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Restoring a Modified K&P Irish Made

Blog by Kenneth Lieblich

This is the second pipe in a series of three that I was given by my cousin to clean up and bring back to life. This is a republic era K&P Irish Made X105 straight billiard from Peterson. It’s a handsome pipe, for sure, but there are lots of fills all over the bowl and it was in rough shape. It is important to note that this stem is not the original, but, after some back-and-forth with my cousin, we decided to leave the stem as it is. The markings are clear enough. On the left side of the shank, it reads K & P [over] Irish Made. On the right side of the shank, it reads Made in the [over] Republic [over] of Ireland. Near to that is the shape number, X105. There are also some maker’s marks on the ferrule. Quoting from a previous blog of Steve’s, regarding an Irish Made, “There is a nickel ferrule on the shank that is stamped with three symbols – a shamrock. a wolf hound and a tower. These makers marks put the pipe as pre-circa 1963.” That helps! On to the pipe work… It turns out that this stem is the dirtiest stem I’ve dealt with for quite a while. I don’t think it’s ever seen a pipe cleaner in its life until I got a hold of it. The thing was absolutely filthy inside, and it took ages and ages to clean out with pipe cleaners and lemon infused 99% isopropyl alcohol. In fact, it was dirty enough that I actually used some tube brushes as well (along with some detergent) to scrub out the insides and finally got it vaguely clean. Another thing you’ll notice is how badly chomped the button and bit are. It looked pretty bad, but I took my BIC lighter and tried to raise those dents with its flame. This didn’t work very well, if at all.The oxidization on the stem was pretty brutal, so I used some SoftScrub on some cotton rounds and scrubbed the dickens out of it for quite a while. The photo shows how much came off the initial scrubbing. I then threw it into the deoxidizing solution to sit overnight. The next day, with the stem nice and clean, I needed to address those dents on the stem. I applied a type of black cyanoacrylate adhesive (impregnated with carbon and rubber) to the damaged area. I sprayed these areas with an accelerant to cure the adhesive immediately.I then had to shape these repairs so that they would look great! I began by taking a needle file and shaping the hardened adhesive. Continuing, I used 200- and 400-grit sandpapers on the repairs to smooth them out. I finished up by using all nine of my MicroMesh pads to sand the entire stem. I also used some pipe stem oil to assist with the sanding and protect the vulcanite. The stummel was also pretty nasty. I begin by reaming it out. First, I took a drill bit and hand cranked (never with a drill) it into the shank to break up the incredibly hardened debris in there. Of course, I followed that up with cotton swabs and pipe cleaners and isopropyl alcohol. It took a lot of scrubbing to get it clean. I also used some soap and tube brushes to make it extra clean. I cleaned the outside wood with some Murphy’s and then I set the stummel up for a de-ghosting session. I took a couple of cotton balls, gently stuffed them into the bowl and into the shank, and saturated them with 99% isopropyl alcohol. I let that sit overnight, and the alcohol did its thing, leaching out more of the filth from the stummel. As the photos have shown, this pipe had a lot of fills, so I dealt with them, with a mixture of cyanoacrylate adhesive and briar dust. There was also a chunk missing from the rim, and I filled that up with the same. There was a lot of burning and damage to the rim which I addressed with my topping board and some sandpaper. This is always a balancing act: you want to make it look better, but you don’t want to take off too much. There was a crack in the shank, and a crack at the rim. Both of those required drilling before I could repair them. I took my micro drill bit and delicately drilled a hole through the briar right at the very end of the crack. This tiny hole – almost too difficult to see – serves as an endpoint for the crack, ensuring that it will not grow any further. I then carefully laid a thin bead of CA, glue along both cracks and let it cure. This pipe had obviously had a hard life, and one thing I noticed was that the bowl had quite a few craze lines on the inside. I wanted to fix them to make sure they weren’t a problem in future. Recently, I learned about a new mixture for a pipe mortar that I wanted to try inside this bowl. I found the mix on an old YouTube video, but I honestly can’t remember who the fellow was, otherwise I would credit him here. If anybody remembers who that was, please let me know. Anyway, I mixed up a combination of plaster of Paris, table salt, and activated charcoal. Once blended, I added a few drops of water to make a very thick paste. I then put a thin layer on the inside of the bowl and let it set overnight. It worked like a charm.The next step was to sand everything down. I started with some 220-grit sandpaper and sanded the repairs down so that they were level with the briar. I then took my nine micromesh pads and sanded the whole thing. Despite its fills, the pipe will be much improved once I’m done with it. Of course, I used my restoration balm and rubbed that into the wood to have its nourishing properties work on the wood. I left it set for 20 minutes or so and, while I was waiting, I decided to fix up the nickel ferrule that goes at the end of the shank. I used most of my micromesh pads to polish it up and it came out beautifully. I glued it back on and set the stummel aside. Off to my bench polisher! As usual, I used white diamond as my first compound and followed that with a few coats of carnauba wax. It provides just the sort of glam this pipe needs to pop!This K&P Irish Made X105 straight billiard so much improved that I’m delighted and I’m sure my cousin will be too. I hope you enjoyed reading the story of this pipe as much I as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing Back a Lovely Poul Hansen Bent Dublin

