain. I flamed it and repeated the process to make sure I got and even coverage.Asti8While the bowl dried I turned to work on the stem. I heated it with the heat gun to soften the Lucite enough that I could bend it to the proper angle. It did not take too much to get the angle correct but the heat caused the epoxy patch to bubble. The perk of that was that the airhole pin prick marks disappeared.Asti9I wiped the bowl down with alcohol on cotton pads to remove some of the dark stain and bring the grain to the forefront.Asti10I cleaned out the interior of the stem with cotton swabs, pipe cleaners and alcohol. I cleaned out the area where the Jobey Link sat in the stem and the airway to ensure good fit and draw.Asti11Now it was time to work on repairing the stem repairs! The next photos show what the patches looked like when I started. They stood out clearly and the heat of the gun made them raise and bubble. To me they looked like overkill in terms of a repair. It was almost if the person who did the patch was trying to build up the thickness of the stem at the button to give it strength. It would take some work to make it blend in. I sanded the surface of the stem with 220 grit sandpaper to smooth things out and try to match the stem surface. Of course I forgot to take photos of the process but the ones shown below with the micromesh sanding pads will show the change. The third photo below shows the slot in the button. I worked on it with needle files to clean it up and shape it and again forgot to take photos of the process.Asti12I rubbed the bowl down with some Conservator’s Wax so that when I cleaned out the shank and Jobey Link System with would not damage the finish that I had done. (I know I should have done this before staining but this one irritated me and I forgot to do so.) I cleaned the link and then put a little Vaseline on the threads and turned it into the mortise. I adjusted it with the screwdriver to set it into the shank.Asti13 Asti14I buffed the bowl lightly with Blue Diamond on the wheel and gave it a light coat of olive oil. I took the following photos to show what the pipe looked like at this point in the process. You can also see the state of the stem in these photos. Overall the pipe is looking pretty good at this point. It is far better than I expected when I started. The contrast of the dark stain on the rustication and the lighter stain on the smooth briar makes this pipe look quite “classic” matching its name.Asti15 Asti16I wet sanded the stem with 1500-2400 grit micromesh sanding pads and dry sanded with 3200-4000 grit pads. I finished sanding with 6000-12000 grit pads. Asti17 Asti18 Asti19I buffed the bowl and stem with Blue Diamond. I avoided the rusticated portion so as not to get polishing compound in the crevices and pits of bottom half of the bowl. I waxed the bowl and the stem with multiple coats of carnauba. The finished pipe is shown in the photos below. The grain is quite beautiful and the contrast between the smooth and the rusticated portions gives a unique look to the pipe. Thanks for looking.Asti20 Asti21 Asti22 Asti23 Asti24 Asti25 Asti26 Asti27

A Petite Egg Cup Sitter – (English Made?) Repaired


This pipe is a total mystery to me, but the shape and form of it caught my eye and I put a bid on it. The case that came with the pipe did not appear to be a pipe case at all but rather a case for a pair of glasses. The case thus did not lend any information to the maker of the pipe. The pipe itself looked to be quite small and petite. The dimensions given by the seller were a great help in determining whether this pipe was a miniature or not. Its overall length was 5 ¼ inches (which is not a small pipe). The bowl was 1 3/8 inches tall and the inner diameter of the bowl was 5/8 inches. The outer diameter of the bowl was 15/16 inches. The stem appeared to be attached to the bowl by a metal tip that was anchored in the bowl much like the insert in a cob – though way more elegant. The stem looked delicate and pencil like.
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The bowl was like an egg cup – a round, egg shaped bowl sitting on a flat pedestal. The finish looked to be in good shape. There was a chip out of the top edge of the bowl, outside edge of the rim that had been repaired with a red putty of some sort that had bubbled. The rim was clean and undamaged. The bowl was very clean and the finish was a dark oxblood/dark brown combination that looked nice. The stem seemed to be in excellent shape. There were no bite marks of consequence. It was oxidized and brown but intact. In the photos the oxidation did not look too bad. There was a mark on the right side of the stem near the metal insert into the bowl. It did not look too deep but it was visible. The seller thought it may have once held a logo/medallion or some kind of identifying mark. It does not look like it did; rather it looks like an accidental burn (the burn mark and the bowl repair are visible in the seller’s photo below).
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The next five photos below are the remainder of those posted by the seller.