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Blog by Kenneth Lieblich

This charming pipe came across my workbench recently and, despite its rough appearance, I could tell there was a beautiful and well-made pipe in there. It was a very attractive shape and felt very good in my hand. Given the amount of abuse heaped on this pipe, it was clearly someone’s favourite. Let’s have a closer look. This pipe is a bent Dublin, made by Poul Hansen. It’s a lovely briar bowl and a white acrylic stem with a brass and wood band. That band is really attractive. The markings on the left side of the shank are Poul Hansen [over] Copenhagen. No other markings were found. I checked the usual sources for information about Poul Hansen. I knew that his pipes were mostly from the 1960s and 70s and commanded the same prices as Preben Holm, Rasmussen and other high-end Danish carvers. Pipephil offered this lovely little tidbit about the man:Over to Pipedia – they had a bit more information, and I include some, but not all, of it below:

Poul Hansen was a very skilled toolmaker and builder of machine tools. Around 1960 he got in contact with the workshops of Pibe-Dan, W.Ø. Larsen and others. So he began to make a lot of special tools and machines for a large number of the Danish pipemakers in the early 60’s. He was inspired by the many beautiful pipes he saw when he visited the pipemakers and soon he decided to try out the art himself. Poul Hansen was basically “self taught” and his early attempts suffered from kind of awkward shapes and finishing. Things turned for the better significantly when Sixten Ivarsson, appreciating the talent, began to tutor Hansen for a while and taught him the vital “tricks” of pipemaking. Soon after Hansen was in business fine. Right from the start he avoided the competition at home and concentrated on the American, Japanese and German markets. Hansen carved the bulk of his pipes during the 1960’s and 1970’s. Around the midst of the 1970’s he took over a small Copenhagen tobacconist’s shop from it’s retiring owner. Now, operating the shop took a lot of his time but vice versa secured a steady income, and Hansen reduced his output considerably. BTW In Denmark he only sold a very limited amount of pipes – but some of his very best. Poul Hansen is little known in today’s circles, those collectors (especially in the States) who have his pipes, tend not to sell them.

On to the pipe itself: it was very dirty and harshly treated. The bowl was filthy and had quite a bit of lava and plenty of cake – just look at the photos! The rim had been heavily bashed in – presumably from banging out dottle etc. The outside of the bowl had some small fills and some minor scratches. The stem was in better shape, but still needed help. It had some tooth dents and it was dirty on the inside – through the draught hole. To work! The stem was first on my list. I wiped the outside down with Murphy’s Oil Soap on some cotton pads. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. These acrylic stems are so frustrating to clean and it took a lot of elbow grease. In fact, I also used my tube brushes and Castile soap to get out as much filth as I could. Fortunately, these acrylic stems don’t require deoxidizing, so I moved on. I built up the dents on the stem with clear cyanoacrylate adhesive and let them cure. I then sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to polish it and highlight the pearl-like colouring on the stem. I also used Obsidian Pipe Stem Oil in between each pad scrubbing. Moving on to the stummel, I first decided to ream out the bowl. It was unbelievably occluded with cake. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a couple of dowels to eliminate as much as possible. I took the chamber down to bare briar to ensure there were no hidden flaws in the wall. Fortunately, there were none.The stummel’s insides were absolutely clogged with filth. The previous owner must not have been a fan of cleaning his pipe! I actually used two drill bits (by hand – not in a drill) to break into the encrusted gunk in the stem.Then, I started cleaning the inside with lemon-infused isopropyl alcohol, Q-tips, and pipe cleaners. This took a long while. The inside was terribly dirty and it took an awful lot of cotton. As usual, I followed that up by cleaning the insides with some Castile soap and tube brushes.I soaked the rim of the pipe in some Murphy’s Oil Soap to loosen up the hardened stuff and, after about ten minutes, used a toothbrush to help that process along. I then used cotton rounds and some Murphy’s to scrub the outside of the stummel. I decided to de-ghost the pipe in order to remove any lingering smells of the past. I thrust cotton balls into the bowl and the shank and saturated them with 99% isopropyl alcohol. I let the stummel sit overnight. This caused any remaining oils, tars and smells to leach out into the cotton. The bowl was nice and clean after this.Then I was able to address the small nicks on the rim and the bowl. I dug out my iron and a damp cloth to try to raise the nicks. The hot and moist steam can often cause the wood to swell slightly and return to shape. This worked very well and many of the scratches were corrected with this method. Now it was time to address the remaining fills on the bowl. I repaired them with a mixture of briar dust and cyanoacrylate adhesive. This ensures a strong repair and one that looks similar to the surrounding wood. I sanded the repairs down with 200- and 400-grit sandpaper until they were level with the surrounding briar. Now I could address the roughness on the rim. I “topped” the pipe – that is, I gently and evenly sanded the rim on a piece of 220-grit sandpaper. But I didn’t go as far as I usually do – this rim originally had fillet edges on both the inside and outside of the rim. I wanted to keep this shape and so I did most of the shaping by hand.Then, I used all nine Micromesh pads (1,500 through 12,000 grit) on the stummel to finish it off and make it lovely and smooth. At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 20 minutes or so. I polished it with a microfibre cloth. The B&ARB does wonderful things to the wood, and I really like the natural colour of the briar. I also polished up the bit of brass on the stem’s band. Off to the bench polisher to put the final touches on this pipe. I first gave it a thorough going-over with White Diamond compound. Following that, several coats of carnauba wax created a beautiful, glossy seal on the pipe.And that’s that! This Poul Hansen Bent Dublin looks fantastic and is ready to be enjoyed again by the next owner. I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “Danish” section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the pipe are as follows: length 5⅓ in. (135 mm); height 2⅛ in. (55 mm); bowl diameter 1¼ in. (32 mm); chamber diameter ¾ in. (20 mm). The weight of the pipe is 1¼ oz. (37 g). I hope you enjoyed reading the story of this pipe’s restoration as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