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When it arrived it was more delicate looking than it was in the pictures. Even though the measurements were correct it gives the illusion of being much smaller. My observations above drawn from the photos provided by the seller were correct. The case was indeed made for eye glasses and not the pipe. The stem was in excellent shape in terms of dents or bite marks. The mark on the side near the front was indeed a burn mark left by a match or cigarette in the ashtray. The aluminum was scratched and oxidized. The stem itself was more oxidized than the photos showed. The bowl finish was not bad and would not need to be refinished but would need to be touched up when I repaired the divot on the side of the bowl and rim. The next four photos show the pipe when I took it from the box and put it on my worktable.
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The next photo below shows the burn mark on the stem. It is slightly blurry and I apologize for that but the burn itself is very visible. I cleaned out the burn mark with a dental pick to remove any of the damaged vulcanite around the mark. I sanded the stem with 220 grit sandpaper and a medium grit sanding sponge to clean up the vulcanite. I wiped it down with Everclear to remove and sanding debris and prepared it for a superglue patch.
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The next series of three photos show the patching of the burn mark. I put a drop of superglue in the burn mark and let it dry. When it dried I sanded it with the medium grit sanding sponge to even out the surface and remove the excess glue. The center of the patch was still concave so once I cleaned the surface of the stem again I put another drop of black superglue on the mark and set it aside to dry.
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The superglue dried over night and was hard in the morning. I sanded it with 220 grit sandpaper and the sanding sponge to blend it into the surface of the stem. This is done carefully so as to not change or damage the profile of the stem. The next two photos show the progress of the blending. The first one was done with 220 grit and the second with the sanding sponge.
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Once the initial sanding was done with the sponge I moved on to sanding the stem with micromesh sanding pads. I wet sanded with 1500, 1800 and 2400 grit micromesh and dry sanded with the remaining grits of pad from 3200-12,000. When I had finished sanding and polishing the stem with the micromesh I rubbed it down with Obsidian Oil. When it had dried I polished the stem with a soft cotton cloth.
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With the stem finished I worked on the chip and repair on the bowl and rim. I carefully picked out the putty fill with a dental pick. It only covered half of the chip so it was necessary to clean it out enough to repair the whole chip with one solid patch. I also sanded the rim in that area as the chip also extended into the surface of the rim. I wiped down the bowl and the area of the chip with acetone on a cloth to clean up the surface for the superglue and briar dust repair.
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I packed briar dust into the chipped area with a dental pick and tamped it in place. I over filled the area on the side and on the rim of the bowl. Once it was solidly packed in place I dripped clear superglue into the briar dust on the side and the rim. The glue dries very quickly so it is a good idea to pack the dust in well the first time. If it sinks you can refill it and reapply the glue. It can be done in layers to build up the chip or fill area.
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As the clear superglue dries quickly, the patch can be sanded soon after the application. I sanded it first with a corner of 220 grit sandpaper to remove the excess of patching material. I then sanded it with the sanding sponge to clean up the scratches and remaining surface grit. I also used a sanding sponge to top the bowl. The aim was not to remove much of the rim but to blend the patch into the rest of the rim.
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I sanded the rim and the side of the bowl with micromesh sanding pads to smooth out the surface and to prepare it for staining. The next two photos show the patch after sanding and cleanup. It is ready for staining at this point in the process in terms of smoothness of the bowl. The red of the original putty patch came through the briar dust and superglue fill. It is evident in the photos below but should blend fairly well into the stain of the bowl once it is finished.
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Before staining the pipe I wiped it down with acetone to even out the stain and to remove any remaining dust left behind by sanding.
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I applied an oxblood aniline stain to the rim and bowl of the pipe. I flamed it and reapplied it as necessary. The rim and the repair took more coats of stain than the rest of the bowl which is to be expected.
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Once the stain had set, I hand buffed the bowl with a cotton cloth and a buffing brush. I then gave the bowl and stem a hand applied a coat of carnauba wax and buffed it again by hand. I then took it to the buffer and gave it a buff with White Diamond and several coats of carnauba. I buffed the pipe with a soft flannel buff to give it a shine. The finished pipe pictured below. I have also included a close shot of the area of the stem and the bowl that were repaired.
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Al asked in a comment below that I post a picture of the pipe with a regular pipe to give an idea of the size. The pipe I have in the picture is the blue dot billiard that I posted earlier. It is about a group four sized pipe.
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