Bringing a Dunhill Shell Briar Back to Its Best

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Blog by Kenneth Lieblich

Ah, Dunhill. It is a name that inspires awe and warms the cockles of the hearts of many pipe smokers worldwide. Today, I am pleased to show the restoration of a wonderful shell briar. I acquired it in an auction on the Canadian Prairies. Other than that, I don’t know much of its provenance. What I can say definitively is that this must have been a great smoker and a much-loved pipe – it had been very thoroughly used. Rightly or wrongly, I instinctively have a certain respect for Dunhill pipes, and I am especially keen to restore this one so that the next smoker can enjoy it. As I mentioned this is a Dunhill Shell Briar and the markings confirm this. It is a beautiful, classic billiard shape. One of the ways I can tell that this was a much-loved pipe is that the markings on the underside of the shank were quite worn. As you can see, I can only make out so much. On the left-hand side is the model number, 39. Immediately to the right of this is Dunhill [over] Shell Briar. Then, to the right of that, is Made in [over] England. I cannot make out the year suffix, but my instincts tell me that it’s probably from the 1960s. Steve concurs with this. Additionally, this is a size three pipe. Normally, there would be an encircled 3, followed by an S. In this case, these marks are not visible, but I compared it with other Dunhills of size three and they are identical.The image below from Pipephil seems to confirm my suspicions about this pipe. The history of Dunhill’s shell briar pipes is fascinating. If you are interested in learning more, have a read of this article from Pipedia.This pipe was pretty darn filthy. As you can see, the stem had the usual wear-and-tear – some scratches, etc. There were no notable tooth dents, which pleasantly surprised me. There was some calcification, but not much oxidation. I figured the inside would be dirty because the inner tube certainly was!Meanwhile, the stummel was in lovely condition, but very dirty inside. The shank was dark and dank, and the bowl had lots of cake and lava. Who knows what horrors I might find inside? Spoiler alert: it wasn’t good. The inner tube was first on my list. It was being quite stubborn about coming out of the tenon, so I opted to warm the stem and inner tube with my heat gun. This provided just enough softening of the internal goo to allow me to pull it out. It then went for a soak in some lemon-infused isopropyl alcohol. I let it sit for several hours and then cleaned it off and it looked much improved. I then finished it with a quick polish and moved on. I wiped the stem with Murphy’s Oil Soap on some cotton pads. There was calcification there and I needed to remove it. Fortunately, although the stem was pretty dirty inside, it was not as bad as I had feared. I had no problem cleaning out the inside with pipe cleaners and isopropyl alcohol.I then wiped down the stem with SoftScrub cleaner to remove some surface oxidation. Once this process was done, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. As the name suggests, this liquid removes oxidation, but, more than anything, it helps draw oxidation to the surface of the vulcanite. This allows me to clean the oxidation off in a couple of ways: both by applying a mild abrasive cleaner to the surface, then by sanding the stem. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation.Then I used a set of nine Micromesh pads (1,500 through 12,000 grit) which gradually erased the ravages of time and brought out the stem’s lovely black lustre. For the last five pads, I also lightly coated the stem with Obsidian Pipe Stem Oil in between each scrubbing. At last, I set the finished stem aside. Off to work on the stummel! It was pretty dirty after all these years, so I used cotton rounds and some Murphy’s Oil Soap to scrub the outside of the stummel and a toothbrush with Murphy’s for the lava on the rim of the pipe. This had the benefit of revealing a bit more of the markings on the underside of the shank. The bowl needed a thorough reaming, so I used the KleenReem to scrape off the built-up cake and I followed that with 220-grit sandpaper taped to a dowel to eliminate as much as possible. Generally, I prefer to sand the chamber down to bare briar. When restoring, it is important to ensure that there is no damage to the briar in the bowl, under the cake. Normally, there is none, but today…The walls of the pipe were just fine, but – horror of horrors! – the previous owner had clearly cleaned the bottom of the bowl with a jackhammer. There were some deep gouges in the heel. The gouges are hard to make out in the photos, so take my word for it. This is a straightforward fix, just time-consuming.However, before I addressed that issue, I needed to clean the shank and bowl thoroughly. I proceeded to use Q-tips, pipe cleaners, and lemon-infused isopropyl alcohol. Holy moly – this was an incredibly dirty pipe. Not sure it had ever seen a pipe cleaner before. Just look at the pile of Q-tips and pipe cleaners below!Then, to further clean the inside of the pipe, I put the stem and stummel back together and used my pipe retort system. This system uses boiling isopropyl alcohol and a vacuum (i.e. a void, not the household appliance) to clean the interior of a pipe. As you can see by the brownish colour of the alcohol, the retort worked well. I managed to extract lots of otherwise inaccessible filth from inside the pipe. Once I followed that up by cleaning the insides with some Castile soap and tube brushes. Now for the reconstructive surgery. I prepared some J.B. Weld epoxy for the purposes of filling the gouges in the briar. The great thing about J.B. Weld is that, once cured, it is totally inert, heat resistant to well beyond pipe temperatures, and hard as rock. I used a folded pipe cleaner and awkwardly smeared the stuff into the breach – then left it to cure overnight. On the morrow, I needed to remove all the excess epoxy from the bowl. I only wanted epoxy in the repair and nowhere else. This is a tricky and tedious exercise, but I used a combination of techniques to accomplish it. First, I used my Dremel (with different attachments) to remove most of the excess material. Second, I went back to my 200-grit sandpaper on a dowel to sand it down to where I wanted it. Naturally, the bottom of the bowl was much narrower than the top, so I acquired a couple of thinner dowels in order to sand where I needed to. I am very pleased with the results. The repair is exactly as big as it needs to be – and no bigger. After the pipe’s use over the years (and my restoration), the rim had lost some of its colour. I opted to use my furniture stain pens to match the colour of the rest of the stummel. Voilà! Looks terrific.At this point, I rubbed some Before & After Restoration Balm into the briar and left it to sit for 15 minutes or so. I brushed it with a horsehair brush and buffed it with a microfibre cloth. The BARB does wonderful things to the wood, and I really like the sheen on the sandblast. I then coated the entire inside of the bowl with a thin coat of a mixture of activated charcoal and my wife’s homemade yogurt. It hardens overnight and provides a good, slightly rough surface for a new cake to build. Now, the bowl can be used again as if nothing happened. Then it was off for a trip to the bench polisher. A few coats of Conservator’s Wax (from Lee Valley) were just what this pipe needed. Boy – that wax really makes this pipe pop! The lovely shine made the wood look absolutely beautiful. The sandblast looks fantastic and is ready to be enjoyed again by the next owner. I thoroughly enjoyed bringing this Dunhill Shell Briar 39 Billiard back to life and I am pleased to announce that this pipe is for sale! If you are interested in acquiring it for your collection, please have a look in the “British” Pipe Section of the store here on Steve’s website. You can also email me directly at kenneth@knightsofthepipe.com. The approximate dimensions of the Dunhill are as follows: length 5 in. (125 mm); height 1¾ in. (43 mm); bowl diameter 1⅛ in. (29 mm); chamber diameter ¾ in. (19 mm). The weight of the pipe is ⅞ oz. (25 g). I hope you enjoyed reading the story of this restoration as much as I enjoyed restoring it. If you are interested in more of my work, please follow me here on Steve’s website or send me an email. Thank you very much for reading and, as always, I welcome and encourage your comments.

A Good Smoker

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by Kenneth Lieblich

Next on the chopping block is an unnamed, apple-shaped pipe I acquired in a lot from France. My customer was looking for a simple, modest pipe — nothing fancy, but a good smoker. In his opinion, this one seemed to fit the bill quite nicely. Clearly, it had been well-loved, as it arrived with a dirty inner tube, plenty of dents, marks and a burn on the rim. Interestingly, this pipe had an orific button at the end of the stem, a feature that apparently disappeared by the 1930s, so it must be around a hundred years old. For more information on the orifice button, take the time to read Steve’s interesting article on the subject. The only markings were on the left side of the shank: Bruyère [over] Garantie which translates to ‘Genuine Briar’. The words Bruyère Garantie on a pipe are the bane of my pipe restoration existence. They are found on a plethora of different pipes, usually without any other identification. Ugh. One comment on the old Pipes Magazine forums confirms exactly what my meagre research has uncovered:

“Lots of French and German pipes, even pre-war ones, were given the label “Bruyere Garantie.” At least the ones I’ve seen for sale were listed as being from the 1920s and 30s. But I suspect that is a genuine date for those because many of them had horn stems, which are much rarer in post-war pipes and some of them definitely had an Art Deco/Art Nouveau look about them as well as old-fashioned rounded buttons.” — pitchfork

Well, time to get to work! I started by sending the inner tube for a soak in some lemon-infused isopropyl alcohol. I let it sit for several hours, cleaned it off and gave it a quick polish. Good as new! Next, I wiped the stem with Murphy’s Oil Soap on some cotton pads, then took a BIC lighter and ‘painted’ the stem with its flame to lift the bite marks. This did scarcely anything to fix the damage, but I would worry about that later. Then I cleaned out the inside with pipe cleaners and isopropyl alcohol. Fortunately, it wasn’t overly dirty, and it only needed a handful of pipe cleaners. Next, the stem went for an overnight soak in the Pipe Stem Oxidation Remover. The following day, I cleaned all of the de-oxidizing mess off with alcohol, pipe cleaners, et cetera. The oxidation had migrated to the surface and would be fairly straightforward to remove. I scrubbed with SoftScrub on some cotton pads to remove the leftover oxidation. I built up the bite marks on the stem with black cyanoacrylate adhesive and let them fully cure. Following that, I sanded the adhesive down with 220- and 400-grit sandpapers to meld seamlessly into the stem. I then used all nine Micromesh pads (1,500 through 12,000 grit) to bring out the lovely black lustre on the stem, with some Obsidian Pipe Stem Oil in between each pad scrubbing. Now for the stummel. Firstly, I decided to ream out the bowl. I used the PipNet Reamer to remove the built-up cake and followed that with 220-grit sandpaper taped to a dowel to eliminate as much as I could. I took the chamber down to bare briar, as I wanted to ensure there were no hidden flaws in the wall. I also took this opportunity to wash the stummel with Murphy’s Oil Soap and remove as much grime as I could. Following this, of course, I cleaned out the insides with the requisite pipe cleaners and isopropyl alcohol. Now I could address the burn on the rim. I took some oxalic acid, used several Q-tips, and rubbed. The burn improved slightly, but it needed some more help, so I took a solid wooden sphere, wrapped a piece of 220-grit sandpaper around it, and sanded the inner edge of the rim. This helped to both remove the burn and maintain the beveled edge of the rim. The top edge of the rim was sufficiently even, so no extra sanding (topping) was needed.The century-old patina was nice enough that it didn’t need a new stain so I simply finished it up by sanding with my Micromesh pads (1,500 through 12,000 grit). Then applying some Before & After Restoration Balm added that je ne sais quoi which brings out the wood’s beauty. In fact, the photo above shows a bit of burn remaining on the inner edge of the bowl. Although I don’t have photos, I did address this and the final product was much improved.

Finally, it was off for a trip to the buffer. A dose of White Diamond and a few coats of carnauba wax were just what this pipe needed. This is a handsome pipe with a classic look and feels very comfortable in hand. The lovely shine made the wood very attractive, and I know that the new owner will enjoy smoking it for many years to come. I hope you enjoyed reading the story of this pipe as much as I did restoring it. If you are interested in more of my work, please follow me here on Steve’s website or email me directly at kenneth@knightsofthepipe.com. Thank you very much for reading and, as always, I welcome and encourage your comments.